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TXP-CLC

Course

2

Alternative solutions with AS 620 B (2)
Function modules (FUM) and/or Signal modules (SIM)

M

M

Field

Field

Field

Profibus

Profibus

AP

AP

FUM

FUM

FUM

FUM

FUM - Configuration

FUM - Configuration

I&C room

I&C room

I&C room

I&C room

Centralized

Centralized

Distributed

Distributed

AP

AP

JB

JB

JB

JB

SIM B

SIM B

SIM B

SIM B

SIM - Configuration

SIM - Configuration

SIM modules

SIM modules are used for the input and output of analog and binary signals.
Their task is to digitize process signals and to output digital settings as binary or
analog signals. More complex tasks such as signal processing, monitoring, and
time-tagging are performed in the AP. A signal module in conjunction with the
associated function block performs the same function as the corresponding FUM.

SIMs are modules from the SIMATIC S5/S7, ET200 B/ET200 M range, which
allows the input and output modules to be installed locally in the process
environment instead of centrally in the automation system. For this purpose, the
modules are combined into stations and located in the immediate vicinity of the
field devices, installed in distribution boxes or wall-mounted housings for
example.
The advantage of a distributed configuration lies in the minimal space
requirements in the computer room, because only the cabinets for the AP are
installed there. Savings can also be made in wiring costs because only the loop-
in cable from the I/O to the nearest station is required.
Distributed configurations also permit the automation processors and the input
and output modules in the process environment to be located a considerable
distance apart. The SIM modules are linked with the automation processor via
PROFIBUS. PROFIBUS can be operated at a maximum data transmission rate
of 1.5 Mbit/s and is also available in a fiber-optic version for use under adverse
interference conditions or where lightning protection is required.

The flexibility of the automation system allows the FUM structure to be combined
with the distributed SIM structure, which supports the implementation of tailor-
made solutions.

Training Center

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damages. All rights are reserved in the event of the grant of a patent or the registration of a utility model or design.

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Summary of Contents for TXP-CLC

Page 1: ...TXP Control Logic Configuration Course TXP CLC For Software Releases 7 5 and Later March 2003 Siemens Westinghouse Power Corporation ...

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Page 3: ...2 7 BT Function Block Exercise 3 8 AT Function Block Exercise 4 9 CBO Function Block Exercise 5 10 CAO Function Block Exercise 6 11 DCM Function Block Exercise 7 12 Generation Transfer Exercise 8 13 14 15 16 SIEMENS Westinghouse Training Center TXP CLC Course Code Content Process control system TXP Controlled Logic Configuration Course ...

Page 4: ...rovided in this manual No patent liability is assumed by Siemens Westinghouse Power Corporation with respect to the use of circuits information equipment or software described in this manual No part of this manual may be reproduced stored in a retrieval system or transmitted in any form or by any means including electronic mechanical photocopying or otherwise without the prior express written perm...

Page 5: ...TXP CLC Course 1 TXP Overview Training Center ...

Page 6: ...d giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design ...

Page 7: ...s tasks associated with process control process management and process information The functions are provided for the user via a uniform desktop interface based on the X Windows and OSF Motif standards ES680 The ES680 Engineering System is the integrated uniform planning and commissioning tool of the TXP process control system It is used for the engineering of the other subsystems DS670 The DS670 ...

Page 8: ...ering system ES 680 is used for configuring both systems OM and AS For this reason it is connected with both Plant and Terminal bus All the communication paths are part of the LAN the Local Area Network Communications to an external WAN Wide Area Network is possible via so called gateways Training Center Copying of this document and giving it to others and use or communication of the contents are ...

Page 9: ...rk External network Bridge Bridge Gateway Gateway These are the main parts of the TXP System and their interconnections The connections are done via the Terminal and Plant buses The Plant bus is connected to the AS and OM systems The Terminal bus is connected to the Man Machine Interface and to the Processing and Storing Data Units of the OM system The ES 680 and DS 670 need to be connected to bot...

Page 10: ...sible for the group automation tasks coordination of the individual controllers and communication tasks with the Operating and Monitoring system OM The Processing Level processes and stores all signals from the Automation System and also sends the operator commands to the right Group Control Level The Operating and Monitoring Level is the Man Machine Interface of TXP It shows the actual status of ...

Page 11: ...TXP CLC Course 2 Automation System AS620 Training Center ...

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Page 13: ...ral configuration in sub racks a distributed configuration in the plant using field buses is also possible AS620 F For protection tasks important for safety such as at the boiler and safety controls that are subject to licensing requirements AS620 T For the fast closed loop control functions of turbine I C SIMADYN Interfacing to SIMATIC S5 S7 permits the ancillary system I C which is not necessari...

Page 14: ...buted configurations FUM modules FUM modules have been specially developed for power plant applications Within the context of the higher I C levels the FUMs are equipped with preprocessing units with medium to high processing performance The most important FUM tasks are Signal acquisition conditioning processing monitoring and sensor supply Individual open and closed loop controls Time tagging wit...

Page 15: ... installed in distribution boxes or wall mounted housings for example The advantage of a distributed configuration lies in the minimal space requirements in the computer room because only the cabinets for the AP are installed there Savings can also be made in wiring costs because only the loop in cable from the I O to the nearest station is required Distributed configurations also permit the autom...

Page 16: ...for the turbine generator set include Speed controller Output controller Pressure controller Position controller Terminal voltage controller Excitation current controller The AS620 T comprises the automation processor system APT using SIMADYN components and an associated AP as a head station Both components are coupled to the plant bus via their respective communications processors The high speed ...

Page 17: ...ng wires Components for connecting cores of the process cables to the cabinet front and marshaling wires to the modules rear max 38 items SAE partition Termi point applications only Cable channel for bus cable Optical transceiver of the plant bus system if applicable Distribution module for I C monitoring Optional telephone socket for the internal company telephone system The following components ...

Page 18: ...abinet equipment Distributed configuration of the SIMs located near the process I O Integrated communication to PLCs SIEMENS as well as other vendors PLCs Wide variety of AP system configurations for various levels of redundancy and special applications Capable of time resolution down to 1ms FUM System wide time accuracy of 10ms Training Center Copying of this document and giving it to others and ...

Page 19: ...TXP CLC Course 3 Industrial Ethernet Training Center ...

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Page 21: ... ISO OSI Ability to use the optimum transfer medium drop cable twisted pair or fiber optic cable High performance transfer rate 100 10Mbit s Support for the use of redundant TXP participants Bus management and diagnostics functions Scale ability with respect to plant size Wide area coverage Bridges which are used for implementing backbones connecting to other networks increasing coverage safety de...

Page 22: ...he appropriate connection and transfer components Active bus components via which TXP participants are connected to the bus Communications protocols that support the structured exchange of data between TXP participants Configured links that describe communications applications between TXP participants The CSMA CD Carrier Sense Multiple Access with Collision Detection access procedure is used on th...

