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Signal processing

7.3 Processing input faults

SITRANS DA400 for material flow monitoring with protection against explosion
Operating Instructions, 09/2007, A5E00841152-01

7.3

Processing input faults

Input fault message

The fault signal "doFAI" is created from the OR of the following input fault messages:
●

Failure of the acoustic emission sensors

●

Universal input signal fault, e.g. > 21 mA for analog current

6HQVRUEUHDN

GR)$,

6HQVRUEUHDN

6LJQDOIDXOW,Q

Figure 7-5

Input faults

Summary of Contents for SITRANS DA400

Page 1: ...ing 8 Technical data 9 Dimension drawings 10 PROFIBUS PA 11 SITRANS Process monitoring SITRANS DA400 for material flow monitoring with protection against explosion Operating Instructions 09 2007 A5E00841152 01 7MJ2400 2BA02 device with protection against explosion 7MJ2000 1B 00 sensor with protection against explosion ...

Page 2: ... Commissioning and operation of a device system may only be performed by qualified personnel Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission ground and label devices systems and circuits in accordance with established safety practices and standards Prescribed Usage Note the following WARNING This device may only...

Page 3: ... 1 Application range 11 3 2 Operation 11 3 3 Design 12 3 3 1 Device structure 12 3 3 2 Structure of the nameplate 13 3 4 Mode of operation 14 3 4 1 Principle of measurement 14 3 4 2 Sensor operation 15 3 4 3 Operation of the electronics 16 4 Assembly 19 4 1 Safety information for installation 19 4 2 Mounting the device 19 4 3 Mounting the acoustic emission sensor 20 5 Connecting 23 5 1 Safety note...

Page 4: ...8 6 4 2 Parameter list 49 6 4 3 Setting parameters 51 6 4 4 Displaying the software version 51 6 4 5 Parameter lock 52 6 5 Trace menu 52 6 5 1 Trace menu overview 52 6 5 2 Trace menu list 54 6 5 3 Displaying and resetting timers 56 6 6 Examples 56 6 6 1 Example Acoustic channel 1 56 6 6 2 Example universal input 1 58 7 Signal processing 59 7 1 Evaluating acoustic channels 59 7 2 Universal input ev...

Page 5: ...via parameter P 13 75 8 2 6 Alarm storage via parameter P 14 75 8 2 7 Check installation and configuration 75 8 2 8 Commissioning after a repair 75 9 Technical data 77 9 1 Device technical data 77 9 2 Sensor technical data 82 10 Dimension drawings 85 10 1 Dimension drawing of the device 85 10 2 Dimension drawing of the sensor 86 11 PROFIBUS PA 87 11 1 System integration 87 11 2 Projection 88 11 3 ...

Page 6: ...Table of contents SITRANS DA400 for material flow monitoring with protection against explosion 6 Operating Instructions 09 2007 A5E00841152 01 ...

Page 7: ...itions Any statements contained herein do not create new warranties or modify the existing warranty The content reflects the technical status at the time of printing We reserve the right to make technical changes in the course of further development Worldwide contact person If you need more information or have particular problems which are not covered sufficiently by the operating instructions get...

Page 8: ...firmware Edition Firmware identification 01 09 2007 FW V3 01 The most important changes in the documentation when compared with the respective previous edition are given in the following table Edition Comment 01 09 2007 First edition 1 4 CE label This device meets the requirement of EU guidelines 89 336 EEC Guideline of the Council on Aligning Legal Regulations of Member States on Electromagnetic ...

Page 9: ...rrect usage The device may only be used for the purposes specified in these instructions Insofar as they are not expressly stated in these instructions all changes to the device are the sole responsibility of the user 2 3 Laws and directives Observe the test certification provisions and laws applicable in your country during connection assembly and operation For hazardous areas these are for examp...

Page 10: ... device contains electrostatic sensitive devices Electrostatic sensitive devices may be destroyed by voltages that are undetectable to a human Voltages of this kind occur as soon as a component or an assembly is touched by a person who is not grounded against static electricity The damage to a module as a result of overvoltage cannot usually be detected immediately It may only become apparent afte...

Page 11: ...he device reacts immediately to changes in the material flow Therefore be aware of expensive blockages material absence or system malfunction e g due to burst hose filters This allows an operator to take preventative action and avoid damage Common applications include pellets powder practically every kind of solid in pipes chutes or vibratory pans pneumatic conveyors aerated gravity flow systems 3...

