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3.

 

OPTIMIZATION OF THE WORKING CYCLES 

 

PRE-COOLING:

 Pre-cool the unit before starting a chilling or deep-freezing cycle, so as to reduce the working times. 

  

 

CORE PROBE:

 The core probe must be properly positioned at the core of the thickest part of the product. Its point shall neither come out 

nor touch the tray. The probe must be cleaned before starting any cycle, in order to prevent any contamination. 

  

 

LIDS AND CONTAINERS:

 Do not cover the trays and/or containers with lids or insulating films. The more the product surface gets in 

contact with the airflow, the less it will take to chill and deep-freeze it. Do not use bowls or trays deeper than 40 mm. 

  

 

DISTRIBUTION OF THE PRODUCT:

 Do not lay portions of product upon each other. The product thickness must not exceed 50 mm: 

this would make the chilling / freezing times longer. Do not overload the unit beyond the quantity recommended by the manufacturer. 

  

 

SPACE BETWEEN THE TRAYS:

 Allow enough space between the trays in order to grant a proper airflow. Place them evenly inside the 

unit. 

  

 

CONSERVATION:

  At the end of the cycle the chilled and/or frozen product must be covered and protected (film, airtight, hermetic 

sealing).The chilled product needs to be conserved in a storage refrigerator at a uniform temperature of +2°C. The frozen product is to be 

conserved in a storage refrigerator at a uniform temperature of -20°C.  

  

Mark the containers of the chilled/frozen product with an appropriate label, clearly indicating content and expiry date. 

  

The blast chiller is not a refrigerated cabinet. 

As soon as the working cycles are over, the unit turns automatically into a temporary – and transitional - conservation phase. 

At the end of the cycle, the product is to be stored in an appropriate refrigerator. 

 

 

 

 

 

 

 

 

 

 

 

 

4.

 

FUNCTIONING 

4.1.

 

DESCRIPTION OF THE WORKING CYCLES 

This blast chiller-deep freezer is a high performance appliance and can be used at best exploiting all its functions. 

  

The standard working cycles are as follows: 

  

 

TEMPERATURE BLAST CHILLING SOFT WITH CORE PROBE (1) + CONSERVATION 

This cycle reduces the food temperature to +3°C at the core of the product, with chamber temperature around 0°C. Suitable for delicate or 

thin products. 

 

 

TEMPERATURE BLAST CHILLING HARD WITH CORE PROBE

 

(2) + CONSERVATION 

This cycle reduces the food temperature down to +3°C at the core of the product, with chamber temperature from –18°C to 0°C. Suitable 

for fat products and large pieces, it allows a quick reduction of working times and is also suitable for full load cycles. 

 

 

TEMPERATURE DEEP FREEZING HARD WITH CORE PROBE (3) + CONSERVATION 

This cycle reduces the food temperature to –18°C at the core of the product. The duration of the working cycle depends anyway from 

several factors, such as the product type, its thickness, the container used. 

 

 

TEMPERATURE DEEP FREEZING SOFT WITH CORE PROBE (4) + CONSERVATION 

This cycle reduces the food temperature to –18°C at the core of the product. This is indicated for delicate or thin products. The duration of 

the working cycle depends anyway from several factors, such as the product type, its thickness, the container used. 

 

 

TIME BLAST CHILLING SOFT (5) + CONSERVATION 

This cycle has the same characteristics of cycle no. 1, with the only difference that time setting is required instead of using the core probe. 

 

 

TIME BLAST CHILLING HARD (6) + CONSERVATION 

This cycle has the same characteristics of cycle no. 2, with the only difference that time setting is required instead of using the core probe. 

 

 

TIME DEEP FREEZING HARD (7) + CONSERVATION 

This cycle has the same characteristics of cycle no. 3, with the only difference that time setting is required instead of using the core probe. 

 

 

TIME DEEP FREEZING SOFT (8) + CONSERVATION 

This cycle has the same characteristics of cycle no. 4, with the only difference that time setting is required instead of using the core probe. 

 

 

PRE-COOLING (9) 

This function allows the pre-cooling of the chamber, so as to create the best conditions for the introduction of the product to be chilled and 

frozen and reduce the chilling or freezing times accordingly. 

Summary of Contents for AS.003

Page 1: ...AND OFF OF THE BLAST CHILLER 7 4 2 2 FUNCTIONING 7 4 2 2 1 TEMPERATURE BLAST CHILLING SOFT WITH CORE PROBE 1 CONSERVATION 7 4 2 2 2 TIME BLAST CHILLING SOFT 5 CONSERVATION 7 4 2 2 3 TEMPERATURE BLAST CHILLING HARD WITH CORE PROBE 2 CONSERVATION 8 4 2 2 4 TIME BLAST CHILLING HARD 6 CONSERVATION 8 4 2 2 5 TEMPERATURE DEEP FREEZING HARD WITH CORE PROBE 3 CONSERVATION 8 4 2 2 6 TIME DEEP FREEZING HARD...

