Siemens SIPLUS HCS Operating Instructions Manual Download Page 18

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System overview

3.3 System configuration

SIPLUS HCS4200

Operating Instructions, 11/2015, A5E35066204A/RS-AA/002

3.3

System configuration

System components

A complete HCS4200 heating control system includes the following components:

●

Central Interface Module (CIM) 4210 with PROFINET / PROFIBUS

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Power Output Module (POM) 4220

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Rack

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Fan module (optional)

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Higher-level controller (e.g. SIMATIC S7-1500 automation system with PROFINET /

PROFIBUS)

●

Field PG (optional, for commissioning and diagnostics)

●

Industrial PC (optional, e.g. Panel PC SIMATIC IPC 477D)

●

Heat emitter array

Image 3-2

HCS4200 system configuration

System configuration

Several POMs can be operated on one CIM. This supports the implementation of centralized

heating applications, for example, in thermoforming, where the heating elements are

implemented in numerous arrays and the modular heating controller is located in a central

control cabinet.

Summary of Contents for SIPLUS HCS

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Page 3: ..._____ ___________________ ___________________ Heating control systems Heating control system SIPLUS HCS4200 Operating Instructions 11 2015 A5E35066204A RS AA 002 Introduction 1 Security information 2 System overview 3 Application planning 4 Installation mounting 5 Connecting 6 Commissioning 7 Configuration 8 Functions 9 Communications 10 Process and system messages error handling 11 Service and ma...

Page 4: ...ated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Sieme...

Page 5: ...e POM 21 3 5 1 Function and design 21 3 6 I O modules 22 3 6 1 PM4000 DI DO 22 3 6 2 PM4000 U I 23 3 6 3 PM4000 Temperature 24 4 Application planning 25 4 1 Shipping 25 4 2 Storage 25 4 3 Scope of delivery 26 4 4 Installation location 27 4 5 Performance profile of the POM4220 32 5 Installation mounting 35 5 1 Requirements 35 5 2 Mounting the rack 35 5 3 Mounting the fan module 38 5 4 Installing th...

Page 6: ... configuration 65 8 3 Device hardware configuration in the TIA Portal 66 8 3 1 PROFINET device configuration 66 8 3 2 PROFIBUS device configuration 67 8 3 3 Configuration parameters 68 8 3 3 1 CIM POM configuration parameters 68 8 3 3 2 Configuration parameters for I O modules 69 8 4 Software tools for commissioning support 71 8 4 1 Overview of tools for commissioning support 71 9 Functions 73 9 1...

Page 7: ...ror codes 104 11 Process and system messages error handling 107 11 1 Central Interface Module CIM 107 11 1 1 LED operating display for CIM 107 11 2 Power Output Module POM 108 11 2 1 LED operating display for POM 108 11 2 2 Fault reporting through diagnostics data 109 11 3 I O modules 110 12 Service and maintenance 111 12 1 Maintenance work 111 12 2 Firmware update 112 12 2 1 PROFINET firmware upd...

Page 8: ...ting Instructions 11 2015 A5E35066204A RS AA 002 13 6 Dimension drawings 144 A Appendix 147 A 1 Certificates and approvals 147 A 1 1 Certificates and approvals 147 A 2 Ordering data 148 A 3 ESD guidelines 149 A 4 Service Support 151 Index 153 ...

Page 9: ...mers Electrically skilled personnel who assemble connect and start up the device Required basic knowledge These operating instructions require prior knowledge of programming a SIMATIC S7 controller or SIMOTION Knowledge of working with the PROFINET PROFIBUS fieldbus is also necessary Naming conventions and abbreviations A synonym an abbreviation or the term device is sometimes used in this documen...

Page 10: ... is valid for all components of the SIPLUS CMS4200 specified in these operating instructions and describes the current delivery state Note Note for devices up to firmware version 1 x A maximum of 12 POMs can be operated in one 12 unit rack PMs as well as the DP connection are not available The following applies to the reading data sets 152 200 and 201 Acyclic input data Page 99 The information tha...

Page 11: ...ates To ensure the secure operation of products and solutions from Siemens it is necessary to take suitable preventive action e g cell protection concept and integrate each component into a holistic state of the art industrial security concept Any third party products that may be in use must also be taken into account For more information about industrial security visit http www siemens com indust...

Page 12: ...turer s warranty Warning symbols on the device WARNING Electric shock hazard May cause death or serious injury When this warning symbol appears on the device you must consult the operating instructions for the device The operating instructions contain information about the potential risks and enable you to recognize risks and implement countermeasures Note before connecting the device WARNING Elec...

Page 13: ...ntact must therefore be taken during commissioning and maintenance work Before working on the heating control system or the connected components ensure the system is disconnected Fuse replacement NOTICE Use only the prescribed fuse types If you operate a heating controller with unapproved fuses the device could be destroyed Repairs WARNING No user serviceable parts May cause death or serious injur...

Page 14: ...Security information 2 2 Safety information SIPLUS HCS4200 14 Operating Instructions 11 2015 A5E35066204A RS AA 002 ...

Page 15: ...alogen or infrared emitters It is of modular design and can be flexibly adapted to suit the specific requirements of the respective application Typical application areas are Thermal treatment of fabrics and plastics Drying of enamels and paint coats PET blow molding Welding of plastic parts Treatment of carbon materials In general the HCS4200 can be used wherever compact or modular concepts are re...

Page 16: ...re available System component Version Rack Rack 4200 for 12 POMs Rack 4200 for 4 POMs The module racks can be combined as follows 12 4 12 12 12 4 4 4 Central Interface Module CIM CIM 4210 PROFINET CIM 4210 PROFIBUS I O module PM4000 DI DO 8 digital outputs and 8 configurable in puts outputs PM4000 U I Inputs for measuring line voltage and line current PM4000 Tempera ture 4 analog inputs for 0 20 m...

Page 17: ...iagnostics via the Siemens TIA Portal Integrated diagnostic and monitoring functions Control modes Half wave control and soft start Connection of incoming supply through 3 pole connector on the front of the POM Connection of power outputs via two 8 pin or 6 pin connectors on the front of the POM Only one 24 V feed is necessary for up to 12 POMs when using one rack or 24 POMs when using a double ra...

Page 18: ... Higher level controller e g SIMATIC S7 1500 automation system with PROFINET PROFIBUS Field PG optional for commissioning and diagnostics Industrial PC optional e g Panel PC SIMATIC IPC 477D Heat emitter array Image 3 2 HCS4200 system configuration System configuration Several POMs can be operated on one CIM This supports the implementation of centralized heating applications for example in thermo...

Page 19: ...rs as the fieldbus for machines and plants Based on serial bus technology it is the foundation for the distributed concepts that are common today PROFINET unites the industrial experience of PROFIBUS with the openness and flexible options of Ethernet PROFINET enables high speed and secure data exchange at all levels thus making it possible to implement innovative machine and plant concepts ...