Page 12: ...rotection against explosion 12 Operating Instructions 09 2007 A5E00841152 01 3 3 Design 3 3 1 Device structure Figure 3 1 Front view closed and open Screwable cover Terminal connection diagram Nameplate Terminal strip Digital display Cable gland Keypad Mounting plate Sensor ...

Page 13: ...e 2 3 4 1 5 7 9 8 6 1 Manufacturer 6 Technical data 2 Product name 7 Serial number 3 Order number 8 Explosion protection 4 Place of manufacture 9 Address for information 5 Product information Sensor 3 2 5 4 6 1 7 9 8 1 Manufacturer 6 Address for information 2 Order number 7 Place of manufacture 3 Product name 8 Product information 4 Serial number 9 Explosion protection 5 Product version ...

Page 14: ...greatly diffused and attenuated in the air Therefore the sensor does not sense background noise and allows for non invasive process and equipment monitoring The SITRANS DA400 provides a measuring value in the form of sound level L which is dependent on the acoustic power The sound level L produced by the material flow is dependent on the mechanical power L is calculated with the following formula ...

Page 15: ...ezoelectric principle The acoustic emission is injected into the sensor via the sensor base mounting surface and inside it is converted into an electrical voltage by a piezoceramic element This is amplified in the sensor and transmitted via the cable The sensor frequency range lies in the ultrasonic range 20 kHz The sensor is non directional i e the angle at which the sound wave is incident on the...

Page 16: ... 9 9 9 9 6HQVRU 6HQVRU 6HQVRU 6HQVRU 9 9 9 9 9 Q 9 9 9 Q Q Q P 1RUPDOO RSHQ FRQWDFW LJLWDO 9 2 2 2 2 2 2 LJLWDO RXWSXWV 2 WR 2 352 86 3 w w 3520 LVSOD EXWWRQV 9 9 3RZHU VXSSO LUFXLW LUFXLW 8 Figure 3 2 Block diagram L Power supply any polarity I Analog current input L Power supply any polarity Mass DO Digital output DI Digital input Sens Sensor A PROFIBUS PA any polarity In input B PROFIBUS PA any...

Page 17: ...upler At the heart of this circuit is a signal processor with integrated analog digital converter for high speed recording and evaluation of the available signals Moreover an EEPROM safe from a voltage drop is activated for storing data and the display and the key strokes are read in The six digital outputs are separated individually by potential and designed for connection to a NAMUR connection h...

Page 18: ...Description 3 4 Mode of operation SITRANS DA400 for material flow monitoring with protection against explosion 18 Operating Instructions 09 2007 A5E00841152 01 ...

Page 19: ...te Protection against harmful outside influences To protect the SITRANS DA400 against harmful outside influences a housing should be fitted Harmful external influences can occur if you install the SITRANS DA in the open air where it can be influenced by intensive frost heat or rain 4 2 Mounting the device Condition To mount the device you need three screws with a diameter of 6 mm These are not sup...

Page 20: ...is produced by impact Note Do not mount the sensor in the vicinity of restrictive points such as partially shut control valves baffles other places with reduced pressure There is a good acoustic coupling if no elastic elements such as seals or the like are located between the sensor and the wall Thus there are good ferrous connections The wall must be made of metal or some other highly sound condu...

Page 21: ...sor SITRANS DA400 for material flow monitoring with protection against explosion Operating Instructions 09 2007 A5E00841152 01 21 Figure 4 1 Optimal mounting of a acoustic emission sensor Acoustic emission sensor Connection cable Pipe Flow direction ...

Page 22: ...Assembly 4 3 Mounting the acoustic emission sensor SITRANS DA400 for material flow monitoring with protection against explosion 22 Operating Instructions 09 2007 A5E00841152 01 ...

Page 23: ...eath severe physical injury and or significant damage Note All connecting leads inside the device should be kept short To ensure the degree of protection according to IP65 for the device only the permissible cable diameters may be used WARNING Electrical connection in hazardous zones with explosive atmospheres Connection and commissioning in hazardous areas may be carried out only by specially qua...

Page 24: ...lded leads should be connected at both ends and the associated production resources should be connected to the equipotential bonding of the hazardous area Required tools You will need the following screwdrivers To open the housing Screwdriver for M4 slotted screws For connecting terminals Screwdriver for M2 5 slotted screws Shielding connections T10 screwdriver for M3 Torx screws Grounding T20 scr...

Page 25: ...A5E00841152 01 25 5 2 Terminal assignment Terminal connection diagram L Power supply any polarity br Brown L Power supply any polarity bl Black DO Digital output I Analog current input Sens Sensor Mass In Input DI Digital input yl Yellow A PROFIBUS PA any polarity gr Green B PROFIBUS PA any polarity See also Connecting the power supply Page 32 ...

