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SCP 111-2

S-DIAS SAFETY CPU MODULE

Page 30

08.09.2022

7.3

Troubleshooting

•

Check all modules in the system for completeness and type conformity

•

Check that all modules are error-free

•

Check all connector cables

•

Cancel the error with the

QUIT_ERROR

command

If the Safety CPU remains in the error status after the

QUIT_ERROR

command has been

run, it must be retested using the Safety Designer.

7.4

Troubleshooting with the Safety Designer

Connect the Safety Designer
Debug the system using the Safety Designer.

7.5

Correcting a Wiring Error

When a wiring error is determined, a controlled deactivation of the system is
required, which must then be turned off.

Wiring and mounting can only be performed when no power is applied.

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Summary of Contents for SCP 111-2

Page 1: ...SCP 111 2 S DIAS Safety CPU Module Operating Manual Date of creation 08 09 2022 Version date 08 09 2022 Article number 20 890 111 2 D...

Page 2: ...rved No part of this work may be reproduced edited using an electronic system duplicated or distributed in any form print photocopy microfilm or in any other process without express permission We rese...

Page 3: ...optional modules and interface variables according to the system handbook see Homepage1 With the SCP 111 2 the safe process data is transmitted with its own safety protocol FSoE Therefore the SCP 111...

Page 4: ...2 EU Conformity Declaration 9 2 3 Safety relevant Parameters 10 2 3 1 Horizontal Mounting Position 0 55 C Environmental Temperature 10 2 4 Compatibility 10 3 Technical Data 11 3 1 Performance Data 11...

Page 5: ...nds 24 6 3 Overview of Module Statuses and Commands 24 6 4 Handling the microSD Card 26 6 5 Configuring a Safety CPU via the SD Card 27 7 Error Response 28 7 1 Restart Errors 28 7 2 Configuration Dist...

Page 6: ...e 40 12 4 2 GetDiagState 40 12 4 3 FetchDiagInfo 40 12 4 4 GetDiagInfo 40 12 4 5 SaveLog 41 12 4 6 SaveLogActive 41 12 5 Meaning of ClassState and SafetyState 42 12 5 1 Example 42 12 6 Internal Proper...

Page 7: ...ks DANGER DANGER Identifies an immediate danger with high risk which will lead to immediate death or serious injury if not avoided Identifie un danger imm diat haut risque qui entra nera imm diatement...

Page 8: ...age Attention tension lectrique dangereuse Hot surface warning Avertissement d une surface chaude Danger for ESD sensitive components Les signes de danger pour les composants sensibles aux d charges l...

Page 9: ...and the explanations in this document as well as the Safety System handbook are a basic requirement for proper use Therefore read this operating manual thoroughly and familiarize yourself with each o...

Page 10: ...ded under designated use Non designated use consists of any change made to the Safety modules of any kind the use of damaged Safety modules the use of the Safety module outside of the instructions des...

Page 11: ...ean guidelines 2006 42 EG Directive of the European Parliament and of the Council of 17 May 2006 on Machinery and Change to the Directive 95 16 EC machine guideline 2014 30 EU Electromagnetic Compatib...

Page 12: ...TTFd 2689 years DC 99 SFF 99 SIL 3 according to EN IEC 62061 PL e Cat 4 According to EN ISO 13849 1 2 Assembly Two channel redundant diverse 2 4 Compatibility The safety related component SCP 111 2 is...

Page 13: ...emory 24 kbytes Program memory type FLASH memory 224 kbytes Remnant memory for parameter lists Remnant memory for variables Interfaces 1x microSD card holder for microSD card for loading Safety projec...

Page 14: ...ltage 19 2 28 8 V DC typically 24 V DC UL Class 2 or LVLC 1 Current consumption internal usage typically 95 mA internal demand maximum 1 4 A 2 3 Current consumption from the S DIAS bus 5 V 24 V with m...

Page 15: ...the input voltage and impedance of the power source 4 If this S DIAS Safety module is connected to several modules the total current for the 24 V and 12 V must be mathematically determined via the mod...