Page 20: ...tput Modules POM The CIM also provides the 24 V DC power supply for the connected POMs and fan modules The CIM is available in two versions with a PROFINET interface or with a PROFIBUS interface Design CIM 4210 PROFINET CIM 4210 PROFIBUS Status LEDs Status LEDs System interface to rack System interface to rack PROFINET interface X1 X2 Address selection switch S1 S2 for PROFIBUS 24 V DC power suppl...

Page 21: ...TN and TT networks POM 4220 low end 16 output channels 230 V AC total switching power 16 1 kW POM 4220 mid range 12 output channels 277 V AC total switching power 27 7 kW Refer to the Technical data section for detailed connection data Design POM4220 low end POM4220 mid range Status LEDs Status LEDs Power outputs 1 to 8 Power outputs 1 to 6 Incoming supply Incoming supply Power outputs 9 to 16 Pow...

Page 22: ...al I O modules are controlled by the S7 CPU using the process image NOTICE The PM4000 DI DO may not be used for safety related functions Design PM4000 DI DO Item Description Status LEDs RUN LED lights up green Power on initialization status ERR LED lights up red Fault status Digital outputs 1 to 8 Digital inputs outputs 9 to 16 switchable per channel LEDs for displaying the switching state one LED...

Page 23: ...culated from the measured values Phase current measurement Three current transformers can be connected to the module L1 L2 L3 The rms effective value is calculated from the measured values The measuring accuracy depends on the current transformers used The measured values are transferred via the fieldbus and can be evaluated and further processed by the user Design PM4000 U I Item Description Stat...

Page 24: ...re in two wire technology or two measuring inputs for temperature in four wire technology Four analog inputs for 0 20 mA The measured values are transferred via the fieldbus and can be evaluated and further processed by the user Design PM4000 Temperature Item Description Status LEDs RUN LED lights up green Power on ini tialization status ERR LED lights up red Fault status Analog inputs 1 to 4 Meas...

Page 25: ...cessary protection against shock and impact 4 2 Storage It is absolutely essential that the device is stored in compliance with the storage conditions as described in Chapter Technical specifications Page 127 In the event of ingress of dirt or liquid into the equipment formation of condensation damage or any other failures to comply with the prescribed storage conditions the equipment must not be ...

Page 26: ...act Operating Instructions CD with license information CIM PROFINET 1 plug connector 2 pin HCS FM4240 Fan Module Compact Operating Instructions HCS PM4000 Temperature Compact operating instructions 2 plug connectors 8 pin HCS PM4000 DI DO Compact operating instructions 2 plug connectors 18 pin HCS PM4000 U I Compact operating instructions One 6 pin and one 8 pin plug connector Unpacking and checki...

Page 27: ...ions regarding fire protection housing Boards and components on the reverse side of the rack must not come into contact with cables that have only single insulation and are routed through the control cabinet Note Residual current protective device If a residual current protective device is provided for the incoming supply a protection device of Type A is sufficient for the HCS4200 WARNING Electric...

Page 28: ...nces from walls and other devices Sides 0 mm side by side mounting permitted top 100 mm bottom 100 mm for ventilation Image 4 1 Clearances for installing an HCS4200 NOTICE Damage due to overheating You must comply with all the instructions regarding the installation location and mounting position Otherwise the device may malfunction or incur permanent damage as a result of overheating Ensure that ...

Page 29: ...g combinations are permissible for the installation layout of racks Combination Individually side by side One above the other 4 12 12 12 12 4 4 4 All combinations can be mounted directly alongside each other The combinations 4 4 and 12 12 can also be mounted directly on top of one another with no space in between but with a fan subassembly at the top ...

Page 30: ...top frame at least one POM4220 must be installed below Pollution degree SIPLUS HCS4200 is designed for pollution degree 2 Pollution degree 2 is defined as follows in the EN 50178 standard In normal circumstances only non conductive pollution occurs However conductivity can occur occasionally and temporarily due to condensation when the device is not in operation Electromagnetic compatibility EMC a...

Page 31: ...ent can be several times the rated current especially during the first half waves Overloading of the internal fuses of the POM can occur depending on the number of switching operations as well as the duration of switching operations and pause times NOTICE Restriction of the switching power When using flash heating elements with outputs above 750 W at 230 V AC for POM low end or above 1600 W at 230...

Page 32: ...ctions 11 2015 A5E35066204A RS AA 002 4 5 Performance profile of the POM4220 Performance profile of the POM4220 low end 230 V Image 4 2 Performance profile of the POM4220 low end 230 V Performance profile of the POM4220 mid range 230 V Image 4 3 Performance profile of the POM4220 mid range 230 V ...

Page 33: ...4 5 Performance profile of the POM4220 SIPLUS HCS4200 Operating Instructions 11 2015 A5E35066204A RS AA 002 33 Performance profile of the POM4220 mid range 277 V Image 4 4 Performance profile of the POM4220 mid range 277 V ...

Page 34: ...Application planning 4 5 Performance profile of the POM4220 SIPLUS HCS4200 34 Operating Instructions 11 2015 A5E35066204A RS AA 002 ...

Page 35: ...to property Dangerous voltages may be present in the control cabinet Before work starts on mounting and connecting the HCS4200 heating controller you must implement safety measures to prevent any touching 5 2 Mounting the rack Preparations WARNING Electric shock hazard May cause death or serious injury Before installation work starts switch off the power supply to the control cabinet and secure ag...

Page 36: ... sequence Image 5 1 Mounting the rack 1 Drill the threads for the M6 fixing screws in the mounting plate The positions of the pre fabricated mounting holes on the rack are shown in the drill hole template see figure below 2 Screw the fixing screws into the mounting plate but do not tighten 3 Position the rack in the control cabinet 4 Screw the rack firmly into place ...

Page 37: ...04A RS AA 002 37 Dimensions and distance between holes for installation on mounting plate Image 5 2 Rack4200 for 12 POMs Dimensions and distance between holes for installation on mounting plate Image 5 3 HCS Rack4200 for 4 POMs Dimensions and distance between holes for installation on mounting plate ...

Page 38: ... Mounting the fan module Tool You will need a Torx T10 screwdriver Mounting the fan module The procedure for mounting the fan module is described below Image 5 4 Mounting the fan module Steps 1 Loosen the two fastening screws on the fan module but do not remove them 2 Pull the connecting cable through the opening in the rack ...

Page 39: ...ft it at the rear until the screw heads fit through the two keyholes Push the fan module forward until the two tabs pass through the corresponding openings Lower the fan module at the rear keyhole and tighten the fastening screws on the fan module 4 Plug the connector of the fan module into the connector on the rear panel and press the connecting cable into the holders ...

Page 40: ...orx T10 screwdriver Mounting the Central Interface Module CIM The Central Interface Module CIM is screwed directly to the rack The mounting procedure is described below Image 5 5 Mounting the CIM 1 The fixing screws are screwed into the CIM in the delivery condition Unscrew these 6 fixing screws 2 Connect the connector of the system interface to the CIM 3 Place the CIM on the rack and mount it wit...

