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GTJZ0612&0812&1012&1212 Operation Manual

10-1

© Jul 2020

10

DECALS/NAMEPLATES INSPECTION

Use appropriate inspection methods to check that all
decals are easy to identify and properly placed.

Replace any lost or damaged safety decals.

Clean safety decals with neutral soap and water. Do not
use solvent-based cleaners, which can damage safety
label materials.

Do not operate machines without decals/nameplates.

UNSAFE OPERATION HAZARD

All safety labels must be legible to
alert personnel of safety hazards. Re-
place any illegible or missing labels
immediately. Safety labels removed
during any repair work must be re-
placed in their original position be-
fore the engine is placed back into
service. Do not operate the engine if
there are missing or badly worn
safety labels.

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Summary of Contents for GTJZ0612

Page 1: ...2146 GTJZ0812 0812 2746 GTJZ1012 1012 3346 GTJZ1212 1212 4047 Operation Manual Part No 501043100002 Rev A Jul 2020 G T JZ 0608E 2132E G T JZ 0808E 2732E G T JZ 0808E 2732E G T JZ 0808E 2732E 产品说明书 PRODU C T MAN U AL ...

Page 2: ......

Page 3: ... are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle or equipment in a well ventilated area and wear gloves or wash your hands frequently when servicing For more information go to www P65warnings ca gov ...

Page 4: ...128 East Jinzhou Avenue Ningxiang High tech Industrial Park Changsha Hunan China Zip Code 410600 Copyright Hunan Sinoboom Intelligent Equipment Co Ltd All Rights Reserved The final interpretation right of this manual belongs to Hunan Sinoboom Intelligent Equipment Co Ltd Manual revision history REV DATE DESCRIPTION REMARK A Jul 2020 Original issue of the manual ...

Page 5: ... 2746 From 0104400101 to Current GTJZ1012 GTJZ1012 3346 From 0104500106 to Current GTJZ1212 GTJZ1212 4047 From 0103900109 to Current NOTE Product model is applied in product nameplate for distinction of products of different main parameters Product trade identification is applied in marketing and machine decals for distinction of products of different main parameters and can be classified as metri...

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Page 7: ...vers the basic parts information of one or more products Therefore please use this manual according to your needs If you find problems in the manual or have suggestions for improve ment feel free to share your feedback with Sinoboom and we will address these issues as soon as possible Feel free to consult and download the Operation Manual Maintenance Manual and Parts Manual of the products you nee...

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Page 9: ...5 2 Inspect Hydraulic Oil Level 5 2 Inspecting the Battery 5 2 6 Pre operation Function Test 6 1 Preparing for a Pre operation Func tion Test 6 1 Testing the Ground Controller 6 1 Testing the Ground Controller Function 6 2 Testing the Emergency Stop Function 6 2 Testing the Lifting and Lowering Functions 6 2 Testing the Platform Controller 6 2 Testing the Platform Controller 6 3 Testing the Emerge...

Page 10: ... 9 1 Following a Maintenance Schedule 9 2 Completing a Repair Inspection Report 9 2 10 Decals Nameplates Inspection 10 1 GTJZ0612 GTJZ0812 GTJ Z1012 GTJZ1212 Decals Name plates GB 10 2 GTJZ0612 GTJZ0812 GTJ Z1012 GTJZ1212 Decals Name plates AS 10 5 GTJZ0612 GTJZ0812 GTJ Z1012 GTJZ1212 Decals Name plates CE 10 8 GTJZ0612 GTJZ0812 GTJ Z1012 GTJZ1212 Decals Name plates KCS 10 11 GTJZ0612 GTJZ0812 GTJ...

Page 11: ...e operator is responsible for reading understanding and implementing the operation and safety procedures in this manual and for following the manufacturer s instructions before beginning any work Read understand and follow all safety rules and oper ating instructions The operator must also consider the machine s uses and limitations and the conditions at the jobsite before using this machine Stric...

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Page 13: ...clearance pothole guards deployed 25mm 0 98in Tire size diameter width type Φ380 125mm Solid Φ15 5 in Platform dimension Length Width height 2 3m 1 15m 1 1m 7ft 6 5in 3ft 9in 3ft 7in PERFORMANCE PARAMETERS Rated load capacity of platform 550kg 1213 lb Max load capability of extended platform 120kg 265 lb Max platform occupancy indoor outdoor 2 person Drive speed stowed 0 3 2 km h 0 2 mph Drive spe...