Page 26: ... Remove the sealing stopper 4 Connect the desired lead 5 Tighten the cable gland Arrangement of cable glands Figure 5 1 Arrangement of cable gland Cable gland for digital outputs DO 1 to DO 6 Cable gland for signal inputs In 1 and In 3 Cable gland for signal inputs In 2 and In 4 Cable gland for PROFIBUS Cable gland for sensors 2 and 4 Cable gland for sensors 1 and 3 Cable gland for power supply L ...

Page 27: ...al bonding of the hazardous area Procedure The procedure for connecting the structure borne sound sensors is as follows 1 Select the corresponding cable gland Sensor 1 and 3 through cable gland Sensor 2 and 4 through cable gland 2 Completely loosen one screw on the mounting plate Torx T10 3 Use this screw to attach the cable lug for the shielding connection 4 Connect the four lines to a four way b...

Page 28: ...nformity with DIN 19234 as described in the chapter Technical data Procedure In order to enable the digital outputs proceed as follows 1 For up to six digital outputs it is recommended that you use a 12 wire cable which is fed through a cable gland 2 Connect the signal conduit according to the following table Digital signal DO 1 DO 2 DO 3 DO 4 DO 5 DO 6 31 41 51 61 71 81 32 42 52 62 72 82 See also...

Page 29: ...s as described in the Technical data section General information The cable glands and each with two openings are available for up to four signal inputs In 1 to In 4 Cable gland should be used for signal inputs In 1 and In 3 Cable gland should be used for signal inputs In 2 and In 4 When wiring several signal sources analog current and 24 V digital signal it must be ensured that the four inputs rel...

Page 30: ...to the digital input A particular polarity is not necessary NOTICE Protection against explosion Ensure that the closing contact is separated correctly from current circuits that are not intrinsically safe Connect your signal in accordance with the following table Digital signal Terminal symbol In 1 In 2 In 3 In 4 Contact 1 8V 58 68 78 88 Contact 2 I 55 65 75 85 See also Terminal assignment Page 25...

Page 31: ...ected at both ends and the power sources should be connected to the equipotential bonding of the hazardous area Procedure In order to enable the digital outputs proceed as follows 1 Strip the bus cable as shown in the figure below 2 Loosen the right hand cable clamp 3 Pass the bus cable through the cable joint 4 4 Secure the cable protector with the cable clamp 5 Connect both wires to clamp 91 92 ...

Page 32: ...and the earth cable through the cable gland 2 Connect L to terminal 11 and L to terminal 12 A particular polarity is not necessary Note Electromagnetic Compatibility To guarantee high EMC interference immunity the earth cable should be kept as short as possible NOTICE Protection against explosion Use only approved intrinsically safe power sources as described in the Technical data section See also...

Page 33: ...ds when using shielded leads and the associated production resources should be connected to the equipotential bonding of the hazardous area Use only approved intrinsically safe power sources as described in the Technical Data section The grounding connection of the item must be connected to the potential balance Procedure In order to connect the ground proceed as follows 1 Guide the earth cable th...

Page 34: ...U VXSSO H V LVSOD ERDUG w 1 9 9 O JU EO EU O JU EO EU O JU EO EU O JU EO EU 6HQVRU 0 6HQVRU 6HQV 6HQV 6HQV 6HQV 9 9 9 9 9 9 2 2 2 2 2 2 8 Q Q Q Q QDORJ LQSXW LJLWDO LQSXW 9 0 6 75 16 352 86 3 9 9 9 9 A 9 A 1 Be careful that the closing contact is separated correctly from current circuits that are not intrinsically safe To assure a higher electromagnetic resistance in a disturbed environment shield...

Page 35: ...ng menu parameter menu and trace menu All signals received from the eight measurement channels are displayed in the measuring menu The measuring menu parameter menu and trace menu are accessed via the operator buttons The following sections describe how these menus are operated and what can be set and configured using these menus All important information on the parameters is described in the para...

Page 36: ...AR Parameters call up the parameter menu TRA Trace call up the trace menu to display and reset various timers ACK Acknowledge In the measurement menu Acknowledge an alarm that has been set off In the trace menu Resetting timers Value is larger Value is smaller Scroll forwards in measurement channel list parameter list and trace list Scroll backwards in measurement channel list parameter list and t...

