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© 1998 SILCA S.p.A - Vittorio Veneto

This manual has been drawn up by SILCA S.p.A.

All rights reserved. No part of this publication may be reproduced or used in any form or by any means (photocopying,
microfilm or other) without the written permission of SILCA S.p.A.
First published in october 1998
Printed in Vittorio Veneto
by SILCA S.p.A.
via Podgora, 20 (Z.I.)
31029 VITTORIO VENETO (TV) - Italy

(*) Supplied with 230V machines, on request for other voltages.

(**) Waste" is any substance or object deriving from human activity or natural cycles, thrown away or to be thrown
away.

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Summary of Contents for Delta 2000 SA

Page 1: ... Operating manual D413861XA vers 2 0 ...

Page 2: ...eans photocopying microfilm or other without the written permission of SILCA S p A First published in october 1998 Printed in Vittorio Veneto by SILCA S p A via Podgora 20 Z I 31029 VITTORIO VENETO TV Italy Supplied with 230V machines on request for other voltages Waste is any substance or object deriving from human activity or natural cycles thrown away or to be thrown away ...

Page 3: ...ing for damage 9 5 2 Environmental conditions 9 5 3 Positioning 9 5 4 Description of work station 10 5 5 Separate parts 10 5 6 Connection to the mains 10 6 REGULATION and USE of the MACHINE 11 6 1 Checking And Setting 11 6 2 Calibration 11 6 3 Cutting operations 12 6 4 Key cutting 12 7 MAINTENANCE 15 7 1 Cutting tool replacement 15 7 2 Brush replacement 15 7 3 Tracer point replacement 16 7 4 Regul...

Page 4: ......

Page 5: ...iently CONSULTATION The contents of the manual are divided into sections relating to chapter Transport and handling 1 Description of machine and safety devices 2 3 4 5 Proper use of the machine 5 6 Maintenance 7 TECHNICAL TERMS Common technical terms are used in this manual To assist those with little experience of key cutting below is an illustration of the terms used for the different parts of k...

Page 6: ...N AND SAFETY PRECAUTIONS FOR THE OPERATOR The DELTA 2000 SA key cutting machine is built entirely to standards The operations for which it has been designed are easily carried out at no risk to the operator The adoption of general safety precautions use of protective goggles and observation of the instructions provided by the manufacturer in this manual eliminate all human error unless deliberate ...

Page 7: ...e is transported as this will avoid knocks which could cause damage to the machine persons or things 1 3 Unpacking To remove the machine from the packing box carefully follow the illustrated instructions below Fig 4 Check the contents of the box which should comprise 1 DELTA 2000 SA key cutting machine 1 set of documents including operating manual spare parts list and guarantee 1 chippings tray 1 ...

Page 8: ...ings tray D carriage lever handle E motor brush start button F gauge knob G gauges H tracer point I adjusting nut J tracer point locking screw K cutting tool L cover M motor N brush O carriage movement lever P fuses Q supply socket R Safety device S START button T STOP button S T R F E D C B A O N M L K J Q P I H G ...

Page 9: ... prevent the accumulation of dust or chippings In addition the key cutting machine has a sloping table to channel chippings into the special tray C situated under the carriage and easily removed for cleaning CUTTING UNIT The cutting unit contains the working parts of the DELTA 2000 SA key cutting machine which work in unison to read and duplicate original keys and carry out the necessary finishing...

Page 10: ...ING TOOL Super Rapid Steel HSS MOTOR One speed single phase 230V 50Hz 110V 60Hz 230V 1350 rpm 0 145 Kw 110V 1700 rpm 0 180 Kw CARRIAGE MOVEMENT by means of gears and lever CLAMP rotating four sided SAFETY DEVICE CARRIAGE RUN maximum length of cuts 45 mm DIMENSIONS width 210 mm depth 370 mm height 250 mm NOISE PRESSURE Lp A 84 35 dB A WEIGHT Kg 14 ...

Page 11: ... 0 25 kw and absorption of 3 5A for the 110V version The main parts of the electrical circuit are listed below 1 Safety device inlet 2 Illuminated START button 3 3 contacts relay 220V a c 4 STOP button 5 Relay contacts 6 Safety device plug 7 Machine inlet 8 Rapid 3 15A fuses on 230V version 6 3A on 110V version 9 Switch with lamp 10 Motor 230V a c 50Hz 110V a c 60Hz 11 6 3 F condenser 20 F for 110...