Page 14: ... 0m s indoor 12 5m s outdoor 0 mph indoor 28 mph outdoor Max allowable altitude 1000m 3280 8ft Allowable ambient temperature lead acid batteries 10 to 40 14 to 104 Allowable ambient temperature lithium batteries 20 to 40 4 to 104 Max allowable ambient relative humidity 90 Storage condition Stored at 20 to 50 4 to 122 in a well ventilated environ ment with 90 relative humidity 20 68 and away from r...

Page 15: ...xtended platform 120kg 265 lb Max platform occupancy indoor outdoor 2 person Drive speed stowed 0 3 2 km h 0 2 mph Drive speed raised 0 0 8 km h 0 0 5 mph Uptime in a no load state 33 38 s Downtime in a no load state 35 40 s Gradeability 25 Max allowable inclination 3 Front to back 1 5 Left to right Turning radius inside 0m 0ft Turning radius outside 2 35m 7ft 8 5in Rated load capacity of a single...

Page 16: ... 20 68 and away from rain sun corrosive gas and inflammable explosive WEIGHT Weight in a no load state indoor outdoor 2675kg 5897 lb Table 1 3 GTJZ1012 Specifications MEASURE GTJZ1012 METRIC 3346 IMPERIAL DIMENSION PARAMETERS Max platform height 10m 32ft 10in Max working height 12m 39ft 4 5in Max horizontal extension 0 9m 3ft Length 2 45m 8ft Width 1 17m 3ft 10in Height stowed rails folded 1 86m 6...

Page 17: ...N indoor 200N outdoor 90 lbf indoor 45 lbf outdoor Max noise 72dB POWER PARAMETERS Hydraulic tank capacity 15L 3 3 gal imperial 4 gal US Hydraulic system capacity including tank 20L 4 4 gal imperial 5 3 gal US Hydraulic system pressure 24MPa 3046 psi Battery specification quantity voltage capacity 4 6V 240Ah System voltage 24 VDC Control voltage 24 VDC ENVIRONMENTAL REQUIREMENT Max allowable wind ...

Page 18: ...ails folded 1 98m 6ft 6in Height stowed rails up 2 6m 8ft 6in Wheel base 1 88m 6 17ft Wheel span 1 025m 3 36ft Ground clearance pothole guards retracted 0 1m 4in Ground clearance pothole guards deployed 25mm 0 98in Tire size diameter width type Φ380 125mm Solid Φ15 5 in Platform dimension Length Width height 2 3m 1 15m 1 1m 7ft 6 5in 3ft 9in 3ft 7in PERFORMANCE PARAMETERS Rated load capacity of pl...

Page 19: ...allowable wind speed indoor outdoor 0m s indoor 12 5m s outdoor 0mph indoor 28 mph outdoor Max allowable altitude 1000m 3280 8ft Allowable ambient temperature lead acid batteries 10 to 40 14 to 104 Allowable ambient temperature lithium batteries 20 to 40 4 to 104 Max allowable ambient relative humidity 90 Storage condition Stored at 20 to 50 4 to 122 in a well ventilated environ ment with 90 relat...

Page 20: ... Jul 2020 1 8 GTJZ0612 0812 1012 1212 Operation Manual This Page Intentionally Left Blank PERFORMANCE PARAMETERS ...

Page 21: ...GTJZ0612 0812 1012 1212 Operation Manual 2 1 Jul 2020 2 MACHINE COMPONENTS Figure 2 1 21 22 23 27 20 28 29 24 26 25 30 15 19 17 18 8 13 7 5 6 2 16 31 14 11 12 10 1 3 9 4 ...

Page 22: ... Platform Control Box 8 AC Power Socket 9 Platform Entry Gate 10 Safety Arm 11 Scissor Components 12 Lift Cylinder 13 Industrial Plug 14 Emergency Decent Handle 15 Charger Plug 16 Pothole Protection Plate 17 Battery charger 18 Main Power Handle Assembly 19 Battery 20 Chassis 21 RCBO 22 Level Sensor 23 Flash Light 24 Steer Cylinder 25 Steer Wheel 26 Drive Motor 27 Ground Controller 28 Power Unit 29...

Page 23: ...at if not avoided could result in minor or moderate injury NOTICE Indicates a situation that can cause damage to the engine personal property and or the environment or cause the equipment to operate improperly NOTE Indicates a procedure practice or condition that should be followed in order for the engine or component to function in the manner intended REPORTING ACCIDENTS In case of any accident i...