Page 16: ...SCP 111 2 S DIAS SAFETY CPU MODULE Page 14 08 09 2022...

Page 17: ...ental temperature by 0 5 C per 100 m Operating conditions pollution degree 2 EMC resistance in accordance with 61000 6 7 2015 Generic standards immunity requirements for equipment designed to perform...

Page 18: ...SCP 111 2 S DIAS SAFETY CPU MODULE Page 16 08 09 2022 4 Mechanical Dimensions...

Page 19: ...d Pin 4 are bridged internally To power the module only one connection to a 24 V pin pin 1 or pin 2 and a GND pin pin 3 or pin 4 is required The bridged connections may be used for further looping of...

Page 20: ...r mode Slow blinking frequency the maximum age has been exceeded for a remote input can be read with the Safety Designer Fast blinking frequency serious error communication with the module is no longe...

Page 21: ...Connections Stripping length sleeve length 10 mm Mating direction parallel to the conductor axis or circuit board Conductor cross section rigid 0 2 1 5 mm2 Conductor cross section flexible 0 2 1 5 mm2...

Page 22: ...MODULE Page 20 08 09 2022 5 3 Label Field Manufacturer Weidm ller Type MF 10 5 CABUR MC NE WS Article number Weidm ller 1854510000 Compatible printer Weidm ller Type Printjet Advanced 230V Article nu...

Page 23: ...nd End sequence and the sequence for selecting a command see the following diagram Button LED B LED C1 C3 6 1 Explanation of the Individual Sequences 6 1 1 Start Sequence The button must be pushed unt...

Page 24: ...he selected command Here the button is pressed until LED starts to blink approx 3 seconds blinks in a slow interval The number of light pulses in LED B depends on the previously selected command see v...

Page 25: ...lasts for at least 3 seconds If the button is still pressed after 3 seconds LED B will continue to blink until the button is released and a minimum pause of approximately 200 ms has elapsed The Start...

Page 26: ...LR_CFG 2 X X SET_VERIFIED 3 X X X 6 3 Overview of Module Statuses and Commands The following tables show a sample of the statuses in which the system can be found the commands that can be active durin...

Page 27: ...ation in the Safety CPU is deleted After executing the command the Safety CPU is now in service mode Service Mode SET_VERIFIED The configuration status is set to verified Operational Mode A SW RESET i...

Page 28: ...ed on an SD card The stored Safety project can then be loaded into an additional SCP Safety CPU providing that the module s Flash memory is empty cleared If the configuration on the SD card is differe...

Page 29: ...he system is restarted the configuration is loaded from the SD card into the Flash of the Safety CPU This is only possible if a valid configuration is stored on the SD card If the SD card has an incor...

Page 30: ...system can be derived from the status of an error display Since errors in general are of a complex nature do not perform a diagnosis based on the LEDs alone consult the corresponding chapter in the S...

Page 31: ...both LEDs light simultaneously c If for whatever reason the distribution of the configuration is still unsuccessful the Safety CPU switches to the Error mode and the E LED lights d When the Safety out...

Page 32: ...e Safety CPU remains in the error status after the QUIT_ERROR command has been run it must be retested using the Safety Designer 7 4 Troubleshooting with the Safety Designer Connect the Safety Designe...

Page 33: ...llowing installation instructions must be observed Avoid parallel connections between input lines and load bearing circuits Protective circuits for all relays RC networks or free wheeling diodes Corre...

Page 34: ...e mounted on the DIN rail as a block and secured with latches The functional ground connection from the module to the DIN rail is made via the grounding lug on the back of the S DIAS modules The modul...

Page 35: ...S DIAS SAFETY CPU MODULE SCP 111 2 08 09 2022 Page 33 Recommended minimum distances between the S DIAS modules and the surrounding components or control cabinet wall a b c distances in mm inches...

