SIPART
Electropneumatic positioner
SIPART PS2 with PROFIBUS PA
Operating Instructions
6DR55..
6DR59..
05/2019
A5E00127926-AC
Introduction
1
Safety information
2
Description
3
Installing/mounting
4
Connect
5
Operation
6
Commissioning
7
Parameter assignment
8
Functions/operations using
PROFIBUS PA
9
Functional safety
10
Service and maintenance
11
Diagnostics and
troubleshooting
12
Technical data
13
Dimension drawing
14
Spare parts/accessories/
scope of delivery
15
Appendix
A
External position detection
B
Pressure gauge block
C
Sealing plug / thread adapter
D
Booster
E
Positioner with remote
control electronics
F
Abbreviations
G
Page 1: ... 6 Commissioning 7 Parameter assignment 8 Functions operations using PROFIBUS PA 9 Functional safety 10 Service and maintenance 11 Diagnostics and troubleshooting 12 Technical data 13 Dimension drawing 14 Spare parts accessories scope of delivery 15 Appendix A External position detection B Pressure gauge block C Sealing plug thread adapter D Booster E Positioner with remote control electronics F A...
Page 2: ...se who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these ...
Page 3: ...s 20 2 5 Improper device modifications 20 2 6 Requirements for special applications 21 2 7 Use in hazardous areas 21 3 Description 23 3 1 Function 23 3 2 Structure 23 3 2 1 Design overview 23 3 2 2 Nameplate layout 26 3 2 3 Explanation of Ex information 27 3 3 Device components 28 3 3 1 Overview of device components 28 3 3 2 Overview of device components Ex 29 3 3 3 Basic electronics 30 3 4 Functi...
Page 4: ...S modules iNCS 6DR4004 5L and 5LE 70 4 5 7 EMC filter modules 6DR4004 6F and 8F 74 5 Connect 77 5 1 Basic safety instructions 77 5 1 1 Interference immunity 81 5 1 2 Safety shutdown 81 5 2 Electrical wiring 82 5 2 1 Connection diagram for basic electronics 82 5 2 2 Bus cable 82 5 2 3 Option modules 85 5 2 3 1 Alarm modules 6DR4004 6A and 8A 85 5 2 3 2 Position feedback modules 6DR4004 6J and 8J 86...
Page 5: ...ge air switching 118 7 6 Commissioning linear actuators 118 7 6 1 Preparing linear actuators for commissioning 118 7 6 2 Automatic initialization of linear actuators 120 7 6 3 Manual initialization of linear actuators 122 7 7 Commissioning part turn actuators 125 7 7 1 Preparing part turn actuators for commissioning 125 7 7 2 Automatic initialization of part turn actuators 126 7 7 3 Manual initial...
Page 6: ...eshold of fault message Control deviation 157 8 3 2 19 47 STRK Limit monitoring for the number of total strokes 158 8 3 2 20 48 PRST Preset 158 8 3 2 21 49 PNEUM Pneumatics type 159 8 3 2 22 50 XDIAG Activation of extended diagnostics 160 8 3 2 23 51 FSTY Safety position 161 8 3 2 24 52 FSTI Monitoring time to set the safety position 162 8 3 2 25 53 FSVL Safety setpoint 162 8 3 2 26 54 STNR Statio...
Page 7: ...n 207 9 2 4 4 Trend characteristic 208 9 2 4 5 Histograms 208 9 2 4 6 Alarm logbook 208 9 2 4 7 Characteristic curve 209 9 3 Cyclic data transfer 209 9 3 1 Configuration 209 9 3 2 Useful data through PROFIBUS 212 9 3 2 1 Possible combinations of the useful data 214 9 3 2 2 Diagnostics 217 9 3 3 Adjustable status condensed status 218 9 3 3 1 Diagnostics messages in case of deactivated condensed sta...
Page 8: ...4 Meaning of the diagnostic values 259 12 2 4 1 Diagnostic value 1 STRKS Number of total strokes 259 12 2 4 2 Diagnostic value 2 CHDIR Number of changes in direction 259 12 2 4 3 Diagnostic value 3 CNT Number of fault messages 259 12 2 4 4 Diagnostic value 4 A1CNT Number of alarms 1 5 A2CNT Number of alarms 2 259 12 2 4 5 Diagnostic value 6 HOURS Number of operating hours 260 12 2 4 6 Diagnostic v...
Page 9: ...mpensation pulse 271 12 3 Online diagnostics 271 12 3 1 Overview of online diagnostics 271 12 3 2 Overview of error codes 272 12 3 3 XDIAG parameter 274 12 3 4 Meaning of error codes 274 12 3 4 1 1 Remaining control deviation 274 12 3 4 2 2 Device not in Automatic mode 274 12 3 4 3 3 Binary input BIN1 or BIN2 active 274 12 3 4 4 4 Monitoring the number of total strokes 275 12 3 4 5 5 Monitoring th...
Page 10: ...n drawing 295 14 1 Positioner in non flameproof enclosure 295 14 2 Terminal strip for positioner with polycarbonate enclosure 296 14 3 Positioner in flameproof enclosure 297 15 Spare parts accessories scope of delivery 299 15 1 Overview 299 15 2 Spare parts 300 15 3 Scope of delivery of mechanical limit switch module 303 15 4 Scope of delivery EMC filter module 304 15 5 Accessories 305 15 6 Order ...
Page 11: ...elivery of external position detection system 326 C Pressure gauge block 329 D Sealing plug thread adapter 331 D 1 Intended use of accessory part 331 D 2 Safety instructions for accessory part 331 D 3 Technical specifications of accessory part 332 D 4 Dimension drawing for accessory part 333 E Booster 335 E 1 Increased sound pressure level 335 E 2 Booster introduction 335 E 3 Operating principle o...
Page 12: ... of remote control electronics 360 F 6 Grounding concept 19 slide in module 361 G Abbreviations 363 G 1 Abbreviations for positioners 363 G 2 Abbreviations positioner without basic electronics 6DR5910 364 G 3 Abbreviations for functional safety 364 Glossary 367 Index 369 Table of contents SIPART PS2 with PROFIBUS PA 12 Operating Instructions 05 2019 A5E00127926 AC ...
Page 13: ...ioning it as well as service and maintenance engineers 1 2 Scope of documentation Article no Product 6DR55 SIPART PS2 with PROFIBUS PA 6DR59 SIPART PS2 without basic electronics 6DR4004 6A 8A Alarm module Digital I O Module DIO 6DR4004 6F 8F EMC filter module Analog Input Module AIM 6DR4004 6J 8J Position feedback module Analog Output Module AOM 6DR4004 6G 8G Slot initiator alarm module Inductive ...
Page 14: ...est area parameter Section Service and maintenance Old section Replacing the basic electronics with the Fail in Place function has been revised and is now called Replace basic electronics Page 244 New section Replace pneumatic block Page 245 Section Technical specifications Explosion protection restructured and contains a breakdown of the article number Page 282 Section Spare parts accessories sco...