Page 24: ...Do not use the machine as a ground wire during welding and polishing operations Table 3 1 Voltage Phase to Phase kV Minimum Safe Distance m ft 0 50 3 05 10 50 200 4 60 15 200 350 6 10 20 350 500 7 62 25 500 750 10 67 35 750 1000 13 725 45 TIPPING HAZARDS AND RATED LOAD Maximum rated load bearing capacity of the platform Table 3 2 GTJZ0612 Retracting 550 kg 1213 lb Extending Stationary only 430 kg ...

Page 25: ...fect safety and stability TIPPING HAZARDS Do not replace key parts that af fect machine stability with differ ent weights or specifications Do not modify or change moving aerial platforms without the manu facturer s prior written permission On the platform do not attach an additional device for placing tools or other materials to the guardrail This will increase the platform weight surface area an...

Page 26: ...t exceed 0 8km h 0 5 mph when the platform rises If the machine can be used outdoors never operate it during strong winds or gusts Do not lift the platform when the wind speed exceeds 12 5 m s 18 mph If the wind speed exceeds 12 5 m s 18 mph after the platform is lifted fold the platform and do not continue to operate the machine Never travel on uneven terrain or unstable surfaces or in other dang...

Page 27: ...7 13 9 17 1 32 38 Near gale moderate gale Whole trees in motion Effort needed to walk against the wind 8 17 2 20 7 39 46 Fresh gale Twigs broken from trees Cars veer on road 9 20 8 24 4 47 54 Strong gale Light structure damage NOTICE Maximum climbing ability is suitable for machines with platform retracted Maximum Slope 25 14 Climbing capacity means the maximum allowable tilt angle of the machine ...

Page 28: ...tery that weighs less than the original lead acid battery 40 kg 88 lb or lithium battery 160 kg 353 lb about GTJZ1212 The battery not only provides power it also serves as a counterweight The battery is vital to maintaining the stability of the machine UNSAFE OPERATION HAZARDS Do not place or attach any suspended load onto any part of the machine Do not use the machine as a crane Do not use the pl...

Page 29: ...ne Pay attention to the extended plat form when moving the machine Check the work area to avoid ground and overhead obstruc tions or other possible risks Be sure to exercise caution when using the platform controller and chassis controller Color marked directional arrows show the func tion of travel lift and steering Users must comply with user workplace and government rules regarding the use of p...

Page 30: ...requirements in this manual and the Maintenance Manual UNSAFE OPERATION HAZARDS Do not use the machine if it is damaged or not in proper operat ing condition Thoroughly inspect and test for all functions of the machine before use Immediately mark and stop damaged or faulty machines Ensure that all maintenance oper ations have been performed in ac cordance with this manual and the corresponding Mai...

Page 31: ...ods when changing the battery NOTICE After charging the battery be sure that The battery cable connections are free of corrosion The battery hold down and cable connections are secured Adding terminal protection and anti corrosion sealants will help reduce corrosion of the battery terminals and cables CHARGING THE BATTERY Do not expose the battery or charger to water or rain during charging Keep a...

Page 32: ...rail ing of the working platform or the work area outside the working platform or hang the power tools directly by the wire Before performing welding grinding and polishing work welders must seek permission of the responsible de partment at the workplace AFTER USING THE MACHINE 1 Choose a safe parking location that is on sturdy level ground and that is free of obstructions Avoid areas with heavy t...

Page 33: ...e Check the work site Check the safety decals name plate on the machine Only use the machine according to the instructions in this manual and for its intended purpose During the jobsite inspection the operator determines whether the jobsite is suitable for safe machine opera tion The operator should conduct the jobsite inspection before moving the machine to the jobsite Safety is the operator s re...

Page 34: ... Jul 2020 4 2 GTJZ0612 0812 1012 1212 Operation Manual This Page Intentionally Left Blank JOBSITE INSPECTION ...

Page 35: ... The pre operation inspection also helps the operator determine whether the machine requires routine maintenance See the list of machine components on 2 Machine Components page 2 1 Check the machine for any modified damaged loose or missing parts Never use a machine that has damaged or modified parts Mark the machine and stop using the machine if you discover damage or modifications Only qualified...

Page 36: ...allation of safety pin with wire rope INSPECT HYDRAULIC OIL LEVEL Ensuring appropriate hydraulic oil is important for prop er operation of the machine Operating the machine with an improper hydraulic oil level can damage hy draulic components Performing daily inspection of the hydraulic oil level will help you determine if a problem exists in the hydraulic system Be sure to correct the problem bef...