Page 23: ... is referred to as the virtual ring The bus itself that is the link between the star couplers is implemented with an optical transfer medium The participants are connected to the star coupler via an electrical transfer medium or a combined electrical and optical transfer medium Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden w...

Page 24: ...monitored constantly on each side of the disconnection by the monitoring logic on the optical interface cards A special module is not required for the monitoring logic it is implemented in the optical interface cards that are used as standard The monitoring function is activated on the interface cards at each end of the redundant optical path by toggling a DIP switch Training Center Copying of thi...

Page 25: ... break or failure or shutdown of a star coupler the data stream is not received from one direction Data is not received temporarily by participants that are connected between the location of the fault and the module that contains the monitoring logic The monitoring logic responds by connecting the open circuit within the module so that all participants are able to communicate with each other once ...

Page 26: ...transmits time of day messages over the plant bus at intervals of 10 seconds which are received and evaluated by the connected TXP participants The time of day transmitter is only implemented on the plant bus time is transferred to the participants connected to the terminal bus via the PU The time of day transmitter can be synchronized via other clocks or it can be used to synchronize other clocks...

Page 27: ... single fault tolerance Possibility of identical construction for both Plant and Terminal buses Bridging of large distances Circumference of virtual ring up to 4 3 km Coupling of virtual rings via bridges Fiber Optic cable is the primary transmission medium which Is insensitive to electromagnetic disturbances Provides Galvanic isolation of LAN participants Training Center Copying of this document ...

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Page 29: ...TXP CLC Course 4 Engineering system ES680 Training Center ...

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Page 31: ...g and maintenance of the I C on the customer site ES680 is used for the engineering of the following subsystems of TXP OM650 operating and monitoring system AS620 B automation system Bus system SINEC Industrial Ethernet The data required for the DS670 diagnostics system is extracted from this engineering data ES680 is a graphical system based on a database and relies on internationally available a...

Page 32: ...ing phase customer specifications e g P I diagrams the control room concept and the plant configuration are loaded into ES680 The data generated in ES680 is stored on the hard disk and is always up to date forward engineering Following commissioning or after modification data is stored on external data carriers e g on CD or magnetic tape for back up purposes The data can be called up in ES680 from...

Page 33: ...e the arrangement diagrams are created Topology hardware layout and bus structure Automation systems AS cabinets and cabinet layout Sub racks inserted modules channel allocation etc For the open loop controls closed loop controls and alarms the following function diagrams are created Overview diagram functions process engineering Area diagram process engineering sequence control Individual diagram...

Page 34: ...sing in detail down to the individual level giving a clear definition to the signal traffic between the components of the I C system Signal connections are administrated by ES680 the user only has to plan the logical connection via the function diagram Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority O...

Page 35: ...e editor allows vertical navigation between the topology AS cabinet structure and module structure diagrams The arrangement diagrams comprise Topology diagram AS structure diagram Module structure diagram The user can navigate freely in the vertical direction through the arrangement diagrams Training Center Copying of this document and giving it to others and use or communication of the contents a...

Page 36: ...r the communications processors of the participants Components are selected from a menu in the editor placed on the diagram and interconnected The addresses for the CPs and star couplers are assigned and managed in ES680 in this topology diagram The databases are also generated for the CPs from this diagram and loaded Training Center Copying of this document and giving it to others and use or comm...

Page 37: ...n detail beginning with the central unit and the sub racks that are connected to it FUM expansion rack SIM stations etc The type of sub rack and its mounting location in the cabinet are also specified here Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages A...

Page 38: ...the subrack subrack allocation with modules allocation with modules Design of the arrangement diagrams in ES 680 The AS module structure diagram YDR The module occupancy is displayed for the sub racks FUM SIM in this diagram and slots are allocated Checks ensure that certain modules are only inserted into specific slots in the sub rack The channels are assigned in the parameter windows for the mod...

Page 39: ...grams Each single loop level function diagram contains an input side a logic area and an output side Signals are brought in from the input side logic performed on them and output on the output side Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All right...

Page 40: ...igned to the individual levels and functions This prevents symbols being entered in levels in which they do not perform a function The symbols are placed in the diagram using the drag drop principle click symbol in the symbol bar drag it into the desk top and place it at the desired location Function blocks are connected simply by drawing connecting lines from one symbol port to another symbol por...

Page 41: ...g the function blocks Internal parameters such as delay time and controller parameters can be set in these screen forms Many basic definitions are preset with defaults so that changes only have to be made in these windows for special applications All changes to the task definition are also entered via the function diagram and converted by the engineering system into the system specific code This m...

Page 42: ...ransfer The fast parameter change function allows the user to modify parameters in the function diagram and then observe the result or effects in the function diagram Dynamizing has to be switched on for this purpose and the function block parameter window has to be opened The parameters are adjusted and following confirmation they are directly transferred to the AS The result is then immediately ...

Page 43: ...680 Arrangement diagrams Arrangement diagrams Engineering functions of the OM AS and LAN in one system Hardware functions Code functions MMI graphics LAN parameterization Forward documentation Paperless documentation Distributed engineering with Client Server configurations Knowledge of system technique and programming languages not required On line engineering modifications Free navigation throug...

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Page 45: ...TXP CLC Course 5 KKS Overview Training Center ...

Page 46: ...d giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design ...

Page 47: ...he title block in the lower right hand corner of the drawing KKS Structure KKS Levels The KKS tagging system also provides a means to identify various levels of devices within the power plant These are broken down into four different levels Level 0 Total Plant i e Unit 11 or Unit 12 Level 1 Function Key i e Gas Turbine or Cooling Water Level 2 Equipment Code i e Pumps or Actuators Level 3 Componen...

Page 48: ...nt or Signal Identifier For Level 3 the prefix indicates an electrical component Closed Limit Switch Structure of the KKS System Numbering 11 MBV41 AA001 S21 Component Equipment Code Function Code Unit Figure 1 Structure of the KKS System Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are l...

Page 49: ...U31 AA001A this is used to indicate an additional device besides the main device In the case of measuring instruments an additional character may be used to identify multiple elements within one device i e a three element thermocouple Process Identification 11 MBV41 AA001 Equipment Code Actuator No 1 Function Code Turning Gear Unit 11 Process Identification Figure 2 Process Identification Training...

Page 50: ... C manuals Identification of Mounting Location 11 UBA01 CJP02 DC015 Module location Tier DC Slot 015 Cabinet Number TXP Cabinet 2 Location Electrical Container 1 Unit 11 Mounting Location Identifier Figure 3 Identification of Mounting Location Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders ...

Page 51: ...e prefix in this case represents both the Unit and the cabinet number in which the termi point is physically located The cabinet number in these cases can be found in the title block of the drawing KKS Function Codes Some of the most common KKS Function Codes that are used for the Combustion Turbine are listed below In some cases the descriptions for the KKS function codes that are assigned to the...

