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SIGMATEK MDD 111-1, Manual

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SIGMATEK MDD 111-1 Manual Download Page 40

MDP 102-1 

 

Page 40 

29.08.2019 

 

4  Safety Function 

 

The MDD 100 servo drive system supports the safety functions SS1 (Safe Stop 1) and STO 
(Safe  Torque  Off),  and  meets  the  requirements  for  Category  4  Performance  Level  "e"  ac-
cording to EN ISO 13849-1 and SIL3 according to EN 62061. 
For his purpose, the servo amplifier has two safe inputs ENABLE_L und ENABLE_H.  
 
The  relay  output  S1/S2  can  be  used  to  provide  the  status  of  the  safety  function.  It  is  not 
safety-relevant, but can be used to test the external safety function. 
 
The stop brake control is not a component of the safety function. If a safe shutdown of the 
stop brake is required, the +24 V-BR brake supply must also be shut down externally. 
 
For the 24 V supply, only PELV/SELV can be used. 

Summary of Contents for MDD 111-1

Page 1: ...e two single axis modules for 230 V and 400 V and two dual axes module for 230 V and 400 V which have a scalable output current range of the 2 axes The supply module and the axes modules are put on a...

Page 2: ...gear cabinet 26 3 3 1 Connection diagram and pin assignment of power supply module 26 3 3 2 Ground 29 3 3 3 Mechanical construction and mounting 31 3 3 4 Connector properties 33 3 3 5 Wire sizing 33 3...

Page 3: ...i Motor 65 5 5 6 Panasonic Feedback 66 5 5 7 BiSS C Feedback 67 6 Maintenance 68 6 1 Replace and repair 68 7 Appendix 70 7 1 Transport storage and disposal 70 7 2 Troubleshooting and Fault Elimination...

Page 4: ...MDP 102 1 Page 4 29 08 2019 1 1 Components of a servo system...

Page 5: ...face description Setup of the servo drive Accessories Transport storage maintenance disposal Abbreviations used in this manual Abbreviation Meaning AWG American Wire Gauge BGND Earth of 24V help and b...

Page 6: ...2019 2 2 Symbols used in this manual Danger Shock current Danger to personnel from electricity Caution General General warning see document Caution Hot surface Hot surface more than 80 C 176 F Import...

Page 7: ...allation setup and maintenance Properly qualified per sons are those who are familiar with the transport assembly installa tion setup and operation of the product The manufacturer of the machine must...

Page 8: ...ge Caution General The availability of the servo drive system is limited according to EN61800 3 This product can cause radio interference problems in living quarters In this case it may be necessary f...

Page 9: ...on a mounting plate in the cabinet This is due to the related dissi pated breaking energy in the ballast resistor See technical data of module carrier Check measure the housing and the module rack tem...

Page 10: ...under supervision of qualified personnel and have been authorized to operate and maintain safety related equipment systems and facilities in com pliance with the strict guidelines and standards of saf...

Page 11: ...environmental conditions tem perature protection class humidity mains input EMC and the mounting posi tion It must be mounted in a closed switchgear cabinet with minimum IP54 The servo drive has to be...

Page 12: ...onditions described in this documentation too hot without closed switchgear cabinet wrong mounting position etc Be very careful in plants were conductive material carbon fiber graphite with machining...

Page 13: ...MDP 102 1 29 08 2019 Page 13 2 6 Nameplate...

Page 14: ...MDP 102 1 Page 14 29 08 2019 2 7 Block Diagram and Concept Block diagram of the Power Supply Module...

Page 15: ...Internal Bus Interface Control and Communication Unit Axis Module Module Carrier DC link Internal Bus 24V BR Internal Supply U_Treiber Feedback Converter Res En coder X12 X22 Feedback 2x3 2 x 6 M X11...

Page 16: ...resistor Auxiliary power supply input for the internal supply Separate power supply input for the holding brake for safety reasons Integrated safety functions Micro controller system with communicatio...

Page 17: ...nal supply Separate 24 V input for holding brake supply Input EMI filter for AC input 24 V auxiliary supply and holding brake supply for class A industrial environment Safety functionality STO Safe To...

Page 18: ...nverter and speed controller update time 62 5 s Spline interpolator and position controller update time 62 5 s Full synchronization down to the power stage to the beat of the host controller with cycl...

