SIPART
Electropneumatic positioners
SIPART PS100
Operating Instructions
6DR71..
10/2018
A5E45863537-AA
Introduction and safety
information
1
Description
2
Installing and mounting
3
Connecting
4
Operation via display and
keys
5
Commissioning
6
Parameter assignment and
addressing
7
Troubleshooting
8
Service and maintenance
9
Technical specifications
10
Dimension drawings
11
Technical support
A
Page 1: ...37 AA Introduction and safety information 1 Description 2 Installing and mounting 3 Connecting 4 Operation via display and keys 5 Commissioning 6 Parameter assignment and addressing 7 Troubleshooting 8 Service and maintenance 9 Technical specifications 10 Dimension drawings 11 Technical support A ...
Page 2: ...se who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these ...
Page 3: ...3 Electrical connection 18 4 4 Pneumatic connection 18 4 4 1 Structure of pneumatic connection 18 4 4 2 Pneumatic connection 19 4 4 3 Response to failure of auxiliary power 19 5 Operation via display and keys 21 6 Commissioning 23 6 1 Initialize in NO INIT operating mode 24 7 Parameter assignment and addressing 25 7 1 Overview of the menu structure 25 7 2 QUICK START 01 26 7 3 SETUP 20 27 7 4 MAIN...
Page 4: ...ut 37 10 2 Output 37 10 3 Rated conditions 38 10 4 Pneumatic data 38 10 5 Construction 39 10 6 Controller 40 11 Dimension drawings 41 A Technical support 43 A 1 Technical support 43 A 2 QR code label 44 Table of contents SIPART PS100 4 Operating Instructions 10 2018 A5E45863537 AA ...
Page 5: ...d completeness Do not take damaged or incomplete devices into operation under any circumstances Special conditions for storage and transportation of device listed in Section Rated conditions Page 38 1 4 Security information Siemens provides products and solutions with industrial security functions that support the secure operation of plants systems machines and networks In order to protect plants ...
Page 6: ...ed as soon as they are available and that the latest product versions are used Use of product versions that are no longer supported and failure to apply the latest updates may increase customer s exposure to cyber threats To stay informed about product updates subscribe to the Siemens Industrial Security RSS Feed under https www siemens com industrialsecurity Introduction and safety information 1 ...
Page 7: ...t Actuating pressure Y1 Grounding thread M4 Input Supply air PZ Lower cable gland thread M20x1 5 Output Actuating pressure Y2 1 Upper cable gland thread M20x1 5 Buttons 1 For double acting actuators Figure 2 1 View of positioner with cover open See also Structure of pneumatic connection Page 18 SIPART PS100 Operating Instructions 10 2018 A5E45863537 AA 7 ...
Page 8: ...Description 2 1 Overview of device components SIPART PS100 8 Operating Instructions 10 2018 A5E45863537 AA ...
Page 9: ...k the valve in its position Make sure that the valve has reached the pressureless state If you interrupt the pneumatic auxiliary power to the positioner the pressureless position may only be reached after a certain waiting time When mounting observe the following sequence imperatively to avoid injuries or mechanical damage to the positioner mounting kit Mount the positioner mechanically Connect th...
Page 10: ...fer to the images in the description of the procedure Serial no Quanti ty Name Note 1 NAMUR mounting bracket IEC 60534 Standardized connection point for mount with fin column or plane surface 1 Pick up bracket Guides the pulley with the carrier pin and rotates the lever arm 2 Clamping piece Installs the pick up bracket on the actuator spindle 1 Carrier pin Installation with pulley on lever 1 Pulle...
Page 11: ...ock washer A6 DIN 127 A2 3 Socket cap screw M6x25 DIN 7984 A2 1 Hexagon nut M6 DIN 934 A4 1 Square nut M6 DIN 557 A4 4 Hexagon nut M8 DIN 934 A4 Procedure 1 Install the clamping pieces on the actuator spindle Use spring lock washers and socket cap screws for this purpose 2 Slide the pick up bracket into the milled recesses of the clamping pieces Figure 3 2 Pick up bracket 3 Tighten the screws so t...