Page 15: ...heck the packaging and the delivered items for visible damages 2 Report any claims for damages immediately to the shipping company 3 Retain damaged parts for clarification 4 Check the scope of delivery by comparing your order to the shipping documents for correctness and completeness WARNING Using a damaged or incomplete device Risk of explosion in hazardous areas Do not use damaged or incomplete ...
Page 16: ...cure Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used Use of product versions that are no longer supported and failure to apply the latest updates may increase customer s exposure to cyber threats To stay informed about product updates subscribe to the Siemens Industrial Security RSS Feed under https www siemen...
Page 17: ...te and solely applicable warranty conditions Any statements regarding device versions described in the manual do not create new warranties or modify the existing warranty The content reflects the technical status at the time of publishing Siemens reserves the right to make technical changes in the course of further development Introduction 1 9 Notes on warranty SIPART PS2 with PROFIBUS PA Operatin...
Page 18: ...Introduction 1 9 Notes on warranty SIPART PS2 with PROFIBUS PA 18 Operating Instructions 05 2019 A5E00127926 AC ...
Page 19: ...p the information and symbols in a completely legible state 2 2 Warning symbols on the device Symbol Explanation Consult operating instructions 2 3 Laws and directives Observe the safety rules provisions and laws applicable in your country during connection assembly and operation These include for example National Electrical Code NEC NFPA 70 USA Canadian Electrical Code CEC Canada Further provisio...
Page 20: ...f the European Parliament and of the Council on the re striction of the use of certain hazardous substances in electrical and electronic equipment The directives applied can be found in the EU declaration of conformity for the associated device See also Certificates http www siemens com processinstrumentation certificates 2 5 Improper device modifications WARNING Improper device modifications Risk...
Page 21: ...ssion operate and service the device in a hazardous area must have the following specific qualifications They are authorized trained or instructed in operating and maintaining devices and systems according to the safety regulations for electrical circuits high pressures aggressive and hazardous media They are authorized trained or instructed in carrying out work on electrical circuits for hazardou...
Page 22: ... the safety of the device is no longer ensured for use in hazardous areas There is a risk of explosion Connect the device with type of protection Intrinsic safety solely to an intrinsically safe circuit Observe the specifications for the electrical data on the certificate and or in Technical data Page 281 Safety information 2 7 Use in hazardous areas SIPART PS2 with PROFIBUS PA 22 Operating Instru...
Page 23: ...ed and used for example to block the control levels It has a friction clutch and a switchable gear so that the positioner can be used with different mechanical part turn and linear actuators In the case of positioners with the Fail in Place function the current position of the actuator is held if the electric and or pneumatic auxiliary power fails Does not function in conjunction with SIL Paramete...
Page 24: ...are available for linear actuators IEC 60534 6 1 NAMUR Integrated mounting ARCA except with flameproof versions Integrated addition to SAMSON in non flameproof aluminum enclosure Pressure gauge block single acting Valve Yoke actuator yoke Single acting positioner in non flameproof aluminum enclosure Actuator Figure 3 1 Positioner attached to a single acting linear actuator Description 3 2 Structur...
Page 25: ...o double acting part turn actuator Single acting positioner in flameproof aluminum enclosure Pressure gauge block single acting Yoke actuator yoke Actuator Figure 3 3 Positioner in flameproof aluminum enclosure attached to linear actuator Description 3 2 Structure SIPART PS2 with PROFIBUS PA Operating Instructions 05 2019 A5E00127926 AC 25 ...
Page 26: ...14 S15 S16 p 1 4 7 bar SIPART PS2 i p Positioner Imax 100mA PROCESS CONTROL EQUIPMENT Umax 35VDC HW x xx xx 2 S N N1A6101234567 ILS MLS AOM AIM X DIO 8DX 9 Manufacturer Auxiliary power supply air PZ Degree of protection Software version and hardware version Observe the operating instructions Country of origin Conformity with country specific directives Supply voltage Built in option modules Orderi...
Page 27: ...d temperature classes see certificate Operating Instructions 30 C Ta 60 C T6 80 C T4 13 KB4BO 0369X BRA 18 GE 0006 X Cl I Zn 2 AEx nA IIC Gc Cl I Zn 2 Ex nA IIC Gc NI Cl I Div 2 Gp A D Zn 21 AEx tb IIIC T100 C Db Zn 21 Ex tb IIIC T100 C Db DIP Cl II III Div 1 Gp E G II 3 G Ex ec IIC T6 T4 Gc II 2 D Ex tb IIIC T100 C Db II 2 G Ex ia IIC T6 T4 Gb FM17US0053X S N ARR P3 123456 0518 TÜV 17 ATEX 205947...
Page 28: ...uble acting actuators Display Exhaust air outlet with a sound absorber Purging air selector Transmission ratio selector Output Actuating pressure Y1 Friction clutch adjustment wheel Input Supply air Basic electronics Output Actuating pressure Y2 Connecting terminals of option modules Buttons Shield connection only with polycarbonate enclosure Restrictor Y2 for double acting actuators Cable gland F...
Page 29: ...ety catch Connecting terminals of option modules Transmission ratio selector2 Connecting terminals of basic electronics Friction clutch adjustment wheel 1 for double acting actuators 2 visible when the positioner is open Figure 3 7 View of positioner in flameproof enclosure cover opened Description 3 3 Device components SIPART PS2 with PROFIBUS PA Operating Instructions 05 2019 A5E00127926 AC 29 ...
Page 30: ...and then to the analog input of the microcontroller The current position can also be forwarded to the positioner using an external sensor A Non Contacting Position Sensor NCS is used to record the stroke or rotary angle directly on the actuator The microcontroller Corrects the angle error of the shaft pick up if necessary Compares the potentiometer voltage as actual value x with setpoint w Calcula...
Page 31: ... IDFWRU WR 5DQJH RI SRVLWLYH FRQWURO GHYLDWLRQ 6ORZ VWHS RQH YDULDEOH SXOVH GXW IDFWRU Figure 3 9 Functional principle of five point controller Small control deviations do not send control pulses in the zone This takes place in the so called adaptive deadband The deadband adaptation and the continuous adaptation of minimum pulse lengths in Automatic mode ensure the best possible control accuracy w...
Page 32: ...intenance measures using a minimum of personnel materials energy costs etc The field devices are integrated over PROFIBUS PA with PA Link to the gateway between PROFIBUS PA and PROFIBUS DP Control system e g SIMATIC PCS 7 Automation System which communicates over PROFIBUS Engineering Station SIMATIC PDM Process Device Manager which communicates over Industrial Ethernet PROFIBUS PA PROFIBUS DP Indu...
Page 33: ...n communications system for automation technology and is specified in the international standard IEC 61158 PROFIBUS Process Automation PROFIBUS PA is a variant of PROFIBUS Decentral Peripherals PROFIBUS DP which is widely used in process technology 3 5 2 Transmission technology The PROFBUS PA has the special transmission technique MBP Manchester coded Bus Powered and therefore satisfies the requir...