Page 52: ...t CH Protection CHA Generator and transformer protection CHT Metering and synchronization CHY Service or auxiliary cabinet CJ Unit coordination level CJN Generator voltage regulator cabinets CJP TXP cabinets CJQ Analog signaling condition cabinets CJR Electro hydraulic turbine control cabinet CK Process computer system CKA Supervisory computer CKY MMI DIAGRAMS OM FUNCTIONS CRQ SIMADYN ALARM Messag...

Page 53: ...M Combustion chamber MBN Fuel oil system MBP Fuel gas system MBQ Ignition fuel system supply MBR Exhaust gas system MBU Fuel additive system MBV Lubrication and lift supply system MBX Control oil supply system MBY Electrical control or protection equipment MK Generator plant MKA Generator rotor stator and cooling MKC Exciter MKD Bearings MKY Generator protection equipment Training Center Copying o...

Page 54: ... exchanger U Structures UB Structures for power transmission and auxiliary power supply UBA Switch gear building UHN Exhaust Stack UM Structures for main machine set UMB Turbine building for gas turbine generator UT Structures for auxiliary systems UTK Fuel oil pump house Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without...

Page 55: ...g ductwork guileys BS Silencers BT Separators filters dryers BY Mechanical operated controllers control equipment BZ Special equipment codes not driven C Direct measuring circuits CE Electrical variables CF Flow rate CG Distance length position CK Time CL Level CM Moisture humidity CP Pressure CQ Quality variables CS Speed frequency CT Temperature CW Weight mass CY Vibration expansion Training Cen...

Page 56: ... FF Flow rate G Electrical equipment GA Junction boxes for drive related binary transmitters GB Junction boxes for non drive related binary transmitters GC Junction boxes for analog transmitters GF Junction boxes for general purpose GP Junction boxes for lighting systems GS Junction boxes for switching equipment GT Transformers GW Cabinet power supply equipment Training Center Copying of this docu...

Page 57: ... testing equipment Q Power switching equipment R Resistors S Switches selectors T Transformers U Modulators converters from electrical to other electrical variables V Valves tubes semiconductors X Terminals plugs power sockets Y Electrical positioners actuators solenoid Z Terminations Training Center Copying of this document and giving it to others and use or communication of the contents are forb...

Page 58: ...ich are operated by hand 201 to 249 Drainage systems 251 to 299 Air venting systems 301 to 339 Hand operated shut off systems in front of measuring instruments with one connection 341 to 369 Hand operated shut off systems in front of the plus pole connection of measuring instruments with two connections 371 to 399 Hand operated shut off systems in front of the minus pole connection of measuring in...

Page 59: ...ting of the cables may be found in Volume 2 12 1 section 7 of the I C manuals Figure 4 shows the structure of the KKS cable coding system The Function Code for the cable designates the origin of the cable i e BFE would originate in the BFE switch gear cabinets To find the cable s termination go to Terminal Arrangement Diagram YB drawings for the cabinet designated by the Function Code Cable Coding...

Page 60: ...9 Control and measuring cable for instrument and control systems 60V 4001 6999 Control cable for the lskamatic or TXP control system Control Interface 60V 7001 Z999 Control cable for the lskamatic or TXP control system Binary Interface 60V 8001 9999 Control and measuring cable for instrument and control systems 60V Training Center Copying of this document and giving it to others and use or communi...

Page 61: ...oltage transformer equipment 4 16kV 480V BFT01 Low voltage transformer equipment 4 16kV 480V BJL01 Electrical container service distribution panel BTA10 220V battery cabinet BTC11 48V battery cabinet BTL10 220V battery charger cabinet BTN11 24V battery charger BTN11 12 48V battery charger cabinet BTN12 24V battery charger BRU01 Uninteruptible Power Sypply BUB00 220V switch gear equipment BUB01 03 ...

Page 62: ...tor equipment MBM10 Air controller left combustion chamber MBM11 Left combustion chamber value measurement MBM20 Air controller left combustion chamber MBM21 Right combustion chamber value measurement MBN00 Fuel oil system MBN10 Fuel oil flow measurement MBN11 Fuel oil measurements MBN12 Fuel oil pumping system MBN13 Fuel oil emergency stop valve MBN20 Fuel oil shut off MBN21 Fuel oil feed return ...

Page 63: ...governor MBY00 Fire protection MBY10 Combustion turbine governor dual channel inputs mixed fuel operation interrupt signals inspection clock MKA00 Generator cooling fault logic MKA01 Generator active reactive power generator output synchronizing unit MKA05 Generator anti condensation heaters MKA10 Generator temperature supervision MKA12 Generator auxiliaries MKA20 Generator slot temperatures MKA31...

Page 64: ...g system PGC11 Pump 1 generator cooling system PGC12 Pump 2 generator cooling system PGD10 Cooler section A generator cooling system PGD20 Cooler section B generator cooling system PGD30 Cooler section C generator cooling system SCA01 Instrument Air SCJ01 Fire Fighting System UBA01 02 Electrical containers UHN01 Exhaust Stack UMB01 Turbine generator building UTK01 Mechanical container Training Cen...

Page 65: ... a piece of equipment An example of a documentation identification code is shown in Figure 5 The documentation identification code is usually found in the drawing title block Documentation Identification Code YF MYB01 EC001 L1 Drawing Type or Serial Number Function Code and Equipment Code Process Identification Prefix Documentation Type Figure 5 Documentation Identification Code Training Center Co...

Page 66: ...le block for each drawing Y Drawings diagrams and lists YB Wiring documentation or terminal arrangement diagrams YC Cable lists YD Arrangement or layout drawings YE Grounding drawings YF Functional drawings YK Construction drawings YL Equipment lists YS Circuit diagrams circuit diagram tables YU Block diagrams YV Equipment wiring and circuit diagrams Z Data sheets ZB Measuring circuit data sheets ...

Page 67: ...H Equipment or special automatic control L Subgroup control control coordination section M Subgroup control startup program N Subgroup control shutdown program P Subgroup control step indication Q Subgroup control criteria indication S Alarm annunciation system X Power cable Y Measuring and control cable 60 V Z Measuring and control cable 60 V Training Center Copying of this document and giving it...

Page 68: ... is used to identify the type of signal being identified The only two characters that are used are listed below X Signal from a specific signal area this means a signal that comes directly from a switch for example Z Gated signal from a specific signal area this means a signal that comes from the output of an AND gate for example The creation of this signal is from previous logic Training Center C...

Page 69: ...m a functional group control T Turbine instrumentation and control signals V Protective logic W Hard wired alarm system indicates the initial character either X or Z Serial Number The serial numbers used for the signal code range from 01 to 99 When the initial character X is used the serial number assigned has a special meaning depending on the type of signal being defined For the initial characte...

Page 70: ...hen the switch is not mechanically actuated relay is dropped out or de energized The contact will open when the switch is mechanically actuated relay is picked up or energized Serial number assignments for NOC and NCC The KKS system assigns a different range of serial numbers to signals in the XG and ZG signal areas depending on the type of contact used In the following explanations only the XG si...