Page 41: ...module NOTICE The I O module may only be inserted or removed when the power is off Tool You will need a Torx T8 screwdriver Installing the I O module The procedure for installing an I O module is described below Image 5 6 Installing the I O module 1 Remove the blanking cover from the CIM receptacle 2 Insert the I O module into the receptacle and push it in as far as it will go 3 Secure the module ...

Page 42: ... 11 2015 A5E35066204A RS AA 002 5 6 Installing the power output module POM Tool You will need a Torx T8 screwdriver Mounting the POM The procedure for mounting the POM is described below Image 5 7 Mounting the POM Steps 1 Slide the POM into the rack 2 Screw in place at the top and bottom of the front plate ...

Page 43: ...ing the blanking covers You must cover the unused slots in the rack with blanking covers Blanking covers are available as an accessory Page 148 Tool You will need a Torx T8 screwdriver Mounting the blanking cover 1 Position the blanking cover over the appropriate slot 2 Screw the blanking cover to the rack with two screws top and bottom ...

Page 44: ...sing on the interlock 2 Feed the ribbon cable through the opening to the back 3 By releasing and setting the ribbon cable clips pull the ribbon cable to the left and secure it 4 Fold the ribbon cable upward and secure it with the retaining clip that was removed from the right hand side Image 5 8 Lower frame On the upper frame fold the ribbon cable back and insert it into the plug connector To secu...

Page 45: ...e than 60 V can occur in the control cabinet Suitable safety precautions preventing contact must therefore be taken during commissioning and maintenance work Before working on the heating control system or the connected components ensure the system is disconnected CAUTION High levels of leakage current Risk of injury Before connecting the device to the supply system you must connect the grounding ...

Page 46: ...ndition Image 6 1 Protective conductor connector NOTICE The rear panel on which the rack is mounted must be metallically conductive and grounded If this is not the case you must ground the frame for a second time at a mounting hole WARNING Electric shock hazard May cause death or serious injury The protective conductor must be connected to the threaded bolt indicated The cross section of the lead ...

Page 47: ...to the higher level controller and or the next PROFINET device using an Ethernet cable according to the PROFINET specification Connecting PROFIBUS setting PROFIBUS address CIM PROFIBUS connection X1 The PROFIBUS address is assigned using the S1 S2 address selec tor switches Addresses can be set from 0 to 99 Connect X1 to the higher level controller and or the next PROFIBUS device via cable accordi...

Page 48: ...example The CIM can supply up to 24 POMs and 6 fan modules through the HCS system interface Dimensioning of the 24 V power supply You can calculate the 24 V power supply using the following formula Minimum power drawn 3 W number of POMs 1 W number of fan modules 10 W Example Supply for an HCS 4200 comprising one rack one CIM PROFINET 12 connected POMs and 3 fan modules The minimum power in accorda...

Page 49: ...0 m the following applies An external lightning protector must be connected in the 24 V DC supply line Dehn Blitzductor BVT type AD24 No 918402 or equivalent If other lightning protectors are used you must ensure that the types are equivalent check with the manufacturer of the lightning protector The lightning protector must be installed and used in accordance with the instructions of the manufact...

Page 50: ...pring loaded terminal and automatic tool free interlock To unlock press down the two levers on the sides of the plug connectors To lock the plug connector in place correctly press it in by the plug body and not by the gray unlatching wedge If end sleeves are used on the cables they must be 12 mm in length The cable to the heating element must be no longer than 30 m NOTICE The connected loads heati...

Page 51: ...hase line supply SIPLUS HCS4200 Operating Instructions 11 2015 A5E35066204A RS AA 002 51 POM low end Pin assignment X1 to X3 X1 8 pin connector for power output 1 8 X2 3 pin connector for line connection phase LX1 N LX3 X3 8 pin connector for power output 9 16 ...

Page 52: ...ase line supply SIPLUS HCS4200 52 Operating Instructions 11 2015 A5E35066204A RS AA 002 POM mid range Pin assignment X1 to X3 X1 6 pin connector for power output 1 6 X2 3 pin connector for line connection phase LX1 N LX3 X3 6 pin connector for power output 7 12 ...

Page 53: ...e consecutively to phases L1 L2 and L3 Image 6 2 Wiring diagram for three phase system 6 5 1 Block diagram The block diagrams below show the main circuits of the POM4220 low end and POM 4220 mid range with power and heating element connections The heating elements are operated in star connection The power outputs are protected internally with one fuse per power output The individual phases of the ...

Page 54: ...ing 6 5 Connecting the heating elements and three phase line supply SIPLUS HCS4200 54 Operating Instructions 11 2015 A5E35066204A RS AA 002 POM4220 low end block diagram Image 6 3 POM4220 low end power outputs ...

Page 55: ...g 6 5 Connecting the heating elements and three phase line supply SIPLUS HCS4200 Operating Instructions 11 2015 A5E35066204A RS AA 002 55 POM4220 mid range block diagram Image 6 4 POM4220 mid range power outputs ...

Page 56: ... pin plug connectors of the PM4000 DI DO Image 6 5 PM4000 DI DO pin assignment Note The connection cables are to be shielded if longer than 30 m For every connector there is one pin for connecting or looping through the 24 V supply voltage and the 0 V All 24 V and GND pins of both connectors are connected to each other making it possible to loop through the supply voltage daisy chain while taking ...

Page 57: ...4 8 9 GND Digital output 5 10 11 GND Digital output 6 12 13 GND Digital output 7 14 15 GND Digital output 8 16 17 GND P24 18 X2 Digital inputs outputs 18 pin connector with spring loaded connection and interlock The mating connectors are included in the scope of supply Pin Assignment Pin 1 GND Digital input output 9 2 3 GND Digital input output 10 4 5 GND Digital input output 11 6 7 GND Digital in...

Page 58: ... line current is connected by means of the 8 pin X1 plug connector of the PM4000 U I The line voltage is connected by means of the 6 pin X2 plug connector of the PM4000 U I WARNING Voltage hazards Danger to life Before working on the heating control system or the connected components ensure the system is disconnected Image 6 6 Line measurement inputs pin assignment ...

Page 59: ...s are included in the scope of supply Pin Assignment Pin 1 I1 I1 2 3 I2 I2 4 5 I3 I3 6 7 Reserved Reserved 8 Note The connection cable for the current measurement must not be longer than 30 m X2 Voltage measurement 6 pin connector with spring loaded connection and interlock The mating connectors are included in the scope of supply Pin Assignment 1 Reserved 2 Phase 1 3 Phase 2 4 Phase 3 5 PEN condu...