Page 37: ...e 6 2 Digital display Upper section Middle section Lower section Description In the upper section of the digital display alarm messages are indicated using symbols Pre alarm Main alarm Summation alarm In the middle section the digital display shows the following depending on the selected menu Measured value or fault symbol parameter value timer value trace Channel number parameter name timer name ...

Page 38: ...uring menu is used to Display measured values of the measurement channels Display alarms Acknowledge alarms from the acoustic channels Elements of the digital display in the measuring menu Figure 6 3 Digital display acoustic channel Measured value Main alarm received Pre alarm not received Summation alarm received Pre alarm received Number and name of the measurement channel Main alarm not receive...

Page 39: ...2 Acoustic channel 2 2 So2 Sens 2 3 Acoustic channel 3 3 So3 Sens 3 4 Acoustic channel 4 4 So4 Sens 4 Measuring mode simulation mode test mode acknowledge alarm 5 Universal input 1 5 In1 In 1 6 Universal input 2 6 In2 In 2 7 Universal input 3 7 In3 In 3 8 Universal input 4 8 In4 In 4 Measuring mode 6 3 3 Operating the measuring menu Procedure The measured value of a measurement channel is displaye...

Page 40: ...n the display Summation alarm The summation alarm is set if one of the main alarms of an acoustic channel is set Sensor fault If a measurement channel is defective e g due to separation of the sensor cable or infringement of the valid measuring range the digital display will appear as follows Figure 6 4 Digital display acoustic channel defective Symbol for sensor fault Summation alarm received fro...

Page 41: ...n measuring mode Once you have configured the acoustic channel the digital display shows the following for example depending on the setting selected Figure 6 5 Digital display measuring mode acoustic channel 35 0 Measured value in dB flashes if main alarm received 1 So1 Set measured channel 1 45 0 Limit value of the main alarm in dB set in measurement channel 1 Acknowledging alarms Alarms are ackn...

Page 42: ...le with the and buttons Note Adjusting simulated measured values A acoustic emission sensor does not need to be connected to simulate a measured value Condition The measurement channel must be in simulation mode The measurement channel is in simulation mode if the parameter P 1 to P 4 associated with the measurement channel is set to SIMU Elements of the digital display in simulation mode The foll...

Page 43: ... select the measurement channel which you wish to simulate Measurement channels 1 to 4 1 So1 to 4 So4 are possible For example if measurement channel 1 is selected 1 So1 is displayed to the right in the middle section of the digital display SIMU is shown in the lower section of the digital display 6 Using the and buttons set the desired measured value 7 Check whether the alarms are displayed accor...

Page 44: ...channel is set to tESt Elements of the digital display in test mode Figure 6 7 Digital display test mode acoustic channel 35 0 Generated measured value in dB flashes if main alarm received 1 So1 Set measured channel 1 tESt Notification that the test mode is activated Procedure The measurement channel is tested as follows 1 Setting parameters for test mode Press the PAR button for 5 seconds MEnu an...

Page 45: ...the digital display has increased The maximum measured value generated is saved and displayed in the digital display The measured value is reset to zero by pressing the ACK button for 5 seconds 8 Switch to the measurement mode to exit the test mode Switch to the parameter menu by pressing the PAR button for five seconds The parameter P 1 SoCH1 remains selected 9 Using the and buttons set the param...

Page 46: ...ent channel is configured as an analog input if the parameter P 26 to P 29 associated with the measurement channel is set to the value 0 20 4 20 20 0 or 20 4 Elements of the digital display with analog inputs Figure 6 8 Measuring menu digital display analog input Standardized measured value flashes if alarm received The measuring range selected with the parameter 26 to 29 is standardized to 0 to 1...

Page 47: ...act Condition The measurement channel must be configured as a digital input The measurement channel is configured as a digital input if the parameter P 26 to P 29 associated with the measurement channel is set to the value 24 V or 24 V Elements of the digital display with digital inputs Figure 6 9 Measuring menu digital display digital input Measured value Lo or Hi Hi limit value exceeded Summatio...

Page 48: ...2007 A5E00841152 01 6 4 Parameter menu 6 4 1 Parameter menu overview Introduction The parameter menu is used to set the function of the device and the measurement channels with the parameters Elements of the digital display in the parameter menu Figure 6 10 Parameter menu digital display Parameter value Parameter name Parameter number ...