Page 37: ...be at the end of the charging cycle Ensure the connection of the battery cable is not corroded Ensure the battery is firmly in place and the cable wiring is fastened BODILY INJURY HAZARD Lead acid batteries and lead acid maintenance free batteries contain acid Avoid acid overflow or contact with acid in lead acid batteries and lead acid maintenance free batteries If battery acid spills use water m...

Page 38: ... Jul 2020 5 4 GTJZ0612 0812 1012 1212 Operation Manual This Page Intentionally Left Blank PRE OPERATION INSPECTION ...

Page 39: ...achine Only use the machine according to the instructions in this manual and for its intended purpose Conducting a pre operation function test helps you dis cover potential problems before you start using the ma chine The operator must test all machine functions according to the instructions in this manual Do not use a machine with problems or malfunctions Mark the machine and do not use it if you...

Page 40: ...ay an error message TESTING THE EMERGENCY STOP FUNCTION 1 Put the emergency stop button on the ground into the OFF position by pressing it Ensure all func tions shut down 2 Pull out the emergency stop button to the ON position TESTING THE LIFTING AND LOWERING FUNCTIONS 1 Hold down the enabling and lifting key at the same time to start the lifting function Ensure the platform lifts 2 Release either...

Page 41: ...key switch of the ground controller to the platform control position TESTING THE EMERGENCY STOP FUNCTION 1 Put the emergency stop button on the platform in to the OFF position by pressing it Ensure all func tions stop 2 Pull the emergency stop button to the ON position TESTING THE HORN Press the horn button The horn should sound TESTING THE ENABLING KEY FUNCTION Do not press the enabling key on th...

Page 42: ...eturn the handle to the center position Ensure the machine moves forward and then stops 3 Hold the enabling key of the control handle and push it forward slowly until the machine begins to move back then return the handle to the center position Ensure the machine moves backward and then stops NOTICE The brake must be able to climb at any gradient and the brake must be able to stop the machine TEST...

Page 43: ... ground lifting lowering switch up and raise the platform to the highest position 4 Pull out the emergency lowering handle located behind the chassis Figure 6 3 5 The platform shall descend to the lowest position TESTING THE TILT PROTECTION FUNCTION NOTICE Perform this step while you are standing on the ground using the platform controller Do not stand on the platform while testing this function T...

Page 44: ... boards should measure L W H 50 mm 100 mm 50 mm 2 in 4 in 2 in When the platform lifts to the level of the fork and leaves the pothole guard lever the alarm will sound and the platform controller and ground controller will display the number 18 The machine will not be able to lift and drive 5 Completely lower the platform and remove the wooden blocks TESTING THE WEIGHING SYSTEM OPTIONAL 1 Before c...

Page 45: ...inate an alarm will sound and the work platform will not be able to move Once you remove the excess weight the work platform will be able to move again GTJZ1212 When the weight does not exceed 320 kg 705 lb ensure that the platform is able to lift to the highest position When the platform load is greater than or equal to 380 kg 838 lb if the platform lifting height is greater than 1 m 3 3 ft or 10...

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Page 47: ... use this ma chine for purposes other than what is stated in this manual Only trained and authorized personnel may operate the machine If more than one operator uses the same ma chine at different times of the same work shift they must all be qualified operators and follow all the safety rules and instructions in this Operation Manual Each new operator must perform the pre operation in spection pr...

Page 48: ...g functions OPERATING ON THE PLATFORM Before operating the machine 1 Switch the key switch on the ground controller to the platform control position 2 Pull the emergency stop button on the ground con troller and platform controller out to the ON position 3 Ensure the battery is connected to the machine be fore operating the machine To adjust the platform position 1 Press the lifting lowering butto...

Page 49: ...sportation Unfold them when you need to use them again The machine includes a foldable railing for the platform extension and a foldable railing for the fixed platform Fasten all parts of the railings at the appropri ate positions using the four wire rope safety pins 1 Completely lower the platform and retract the exten sion platform 2 Remove the platform controller from the platform 3 Reach into ...

Page 50: ... s rule a straight board longer than 1 m 3 3 ft and a tape measure Figure 7 2 2 Measure the height and length distance of the slope 3 The slope measurement consists of the numbers for the height and length distance x 100 USING THE BATTERY LEVEL INDICATOR Use the diagnostic reading display on the platform to determine the battery level Table 7 2 PLATFORM POWER DISPLAY POWER RATIO DESCRIPTION 90 100...

