Silca Quattrocode Operating Manual Download Page 1

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Operating manual

D415175XA

vers.

Summary of Contents for Quattrocode

Page 1: ...Operating manual D415175XA vers 3 0...

Page 2: ...he permission of SILCA S p A Second edition march 1999 Printed in Vittorio Veneto by SILCA S p A Via Podgora 20 Z I 31029 VITTORIO VENETO TV Italy IBM is a registered trade mark of the International B...

Page 3: ...the Silca Quattrocode Program software 15 3 5 Starting the Silca Quattrocode Program 15 4 MACHINE REGULATION 16 4 1 Machine keypad and functions of keys 16 4 2 Decoder pocket 17 4 3 Cutting tool repl...

Page 4: ...module X and Y axes step motors 41 9 7 Replacing the 2nd ST2DRV module Z and A axes step motors 42 9 8 Replacing the 3rd ST2DRV module B axis step motor 43 9 9 Replacing the CPU module 44 9 10 Replac...

Page 5: ...the manual are divided into sections relating to chapter Machine description 1 Transport and installation 2 3 Regulation and use 4 5 6 Tests and maintenance 7 8 9 Technical terms Common technical ter...

Page 6: ...d differently or for purposes different from those described in this manual the customer will forego any rights he may have over SILCA S p A Furthermore unforeseen danger to the operator or any third...

Page 7: ...ich make it completely safe in all its parts Characteristics Power supply Quattrocode must be provided with electricity having the same voltage as that shown on the rating plate supplied through an ea...

Page 8: ...rating features Movements Movement of the three axes x y z operates with pre loaded ball screws driven by step motors on ground roller guides J1 clamp Standard clamp designed to house almost all dimpl...

Page 9: ...The fact that the shield is not down is indicated by a message on the machine display To re activate the work cycle place the shield in its initial position and press the START button on the machine...

Page 10: ...onic rack H Z axis carriage I halogen lamp J tool K start switch L 2nd IN OUT serial port various L3 1st serial port computer M switch socket for future use M2 special clamp connector N X axis connect...

Page 11: ...roprocessor 80286 at 12 Mhz or over Operating system MS DOS version 3 30 or later RAM minimum 640 Kb Floppy disk unit 1 x 1 2 Mega 5 Minimum hard disk capacity 5 MB Serial port RS 232 Parallel port pr...

Page 12: ...ardboard cover a Fig 6 The machine is attached to the base by means of screw down brackets which hold it in place during transport avoiding damage especially to the protective shield The sealed cardbo...

Page 13: ...ovided to loosen the nuts on the rear feet by a couple of turns 6 remove the metal brackets fig 7 7 check that the packing box contains 1 Quattrocode key cutting machine 1 set o documents including Op...

Page 14: ...age The Quattrocode is solid and will not normally damage if transport unpacking and installation have all been carried out according to the instructions in this manual However it is always advisable...

Page 15: ...cable provided Make the connection between the personal computer serial port and the connector L3 on the Quattrocode fig 10 Turn on the Quattrocode and the computer Install the QUATTROCODE PROGRAM so...

Page 16: ...e only when the tool change message is screened enables forward scrolling on the display of the key queue transmitted by the PC enables backward scrolling on the display of the key queue transmitted b...

Page 17: ...occupied by an imitation decoder U which should never be removed The decoders must be replaced in the device after use Before starting to cut a key the machine checks that all the housings are occupi...

Page 18: ...elease the spindle if necessary by pressing the spindle release key fit the cutting tool into the spindle pushing all the way in hold the cutting tool in place with one hand and with the other press t...

Page 19: ...ions on a new key The plate is sprung to avoid microfractures when the cutting tool makes contact with it WARNING to ensure that the Z axis works accurately keep the setting plate T perfectly clean by...

Page 20: ...ith mobile jaws P1 which can be reversed sides A and B to facilitate locking on side B of special profile Mercedes keys corresponding to Silca articles HU41P HU41AP HU44AP HU55P HU61AP without the nee...

