Sinclair ASH-18AK Series Service Manual Download Page 1 | Manualshive

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SERVICE MANUAL

KING

SERIES

ASH-18AK, ASH-24AK

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Summary of Contents for ASH-18AK Series

Page 1: ...SERVICE MANUAL KING SERIES ASH 18AK ASH 24AK ...

Page 2: ......

Page 3: ...Model Remarks 1 Summary and features Summary and features ASH 18AK ASH 24AK 1Ph 220 240V 50Hz R410a 18 Outdoor unit 24 Outdoor unit ...

Page 4: ... C O P W W Model Function Rated Voltage Rated Frequency ASH 18AK 220 240V 50Hz Energy Class Total Capacity Btu h Power Input W Rated Input W Rated Current A Air Flow Volume m3 h H M L Dehumidifying Volume l h ASH 18AK 1200 1050 900 20 1 0 4 Cross flow fan 1 φ96 X 797 Aluminum fin copper tube Φ7 2 1 6 785X340 51X25 4 14 19 3 21 Indoor unit 58 55 52 48 1020X228X310 1078X390X325 MP35XX 2 5 PCB 3 15A ...

Page 5: ...n Motor W Condenser Pipe Diameter mm Rows Fin Gap mm Coil length l x height H x coil width L Net Weight Gross Weight kg Permissible Excessive Operating Pressure for the Suction Side MPa Sound Pressure Level dB A H M L Sound Power Level dB A H M L Dimension W H D mm Dimension of Package L W H mm Outer Diameter Refrigerant Charge kg Outdoor unit Connecti on Pipe Gas additional charge g m Length m Ma...

Page 6: ... Indoor unit Outdoor unit Front Panel Filter Air in Air out Drainage hose Air in Air out Manual switch Wireless remote control Wrapping Tape Indicator light Heat Cooling Connection pipe Run Remote control window 3 Part name ...

Page 7: ...ght Left Ceiling Wall Mounting Plate W D H Outline and installation dimensions of indoor unit 4 Outline and installation dimension Outline and installation dimension Wall Mounting Plate 18 24 Model W H D ASH 18AK ASH 24AK 1020 228 310 ...

Page 8: ...913 378 680 550 342 ASH 18AK Bolt Nut Wrench Unit mm Outline and installation dimensions of outdoor unit ...

Page 9: ...Unit mm 950 700 572 378 ASH 24AK Bolt Nut Wrench ｏｖｅｒｏｖｅｒｏｖｅｒｏｖｅｒ ...

Page 10: ...Electrical circuit diagram Electrical circuit diagram 5 5 5 5 5 These circuit diagrams are subject to change without notice please refer to the one supplied with the unit ASH 18AK ASH 24AK ...

Page 11: ...r fan Preset speed Run Tamb Stop Stop cooling Start cooling Original operating status 6 min 3 min 6 min 6 1 2 1 3 Protection Antifreeze Protection If it is detected that the system is under antifreeze protection the compressor and outdoor fan will be stopped and the indoor fan will run at setting speed When antifreeze protection is released and the compressor has stopped for 3 minutes the unit wil...

Page 12: ...n enter simultaneously running The indoor fan will delay at most for 2min to run When Tamb Tset 4 the compressor and outdoor fan will stop but the reversal valve is still with power on the indoor unit will run at setting fan speed for 60s then will stop When Tset 2 Tamb Tset 4 the unit will maintain its original operating status Under this mode the switchover valve will be powered on and the setti...

Page 13: ...et timer on the system will continue to run if unit is off to set up timer on when timer on has arrived the system will run at pressetting mode Timer off If system is off to set up the timer off when to set up timer off the unit will stand by when unit is on to set up timer off when the timer off arrived the system will stop to work Timer setting change When system is in Timer status can set up ti...

Page 14: ...guide louver to position 0 close up the air outlet vent After unit turned on if to set up swing function when indoor fan stop running the guide louver will stop at current position inner fan motor is running guide louver will resume to swing From Cool Dry Fan modes to Heat mode the guide louver will be opened at D position when turn on swing will run at A D from Heat mode to Cool Dry Fan mode the ...

Page 15: ... Preset amb Compressor Outdoor fan Indoor fan Run Stop Preset speed Protection Antifreeze Protection If it is detected that the system is under antifreeze protection the compressor and outdoor fan will be stopped and the indoor fan will run at setting speed When antifreeze protection is released and the compressor has stopped for 3 minutes the unit will resume its original operating status Compres...

Page 16: ...th power on the indoor unit will run at setting fan speed for 60s then will stop When Tset 2 Tamb Tset 4 the unit will maintain its original operating status Under this mode the switchover valve will be powered on and the setting temperature range is 16 30 Tpreset Tpreset Tamb Compressor Outer fan Inner fan Inner fan Running Stop 6Min 3Min 6Min Stop heating Original running state Start heating 2Mi...