Page 60: ...re The measurement inputs for temperature are connected by means of the 8 pin plug connector X2 of the PM4000 Temperature Image 6 7 PM4000 Temperature pin assignment X1 Four analog inputs for 0 20 mA 8 pin connector with spring loaded connection The mating connectors are included in the scope of supply Pin Assignment Pin 1 Analog channel 1 Analog channel 1 2 3 Analog channel 2 Analog channel 2 4 5...

Page 61: ...1 Temperature channel 1 2 3 Temperature channel 2 Temperature channel 2 4 5 Temperature channel 3 Temperature channel 3 6 7 Temperature channel 4 Temperature channel 4 8 4 wire measurement Pin Assignment Pin 1 Temperature channel 1 U Temperature channel 1 U 2 3 Temperature channel 1 I Temperature channel 1 I 4 5 Temperature channel 3 U Temperature channel 3 U 6 7 Temperature channel 3 I Temperatur...

Page 62: ...Connecting 6 6 Connecting I O modules SIPLUS HCS4200 62 Operating Instructions 11 2015 A5E35066204A RS AA 002 ...

Page 63: ... components of the heating controller start up Observe the operating state indicators see Chapter Process and system messages error handling Page 107 The heating controller is in operation 7 3 Insulation test Due to the protective impedances installed in the device you must remove the following connectors from the Power Output Module POM before an insulation test is performed on the equipment Plug...

Page 64: ...Commissioning 7 3 Insulation test SIPLUS HCS4200 64 Operating Instructions 11 2015 A5E35066204A RS AA 002 ...

Page 65: ...ebsite http www siemens com automation service support If a non Siemens PROFINET controller is used install the GSDML file as described in the manufacturer s instructions 8 2 Integrating the HCS4200 into the PROFIBUS configuration Procedure with SIMATIC S7 If the hardware catalog of your configuration software does not feature the HCS4200 yet it can be integrated by installing the GSD file This is...

Page 66: ...M Slot num ber 0 PROFINET IO 2 3 4 n 1 CIM head Subslot 1 1 I O module Subslot 1 2 The configuration rules are as follows CIM Slot 0 represents the PROFINET connection with the two ports The CIM has a slot for one I O module The CIM module and the CIM I O module are assigned to slot 1 and are designed as submodules If an I O module is not used subslot 1 2 remains empty POM A maximum of 24 POMs can...

Page 67: ...s CIM PM POM 1 POM 2 POM 3 Final POM Slot number 1 2 3 4 5 n The configuration rules are as follows CIM The CIM module includes the PROFIBUS connection and is permanently present in slot 1 PM The CIM I O module is present in slot 2 If no I O module PM is used an empty space must be configured here POM A maximum of 12 POMs can be operated on one CIM Note The device configuration in the project engi...

Page 68: ... V Parameters for POM low end Description Value range Control mode Set once per POM Half wave control default Phase LX1 Set once per POM Connected default Not connected Phase LX3 Set once per POM Connected default Not connected Response to errors Set per channel Channel substitute value 0 default Channel value retained Parameters for POM mid range Description Value range Control mode Set once per ...

Page 69: ...easuring range Analog channel 4 measuring range Not connected default 0 20 mA 4 20 mA open circuit detection Temperature channel 1 sensor type Temperature channel 3 sensor type None default Pt 100 Pt 100 four wire Pt 1000 Pt 1000 four wire Type J thermocouple Type K thermocouple Type L thermocouple Temperature channel 2 sensor type Temperature channel 4 sensor type None default Pt 1001 Pt 10001 Ty...

Page 70: ...put 1 Response to errors Output 16 Response to errors Switch off default Hold last value Switch on Alarm on open circuit No default Yes Note If open circuit monitoring is activated unused outputs are either to be shut down again or assigned the state 1 Alarm on absence of 24 V power supply No default Yes Parameter PM4000 U I Description Range of values Type of voltage connection Star default Delta...

Page 71: ...able for the SIMATIC S7 1500 automation system to support commissioning of the heating control system Note There is no example project or block library for Step 7 Classic HTML pages SIMATIC S7 SIMATIC controllers with PROFINET interface e g S7 1500 have an integrated web server that contains web pages for displaying diagnostics data This web server can be accessed via a standard web browser This s...

Page 72: ...Configuration 8 4 Software tools for commissioning support SIPLUS HCS4200 72 Operating Instructions 11 2015 A5E35066204A RS AA 002 ...

Page 73: ...em process as follows Status display via LEDs The LEDs on the Central Interface Module CIM as well as on the Power Output Module POM provide information about the current operating status of the device or the heating system For detailed information on the meaning of the LED displays see Section LED operating display for CIM Page 107 and Section LED operating display for POM Page 108 ...

Page 74: ...re controlled in half waves For each half wave the controller supplies On Off information to the triac and this switches as specified Image 9 1 Half wave control example 33 and 66 The setpoints for controlling the power outputs lie within a value range of 0 to 100 reference value 100 half waves Depending on the specified setpoint the power outputs are controlled with an equal number of positive an...

Page 75: ...ed Soft starting is performed with a fixed number of phased in half waves Image 9 2 Soft starting function Note The disturbances caused on the supply cables by the soft starting are to be filtered on the line side Soft start versions The following versions can be configured in order to adapt to the conditions of the application Soft start version Description 1 Time optimized version of the soft st...

Page 76: ...ld setpoints and the channel setpoints 2 The user activates the required operating mode 3 The user switches the heating On 4 Several POMs are activated with a time offset in ascending slot order 5 Within each POM the channels of a phase are also started in sequence The channels of the two phases are activated simultaneously in each POM Depending on the configuration the overall startup can take up...

Page 77: ...ing channels into fields The user can combine channels into fields which can then be controlled by means of field setpoints There are two types of field Field type 1 Channel series This field is described by specifying the numbers of the first and last channels in the field Field type 2 Specific field This field is described by specifying the number of channels and the channel numbers Two setpoint...

Page 78: ...s it possible to achieve a balanced output on the power outputs even when the voltage deviates from normal values The function can be switched on and off by the user The compensation factor or the setpoint is calculated as follows Note This function is only available if a PM4000 U I is plugged in The correction factors for all channels are calculated using the measured values of this I O module ...

Page 79: ...is deactivated default The power output continues to operate with the most recent valid value Non parameterizable permanently defined response The following events always result in deactivation of the power outputs Overtemperature Failure of the 24V supply voltage on the CIM or POM Voltage not within in range from 207 V to 300 V or 253 V when at least one POM low end is used only with PM U I Behav...

Page 80: ...ny as 8 digital inputs with which the user can read signals directly from the process The inputs are only available if they are not used as outputs Behavior of the digital outputs Parameterizable response The response of the digital outputs to an interruption in communication with the higher level controller can be defined For each digital output the following can be parameterized Output is deacti...

Page 81: ...ssing must be carried out by the user Application example Recording of the control currents for detecting defective heating elements when connecting several elements in parallel to one output Supply voltage Four inputs are available for the recording of measured voltage values It is possible to connect UL1 UL2 UL3 and N Measurement can be performed in a star or delta circuit The voltage measuremen...