Page 51: ...ng the correct AC input volt age indicated on the battery s label 4 Avoid charging the battery in direct sunlight Also follow these additional requirements 1 Make sure the battery is connected to the machine before charging 2 Remove the ventilation cover of the lead acid battery 3 Check the acidic liquid level of the lead acid battery If needed refill the distilled water through a filling line abo...

Page 52: ...outdoor mode the maximum working platform height is 9m 30 ft that is the platform cannot rise after reaching 9m 30 ft Select indoor mode the maximum working platform height is 11 9 m 39 ft However when the platform height rises to 9m 30 ft the platform will stop rising and a sound alarm will appear id will appear on the platform control box At this point return the control handle to the middle pos...

Page 53: ...When using a forklift or crane to lift the machine pay attention to prevent the machine from collid ing with nearby objects Lock the wheels of the machine after it has been installed to pre vent the machine from rolling NOTICE Do not pull drag the machine unless an emergency failure or loss of power occurs Refer to Using the Emergency Pull Drag Feature page 7 1 LIFTING THE MACHINE WITH A FORKLIFT ...

Page 54: ...Only connect the rigging to the raised point speci fied on the machine Adjust the rigging to avoid damaging the machine and to keep the machine horizontal NOTICE To protect the platform guardrail choose the appro priate length of spreader TRANSPORTING THE MACHINE Obey the following requirements when transporting the machine using trucks or trailers 1 Before transporting turn the key switch of the ...

Page 55: ...TRANSPORTING AND LIFTING THE MACHINE GTJZ0612 0812 1012 1212 Operation Manual 8 3 Jul 2020 Figure 8 4 ...

Page 56: ... Jul 2020 8 4 GTJZ0612 0812 1012 1212 Operation Manual This Page Intentionally Left Blank TRANSPORTING AND LIFTING THE MACHINE ...

Page 57: ... Park the machine on flat level firm ground Keep the machine in the stowed position Ensure the key switch of the ground controller is in the OFF position and remove the key to pre vent unauthorized use of the machine Place the red emergency stop button on the plat form control box and ground controller in the OFF position to avoid accidental start up of the operating system Disconnect main power s...

Page 58: ...nce schedule Table 9 2 INSPECTION INTERVAL INSPECTION PROCEDURES Every day or every 8 hours A Every quarter or every 250 hours A B Every half a year or every 500 hours A B C Every year or every 1000 hours A B C D COMPLETING A REPAIR INSPECTION REPORT 1 Divide the Repair Inspection Report into four sec tions A B C and D according to the time require ments of the maintenance schedule and the mainten...

Page 59: ... Oil Level A 5 Inspect Hydraulic Oil Leakage A 6 Functional Tests A 7 Inspect Emergency Low ering Function A 8 Test Braking Device A 9 Full Lifting and Full Low ering Time Test A 10 Testing Traveling Speed Platform is Lifted State A 11 Testing Traveling Speed Platform is Fully Retracted State A 12 Inspect the Tilt Protec tion Function A 13 Test the Pothole Guard A 14 Inspect Platform Weigh ing Sys...

Page 60: ...hecklist C Procedures Items YES Machine is in Good Condition NO Machine Has Damage or Malfunction REPAIRED Ma chine Has Been Repaired Problem Description C 1 Replace Hydraulic Oil Tank Air Filter Checklist D Procedures Items YES Machine is in Good Condition NO Machine Has Damage or Malfunction REPAIRED Ma chine Has Been Repaired Problem Description D 1 Inspect Scissor Arm In stallation Bearing D 2...

Page 61: ... not use solvent based cleaners which can damage safety label materials Do not operate machines without decals nameplates UNSAFE OPERATION HAZARD All safety labels must be legible to alert personnel of safety hazards Re place any illegible or missing labels immediately Safety labels removed during any repair work must be re placed in their original position be fore the engine is placed back into s...

Page 62: ...1023100011 Decal Platform electrical plug 1 6 101014100020 Decal Lifting lugs 4 7 101014100021 Decal Tiedown 4 8 101014100019 Decal Tire to ground max load 1180kg 2601 lb 4 9 101014100013 Decal Crush hazard 4 10 101016100034 Decal Noise 72dB 2 11 101014100023 Decal Electrocution hazard 2 12 101012100026 Decal Forklift fork position 6 13 101040100012 Logo white 2 14 101012100030 Decal Bulkhead main...

