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1.

 

GENERAL INFORMATION 

1.1.

 

SPECIFICATIONS OF THE BLAST CHILLER-DEEP FREEZER 

This manual contains the instructions for the correct installation, use and maintenance of your blast chiller-deep freezer and should always 

follow the machine and be passed on to any future owner. 

Please carefully read following instructions before starting any operation, so as to avoid any hazards to people or things and to obtain the best 

performance from this appliance. 

This manual should be kept in a safe place, accessible to all authorized people: the installer, the user, the person in charge for maintenance and 

dismantling. 

The use of the blast chiller is reserved to professionals and qualified personnel only. Keep children away and make sure they do not play with it 

or touch the control board. This unit is designed to blast chill food only. Any other use is considered improper and dangerous. 

 

 

 

1.2.

 

WARNINGS -  SAFETY MEASURES 

The manufacturer shall not be liable for any damages to people or things which are caused by improper installation and use. 

Following operations are therefore strictly forbidden: 

 

The installation and maintenance carried out by  non-specialized or non-authorized personnel. 

 

The installation of the unit carried out incorrectly, without following the manufacturer’s instructions. 

 

Use by untrained personnel. 

 

Non authorized modifications or technical interventions. 

 

The removal of protection and security devices. 

 

The connection to non-approved appliances. 

 

The use of non-original accessories and spare parts. 

 

The alteration by unauthorized personnel. 

 

The carrying out of any modifications in the appliance. 

 

Touching the appliance with wet hands or feet. 

 

Placing any kitchen tools or other instruments between the fan blades and suction grills. 

Before starting any cleaning or maintenance operations, always switch the blast chiller off and take the plug off the socket, taking care not to 

pull the cable.  

Make sure that the cable is not squashed or pulled during transport or installation.  

The plug must always be disconnected in case the unit is not used for a long period.  

The technician in charge for installation is expected to respect all prescriptions concerning: hygienic and sanitary regulations, fire and accident 

regulations and all norms concerning electrical supply.  

Do not introduce any explosive gases and liquids in the machine, e.g. gas for lighters, petrol, ether, acetone or others.  

The blast chiller is not a refrigerated cabinet. 

As soon as the working cycles are over, the unit turns automatically into a temporary – and transitional - conservation phase. At the end of the 

cycle, the product is to be stored in an appropriate refrigerator. 

As deep-freezing of foodstuff is regulated by law, a qualifying license issued by the Local Health Authority is needed. 
Regulation (EC) no. 842/2006.  

The blast chillers-deep freezers containing 3 kg or more of refrigerant gas (see table at p. 12) must be checked for leakage at least once a year. 

The operators of the blast chillers-deep freezers must maintain records of the quantity of gas installed and the quantity possibly added or 

reclaimed during servicing, reparation and final disposal.  

 

 

 

1.3.

 

TRANSPORT AND TRANSFER 

The transfer of the blast chiller should be carried out by using an electric  or manual fork-lifter and be lifted from the bottom. Remove the drip 

tray placed under the unit (if previously placed under it).  

Make sure that the lifter capacity is higher than the weight of the blast chiller. This information is reported on the packing label and on the 

data panel on the side of the unit.    

Lift the unit and make sure that it's kept in stable balance. 

If the unit is shipped on a truck, fasten it  to the sides of the truck body through a fixing cable.  

It is recommended to keep the blast chiller very close to the ground during transfers – the maximum allowed lifting height is 10 cm.  

If the unit is to be lifted higher, it should be placed on a wooden platform and lifted jointly.  

The weight of the unit is not to be underestimated: its size and volume might be deceiving.  

Do not turn the unit upside down or lean it on its sides, so as to prevent severe damage to the structure.  

If not placed in a wooden cage or on a platform, the unit can be lifted through cables.  

The use of gloves is always recommended when handling the unit and its packaging.  

 

 

 

 

1.4.

 

UNPACKING 

Remove the cartons and the polystyrene, lift the unit (see par. 1.3) by a suitable means, remove the wooden platform and place the blast chiller 

on the floor near the installation site. Check the integrity of the unit and ensure that it has not been damaged during shipment. If any damage 

should have occurred, it has to be immediately reported to the supplier. 

Keep the packaging away from children: the plastic wrapping may cause suffocation.  

Use protective gloves while executing these operations.  

Dispose packaging appropriately by taking it to the local recycling centre. 

Summary of Contents for AS.003

Page 1: ...AND OFF OF THE BLAST CHILLER 7 4 2 2 FUNCTIONING 7 4 2 2 1 TEMPERATURE BLAST CHILLING SOFT WITH CORE PROBE 1 CONSERVATION 7 4 2 2 2 TIME BLAST CHILLING SOFT 5 CONSERVATION 7 4 2 2 3 TEMPERATURE BLAST CHILLING HARD WITH CORE PROBE 2 CONSERVATION 8 4 2 2 4 TIME BLAST CHILLING HARD 6 CONSERVATION 8 4 2 2 5 TEMPERATURE DEEP FREEZING HARD WITH CORE PROBE 3 CONSERVATION 8 4 2 2 6 TIME DEEP FREEZING HARD...

