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Instruction Manual ColorPlus 3

Electrical installation

14501E/2

5.6

Connecting the connection box

The terminals in the connection box are assigned as follows:

CONNECTION FOR PHOTOMETER

CONNECTION FOR CONTROL UNIT

Terminal

Cable

Terminal

Function

Blue

White

Blue

GND

Orange

Brown

Orange

24 V

Dark gray

Blue

Dark gray

Light gray

Black

Light gray

The cable shields must be connected to each other.

Summary of Contents for ColorPlus 3

Page 1: ...Document number 14501E Version 2 Valid from S N 432010 SW V129 INSTRUCTION MANUAL ColorPlus 3 Absorption Measuring Instrument...

Page 2: ...T PHOTOMETER AG subject to technical changes without notice 2 2020 SIGRIST PHOTOMETER AG Hofurlistrasse 1 CH 6373 Ennetb rgen Switzerland Tel 41 41 624 54 54 Fax 41 41 624 54 55 info photometer com ww...

Page 3: ...sk 18 3 3 Warning and danger symbols on the instrument 18 3 4 Preventing undesirable online access attempts 19 4 Mounting 20 4 1 Mounting the ColorPlus 3 20 4 2 Mounting the SICON M 21 5 Electrical in...

Page 4: ...operating language 49 8 2 Setting the current outputs 50 8 3 Setting the limits 51 8 3 1 Upper and lower threshold value of a limit 52 8 3 2 Reading if limit exceeded or undershot 52 8 4 Setting the...

Page 5: ...14501E 2 5 11 Customer service information 72 12 Decommissioning Storage 73 12 1 Decommissioning the photometer 73 12 2 Storing the photometer 73 13 Packaging Transport Returning 74 14 Disposal 75 15...

Page 6: ...Instruction Manual ColorPlus 3 Contents 6 14501E 2 This page is intentionally blank Makro...

Page 7: ...entation DOC NO TITLE CONTENT 14535E Brief Instructions The most important functions and the servicing schedule 14534E Reference Handbook More sophisticated menu functions and worksteps for advanced u...

Page 8: ...ction Manual 1 10 Declaration of conformity Current technological principles were followed in designing and manufacturing the instru ment They comply with the applicable guidelines concerning safety a...

Page 9: ...es no legal responsibility The instrument is used in a way not included in the described area of application The instrument is not properly mounted set up or transported The instrument is not installe...

Page 10: ...e explosions resulting in serious property damage and death WARNING Warning about bodily injury or hazards to health with long term effects Non observance of this warning may lead to injuries with pos...

Page 11: ...lus 3 14501E 2 11 2 Instrument overview 2 1 Overview of a measuring point Figure 1 Overview of a measuring point SICON control unit ColorPlus 3 Sample outlet Measuring cell example 100 mm path length...

Page 12: ...The SICON control unit and ColorPlus 3 are each fitted with a rating plate Figure 2 Rating plates on the instruments Manufacturer Country of origin Product name Serial number Date of manufacture Serv...

Page 13: ...T NO NAME VIEW VARIANT 1 See the website ColorPlus 3 UV Layer 100 10 mm Layer 50 10 mm Nitrate Layer 5 1 5 mm 1 118342 SICON control unit 1 120442 Device cable 4 pin 10 m with connector PCS ART NO NAM...

Page 14: ...HART module For SICON M only 1 119130 4 way current output For SICON M only 1 119795 4 way current in put For SICON M only 1 119045 24 VDC mains de vice 20W IP66 input 100 to 240 VAC 1 109534 Connecti...

Page 15: ...for nitrate and 254 nm for compensation Resolution UV 0 001 E Nitrate 0 01 mg l Reproducibility UV Extinction Tolerance 0 1 E 2 of meas value 0 001 E 1 2 E 3 of meas value 2 3 E 4 of meas value Nitra...

Page 16: ...relative to ground and max 500 burden 7 x digital outputs up to max 30 VDC freely configurable 1 output as de energized closed relay Inputs 5 x digital inputs up to max 30 VDC freely configurable Inte...

Page 17: ...e rating plate DANGER Missing Instruction Manual after the instrument changes hands Operating the instrument without knowledge of the Instruction Manual may lead to injuries to persons and damage to t...

