Sinoboom AB14EJ Page 12 Operation Manual Download

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GTZZ14EJ&16EJ Operation Manual

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Summary of Contents for AB14EJ

Page 1: ...GTZZ14EJ AB14EJ AB460EJ GTZZ16EJ AB16EJ AB520EJ Operation Manual Part No 503007100002 Rev A Aug 2020 G T JZ 0608E 2132E G T JZ 0808E 2732E G T JZ 0808E 2732E G T JZ 0808E 2732E PRODU C T MAN U AL...

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Page 3: ...are known to the State of California to cause cancer and birth defects or other reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your v...

Page 4: ...28 East Jinzhou Avenue Ningxiang High tech Industrial Park Changsha Hunan China Zip Code 410600 Copyright Hunan Sinoboom Intelligent Equipment Co Ltd All Rights Reserved The final interpretation right...

Page 5: ...From 030060010 to present GTZZ16EJ AB16EJ AB520EJ From 030070010 to present NOTE Product model is applied in product nameplate for distinction of products of different main parameters Product trade id...

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Page 7: ...ers the basic parts information of one or more products Therefore please use this manual according to your needs If you find problems in the manual or have suggestions for improve ment feel free to sh...

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Page 9: ...on Function Test 6 1 Preparing for a Pre operation Function Test 6 1 Testing the Ground Controller 6 2 Testing ground controller 6 3 Testing the horn 6 3 Testing the emergency stop function6 3 Testing...

Page 10: ...on System 6 11 Testing the Weighing System 6 11 7 Operating the Machine 7 1 Stability 7 1 Emergency Stop 7 3 Emergency Lowering 7 4 Emergency Operating 7 4 Emergency Towing Dragging 7 4 Operation from...

Page 11: ...ator is responsible for reading understanding and implementing the operation and safety procedures in this manual and for following the manufacturer s instructions before beginning any work Read under...

Page 12: ...Aug 2020 iv GTZZ14EJ 16EJ Operation Manual This Page Intentionally Left Blank...

Page 13: ...e spec type Optional 240 55D17 5 foam filled 240 55D17 5 foam filled non marking Platform dimension L W H 1 45 0 85 1 1 m 57 33 5 43 in PERFORMANCE PARAMETERS Platform capacity 230 kg unrestricted 2pe...

Page 14: ...rature lithium battery 20 40 4 104 Max allowable RH 90 Storage environment Stored at 20 to 50 4 to 122 in a well ventilated environment with 90 relative humidity 20 68 and away from rain sun corrosive...

Page 15: ...2persons tools 507 lb unrestricted 2persons tools Turntable rotation continuous 355 uncontinuous Platform rotation 160 Max drive speed stowed 5 2 km h 3 2 mph Max drive speed raised 0 8 km h 0 5 mph D...

Page 16: ...4 Max allowable RH 90 Storage environment Stored at 20 to 50 4 to 122 in a well ventilated environment with 90 relative humidity 20 68 and away from rain sun corrosive gas inflammables and explosives...

Page 17: ...al 11 Lower foldable boom 19 Rear drive wheel 4 Platform controller 12 Power chain system 20 Turntable 5 Overhead Protection optional 13 Upper linkage 21 Slewing bearing 6 Work light optional 14 Lower...

Page 18: ...the working status Non operating position Main boom and foldable boom both retracted to non working status and the display indicating the non working status Storage stowed position Main boom foldable...

Page 19: ...can cause damage to the engine personal property and or the environment or cause the equipment to operate improperly NOTE Indicates a procedure practice or condition that should be followed in order f...

Page 20: ...from the machine Personnel on the ground or on the platform must not touch or operate the machine until the power is switched off Do not use the machine as a ground wire during welding and polishing o...

Page 21: ...the machine When the machine is on rough ground with gravel or other uneven surfaces or near holes TIPPING HAZARDS and steep slopes maintain a minimum distance of 0 6m 2ft and reduce the speed When o...

Page 22: ...stable surfaces or in other dangerous conditions when raising the platform When the machine is on rough ground with gravel or other uneven surfaces or near holes and steep slopes maintain a minimum di...

