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Operating Manual

Original Instructions

D441955XA

vers. 1.0

EN

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Summary of Contents for Speed

Page 1: ...Operating Manual Original Instructions D441955XA vers 1 0 EN ...

Page 2: ...t safety This document or any of its parts cannot be copied altered or reproduced without written authorization from the Manufacturer Keep the manual and look after it for the entire life cycle of the machine The information has been drawn up by the manufacturer in his own language Italian to provide users with the necessary indications to use the key cutting machine independently economically and...

Page 3: ...ZATION 12 4 1 Checking and calibration 12 4 2 Calibration 12 5 CUTTING OPERATIONS 15 5 1 Key cutting 15 5 1 1 Clamp rotation 16 5 1 2 Securing the keys in the clamps 16 5 1 3 Key cutting 17 5 2 Using the accessories 17 6 MAINTENANCE 19 6 1 Replacing the brush 19 6 2 Replacing the cutting tool 20 6 3 Replacing the tracer point 21 6 4 Depth regulation clamp protection 21 6 5 Replacing the fuses 22 6...

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Page 5: ...cquired by those who will use it Manufacturer s ID SPEED has an ID plate located on the back of the machine showing the serial number Fig 1 see chap 7 DISPOSING OF MACHINE How to apply for after sales service Silca provides purchasers of SPEED with After Sales Service For the total safety of the operator and machine any operation not described in the manual must be carried out by the manufacturer ...

Page 6: ...Head 2 Neck 3 Stop 4 Blade 5 Tip 6 Back 7 Cuts 8 Stem GRAPHICS IN THE USER S MANUAL Pay attention Obligation to read the manual GRAPHICS ON THE SPEED MACHINE Obligatory use of safety goggles Read instructions before use WARNING cutting tool in motion WARNING presence of electric power Earth connection Cutter rotation direction Operating manual SPEED Copyright Silca 2013 2 ...

Page 7: ...ines any responsibility in such cases SAFETY The key cutting machine is built entirely to standards The operations for which it has been designed are easily carried out at no risk to the operator The adoption of general safety precautions wearing protective goggles and observation of the instructions provided by the manufacturer in this manual eliminate all human error unless deliberate The key cu...

Page 8: ...tch On the left hand side of the motor there is the motor start switch K ATTENTION the illuminated switch remains on to indicate that the key cutting machine has been started cutter in motion Motor and transmission unit Motor transmission takes place by belt On the right hand side of the motor there is the transmission shaft which moves the cutting tool F and the brush S see Fig 5 These components...

Page 9: ... keys to be copied is housed on the left hand side of the machine Depth is easily regulated by means of the relevant centesimal ring nut G Clamps The clamps H are rotating and four sided to allow perfect closure of the key placed on its back or profile in the case of keys with symmetrical cuts chap 5 1 Clamp knobs The clamps are locked by two anatomical knobs D1 which ensure perfect grip on the ke...

Page 10: ...riage D clamps D1 clamp knobs E tracer point F cutting tool G tracer point ring nut H main switch H1 warning light power K motor start switch L swarf tray M motor N cutting tool cover Q gauges knob P brush belt cover R power supply socket S brush Operating manual SPEED Copyright Silca 2013 6 ...

Page 11: ...m Runs maximum length of cuts 42 mm Dimensions width 400 mm depth 460 mm height 300 mm Mass Kg 14 Noise level sound pressure Lp A less than 70 dB A 1 3 Electric circuit The main parts of the electric circuit on the key cutting machine are listed below 1 Power supply socket 2 Fuses 4 Amp rapid 230V 8 Amp rapid 120V 3 Master switch 4 LED 5 Motor start switch 6 Motor with collector 230V 50 60Hz 120V ...

Page 12: ...s supplied in a special tool kit comprising allen key 2 5 mm adjusting keys 2 pcs allen key 3 mm steel pin Ø 1 20 mm allen key 4 mm steel pin Ø 1 70 mm allen key 5 mm steel bars 2 pcs spanner 19 mm fuse 4 Amp rapid 230V fuse 8 Amp rapid 120V Cutter release rod cleaning brush Operating manual SPEED Copyright Silca 2013 8 ...

Page 13: ...ments or rough handling from damaging the machine persons or things 2 2 Unpacking To remove the machine from the packing box 1 Cut the straps with scissors and remove 2 Open the box without damaging it as it may be used again e g removals dispatch to themanufacturers for repairs or servicing 3 Check the contents of the box which should comprise 1 SPEED key cutting machine packed in a protective sh...