Page 71: ...C 52 54 98 MAX odd serial numbers NOC 01 03 49 NCC 51 53 99 For a switching device that has both a NOC and a NCC changeover contacts the serial numbers would be assigned with a difference of 50 between them i e XG01 XG51 or XG02 XG52 Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable...

Page 72: ...OT MIN XG52 XG02 XG52 XG02 50 100 PSIG PSIG Pressure Pressure NCC NOC NCC NOC Set point Set point 75 PSIG 75 PSIG Pressure MIN Pressure NOT MIN or MIN Figure 8 MIN Signal Pressure XG52 XG02 MIN NOT MIN XG52 XG02 XG52 XG02 Level Level NCC NOC NCC NOC Level MIN Level NOT MIN or MIN Figure 9 MIN Signal Level XG52 XG02 Training Center Copying of this document and giving it to others and use or communi...

Page 73: ...T MAX MAX XG51 XG01 XG51 XG01 50 100 PSIG PSIG Pressure Pressure NCC NOC NCC NOC Set point Set point 75 PSIG 75 PSIG Pressure NOT MAX or MAX Pressure MAX Figure 10 MAX Signal Pressure XG01 XG51 NOT MAX MAX XG51 XG01 XG51 XG01 Level Level NCC NOC NCC NOC Level NOT MAX or MAX Level MAX Figure 11 MAX Signal Level XG01 XG51 Training Center Copying of this document and giving it to others and use or co...

Page 74: ...imit value monitor The signals created in this signal area are analog values that are monitored by a limit value monitor The analog signals are compared with a set point for MIN or MAX The resulting signals from this type of comparison circuit are defined in the XH signal area Serial number assignment for the signal area XH follow the same rules as for serial numbers in the signal area XG Training...

Page 75: ...ion trip channel 1 to 9 unit 5 K60 K80 Can be assigned by user K91 Dynamic alarm unit protection K92 Dynamic alarm unit protection coincidence K93 Protection circuit alarm K94 Protection circuit warning K95 Protection circuit warning inverted K96 Protection circuit TRIP K97 Protection circuit non coincidence initial character X or Z Training Center Copying of this document and giving it to others ...

Page 76: ... M18 Group control fault M19 Group status discrepancy M20 Measuring circuit fault M21 Unit control fault M22 Protective logic fault M23 Transmitter fault inverted M24 Aux drive emergency ON M25 Changeover fault M26 Analog signal conditioning fault dynamic M27 Control interface fault dynamic M28 Binary signal conditioning fault dynamic M29 Functional group control fault dynamic M30 Protective logic...

Page 77: ...r if the criteria is missing XS Step signals from a functional group control The step signals within this group represent step numbers within a functional group using sequence control The step signals are divided into two groups they are XS01 XS49 Startup program XS51 XS99 Shutdown program Training Center Copying of this document and giving it to others and use or communication of the contents are...

Page 78: ...nal assignment YA Function group control sub loop control YB Control interface YC Conventional closed loop control YJ Unspecified applications i e a black box YK Protection systems YL Control room and control stations YN Status display computer criteria indication YP Supervisory computer YQ Analog signals YR Major closed loop control in addition to YB and YT YT Turbine instrumentation and control ...

Page 79: ... special assignment the serial numbers are usually assigned sequentially Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 33 ...

Page 80: ...d giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design ...

Page 81: ...TXP CLC Course 6 Training Project Exercise 1 2 Training Center ...

Page 82: ...d giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design ...

Page 83: ... the project name engineer Power Station Project number etc This information will be added to each function diagram subsequently created in the project The functional complexes major areas of the power plant are then entered and assigned to users for processing and also to AS numbers DB Defaults FB data This assignment is a default that is used if no data is entered in the function group code sub ...

Page 84: ...es and sequential numbers to all components that are not already assigned 2 2 AS structure diagram The AS structure diagram shows the cabinet level structure of the components on the topology diagram The YDM diagram is function related and is therefore assigned a function group code e g YPAC01 Each element of this diagram corresponds to a rack level diagram YDR that shows an individual rack with i...

Page 85: ... Auxiliary circulation pump three phase AC pump 00PAC10AP020 The operating pump is the main pump and will be turned on by the operator the auxiliary pump is automatically turned on only if the main pump fails Downstream of each pump is a solenoid operated back flow prevention valve 00PAC10AA010 ZV01and 00PAC10AA010 ZV01 respectively These valves will be forced open when the associated pump is on T...

Page 86: ... oil temperature exiting the heat exchanger measured by transmitter 00LAB10CT101 XQ01 If the temperature exceeds 200 degrees Fahrenheit notify the operator via an alarm 2 1 3 Immediately down stream of the control valve flow is measured with a DP transmitter 00PAC21CF101 XQ01 This flow measurement is displayed graphically to the operator for monitoring purposes 3 Emergency Stop Valve Logic 3 1 A N...

Page 87: ...A 00CJF01 DA 1 13 Spare 321 7BH00 0AB0 N A N A 00CJF01 DA 1 14 Spare 321 7BH00 0AB0 N A N A 00CJF01 DA 1 15 Spare 321 7BH00 0AB0 N A N A 00CJF01 DA 1 16 Spare 321 7BH00 0AB0 N A N A 00CJF01 DA 2 1 00PAC10AP010 ALA 322 1BH01 0AA0 Main pump command off N A N A 00CJF01 DA 2 2 00PAC10AP010 ALE 322 1BH01 0AA0 Main pump command on N A N A 00CJF01 DA 2 3 00PAC10AP020 ALA 322 1BH01 0AA0 Aux pump command o...

Page 88: ...200 F 00CJF01 DA 3 4 Spare 331 7KF01 0AB0 N A N A 00CJF01 DA 3 5 Spare 331 7KF01 0AB0 N A N A 00CJF01 DA 3 6 Spare 331 7KF01 0AB0 N A N A 00CJF01 DA 3 7 Spare 331 7KF01 0AB0 N A N A 00CJF01 DA 3 8 Spare 331 7KF01 0AB0 N A N A 00CJF01 DA 4 1 00PAC20AS151 ZQ01 332 5HD01 0AB0 Water Control Valve N A N A 00CJF01 DA 4 2 Spare 332 5HD01 0AB0 N A N A 00CJF01 DA 4 3 Spare 332 5HD01 0AB0 N A N A 00CJF01 DA...

Page 89: ...1 AB03 00CJF01 AB02 00CJF01 AB01 00CJF01 AB08 00CJF01 AB07 00CJF01 AB06 00CJF01 AB05 15 15 Slot 1 Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or desig...

Page 90: ... 00CJF01 CB04 00CJF01 CB03 00CJF01 CB02 00CJF01 CB01 Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 8 ...

Page 91: ...01 0AB0 Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 9 ...

Page 92: ...opying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 10 ...