Page 12: ...p to the endstop on the positioner shaft Fasten the lever with socket cap screw 7 Install the mounting bracket at the rear side of the positioner Use 2 hexagon bolts 2 spring lock washers and 2 flat washers for this purpose Figure 3 5 Installation with mounting bracket 8 Select the row of holes The selection of the row of holes depends on the yoke width of the actuator Select the row of holes in s...
Page 13: ...or shaft 1 Multiple plate Display of the position consisting of scale and pointer mark 8 Scale Different divisions 2 Pointer mark Reference point for scale Mount Actuator specific VDI VDE 3845 4 Hexagon bolt M6x12 DIN 933 torque see the section Technical specifications Construction Page 39 4 Lock washer S6 1 Socket cap screw M6x16 DIN 84 1 Washer 6 4 DIN 125 1 Hex socket head screw M4 for coupling...
Page 14: ...tioner shaft 5 Move the coupling wheel or the stainless steel coupling back by approximately 1 mm 6 Tighten the hexagon socket head screw using the machinist s wrench provided Maximum tightening torque 1 Nm If you are using the stainless steel coupling omit the next step Note Coupling wheel Instead of the polycarbonate coupling wheel it is possible to use a stainless steel coupling article number ...
Page 15: ...heel must fit in the carrier when you do this Figure 3 10 Orientation of mount When using the stainless steel coupling article number TGX 16300 1556 Place the positioner and the mount on the actuator carefully Place the stainless steel coupling on the actuator shaft Installing and mounting 3 3 Mounting to part turn actuator SIPART PS100 Operating Instructions 10 2018 A5E45863537 AA 15 ...
Page 16: ...r of the actuator 11 Tighten the positioner mount unit Figure 3 11 Positioner with mount attached to the part turn actuator Installing and mounting 3 3 Mounting to part turn actuator SIPART PS100 16 Operating Instructions 10 2018 A5E45863537 AA ...
Page 17: ...following mounting of the positioner and mounting kit Two wire mode NOTICE Connection of voltage source to current input Device damage if a voltage source is connected to the current input Iw terminals 6 and 7 Never connect the current input Iw to a low resistance voltage source otherwise the positioner may be destroyed Always use a high impedance power source Observe the static destruction limit ...
Page 18: ...act Digital output Figure 4 1 Wiring diagram 4 4 Pneumatic connection 4 4 1 Structure of pneumatic connection Output Actuating pressure Y2 Input Supply air PZ Output Actuating pressure Y1 Exhaust air outlet with sound absorber thread G for double acting actuators Figure 4 2 Pneumatic connection example Connecting 4 4 Pneumatic connection SIPART PS100 18 Operating Instructions 10 2018 A5E45863537 A...
Page 19: ...tire control device Check with LECKAGE TEST 04 if there is leakage If there is leakage check the pneumatic connections for leaks 4 4 3 Response to failure of auxiliary power Overview The following overview diagram shows the pneumatic connection versions for different actuator types regulating action and safety position after an auxiliary power supply failure CAUTION Before working on the control v...
Page 20: ...f auxiliary pneumatic power means the supply air PZ is interrupted Actuator type Response to failure of auxiliary power The actuator moves into safety position Failure of electrical auxiliary power Failure of pneumatic auxiliary power Single acting Y1 vented Y1 vented Double acting Y1 pressurized Y2 vented Y1 closed Y2 closed Connecting 4 4 Pneumatic connection SIPART PS100 20 Operating Instructio...
Page 21: ...position detection in degrees Info Page 32 Symbols for device status Page 31 Navigating in AUTO and MANUAL operating mode AUTO MANUAL MANUAL Configuring AUTO Configuring No function Valve open close Status line Operating mode and setpoint in percent Main line Valve position as a percentage Info Symbols for device status SIPART PS100 Operating Instructions 10 2018 A5E45863537 AA 21 ...