Page 2: ...ENGLISH ...

Page 3: ...achine e g gas for lighters petrol ether acetone or others The blast chiller is not a refrigerated cabinet As soon as the working cycles are over the unit turns automatically into a temporary and transitional conservation phase At the end of the cycle the product is to be stored in an appropriate refrigerator As deep freezing of foodstuff is regulated by law a qualifying license issued by the Loca...

Page 4: ... the front bottom of the unit If the blast chiller is not correctly leveled its functioning and condensation flow may be compromised In the roll in units the condensation drain should be kept free at least 20 mm from the nearby drain Remove the protective film and clean the machine inside and outside using protective gloves Wash the unit inside using a light detergent avoiding the use of steel woo...

Page 5: ...led lower than the blast chiller no syphons are needed the pipe inclination towards the compressor unit should be respected at least 3mm mt Gas proof soldering must be executed and the pipes must be emptied through both service taps Check for eventual leaks turn on the taps in the compressor unit and add gas R404A if necessary checking the liquid sign Add oil type Artic 32 synthetic if necessary c...

Page 6: ...ctions The standard working cycles are as follows TEMPERATURE BLAST CHILLING SOFT WITH CORE PROBE 1 CONSERVATION This cycle reduces the food temperature to 3 C at the core of the product with chamber temperature around 0 C Suitable for delicate or thin products TEMPERATURE BLAST CHILLING HARD WITH CORE PROBE 2 CONSERVATION This cycle reduces the food temperature down to 3 C at the core of the prod...

Page 7: ... 4 2 2 2 TIME BLAST CHILLING SOFT 5 CONSERVATION Press and release the button the led will start flashing the display will show the temperature of end cycle which can be modified with the buttons and the value 3 0 is recommended Press and release the button the led and will be steadily lighted and the working cycle including the conservation phase will start The check for the correct introduction ...

Page 8: ... the conservation phase will start The check for the correct introduction of the core probe will be activated If this test is successfully executed the cycle will go on in temperature mode 3 if the test is not successfully executed the cycle will go on as time cycle in mode 7 the led will go off and the led will switch on At this point within 5 minutes press the button or to change the duration of...

Page 9: ...t up To take the product out press the button to stop the unit remove the core probe and lay it back into the probe holder take the trays out and store the product in the provided refrigerated cabinets 4 3 RAW FISH SANITATION CYCLE The raw fish sanitation cycle consists in a special deep freezing cycle to 20 C at the core of the product followed by a 24 hours maintenance stage This kind of sanitat...

Page 10: ... products which might corrode or scratch the surfaces In short the blast chiller must be clean when used and must be left clean at the end of every working session The racks are easily removable for cleaning Reposition them once they have been washed It is important to carefully wash the inside of the unit and the door Do not scrape with sharp tools especially the cool generator Remove the drain c...

Page 11: ...ce by a technician The compressor works but the unit is not chilling Freon missing Service by a technician Broken line solenoid valve Service by a technician id Open door Close the door Broken microswitch Service by a technician HP Dirty condenser Clean the condenser see par 5 3 Space missing for a correct airflow on the front and or back of the unit Move to unit to allow a better airflow see par ...

Page 12: ... 0 8 60 70 0 260 AS 005C 5 12 AS 005ST 5 12 230 1 50 5 0 0 9 80 70 0 500 AS 005 5 15 230 1 50 5 5 1 0 100 70 0 550 AS 005 5 20 230 1 50 7 0 1 3 100 70 0 700 AS 005SG 230 1 50 2 0 0 3 85 70 0 000 AS 007 7 20 230 1 50 7 0 1 3 130 70 0 800 AS 007 7 30 230 1 50 8 5 1 5 130 70 0 900 AS 007SG 230 1 50 2 0 0 3 110 70 0 000 AS 010 10 30 230 1 50 9 0 1 6 190 70 1 000 AS 010SG 230 1 50 2 5 0 4 190 70 0 000 ...

Page 13: ...ENGLISH 13 10 WIRING DIAGRAMS ...

Page 14: ...ENGLISH 14 NOTE ...

Page 15: ...ENGLISH ...

Page 16: ... In the event that the notification is not accepted A T O s r l reserves the right to hold this warranty valid thus making known this intention on pain of ineffectiveness in writing fax is admitted or by phone within five days from receipt of the notification For the applicability of this warranty the existence of a production defect is left to the exclusive technical assessment of A T O S r l whi...

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