Page 14: ...mperature between 10 C and 40 C relative humidity 60 circa room illumination approximately 500 Lux 3 3 Positioning 1 Place the key cutting machine on a horizontal surface solid enough to take the weight 14 Kg to work with ease we suggest that the workbench be approximately the height of the operator s hip it is important to leave clearance of at least 30 cm behind the machine and on each side to e...

Page 15: ...he carriage lever Fig 10 Fig 10 Power cable Connect the key cutting machine power cable to the electricity mains Fig 11 Fig 11 3 6 Connection to the mains For the safety of the operator and the machine it is important to ensure that the machine is connected to the proper mains voltage by means of an earthed differential switch Operating manual SPEED Copyright Silca 2013 11 ...

Page 16: ...ool is changed and during periodical operational tests check calibration 4 2 Calibration The SPEED key cutting machine requires two types of calibration axis and depth Axis calibration Axis calibration is regulation of the space between cutting and the stop Fig 12 and Fig 13 The axis setting for the SPEED is fixed and is established on assembly in our workshops Fig 12 Fig 13 Operating manual SPEED...

Page 17: ...utting tool 7 Take the keys into contact with the cutting tool and tracer point Fig 15 8 Turn the cutting tool anticlockwise manually and check that it skims the adjusting keys in several places 9 If necessary regulate the depth of the cut with the micrometric tracer point as follows a loosen the screw E1 holding the tracer point b turn the ring nut G clockwise to advance the tracer point Fig 16 c...

Page 18: ...nut to the RIGHT clockwise to take the tracer point down Result LESS DEEP CUTS Fig 17 Turn the nut to the LEFT anticlockwise to take the tracer point up Result DEEPER CUTS Operating manual SPEED Copyright Silca 2013 14 ...

Page 19: ...eep hands away from the cutting tool in motion Before duplicating remove the gauges 5 1 Key cutting Standard only on 120V version Fig 18 Place the clamps on the required side see chap 5 1 1 Side A of the clamp for keys to be fitted on their backs keys with double cuts without groove and cruciform keys Fig 19 Fig 20 Side B of the clamp for keys placed on their backs and having cuts with a depth of ...

Page 20: ...he operation for both clamps Fig 21 5 1 2 Securing the keys in the clamps 1 Position the original key left hand jaw and key blank right hand jaw ensuring that a the keys are well positioned and secured in the clamp b the key stop is resting against the calibration tab Q1 Fig 22 2 Secure the keys by closing the clamps with the knobs 3 Lower the gauge rod by turning knob Q Fig 22 Operating manual SP...

Page 21: ...e brush S Fig 23 5 2 Using the accessories The accessories provided with machine to assist key cutting are pins bars Using the pins The pins must be inserted between the bottom of the jaw and the back of the key for keys with narrow stems and their purpose is to ensure that the key protrudes sufficiently to be cut properly Fig 24 B Fig 24 C For keys with narrow thin stems two pins must be used Fig...

Page 22: ...st the bars 4 Secure the keys in the clamps 5 Remove the bars from the clamp grooves to prevent it being touched by the tracer point or cutting tool 6 Cut the first side 7 Repeat the operation turning both keys in the same direction for the other positions Fig 25 Tip stop with a bar The bars can be used with keys which have no stop Fig 26 Proceed as follows 1 Leave the gauges Q1 in the idle positi...

Page 23: ...e parts in question clamps guides carriages Before starting any type of maintenance checks or replacements read the instructions below Never carry out maintenance or servicing with the machine switched on Always remove the mains plug Follow all the instructions in the manual to the letter Use original spare parts Always check that any screws or nuts removed when replacing a piece are properly tigh...

Page 24: ...king rod provided into the hole F1 of the cutting tool shaft Fig 29 and Fig 30 3 Use the spanner provided to loosen the cutting tool locking nut ATTENTION the thread is left handed 1 Remove the worn cutting tool 2 Carefully clean the new cutting tool and its seat 3 Install the new cutting tool pay attention to the rotation direction and tighten the nut 4 Remove the locking rod 5 Re place the prote...

Page 25: ...rates regulation to safeguard the clamps from the possibility of scraping against the tracer point and cutter ATTENTION the play between cutting tool tracer point and clamps must be 0 2 mm Should it be different from this proceed as follows ATTENTION remove the mains plug 1 Raise the carriage against the cutting tool and take to the end of its run Fig 32 2 Release the nut X1 with the spanner 3 Use...