Page 34: ...O FRQWUROOHUV JDWHZD WR 352 86 3 352 86 3 352 86 3 6ODYHV Figure 3 11 Functional principle of the PROFIBUS automation system The figure shows a section of a typical PROFIBUS automation system The control system consists of two masters with distributed tasks The class 1 master recognizes the control and regulation tasks The class 2 master enables the operating and monitoring functions Between the c...
Page 35: ...ne parameter assignment tool serves all profile conforming devices regardless of type or manufacturer Depending on the size of the installation and therefore the number of field devices and the time behavior required you implement the system with one or more PROFIBUS PA strands One PROFIBUS PA strand consists of the components shown in the following figure 352 86 3 352 86 3 7 RQWURO URRP RXSOHU 3R...
Page 36: ...dge over temporary power failures The maximum number of devices which can be connected to one bus strand depends on their power consumption and the conditions of use When operated in the safe zone the couplers or links supply the bus with up to 400 mA When operated in explosive atmospheres intrinsic safety is only guaranteed if all devices components etc connected to the bus e g bus terminator ful...
Page 37: ...vice addresses are set before operating two or more field devices on the bus Each address may only be given once to make sure they are unique Principally the address range is from 1 to 125 The address 126 is set for the delivery state Normally masters in PROFIBUS systems receive lower addresses Therefore we recommend starting at 30 when assigning addresses to the positioners Either use the keys on...
Page 38: ...Description 3 5 PROFIBUS PA SIPART PS2 with PROFIBUS PA 38 Operating Instructions 05 2019 A5E00127926 AC ...
Page 39: ...rmissible operating pressure WARNING Exceeded maximum permissible operating pressure Risk of injury or poisoning The maximum permissible operating pressure depends on the device version pressure limit and temperature rating The device can be damaged if the operating pressure is exceeded Hot toxic and corrosive process media could be released Ensure that maximum permissible operating pressure of th...
Page 40: ...ached the pressureless state If you interrupt the pneumatic auxiliary power to the positioner the pressureless position can only be reached after a certain waiting time When mounting observe the following sequence imperatively to avoid injuries or mechanical damage to the positioner mounting kit Mount the positioner mechanically Connect the electrical auxiliary power supply Connect the pneumatic a...
Page 41: ...es of the type 6DR5 0 1 2 3 are used the exhaust air outlets may freeze The function of the device is impaired Do not install the positioner with the base plate pointing up Base plate Exhaust air outlets Figure 4 1 Exhaust air outlets base plate WARNING Loss of type of protection Risk of explosion Damage to device if the enclosure is open or not properly closed The type of protection specified on ...
Page 42: ...troke height you will need the following mounting kit 3 to 35 mm mounting kit 6DR4004 8V 35 to 130 mm mounting kit 6DR4004 8V and additional 6DR4004 8L See also Construction Page 282 Procedure Linear actuator IEC 60534 3 to 35 mm mounting kit 6DR4004 8V and 6DR4004 8L Sr no Quantity Name Note 1 NAMUR mounting bracket IEC 60534 Standardized connection point for mount with fin column or plane surfac...
Page 43: ...r A6 DIN 127 A2 3 Socket cap screw M6x25 DIN 7984 A2 1 Hexagon nut M6 DIN 934 A4 1 Square nut M6 DIN 557 A4 4 Hexagon nut M8 DIN 934 A4 The serial numbers refer to the images of the description of the installation steps below 1 Install the clamping pieces on the actuator spindle 2 Slide the pick up bracket into the milled recesses of the clamping pieces Figure 4 2 Pick up bracket 3 Tighten the scr...
Page 44: ...the values on the lever scale matches the stroke value of the actuator select the next higher value on the scale For strokes 25 mm select the scale 90 For strokes 25 mm select the scale 33 6 Set the transmission ratio selector to the value of the selected scale 7 If you need the value of actuator travel after initialization in mm ensure that the configured stroke value matches the value of the 3 Y...
Page 45: ... depends on the yoke width of the actuator Select the row of holes in such a way that the carrier pin meshes with the pick up bracket near the spindle 11 Keep the positioner and the fastening bracket on the actuator Ensure that the carrier pin for the entire range of stroke of the actuator is guided inside the pick up bracket Ensure that the carrier pin does not touch the clamping pieces Installin...
Page 46: ...ired installation compo nents Yoke with fin Hexagon bolt Washer Spring lock washer Yoke with plane surface Four hexagon bolts Washer Spring lock washer Yoke with col umns Two U bolts Four hexagon nuts Washer Spring lock washer Installing mounting 4 2 Mounting to linear actuator SIPART PS2 with PROFIBUS PA 46 Operating Instructions 05 2019 A5E00127926 AC ...
Page 47: ...you should select a particularly stable mount Procedure Part turn actuator mounting kit 6DR4004 8D Sr no Quan tity Name Note 1 Coupling wheel Installation on positioner shaft 1 Carrier Installing on the actuator shaft 1 Multiple plate Display of the position consisting of scale and pointer mark 8 Scale Different divisions 2 Pointer mark Reference point for scale Mount Actuator specific VDI VDE 384...
Page 48: ...t s wrench provided Maximum tightening torque 1 Nm If you are using the stainless steel coupling omit the next step Note Coupling wheel Instead of the polycarbonate coupling wheel it is possible to use a stainless steel coupling article number TGX 16300 1556 Figure 4 7 Left Coupling wheel right Coupling wheel flameproof enclosure 3 Place the carrier on the actuator shaft Tighten the carrier using ...
Page 49: ... on the stump of the actuator s positioner shaft 6 Align the positioner with mount at the center of the actuator 7 Fasten the positioner with mount 8 Initialize the positioner 9 After commissioning drive the positioner to the end position 10 Stick the scale with the direction of rotation or the swivel range on the coupling wheel The stickers with scale are self adhesive Figure 4 10 Left Adhesive l...
Page 50: ...ctuators The transmission ratio selector allows you to adapt the positioner to small or large strokes You can then use the friction clutch to adjust the working area Strong acceleration forces act on control valves that are subjected to heavy mechanical loads e g breakaway valves strongly shaking or vibrating valves as well as in case of vapor shocks These forces may be much higher than the specif...
Page 51: ... level control loop Make sure the transmission ratio selector and the gear latch are set to the same value either to 33 or to 90 Note Use of external NCS sensor internal NCS module If you use the accessory part NCS sensor for non contacting position detection or a built in internal NCS module the locking and fixing measures described in this section are not necessary Requirement The positioner is ...
Page 52: ...is between 33 and 90 The setting of the transmission ratio selector can only be changed effectively if the gear latch is in the neutral position 2 Make sure the transmission ratio selector is set to the same value as the gear latch either to 33 or to 90 3 Turn the wheel for the gear latch until the gear latch perceptibly locks Use an approx 4 mm wide standard screwdriver Turning right locks the tr...
Page 53: ...for hazardous areas make all Ex markings unrecognizable on the nameplate 4 5 1 1 Opening the standard and and intrinsically safe version Introduction The following option modules are available for the positioner in the standard and intrinsically safe version Position feedback module 6DR4004 6J Page 60 Alarm module 6DR4004 6A Page 62 Slit initiator alarm module SIA 6DR4004 6G Page 64 Mechanical lim...