Page 2: ...ENGLISH ...

Page 3: ...achine e g gas for lighters petrol ether acetone or others The blast chiller is not a refrigerated cabinet As soon as the working cycles are over the unit turns automatically into a temporary and transitional conservation phase At the end of the cycle the product is to be stored in an appropriate refrigerator As deep freezing of foodstuff is regulated by law a qualifying license issued by the Loca...

Page 4: ... the front bottom of the unit If the blast chiller is not correctly leveled its functioning and condensation flow may be compromised In the roll in units the condensation drain should be kept free at least 20 mm from the nearby drain Remove the protective film and clean the machine inside and outside using protective gloves Wash the unit inside using a light detergent avoiding the use of steel woo...

Page 5: ...led lower than the blast chiller no syphons are needed the pipe inclination towards the compressor unit should be respected at least 3mm mt Gas proof soldering must be executed and the pipes must be emptied through both service taps Check for eventual leaks turn on the taps in the compressor unit and add gas R404A if necessary checking the liquid sign Add oil type Artic 32 synthetic if necessary c...

Page 6: ...ctions The standard working cycles are as follows TEMPERATURE BLAST CHILLING SOFT WITH CORE PROBE 1 CONSERVATION This cycle reduces the food temperature to 3 C at the core of the product with chamber temperature around 0 C Suitable for delicate or thin products TEMPERATURE BLAST CHILLING HARD WITH CORE PROBE 2 CONSERVATION This cycle reduces the food temperature down to 3 C at the core of the prod...

Page 7: ... 4 2 2 2 TIME BLAST CHILLING SOFT 5 CONSERVATION Press and release the button the led will start flashing the display will show the temperature of end cycle which can be modified with the buttons and the value 3 0 is recommended Press and release the button the led and will be steadily lighted and the working cycle including the conservation phase will start The check for the correct introduction ...

Page 8: ... the conservation phase will start The check for the correct introduction of the core probe will be activated If this test is successfully executed the cycle will go on in temperature mode 3 if the test is not successfully executed the cycle will go on as time cycle in mode 7 the led will go off and the led will switch on At this point within 5 minutes press the button or to change the duration of...

Page 9: ...t up To take the product out press the button to stop the unit remove the core probe and lay it back into the probe holder take the trays out and store the product in the provided refrigerated cabinets 4 3 RAW FISH SANITATION CYCLE The raw fish sanitation cycle consists in a special deep freezing cycle to 20 C at the core of the product followed by a 24 hours maintenance stage This kind of sanitat...

Page 10: ... products which might corrode or scratch the surfaces In short the blast chiller must be clean when used and must be left clean at the end of every working session The racks are easily removable for cleaning Reposition them once they have been washed It is important to carefully wash the inside of the unit and the door Do not scrape with sharp tools especially the cool generator Remove the drain c...

Page 11: ...ce by a technician The compressor works but the unit is not chilling Freon missing Service by a technician Broken line solenoid valve Service by a technician id Open door Close the door Broken microswitch Service by a technician HP Dirty condenser Clean the condenser see par 5 3 Space missing for a correct airflow on the front and or back of the unit Move to unit to allow a better airflow see par ...

Page 12: ... 0 8 60 70 0 260 AS 005C 5 12 AS 005ST 5 12 230 1 50 5 0 0 9 80 70 0 500 AS 005 5 15 230 1 50 5 5 1 0 100 70 0 550 AS 005 5 20 230 1 50 7 0 1 3 100 70 0 700 AS 005SG 230 1 50 2 0 0 3 85 70 0 000 AS 007 7 20 230 1 50 7 0 1 3 130 70 0 800 AS 007 7 30 230 1 50 8 5 1 5 130 70 0 900 AS 007SG 230 1 50 2 0 0 3 110 70 0 000 AS 010 10 30 230 1 50 9 0 1 6 190 70 1 000 AS 010SG 230 1 50 2 5 0 4 190 70 0 000 ...

Page 13: ...ENGLISH 13 10 WIRING DIAGRAMS ...

Page 14: ...ENGLISH 14 NOTE ...

Page 15: ...ENGLISH ...

Page 16: ... In the event that the notification is not accepted A T O s r l reserves the right to hold this warranty valid thus making known this intention on pain of ineffectiveness in writing fax is admitted or by phone within five days from receipt of the notification For the applicability of this warranty the existence of a production defect is left to the exclusive technical assessment of A T O S r l whi...

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