Page 63: ... 215050000012 Blind rivet 4 8 ZnD GB T 12618 2 4 38 101012100027 Decal Read manuals 1 39 101012100019 Decal Tipping hazard 1 40 101012100007 Decal Tipping hazard 1 41 101043103013 Decal Use condition GTJZ0612 1 101044103013 Decal Use condition GTJZ0812 1 101045103017 Decal Use condition GTJZ1012 indoor only 1 101039100001 Decal Use condition GTJZ1012 1 101039103008 Decal Use condition GTJZ1212 ind...

Page 64: ...nual DECALS NAMEPLATES INSPECTION F F K E 2 3 4 5 6 7 8 9 10 14 15 20 12 16 17 19 21 23 22 24 25 29 26 27 28 30 31 32 44 45 18 13 12 9 8 22 23 8 9 20 21 12 13 15 14 12 8 9 10 6 7 1 22 25 6 7 6 7 36 37 33 33 34 12 12 35 39 38 40 11 43 1 1 11 41 42 19 E K ...

Page 65: ...101014100021 Decal Tiedown 4 8 101014100019 Decal Tire to ground max load 1180kg 2601 lb 4 9 101014100013 Decal Crush hazard 4 10 101016100034 Decal Noise 72dB 2 11 101055103019 Decal Electrocution hazard 2 12 101012100026 Decal Forklift fork position 6 13 101040100012 Logo white 2 14 101012100030 Decal Bulkhead maintenance 2 15 101012100008 Decal Tipping hazard 2 16 101014100018 Decal Platform up...

Page 66: ...ondition GTJZ1012 1 101016100020 Decal Use condition GTJZ1212 1 31 101014100008 Decal Charging voltage 1 32 101043103013 Decal Use condition GTJZ0612 1 101044103013 Decal Use condition GTJZ0812 1 101039100002 Decal Use condition GTJZ1012 1 101014100028 Decal Use condition GTJZ1212 1 33 101014100032 Decal Serial number 2 34 101014100025 Decal Emergency down 1 35 101016100035 Decal Release brake 1 3...

Page 67: ...1012 1212 Operation Manual 10 7 Jul 2020 F F K E 4 6 7 8 9 10 14 15 20 12 16 17 21 23 22 24 25 26 27 28 31 3 18 13 12 9 8 22 23 8 9 20 21 12 13 15 14 12 8 9 10 6 7 1 22 25 6 7 6 7 37 33 33 34 12 12 35 39 38 11 19 1 11 32 30 5 29 2 2 36 41 40 E K ...

Page 68: ... 101014100021 Decal Tiedown 4 8 101014100019 Decal Tire to ground max load 1180kg 2601 lb 4 9 101014100013 Decal Crush hazard 4 10 101016100034 Decal Noise 72dB 2 11 101055103019 Decal Electrocution hazard 2 12 101012100026 Decal Forklift fork position 6 13 101040100012 Logo white 2 14 101012100030 Decal Bulkhead maintenance 2 15 101012100008 Decal Tipping hazard 2 16 101014100018 Decal Platform u...

Page 69: ...039100002 Decal Use condition GTJZ1012 1 101014100031 Decal Use condition GTJZ1212 1 31 101014100008 Decal Charging voltage 1 32 101043103013 Decal Use condition GTJZ0612 1 101044103013 Decal Use condition GTJZ0812 1 101039100001 Decal Use condition GTJZ1012 1 101014100028 Decal Use condition GTJZ1212 1 33 101014100032 Decal Serial number 2 34 101014100025 Decal Emergency down 1 35 101016100035 De...

Page 70: ...ration Manual DECALS NAMEPLATES INSPECTION K E F F 4 6 7 8 9 10 14 15 20 12 16 17 21 23 22 24 25 26 27 28 31 3 18 13 12 9 8 22 23 8 9 20 21 12 13 15 14 12 8 9 10 6 7 1 22 25 6 7 6 7 37 33 33 34 12 12 35 39 38 11 19 1 11 32 30 5 29 2 2 36 40 E K ...

Page 71: ... 7 101014100021 Decal Tiedown 4 8 101014100019 Decal Tire to ground max load 1180kg 2601 lb 4 9 101014100013 Decal Crush hazard 4 10 101016100034 Decal Noise 72dB 2 11 101014100023 Decal Electrocution hazard 2 12 101012100026 Decal Forklift fork position 6 13 101040100012 Logo white 2 14 101012100030 Decal Bulkhead maintenance 2 15 101012100008 Decal Tipping hazard 2 16 101014100018 Decal Platform...