Page 54: ...rning label on the side opposite the nameplate Ribbon cable connector for alarm module SIA module or mechanical limit switch mod ule SIA module or mechanical limit switch mod ule Ribbon cable connector for position feed back module Insulating cover yellow Basic electronics Special screw Installing mounting 4 5 Installing the optional modules SIPART PS2 with PROFIBUS PA 54 Operating Instructions 05...
Page 55: ...as described in the respective chapters under Service and maintenance Page 241 4 5 1 2 Closing the standard and and intrinsically safe version The legend numbers refer to the figure in Opening the standard and and intrinsically safe version Page 53 1 Now start with the assembly Place on the module cover Make sure that the ribbon cable is not trapped 2 Turn the fixing screws counterclockwise until ...
Page 56: ... power in potentially hazardous areas ensure the following The installed electronic unit has been approved The enclosure of the positioner is closed The duct openings for electronic connections must be closed Only use the Ex d certified cable entries or sealing plugs If you use a conduit piping system install an ignition trap The maximum distance between the ignition trap and the positioner enclos...
Page 57: ...tem Feedback lever bracket with pin Ribbon cable connector for alarm module SIA module or mechanical limit switch module Pin feedback lever bracket Ribbon cable connector for position feedback module Adjustment wheel for external friction clutch Basic electronics Feedback shaft Alarm module Fixing screws adapter Installing mounting 4 5 Installing the optional modules SIPART PS2 with PROFIBUS PA Op...
Page 58: ...he enclosure The positioner comes with a clip and a pin feedback lever bracket which interlock and ensure backlash free position feedback To ensure backlash free position feedback make sure you remove the adapter carefully NOTICE Displaced O rings There are several O rings between adapter and enclosure These O rings may come off during removal Carefully remove the adapter Make sure the O rings do ...
Page 59: ... enclosure made from stainless steel O rings are on the rear of the adapter 4 Make sure no loose items in the enclosure interfere with the assembly 5 Push the adapter fully into the enclosure The positioner comes with a clip and a pin feedback lever bracket which interlock and ensure backlash free position feedback To ensure backlash free position feedback insert the adapter carefully into the enc...
Page 60: ...nel Potentially separated from the basic device Requirements You are familiar with the general procedure described in the section General information about the installation of option modules Page 53 A supply source according to the technical data of the position feedback module Page 291 must be available Procedure for installing the position feedback module 1 Open the positioner as in the descript...
Page 61: ...sitioner as in the description depending on the device version Closing the standard and and intrinsically safe version Page 55 Closing the device version with flameproof enclosure Page 59 Installing mounting 4 5 Installing the optional modules SIPART PS2 with PROFIBUS PA Operating Instructions 05 2019 A5E00127926 AC 61 ...
Page 62: ...ing parameters to activate and configure the output of alarms and fault messages AFCT Alarm function A1 Response threshold alarm 1 A2 Response threshold alarm 2 FCT Function for fault message output TIM Monitoring time LIM Response threshold Apart from binary outputs the alarm module has a binary input BIN2 Depending on the selected parameters this binary input is used to block the actuator or to ...
Page 63: ... procedure described in the section General information on installing option modules Page 53 Procedure for installing the alarm module 1 Open the positioner as in the description depending on the device version Opening the standard and and intrinsically safe version Page 53 Opening the device version with flameproof enclosure Page 56 2 Slide the alarm module into the rack below the basic electroni...
Page 64: ... can be adjusted mechanically using slotted initiators Both these binary outputs are electrically independent from the remaining electronic unit Device features Actuating disk bearings Special screw Pin Upper actuating disk for limit L1 terminals 41 42 Lower actuating disk for limit L2 termi nals 51 52 Binary outputs Figure 4 17 SIA module schematic diagram The slotted initiator alarm module SIA m...
Page 65: ...electronics seat of the rack The recesses of the insulating cover must fit in the corresponding webs of the rack To tighten the insulating cover bend the walls of the adapter slightly outwards Firmly press the other end until the insulating cover is underneath the contact surface of the basic electronics The recesses of the insulating cover must fit in the corresponding webs of the rack 9 Place th...
Page 66: ...ting disc beyond the switching point until you reach the next switching point 3 Move the actuator to the second desired mechanical position 4 Adjust the lower actuating disk manually until the output signal at terminals 51 and 52 changes Set a high low or a low high switchover as follows Rotate the actuating disc beyond the switching point until you reach the next switching point Note Adjusting th...
Page 67: ...e procedure described in the section General information about the installation of option modules Page 53 Procedure for installing the mechanical limit switch module 1 Open the positioner as described in section Opening the standard and and intrinsically safe version Page 53 2 Remove the ribbon cable from the basic electronics 3 Tighten the two fixing screws of the basic electronics Remove the bas...
Page 68: ...es of the insulating cover must fit in the corresponding webs of the rack 9 Place the basic electronics onto the four holders of the rack 10 Tighten the two fixing screws of the basic electronics Tighten the screws 11 Reestablish all electrical connections between the basic electronics and the option modules 12 Connect the basic electronics with the option modules and the potentiometer Use the cor...
Page 69: ...djusting the actuating disk The actuating disks and are relatively difficult to move This design prevents their unintentional movement during operation You can achieve an easier and finer adjustment by reducing stiction temporarily Move the actuator to and fro while simultaneously holding the actuating disks and See also Mechanical limit switch modules 6DR4004 6K and 8K Page 66 Installing mounting...
Page 70: ...stment wheel for the magnet clamp Insulating cover yellow Adjustment wheel for the friction clutch without function Ribbon cable of the internal NCS mod ule Figure 4 19 Installing the internal NCS module schematic diagram Installing mounting 4 5 Installing the optional modules SIPART PS2 with PROFIBUS PA 70 Operating Instructions 05 2019 A5E00127926 AC ...
Page 71: ...n the device version Opening the standard and and intrinsically safe version Page 53 Opening the device version with flameproof enclosure Page 56 2 Remove the ribbon cable from the basic electronics 3 Tighten the two fixing screws of the basic electronics 4 Remove the basic electronics 5 Insert the connector of the ribbon cable A into the slot as shown below Note There is no space for the ribbon c...
Page 72: ...he insulating cover on one side under the basic electronics seat of the rack The recesses of the insulating cover must fit in the corresponding webs of the rack 4 To tighten the insulating cover bend the walls of the adapter slightly outwards 5 Firmly press the other end until the insulating cover is underneath the contact surface of the basic electronics The recesses of the insulating cover must ...
Page 73: ...se the standard module cover The provided module cover has a larger recess 6 Close the positioner as in the description depending on the device version Closing the standard and and intrinsically safe version Page 55 Closing the device version with flameproof enclosure Page 59 Result The module is installed and connected to the basic electronics of the positioner Now configure the module with the p...