Page 18: ...gressive chemicals or cleaning agents when cleaning Should the instrument come in contact with aggressive chemicals clean it thoroughly with a neutral cleaning agent 3 2 Residual risk WARNING Accordin...

Page 19: ...hen any Internet us er can in principle access your instrument and change the configuration Please note the following points to prevent this Never connect the instrument directly to the Internet Opera...

Page 20: ...or valve must be installed on the sample outlet Y so that counter pressure can be generated operation of the measuring cell under pressure so that disruptive air bub bles are eliminated Mount the Colo...

Page 21: ...Mounting Instruction Manual ColorPlus 3 14501E 2 21 4 2 Mounting the SICON M WORKSTEP ADDITIONAL INFO IMAGES 1 Open the shutters 2 Fasten the control unit to the wall using four screws circles...

Page 22: ...the system has no main switch a suitable disconnection device switch plug should be installed near the service voltage It must be designated and easily accessible It is imperative that the protective...

Page 23: ...ing the cover on the SICON M WORKSTEP ADDITIONAL INFO IMAGES 1 Open the shutters 2 Loosen the fastening screws on the cover 3 Open the cover 4 Fasten the cover with the cover clamp To do this remove t...

Page 24: ...ontrol unit Figure 3 Overview of SICON M Park position for cover clamp microSD card card for log data USB connection Ethernet connection SD card adapter with holder Cover clamp in holding position Bat...

Page 25: ...EANING REMARKS 1 8 11 Connection to the photometer Terminal 8 GND Ground Cable color White Terminal 9 24 V Cable color Brown Terminal 10 A Cable color Blue Terminal 11 B Cable color Black 2 4 7 Connec...

Page 26: ...ector of type M12 x 1 with A coding is used The connector assignment is as follows Description Connector pin male Wire color for device ca ble SIGRIST cable Remarks Supply GND 2 White 24 VDC power sup...

Page 27: ...unit and photometer depends on the cable cross section used and the available power supply see table below Shielded cables should be used Figure 5 Arrangement of control unit over longer distances Pho...

Page 28: ...The terminals in the connection box are assigned as follows CONNECTION FOR PHOTOMETER CONNECTION FOR CONTROL UNIT Terminal Cable Terminal Function Blue White Blue GND Orange Brown Orange 24 V Dark gr...

Page 29: ...service voltage to the photome ter 2 Unscrew the cover on the ColorPlus 3 3 Remove the desiccant 4 Attach the cable connections according to the following table From M12 plug already present GND 24V A...

Page 30: ...able with an outer diameter of 4 to 8 mm must be used Figure 6 Optional power supply with removed cover Cable to SICON 24 VDC Indicator lamp Screw terminals Cable from mains 100 240 VAC The terminals...

Page 31: ...ection printed circuit board for Modbus RTU Profibus DP terminals Modbus RTU terminals DIL switch for matching resistors Switches 1 and 2 must be ON DIL switch for matching resistors Switches 1 and 2...

Page 32: ...When connecting directly to the RJ45 plug please note that only plugs with a short and flat design can be used In the Digi interf General menu the Modul type must be set to Profinet IO In the Digi in...

Page 33: ...s as interface to HART HART terminals 5 9 5 Connecting to HART The terminals of the HART module are configured as follows Terminals HART Functional description 1 mA In Must be connected with terminal...

Page 34: ...10 Overview of the 4 way current output module 4 way current output Terminals 5 10 2 Connecting the 4 way current output The terminals of the 4 way current output are configured as follows Terminals...

Page 35: ...ing the 4 way current input The terminals of the 4 way current input are configured as follows Terminals 4 way current input Functional description 1 In 1 Current input 1 2 In 1 3 In 2 Current input 2...

Page 36: ...d and connected Section 4 and Section 5 2 Establish the service voltage to the SICON The welcome screen appears on the display The factory setting language is English 2 2 The instrument carries out an...

Page 37: ...bed in detail in the Reference Handbook The instrument has a touchscreen It is operated by touching with your finger The navi gation elements change color when touched CAUTION Sensitive touchscreen Th...

Page 38: ...n screen Section 7 5 Diag button Graphical representation of the meas uring values Section 7 6 Up arrow Goes to the previous page Down arrow Goes to the next page 7 3 Menu button Pressing the Menu but...