Page 72: ...1039100002 Decal Use condition GTJZ1012 1 101014100031 Decal Use condition GTJZ1212 1 31 101014100008 Decal Charging voltage 1 32 101043103013 Decal Use condition GTJZ0612 1 101044103013 Decal Use condition GTJZ0812 1 101039100001 Decal Use condition GTJZ1012 1 101014100028 Decal Use condition GTJZ1212 1 33 101014100032 Decal Serial number 2 34 101014100025 Decal Emergency down 1 35 101016100035 D...

Page 73: ...012 1212 Operation Manual 10 13 Jul 2020 F F K E 4 6 7 8 9 10 14 15 20 12 16 17 21 23 22 24 25 26 27 28 31 3 18 13 12 9 8 22 23 8 9 20 21 12 13 15 14 12 8 9 10 6 7 1 22 25 6 7 6 7 37 33 33 34 12 12 35 39 38 11 19 1 11 32 30 5 29 2 2 36 41 40 E K ...

Page 74: ...lugs 4 7 101014100021 Decal Tiedown 4 8 101043103017 Decal Tire to ground max load 1180kg 2601 lb 4 9 101014100013 Decal Crush hazard 4 10 101016100034 Decal Noise 72dB 2 11 101014100023 Decal Electrocution hazard 2 12 101012100026 Decal Forklift fork position 6 13 101040100012 Logo white 2 14 101012100030 Decal Bulkhead maintenance 2 15 101012100008 Decal Tipping hazard 2 16 101014100018 Decal Pl...

Page 75: ...l Use condition GTJZ1012 1 101014100031 Decal Use condition GTJZ1212 1 31 101014100008 Decal Charging voltage 1 32 101043103013 Decal Use condition GTJZ0612 1 101044103013 Decal Use condition GTJZ0812 1 101039100001 Decal Use condition GTJZ1012 1 101014100028 Decal Use condition GTJZ1212 1 33 101014100032 Decal Serial number 2 34 101014100025 Decal Emergency down 1 35 101016100035 Decal Release br...

Page 76: ...tion Manual DECALS NAMEPLATES INSPECTION K E F F F 4 6 7 8 9 10 14 15 20 12 16 17 21 23 22 24 25 26 27 28 31 3 18 13 12 9 8 22 23 8 9 20 21 12 13 15 14 12 8 9 10 6 7 1 22 25 6 7 6 7 37 33 33 34 12 12 35 39 38 11 19 1 11 32 30 5 29 2 2 36 41 40 E K ...

Page 77: ... 7 101014100021 Decal Tiedown 4 8 101014100019 Decal Tire to ground max load 1180kg 2601 lb 4 9 101014100013 Decal Crush hazard 4 10 101016100034 Decal Noise 72dB 2 11 101055103019 Decal Electrocution hazard 2 12 101012100026 Decal Forklift fork position 6 13 101040100012 Logo white 2 14 101012100030 Decal Bulkhead maintenance 2 15 101012100008 Decal Tipping hazard 2 16 101014100018 Decal Platform...

Page 78: ... 31 101014100008 Decal Charging voltage 1 32 101043103013 Decal Use condition GTJZ0612 1 101044103013 Decal Use condition GTJZ0812 1 101039100001 Decal Use condition GTJZ1012 1 101014100028 Decal Use condition GTJZ1212 1 33 101014100032 Decal Serial number 2 34 101014100025 Decal Emergency down 1 35 101016100035 Decal Release brake 1 36 101048103022 Nameplate CSA 1 37 215050000012 Blind rivet 4 8 ...

Page 79: ...1212 Operation Manual 10 19 Jul 2020 K E F F 4 6 7 8 9 10 14 15 20 12 16 17 21 23 22 24 25 26 27 28 31 18 13 12 9 8 22 23 8 9 20 21 12 13 15 14 12 8 9 10 6 7 1 22 25 6 7 6 7 37 33 33 34 12 12 35 39 38 19 1 11 32 30 5 29 2 2 40 42 11 43 44 41 36 3 E K ...

Page 80: ... Forklift fork position 6 13 101040100012 Logo white 2 14 101012100030 Decal Bulkhead maintenance 2 15 101012100008 Decal Tipping hazard 2 16 101014100018 Decal Platform up down button 1 17 101014100015 Decal High pressure fluids hazard 1 18 101014100017 Decal Read manuals 1 19 101058103001 Decal IPAF 1 20 101012100029 Decal Crush hazard 2 21 101012100018 Decal Crush hazard 2 22 216060000004 Atten...