Page 49: ... 9 99 9 Pre alarm channel 2 P 8 AL2 0 to 99 9 99 9 Main alarm channel 2 P 9 PrAL3 0 to 99 9 99 9 Pre alarm channel 3 P 10 AL3 0 to 99 9 99 9 Main alarm channel 3 P 11 PrAL4 0 to 99 9 99 9 Pre alarm channel 4 P 12 AL4 0 to 99 9 99 9 Main alarm channel 4 P 13 TIME 0 to 9999 0 Response time for alarms coming from acoustic channels in seconds oFF Type of alarm acknowledgement oFF Alarm not stored no a...

Page 50: ...on of universal input 4 P 30 AL I1 5 0 to 105 0 105 0 Universal input 1 alarm analog current function only P 31 AL I2 5 0 to 105 0 105 0 Universal input 2 alarm analog current function only P 32 AL I3 5 0 to 105 0 105 0 Universal input 3 alarm analog current function only P 33 AL I4 5 0 to 105 0 105 0 Universal input 4 alarm analog current function only P 34 do I1 oFF do1 do2 do3 do4 do5 do6 do1 d...

Page 51: ...th the and buttons 3 Set the value of the parameter using the and buttons Note Adjustment of the parameter value takes effect immediately Press the MEAS button to return to the measured value display At this point the adjusted parameters are saved to ensure operation even in case of power failure If the parameter lock is effective noPA appears in the digital display when you attempt to make the ad...

Page 52: ...on Connecting terminals In 1 P 26 INP1 noPA 55 58 In 2 P 27 INP2 noPA 65 68 In 3 P 28 INP3 noPA 75 78 In 4 P 29 INP4 noPA 85 88 If several inputs are parameterized with the function noPA the function will be activated upon switching on ORing See also Parameter list Page 49 6 5 Trace menu 6 5 1 Trace menu overview Introduction The trace menu is used to display and reset timers The following timers ...

Page 53: ...Operation 6 5 Trace menu SITRANS DA400 for material flow monitoring with protection against explosion Operating Instructions 09 2007 A5E00841152 01 53 Time unit ...

Page 54: ...o 60 Hours Minutes Days Hours Min h_M d_h A2 T See remark for timer name P1 T 0 to 9999 SEc P3 UP See remark for timer name P1 UP 0 to 60 Hours Minutes Days Hours Min h_M d_h P3 T See remark for timer name P1 T 0 to 9999 SEc A3 UP See remark for timer name P1 UP 0 to 60 Hours Minutes Days Hours Min h_M d_h A3 T See remark for timer name P1 T 0 to 9999 SEc P4 UP See remark for timer name P1 UP 0 to...

Page 55: ...P This is the time before the sounding of the final alarm in which the associated alarm limit is exceeded T This is the accumulated time since the associated alarm was received Explanation of timer names using example of A3 UP and A3 T A Main alarm AL 3 Acoustic channel 3 UP This is the time before the sounding of the final alarm in which the associated alarm limit is exceeded T This is the accumu...

Page 56: ...at are configured with oFF possible for parameters P 1 to P 4 are not displayed Resetting timers The ACK button is used to reset the selected value rES flashes in the digital display for 5 seconds The value is then set to 0 If the parameter lock is activated noRE is displayed and the value is not reset It is possible to reset all timers using the following setting in the trace menu All the timers ...

Page 57: ...value 20 A pre alarm is triggered from 20 dB 7 Using the and buttons set parameter P 6 8 Using the and buttons set the parameter value 40 A main alarm is triggered from 40 dB 9 Using the and buttons set parameter P 13 10 Using the and buttons set the parameter value 60 The alarm is triggered after 60 seconds 11 Using the and buttons set parameter P 14 12 Using the and buttons set the parameter val...

Page 58: ...of the parameters P 30 to P 33 Again use the and buttons to select the associated parameter In our example parameter P 30 is to be selected for universal input 1 6 Using the and buttons set the desired parameter value The parameter value set is displayed to the left in the middle section of the digital display 7 As a final step you must set the digital output at which the alarm is to be displayed ...

Page 59: ...th the only differences being in the signal names and or the associated parameters If a channel is disconnected due to its configuration P 1 P 2 P 3 or P 4 set to oFF the measured value is set to 0 and no alarm is generated The evaluation takes place in two steps 1 Calculation of the measured value as shown in the Block diagram for calculation of the measured value figure 2 Formation of the alarm ...

Page 60: ...is calculated from the signal and then filtered and further processed to a measured value The upper limit frequency of the filter is defined with parameters P 40 to P 44 Depending on the parameters P 1 to P 4 the sound level to be output as the measured value is defined separately for each measurement channel A simulated value in simulation mode The maximum value in test mode The low filtered soun...