Page 23: ...12 Gentle breeze Leaves and smaller twigs in constant motion 4 5 5 7 9 13 18 Moderate breeze Dust and loose paper rise Small branches begin to move 5 8 0 10 7 19 24 Fresh breeze Smaller trees sway 6...

Page 24: ...ery 75kg 165 lb and do not remove or modify the counterweight or other parts inside the battery box The battery not only provides power it also serves as a counterweight The battery is vital to mainta...

Page 25: ...blind spots when moving or operating the machine The non staff must maintain a minimum of 1 8m 5 9ft distance from the machine while it is travelling or swinging When the work platform of a moving mac...

Page 26: ...und to operate the machine Maintain proper distance between operator machine and fixed object EXPLOSION AND FIRE HAZARDS EXPLOSION AND FIRE HAZARDS Do not use the machine or charge the battery in haza...

Page 27: ...nspection only During operation keep the left and right doors of the chassis closed and locked Only trained service personnel can open the left and right doors to repair the machine BATTERY HAZARDS FI...

Page 28: ...n this manual and the Maintenance Manual WELDING HAZARDS Comply with the welder manufacturer s recommendations for procedures concerning proper use of the welder Welding leads or cables may only be co...

Page 29: ...Turn the key switch at the ground controls to OFF position and remove the key to avoid unauthorized operation of the machine 8 Turn off the main power switch 9 Charge the battery NOTICE After using t...

Page 30: ...Aug 2020 3 12 GTZZ14EJ 16EJ Operation Manual This Page Intentionally Left Blank SAFETY...

Page 31: ...ck the work site Check the safety decals nameplate on the machine Only use the machine according to the instructions in this manual and for its intended purpose During the jobsite inspection the opera...

Page 32: ...Aug 2020 4 2 GTZZ14EJ 16EJ Operation Manual This Page Intentionally Left Blank JOBSITE INSPECTION...

Page 33: ...anufacturer If an additional device is installed on the platform or guardrail for placing tools or other materials this will increase the platform weight and surface area or increase the load The oper...

Page 34: ...Nuts bolts and other fasteners NOTICE If damaged parts incorrect installation or missing parts are discovered please replace immediately and install correctly if the fasteners are found detached or lo...

Page 35: ...w or contact with acid in lead acid batteries and lead acid maintenance free batteries If battery acid spills use water mixed with bicarbonate baking soda to neutralize the acid Check the acid level o...

Page 36: ...Aug 2020 5 4 GTZZ14EJ 16EJ Operation Manual This Page Intentionally Left Blank PRE OPERATION INSPECTION...

Page 37: ...ns according to the instructions in this manual Do not use a machine with problems or malfunctions Mark the machine and do not use it if you discover any problems Only qualified maintenance technician...

Page 38: ...tch 16 Platform leveling switch 3 Up key 10 Foldable boom up down switch 17 Jib up down switch 4 Escape key 11 Turntable slewing switch 18 Buzzer 5 Platform control position 12 Main boom telescoping s...

Page 39: ...o ground control position The functional operation shall be only allowed on the ground controller while the platform controller shall be inoprative 2 Turn the Ground Platform select switch on the grou...

Page 40: ...itch the platform level shall go up 2 Move the enable switch and meanwhile move downwards the platform level switch the platform level shall go down TESTING THE PLATFORM ROTATE FUNCTION 1 Move the ena...

Page 41: ...rol generator switch if equipped 24 Chassis tilt indicator 7 Foldable boom up down switch 16 Drive high low speed select switch 25 Low battery indicator 8 Jib boom up down switch 17 Emergency stop but...

Page 42: ...ding function shall fail to operate and the buzzer shall sound TESTING THE HORN Push in the horn button the horn shall sound TESTING THE EMERGENCY STOP FUNCTION 1 Push in the emergency stop button on...

Page 43: ...rntable rotate proportional control handle the main boom shall lift smoothly without shaking or abnormal noise 2 Depress the footswitch and move backward the main boom lift turntable rotate proportion...

Page 44: ...platform level switch the platform level should go down TESTING THE PLATFORM ROTATE FUNCTION 1 Depress the footswitch and move leftwards the platform rotate switch the platform shall rotate clockwise...