Page 93: ...itioned on diagram pages their inputs and outputs connected via connection lines their inputs and outputs linked beyond the edges of the diagram with the inputs and outputs of other diagrams etc Also process engineering parameters and values can be inserted and the diagram title blocks can be edited Following are brief descriptions of how to perform common tasks with the FUP editor Starting the fu...

Page 94: ...ls Info Standard circuit Standard diagram Standards Signal ID code Process funct blocks These are the Edit menus used for basic editing functions within individual diagrams Clicking on the DB in the upper left hand corner will change the menu as follows Plan g1_es1 esle34 G G G x1 x2 y f x Σ n G LVM MAX MIN Editor RESET G X G Create Rename Delete Description Gen Instr Loop Diag Archive Diagram Pri...

Page 95: ...oriented documentation indicates location oriented documentation diagram ID code KKS or other TAG system identification for the new diagram page no space provided for inserting a page number designation Diagram title block description text dyn FUP at OM switch to activate dynamic FUP function for OM screens 6 Training Center Copying of this document and giving it to others and use or communication...

Page 96: ...ftware diagrams YFH overview software diagram YFM overview for closed and open loop controls YFR software diagrams logics YD hardware diagrams YDH topology diagram YDM cabinet diagram YDR modules diagram YFH YFM YFR YDH YDM YDR YOP YOP log diagrams for OM YX wiring diagrams all types Training Center Copying of this document and giving it to others and use or communication of the contents are forbi...

Page 97: ...ent grant or registration of a utility model or design are reserved FC Page Sh Dep EMERGENCY STOP VALVE LUBE OIL CONTROL VALVE WATER STORAGE TANK FILTER FILTER MAIN PUMP AUX PUMP TANK LEVEL HEAT EXCHANGER 00LAB10CT101 00PAC20AS151 00PAC30AA030 00PAC00CL101 00PAC10AP010 00PAC10AP020 00PAC08CP010 00PAC08CP020 00PAC21CF101 LEGEND TRANSMITTER 0XX BINARY 10X ANALOG CP PRESSURE CF FLOW CT TEMP CL LEVEL ...

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Page 99: ...non redundant Create YDR diagrams for Automation Processor Rack A and ET200 station Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 1 ...

Page 100: ...ad Print open signals YFH YFM YFR YDH YDM YDR YOP Paste Refresh Connect go up Paste Refresh Connect go up Open the YDR diagram for your ET200 station Left click on the module that needs to be configured Using the middle mouse button open the module parameter mask Fill in id code and sig fields destination field is only used for outputs and special DCM inputs Training Center Copying of this documen...

Page 101: ...TXP CLC Course 7 BT Function Block Exercise 3 Training Center ...

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Page 103: ...or process control In normal operation the BT references the value of the input signal from the Process Image Input Table PAED conditions it and writes it into the status data block ZUDB The signal must be defined SIGDEF on the individual level logic diagram function plan YFR that is identified with the Power Plant Identification Code KKS for the equipment The signal is then available for use in t...

Page 104: ... giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 2 ...

Page 105: ...ng CONV Contact supply Explanation As with most TXP function blocks the BT block can be parameterized to perform specific tasks within a control scheme Below is the parameter mask for the BT function block followed by a brief explanation of each output and parameter Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without expre...

Page 106: ...s which type of sensor is connected to the SIM module There are 7 possible choices in the parameter mask 0 1 2 3 4 5 and 6 Meaning 0 No sensor type 1 Form C contact with 47k ohm bridging resistor 2 Form C contact without 47k ohm bridging resistor 3 Form A or B contact with 47k ohm bridging resistor 4 Form A or B contact without 47k ohm bridging resistor 5 Three wire proximity switch FUM applicatio...

Page 107: ...on time tagged data is that a fault TTD CHAT coming is generated In addition a signal TTD channel invalid is generated if the binary signal of the channel is configured as a TTD The effects on further internal processing are that the substitution binary signal EBS is processed further as the sensor signal according to the parameterization The new monitoring time is three times the old value DELAY ...

Page 108: ... When the input signals of a Form C NO NC contact are both logic 1 the monitoring function is triggered Inversely if the input signals of a Form C contact are both logic 0 the monitoring function is also triggered In both cases the KG output is reset logic 0 if the channel is not being simulated A fault TTD is generated if configured for both channel invalid and short circuit to L If the channel i...

Page 109: ...els and is set on the odd 1 3 5 etc channel Hardware Fault The status word data block is deleted if a hardware fault is present and the block is not simulated The bit KG channel valid is reset with signal TTD if configured In the case of simulation the hardware fault has no effect on the SIM BT function block Training Center Copying of this document and giving it to others and use or communication...

Page 110: ...e A Alarm or trip notifies operator that something has already tripped W Warning notifies operator that immediate action needs to be taken T Tolerance a tolerance limit has been exceeded L Local fault indicates that a non critical fault has occurred i e tank level high in the case of automatic tank overflow M Maintenance and service indicates that a maintenance or service activity is necessary C C...

Page 111: ...ue There is no indication on the module that signal is being simulated Fault indications for the point will be inactive during simulation To simulate a signal on an open function plan with a binary input signal block select the BE SIG signal definition SIGDEF connection with the left mouse button 7 Next use the middle mouse button to select the simulation option and select the binary value on the ...

Page 112: ...iewed after the transfer is complete Actual Process value Simulated value and Indication Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 10 ...

Page 113: ... AP offers options to write to the AP read from the AP to update the ES or delete all active simulations Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model o...

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Page 115: ...necessary YFR diagrams for binary inputs Using the following instructions insert and parameterize your BT function blocks accordingly Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the regi...

Page 116: ...electing a module from the library menu From the FUP editor main menu click on Symbols then select the symbol library Individual AP then SIM ET200M Follow the steps below to select and place the BT block on your diagram 1 Scroll through the menu with the right and left mouse buttons to obtain the desired symbol 1 2 When you have found the correct symbol choose the symbol by holding down the middle...

Page 117: ...Z Configurable alarm class REV value Negated signal Parameter Port activation SF w o frame static port within basic symbol P w o frame parameter cannot be activated PF SF alternately chosen PF parameter function SF software function means port is deactivated 7 Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express aut...

Page 118: ...ction from with the left mouse button as shown in step 1 Handle bar points will appear 1 2 While holding down the middle mouse button select create connection from the menu option list Then release the center mouse button As shown in step 2 2 Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders a...

Page 119: ... always XB01 but this can be changed Select SIGDEF from the drop down list and click OK Do not enter or select any information in the dest Field 5 In the next mask you can give more detail about the signal The designation setting and unit fields are used to give short explanation of this signal s function within this diagram Training Center Copying of this document and giving it to others and use ...

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Page 121: ...TXP CLC Course 8 AT Function Block Exercise 4 Training Center ...

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Page 123: ...ration of TTD with change in signal Output of a substitution analog value in the event of faults Generation binary signals when exceeding limit values Linearization to physical units Indication of signal faults The AT function block establishes the connection between the hardware function plans and the automation processor AP logic It is used to establish an analog signal for use in monitoring and...