Page 82: ... 82 Operating Instructions 11 2015 A5E35066204A RS AA 002 Line frequency The measured frequency value is available as soon as the phase voltage is connected This is not linked to the functionality of the heating control Further processing must be carried out by the user ...

Page 83: ...valid measured value 32767 is displayed Temperature measuring inputs Four measuring inputs are available for recording measured temperature values Measured values for Pt 100 and Pt 1000 can be recorded as well as for thermocouples of types J K and L If values are measured outside the measuring range an error message is generated and an invalid measured value 32767 is displayed Compensation procedu...

Page 84: ... only available if a PM U I is plugged in The POM power output modules can be operated in TN systems and TT systems The permissible line supply voltage range is between 207 V AC and 253 V AC for POM low end and between 207 V AC and 300 V AC for POM mid range If the voltage lies outside the admissible range an error message will be generated see section Manufacturer specific error codes Page 104 an...

Page 85: ...and signals failure of the HCS system or individual modules 9 6 4 Frequency monitoring Frequency monitoring The frequency of the applied line voltage is automatically detected and monitored The frequency value can be read by the user Frequency Valid range 50 Hz 47 Hz to 55 Hz 60 Hz 55 Hz to 63 Hz Frequency fault If the frequency of both phases lies outside the permissible range for several consecu...

Page 86: ...channels are deactivated regardless of which channel response was configured for the error see section Behavior of the power outputs Page 79 Note If an internal temperature of 0 C is reported this indicates that a temperature sensor has been torn off Cooling via fan To achieve even heat distribution a fan can be optionally mounted externally on the rack The fan is controlled depending on the inter...

Page 87: ...ged Outgoing fuse tripped or triac has high resistance This fault can only be detected if the power output is switched on For a 0 setpoint the fault can be neither detected nor flagged Note The triac breakdown fault is always indicated provided the mains voltage is connected regardless of heating status all other faults are only indicated when heating is enabled heating is ON For more information ...

Page 88: ...A RS AA 002 9 6 7 Further diagnostics The following are also monitored depending on the configuration level Communication between the CIM and POM PM Internal communication CIM Measuring range PM4000 Temp 24 V supply PM4000 DI DO Open circuit PM4000 Temp and PM4000 DI DO Short circuit PM4000 DI DO ...

Page 89: ...clic output data Cyclic data exchange between the heating control system and the S7 takes place via the process I O address area of the CPU The cyclic data can be addressed in the S7 through the process image or I O commands Cyclic output data for CIM Byte Bit Description 0 Control bits 0 Heater 0 Switch off heating 1 Switch on heating 1 Operating mode 0 Select production mode 1 Select standby mod...

Page 90: ...output 9 setpoint 9 Power output 10 setpoint 10 Power output 11 setpoint 11 Power output 12 setpoint 12 Power output 13 setpoint 13 Power output 14 setpoint 14 Power output 15 setpoint 15 Power output 16 setpoint Cyclic output data for POM mid range Byte Description 0 Power output 1 setpoint 1 Power output 2 setpoint 2 Power output 3 setpoint 3 Power output 4 setpoint 4 Power output 5 setpoint 5 P...

Page 91: ...ion temperature Cyclic output data for PM4000 DI DO Byte Bit Description 0 0 Digital output 1 1 Digital output 2 2 Digital output 3 3 Digital output 4 4 Digital output 5 5 Digital output 6 6 Digital output 7 7 Digital output 8 1 0 Digital output 9 1 Digital output 10 2 Digital output 11 3 Digital output 12 4 Digital output 13 5 Digital output 14 6 Digital output 15 7 Digital output 16 ...

Page 92: ... O address area of the CPU The cyclic data can be addressed in the S7 through the process image or I O commands Cyclic input data for CIM Byte Bit Description 0 Status bits 0 Heater 0 Heating is switched off 1 Heating is switched on 1 Operating mode 0 Production mode 1 Standby mode 2 Line voltage compensation 0 is switched off 1 is switched on 3 0 not in use 4 0 not in use 5 0 not in use 6 0 not i...

Page 93: ...Power output 10 actual value 10 Power output 11 actual value 11 Power output 12 actual value 12 Power output 13 actual value 13 Power output 14 actual value 14 Power output 15 actual value 15 Power output 16 actual value Cyclic input data for POM mid range Byte Description 0 Power output 1 actual value 1 Power output 2 actual value 2 Power output 3 actual value 3 Power output 4 actual value 4 Powe...

Page 94: ...ture channel 3 14 15 Temperature channel 4 Cyclic input data for CIM PM4000 DI DO Byte Bit Description 0 0 Digital input 9 1 Digital input 10 2 Digital input 11 3 Digital input 12 4 Digital input 13 5 Digital input 14 6 Digital input 15 7 Digital input 16 Cyclic input data for CIM PM4000 U I Byte Description 0 1 Measured value for line supply voltage L1 L12 with one decimal place 2 3 Measured valu...

Page 95: ...ype 1 Byte Description 0 1 Start channel for field 1 2 3 End channel for field 1 124 125 Start channel for field 32 126 127 End channel for field 32 Using this dataset fields of type 1 can be defined This field type comprises one channel range that is described by the first and last channel of the field Application range Thermoforming clustering of adjacent channels Definition is via an array 1 32...

Page 96: ...ly assigned Application range Blow molding forming a layer over all POMs e g every first channel of a POM Definition is performed directly via the type Word Up to 24 channels can be defined The field number corresponds to the dataset number minus 100 Field number 0 cannot be used It exists automatically in the HCS and contains all the channels of the HCS by default Production and standby setpoints...

Page 97: ...Definition is via an array 1 32 with one element of type Byte The field number corresponds to the array index Dataset 152 Channels without diagnostic alarm Byte Bit Description 0 0 Setting for channel 1 0 Error message is output default 1 Error message is suppressed 1 Setting for channel 2 2 Setting for channel 3 3 Setting for channel 4 4 Setting for channel 5 5 Setting for channel 6 6 Setting for...

Page 98: ...iguration possible for the HCS number of POMs number of channels per POM Data set 160 Control of internal fans Byte Bit Description 0 0 Control of internal fans 0 Temperature controlled internally default 1 All fans are switched on 1 7 0 Definition is via an element of the type Byte Data set 190 System reset by user Byte Description 0 R 1 E 2 S 3 E 4 T 5 An array with 6 entries of the type Char is...

Page 99: ...ible length 24 channels is always returned Unassigned channels are entered as 0 the same applies to an unassigned field Data set 150 Production field value One dataset of the maximum possible length 32 fields is always returned Setpoint 0 is entered for unused fields Data set 151 Standby field value One dataset of the maximum possible length 32 fields is always returned Setpoint 0 is entered for u...