Page 74: ...ure 4 20 EMC filter module schematic diagram EMC protection Connection to basic electronics Connection terminals for External potentiometers with 3 kΩ 5 kΩ or 10 kΩ Signals 0 to 20 mA Signals 0 to 10 V Requirement You are familiar with the general procedure described in the section General information on installing option modules Page 53 You have at least one of the following modules 6DR4004 8F EM...
Page 75: ...filter module terminals Basic electronics Yellow wheel for locking the position detection Screw Positioner EMC filter module 6DR4004 6F 8F Ribbon cable connector of fitted potentiometer or ribbon cable connector of EMC filter module Figure 4 21 Installation EMC filter module 1 Open the positioner as described in section Opening the standard and and intrinsically safe version Page 53 2 Remove the r...
Page 76: ...ers of the rack 9 Screw in the two fixing screws of the basic electronics 10 Tighten the screws 11 Insert the ribbon cable connector of the EMC filter module onto the positioner basic electronics 12 Establish all electrical connections between the basic electronics and the option modules 13 Close the positioner as described in section Closing the standard and and intrinsically safe version Page 55...
Page 77: ...areas For intrinsically safe device versions only the certified circuits may be connected as auxiliary power supply control and signal circuits Make sure that the power source of the used circuits is marked as intrinsically safe WARNING Unsuitable cables cable glands and or plugs Risk of explosion in hazardous areas Use only cable glands plugs that comply with the requirements for the relevant typ...
Page 78: ... the device in accordance with the specified power supply and signal circuits The relevant specifications can be found in the certificates in Technical data Page 281 or on the nameplate WARNING Lack of equipotential bonding Risk of explosion through compensating currents or ignition currents through lack of equipotential bonding Ensure that the device is potentially equalized Exception It may be p...
Page 79: ... of explosion in areas subject to explosion hazard This device is approved for several types of protection 1 Decide in favor of one type of protection 2 Connect the device in accordance with the selected type of protection 3 In order to avoid incorrect use at a later point make the types of protection that are not used permanently unrecognizable on the nameplate NOTICE Standard cable gland torque ...
Page 80: ...nication specified in the Electrical specifications Page 286 Use shielded cables to guarantee the full specification according to HART PA FF Modbus EIA 485 Profibus DP Electromagnetic compatibility The polycarbonate enclosure is metalized from inside to increase the electromagnetic compatibility EMC with respect to high frequency radiation The shield is connected to the threaded bush shown in the ...
Page 81: ...have a corresponding terminal on the outer side of the enclosure This terminal must also be connected to the equipotential bonding cable For applications in hazardous areas ensure an adequately suitable equipotential bonding between the hazardous and non hazardous areas 5 1 2 Safety shutdown The positioner is equipped with an additional input terminal 81 and terminal 82 to approach the safety posi...
Page 82: ...e also Electrical specifications Page 286 5 2 2 Bus cable The following image will help you in preparing the bus cable for the connection D a 80 mm Normal version of device 120 mm Version with flameproof enclosure 6DR5 5 Bus cables to be used SIMATIC NET PB FC Process Cable bus cable for IEC 61158 2 Cable shield Figure 5 3 Preparation of bus cable Connect 5 2 Electrical wiring SIPART PS2 with PROF...
Page 83: ...ce version with polycarbonate enclosure 1 Strip the bus cable 2 Open the enclosure of the positioner by unlatching the four cover screws 3 Insert the prepared bus cable described in Bus cable Page 82 through the cable inlet 4 Fasten the shield using the clamp and the two screws on the enclosure 5 Tighten the cable inlet 6 Connect the red and the green wires to terminals 6 and 7 of the basic electr...
Page 84: ...shield on the adapter using the clamp and the two screws 5 Tighten the Ex d certified cable inlet 6 Connect the red and the green wires to terminals 6 and 7 of the basic electronics as shown in the following picture The polarity does not play any role here If a bus connection is not present connect a separate power source with the following values to terminals 6 7 With intrinsically safe devices i...
Page 85: ...on hazardous area Fault message Hazardous area Limit Alarm module Switching amplifier Binary input 2 Switching output nEx Non explosion proof device version Figure 5 6 Alarm module Connect 5 2 Electrical wiring SIPART PS2 with PROFIBUS PA Operating Instructions 05 2019 A5E00127926 AC 85 ...
Page 86: ...x Non explosion proof device version Figure 5 7 Analog Output Module AOM 5 2 3 3 SIA modules 6DR4004 6G and 8G L W H Q Non hazardous area Fault message Hazardous area Limit SIA module Switching amplifier nEx Non explosion proof device version Figure 5 8 SIA module Connect 5 2 Electrical wiring SIPART PS2 with PROFIBUS PA 86 Operating Instructions 05 2019 A5E00127926 AC ...
Page 87: ... UL approval E344532 Mechanic Limit Switches MLS 6DR4004 6K 8K are approved for use with positioners with UL approval The maximum switching voltage in this case is 30 V AC DC If switching voltages greater than 30 V are connected the UL approval for the positioner becomes invalid Connection diagram for mechanical limit switch modules 6DR4004 6K and 8K G W Q L H Non hazardous area Limit Hazardous ar...
Page 88: ...over up to the end stop of the basic electronics 5 Tighten the screw of the transparent cover 6 Connect the cables of each switch to the lug of the printed circuit board in pairs Use the provided cable ties for this purpose Screw Cover Cable tie Figure 5 10 Connecting the cables Connect 5 2 Electrical wiring SIPART PS2 with PROFIBUS PA 88 Operating Instructions 05 2019 A5E00127926 AC ...
Page 89: ...1 5HI 3RV 1 9FF 21 21 6 6 6 6 6 6 5HI 3RV 1 9FF 6 6 6 6 6 6 5HI 3RV 1 9FF 1 6 5 1 Connection of terminal Vcc is only needed for 6DR4004 2ES 3ES and 4ES 2 If potentiometers or external signal sources are used configure the switch blocks in accordance with the following table Measuring range Switch block 1 Switch block 2 S1 1 S1 2 S2 1 S2 2 S2 3 S2 4 6DR4004 N P R NCS ON OFF ON OFF OFF OFF C73451 A4...
Page 90: ...ctrical data in the certificate and or in section Technical data Page 281 View of the mating side pole pattern Pole designation Wire color of M12 connector 1 Brown 4 Black 3 Blue 2 White 5 2 4 1 M12 connector in the basic device You have a positioner 6DR55 0 R or 6DR55 0 S In this case the M12 connector is connected to the bus circuit of the basic electronics Table 5 1 Assignment diagram Bus circu...
Page 91: ...oner the M12 connector is used to electrically connect the fitted EMC filter module 6DR4004 6F Connect the external position detection system using the M12 connector Table 5 3 Assignment diagram Terminal Pole designation POS X1 2 3 Blue VCC X1 4 1 Brown GND X1 1 4 Black VREF X1 3 2 White 5 2 4 4 M12 connector for connecting the alarm module 6DR4004 6A 8A Z D55 You have a positioner with order suff...