Page 124: ...n to the input point Outputs to other Logic Diagrams Name Description AI SIG Analog input signal GS1 Limit signal 1 GS2 Limit signal 2 GS3 Limit signal 3 GS4 Limit signal 4 KSIM Analog input signal simulated KG Analog input signal ok Inputs from other Logic Diagrams Name Description KORR Correction factor The KORR input port is used in conjunction with the MOD parameter see parameters to input a m...

Page 125: ...4 Limit signal 4 off on ULLL1 Limit value 1 upper lower ULLL2 Limit value 2 upper lower ULLL3 Limit value 3 upper lower ULLL4 Limit value 4 upper lower EGSW1 Default limit value 1 EGSW2 Default limit value 2 EGSW3 Default limit value 3 EGSW4 Default limit value 4 EGS1 Use default limit signal 1 EGS2 Use default limit signal 2 EGS3 Use default limit signal 3 EGS4 Use default limit signal 4 ANS Thre...

Page 126: ...unction block followed by a brief explanation of each input output and parameter Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 4 ...

Page 127: ...ternal processing that is available for further processing in logic It is based on the limit value parameter LV3 and the analog input value AI SIG qualified by the hysteresis parameter HYS and all other parameters that are indicated by the number 1 in there short name GSB3 ULLL3 EGSW3 and EGS3 GS4 This output is the value of the fourth binary limit signal after all internal processing that is avai...

Page 128: ...y the AP in all subsequent calculations and indications EU This parameter defines if the range limit monitoring functions are active downward violation upward violation There are 9 possible choices in the parameter mask 0 8 Meaning downward lower range limit 4 mA upward upper range limit 20 mA 0 downward not active upward not active 1 downward not active upward active 2 downward not active upward ...

Page 129: ...rameter is the limit value in engineering units of the third binary output LV4 This parameter is the limit value in engineering units of the fourth binary output HYS This parameter defines the range in engineering units between triggering and resetting of the limit signals The default setting is 5 ABZE This parameter defines the sampling period for generation of the signal change report TTD to the...

Page 130: ... mA UNIT This parameter defines the engineering units of the input signal GSB1 This parameter defines whether limit signal 1 is active or not There are 2 possible choices in the parameter mask 0 and 1 where 0 off and 1 on GSB2 This parameter defines whether limit signal 2 is active or not There are 2 possible choices in the parameter mask 0 and 1 where 0 off and 1 on GSB3 This parameter defines wh...

Page 131: ...o 1 There are 2 possible choices in the parameter mask 0 and 1 Meaning 0 substitution limit signal 0 1 substitution limit signal 1 The default setting is 0 EGSW2 This parameter defines the substitution value of limit signal 2 GS2 that will be processed further in the event of a channel fault only applicable when parameter EGS2 is set to 1 There are 2 possible choices in the parameter mask 0 and 1 ...

Page 132: ...ter mask 0 and 1 Meaning 0 do not use substitution limit signal 1 do use substitution limit signal The default setting is 0 EGS3 This parameter defines whether a substitution limit signal is to be generated for limit signal 3 GS3 in the event of a channel fault There are 2 possible choices in the parameter mask 0 and 1 Meaning 0 do not use substitution limit signal 1 do use substitution limit sign...

Page 133: ...P01 The signal will then be connected to the Archive Alarm Summary and can be connected to individual operator graphics Signal Simulation Signal simulation with analog signals is carried out in the same manner as with binary signals See chapter 7 Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offende...

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Page 135: ...nstructions from exercise 3 insert and parameterize your AT function blocks accordingly Using the task description and I O list from chapter 6 configure all binary limits Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event...

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Page 137: ...TXP CLC Course 9 CBO Function Block Exercise 5 Training Center ...

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Page 139: ... status data block ZUDB conditions it and writes it into the Process Image Output Table PAAD The signal must be defined SIGDEF on the individual level logic diagram function plan YFR that is identified with the Power Plant Identification Code KKS for the equipment The signal is then available for use as an output to the field device The SIGDEF and KKS must match the output channel identifier in th...

Page 140: ...ion ID code on the module parameter mask of the SIM binary output module on the hardware diagram YDR Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or de...

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Page 142: ...odule There are no settings Hardware Fault There are no channel faults associated with the CBO block Signal Simulation Binary Output value of 1 indicates that the signal is simulated and not from the process The output simulation is set from the ES680 similar to the FB70 BT block in chapter 7 This simulation can be used as an output from the CBO block for other logic Training Center Copying of thi...

Page 143: ...rcise create all necessary YFR diagrams for binary outputs Insert and parameterize your CBO function blocks accordingly Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a ...

Page 144: ...d giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design ...

Page 145: ...TXP CLC Course 10 CAO Function Block Exercise 6 Training Center ...

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Page 147: ... connection between the hardware function plans and the automation processor AP logic It is used to establish an analog signal from the process control In normal operation the CAO references the value of the output signal from the status data block ZUDB conditions it and writes it into the Process Image Output Table PAAD Training Center Copying of this document and giving it to others and use or c...

Page 148: ...o the output point The output signal connection to the hardware from the CAO block must have YL01 for the I D Code designation and the destination on the logic function diagram YFR and a YL01 for the destination ID code on the module parameter mask of the SIM binary output module on the hardware diagram YDR Training Center Copying of this document and giving it to others and use or communication o...

Page 149: ...wer Limit URV Physical Upper Limit Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 3 ...

Page 150: ...Output Range Defines whether 0 to 20 mA or 4 to 20 mA signals are to be output to the SIM I O module Range of values 0 to 2 Meaning 0 irrelevant configured spare 1 output 0 to 20 mA 2 output 4 to 20 mA Default setting 2 LRV Physical Lower Limit Describes the lower range value of the corresponding physical variable range Range of values 0 to 10 000 Meaning Starting value for correlating the process...

Page 151: ... setting 0 Signal TTD The signal is not time tag compatible Hardware Fault There are no channel faults associated with the CAO block Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the regis...

Page 152: ...d giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design ...

Page 153: ...rcise create all necessary YFR diagrams for analog outputs Insert and parameterize your CAO function blocks accordingly Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a ...

Page 154: ...d giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design ...

Page 155: ...TXP CLC Course 11 DCM Function Block Exercise 7 Training Center ...

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Page 157: ...ault ANB Feeder not ready not racked in DE AUF Torque Open DE ZU Torque Closed MTU Motor Temperature Monitoring Motor Operated Valve Only ALE Output ON OPEN ALA Output OFF CLOSED KV Contact power supply These signals can be input with the voltages 24 VDC 115 VDC 115 VAC 230 VDC and 230 VAC depending on the module used and output with the voltages 24 VDC 115 VAC and 230 VAC Training Center Copying ...