Page 100: ... Data set 201 versions Byte Description CIM PM 0 3 FW version of CIM fieldbus controller 4 7 FW version of CIM HCS master 8 HW version of CIM 9 HW version of PM 10 13 FW version of PM POM 1 14 17 Firmware version POM 1 18 Hardware version triac POM 1 19 Reserved POM 2 POM 12 24 All firmware versions contain one element of type Char and three elements of type Byte The hardware versions are all of t...

Page 101: ...sured current value RMS L3 L31 in A with three decimal places 14 15 Measured current mean value RMS L1 L12 in A with three decimal places 16 17 Measured current mean value RMS L2 L23 in A with three decimal places 18 19 Measured current mean value RMS L3 L31 in A with three decimal places 20 21 Power RMS L1 L12 in W with one decimal place 22 23 Power RMS L2 L23 in W with one decimal place 24 25 Po...

Page 102: ... number is required for identifying a diagnostic interrupt The HCS4200 has the identification number 1003h The evaluation in SIMATIC is performed via I O_FLT1 OB82 and RALRM SFB54 Structure of the diagnostics alarm Channel diagnosis comprises 6 bytes Byte Description 0 1 Channel number The following applies for channel numbers Channel number 0 Diagnostic information relates to one module CIM POM P...

Page 103: ...ion number 81C4 The evaluation in SIMATIC is performed via I O_FLT1 OB82 and RALRM SFB54 Structure of the diagnostics alarm The alarm message consists of 4 bytes of header standardized and 4 bytes of user specific data These are to be interpreted as follows Byte Description 4 5 Channel number The following applies for channel numbers Channel number 0 Diagnostic information relates to one module CI...

Page 104: ... 5104 Channel fault Triac failed 5105 Channel fault Triac has high resistance out going fuse blown 5107 Channel fault Heating element defective 5109 Switch off threshold for internal device temper ature 510C Channel fault Undefined 510D Communication fault internal 510F Phase LX1 is not connected 5110 Phase LX3 is not connected PM error codes Error code hex Description PM Temperature PM DI DO PM U...

Page 105: ...ort circuit and wire break are each signaled for one group of 4 channels only The number of the first channel of the group of 4 is entered as the channel number Causes of error and remedies You will find information about possible causes of error and remedies in Section Process and system messages error handling Page 107 Note If a fault status changes on a channel the first fault to be reported is...

Page 106: ...Communications 10 3 Transfer of diagnostic alarms to the controller SIPLUS HCS4200 106 Operating Instructions 11 2015 A5E35066204A RS AA 002 ...

Page 107: ...of the device system Meaning of LEDs READY green HEATING ON yellow ERROR red Power OFF device switched off Initialization The LED flashes until the HCS is detected and accepted as a bus node by the higher level control system Note If during reconfiguration an incorrect configuration is loaded this leads to the fault indication green on and red on Device has started up and is ready Heating ON A gen...

Page 108: ... The LEDs provide information about the operating status of the device system Meaning of LEDs READY green HEATING ON yellow ERROR red Description Power OFF device switched off Initialization The LED flashes until the device is detected and addressed by the CIM The device is ready Heating ON A general fault has occurred e g communication system volt age temperature Channel error red Description LED...

Page 109: ... the fault can be nei ther detected nor indicated Triac is defective Return POM 5105 Channel fault Fuse tripped or triac has high resistance Switch off machine check fuse cabling heating element and rectify fault restart Triac is defective Return POM 5107 Channel fault Heating element heating element cable defective Switch off machine check ca bling heating element and rectify fault restart 5109 S...

Page 110: ...etected and accepted as a bus node by the higher level control system Device has started up and is ready An error has occurred Error in general monitoring error in HCS communi cation For PM U I Line supply voltage monitoring PM4000 DI DO has one LED per input output for indicating the switching status Channel LED Description LED off L state LED on H state Causes of errors and possible remedies Err...

Page 111: ...ce and maintenance 12 12 1 Maintenance work The following work must be carried out at regular intervals to guarantee smooth operation of the device Maintenance work Fan module Check regularly that the fan is functional Remove dust deposits with a cleaning brush and vacuum cleaner ...

Page 112: ...tion when updating the firmware Requirements The following conditions must be met for you to carry out an update Connect the PC to an Ethernet port X1 or X2 of the CIM Either the Central Interface Module CIM must be assigned an IP address delivery state 0 0 0 0 or the CIM must have been in operation on a PROFINET CPU IP address from PROFINET configuration Before the update the connection to the CP...

Page 113: ... Module CIM After the update the HCS4200 restarts automatically Only in the event of a fault when the update has not been correctly completed do you have to restart the HCS4200 I O module PM In the event of a firmware update new firmware is loaded into the inserted PM After the update the HCS4200 restarts automatically Only in the event of a fault if the update has not been correctly completed is ...

Page 114: ...nect the service interface X2 of the CIM to the computer using a 9 pin null modem cable To do this it may be necessary to remove the PROFIBUS connector first Before starting the updates the HCS4200 heating control system must be switched off Procedure 1 Start the PC tool select firmware and COM port and start update 2 Switch on the HCS4200 CIM The update encompasses two firmware parts and is not c...

Page 115: ...015 A5E35066204A RS AA 002 115 I O module PM In the event of a firmware update new firmware is loaded into the inserted PM After the update the HCS4200 restarts automatically Only in the event of a fault if the update has not been correctly completed is it necessary to restart the HCS4200 ...

Page 116: ...stem is disconnected NOTICE Use only the prescribed fuse types see section Ordering data Page 148 If you operate the device with unapproved fuses the device could be destroyed Removing the POM To replace the channel fuses the Power Output Module POM on which the fuse to be replaced is located must be removed from the rack NOTICE ESD sensitive components Before you remove the board please note the ...

Page 117: ...ar of the board When replacing fuses ensure that these components are not damaged 1 Check for ruptured or defective fuses refer to fault information in the section Diagnostics data 2 Remove the defective fuse with a suitable tool e g flat nose pliers and insert the fuse in the fuse holder Reinstall the POM Proceed as described in Section Installing the power output module POM Page 42 Re commission...

Page 118: ... Before you begin to replace components you must Disconnect the AC power supply of the heating controller and secure it against reclosing Disconnect the 24 V DC supply voltage Tool You will need a Torx T10 screwdriver Preparations Remove all the Power Output Modules that are located below the fan module Refer to Section Replacing the Power Output Module POM Page 120 for instructions for removing a...

Page 119: ...ing directly at the cable makes it easier to remove the connector Pull the fan cable out of the holder Steps shown in the figure illustrate how you can remove the fan cable from the holder without using tools 2 Release the two fastening screws 3 Lift the fan module at the rear and push it backward 4 Lift the fan module and pull the cable out through the opening in the housing Mounting a new fan mo...

Page 120: ...OM Requirements The AC power supply is disconnected from the supply at the mounting location of the device and secured against switching on again The 24 V DC supply voltage is disconnected Tool You will need a Torx T8 screwdriver Preparations Remove all connectors from the POM before dismantling the POM Note To unlock press down the two levers on the sides of the plug connectors ...

