Sintrol S300 Series User Manual Download Page 1 | Manualshive

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Sintrol S300 Series User Manual Download Page 1

S300 Series Dust Monitors

USER’S MANUAL

For S303 Dust Monitor

This  manual  describes  how  to  install  and  use  SINTROL’s    digital  triboelectric
dust monitor S303.

This  manual  is  intended  as  a  guide  to  the  use  and  installation  of  the  product.
Sintrol shall not be liable for any loss or damage whatsoever arising from use of
any  information  or  details  therein,  or  omission  or  error  in  this  manual,  or  any
misuse of the product.

SINTROL Oy

Ruosilantie 15

00390 Helsinki

Finland.

Tel

+358 9 5617 360

Fax

+358 9 5617 3680

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Summary of Contents for S300 Series

Page 1: ... S303 This manual is intended as a guide to the use and installation of the product Sintrol shall not be liable for any loss or damage whatsoever arising from use of any information or details therein or omission or error in this manual or any misuse of the product SINTROL Oy Ruosilantie 15 00390 Helsinki Finland Tel 358 9 5617 360 Fax 358 9 5617 3680 ...

Page 2: ...ONS 11 6 OPERATION 12 6 1 Operation of the monitor 12 6 2 Relay connections 12 6 3 How to change parameter values 14 6 4 Parameter 1 and 2 Alarm relay 1 and Alarm relay 2 threshold 15 6 5 Parameter 3 Analog output zero adjustment 15 6 6 Parameter 4 Analog output span adjustment 15 6 7 Parameter 5 Alarm Relay delay time 15 6 8 Parameter 6 Analog output damping 16 6 9 Parameter 7 Normal process oper...

Page 3: ...tact your local distributor or the manufacturer Take appropriate precautions when installing the monitor Unless the process conditions are known to be entirely safe suitable precautions must be taken before any entry is made into the duct for installation or maintenance purposes The unit may be installed in ducting containing particulate hazardous to health The particulate may be inflammable explo...

Page 4: ...ed for easy installation and operation The standard model is designed for applications at up to 2 bar and 100 C High temperature HT models are available for at up to 350 C 1 3 How does it work The model S303 Trend monitor use proven and reliable triboelectric technology where the interaction of particles with the sensor rod causes a small electrical charge to pass between the particulate and senso...

Page 5: ...meters downstream or upstream preferable 5 x duct diameter Figure 1 Recommended distances to duct bends In some applications a compromise must be made and the sensor will have to be fitted in a position that satisfies the majority of above requirements The units of the S300 Series must be attached to metal ductwork so that they will be electrically shielded from interference and be provided with a...

Page 6: ...xtend at least 1 3 of the diameter of the duct Depending on the dust concentration the probe length could vary from 1 3 to 2 3 of the duct diameter As a rule of thumb the lower the dust concentration the longer the probe If possible the unit shall be installed in a position where the duct pressure is negative If installed downstream an electrostatic precipitator ESP the distance from the ESP shoul...

Page 7: ...o the flow in the duct Make sure the socket is in the right position and make an airtight welding After welding the socket in position insert the sensor Figure 4a Sensor installation 1 Probe 5 Enclosure 2 Fixing screw 6 Duct wall 3 Cables mains and signals 7 Socket 4 Cover 8 Weld WRONG SOCKET INSTALLATION Figure 4b Wrong socket installation THE DIAMETER OF THE HOLE MUST BE MINIMUM 38 MM IMPORTANT ...

Page 8: ...z AC models Power cable 3 x 1 5 mm2 Connect a 115 230 VAC power supply or a 24 VDC power supply to connector X3 see Figure 5 Push the connector lever until the connector slot jaw opens insert the power supply lead then release the lever Attach the ground wire to the GND screw AC1 Line terminal terminal in 24 VDC model AC2 Neutral terminal terminal in 24 VDC model GND Protective earth terminal Figu...