Page 21: ...top The former type with shoulders are placed in the jaw with the stop against the clamp stop 0 fig 19 The latter without shoulders are placed in position on one of the grooves 1 2 3 as shown on the d...

Page 22: ...o the clamp without securing the knob X1 will be tightened only after the key has been locked into the jaw in the way described below hold the device up against the front of the clamp and by means of...

Page 23: ...the machine clamps or decoders N B ensure that the clamp is properly positioned against the mechanical stop and the clamp and its seat are both perfectly clean Every time the cutting tool is replaced...

Page 24: ...here is a decoder in the spindle Proceed as described in the chapter Replacing the cutting tool Press The machine will set itself up If the spindle is open and the decoder has not been fitted the foll...

Page 25: ...the name of the system lock 4 Press F10 to display further information on the system lock selected 5 Select the item Key decoding from the main menu When ENTER is pressed the computer transfers the d...

Page 26: ...display appears fig 1 Open the search menu Select the SEARCH function Enter the name of the system lock Press F10 to display further information on the system lock selected Select the item Enter cutti...

Page 27: ...he PC except for Test 401 Display page 33 E g TEST 101 To leave the TEST mode press the TEST key again The red led on the TEST key will go out and the display will be cleared of any messages 7 1 Senso...

Page 28: ...display will show the following messages TEST 104 ON TEST 104 OFF If the transition from ON to OFF does not occur contact Silca After Sales Service Test 105 clamp detection sensor The sensor is normal...

Page 29: ...ough the B connection on the right hand side of the machine in the standard version of the Quattrocode this function is not activated Test 108 decoder sensor decoder pocket E If all the decoders are h...

Page 30: ...cur contact Silca After Sales Service Test 202 Y axis photocell front carriage When the carriage is moved very slowly by hand towards the machine then back towards the operator the display will show T...

Page 31: ...irections When the key is released the motor stops immediately If the motor will not start contact Silca After Sales Service WARNING if the motor reaches end of run stop it immediately to avoid unnece...

Page 32: ...ing tool in the spindle so that the chuck is locked With the motor off the display will show TEST 306 Hold down the key to start the motor When the key is released the motor stops immediately If the m...

Page 33: ...tact Silca After Sales Service The display test can be interrupted by running another test from the PC or by pressing the TEST key on the keypad Test 402 Keypad Number of test on the display TEST 402...

Page 34: ...used to clear the work area of chippings as these may find their way into the working parts of the machine Use a brush to periodically clean the chippings from the protective bellows on the carriage g...

Page 35: ...age 46 check that the 5V green led on the electronic rack supply module is on If it is off replace the module chap 9 5 page 40 re transmit the machine program from the PC to the Quattrocode chap 3 4 p...

Page 36: ...25 3 partly loosen the two nuts Y securing the motor using the special elbow wrench Y4 and rod Y3 both provided as shown in fig 26 4 use the special rod provided Y3 to move the tension eccentric Y1 a...

Page 37: ...cut out Each must be replaced by one with exactly the same number of Amps and of the same type rapid or delayed as shown in the manual A Master fuse 4 Amp rapid 110V 8 Amp rapid This is fitted to the...

Page 38: ...top part V of the dissipator and gain access to fuse C on the circuit board fig 30 N B after replacing the fuse fit the dissipator V securing the locking screws V1 tightly to ensure good heat conduct...

Page 39: ...tly to ensure good heat conductivity between the parts in contact fig 30 F Protection fuse for sensors outlets 1 6 amp delayed When this fuse cuts out the green led for the inlet outlet module goes of...

Page 40: ...nd disconnect the supply wire 2 remove the three screws O1 fig 32 rear view 3 detach the cover O pushing in the direction of the arrows fig 33 WARNING do not bend the cover during this operation as th...

Page 41: ...necessary to remove them fig 36 6 slide the module from the rack and replace with a new one after positioning the commutators W1 and W2 fig 36 COMMUTATOR W1 0 X axis motor selection COMMUTATOR W2 1 Y...