Page 19: ...dditional supply voltage 24 V W Max 50 Holding brake supply voltage 24 V BR VDC 23 26 depending on type of selected holding brake Regen Circuit DC Link capacitance F 540 G VMAINS 230 rated mains volta...

Page 20: ...P1 5 5 ST 3 5 Power Supply X2 Phoenix GMSTB 2 5HCV 9 ST 7 62 VARAN Bus X3 X4 maximum length 100 m RJ 45 Digital Inputs X6 Phoenix FK MCP1 5 12 ST 3 5 Mechanics Height mm 155 Width mm 60 Depth with mod...

Page 21: ...evel at rated data 1000 to 2500 m above sea level with derating of 1 5 100 m Pollution degree 2 Servo drive enclosure protection class IP 20 Mounting position page 31 Ventilation Forced ventilation by...

Page 22: ...ID B 4 XX XX B Trig ger diagram Take care that the servo drive and the motor are grounded properly Use uncoated zinc plated mounting plates subplates The servo drive system MDD 100 has a high leakage...

Page 23: ...se level of the control signals because of the high radiation of the motor cables Use only screened motor and feedback cable with shield connections on both ends The prescribed mounting position is ve...

Page 24: ...s IP54 as minimum For the 24 V supply use only PELV SELV power supplies Use adequate insulated wire end sleeves External source voltage at the inputs ENABLE_L and ENABLE_H has to be excluded in the ca...

Page 25: ...ck e g force to the load by hanging load additional measures have to be provided e g double disc spring set brake instead of permanent magnetic excited brake Failure to observe this precaution can res...

Page 26: ...MDP 102 1 Page 26 29 08 2019 3 3 Planning of the switchgear cabinet 3 3 1 Connection diagram and pin assignment of power supply module...

Page 27: ...MDP 102 1 29 08 2019 Page 27...

Page 28: ...MDP 102 1 Page 28 29 08 2019 Connector layout of X1 X2 X3 X4 and X6...

Page 29: ...MDP 102 1 29 08 2019 Page 29 3 3 2 Ground On the MDD module a mounting bracket is found which serves as stress relief as well as shielding Here the cable shield is connected...

Page 30: ...MDP 102 1 Page 30 29 08 2019 The entire MDD System is grounded over the module carrier in the control cabinet...

Page 31: ...31 3 3 3 Mechanical construction and mounting The mechanical dimensions of the servo drive system above are A depends on the selected module carrier 120 mm for MDM 011 180 mm for MDM 021 240 mm for M...

Page 32: ...be placed with a minimum distance of 10 mm to the module carrier The cable duct above must be placed with a distance of 40 mm to the module carrier This is necessary to get enough air through the hea...

Page 33: ...5 mm 20 22 AWG Solder or crimp X11 X21 GMSTB2 5HCV 6 ST 7 62 1 2 5 mm 14 16 AWG 0 56 0 79 Nm 5 7 inch lb Ground bolt M5 10 mm 8 AWG 3 5 Nm 31 inch lb 3 3 5 Wire sizing According to EN 60204 for AWG ta...

Page 34: ...AC mains input L1 L3 Size fuses to the average power needed by the servo drives connected to the circuit Suitable for use on a circuit capable of delivering not more than 5000 rms symmetrical amperes...

Page 35: ...the protective conductor of 2 5 mm AWG 13 as part of a multi conductor supply cable Use an adequate pull relief If a leakage current sensor is used in the mains supply of the servo drive sys tem a le...

Page 36: ...that condensation water does not leak into electronic devices in the switchgear cabinet Mount cooling units by which amassed condensation water cannot be sprayed into electronic devices by the fan of...

Page 37: ...actory building Use only properly sealed switchgear cabinets to avoid condensation by the moist external air Especially during installation or servicing while the machine is run ning with open switchg...

Page 38: ...and the main supply is engaged later This however is not absolutely necessary The main supply can also be activated with the 24 V auxiliary supply at the same time Since the memory of the servo amplif...

Page 39: ...t t t Emergency ramp tBRon tBRoff Max 1 sec Speed threshold Brake disable delay time Brake enable delay time t t 24V_BR Min 0 2 sec Min 0 1 sec The figure above shows the processing of the holding bra...