Page 158: ...inputs 321 1BH01 0AA0 16 x DC 24V Motor Solenoid valve inputs 321 1EH01 0AA0 16 x AC 120V Motor Solenoid valve inputs 321 7BH00 0AB0 16 x DC 24V with sensor supply and diagnostics for Motor Solenoid valve inputs SIM outputs 322 1BL00 0AA0 32 x DC 24V 0 5A Motor Solenoid valve outputs 322 1BH01 0AA0 16 x DC 24V 0 5A Motor Solenoid valve outputs 322 1HH00 0AA0 16 x REL AC 120V 0 5A Motor Solenoid va...

Page 159: ...e command output ALA or ALE is not reset after the feed back message RME or RMA arrives This function is configured The control command is permanently output by the module configurable with parameter BAV in the case of switchgear without latching In this case a change in the command output from On to Off only takes place with the counter opposite command The logic functions correspond to those of ...

Page 160: ... nor Protection commands can send outputs to the motor drive Nevertheless the feed back messages of the system are updated and indicated on the OM 650 for the operator The TAG OUT function can only be used after adequate configuration of parameters TOUS and RMS The switchover and the indication of TAG OUT are done via the operating window of the OM 650 The TAG OUT function can only be used when th...

Page 161: ...tivated Activated Deactivated SEMI MAN Manual Semi automatic Deactivated Activated Activated Activated SEMI Semi automatic Activated Activated Automatic activated means that automatic commands are effective and manual commands are disabled Semi means that manual and automatic commands are effective and Manual means that manual commands are functional and automatic commands are disabled The switcho...

Page 162: ...anual enable are required before a command becomes effective and depend on the type and priority of the command With operating mode FORCING the drive can be operated via the OM650 commands Manual ON and Manual OFF irrespective of the process enable and protection and automatic commands are blocked The diagram below illustrates the priority scheme in the DCM Training Center Copying of this document...

Page 163: ...upling The inputs are acquired via binary input blocks and can be connected to the FB163 function block after processing In the same way the command output can be done via binary output blocks Mixed application of decoupling and direct allocation is possible Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express autho...

Page 164: ...YDR showing the allocation of I O cards The binary input and output cards will connect the I O to the DCM logic block FB163 on the rack level logic drawing YFR Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the gra...

Page 165: ...DCM block Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 9 ...

Page 166: ... AP SIM ET200M Symbol DCM MO w o DT Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 10 ...

Page 167: ...nter Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 11 ...

Page 168: ...Overshoot time travel limit RMS Feed back contact limit SAG VBAF Cmd Output in case of failure MAUS Man Auto changeover TOUS TAG OUT changeover REJ MAN Reject to manual OP_MODE Operation mode BSGF Behavior on switch gear fault External operating station Selection of actuator type FUNCTION Name FUNCTION Function Defines the actuator type This information is used for the labeling of the OM650 detail...

Page 169: ...err reset N pers cmd N inv N RT err reset Y pers cmd Y inv Y RT err reset Y Basic setting pers cmd N inv N RT err reset N Meaning Persistent command Inversion Run time disconnection No No No Yes No No No Yes No Yes Yes No No No Yes irrelevant irrelevant irrelevant Yes No Yes irrelevant irrelevant irrelevant Max under voltage time TUM Name TUM Function Defines the max permissible voltage failure ti...

Page 170: ...ssage of the controlled drive can be detected and with which type of switch Range of values 0 to 4 Meaning 0 no detection monitoring 1 NO contact using form B contact 2 NO contact using form C contact 3 NO contact activating parameters TGL and TVE 4 NC contact using form A contact Basic setting 1 Time for leaving of limit position TVE Name TVE Function Defines the maximum time for the drive to lea...

Page 171: ...status discrepancy monitoring Name WEFSPERR WEFNSEA WEFNSAZ Function Defines whether limits are monitored and if the protection On and Off commands should be blocked when a status discrepancy fault is detected Range of values blocked not blocked Meaning WEFSPERR blocked status discrepancy monitoring disabled WEFSPERR not blocked status discrepancy monitoring enabled WEFNSEA PROTECTION ON command b...

Page 172: ... ALA will not be deactivated when the following faults occur Status discrepancy Feedback error and or Switchgear faulty Can only be activated by enabling TAG OUT via parameter RMS Range of values Not activated activated Basic setting Not activated MAN AUTO changeover MAUS Name MAUS Function Defines whether the MAN AUTO button in the operation window is operable Can only be activated by enabling TA...

Page 173: ...ing TAG OUT via parameter RMS Range of values Not activated activated Basic setting Not activated Inputs from other logic not I O type inputs Name Description SQ Group alarm acknowledgement BL OM Block OM operating BL AP Block alarm protection command A ON Auto command on A OFF Auto command off SGC Under voltage limit signal P ON Protection command on P OFF Protection command off EN ON Enabling on...

Page 174: ...k message shows actual state on or off Disables the respective counter command Icon on OM650 flashes red at 2HZ Acknowledgement of O class alarm in mini ASD is required by operator Auto command on A ON When this input is a binary 1 and the DCM is in semi or auto operation mode and the input EN ON is a binary 1 the output ALE is activated Auto command off A OFF When this input is a binary 1 and the...

Page 175: ...ut signal by additional logic before the signal is connected to the DCM FB 163 When this input is a binary 1 the DCM receives feedback that the driven device motor solenoid etc is in the off or closed position It can be used in place of the hardwired input RMA Switchgear Fault SGF This binary input can be used to decouple the hardware from the software and allow modification to the input signal by...

Page 176: ...tual status not on open CB OFFN Actual status not off closed VOS Local controlling P SIM PAE_E simulated BL COLO Command logic locked CB AUTO Feed back priority auto manual Feedback on CB ON This output is a logic 1 when the on feed back input RME is energized or the input FB ON is a binary 1 and the FB163 has no fault conditions Feedback off CB OFF This output is a logic 1 when the off feed back ...

Page 177: ...ult It is a logic 0 when there is a fault condition for the FB 163 A status discrepancy is present if the actual status changes without a corresponding command actual status command memory It is assumed that the new actual position has been signaled by non faulty feedback messages No feeder fault NOFF This output is a logic 1 when the feeder fault input SAG or SGF is a logic 1 This would indicate ...

Page 178: ...is a binary 1 when the DCM command to the driven device motor solenoid etc is on or open It can be used in place of the hardwired output ALE Output load switch off close ALA This binary output can be used to decouple the hardware from the software and allow modification to the output signal by additional logic before the signal is connected to the hardware This output is a binary 1 when the DCM co...

Page 179: ...g of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 23 ...

Page 180: ...nication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 24 Command generation manual commands Simplified overview of command output ...

Page 181: ...Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 25 ...

Page 182: ...ection 5 and Chapter 4 Teleperm XP AS 620 Automation System FUM B Components Volume 1 Chapter 7 Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design ...

Page 183: ...oper module slot and channels in YDR diagrams Using the instructions from exercise 1 create all necessary YFR diagrams for DCMs Using the instructions from exercise 3 parameterize your DCM function blocks accordingly Tie in intermingling logic with DCMs using the following instructions and the task description in chapter 6 Training Center ...