Page 42: ...W securing the module it is not necessary to remove them fig 37 6 slide the module from the rack and replace with a new one after positioning the commutators W1 and W2 fig 37 COMMUTATOR W1 2 Z axis mo...

Page 43: ...e supply board 5 A axis motor 6 Z axis motor 7 module supply board 8 B axis motor 9 module supply board 5 loosen the four screws W securing the module it is not necessary to remove them fig 38 6 slide...

Page 44: ...2 Y axis motor 3 X axis motor 4 module supply board 5 A axis motor 6 Z axis motor 7 module supply board 8 B axis motor 9 module supply board 10 serial A 11 serial B 5 loosen the two screws W securing...

Page 45: ...is not necessary to remove them fig 40 6 slide the module partially from the rack and separate the terminal panel from the inlet outlet board X fig 41 7 remove the inlet outlet board completely replac...

Page 46: ...by unscrewing the two side screws L2 and raising it fig 42 3 Remove the seven screws Z1 and detach the upper panel Z complete with the keypad 4 Disconnect the connector Z2 5 Remove the four nuts Q1 a...

Page 47: ...and separate the terminal panel from the inlet outlet board X fig 45 7 remove the inlet outlet board X 8 detach the small protective panel by removing the two screws W fig 45 9 remove the two screws L...

Page 48: ...Operating manual English QUATTROCODE 48 Copyright Silca 1999 Fig 45 Fig 46 TERMINAL PANEL INLET OUTLET MODULE PROTECTIVE MODULE X W Z K Z4 K2 Z2 L1 L2 Z3...

Page 49: ...l parts of the Z axis movement WARNING it is very important that before the compartment is closed after replacing or checking parts the mobile wiring M1 is properly secured and that it moves freely Ch...

Page 50: ...nge the setting or replace the wiring replace the zero sensor for the Y axis replace wiring To gain access to the base 1 switch off the machine and disconnect the supply wire 2 turn the machine onto i...

Page 51: ...rm the metal waste classifiable as solid urban waste into toxic noxious waste the regulations concerning disposal of such waste in Italy and the EU are attached in the appendix to this manual INFORMAT...

Page 52: ...nual must be carried out by the manufacturer or in the Service Centres recommended by Silca On the back of the manual cover are the manufacturer s addresses and a list of specialized Service Centres 1...

Page 53: ...rd Emergency Filter Fuse Micro Carter brown light blue light blue red red light blue brown light blue brown red brown violet brown light blue black red orange orange yellow S Control Board Push Button...

Page 54: ......

Page 55: ...E RED RED YELLOW YELLOW WHITE YELLOW WHITE RED ORANGE BLACK RED YELLOW YELLOW RED WHITE RED WHITE YELLOW RED YELLOW ORANGE YELLOW YELLOW RED BLACK ORANGE YELLOW RED BLACK ORANGE YELLOW RED ORANGE BLAC...

Page 56: ...pean Directives European Union DIRECTIVE 2006 42 CE Machines and with the EN 292 1 EN 292 2 Standards European Union DIRECTIVE 2004 108 CE Electromagnetic Compatibility and with the EN 55013 section 3...

Page 57: ...2 22404705 gam intouch com Finland Hardware Group Finland Oy Hgf Ltd Luostarinportti 5 Kirkkonummi 02400 358 9 2219490 358 9 2962186 asiakaspalvelu hgf fi France SILCA S A S 12 Rue de Rouen B P 37 Z I...

Page 58: ...kiy Moscow 119021 7 495 7083440 7 495 7083292 Russia O O O Peter Key Mihaylovsky Pereulok 7b Saint Petersburg 198095 7 812 2520241 7 812 2523885 peterkey peterkey ru Saudi Arabia Fahd Omar Bamashmous...

Page 59: ...SILCA S p A Via Podgora 20 Z I 31029 VITTORIO VENETO TV Tel 0438 9136 Fax 0438 913800 E mail silca silca it www silca biz Members of the Kaba Group...

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