Page 17: ... presetting modes after timer off arrived the system will stop Auto button After powered on press this button it will run at Auto mode when repressed the unit will turns off Buzzer The controller is powered on and detect the signal received the buzzer will beep Sleep function Under cooling or dehumidifying mode the preset temperature will automatically rise by 1 ine hour after setting of sleep pro...

Page 18: ... the swing is only available after preset the swing function and indoor unit is running Note When to set up at position L to B A to C B to D the guide louver will swing between position W to D Tpreset Tpreset Tpreset 1hr 2hrs 2hrs above Tpreset temp Power off Memory Memory contents Mode UP DOWN Swing light Set temp Set fan speed After de energized and re energized the unit will start to run with t...

Page 19: ... Filter Electric box cover Filter Bend the guide louver so that the movable lock of guide louver is released to remove the guide louver 2 Disassemble the guide louver Screw Operating Procedures Photos Screw Protect board Guide louver Open the 3 screw covers at the front case and screw off 5 screws Pull out the movable latch at the front case with hand and then pull it back wards to disassemble the...

Page 20: ... evaporator remove the temperature sensor for the pipe put out the connection lines for the indoor motor Screw off the screws fixing the electric box Re move the electric box Grounding wire Connector Claslp Water tray Connector Tube Sensor Screws Loosen the clasp of the front and rear of water tray sub assy and lift them up pull out of the connection wire of swing motor then can take out the water...

Page 21: ...w fan Screw off 5 screws fixing the left and right side of the evaporator then elevate left side the evapora tor to remove it backward 7 Disassembling motor and cross flow fan 6 Disassembling the evaporator Screws CAUTION When repair Carefully take out the evaporator and pay attention to protect the connecting pipe Screws Motor Press Plate Screw Screw off one screw which fix the connection board c...

Page 22: ...downwards to take it out Unscrew the screws fixing the top cover and then lift the top cover to remove it Top Cover Screws Screw Handle Front Grill 3 Disassemble Front grill Unscrew the screws fixing the front grill and then lift it upwards to remove it Screws 2 Disassemble Rear Grill Unscrew the screws fixing the rear grill to re move it Rear Grill Screws ...

Page 23: ...valve and motor then take down the electric box Front side plate 4 Disassemble Front plate Unscrew the screws fixing the cabinet to remove it 5 Disassembel Right side plate Unscrew the 9 screws of the right side plate then take down the right side plate Right side plate Screw Electric box cover Operating Procedures Photos ...

Page 24: ...unsoldering wrap the valves with wet cloth to avoid damage for high temperature 7 Disassemble Gas and Liquid Valves Bolts Liquid Valve Gas Valve 8 Disassemble Axial Flow Fan Unscrew the nut fixing the fan with a spanner to take out the fan 9 Disassemble Outdoor Motor Unscrew the screws fixing the motor support and then lift it upwards to remove it Unscrew the screws fixing the motor and pull out t...

Page 25: ...tton wet all the time Be sure not to burn out the lead out wire of compressor 10 Disassemble Four way Valve Weld spots Four way Valve 11 Disassemble Capillary Unsolder the weld spots of capillary valve and outlet pipe of condenser to remove the capillary Prevent welding slag from blocking the capillary 12 Disassemble Compressor Unsolder the pipeline connecting the compressor and then unscrew the 3...

Page 26: ...move it 1 Disassemble Top Cover and Front Side Plate Top Cover Screws Unscrew the 4 screws fixing the rear grill to remove it Front Side Plate Rear Grill 2 Disassemble Rear Grill 24 Disassembly Procedures for Outdoor Unit Operating Procedures Photos Unscrew the screws fixing the cabinet to remove it 3 Disassemble Cabinet Cabinet Screw ...

Page 27: ...and liquid valve to remove liquid valve Note During unsoldering wrap the valves with wet cloth avoid damage for high temperature 4 Disassemble Electric Box Sub assy Unscrew the 2 screws fixing electric box to pull out the connection line between fan motor compressor four way valve and then lift the elec tric box to take it out 6 Disassemble Gas and Liquid Valves Bolts Liquid Valve Gas Valve Screws...

Page 28: ...electric box to remove it Only for cooling and heating unit Unscrew the fixing nut of the four way valve coil and remove the coil Wrap the four way valve with wet cotton and unsolder the 4 weld spots con necting the four way valve to take it out Welding process should be as quick as possible and keep wrapping cotton wet all the time Be sure not to burn out the lead out wire of compressor 9 Disasse...

Page 29: ...et tube of condenser to remove the capillary Prevent welding slag from blocking the capillary 11 Disassemble Compressor Unsolder the pipeline connecting the compressor and then unscrew the 3 foot nuts fixing conpressor to remove it Capillary Foot nut Operating Procedures Photos ...