Page 121: ...nscrew the two fixing screws on the POM 2 Detach the POM using the ejector lever and withdraw the POM 3 Place board on an ESD compatible surface Assembly connection and commissioning 1 Follow the instructions in this chapter Installing the power output module POM Page 42 2 Follow the instructions in this chapter Connecting Page 45 3 Follow the instructions in this chapter Commissioning Page 63 ...

Page 122: ... from the supply at the mounting location of the device and secured against switching on again The 24 V DC supply voltage is disconnected Preparations To access the fixing screws of the CIM it may be necessary to remove any Power Output Modules that have been installed This procedure is described in Section Replacing the Power Output Module POM Page 120 Tool You will need a Torx T10 screwdriver Re...

Page 123: ...CS4200 Operating Instructions 11 2015 A5E35066204A RS AA 002 123 Procedure for removing the CIM 1 Withdraw all connectors from the terminals on the front of the CIM 2 Unscrew the six fixing screws and remove the CIM 3 Withdraw the connector of the flat cable to the system interface ...

Page 124: ...upply must be disconnected from the supply at the mounting location of the device and secured against switching on again The 24 V DC supply voltage must be disconnected Preparations Remove all connectors from the PM before dismantling the I O module Note To unlock the connectors press down the two levers on the sides of the plug connectors Tool You will need a Torx T8 screwdriver ...

Page 125: ...US HCS4200 Operating Instructions 11 2015 A5E35066204A RS AA 002 125 Removing the I O module Image 12 5 Removing the PM 1 Undo the two fixing screws on the PM 2 Release the PM using the ejector lever and pull PM out 3 Place board on an ESD compatible surface ...

Page 126: ... and disposal Note The POM and CIM modules of the HCS4200 heating control system fulfill the requirements of RoHS II and REACH The components can be recycled due to their lack of harmful materials Contact a certified electronic scrap disposal company in order to ensure the environmentally friendly recycling and disposal of your used device ...

Page 127: ...l cabinet backplane Type of ventilation Self ventilation or forced ventilation Vibration resistance during operation acc to IEC 60068 2 6 10 58 Hz 0 075 mm 58 150 Hz 1g 10 58 Hz 0 075 mm 58 150 Hz 1 g during storage acc to IEC 60068 2 6 5 8 5 Hz 3 5 mm 8 5 500 Hz 1g 5 8 5 Hz 3 5 mm 8 5 500 Hz 1 g Shock resistance acc to IEC 60068 2 27 15g 11 ms 3 shocks axis acc to IEC 60068 2 29 25 g 6 ms 1000 sh...

Page 128: ...ient conditions Air pressure during operation 860 1 080 Pa during storage 660 1 080 Pa Degree of pollution 2 Installation altitude at height above sea level maximum 2 000 m Relative humidity at 25 C during operation maximum 95 at 50 C during operation maximum 50 at 50 C during operation maximum Note 95 at 25 C decreasing linearly to 50 at 50 C ...

Page 129: ...r consumption 3 W Type of electrical connection for supply voltage Connector 2x2 pin with tension spring connection Type of connectable conductor cross section for supply voltage solid 1x 0 2 2 5 mm for supply voltage finely stranded with core end processing 1x 0 2 2 5 mm for AWG conductors for supply voltage 1x 26 12 Communication Design of the interface PROFINET IO PROFIBUS DP Protocol is suppor...

Page 130: ...supply lines 2 kV PROFIBUS cables Conducted interference due to surge acc to IEC 61000 4 5 DC supply lines 0 5 kV symmet ric and unsymmetric PROFINET cables 1 kV unsymmetric DC supply lines 0 5 kV symmet ric and unsymmetric PROFIBUS cables 1 kV unsymmetric Conducted interference due to high frequency radiation acc to IEC 61000 4 6 10 V 0 15 80 MHz Field bound parasitic coupling acc to IEC 61000 4 ...

Page 131: ...value 60 Hz Relative symmetrical tolerance of the supply voltage frequency 5 Power capacity of the module with star connection at 40 C with fan maximum 16 1 kW 27 7 kW of the module with star connection at 40 C without fan maximum 7 3 kW 9 kW maximum permissible 16 1 kW 27 7 kW Switching capacity current per phase maxi mum 35 A 50 A Design of the electrical isolation Optocoupler and or protective ...

Page 132: ...lectrical connection at output for heating and fan Connector 8 pin Connector 6 pin Type of connectable conductor cross section for heating and fan solid 1x 0 2 10 mm Type of connectable conductor cross section for heating and fan finely stranded with core end processing 1x 0 25 6 mm Type of connectable conductor cross sections at AWG conductors stranded 1x 24 8 Communication Design of the interfac...

Page 133: ...o IEC 61000 4 4 2 kV power supply lines 2 kV load lines Conducted interference due to surge acc to IEC 61000 4 5 Supply and load cables 1 kV balanced 2 kV unbalanced Conducted interference due to high frequency radiation acc to IEC 61000 4 6 10 V 0 15 80 MHz Field bound parasitic coupling acc to IEC 61000 4 3 10 V m 80 1000 MHz 3 V m 1 4 2 0 GHz 1 V m 2 0 2 7 GHz Electrostatic discharge acc to IEC...

Page 134: ... 8 V Type of electrical connection for control supply voltage 2 x 18 pin connector with tension spring con nection Type of connectable conductor cross section for heating and fan solid 1x 0 2 1 5 mm for control supply voltage with core end processing 1x 0 25 1 5 mm for AWG conductors for control supply voltage 1x 24 16 Number of semiconductor outputs 16 Type of switching output semiconductor outpu...

Page 135: ...ng operation acc to IEC 60068 2 6 10 58 Hz 0 075 mm 58 150 Hz 1 g during storage acc to IEC 60068 2 6 5 8 5 Hz 3 5 mm 8 5 500 Hz 1 g Shock resistance acc to IEC 60068 2 27 15g 11 ms 3 shocks axis acc to IEC 60068 2 29 25 g 6 ms 1000 shocks axis Protection class IP IP20 Depth 110 mm Height 141 mm Width 27 mm Electromagnetic compatibility EMC emitted interference Limit value in accordance with IEC 6...

Page 136: ...tion 0 55 C during storage 25 70 C during transport 25 70 C Air pressure during operation 860 1 080 hPa during storage 660 1 080 hPa Degree of pollution 2 Installation altitude at height above sea level maximum 2 000 m Relative humidity at 25 C during operation maximum 95 at 50 C during operation maximum 50 at 50 C during operation maximum Note 95 at 25 C decreasing linearly down to 50 at 50 C ...