Page 26: ...t always be replaced with others of the same type and with the same Amps 4 Amp rapid for 230V 8 Amp rapid for 120V Fig 33 6 6 Access to the lower compartment ATTENTION remove the mains plug 1 Detach the wire from the key cutting machine socket 2 Remove the swarf tray L Fig 34 3 Paying attention turn the machine slowly onto its back 4 Loosen the 3 screws W1 and remove the plate W Fig 35 Fig 34 Fig ...

Page 27: ... and disconnect the earthing wire Fig 38 3 Remove the wire tie 4 Loosen and remove the 4 motor fixing nuts Fig 39 5 Re position the machine on the workbench 6 Remove the screws P1 then the protective cover P Fig 40 7 Unscrew the wire grommet M3 Fig 41 8 Remove the 4 motor fixing screws M1 and pull off the belt 9 Loosen the grub screw S1 and remove the drive pulley Fig 42 10 Pull out the motor cabl...

Page 28: ...s H2 to the switch H and secure the earthing wire to its screw with a nut T1 16 Replace and secure the metal bottom W chap 6 6 17 Replace the protective cover P and secure with the 3 screws P1 Fig 39 Fig 40 Fig 41 Fig 42 Fig 43 Operating manual SPEED Copyright Silca 2013 24 ...

Page 29: ...t 6 Push the motor to the back until the belt has the right tension 7 Tighten the four screws M1 and the 4 nuts M4 8 Place the motor cover P Fig 44 6 10 Replacing the motor on switch ATTENTION remove the mains plug 1 Loosen the 2 screws M2 and remove the motor cover Fig 45 2 Detach the 4 connectors K2 paying special attention to their position 3 Remove the switch K making pressure on the tabs with...

Page 30: ...rews M2 and remove the motor cover Fig 45 2 Detach the connectors Z paying special attention to their position 3 Remove the condenser Y 4 Fit the new condenser 5 Re place the motor cover and secure with the 2 screws M2 Fig 47 Fig 48 Operating manual SPEED Copyright Silca 2013 26 ...

Page 31: ...ctronic appliances RAEE The symbol illustrated above also found on the machine indicates that it has been placed on the market and must be included in separate rubbish collection when the user wishes to dispose of it including all components sub assemblies and consumables that are integrated in the product For information about the collection system for such appliances please contact SILCA S p A o...

Page 32: ... by Silca On the back cover of this manual is a list of the manufacturer s addresses listed below are the addresses of specialised Service Centres 7 1 How to request service The guarantee attached to the key cutting machines ensures free repairs or replacements of faulty parts within 24 months of purchase All other service calls must be arranged by the customer with Silca or with a Silca service c...

Page 33: ...ropean Union DIRECTIVE 2006 42 CE Machines and with the ENISO 12100 2010 Standards European Union DIRECTIVE 2004 108 CE Electromagnetic Compatibility and with the IEC 61000 6 3 2006 IEC 61000 6 1 2005 CISPR14 1 2009 EN 55014 1 2009 IEC EN 61000 3 2 2005 IEC EN 61000 3 3 2005 Standards European Union DIRECTIVE 2006 95 CE Low Voltage 13 and with the IEC EN 60204 1 2009 Standards Claudio Tomasella of...

Page 34: ... 22404705 gam intouch com Finland Hardware Group Finland Oy Hgf Ltd Luostarinportti 5 Kirkkonummi 02400 358 9 2219490 358 9 2962186 asiakaspalvelu hgf fi France SILCA S A S 12 Rue de Rouen B P 37 Z I Limay Porcheville 78440 33 1 30983500 33 1 30983501 info silca fr Germany SILCA GmbH Siemensstrasse 33 Velbert 42551 49 2051 2710 49 2051 271172 info silca de Greece Chrisikos K Ioannhs 7 Pipsou St Th...

Page 35: ...skiy Moscow 119021 7 495 7083440 7 495 7083292 Russia O O O Peter Key Mihaylovsky Pereulok 7b Saint Petersburg 198095 7 812 2520241 7 812 2523885 peterkey peterkey ru Saudi Arabia Fahd Omar Bamashmous Est P O Box 20919 Jeddah 21465 966 2 6422588 966 2 6447238 bamashmous_est hotmail com Serbia Silkon D O O 29 Novembra 70 Belgrade 11000 381 11 2080200 381 11 3290017 silkon ptt yu Singapore Silca Sox...

Page 36: ...SILCA S p A Via Podgora 20 Z I 31029 VITTORIO VENETO TV Tel 0438 9136 Fax 0438 913800 E mail silca silca it www silca biz Members of the Kaba Group ...

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