Page 12: ...es provided by Silca are all that is necessary to carry out the operations for which the machine is designed code D401224ZZ STEEL PIN Ø 1 20 2 pcs code D401225ZZ STEEL PIN Ø 1 70 2 pcs code D412507BA STEEL BAR 2 pcs 5X20 FUSES 2 pcs 3 15 Amps rapid for 230V code D309226ZZ 6 3 Amps rapid for 110V code D306748ZZ 1 2 3 4 5 6 7 9 10 11 12 code D300222ZZ 2 5 mm ALLEN KEY code D300223ZZ 3 mm ALLEN KEY c...

Page 13: ...mage 5 2 Environmental conditions To ensure that the best use is made of the key cutting machine certain parameters must be borne in mind damp badly ventilated sites should be avoided the conditions for the machine are temperature between 0 and 40 C relative humidity approx 60 5 3 Positioning Place the machine on a horizontal surface solid enough to take the weight 14 Kg To facilitate operation an...

Page 14: ...ge knob F Fig 7 5 5 Separate parts The detachable parts of the machine are packed separately and must be fitted to the DELTA 2000 SA by the operator as follows POWER CABLE First connect the safety device R to the key cutting machine and the power cable then connect the free end of the power cable to the power mains fig 8 Fig 8 5 6 Connection to the mains It is extremely important for the operator ...

Page 15: ...keys provided on the clamps fig 11 2 check that the adjusting keys adhere properly to the clamps fig 11 3 turn the calibration rod F towards the operator so that the gauges G come into contact with the adjusting keys fig 11 4 release the carriage by pushing the handle downwards at the same time moving the carriage lever O to the right fig 13 5 raise the carriage and take it up to the tracer point ...

Page 16: ... to find the appropriate side for securing the type of key to be cut fig 12 1 loosen the knobs A by a couple of turns 2 raise the lower part of the clamps and turn to the required position fig 12 Side A for keys to be fitted on their backs Side B for keys to be fitted on their backs which have cutting depths of less than 3 9 mm Side C and D for keys to be cut on both sides and locked on the groove...

Page 17: ...tch E and smooth off the key edges by means of the brush N Fig 13 USING THE ACCESSORIES The accessories provided with the DELTA 2000 SA to assist key cutting are pins bars USE OF THE PINS The pins are placed between the base of the clamp and the back of the key when the key blanks have fine stems for the purpose of ensuring that the key protrudes sufficiently to be cut fig 14 C Keys which have fin...

Page 18: ...amps 3 rest the tip of the keys against the bars fig 15 4 secure the original key in the jaw 5 remove the bar from the clamp to avoid contact with the tracer point or cutting tool 6 repeat the same procedure placing the key blank on the jaw 7 cut the first side 8 repeat the same procedure after turning the keys both in the same direction for the other cuts Fig 15 TIP STOP WITH A BAR The bars can b...

Page 19: ... out maintenance or servicing with the machine switched on always remove the mains plug follow all the instructions in the manual to the letter use original spare parts always check that any screws or nuts removed when replacing a piece are properly tightened 7 1 Cutting tool replacement It is not necessary to remove the protective shield in order to replace the cutting tool K ATTENTION unplug the...

Page 20: ... 7 4 Regulating carriage depth The depth on the DELTA 2000 SA is calculated to prevent the clamps from coming into contact with the tracer point and cutting tool ATTENTION the distance between the tracer point cutting tool axis and the clamps must be 0 1 mm Should it be different from this proceed as follows ATTENTION unplug the machine from the mains 1 release the carriage raise against the cutti...

Page 21: ...he machine plug 2 turn the key cutting machine so that the fuse box is easily reached 3 remove the fuse box placed below the power inlet Q fig 20 4 replace the fuses P 5 close the fuse box and connect the power cable ATTENTION the fuses must both be of the same type rapid and with the same amps 3 15A for the 230V machine 6 3A for the 110V version Fig 20 P Q ...

Page 22: ...ce sufficient to transform it from SUW to toxic harmful waste are listed in the enclosures to current Italian and EU waste disposal regulations Re cycling is a recommended ecological practice PACKING The DELTA 2000 SA is consigned in a cardboard packing box which can be re used if undamaged When it is to be thrown away it is classified as solid urban waste and should be placed in the special paper...

Page 23: ...manufacturer or in the special Service Centres recommended by Silca On the back cover of this manual is a list of the manufacturer s addresses listed below are the addresses of specialised Service Centres 9 1 How to request service The guarantee attached to DELTA 2000 SA key cutting machine ensures free repairs or replacements of faulty parts within 12 months of purchase All other service calls mu...

Page 24: ...SILCA S p A Via Podgora 20 Z I 31029 VITTORIO VENETO TV Tel 0438 9136 Fax 0438 913800 www silca it Member of the Kaba Group ...

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