Page 61: ...L are generated only when the signals PrAL and AL are present for the configurable time P 13 Time The same response time also applies if the value is below the alarm values When the main alarm responds the pre alarm is also activated Depending on parameter P 14 AcK the alarms PrAL and AL are saved and can be reset with the ACK button In the event of a sensor fault cable failure the alarm for the d...

Page 62: ...0 mA 0 to 100 Analog signal 20 to 4 mA 0 to 100 P 30 to P 33 ALI1 to ALI4 5 0 to 105 0 Alarm for universal inputs 1 to 4 Procedure The analog current signal is changed by internal measurement resistance into a voltage that is strengthened filtered and changed via an analog digital exchanger into a digital signal This measured value passes through a low pass filter with a fixed time constant The me...

Page 63: ...gainst explosion Operating Instructions 09 2007 A5E00841152 01 63 WR QDORJ FXUUHQW LOWHU 6LJQDO PRQLWRULQJ 6LJQDO Q 6LJQDO Q 6LJQDO Q 6LJQDO Q DXOW 3 13 3 13 3 13 3 13 P P P P 3 3 3 3 GR GR GR GR 8QLYHUVDO LQSXW 8QLYHUVDO LQSXW 8QLYHUVDO LQSXW 8QLYHUVDO LQSXW Q Q Q Q Figure 7 3 Universal input function diagram ...

Page 64: ...Evaluation The electrical voltage signal is converted into a current by a multiplier and measured This is described in the Evaluation of analog current signals section A comparator then uses this value to determine the Low or High level for the signal The threshold value is set so that a normally open contact also generates a High signal via the 8 2 V source With the parameter setting 24 V the dig...

Page 65: ... 7 3 Processing input faults Input fault message The fault signal doFAI is created from the OR of the following input fault messages Failure of the acoustic emission sensors Universal input signal fault e g 21 mA for analog current 6HQVRU EUHDN RU GR 6HQVRU EUHDN 6HQVRU EUHDN 6HQVRU EUHDN 6LJQDO IDXOW Q 6LJQDO IDXOW Q 6LJQDO IDXOW Q 6LJQDO IDXOW Q Figure 7 5 Input faults ...

Page 66: ... alarms PrAL1 to PrAL4 Main alarms AL1 to AL4 Limit exceeded digital signal doI1 to doI4 from universal inputs Group fault signal for doFAI inputs Internal fault report storage device microcontroller doFAU The signal flow corresponds to positive logic This means that a positive signal at the digital output results in low impedance closing You can use the parameters P 15 to P 24 and P 34 to P 37 to...

Page 67: ...ng Instructions 09 2007 A5E00841152 01 67 3U 3 GR35 GR GR 3 GR GR GR 3U 3 GR35 GR GR 3 GR GR GR 3U 3 GR35 GR GR 3 GR GR GR 3U 3 GR35 GR GR 3 GR GR GR GR 3 GR GR GR 3 GR X GR GR GR 3 GR GR GR GR 3 GR GR GR GR 3 GR GR GR GR 3 GR GR GR RU GR 3 3 RX7 3R6 3 3 RX7 LQY GR X Figure 7 6 Digital output function diagram for digital outputs 1 to 6 ...

Page 68: ... explosion 68 Operating Instructions 09 2007 A5E00841152 01 Example P 20 doAL3 do4 The main alarm on acoustic channel 3 is output on digital output 4 P 22 doAL4 do6 The main alarm on acoustic channel 4 is output inverted on digital output 6 Note The parameter P 25 P ouT reverses the direction of action for all outputs ...

Page 69: ...urs exclusively upon exceeding or not reaching the alarm value St Ac Stored and can be acknowledged Time 1 Alarm value exceeded alarm is output Time 2 Acknowledgement with ACK button alarm is reset Time 3 Alarm is only set if the alarm value is exceeded again Time 4 Value below alarm value alarm remains saved Time 5 Acknowledgement with ACK button alarm is reset St Ac Not stored but can be acknowl...

Page 70: ...ered The T timers indicate how long the alarm has been responding for This can be used to derive a schedule for repairs Time 1 The measured value exceeds the alarm value and timer A1 UP begins counting Time 2 The measured value falls below the alarm value hysteresis without the time criterion P 13 TIME being reached The timer A1 UP stops and retains its value Time 3 As for time 1 Time 4 As for tim...

Page 71: ... Trace function SITRANS DA400 for material flow monitoring with protection against explosion Operating Instructions 09 2007 A5E00841152 01 71 W 6RXQG OHYHO 3 VW 3 7 0 ODUP 7 83 3 7 0 3 7 0 3 7 0 Figure 7 8 Trace evaluation ...