Page 92: ...nnect the outputs of the mechanical limit switch module Table 5 6 Assignment diagram Alarm output terminal Pole designation 41 1 Brown 52 4 Black 42 3 Blue 51 2 White 5 3 Pneumatic connection 5 3 1 Basic safety instructions for the pneumatic connection WARNING Pneumatic auxiliary power For safety reasons the pneumatic auxiliary power supply can be fed after installation only if the positioner is s...
Page 93: ...eproof enclosure 5 3 2 1 Structure of pneumatic connection Output Actuating pressure Y2 Input Supply air PZ Output Actuating pressure Y1 Exhaust air outlet with sound absorber thread G for double acting actuators Figure 5 11 Pneumatic connection example 5 3 2 2 Integrated pneumatic connection The following pneumatic connections are provided at the rear side of the basic device for the integrated a...
Page 94: ...Make sure that the control valve has reached the safety position If you only interrupt the pneumatic auxiliary power supply to the positioner the safety position may in some cases only be attained after a certain delay period The difference between a failure of auxiliary pneumatic power and a failure of electrical auxiliary power Failure of electrical auxiliary power means Failure of the bus volta...
Page 95: ... closed Y1 closed Y2 closed 5 4 Restrictors Reduce the air output to achieve travel times of T 1 5 s for small actuators Use restrictors Y1 and Y2 for this purpose When turned clockwise they reduce the air output and finally shut it off In order to set the restrictors we recommend closing them and then opening slowly In case of double acting valves ensure that both restrictors have approximately t...
Page 96: ...Connect 5 4 Restrictors SIPART PS2 with PROFIBUS PA 96 Operating Instructions 05 2019 A5E00127926 AC ...
Page 97: ...s 14 segments Contents of the display depend on the selected mode Display options as per the mode An overview of mode specific display options is given below Operating mode Representation in the display Pos Legend P manual mode Potentiometer setting Blinking indicator for the non initialized status Initialization mode Potentiometer setting Display of the current status of initialization or a fault...
Page 98: ...s value Diagnostics name Diagnostics number See also System messages before initialization Page 250 Changing the operating mode Page 101 6 1 2 Buttons Display Operating mode button Decrement button Increment button Figure 6 1 Display and buttons of the positioner Operation 6 1 Operating elements SIPART PS2 with PROFIBUS PA 98 Operating Instructions 05 2019 A5E00127926 AC ...
Page 99: ...ic device or the intrinsically safe version Note Degree of protection The IP66 type 4X degree of protection is not ensured as long as the positioner is open Function of buttons The button is used to select the modes and to forward the parameters The button is used to select parameter values in Configuration mode You can use this button to move the actuator in Manual mode The button is also used to...
Page 100: ...perating modes 6 2 1 Overview of operating modes You have five operating modes at your disposal to operate the positioner 1 P manual mode as delivered condition 2 Configuration and initialization mode 3 Manual mode MAN 4 Automatic AUT 5 Diagnostics Operation 6 2 Operating modes SIPART PS2 with PROFIBUS PA 100 Operating Instructions 05 2019 A5E00127926 AC ...
Page 101: ...e parameter name using or Change value using Position of potentiometer Not initialized Parameter value Parameter number Parameter name Manual mode Automatic mode Diagnostics Position Error code Mode and setpoint Position Error code Mode and setpoint Diagnostics value Diagnostics number Diagnostics name Figure 6 3 Switching between the operating modes See also Display Page 97 Operation 6 2 Operatin...
Page 102: ...urrent potentiometer position in the upper line NOINI blinks in the second line of the display Move to the actuator with the or buttons Switch to Configuration mode to adapt the actuator to the positioner Alarms or position feedbacks can be triggered after initializing the positioner completely Configuration and initialization To get to the Configuration mode press the button for at least 5 second...
Page 103: ...e setpoint current and leakages if any Note Accelerating the actuator movement Proceed as follows if you wish to accelerate the actuator movement 1 Keep one of the two direction buttons pressed 2 Press the remaining direction button simultaneously Note Failure of power supply When the power supply is reestablished after a failure the positioner switches to the Automatic mode Automatic AUT Automati...
Page 104: ...e parameter settings as per your specific requirements The positioner determines the data for control quality automatically during the initialization process The data determined is optimized for a short transient time in the case of minor overshoots The adjustment can be accelerated or the attenuation can be intensified by optimizing the data The following special cases are suitable for targeted d...
Page 105: ...ntroller increments There is no movement if the values are too small Large controller increments also lead to large movements with small actuators Diagnostics parameters 28 SSUP Slow step zone UP 29 SSDN Slow step zone DOWN The slow step zone is the area of mean control deviation For more information on the slow step zone refer to the section Functional principle Page 30 Select small values to ach...
Page 106: ...Small values result in quick adjustments with overshoots Large values result in slow adjustments without overshoots Note Reference variable It is advantageous to use a fixed reference variable to optimize the control data Therefore change the deadband of the controller in the 34 DEBA parameter from Auto to a fixed value Operation 6 2 Operating modes SIPART PS2 with PROFIBUS PA 106 Operating Instru...
Page 107: ...otion of the lever following mounting of the positioner and mounting kit WARNING Improper commissioning in hazardous areas Device failure or risk of explosion in hazardous areas Do not commission the device until it has been mounted completely and connected in accordance with the information in Technical data Page 281 Before commissioning take the effect on other devices in the system into account...
Page 108: ...that there is no water in the compressed air line Set the purging air selector to OUT In this way you prevent water from the compressed air line from penetrating the device Only set the purging air selector to IN again when all water has been discharged from the compressed air line WARNING Loss of type of protection Risk of explosion Damage to device if the enclosure is open or not properly closed...
Page 109: ... activities near the positioner Always ensure that the immediate surroundings of the positioner are adequately ventilated The maximum values for ventilation are listed in section Technical data for natural gas as actuator medium Page 289 4 If you operate the positioner with natural gas it is not permitted to use Mechanic Limit Switches MLS 5 Depressurize the devices operated with natural gas adequ...
Page 110: ...on The actuator travel and angle of rotation The travel time of the actuator The positioner also adjusts the control parameters as per the dynamic response of the actuator Manual initialization the actuator travel and the angle of rotation of the actuator are set manually The remaining parameters are automatically determined This function is useful for valves which are lined for example with PTFE ...
Page 111: ... RUN 3 Establishing and displaying the travel time leakage test RUN 4 Minimization of controller increments RUN 5 Optimization of the transient response End The following structured charts describe the sequence of initialization The Up Down names indicate the direction of action of actuators Linear actuator Part turn actuator Open Closed Closed Open Commissioning 7 3 Sequence of automatic initiali...
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Page 115: ... VHWWLQJ RI WKH WUDYHO WLPH LV UHTXLUHG LWKLQ V HV 1R I DFWXDWRU OHDNDJH WHVW LV UHTXLUHG FWXDWRU UHPDLQV VWDWLRQDU HV 1R 0LQLPXP FRQWUROOHU LQFUHPHQWV GHWHUPLQH RQWLQXH ZLWK RQWLQXH ZLWK RU GMXVW WR FKDQJH WKH UHVWULFWRU WUDYHO WLPHV LVSOD RI WUDYHO WLPHV LQ V LVSOD RI OHDND JH LQ PLQ LWKLQ V LVSOD DOWHUQDWLQJ WR PLQ 581 581 Commissioning 7 3 Sequence of automatic initialization SIPART PS2 with P...