Page 9: ...ay1 normally closed NC terminal S301 S302 S303 Slot 2 Relay1 common C terminal S301 S302 S303 Slot 3 Relay1 normally open NO terminal S301 S302 S303 Slot 4 Relay2 normally closed NC terminal S301 S302 S303 Slot 5 Relay2 common C terminal S301 S302 S303 Slot 6 Relay2 normally open NO terminal S301 S302 S303 Slot 7 4 20 mA more positive terminal active output S302 S303 Slot 8 4 20 mA more negative t...

Page 10: ...20 to 45o C Humidity 95 RH non condensing Vibration 5 m s2 or less Materials Sensor rod Stainless steel Insulation of sensor PEEK 300 o C Teflon 100 o C Enclosure casing Aluminium alloy Power Supply 115 VAC or 230 VAC or 24 VDC Power consumption 8 W AC models 3 W 24 VDC model Wiring connections DIN PG11 port for power cables DIN PG11 port for signal cable Weight 2 3 kg Range setup options Normal m...

Page 11: ...11 DustMonitor User Manual 11 21 08 2013 C Users abruniquel Desktop S303 User Manual doc 5 DIMENSIONS Figure 5 Dimensions and structure of S300 series Dust Monitor enclosure ...

Page 12: ... delayed by means of a common time delay the time is user selectable in the range 0 to 180 seconds in 10 seconds increments The alarm threshold for each of the two alarms are adjustable between 1 to 99 of the measuring range All the user selectable parameters are factory set to default values shown in table 1 on page 15 6 2 Relay connections There are four different setup configurations depending ...

Page 13: ...pen Close Setup configuration 3 Relay 1 Normally Close NC Relay 2 Normally Open NO Relay 2 High alarm level Relay 1 Low alarm level Relay 1 NC Relay 2 NO Open Close Open Open Close Open Setup configuration 4 Both relays connected to Normally Close NC Relay 2 High alarm level Relay 1 Low alarm level Relay 1 NC Relay 2 NC Open Open Open Close Close Close Dust concentration Dust concentration Measuri...

Page 14: ... pressing the middle key B and right key C the value for each parameter can be altered as indicated in table 2 When you have selected all the parameters push the leftmost A key again until the display left digit shows number 8 Push one of the other keys B or C to save all the parameters to EEPROM NOTE Change all the required parameters before saving them If you decide not to save the parameters yo...

Page 15: ...ble 1 Parameter change table 6 4 Parameter 1 and 2 Alarm relay 1 and Alarm relay 2 threshold Threshold for alarm relay 1 and relay 2 can be selected as a percentage of the output range You may increase or decrease the trig value by pressing the keys The percentage is displayed by the two rightmost display digits 6 5 Parameter 3 Analog output zero adjustment If needed output zero can be adjusted to...

Page 16: ...nction With this you can set the measuring range of the dust monitor so that a typical dust flow in the application corresponds to 20 of the emission monitor output full scale For AUTOMATIC SETUP you need to know that the process is running with a normal dust flow rate Then remove the cover of the unit and initiate AUTOMATIC SETUP by pressing the small button near the indicator lamp on the lower p...

Page 17: ... sure that the monitor has been powered for at least 15 minutes in order to warm up and stabilise 3 Press the AUTOMATIC SETUP BUTTON the white button on lower printed circuit board 4 Make sure that green LED indicator turns red 5 Mount the cover of enclosure and tighten it and wait for about 45 minutes until the LED turns green indicating that the Automatic Setup sequence has finished 6 The unit i...

Page 18: ...and three digit display is showing measurement readings and it is possible to change and save parameters 3 Check the parameter settings If the monitor is not giving any output signal after checks 1 2 and 3 contact your local distributor 9 2 The Monitor is giving 4 mA or 20 mA continuously after autosetup procedure 1 Check that there is normal process going on and during autosetup there was normal ...

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