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LION SERIES

DSP Controlled UPS

100-120 kVA

3 Phase In - 3 Phase Out

Sinercom srl

Headquarter:

Via G. Cappalonga 9/A- 00043 Ciampino (Rm)

(Italy)

tel. +39.06.79800323 fax +39.06.79814644

Factory: Via Cascina Secchi 247/4b - 24040 Isso (BG)

tel. +39.0363.938231 fax +39.0363.998235

USER MANUAL

Summary of Contents for LION100K

Page 1: ...20 kVA 3 Phase In 3 Phase Out Sinercom srl Headquarter Via G Cappalonga 9 A 00043 Ciampino Rm Italy tel 39 06 79800323 fax 39 06 79814644 Factory Via Cascina Secchi 247 4b 24040 Isso BG tel 39 0363 93...

Page 2: ......

Page 3: ...Power Cables 10 2 5 Safety Earth 10 2 6 Cable Connection Procedure 10 2 6 1 Description of Connection Terminals of the UPS 11 2 7 Battery Installation 12 III FRONT PANEL 14 3 1 Introduction 14 3 2 Fr...

Page 4: ...5 4 Annual Maintenance 37 5 5 Storage conditions and transportation of ups 37 VI FAULTS AND TROUBLESHOOTING 38 6 1 General Procedure for fault checking and troubleshooting 38 6 2 Before calling servic...

Page 5: ...C power is disconnected To reduce the risk of electric shock disconnect the UPS from the mains supply before installing a computer interface signal cable Reconnect the power cables only after signalin...

Page 6: ...nternal voltage and frequency regulating software which ensures that its output to the critical load is maintained within close tolerances independent of voltage and frequency variations on the mains...

Page 7: ...ble polarity battery with common terminal Automatic and manual battery test and battery temperature compensation features 3 separate maintenance clock counters Battery charge with current limiting Aut...

Page 8: ...Switch S4 F7 F8 F9 Output Switch Fuse S5 F10 F11 F12 Battery Switch Fuse K1 Rectifier Input Contactor K2 Inverter Output Contactor Rectifier Charger 3 PHASE MAINS I P Battery Dual Polarity Maintenanc...

Page 9: ...ack outs when it is connected to either static or maintenance bypass supply 1 2 2 OPERATING CONDITIONS OF UPS UPS may be in one of the following operating conditions A Normal Operation If Mains supply...

Page 10: ...mmunation Socket DB9 female Relay Output contacts Batt circuit breaker output and input Generator input Temperature sensor Relay 2 S7 On off switch S1 AC input F1 F2 F3 S3 maintenance by pass S2 By Pa...

Page 11: ...00 Load up to 94 Load Crest Factor 3 1 Output Voltage THD linear load 3 Overload 125 Load 10min 150 Load 1min BATTERY Total Number 60 blocks 12V 2x30 serial 60 batteries external Float Charge Voltage...

Page 12: ...age is noted call the shipper immediately and retain the shipping carton and the UPS 2 Carefully open the carton and take the UPS out 3 Retain the carton and packing material for future use Unit packa...

Page 13: ...ations are for guideline purposes only and are superceded by local regulations and codes of practice 2 5 Safety Earth The safety earth cable must be connected to the earth BUS BAR and bonded to each c...

Page 14: ...ution panel NOTE The earth and the neutral connections must be in accordance with the local rules WARNING Note that the Input Neutral N1 MUST also be connected to K10 terminal 2 6 1 Description of con...

Page 15: ...t at reasonable temperatures to obtain efficient battery operation In general a minimum space of 10 mm must be left on all vertical sides of the battery block A minimum clearance of 20 mm should be al...

Page 16: ...13 30x12V Batteries 30x12V Batteries 0 360V 360V 0 K1 K2 K3 K2 Figure 2 3 External Battery Connections 60x12V...

Page 17: ...oad on bypass indicator lamp L3 Input voltage indicator lamp L4 Rectifier run pilot lamp L5 Battery operation indicator lamp L6 Load on UPS indicator lamp L7 Output switch on indicator lamp There are...

Page 18: ...l measurements ENTER EXIT ALARM LOGS UPS LOG RECORD Page1 ENTER CLEAR LOG Page1 ENTER EXIT INFORMATION RS232 Comm 1 2 Page1 Maximum UPS power Page1 Nominal voltage and frequency Page1 Inverter firmwar...

Page 19: ...ut command Page3 ENTER EXIT PASSWORD Getting service code Page1 Type service password Page1 Type user password Page1 ENTER EXIT ADJUST in English Group adjustments Automatic settings Inverter factory...

Page 20: ...alarm messages Up previous page down next page MEASUREMENTS INPUT Page 3 Level 3 ENTER EXIT ENTER exit to upper menu Current alarm messages Up previous page down next page MEASUREMENTS BYPASS Level 2...

Page 21: ...1 222 223 V Phase to neutral measured AC UPS output voltages Iout 00 0 00 0 00 0 A Measured AC RMS load currents Current alarm messages Up previous page down next page MEASUREMENTS OUTPUT Page 2 Level...

Page 22: ...n next page MEASUREMENTS DC Page 3 Level 3 Backup time 0000 min Calculated remaining time Current alarm messages Up previous page down next page MEASUREMENTS DC Page 4 Level 3 ENTER EXIT ENTER exit to...