Page 116: ... 50 so that the positioner can be used with different mechanical part turn and linear actuators Use the friction clutch to adjust the position detection area For positioners in non flameproof enclosures you also have the option of locking the friction clutch Condition The positioner is mounted Commissioning 7 4 Setting the friction clutch SIPART PS2 with PROFIBUS PA 116 Operating Instructions 05 2...
Page 117: ...til it engages The friction clutch is locked 1 With the positioner in the flameproof enclosure the friction clutch is on the outside of the device Attach a pin to the friction clutch 2 Adjust the working area to your application by turning the adjustment wheel of the friction clutch Note It is not possible to lock the friction clutch Do not open the screws on the friction clutch See also Sequence ...
Page 118: ...sitioner on the pneumatic connection side when the cover is open The factory setting is the IN position 7 6 Commissioning linear actuators 7 6 1 Preparing linear actuators for commissioning Condition You have already installed the positioner using the suitable mounting kit Setting the transmission ratio selector Note Commissioning The setting of the transmission ratio selector is extremely importa...
Page 119: ...range is shown on the display you must move the friction clutch Move the friction clutch until a value between P48 0 and P52 0 is reached The closer this value is to P50 0 the more accurately the positioner determines the stroke travel Note For device versions with flameproof enclosure The inner friction clutch is fixed Therefore only move the outer friction clutch This also applies when using an ...
Page 120: ...ameters are reset to factory settings only if you have explicitly activated the preset settings in the PRST parameter 1 Switch to the Configuration mode To do this keep the button pressed for at least 5 seconds The display shows the following 2 Call the 2 YAGL parameter To do this press The following is shown on the display depending on the setting 3 Check whether the value displayed in the 2 YAGL...
Page 121: ... value 5 Call the 4 INITA parameter To do this briefly press the button The display shows the following 6 Start the initialization process To do this keep the button pressed for at least 5 seconds until the display shows the following The positioner runs through five initialization steps during the automatic initialization process Displays for the initialization steps from RUN 1 to RUN 5 are shown...
Page 122: ...ed completely 3 The displayed potentiometer position is within the permissible range between P5 0 and P95 0 Initializing the linear actuator automatically 1 Switch to the Configuration mode To do this press the button for at least 5 seconds until the display shows the following 2 Call the 2 YAGL parameter To do this briefly press the button The following is shown on the display depending on the se...
Page 123: ... of the lever read the value marked by the carrier pin 2 Set the parameter to the read value with the or button 5 Call the 5 INITM parameter To do this press the button twice The display shows the following 6 Start the initialization process To do this press the button for at least 5 seconds until the display shows the following The current potentiometer position is output on the display after 5 s...
Page 124: ...ed position using the or button 11 Press the button The current position of the actuator is applied Note Fault message Set Middl The lever arm is not in the horizontal position if the Set Middl message is output on the display To correct the fault set the reference point of the sine correction Proceed as follows 1 Move the lever arm to the horizontal position using the or button 2 Press the button...
Page 125: ...has been connected to a suitable power supply Setting the actuator 1 The positioner is in the P manual mode The current potentiometer voltage P in percent is shown on the upper line in the display NOINI blinks in the lower line of the display Examples of corresponding displays are given below 2 Check whether the mechanical unit can be moved freely in the entire travel range Move the drive to the r...
Page 126: ...ctory settings only if you have explicitly activated the preset settings in the PRST parameter 1 Switch to the Configuration mode To do this press the button for at least 5 seconds until the display shows the following 2 Use the button to change from linear actuator to part turn actuator until the display shows the following 3 Call the 2 YAGL parameter To do this briefly press the button This para...
Page 127: ...You can use this function to initialize the positioner without needing to move the actuator to the lower and upper endstops The lower and upper endstops of the actuator travel are set manually When the control parameters are optimized the further initialization process runs automatically Conditions The following conditions must be fulfilled before activating manual initialization 1 The positioner ...
Page 128: ...g 4 Call the INITM parameter To do this press the button twice The display shows the following 5 Start the initialization process Press the button for at least 5 seconds until the display shows the following 6 The current potentiometer position is output on the display after 5 seconds 7 Determine the lower endstop of the actuator 8 Move the actuator to the desired position using the or button Comm...
Page 129: ...ing the or button 11 Press the button The current position of the actuator is applied 12 The initialization process is automatically resumed Initialization steps RUN 1 to RUN 5 are output in the bottom line of the display The following display indicates that the initialization has been completed successfully 7 8 Canceling initialization 1 Press the button Canceling automatic initialization the dis...
Page 130: ...ether your positioner has communication First possibility with communication 1 Read the initialization parameters from the previous positioner Use the parameter assignment tools suitable for this purpose 2 Transfer the initialization parameters read in the parameterization software under Point 1 into the new positioner 3 Fix the actuator at its current position mechanically or pneumatically Use th...
Page 131: ...h the lever arm of the previous positioner to the new positioner 5 To prevent interference with the ongoing process initialize the new positioner on an actuator with a similar stroke or swivel range Attach the new positioner to this actuator Initialize the new positioner 6 Then dismount the new initialized positioner from this actuator 7 Mount the new initialized positioner on the fixed actuator 8...
Page 132: ...Commissioning 7 9 Device replacement SIPART PS2 with PROFIBUS PA 132 Operating Instructions 05 2019 A5E00127926 AC ...
Page 133: ...status of the valve If you enter thresholds in the parameters of the diagnostics functions the positioner actively signals high or low violation of these thresholds The current monitoring state for these thresholds is displayed as a diagnostic value For additional details on diagnostics and diagnostic values refer to the section Diagnostics Page 256 The following configuration schematic shows the ...
Page 134: ...rt turn actuator turn turn Linear actuator WAY WAY Linear actuator carrier pin on actuator spindle FWAY FWAY Linear actuator external linear potentiometer e g with cylinder drives LWAY LWAY Part turn actuator with NCS iNCS ncSt ncSt Linear actuator with NCS ncSL ncSL Linear actuator with NCS iNCS and lever ncSLL ncLL 2 YAGL Rated angle of rotation of positioner shaft 1 33 Degrees 90 3 YWAY2 Range ...
Page 135: ...ntroduction These parameters are used to configure the following additional functions of the positioner Setpoint preparation Actual value preparation Binary signal processing Tight closing function Limit detection Note Factory set parameter values are printed in bold in the following table Overview Parameter Function Parameter values Unit 6 SDIR Setpoint direction Rising riSE Falling FALL 7 TSUP S...
Page 136: ...To mechanical travel MPOS To flow FLoW 35 YDIR Direction of action of manipulated variable for display and position feedback Rising riSE Falling FALL 36 YCLS Tight closing fast closing with manipulated variable None no Tight closing Up uP Tight closing Down do Tight closing Up and Down uP do Fast closing Up Fu Fast closing Down Fd Fast closing Up and Down Fu Fd Tight closing Up and fast closing Do...