Page 39: ...gs appears 7 5 1 Page 1 Info button Figure 13 Info button screen 1 Information about the available current outputs X Source of the current output Y Measuring range of the current output Status of the...

Page 40: ...Instruction Manual ColorPlus 3 Operation 40 14501E 2 7 5 2 Page 2 Info button Figure 14 Info screen page 2 Contact information Display of up to 5 pending fault mes sages...

Page 41: ...n of the measuring values The measuring values can be rec orded from 3 minutes to 32 days and are graphically represented The color of the measuring value curves corresponds to the measur ing channels...

Page 42: ...lowing screen appears Figure 16 Functions of the Log display The cursor shows the time position which is represented at pos 4 The cursor position can be changed ei ther by briefly touching with your f...

Page 43: ...should occur warning and fault messages are shown here and the status line changes to orange or red Interface information Top left Logger status Top right Modbus HART Profinet or Profibus status Belo...

Page 44: ...E 2 7 9 Lock unlock the touch screen MANIPULATION 1 Press the lock icon top left 2 Within one second press the key bottom at the outside right Depending on the initial state the lock icon changes as f...

Page 45: ...The following applies in service mode The measuring values remain on the last values on the digital interfaces Depending on the configuration the current outputs go to 0 4 mA or remain on the last me...

Page 46: ...ce mode Path specification Page number total number of pages Main menus Instrument specific menus of the photometer Next page Meas button The instrument changes to measuring mode Menu button The displ...

Page 47: ...nter value 2 Select SI prefix Function n 10 9 u 10 6 m 10 3 k 103 M 106 G 109 Numerical entry Deletes one digit of the dis played value C Clears the displayed value ESC Touching the ESC field causes t...

Page 48: ...sing a selection item saves the configuration and completes the entry Figure 20 Example of single selection 7 11 4 Multiple selection of functions The multiple selection is identifiable by the OK butt...

Page 49: ...ctory setting is 0 3 Press the Configuration button to access lan guage selection If the desired menu does not appear press the arrow bottom right 4 Press language field circle The list of all lan gua...

Page 50: ...lect between C1 4 5 Select the source The following selection is available C1 n measuring channels M1 3 math channels A1 2 analog channels Humidity 6 Select the Range MR1 MR8 In 1 In 2 Auto 1 Auto 2 R...

Page 51: ...tom right 4 Select between L1 n 5 Select the source The following selection is available C1 n measuring channels M1 3 math channels A1 2 analog channels Humidity 6 Define the Mode The following selec...

Page 52: ...mains active until the upper threshold is again exceeded Figure 22 Threshold diagram Measuring value Upper threshold Lower threshold Time Limit active Limit passive 8 3 2 Reading if limit exceeded or...

Page 53: ...pear press the arrow at the bot tom right 4 Press the Outputs button 5 Select O1 Inactive O7 Inactive Output 6 Activate the outputs multiple selection possible Activated outputs are highlighted green...

Page 54: ...irm with OK Factory setting is 0 3 Press the Ana channels button If the desired menu does not appear press the arrow at the bot tom right 4 Select A1 Inactive 5 During measurement press the Inactive b...

Page 55: ...bottom right 4 To enter the time press the currently displayed time at the Time menu item and enter the new time with the number pad Confirm entry with OK The time must be entered in the format hh mm...

Page 56: ...button 2 Enter the access code and confirm with OK Factory setting is 0 3 Press the Configuration button If the desired menu does not appear press the arrow bottom right 4 Press the button to the rig...

Page 57: ...nter the access code and confirm with OK Factory setting is 0 3 Press the System info button If the desired menu does not appear press the arrow bottom right 4 In the User SD and Expert SD submenus pr...

Page 58: ...y the customer and is not responsible for any subsequent costs To avoid this situation please adhere to the following steps Carry out servicing duties according to the servicing schedule Section 9 1 W...

Page 59: ...on measurement sur roundings Annually or as needed Operator Carry out the sensor check Section 9 5 Obligatory measure for main taining measuring accuracy Annually or as needed Operator Replace the wat...