Page 40: ...62061 For his purpose the servo amplifier has two safe inputs ENABLE_L und ENABLE_H The relay output S1 S2 can be used to provide the status of the safety function It is not safety relevant but can b...

Page 41: ...1 Block IN The input block IN generates the supply voltage for the AMV block This is formed from the voltage difference between ENABLE_H and ENABLE_L Power is therefore available short ly after the ap...

Page 42: ...CONTR 02 AMP 01 AMP 02 and TR These blocks form a safe switching power supply which generates the driver voltage for U_Treiber through the transformer TR01 It is ensured that the switching supply cann...

Page 43: ...e system Low Low When the servo am plifier is supplied with 24 V the inputs are closed after a mini mum delay 0 4 of seconds and a maxi mum of 1 seconds Single channel safe status only when using clas...

Page 44: ...tage is disabled Shut down after opening the safety circuit If the actual speed reaches 1 of min N NMAX V NMAX or the ramp time exceeds 500 ms the brake is activated and the pre set speed I NCMD is im...

Page 45: ...ad to severe injuries and damage 4 3 1 Test conditions The total safety circuit must be tested for functionability The function test is performed from the following start condition An operation ready...

Page 46: ...ENABLE_H this means the other signals that can have a 24 V potential must be wired separately For ENABLE_L this means the other signals that can have Ext GND potential must be wired separately Because...

Page 47: ...061 an error proof output of a safety PLC must be used There are two Types of error safe outputs 1 A simple error safe output which functions based on Ext GND only This is then connected to the ENABLE...

Page 48: ...MDP 102 1 Page 48 29 08 2019...

Page 49: ...MDP 102 1 29 08 2019 Page 49 2 Two channel error proof relay output with which the output is connected to EN ABLE_H and the output to ENABLE_L...

Page 50: ...MDP 102 1 Page 50 29 08 2019...

Page 51: ...d mains is not grounded an over voltage protection unit has to be installed in the input of the switchgear cabinet page 36 Note If the DC link of two or more MDD 100 systems are linked with the same s...

Page 52: ...1 Page 52 29 08 2019 3 phase connection of the MDP 102 1 power supply module Power supply Module 3 5 5 6 6 7 7 4 4 X2 L1 L2 L3 PE PE L3 L2 L1 Direct mains 3 x 115V 10 230V 10 Mains contactor V V V V...

Page 53: ...e used to supply also the servo drive notice the current rating of the power supply The drive has an additional input for the holding brake supply so that this supply can be switched off independently...

Page 54: ...Note If the DC link of several servo drives is connected together the mains input must also be connected in parallel to the drives connected of the group Be careful with fusing of the whole system Ple...

Page 55: ...ard configuration The motor cable length is limited to 25 m If a longer motor cable is required use an addi tion motor choke in the output of the servo drive 6 6 5 5 4 4 3 3 2 2 Motor 1 1 W V U PE B B...

Page 56: ...re the servo drive is en abled and to be switched off minimal 1ms after disable 6 6 5 5 4 4 3 3 2 2 Motor 1 1 W V U PE B B W W V V U U PE PE B B B B Axis Module X11 X21 2 x REM KEM PE DC DC 24V BR BGN...

Page 57: ...safe control for the holding brake this requires one or two additional safety contacts in compliance with the safety standards in the 24 V BR line Even in this case a mechanical defect in the holding...

Page 58: ...thermal contact in the motor winding EnDat encoder single and multiturn Hiperface encoder single and multiturn Sin Cos TTL encoder Sanyo Denki absolute encoder Panasonic encoder BiSS C encoder For En...

Page 59: ...em for servomotors is resolver feedback The servo drive allows evaluation of single speed 2 pole and also multi speed resolvers up to 32 pole The maximum cable length is limited to 50 m If a thermal c...

Page 60: ...th EnDat interface The maximum cable length is limited to 10 m If a thermal contact is used in the motor the signal is also connected via the encoder cable 6 19 7 20 23 10 14 1 5V Servo Drive System E...

Page 61: ...um current Maximum voltage drop 5 V 4 75 V 0 25 V 0 18 mm 0 25 V 0 017 mm m 0 14 A 2 9 4 m Table for EnDat encoder cable lengths Type code description Motor type Encoder Type Encoder Perfor mance Max...