Page 36: ...x x x x x x x supported 10 2 Cycle Times of 1 ms or Greater in ms 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 x x x x x x x x x x x x x x x x x supported 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 x x...

Page 37: ...CPU MODULE SCP 111 2 08 09 2022 Page 35 12 SCP111 Hardware Class for the SCP 111 2 SCP111 hardware class for the S DIAS SCP 111 Safety CPU Module This hardware class is used to control the SCP 111 2 h...

Page 38: ...This server increments when a transfer fails Required Property This client is activated by default i e this S DIAS hardware module at this position is absolutely necessary for the system and may unde...

Page 39: ...the SafetyDesigner and the project _UnknownCfgError An error has occurred while reading the configuration or when creating the routing tables _AsyncComError Several sequential asynchronous commands fa...

Page 40: ...Version State In this server the Firmware version of the hardware used is displayed in xx yy format Whereby x represents the major version and y the minor version For example 16 0100 means v1 0 Safety...

Page 41: ...e connection to a FlexConHost the SafetyNumber of the host is shown in this server Server Update Time Property Time interval in ms in which the server unsafe variables in the Safety Designer should be...

Page 42: ...atus is not yet ready values from the input parameter have not changed TRUE Status is ready 12 4 3 FetchDiagInfo This method is used to read the diagnostic status information Controller ID Act Error C...

Page 43: ...ce USINT Micro controller selection 0 C1 0 C2 pDPNE CHAR Here the pointer to the log file name is sent Return Parameters Type Description Success BOOL FALSE Error during start another process stored i...

Page 44: ...k at the same time Conversely however SafetyState can be unequal to _SafetyClassOK while ClassState is equal to _ClassOk 12 5 1 Example The external supply of the SCP is not connected Communication st...

Page 45: ...ts There are several options for exchanging safe signals between different PLCs via the SCP111 2 Depending on the topology they differ as follows Connection via VBC021 requires a VaranManager on both...

Page 46: ...ely configurable communication number and type of safe signal can be selected and must match the opposite station exactly Different communication between various participants in the same network is po...

Page 47: ...anges must be unique system wide and cannot overlap 12 7 2 2 General Information on Interface Connections In this connection form there is a payload data flow in only one direction per interface conne...

Page 48: ...SCP 111 2 S DIAS SAFETY CPU MODULE Page 46 08 09 2022 After creating the writing interface it must be exported so that it can be imported to the receiving side as a reading interface...

Page 49: ...S DIAS SAFETY CPU MODULE SCP 111 2 08 09 2022 Page 47 On the reading side whether the interface is optional and from where the data is received must be selected...

Page 50: ...removal of a variable name or data type of a variable use of the connection ID service yes no range of connection IDs or slave addresses as well as the slave address of this connection the interface m...

Page 51: ...memory area in bytes must be reserved in the respective objects VBC021_Master VBC021_Slave or VMC052 VaranManager_2 for isochronous PDOs and asynchronous transmission SDOs If VMC052 is used the VaranM...

Page 52: ...s function a firmware version of at least v453 is required in all connected SCP111 2 modules For this option a FlexConHost is available and one or multiple FlexConNodes Each PLC can thereby assume one...

Page 53: ...r connections not required for operating the machine after the connection setup to external safe stations is terminated This can be set in ms directly on the PLC in the hardware editor and set to 1 fo...

Page 54: ...Page 52 08 09 2022 To activate the FlexCon function in the SafetyDesigner project the Enable MULTI MODULE option in the PLC must first be activated The FlexConHost or FlexConNode module can then be ad...

Page 55: ...1 of connected nodes Whereby here what default value a non existent node should have for this link as well as whether an error should be triggered with a connection loss on the individual channels can...

Page 56: ...the requirement of the machine standard it must be possible to distinguish between active and inactive emergency stop switches The use of illuminated emergency stops which always light when there is a...

Page 57: ...S DIAS SAFETY CPU MODULE SCP 111 2 08 09 2022 Page 55 Documentation Changes Change date Affected page s Chapter Note...

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