Page 45: ...CTION The system distress indicator light will be lit under the following conditions Failure of weight sensor Turntable tilting alarm CAN bus error Other faults TESTING THE OVERLOAD ALERT FUNCTION Whe...

Page 46: ...4 5 6 0km h 2 8 3 7mph With main boom or foldable boom lifted or main boom extended operate any travel switch for foldable boom full lowering main boom full lowering main boom full retracting the max...

Page 47: ...onto the two wooden blocks The wooden block should measure 750mm L 250mm W 166mm H 8 The tilt alarm sounds and the the chassis tilt indicator light flashes no functions are restricted 9 Drive the mac...

Page 48: ...will indicate platform overload all the functions will be restricted The machine will not resume all the functions until the excessive load is removed GTZZ16EJ When the load does not exceed 230kg 507...

Page 49: ...ording to the instructions in this manual and for its intended purpose This section provides specific instructions for all the aspects of machine operation The operator is responsible for following al...

Page 50: ...orward stability 1 Foldable boom fully folded 2 Main boom elevated horizontal and fully extended 3 Jib elevated horizontal 4 Turntable rotated 90 5 The machine will tip over in the direction as indica...

Page 51: ...e platform position and pull out the red emergency stop button on turntable controller to ON position press the red emergency stop button on platform controller to the OFF position all functions will...

Page 52: ...ng the machine EMERGENCY TOWING DRAGGING UNSAFE OPERATION HAZARD Unless in case of emergency situations machine malfunction power loss or loading unloading it is strictly prohibited to tow or drag the...

Page 53: ...sure the area around or under the platform is free of persons or obstacles Before operation 1 Be sure the battery is well connected before operating the machine 2 Turn the Ground Platform select swit...

Page 54: ...control handle to raise or lower the main boom 2 Depress the footswitch and meanwhile move leftwards rightwards the main boom telesocpe switch to extend or retract the main boom 3 Depress the footswit...

Page 55: ...he machine across the slope exceeding the maximum side slope rating 5 Do not drive the machine on the slope exceeding the machine gradeability Before driving on a slope 1 Determine the gradeability cl...

Page 56: ...1 Make sure the battery is connected to the machine before charging 2 Connect the battery charger to a grounded AC circuit 3 Charge the battery as needed after use To charge a lead acid requires maint...

Page 57: ...ne onto the transport vehicle ensure that the slope is within the limit of the machine gradeability refer to 1 Performance Parameters page 1 1 Be sure the machine is on a level surface or secured befo...

Page 58: ...and chassis components are safe and reliable 4 Remove all loose parts of the machine 5 Determine the center of gravity of the machine Figure 8 1 Table 8 1 MODEL X Y GTZZ14EJ 1065 1mm 41 9 in 1068 2mm...

Page 59: ...machine to prevent loose or untightened components 3 Ensure the rope or belt is of sufficient capacity 4 Use at least 4 ropes belts to fasten the chassis and one rope belt for the platform 5 Adjust t...

Page 60: ...Aug 2020 8 4 GTZZ14EJ 16EJ Operation Manual This Page Intentionally Left Blank TRANSPORTING AND LIFTING THE MACHINE...

Page 61: ...use solvent based cleaners which can damage safety label materials Do not operate machines without decals nameplates UNSAFE OPERATION HAZARD All safety labels must be legible to alert personnel of saf...

Page 62: ...Operation Manual DECALS NAMEPLATES INSPECTION DECALS NAMEPLATES GB GTZZ14EJ K K B Q Q 32 29 11 14 6 7 9 6 7 6 7 2 6 7 9 23 13 19 15 16 17 18 20 8 2 28 26 33 35 34 32 4 4 4 11 27 22 17 24 5 3 10 25 36...

Page 63: ...rage points 2 15 104011100015 Decal Tipping hazard 1 16 104011100019 Decal Crush hazard 1 17 104011100020 Decal General safety 1 18 104011100017 Decal Footswitch 1 19 104011100009 Decal Read manuals 1...

Page 64: ...Aug 2020 9 4 GTZZ14EJ 16EJ Operation Manual DECALS NAMEPLATES INSPECTION No Part No Description Qty Remarks 36 105001100057 Nameplate GB 1 37 104009100018 Decal Hydraulic oil 1...