Page 23: ...32 activity indicator for com1 and com2 MAX Power 60000 VA Maximum ups output power as VA Nom 220 050 220 050 Nominal input output voltage and frequency Current alarm messages Up previous page down ne...

Page 24: ...adjust BL DELAY CLOSED Backlight delay BL DIM CLOSED Back light half option selection Current alarm messages Up upper line down next line or options ENTER select an option OPTIONS LCD OPTIONS Page 3 L...

Page 25: ...PTIONS COMMUNICATION OPTIONS Page 4 Level 3 RELAY 7 Left and right buton relay function selection option RELAY 8 Left and right buton relay function selection option RELAY 9 Left and right buton relay...

Page 26: ...PTIONS Page 3 Level 3 ENTER EXIT ENTER exit to upper menu Current alarm messages Up previous page down next page Level 3 Bypass options VAT transfer ON OFF Page1 Gen set bypass ON OFF Page1 Gen set sy...

Page 27: ...ND ON OFF Left and right disable alarm buzzer MIMIC LED TEST ENTER lamp test Current alarm messages Up upper line down next line or options ENTER apply command COMMAND MENU Page 4 Level 2 ENTER EXIT E...

Page 28: ...on recorded maximum power ENTER FAULT RESET ENTER fault reset Current alarm messages Up upper line down next line SERV CE MENU Page 2 Level 2 FAN MAINT 01000 Remaining hours to FAN maintenance BAT MAI...

Page 29: ...or R00 Alarm is shown on the LCD panel we understand that there is a system fault at the related module We saw the message in the A00 INV FAULT XXXX or R00 PFC FAULT XXXX format Numbers shown in X de...

Page 30: ...s INV CODE 0XXX Current inverter mod le status code A00 INV FAULT XXXX Hata XXXX fault occured at the inverter module CALL SERVICE A01 O P OVERCURRENT Alarm IGBT saturation alarm on inverter module A0...

Page 31: ...upted A36 INV DC DOWN Warning DC BUS voltage is less then 120 volts DC A37 AC CURR LIMIT Warning Inverter output current limited A38 FUSE FAILURE Warning Any fuse in UPS is blowned A39 PSP FAILURE Ala...

Page 32: ...frequency is normal R06 OVERTEMPERATURE Overtemperature at rectifier module call service R07 BLACKOUT There is a short blackout at the AC input voltage of the UPS this is temporary wait until the AC...

Page 33: ...if hot use air cooling system If batteries are internal check the UPS ambient temperature if normal call service L02 TH2 TEMP HIGH L04 TH2 TEMP LOW UPS TH2 cabinet inside temperature is out of tolera...

Page 34: ...nt is normal A07 SHORT CIRCUIT There is short circuit at the output of the UPS check installation and loads A08 ON MAINTENANCE The maintenance by pas switch of the UPS is ON 1 position there is a lock...

Page 35: ...ds the mesage will be cleared A26 BATTERY LOW The DC BUS or battery voltage of the UPS is low still UPS is running but DC voltage is going down If this alarm occures during mains failure it means that...

Page 36: ...very high higher then 150 the UPS limited the output current This status is temporary but if continues call service A38 FUSE FAILURE Call service A39 PSP FAILURE Call service A43 USER LOGIN User logg...

Page 37: ...n ATTENTION BYPASS VOLTAGE WILL BE CONNECTED TO THE OUTPUT TERMINALS OF UPS WHEN THE ON OFF SWITCH S7 IS SWITCHED ON 4 Turn on S7 On Off switch to 1 position LCD panel activates and INV RESET or PFC R...

Page 38: ...dy for uninterruptable operation When the mains voltage is not available R02 LINE FAILURE message appears on LCD display Sound warning on and off is heard at the same time UPS continues to supply the...

Page 39: ...NCE counter BATTERY MAINTENANCE counter GENERAL MAINTENANCE counter This type of protective maintenance prevents small problems turning up to big failures LION Series UPS has been designed to require...

Page 40: ...one at least two times a year in order to provide safe and efficient operation your UPS and battery group UPS generates a warning message when the maintenance time has expired 5 5 Storage Conditions a...

Page 41: ...ed while trying to indicate the error Fault determination First step is to record the messages indicator panel LEDs operating parameter values and last status of switches This must be done before Fixi...

Page 42: ...TEST until battery low alarm CANCEL battery test Turn off UPS output voltage immediately SHUTDOWN Turn off UPS output voltage after delay WAITING SHUTDOWN Turn off UPS output voltage SHUTDOWN and turn...

Page 43: ...hone and listen the modem sound NOTE Not all the modems are compatible with the command set on UPS In such a case modem should be set by connecting a PC 7 3 2 Functioning Principle The remote operator...

Page 44: ...perature sensor input 12 Function programmable relay contact output 2 14 Function programmable relay contact output 3 16 Function programmable relay contact output 4 ATTENTION Maximum 42Vac or 60Vac v...

Page 45: ...sources 2 Every electric powered device is designed appropriate to a defined power level Device capacity should be selected according to its load requirement for an efficient operation 3 Ensure to ope...

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