Page 184: ...t diagram c Close the signal on the target diagram 1 Click on the signal to connect handle points appear 2 Holding the middle mouse button select create connection from the window 3 Drag the mouse to the output side of the page then press the middle mouse button select positive signal from the window positive signal negative signal action line flow line 4 In the dest ID code field type the target ...

Page 185: ...iredsignal fromthelist andclickon accept Paste Refresh Create connection Goup Create connection 2 Dragthemousetothedesiredinput on thedestinationfunctionblockthenclick theleft mousebutton 3 3 Inthenext maskwecouldtypeintheKKS of thesourcediagram but sinceit was alreadysent hereall weneeddoispress select 4 5 Thefollowingmaskshowsall thesignal informationforthisparticularsignal bothsourceanddestinat...

Page 186: ...Simulation Properties Parameter Align Cut Deselect Create connection Modify connection Disconnect Follow signal Simulation 5 Edit ZULI Rename signal Rename identifier Change signal Edit connector Signal Verw 6 Type the connector name 7 Go to the target page of the diagram FUP menu Page Goto page 6 8 Paste Refresh Create connection Go up Create connection 8 From the desired beginning point of the n...

Page 187: ...TXP CLC Course 12 Generation Transfer Exercise 8 Training Center ...

Page 188: ...d giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design ...

Page 189: ...in ES 680 window select Generators then AP and then Code Hardware as shown below The following menu will appear Type in the desired AP number then click on OK Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the gran...

Page 190: ...ile with the correct time and date in this directory and click on it note it will start HW_GEN To view the file click on view or print whichever is desired The menu sequence is shown below Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are res...

Page 191: ...iving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 3 12 ...

Page 192: ...es All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 4 Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a util...

Page 193: ...in this file Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 5 ...

Page 194: ... then AP then Code for functions only AP as shown below The following menu will appear Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 6 ...

Page 195: ...S 680 menu click on generators then LAN as below The following menu will appear Click on OK A window will appear briefly and then dissappear when the compiler is finished To view the protocol file LAN_GEN use the Edit View Print function as above Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offende...

Page 196: ...ar Type in the desired AP number then click on OK The following window should appear if the generation of data was successful Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration...

Page 197: ...se To view where the file is stored you need to choose Edit then View Print from the ES680 menu bar as shown below Click on Code Generating from the next window shown below Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the eve...

Page 198: ... is the file location for the IM308 C memory card Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 10 ...

Page 199: ...er of the AP you are working with i e ag0001 in this case After you hit enter you will come back to the prompt Now type ls l to observe the filename you want to transfer to the floppy disk An example is shown below Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of ...

Page 200: ... of Master Systems as shown below Highlight the IM308 C card by clicking on it once failing to do this will result in not being able to export the file to the memory card in the steps below With the new memory card inserted in the MEM CARD slot right hand side on the PG click on File then Export then Memory Card In the next screen change the user defined time to 0 20 seconds With the rack containi...

Page 201: ...ine Editing of the fields should be possible Enter the MAC address and the Basis SSNR 232 for the upper rack AP A 236 for the lower rack AP B and hit F7 ok Select CP Functions Start from the main menu line The Stop light at the CP should go off if there is code in the CPU and the Run light should go on Select Utilities then Clock Functions Press F2 to set time Enter the current date and time Winte...

Page 202: ...neration There are three choices when generating MMI a all modified pictures in the project b All pictures in the project c one picture only by entering the display KKS Select All pictures then click on OK Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages A...

Page 203: ... BDM resides in the SU component of the OM system It should be generated and transferred initially then subsequently only after new SIGDEFs are assigned 12 From the main ES 680 menu click on Generators then OM then BDM to start the generation of the text database Choose All diagrams and click OK to generate the code Training Center Copying of this document and giving it to others and use or commun...

Page 204: ... appear Type in the desired AP number and a protocol file name for later perusal then click on OK When the process is complete a pop up window will appear stating that the down load is complete You will need to acknowledge this message by clicking on the close button in the pop up window Training Center Copying of this document and giving it to others and use or communication of the contents are f...

Page 205: ...et and general reset combinations may be required before the AP is ready to accept the code even if the indicating lights on the AP show a running condition At this point the offline handler will take control of the AP and place it in stop and set all of the outputs to zero First it will down load code to the master A then it will update the slave B CPU if required When the process is complete a p...

Page 206: ...ding OT Each OT must be logged off in order to transfer to it Select All Pictures enter the Leading OT hostname and click on OK to transfer the pictures Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a...

Page 207: ... you transfer BDM It is necessary to transfer BDM to each running SU separately Enter the SU hostname and click OK Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utili...

Page 208: ... then Code generation for transfer Enter the AP number Always enter 0 for the APF number since we do not have Do not tolerate open signals or source connectors if you plan to transfer the code Choose to start the online handler and click on OK to start code generation Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without exp...

Page 209: ...ed in the event there are no errors in the generated code Otherwise the code can be downloaded at a later time Select Load to start the online handler and transfer the code 12 If you select Close the generated code will be stored and can be transferred later either offline or online Training Center Copying of this document and giving it to others and use or communication of the contents are forbid...

Page 210: ...re required to support the user code and the user code are transferred The online transfer will only transfer the user code that has changed since the last transfer From the main ES 680 window select Transfer then AP then Load AP online Enter the AP number and 0 for the APF number and click on OK Training Center Copying of this document and giving it to others and use or communication of the conte...

Page 211: ...other is possible Possible but risking the occurrence of malfunctions is the downloading of following modifications Disconnection without reconnecting signals at function modules Deletion of module channels Cycle time modifications i e changing the running cycle of any loaded PB Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden ...

Page 212: ...the automation processor online without generating code By confirming the change the transfer will take place and the changed values can be observed immediately Process values can be simulated and preset by simulating inputs from transmitters The TXP system will use the simulated value instead of the actual input and will ignore faulty ones No hardware simulation is required Analog and binary valu...

Page 213: ...08 EPROM Flash Card using PG740 Configure CP1430 communications processor Transfer LAN AP Transfer AP off line Transfer OM MMI Transfer to Leading OT Transfer OM BDM Verify proper operation of all logic Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All ...

Page 214: ...election box where you can specify criteria for the diagrams function plans that contain open signals Enter the criteria to be matched exactly or enter wildcard characters like for any single character or for any number of characters Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable...

Page 215: ...raphic pictures that are listed are not accessible in the FUP Editor Select the diagram that has the open connection by double clicking on the diagram identifier or by clicking once on the identifier and clicking load This will open the diagram for editing Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authori...

Page 216: ...Click ok to close the window before you attempt to complete the open connections Training Center Copying of this document and giving it to others and use or communication of the contents are forbidden without express authority Offenders are liable to the payment of damages All rights are reserved in the event of the grant of a patent or the registration of a utility model or design 4 ...

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