Page 30: ...PARTS GUIDE ASH 18AK ASH 24AK KING SERIES ...

Page 31: ......

Page 32: ... 18 24 Exploded View of Components and Parts of Indoor unit ...

Page 33: ...Displaying Light Board 30545033 1 AZ 20 Electric Box Cover 20112019 1 AE 21 Fixed Clamp 71010103 1 AB 22 Terminal Board 42010262 1 AD 23 Electric Box Cover 20112020 1 AE 24 Main PCB 30135096 1 BA 25 Transformer 57X25C 43110237 1 AM 26 Ambient Temperature Sensor 390000451 1 AD 27 Tube Sensor 390000591 1 AD 28 Sensor Insert 42020063 1 AD 29 Electric Box 20112018 1 AK 30 Lower Shieldof Electric Box 0...

Page 34: ...splaying Light Board 30545033 1 AZ 20 Electric Box Cover 20112019 1 AE 21 Fixed Clamp 71010103 1 AB 22 Terminal Board 4201026201 1 AD 23 Electric Box Cover 20112020 1 AE 24 Main Board 30135163 1 BB 25 Transformer 57X25C 43110237 1 AM 26 Ambient Temperature Sensor 390000451 1 AD 27 Tube Sensor 390000591 1 AD 28 Sensor Insert 42020063 1 AD 29 Electric Box 20112018 1 AK 30 Lower Shieldof Electric Box...

Page 35: ... 18 Exploded View of Components and Parts of outdoor unit ...

Page 36: ...e 430004032 1 BA 16 4 way Valve Accessary 430004002 1 AM 17 Capillary Assy 03103555 1 AZ 18 Right Side Plate 01305013 1 AH 19 Handle 26235254 1 AC 20 Gas Valve Assy 07130213 1 AH 21 Cut off Valve 07100003 1 AG 22 Valve support 01713076 1 AD 23 1 Compressor and Fittings 00103007 1 BW 23 2 Build in 23 3 Compressor Gasket 4CYC00008 76710202 3 AE 24 Clapboard Sub Assy 01233035 1 AK 25 Drainage Connect...

Page 37: ... 24 Exploded View of Components and Parts of outdoor unit ...

Page 38: ...oard 2 8 42011103 1 AD 16 4 way Valve Accessary 430004002 1 AM 17 4 way Valve 430004032 1 BA 18 Handle 26235253 1 AC 19 Gas Valve Sub Assy 07103030 1 AV 20 Liquid Valve Assy 07133024 1 AU 21 Rear Side Plate Sub Assy 01303115 1 AM 22 Valve Support Sub Assy 01715001 1 AD 23 Capillary Assy 03103556 1 AZ 24 1 Compressor and Fittings 00100525 1 CA 24 2 Build in 24 3 Compressor Gasket 4CYC00008 76710202...

Page 39: ... sound and the remote startup has no response The remote controller does not receive signals after it is powered the buzzer will sound unless it has malfunction The circuit or the part of the air conditioner has malfunction They heat and break the insulation and lead to short circuit or creepage Measure the insulation resistance or eliminate the malfunc tion one by one If the breaker itself has ma...

Page 40: ...he thick and thin pipes is good Heat insulation must also be provided for the joint andthe exposed part of the copper pipe Block of outdoor heat ex changer Clean the dust accumulated on the surface of the heat exchanger Air filter were blocked Clean the filter Fan speed was set too slow To set the fan speed to high or middle speed Air circulation is insufficient Fan rotation speed becomes low Capa...

Page 41: ... recommended Connect the circuit diagram correctly Wrong wire connection The protector itself has malfunction Use the multimeter to check whether the con tact of the compressor is on when it is not overheated If it is not on then replace the pro tector The refrigerant is not enough or is too much Adjust the volume of the refrigerant The capillary is blocked and the tem perature rises Replace the c...

Page 42: ...tdoor unit Separate the touching pipeline Abnormal sound and shake Touch of inner plates 1 Tighten connect screw 2 Stick absorbing clay between plates Louver of outdoor unit touched outer case Adjust location of louver Abnormal sound inside compressor Change compressor Abnormal solenoid sound from 4 way valve when heating Circuit short inside solenoid of the valve and change the solenoid valve Dra...

Page 43: ...Mainboard damaged 8 Motor thermal protection Disposal methods 1 Remove the obstruction 3 Replace motor 5 Replace motor 7 Replace mainboard 6 Replace circuit board 4 Replace capacitor 2 Reassembling 6 IC board damaged during normally running there are voltage at both capacity input and output 8 Under the normal circumstances the motor will not act but in other circumstances such as evaporator is ve...

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