Page 72: ...Signal processing 7 6 Trace function SITRANS DA400 for material flow monitoring with protection against explosion 72 Operating Instructions 09 2007 A5E00841152 01 ...

Page 73: ...ctory at the maximum value of 99 9 no alarm All universal inputs are set to oFF no signal assignment Condition The notes and values specified serve only as a guide It is necessary to define settings that are appropriate for your requirements and purpose NOTICE Signal sensitivity Your personal specifications and settings determine the signal sensitivity of the diagnostics unit Limits that are too n...

Page 74: ...ach acoustic channel for about one minute The subsequent procedure depends on the measured values read here These are described in the following sections 8 2 2 Damping using parameters P 41 P 42 P 43 and P 44 These parameters are used to optimally adjust the response time of the diagnostics unit The greater the set parameter value is the less the effect of brief fluctuations on the measured value ...

Page 75: ...it can be optimized by using the response time This allows you to prevent momentary alarms from being triggered Note The response time setting applies to all measurement channels for incoming and outgoing signals 8 2 6 Alarm storage via parameter P 14 If you activate the alarm memory function you prevent an alarm that has been triggered once from being deleted again e g when the system was shut of...

Page 76: ...Commissioning 8 2 Recommendation for selecting parameters SITRANS DA400 for material flow monitoring with protection against explosion 76 Operating Instructions 09 2007 A5E00841152 01 ...

Page 77: ...or electric circuits Clamps 15 to 18 Clamps 25 to 28 Clamps 35 to 38 Clamps 45 to 48 Maximum voltage Uo 5 5 V Maximum current Io 70 mA Maximum power Po 100 mW External inductance Lo 5 00 mH 2 00 mH 1 00 mH External capacity Co 0 50 µF 1 20 µF 1 70 µF Universal inputs 4 Cycle time 10 ms Low pass filter time 1 s Universal analog current input Electrical inputs Clamps 55 and 56 Clamps 65 and 66 Clamp...

Page 78: ...d 77 Clamps 86 and 87 Input resistance 19 kΩ Signal level Low 4 5 V or open Signal level High 7 V Hysteresis 1 V For connection to approved intrinsically safe electrical circuits with Maximum voltage Uo 30 V Maximum short circuit current Io 100 mA Maximum power Po 1 W Internal capacity Ci 11 nF Internal inductance Li 70 µH Alternative Closing contact universal input Switching contacts closing Clam...

Page 79: ...34 For connection to intrinsically safe switching amplifiers according to DIN 19234 with Maximum supply voltage Ui 15 5 V Maximum short circuit current Ii 25 mA Maximum power Pi 64 mW Internal capacity Ci 5 2 nF Internal inductance Li Negligible Rated conditions Installation conditions Vertical wall mounting cables fed in from below Climate class Class 4K4 according to EN 60721 3 4 Installation si...

Page 80: ... 4 mm 0 157 inches 1 x Pg 11 for 1 cable 4 10 mm 0 157 0 394 inches 4 x Pg 11 for 2 cables each 4 mm 0 157 inches e g sensors Power supply Supply Clamps 11 and 12 Rated voltage DC 16 V Operating range DC 15 17 V Current consumption 40 mA For connection to approved intrinsically safe electrical circuits with Maximum supply voltage Ui 17 4 V Maximum short circuit current Ii 191 mA Maximum power Pi 1...

Page 81: ...ort circuit current Ii 380 mA Maximum power Pi 5 32 W for II B 2 52 W for II C Bus connection with linear barrier ia ib group IIC with Maximum supply voltage Ui 24 V Maximum short circuit current Ii 200 mA Maximum power Pi 1 2 W Internal capacity Ci negligible Internal inductance Li 0 8 µH Communication Layer 1 2 according to PROFIBUS PA transmission technique according to IEC 1158 2 C2 connection...

Page 82: ...ith anti kink sleeve Housing material Stainless steel 1 4571 316Ti SST Cable Ends with connector sleeves and cable lug for connection to SITRANS DA400 Weight 125 g 0 276 lb Dimensions W x H x D in mm inches 26 x 29 x 40 1 02 x 1 14 x 1 57 Certificates and approvals Protection against explosion Intrinsic safety i TÜV 05 ATEX 2876 X Identification Ex II 1 G EEx ia IIC T6 T5 T4 or Ex II 1 D Ex iaD 20...