Page 60: ...age to the photome ter Eye injuries caused by UV radiation The instrument uses a xenon flash lamp The light pulses are intense and the wavelength spectrum extends from UV to IR Always interrupt the se...

Page 61: ...7 Grease the gaskets on the sample distributor and outlet pipe position X Check the gasket on the sample dis tributor 8 x 1 and outlet pipe 6 x 1 and replace if necessary Insert the sample distributo...

Page 62: ...STEP ADDITIONAL INFO IMAGES 1 Unscrew the cover on the ColorPlus 3 2 Replace the old desiccant bag with a new one Check the gasket on the cover 88 x 2 Replace this if necessary 3 Screw the cover back...

Page 63: ...lue on all other channels Go back to the C1 menu Typically the nominal value is set to 0 00 E on instruments that measure in absorbance Meas channels Channel n Lin Log on Log The nominal value is set...

Page 64: ...n moved into the light beam and the resulting attenuation defined MANIPULATION ADDITIONAL INFO IMAGES 1 Press the Menu button 2 Set the access code and confirm with OK Factory setting is 0 3 Press the...

Page 65: ...o replace the water filter on the filter unit WORKSTEP ADDITIONAL INFO IMAGES 1 Stop the sample feed 2 Remove the union nut Figure 23 pos 2 using the supplied special wrench 3 Remove the corresponding...

Page 66: ...emely dangerous Instrument parts may also be dam aged Local regulations for electrical installations must be observed at all times WORKSTEP ADDITIONAL INFO IMAGES 1 Interrupt the service voltage to th...

Page 67: ...cing duties have been performed according to the servicing schedule Section 9 1 Table 2 Pinpointing malfunctions If the listed measures do not lead to the desired results please consult customer servi...

Page 68: ...libration was in correct Also possible on instruments with soiling compensation in the event of very heavy soiling OVER TEMP The temperature in the in strument has exceeded 65 C The medium or ambient...

Page 69: ...rrent outputs go to the programmed electrical current If fault Assigned limits are deactivated When the Fault message appears the color of the status display changes to red and the text de scribes the...

Page 70: ...has risen above 50 The desiccant is saturated The gaskets on the electronics component are defective The instrument was open for a long period MASTER SW VERS This fault message is displayed when the...

Page 71: ...DESCRIPTION POSSIBLE CAUSES DEFAULT VALUES The default values were loaded If no parameters were initial ized or if all parameters were lost the default values are loaded CRC EXPERTS A fault was determ...

Page 72: ...resentatives is available online at www photometer com Please have the following information ready when you contact a SIGRIST service point or customer service The serial numbers of the connected inst...

Page 73: ...ent 7 Clean and dry the measuring cell 8 Close all openings on the photometer 9 Close all openings on the measuring cell 12 2 Storing the photometer There are no special requirements for storing the i...

Page 74: ...ssible If the original packaging is no longer available note the following information Before packaging close the openings of the instrument with adhesive tape or plugs so that no packaging materials...

Page 75: ...polystyrene shells Reuse as packaging material recycling Electronics Circuit boards electromechanical components display touchscreen transformer and cables To be disposed of as electronic waste Parts...

Page 76: ...l 118267 O ring silicone 8 x 1 For sample distributor 121017 Outlet pipe 100 mm measure cell 121065 Outlet pipe 50 mm measure cell 121160 Outlet pipe Nitrate measure cell 120957 O ring silicone 6 x 1...

Page 77: ...Spare parts list Instruction Manual ColorPlus 3 14501E 2 77 This page is intentionally blank...

Page 78: ...te and time 55 Decommissioning 73 DIL switch 25 Directives 8 Disposal 75 Documentation additional 7 E Electrical installation Power 22 Environmental damage 75 Ethernet connection 24 F Fault 69 Flow me...

Page 79: ...rvice mode 45 Servicing duties 59 Setting the current outputs 50 Setting the limits 51 Setting the outputs 53 SICON M 23 25 SICON M overview 24 SICON terminal block 25 Spare parts 76 Storage 7 73 T Ta...

Page 80: ...SIGRIST PHOTOMETER AG Hofurlistrasse 1 CH 6373 Ennetb rgen Switzerland Tel 41 41 624 54 54 Fax 41 41 624 54 55 info photometer com www photometer com...

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