Page 22: ...AU TO MAN UAL Next Cancel Apply Parameter up down Value up down Status line Name or unit of the parameter Main line Parameter value Parameter ID EDIT permanently activated EDIT flashes Operation via display and keys SIPART PS100 22 Operating Instructions 10 2018 A5E45863537 AA ...
Page 23: ...tioner Danger of crushing and shearing with mounting kits which use a lever for position detection During commissioning and during ongoing operation severing or squeezing of limbs could occur as a result of the lever Risk of injury when working on control valves due to the high operating force of the pneumatic actuator Do not reach into the range of motion of the lever following mounting of the po...
Page 24: ...rs in the display this means that the device is not initialized Info ID Page 32 6C Commission the device by initializing it with NO INIT DQFHO Commissioning 6 1 Initialize in NO INIT operating mode SIPART PS100 24 Operating Instructions 10 2018 A5E45863537 AA ...
Page 25: ...o the further explanations of the menus and parameters in Example AUTO INIT 02 48 67 57 0 17 6 872 1 7 0 18 1 7 7 67 63 7 67 29 56 227 33 7 21 5 7 21 26 7 3 26 0 7 23 1 7 3 1 0 7 1 9 8 7 1 7 287 23 1 0 7 203 02817 1 6 783 6 732 17 2817 5 3 9 8 6 5 6 7 9 56 21 5 3 Available with installed device option 1 with digital input DI and digital output DQ SIPART PS100 Operating Instructions 10 2018 A5E4586...
Page 26: ... the overshooting in in relation to the total stroke An overshoot of less than 3 is shown in the display as OK 10 APPLICATION Setting the application profile based on predefined selection options AUTO Basic setting suitable for all applications TIGHT Tight closing valve Move the valve to the end positions with maximum po sitioning force FAST Dynamic valve Valve with fast control response EXACT Val...
Page 27: ...tal outputs Available with in stalled option Digital Input Digital Output DI DO 25 BEHAVIOR DO NONE Digital output is not active ERR Activates the digital output in case of control deviation or device fault ERR M Activates the digital output in case of manual mode control deviation or device fault 26 POLARITY DO HIGH Normally Open Normally open contact LOW Normally Close Normally closed contact 28...
Page 28: ...Open valve to the set position controlled to the value in of OPEN TYPE 31 33 DBAND LIMIT 0 1 3 0 Maximum area of deadband in 34 DBAND VALUE x x Current deadband value 35 LEAKAGE COMP ON Enabled leakage compensation OFF Deactivated leakage compensation 36 MOUNTING AUTO Automatic determination of the actuator LEVER Mounting on linear actuator carrier pin mounted on lever STEM Mounting on linear actu...
Page 29: ...t valve 1 57 PIEZO 2 Number of operating cycles pilot valve 2 60 PEAK VALUES MENU 61 TIME OPEN Duration in seconds until valve is open 62 TIME CLOSE Duration in seconds until valve is closed 63 ELEC TMP MIN Lowest measured electronics temperature in C 64 ELEC TMP MAX Highest measured electronics temperature in C 70 RESET FACT Restore factory settings 71 FW VERSION Show FW version in the display 73...
Page 30: ...Parameter assignment and addressing 7 4 MAINT DIAGS 50 SIPART PS100 30 Operating Instructions 10 2018 A5E45863537 AA ...
Page 31: ... immediately Maintenance required 3 Cause The output signal is still valid but the wear reserve is coming to an end and or functional restrictions will occur soon Measure Maintenance is recommend as soon as possible Function test 2 Cause Output signal temporarily invalid e g frozen due to work being performed on the device Measure Manual mode over HMI or disable the engineering system Out of speci...
Page 32: ...vated through digital input DI Setting in parameter CLOSE LIMIT 30 Configured response Change the parame ters until the message no longer appears 6H Approach valve position is activated through digital input DI Setting in parameter OPEN LIMIT 32 Configured response Change the parame ters until the message no longer appears 6L Digital input DI is activated This sta tus is reported via the digital o...