Page 83: ...01 83 Electrical data Protection type intrinsically safe EEx ia IIC Signal and supply electrical circuit unconnected cable end Only for connection to approved intrinsically safe electrical circuits with the following maximum values Maximum voltage Ui 6 V Maximum current Ii 204 mA Maximum power Pi 200 mW Internal capacity Ci 200 nF Internal inductance Li 500 μH ...

Page 84: ...Technical data 9 2 Sensor technical data SITRANS DA400 for material flow monitoring with protection against explosion 84 Operating Instructions 09 2007 A5E00841152 01 ...

Page 85: ...al flow monitoring with protection against explosion Operating Instructions 09 2007 A5E00841152 01 85 Dimension drawings 10 10 1 Dimension drawing of the device FD s s 3J 6 3J 6 s s 1 3 mounting holes M6 Dimensions in mm inch ...

Page 86: ...2 Dimension drawing of the sensor SITRANS DA400 for material flow monitoring with protection against explosion 86 Operating Instructions 09 2007 A5E00841152 01 10 2 Dimension drawing of the sensor ෘ ෘ Dimensions in mm inches ...

Page 87: ... master from class 1 e g SIMATIC S7 and Siemens conducting system PCS7 for cyclical communication of measured values and status The device core file Sl01184A gsd is available for integration and configuration of the SITRANS DA in a PROFIBUS network The file provides all information necessary for cyclical communication with a PROFIBUS master of class 1 principally all possible baud rates and the nu...

Page 88: ...monitoring with protection against explosion 88 Operating Instructions 09 2007 A5E00841152 01 11 2 Projection The following illustrations describe a projection with HW Konfig from SIMATIC S7 The projection as presented is logically transferable to other systems ...

Page 89: ...yte 1 byte 3 AI3 Acoustic sensor 3 4 byte 1 byte 4 AI4 Acoustic sensor 4 4 byte 1 byte 5 AI5 Universal input 1 analog 4 byte 1 byte 6 AI6 Universal input 2 analog 4 byte 1 byte 7 AIL Universal input 3 analog 4 byte 1 byte 8 AIL Universal input 4 analog 4 byte 1 byte 9 DI1 Universal input 1 digital 1 byte 1 byte 10 DI2 Universal input 2 digital 1 byte 1 byte 11 DI3 Universal input 3 digital 1 byte ...

Page 90: ...the device catalogue If a measurement channel is not used you can remove it from the cyclical service on the projection as shown in the following illustration Format of the analog input data slots 1 to 8 Al1 to Al8 4 bytes IEEE floating value 1 byte Measurement status Format of the digital input data slots 9 to 12 Dl1 to Dl8 1 byte Digital signal 0x00 low or 0x01 high 1 byte Measurement status ...

Page 91: ...Associated measurement channel parameter off 0x24 Bad maintenance required Sensor or signal fault 1 0x4B Unsafe substitute value Sensor or signal fault 2 0x4F Unsafe initial value Sensor or signal fault 3 0x80 Good no alarm 0x8A Good pre alarm overridden Only for acoustic channels 0x8E Good major alarm overridden 0x84 Update event For 10 seconds after a change in parameter 0x3F Bad functional chec...

Page 92: ...bytes 13 to 16 of the diagnosis information Byte Bit Diag_Bit Meaning Comment 13 0 40 Maintenance alarm Total alarm ORing from Diag_Bit 56 to 64 14 0 56 Internal device failure Hardware error check the power supply 14 1 57 Sensor 1 failure 14 2 58 Sensor 2 failure 14 3 59 Sensor 3 failure 14 4 60 Sensor 4 failure Possible causes Acoustic sensor not connected or incorrectly connected Acoustic senso...

Page 93: ...e Connecting and configuring acoustic channels 56 Connecting and configuring universal inputs 58 F Fault symbol 40 Firmware 13 H Hazardous area 9 History 8 I Intrinsic safety 10 L LCD display 12 M Measurement channel 39 automatic switch 40 disconnected 39 More information 7 O Order number 13 P Precautions 10 Product information on the Internet 7 Q Qualified personnel 10 S Sensor fault 40 Simulatio...

Page 94: ...A400 for material flow monitoring with protection against explosion 94 Operating Instructions 09 2007 A5E00841152 01 W Working reliability regulation 9 worldwide Contact person 7 Worldwide contact person 7 Z Zone 2 10 ...

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Summary of Contents for SITRANS DA400

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Siemens SITRANS DA400, Operating Instructions Manual

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Summary of Contents for SITRANS DA400

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