Page 137: ...uctor cross section at the measure ment inputs for current for AWG conductors 1x 24 16 Measuring inputs for voltage Product function voltage detection Yes Operating voltage at AC at 50 Hz rated value 230 480 V Operating voltage at AC at 60 Hz rated value 230 480 V Operating frequency rated value 50 60 Hz Relative metering precision relating to measured current 0 5 Type of electrical connection at ...

Page 138: ...25 g 6 ms 1000 shocks axis Protection class IP IP20 Depth 110 mm Height 141 mm Width 27 mm Electromagnetic compatibility EMC emitted interference Limit value in accordance with IEC 61000 6 4 2007 A1 2011 Conducted interference due to burst acc to IEC 61000 4 4 2 kV signal cables Conducted interference due to surge acc to IEC 61000 4 5 Voltage measurement inputs 1 kV balanced 2 kV unbalanced Conduc...

Page 139: ...81346 2 K Analog channels Product component input for analog temperature sensors Yes Type of connection 2 and 4 wire technology Number of analog inputs for 2 wire technology 4 Number of analog inputs for 4 wire technology 2 physical measuring principle Delta sigma Measuring precision 1 K A D conversion time at the analog input 150 ms Sensor current typical 210 µA Galvanic isolation between the cha...

Page 140: ...measure ment inputs for current solid 1x 0 2 1 5 mm Type of connectable conductor cross sections at the measure ment inputs for current finely stranded with core end processing 1x 0 25 6 mm Type of connectable conductor cross section at the measure ment inputs for current for AWG conductors 1x 24 8 Communication Design of the interface system interface Display Number of status displays 2 Display v...

Page 141: ...0 V 0 15 80 MHz Field bound parasitic coupling acc to IEC 61000 4 3 10 V m 80 1000 MHz 3 V m 1 4 2 0 GHz 1 V m 2 0 2 7 GHz Electrostatic discharge acc to IEC 61000 4 2 4 kV contact discharge 8 kV air discharge Overvoltage category III Ambient conditions Ambient temperature during operation 0 55 C during storage 25 70 C during transport 25 70 C Air pressure during operation 860 1 080 hPa during sto...

Page 142: ...Screw mounting to rack Type of ventilation Self ventilation Vibration resistance during operation acc to IEC 60068 2 6 10 58 Hz 0 075 mm 58 150 Hz 1g during storage acc to IEC 60068 2 6 5 8 5 Hz 3 5 mm 8 5 500 Hz 1g Shock resistance acc to IEC 60068 2 27 15g 11 ms 3 shocks axis acc to IEC 60068 2 29 25 g 6 ms 1000 shocks axis Protection class IP IP20 Depth 274 mm Height 94 mm Width 142 mm Electrom...

Page 143: ...ration 0 55 C during storage 25 70 C during transport 25 70 C Air pressure during operation 860 1 080 hPa during storage 660 1 080 hPa Degree of pollution 2 Installation altitude at height above sea level maximum 2 000 m Relative humidity at 25 C during operation maximum 95 at 50 C during operation maximum 50 at 50 C during operation maximum Note 95 at 25 C decreasing linearly to 50 at 50 C ...

Page 144: ...ng Instructions 11 2015 A5E35066204A RS AA 002 13 6 Dimension drawings HCS4200 with Rack4200 for 12 POM full configuration Image 13 1 Dimensions of HCS4200 with Rack4200 for 12 POMs full configuration Rack4200 for 12 POMs Image 13 2 Dimension drawing for Rack 4200 for 12 POMs ...

Page 145: ...mension drawings SIPLUS HCS4200 Operating Instructions 11 2015 A5E35066204A RS AA 002 145 Rack4200 for 4 POMs Image 13 3 Dimension drawing for Rack 4200 for 4 POMs Dimension drawing for CIM4210 Image 13 4 Dimension drawing for CIM4210 ...

Page 146: ...rawings SIPLUS HCS4200 146 Operating Instructions 11 2015 A5E35066204A RS AA 002 Dimension drawing for POM4220 Image 13 5 Dimension drawing for POM4220 Dimension drawing for fan module FM4240 Image 13 6 Dimension drawing for fan module HCS4240 ...

Page 147: ...low Low voltage directive SIPLUS HCS4200 products meet the requirements of the EC Directive 2006 95 EC Electrical Safety The product is designed in accordance with EN 50178 EMC directive electromagnetic compatibility SIPLUS HCS4200 products meet the requirements of the EC Directive 2004 108 EC Electromagnetic Compatibility The product is designed for operation in industrial areas with the followin...

Page 148: ...A0 HCS PM4000 DI DO 6BK1900 0BA00 0AA0 HCS PM4000 U I 6BK1900 0CA00 0AA0 HCS fuse 6 3 A 250 V 50 units for POM4220 low end 6BK1942 6AA00 0AA0 Littelfuse Article No 21606 3XP HCS fuse 16 A 500 for POM4220 midrange 6BK1942 6BA00 0AA0 HCS connector set 8 pin for POM4220 low end 5 pcs 6BK1942 6CA00 0AA0 HCS rack blanking cover 10 pcs 6BK1942 6DA00 0AA0 HCS connector set 6 pin for POM4220 mid range 6BK...

Page 149: ...s modules are commonly referred to as ESD devices This is also the international abbreviation for such devices ESD modules are identified by the following symbol NOTICE ESD devices can be destroyed by voltages well below the threshold of human perception These static voltages develop when you touch a component or electrical connection of a device without having drained the static charges present o...

Page 150: ...protective measures against electrostatic discharge Ensure correct grounding When handling electrostatically sensitive devices ensure that your body working environment and any packaging are sufficiently grounded This prevents electrostatic charge Avoid direct contact As a general rule only touch electrostatically sensitive devices when otherwise unavoidable e g during maintenance work Handle the ...

Page 151: ... the Support home page http support automation siemens com on the Internet There you will find the following information for example The correct documents for you via product related search functions Online support request form You local representative Information about on site service repairs and spare parts A forum for exchanging information among users and specialists all over the world Our new...

Page 152: ... RS AA 002 Application example An example application for SIMATIC S7 is available as a guide and basis for your own applications This application example explains the mode of operation of the heating controller You can download the application example from the Siemens Service Support website ...

Page 153: ...7 ESD guidelines 149 F Fault 109 Frequency fault 85 Frequency monitoring 85 Fuse replacement 116 Fuse types 116 fuses Checking 117 G GSD file download 65 GSDML file download 65 Guidelines ESD guidelines 149 H History 10 I Inrush current 74 IT security 11 L Line supply voltage monitoring 84 Line voltage compensation 78 Low voltage directive 147 M Manufacturer s warranty 12 Monitoring functions 109 ...

Page 154: ...cycling 126 Registered trademarks 10 S Safety information Changes to the devices 12 Circuit breaker 12 Connecting 12 Fuse replacement 13 Repairs 13 Working on the device 13 Scope of delivery 26 Shipping Note 25 Storage 25 Storage conditions 25 T Target group 9 Technical Support 151 Temperature monitoring 86 ...

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