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Mill One V2 
Assembly Manual

Summary of Contents for Mill One V2

Page 1: ...Mill One V2 Assembly Manual...

Page 2: ...s machine Cutting a live wire may cause exposed metal parts of the routing trimming tool to become electri ed and shock the operator 3 Ensure the machine is placed on a at surface and in a well ventil...

Page 3: ...5 N 10x M5 NE 6x P AM 5x SM 3x AR 200 1x AR 400 2x LS 400 2x LS 200 1x P RM 1x P EH 1x P EC 1x F B 1x F L 1x F R 1x F F 1x F AC 1x M FB 8x G XZ 1x 2 2 5 4 Tools 6 Phillips Allen Keys 8mm Wrench G Y 1x...

Page 4: ...STEP 1 Lead Screw Nut Holding Assembly 3x P NH 3x A N 3x M3 8 12x 2 5 Allen...

Page 5: ...STEP 2 XZ Gantry Assembly G XZ 1x M5 25 2x M5 N 2x 4 Allen...

Page 6: ...STEP 3 Y Gantry Assembly G Y 1x M5 25 2x M5 N 2x 4 Allen...

Page 7: ...STEP 4 XZ Gantry Assembly M5 25 4x VB 4x M5 W 4x M5 N 2x M5 NE 2x 4 Allen 8mm Wrench Match the eccentric nuts M5 NE to the larger holes and the regular nuts M5 N to the smaller holes...

Page 8: ...STEP 5 XZ Gantry Assembly Match the eccentric nuts M5 NE to the larger holes and the regular nuts M5 N to the smaller holes M5 25 4x VB 4x M5 W 4x M5 N 2x M5 NE 2x 4 Allen Wrench 8mm...

Page 9: ...STEP 6 Y Gantry Assembly Match the eccentric nuts M5 NE to the larger holes and the regular nuts M5 N to the smaller holes M5 25 4x VB 4x M5 W 4x M5 N 2x M5 NE 2x 4 Allen Wrench 8mm...

Page 10: ...STEP 7 Mounting the Motors to the Rails 3x P AM 3x SM 3x M3 8 12x Make sure that the motor connector is facing downwards 2 5 Allen...

Page 11: ...STEP 8 Mounting the Motors to the Rails 2x 1x AR 200 1x AR 400 2x M8 15 6x 6 Allen...

Page 12: ...STEP 9 Attaching Z Lead Screw to XZ Gantry SC 1x Make sure to push coupler all the way onto lead screw before tightening 2 Allen LS 200 1x...

Page 13: ...10 Attaching the Z Rail to the XZ Gantry Make sure to push coupler all the way onto motor shaft before tightening 2 Allen Wrench Rotate the eccentric nuts M5 NE until gantry slides onto the rail easil...

Page 14: ...e to push coupler all the way onto lead screw before tightening and Calibration 2 Allen Wrench 8mm LS 400 2x Rotate the eccentric nuts M5 NE to tighten the grip of the wheels on the rail Tighten until...

Page 15: ...12 Attaching the X Rail to the XZ Gantry Make sure to push coupler all the way onto motor shaft before tightening 2 Allen Wrench 8mm Rotate the eccentric nuts M5 NE until gantry slides onto the rail e...

Page 16: ...Z Rail to the XZ Gantry and P AM 1x M8 15 2x 6 Allen Rotate the eccentric nuts M5 NE to tighten the grip of the wheels on the rail Tighten until you can no longer rotate the V Groove bearings VB with...

Page 17: ...STEP 15 Attaching Lead Screw to Y Gantry SC 1x LS 400 1x Make sure to push coupler all the way onto lead screw before tightening 2 Allen...

Page 18: ...15 Attaching the Y Rail to the Y Gantry Rotate the eccentric nuts M5 NE until gantry slides onto the rail easily Make sure to push coupler all the way onto motor shaft before tightening 2 Allen Wrench...

Page 19: ...he Y Rail to the Y Gantry Rotate the eccentric nuts M5 NE to tighten the grip of the wheels on the rail Tighten until you can no longer rotate the V Groove bearings VB with your ngers Wrench 6 Allen P...

Page 20: ...STEP 17 Attaching Y Gantry to Frame M8 25 4x M8 N 4x F B 1x F F 1x 6 Allen...

Page 21: ...STEP 18 Attaching XZ Gantry to Frame M8 25 4x M8 N 4x F R 1x F L 1x 6 Allen...

Page 22: ...STEP 19 Attaching the Assemblies...

Page 23: ...STEP 20 Attaching Frame Brackets M FB 8x Twist on bolts on all corners loosely then tighten on a at surface 6 Allen M8 15 16x...

Page 24: ...STEP 21 Attaching RouterMount 6 Allen M8 15 2x P RM 1x...

Page 25: ...STEP 22 Attaching Router 6 Allen P RM router mount ts the Makita RT0701 router without P RB bushing bushing only required to mount Ridgid R24012 router RO 1x P RB 1x M8 N 2x M8 25 2x...

Page 26: ...STEP 23 Attaching AcrylicShield F AC 1x...

Page 27: ...STEP 24 Combining the Arduino and CNC Shield E ARD 1x E CNC 1x...

Page 28: ...STEP 25 Attaching the Header Jumpers E HJ 6x...

Page 29: ...STEP 26 Attaching Motor Cables Z X Y E C 3x Make sure the black wire is oriented as depicted...

Page 30: ...STEP 27 Attaching Stepper Driver Chips 3x 3x E SDH 3x E SDC 3x...

Page 31: ...ers should be tuned using the potentiometer on the front so that the at edge on the dial faces to the left this gives the stepper motors on the Mill One the right amount of power to run effectively If...

Page 32: ...STEP 29 P EH 1x Placing Boards into Electronics Holder...

Page 33: ...Attaching DC Jack STEP 30 E J 1x Z X Y...

Page 34: ...Attaching DC Jack STEP 31 Phillips Ensure polarity is correct to avoid damage to electronics...

Page 35: ...STEP 32 Covering the Enclosure P EC 1x...

Page 36: ...STEP 33 Attaching Electronics to Motors Z X Y...

Page 37: ...STEP 34 Assembled Mill One Your Mill One is now fully assembled Don t plug in your power brick yet simply connect the USB cable to your computer and continue onto the next steps...

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