Page 65: ...N GTZZ14EJ 16EJ Operation Manual 9 5 Aug 2020 DECALS NAMEPLATES CE GTZZ14EJ K K B Q Q 32 29 11 14 6 7 9 6 7 6 7 2 6 7 9 23 13 19 15 16 17 18 20 8 2 28 26 33 35 34 32 4 4 4 11 27 22 17 24 5 3 10 25 36...

Page 66: ...points 2 15 104011100015 Decal Tipping hazard 1 16 104011100019 Decal Crush hazard 1 17 104011100020 Decal General safety 1 18 104011100017 Decal Footswitch 1 19 104011100009 Decal Read manuals 1 20...

Page 67: ...DECALS NAMEPLATES INSPECTION GTZZ14EJ 16EJ Operation Manual 9 7 Aug 2020 No Part No Description Qty Remarks 36 105018100005 Nameplate AS 1 37 104009100022 Decal Hydraulic oil 1...

Page 68: ...Operation Manual DECALS NAMEPLATES INSPECTION DECALS NAMEPLATES AS GTZZ14EJ K K B Q Q 32 29 11 14 6 7 9 6 7 6 7 2 6 7 9 23 13 19 15 16 17 18 20 8 2 28 26 33 35 34 32 4 4 4 11 27 22 17 24 5 3 10 25 36...

Page 69: ...points 2 15 104011100015 Decal Tipping hazard 1 16 104011100019 Decal Crush hazard 1 17 104011100020 Decal General safety 1 18 104011100017 Decal Footswitch 1 19 104011100009 Decal Read manuals 1 20 1...

Page 70: ...Aug 2020 9 10 GTZZ14EJ 16EJ Operation Manual DECALS NAMEPLATES INSPECTION No Part No Description Qty Remarks 36 105018100005 Nameplate AS 1 37 104009100022 Decal Hydraulic oil 1...

Page 71: ...GTZZ14EJ 16EJ Operation Manual 9 11 Aug 2020 DECALS NAMEPLATES KCS GTZZ14EJ K K B Q Q 32 29 11 14 6 7 9 6 7 6 7 2 6 7 9 23 13 19 15 16 17 18 20 8 2 28 26 33 35 34 32 4 4 4 11 27 22 17 24 5 3 10 25 36...

Page 72: ...points 2 15 104011100015 Decal Tipping hazard 1 16 104011100019 Decal Crush hazard 1 17 104011100020 Decal General safety 1 18 104011100017 Decal Footswitch 1 19 104011100009 Decal Read manuals 1 20...

Page 73: ...DECALS NAMEPLATES INSPECTION GTZZ14EJ 16EJ Operation Manual 9 13 Aug 2020 No Part No Description Qty Remarks 36 105030103003 Nameplate KCS 1 37 104009100022 Decal Hydraulic oil 1...

Page 74: ...6EJ Operation Manual DECALS NAMEPLATES INSPECTION DECALS NAMEPLATES GB GTZZ16EJ K K 1 2 3 8 7 6 3 4 10 11 12 23 24 25 26 27 28 29 33 34 35 36 37 5 11 18 19 32 2 4 4 5 5 3 3 7 4 5 13 17 14 15 16 18 19...

Page 75: ...017 Decal Footswitch 1 15 104011100020 Decal General safety 1 16 104008100011 Decal Rated load 230kg 507 lb 1 17 104011100015 Decal Tipping hazard 1 18 104011100007 Decal Tipping hazard 2 19 104011100...

Page 76: ...Aug 2020 9 16 GTZZ14EJ 16EJ Operation Manual DECALS NAMEPLATES INSPECTION No Part No Description Qty Remarks 36 101012100014 Decal Charging voltage 1 37 105001100057 Nameplate GB 1...

Page 77: ...TION GTZZ14EJ 16EJ Operation Manual 9 17 Aug 2020 DECALS NAMEPLATES CE GTZZ16EJ K K 1 2 3 8 7 6 3 4 10 11 12 23 24 25 26 27 28 29 33 34 35 36 37 5 11 18 19 32 2 4 4 5 5 3 3 7 4 5 13 17 14 15 16 18 19...