Page 62: ...length LCable Lwire 2 Legend U Voltage drop 5 V supply minimum encode supply R Wire resistance I Maximum required encoder current rho Specific resistance of the wire 0 017 for copper Lwire Entire wir...

Page 63: ...for servomotors The maximum cable length is limited to 25 m If a thermal contact is used in the motor the sig nal is also connected via the encoder cable 7 20 6 19 23 10 14 1 5V Servo Drive System HI...

Page 64: ...dback system used with linear or torque servomo tors The maximum cable length is limited to 10 m If a thermal contact is used in the motor the signal is also connected via the encoder cable The upper...

Page 65: ...absolute Encoder types PA035C PA035S and RA035C X12 X22 brown blue 22 red black 5V 8 Shielding 120R DATA DATA 14 Pink Purple V BAT 2 Conductor coloring 6 6 5 5 4 4 3 3 2 2 Motor 1 1 W V U PE B B PE D...

Page 66: ...e 66 29 08 2019 5 5 6 Panasonic Feedback The Panasonic feedback analysis is supported starting with FW version 1 84 in combination with the MDD FPGA version v22 see parameter I HC The maximum cable le...

Page 67: ...Feedback The BiSS C analysis is supported starting with FW version 1 84 in combination with the MDD FPGA version v22 see parameter I HC The maximum cable length is 10 m If a thermos contact is used t...

Page 68: ...switchgear cabinet and remove the fuses supplying the servo drive system Wait at least 7 minutes after disconnecting the servo drive system from the mains supply voltage before touching live sections...

Page 69: ...e it to the disassembled one Install only the same type Plug the connectors Be careful not to swap connectors Install the fuses supplying the servo drive system switch on the main switch of the switch...

Page 70: ...ace If the packaging is damaged check the unit for visible damage In this case inform the shipper and the manufacturer Do not install and operate the unit in this case Packaging Card box can be recycl...

Page 71: ...form remove all electrical connections and supply the servo amplifier for about 30 min from 230 VAC single phase on terminals L1 L2 Disposal The servo drives can be reduced to its principal components...

Page 72: ...cans the bootloader rn Controller is in normal operating mode Er A fatal internal error was detected 7 2 2 LED Indication Each axis module of the MDD100 servo drive system has two LED s for each axis...

Page 73: ...he motor torque is too low or different in the both direc tions M ROFF is not set to the right value Motor and or feedback con nection is wrong Set M ROFF to the right value Connect motor and feedback...

Page 74: ...versa 2 Not used 3 DC over voltage internal regen resistor dama ged replace module rack 4 DC under voltage mains supply voltage too low when drive is enabled disable drive before the DC link voltage c...

Page 75: ...ring of motor or feedback cable High speed overshoot more than 1 2 V NMAX Check M ROFF Check wiring Optimise control loops 15 Following error Following error window P PEMAX too small Increase P PEMAX...

Page 76: ...t Regen power limit was reached and the regen resistor was switched off 23 Brake supply fault Holding brake supply 24 V BR is not supplied when software enable is set M BRAKE 1 When the motor has a ho...

Page 77: ...er Limitation When the sum output power of all axes exceeds the power supply limitation Servo drive system meets not the demands of the Application 30 reserved 31 Fan error The fan does not reach the...

Page 78: ...run outside the control cabinet correct shielding is required This is especially important if due to physical requirements the bus lines must be placed next to sources of strong electromagnetic noise...

Page 79: ...Component If the Ethernet lines are connected from a VARAN component to a VARAN node outside the control cabinet the shielding should be placed at the entry point to the control cabinet housing All n...

Page 80: ...onal shield connection is required This requires that only IP67 modules and connectors be used These components are very robust and noise resistant The shielding for all sockets in IP67 modules are in...

Page 81: ...induce interference in a VARAN bus line Spike voltages are deflected over the metallic housing of a RJ45 connector Noise is conducted through the control cabi net housing without further action from t...

Page 82: ...ting Noise Generating Components With the connection of power components that generate strong electromagnetic noise it is also critical to ensure correct shielding The shielding should be placed befor...

Page 83: ...n Two Control Cabinets If two control cabinets must be connected over a VARAN bus it is recommended that the shielding be located at the entry points to both cabinets Noise can thereby be kept from re...

Page 84: ...MDP 102 1 Page 84 29 08 2019...

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