Page 33: ...th to AUTO mode L Button lock is activated Digital input DI is activated Setting in parameter BEHAVIOR DI 22 BUTTN Switch the digital input DI LP Parameters and device functions are write protected with a user PIN Disable the write protection with user PIN LOCK 2457 See also QUICK START 01 Page 26 SETUP 20 Page 27 Troubleshooting 8 2 Info IDs error messages and corrective measures SIPART PS100 Ope...
Page 34: ...Troubleshooting 8 2 Info IDs error messages and corrective measures SIPART PS100 34 Operating Instructions 10 2018 A5E45863537 AA ...
Page 35: ...e enclosure Clean the outside of the enclosure with the inscriptions and the display window using a cloth moistened with water or a mild detergent Do not use any aggressive cleansing agents or solvents e g acetone Plastic parts or the painted surface could be damaged The inscriptions could become unreadable 9 2 Return procedure Enclose the bill of lading return document and decontamination certifi...
Page 36: ...rning it in order to ensure that all hollow areas are free from hazardous substances Check the item after it has been cleaned Any devices replacement parts returned without a decontamination declaration will be cleaned at your expense before further processing 9 3 Disposal Devices described in this manual should be recycled They may not be disposed of in the municipal waste disposal services accor...
Page 37: ...ting contact Max contact load 20 μA 3 V 10 2 Output Analog output AQ terminals 61 and 62 Type of connection 2 wire connection Nominal signal range 4 20 mA Dynamic range IO 3 6 20 5 mA Supply voltage UH 12 30 V External load RB kΩ UH V 12 V IO mA Resolution in relation to the nominal signal range 0 05 Transmission error in relation to the nominal signal range 0 3 Effect of ambient temperature 0 1 1...
Page 38: ...98 1 m s 321 84 ft s 27 300 Hz 3 cycles axle Bump half sine according to IEC 60068 2 27 150 m s 492 ft s 6 ms 1000 shocks axle Noise controlled digitally according to IEC 60068 2 64 10 200 Hz 1 m s Hz 3 28 ft s Hz 200 500 Hz 0 3 m s Hz 0 98 ft s Hz 4 hours axle 10 4 Pneumatic data Pneumatic data Pneumatic operating medium Compressed air carbon dioxide CO2 nitrogen N noble gases Operating pressure ...
Page 39: ...l plated Stainless steel plant stainless steel 316 Torques Cover fixing screws 1 5 Nm 1 1 ft lb Part turn actuator fixing screws DIN 933 M6x12 A2 5 Nm 3 7 ft lb Linear actuator fixing screws DIN 933 M8x16 A2 12 Nm 8 9 ft lb Gland pneumatic G 15 Nm 11 1 ft lb Pneumatic gland 1 4 18 NPT Without sealant 12 Nm 8 9 ft lb With sealant 6 Nm 4 4 ft lb M20 cable gland plastic 4 Nm 3 ft lb M20 cable gland m...
Page 40: ...ter Connections pneumatic G or 18 NPT 10 6 Controller Controller Control unit Five point controller Adaptive Dead zone Adjustable peak value 0 1 3 Minimization of the peak value Always active Analog input AI terminal 6 and 7 Sampling interval 50 ms Resolution 0 05 Position detection Sampling interval 10 ms Resolution at 10 mm stroke height 0 1 Temperature influence 0 1 10 K 0 1 18 F Technical spec...
Page 41: ...Dimension drawings 11 Figure 11 1 Dimension drawing dimensions in mm inch SIPART PS100 Operating Instructions 10 2018 A5E45863537 AA 41 ...
Page 42: ...Dimension drawings SIPART PS100 42 Operating Instructions 10 2018 A5E45863537 AA ...
Page 43: ...pport Personal contact If you have additional questions about the device please contact your Siemens personal contact at Partner http www automation siemens com partner To find the personal contact for your product go to All Products and Branches and select Products Services Industrial Automation Process Instrumentation Documentation You can find documentation on various products and systems at In...
Page 44: ...vice With the use of a smart phone the QR code provides a direct link to a website with information specific to the device such as manuals FAQs certificates etc Technical support A 2 QR code label SIPART PS100 44 Operating Instructions 10 2018 A5E45863537 AA ...