Page 78: ...0017 Decal Footswitch 1 15 104011100020 Decal General safety 1 16 104008100011 Decal Rated load 230kg 507 lb 1 17 104011100015 Decal Tipping hazard 1 18 104011100007 Decal Tipping hazard 2 19 10401110...

Page 79: ...DECALS NAMEPLATES INSPECTION GTZZ14EJ 16EJ Operation Manual 9 19 Aug 2020 No Part No Description Qty Remarks 36 101012100014 Decal Charging voltage 1 37 104011100028 Nameplate CE 1...

Page 80: ...Operation Manual DECALS NAMEPLATES INSPECTION DECALS NAMEPLATES ANSI GTZZ16EJ K K 1 2 3 8 7 3 4 10 11 12 23 24 25 26 27 28 34 35 36 5 11 18 19 3 2 2 4 4 5 5 3 3 7 4 5 13 17 14 15 16 18 19 20 21 32 30...

Page 81: ...104011100017 Decal Footswitch 1 15 104011100020 Decal General safety 1 16 103007103001 Decal Rated load 230kg 507 lb 1 17 104011100015 Decal Tipping hazard 1 18 104011100007 Decal Tipping hazard 2 19...

Page 82: ...2 GTZZ14EJ 16EJ Operation Manual DECALS NAMEPLATES INSPECTION No Part No Description Qty Remarks 36 101012100014 Decal Charging voltage 1 37 103007103000 Nameplate ANSI 1 38 101040103015 Decal Annual...

Page 83: ...vent unauthorized use of the machine Pull out the red emergency stop buttons on ground and platform controllers to OFF position to avoid unintended start up of the operating system Turn off the main p...

Page 84: ...ery 8 hours A Every quarter or every 250 hours A B Every half a year or every 500 hours A B C Every year or every 1000 hours A B C D COMPLETING A REPAIR INSPECTION REPORT 1 Divide the Repair Inspectio...

Page 85: ...7 Inspect Battery Level A 8 Inspect the Raised Limit Function A 9 Perform Maintenance after 30 Days Checklist B Procedures Items YES Machine is in Good Condition NO Machine Has Damage or Malfunction...

Page 86: ...or Malfunction REPAIRED Machine Has Been Repaired Problem Description C 1 Replace hydraulic oil tank air filter C 2 Test Weighing System Checklist D Procedures Items YES Machine is in Good Condition...

Page 87: ...nd Noise level Burns hazards Keep a safe distance from high temperatures Pull out open Press close Step open Release close Hydraulic oil level low position Hydraulic oil level high position Temperatur...

Page 88: ...g hazards Keep hands away form nearby obstacles when raising platform Fall hazards Never climb on guardrails of platform Fall hazards Never climb on boom Keep away from platform in rotation Engine pre...

Page 89: ...onal Inspection Machine Buyer Renter Inspector Signature Inspector Title Inspector Company NOTE 1 Prepare the machine before delivery which includes performing a pre delivery inspection following main...

Page 90: ...Aug 2020 A 4 GTZZ14EJ 16EJ Operation Manual This Page Intentionally Left Blank MAINTENANCE...

Page 91: ...s A 4 Inspect Hydraulic Oil Level A 5 Inspect Hydraulic Oil Leakage A 6 Functional Tests A 7 Inspect Battery Level A 8 Inspect the Raised Limit Function A 9 Perform Maintenance after 30 Days Checklist...

Page 92: ...tem Checklist C Procedures Items YES Machine is in Good Condition NO Machine Has Damage or Malfunction REPAIRED Machine Has Been Repaired Problem Description C 1 Replace hydraulic oil tank air filter...

Page 93: ...MAINTENANCE GTZZ14EJ 16EJ Operation Manual A 7 Aug 2020 REPAIR INSPECTION REPORT Inspector Title Inspector Company...

Page 94: ...225 666 E mail info sinoboom eu Singapore Subsidiary Star Access Solutions Pte Ltd 112 Robinson Road 03 01 Robinson 112 Singapore 068902 Hunan Sinoboom Intelligent Equipment Co Ltd No 128 East Jinzho...

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