Page 81: ...34 101014100025 Decal Emergency down 1 35 101016100035 Decal Release brake 1 36 101048103010 Nameplate ANSI 1 37 215050000012 Blind rivet 4 8 ZnD GB T 12618 2 4 38 101012100027 Decal Read manuals 1 39 101012100019 Decal Tipping hazard 1 40 101012100007 Decal Tipping hazard 1 41 101040103014 Decal Detachable bracket 1 42 101040103015 Decal Annual inspection 1 ...

Page 82: ...ion Manual DECALS NAMEPLATES INSPECTION K E F F 4 6 7 9 10 14 15 20 12 16 17 21 23 22 24 25 26 28 31 18 13 12 9 8 22 23 8 9 20 21 12 13 15 14 12 8 9 10 6 7 22 25 6 7 6 7 37 33 33 34 12 12 35 39 38 40 19 11 1 1 2 1 5 29 11 36 8 27 42 41 32 30 3 E K ...

Page 83: ...h temperatures Pull out open Press close Step open Release close Hydraulic oil level low position Hydraulic oil level high position Temperature Change the tires of the same specification Only trained mainte nance personnel can access the bulkhead Read operation manual Add lubricant Crushing hazard Please wear work shoes Danger of hot high pressure fluids Collision hazards Re lease brake on ramp El...

Page 84: ...on hazards Never raise platform without checking for overhead obstacles Crushing hazards Keep hands away form nearby obstacles when raising platform Crushing hazards Keep hands away form scissor arms when lowering platform Fall hazards Never climb on guardrails of platform Fall hazards Never climb on scissor arms Battery charging plug Platform power plug Emergency lowering handle position Open the...

Page 85: ...ON GTJZ0612 0812 1012 1212 Operation Manual A 3 Jul 2020 Forklift fork position Platform carrying capacity Carrying capacity of fixed and extended platform Hydraulic oil filler Horn Tool or weight Fast high speed Slow low speed ...

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Page 87: ...unctional Inspection Machine Buyer Renter Inspector Signature Inspector Title Inspector Company NOTE 1 Prepare the machine before delivery which includes performing a pre delivery inspection following mainte nance procedures and performing functional inspections 2 Use the table to record the results After each section is complete mark the appropriate box 3 Record the inspection results If any insp...

Page 88: ... Jul 2020 A 6 GTJZ0612 0812 1012 1212 Operation Manual This Page Intentionally Left Blank DECALS NAMEPLATES INSPECTION ...

Page 89: ...se or Lost Parts A 4 Inspect Hydraulic Oil Level A 5 Inspect Hydraulic Oil Leakage A 6 Functional Tests A 7 Inspect Emergency Low ering Function A 8 Test Braking Device A 9 Full Lifting and Full Low ering Time Test A 10 Testing Traveling Speed Platform is Lifted State A 11 Testing Traveling Speed Platform is Fully Retracted State A 12 Inspect the Tilt Protec tion Function A 13 Test the Pothole Gua...

Page 90: ...lation System B 6 Inspect Brake Manual Release Function Checklist C Procedures Items YES Machine is in Good Condition NO Machine Has Damage or Malfunction REPAIRED Ma chine Has Been Repaired Problem Description C 1 Replace Hydraulic Oil Tank Air Filter Checklist D Procedures Items YES Machine is in Good Condition NO Machine Has Damage or Malfunction REPAIRED Ma chine Has Been Repaired Problem Desc...

Page 91: ...ach inspection Store the completed tables for 10 years or until the machine is no longer in use or as required by machine owner company custodian 3 Use the table to record the results After each section is complete mark the appropriate box 4 Record the inspection results If any inspection results are NO the machine must be stopped and re in spected after repair is completed and marked in the box m...

Page 92: ...gapore 068902 50 358 Clarendon St South Melbourne VIC 3205 Australia E mail au sinoboom com Hunan Sinoboom Intelligent Equipment Co Ltd No 128 East Jinzhou Avenue Ningxiang High tech Industrial Park Changsha Hunan China 0086 400 601 5828 Sales 0086 400 608 1289 Service info sinoboom com www sinoboom com 长沙市宁乡高新技术产业园区金洲大道东 128 号 0731 87116111 hr sinoboom com cn ww w sinoboom com cn Alw ays For Bet ...

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