2.1
BOILER ROOM
The boiler room should feature all the char-
acteristics required by standards governing
liquid fuel heating systems.
2.2
BOILER ROOM DIMENSIONS
Position the boiler body on the foundation
bed, which should be at least 10 cm high.
The body should rest on a surface allowing
shifting, possibly by means of sheet metal.
Leave a clearance between the boiler and
the wall of at least 0.60 m, and between the
top of the casing and the ceiling of 1 m
(0.50 m in the case of boilers with incorpo-
rated D.H.W. tank). The ceiling height of the
boiler room should not be less than 2.5 m.
2.3
CONNECTING UP SYSTEM
When connecting up the water supply to
the boiler, make sure that the specifications
given in fig. 1 are observed. All connecting
unions should be easy to disconnect by
means of tightening rings. A closed expan-
sion tank system must be used.
2.3.1
Filling the water system
Before connecting the boiler, thoroughly
flush the system to eliminate scale which
could damage the appliance.
Filling must be done slowly to allow any air
bubbles to be bled off through the air valves.
In closed-circuit heating systems, the cold
water filling pressure and the pre-charging
pressure of the expansion vessel should be
no less than or equal to the height of the
water head of the installation (e.g. for water
head of 5 meters, the vessel pre-charging
pressure and installation filling pressure
should be at least 0.5 bar).
2.3.2
Characteristics of feedwater
Water supplying the heating circuit must
be treated in accordance with UNI-CTI
8065 standards.
It is absolutely essential to treat water in
the heating system in the following cases:
– For extensive systems (with high con-
tents of water).
– Frequent addition of water into the system.
– Should it be necessary to empty the sys-
tem either partially or totally.
2.3.3
D.H.W. storage tank
The
“RONDÒ -ESTELLE ”
boilers may be
matched with the separate boiler units
“BA100 -BA150 -BA200 ”
.
The glass enamelled D.H.W. storage tank
comes with a magnesium anode to protect
the boiler and an inspection flange for
checking and cleaning.
The magnesium anode must be checked
annually and replaced if it is worn.
Fit a safety valve calibrated to 6 bar on the
tubing of the cold water supply to the boiler
unit (12 fig. 2).
n case the system pressure is excessive fit
an appropriate pressure reducer. If the
safety valve calibrated to 6 bar frequently
intercepts, fit an expansion vessel with a
capacity of 8 litres and a maximum pres-
sure of 8 bar (11 fig. 2). The tank should be
of the membrane type, made of natural rub-
ber “caoutchouc”, which is suitable for
foods.
2.4
SMOKE EXHAUST
2.4.1
Connecting up flue
The flue is of fundamental importance for
the proper operation of the boiler; if not
installed in compliance with the standards,
starting the boiler will be difficult and there
will be a consequent formation of soot, con-
densate and encrustation.
The flue used to expel combustion products
into the atmosphere must meet the follow-
ing requirements:
– be constructed with waterproof materi-
als, and resistant to smoke temperature
and condensate;
– be of adequate mechanical resilience and
of low heat conductivity;
– be perfectly sealed to prevent cooling of
the flue itself;
– be as vertical as possible; the terminal
section of the flue must be fitted with a
static exhaust device that ensures con-
stant and efficient extraction of products
generated by combustion;
– to prevent the wind from creating pres-
sure zones around the chimney top
greater than the uplift force of combus-
tion gases, the exhaust outlet should be
at least 0.4 m higher than structures
adjacent to the stack (including the
roof top) within 8 m;
– have a diameter that is not inferior to
that of the boiler union: square or rec-
tangular-section flues should have an
internal section 10% greater than that of
the boiler union;
– the useful section of the flue must con-
form to the following formula:
S
resulting section in cm
2
K
reduction coefficient for liquid fuels:
– 0.045 for firewood
– 0.030 for coal
– 0.024 for light oil
– 0.016 for gas
P
boiler input in kcal/h
H
height of flue in meters, measured
from the flame axis to the top of the
flue reduced by:
– 0.50 m for each change of direc-
tion of the connection union
between boiler and flue;
– 1.00 m for each metre of union
itself.
Our boilers do not need any particular con-
nections other than the one to the flue as
described above.
2.4.2
Smoke exhaust with
ø 80/125 coaxial flue
(ESTELLE BF TS)
Our boilers
“ESTELLE BF TS”
are set to
be connected to ø 80/125 stainless
steel coaxial flues that can be adjusted to
the most suitable direction for room
requirements (fig. 4/a).
The maximum acceptable length of the
flue must not be over 7.0 equivalent
meters.
Load losses in meters for each single
accessory to be used in the exhaust
configuration are indicated in Table A.
Only use original SIME accessories and
make sure that connections are correct as
indicated in the instructions supplied with
the accessories.
2.5 FITTING THE CASING
“RONDÒ”
The casing and the control panel are sup-
plied in separate cardboard packages.
The housing package also contains the boil-
er documents and the glass wool for insu-
lating the cast iron body. To fit the casing,
proceed as follows (fig. 5):
– fit the lower fr ont (1) and back (2)
brackets to the heads with the four TE
screws supplied;
– insert the upper bracket (5) fixing it to
the front head with the two TE screws.
– insulate the cast iron body with glass
wool, fixing it with the two springs sup-
plied;
– assemble the panel (11) making sure
that the TE screws are already fitted on
the combustion chamber door.
– fit the left side (3) and the right side (4)
by inserting them in the tangs on the
brackets (1-2) depending on the model.
– fix the sides to the upper brackets (5 - 1)
with the four self-tapping screws sup-
plied;
– fit the two back panels (6) and (7) of the
sides with the ten self-tapping screws
supplied;
– fit the control panel (9) inserting the two
lower tangs of the panel on the drains on
the sides, and fix it with the four self-tap-
ping screws supplied. Before carrying
out this operation unwind the capillaries
of the two thermostats and the thermo-
meter and place the respective feelers
in the sheath (10), fixing all with a capil-
lary pin;
32
P
S
= K
√
H
2
INSTALLATION