Page 137: ...eshold alarm 1 0 0 10 0 100 43 A2 Response threshold alarm 2 0 0 90 0 100 44 FCT 3 Fault message function Normal Inverted Fault Fault not automatic 4 Fault not automatic BIN 4 45 TIM Monitoring period for setting the fault message Control deviation Auto 0 100 s 46 LIM Response threshold of fault message Control deviation Auto 0 100 47 STRK Limit monitoring for the number of total strokes 0 1 00E9 ...
Page 138: ...ce spec ID number for full function ality 8079 Automatic adaptation by the control sys tem AdAPT 1 Setpoint turning points only appear when 9 SFCT FrEE is selected 2 Normally closed means Operation when a switch is open or Low level Normally open means Action on switch closed or High level 3 Normal means High level no fault message Inverted means Low level no fault message 4 means Logical OR combi...
Page 139: ...ke time for partial stroke test NOINI C FdInI rEAL s AA FACT1 Factor 1 0 1 1 5 100 0 Ab FACT2 Factor 2 0 1 3 0 100 0 AC FACT3 Factor 3 0 1 5 0 100 0 Overview parameter b Parameter Function Parameter values Unit b DEVI Monitoring of dynamic control valve behavior with the following parameters b1 TIM Time constant Auto 1 400 s b2 LIMIT Limit 0 1 1 0 100 0 b3 FACT1 Factor 1 0 1 5 0 100 0 b4 FACT2 Fac...
Page 140: ...f lower endstop with the following parameters F1 LEVL1 Threshold 1 0 1 1 0 10 0 F2 LEVL2 Threshold 2 0 1 2 0 10 0 F3 LEVL3 Threshold 3 0 1 4 0 10 0 Overview parameter G Parameter Function Parameter values Unit G OPEN Monitoring of upper endstop with the following parameters G1 LEVL1 Threshold 1 0 1 1 0 10 0 G2 LEVL2 Threshold 2 0 1 2 0 10 0 G3 LEVL3 Threshold 3 0 1 4 0 10 0 Overview parameter H Pa...
Page 141: ...arameter Function Parameter values Unit O DCHG Monitoring of number of changes in direction with the following parameters O1 LIMIT Limit 1 1E6 1E8 O2 FACT1 Factor 1 0 1 1 0 40 0 O3 FACT2 Factor 2 0 1 2 0 40 0 O4 FACT3 Factor 3 0 1 5 0 40 0 Overview parameter P Parameter Function Parameter values Unit P PAVG Monitoring of position average value with the following parameters P1 TBASE Time basis of a...
Page 142: ...devices which use an internal potentiometer FWAY FWAY Use this setting For a linear actuator with a carrier pin mounted on the actuator spindle In conjunction with devices which use an internal potentiometer LWAY LWAY Use this setting for an external linear potentiometer on a linear actuator e g with cylinder drives ncSt ncSt Use this setting for a part turn actuator for An NCS sensor 6DR4004 N 10...
Page 143: ... shaft or magnet of the NCS sensor rotates in the anti clockwise direction Linear actuator closes when the actuator spindle moves downwards and the positioner shaft or magnet of the NCS sensor rotates clockwise Additional information The 3 YWAY Range of stroke Page 144 parameter is displayed only for WAY WAY ncSLL or ncLL turn turn The 2 YAGL Rated angle of rotation of feedback Page 143 parameter ...
Page 144: ... accordance with the actuator s range of stroke as described in section Mounting to linear actuator Page 42 Possible settings OFF 5 0 10 0 15 0 20 0 25 0 30 0 35 0 40 0 50 0 60 0 70 0 90 0 110 0 130 0 Purpose Use this parameter to display the determined stroke value in mm when initialization of a linear actuator has been completed If you select the OFF setting the real stroke is not displayed afte...
Page 145: ...d 5 INITM values are set it is possible to reset the positioner to the non initialized status To do this press the button for at least 5 seconds Factory setting NOINI 8 3 2 Application parameters 6 to 55 8 3 2 1 6 SDIR Setpoint direction Possible settings riSE FALL Purpose This parameter is used to set the setpoint direction The setpoint direction is used to reverse the direction of action of the ...
Page 146: ... TSUP Auto means the slower of the two actuat ing times determined during initialization is used for the setpoint ramp Parameter value TSDO then has no effect Factory setting 0 8 3 2 3 9 SFCT Setpoint function Possible settings Lin 1 25 1 33 1 50 n1 25 n1 33 n1 50 FrEE Purpose This parameter is used to linearize nonlinear valve characteristics Optional flow characteristics as shown in the figure i...
Page 147: ...g 0 5 95 100 7LJKW FORVLQJ DPSOH 7LJKW FORVLQJ DPSOH RQWURO UDQJH 6HWSRLQW Z 6 83 83 6 2 2 6 7 LQ 7LJKW FORVLQJ DPSOH 7LJKW FORVLQJ DPSOH RQWURO UDQJH 6HWSRLQW 6HWSRLQW LQWHUSRODWLRQ SRLQW DPSOH 6 7 U Z 6 83 83 6 6 2 6 2 2 Setpoint characteristic curves standardization of manipulated variables and tight closing function Input of the setpoint turning points is only possible if the 9 SFCT Setpoint f...
Page 148: ...ange of the actuator to be limited to the effective flow preventing integral saturation of the controlling closed loop controller See the figure in the description of the 34 YNRM Manipulated var iable standardization Page 149 parameter Dead angle function The dead angle is the angle range in which the process valve allows no flow The dead angle range starts at the lower endstop of the valve for ex...
Page 149: ...rom 0 to 100 in the range between the YA and YE parameters Over this range the setpoint w is also always 0 to 100 This results in a more or less flow proportional display and position feedback The flow propor tional display and position feedback also results from the use of valve characteristics In order to calculate the control deviation the setpoint in the display is also shown in the correspond...
Page 150: ...k Possible settings riSE FALL Purpose This parameter is used to set the direction of action of the display and the position feedback The direction can be rising or falling Factory setting riSE 8 3 2 9 36 YCLS Tight closing fast closing with manipulated variable Possible settings no None uP Tight closing Up do Tight closing Down uP do Tight closing Up and Down Fu Fast closing Up Fd Fast closing Dow...
Page 151: ...trol deviation is turned off in the respective overflow direction for the 46 LIM Response threshold of fault message Control deviation Page 157 parameter The following applies YCDO 0 and YCUP 100 This functionality is especially advantageous for valves with lining For long term monitoring of the position of the stops we recommend that you activate the F ZERO and G OPEN parameters 8 3 2 10 37 YCDO ...
Page 152: ...ight closing fast closing Requirement 36 YCLS Tight closing fast closing with manipulated variable Page 150 Parameter is set to do uP do Fd Fu Fd uP Fd or Fu do Adjustment range 0 0 100 0 Purpose Use the YCUP parameter to set the value as of which the tight closing Up or fast closing Up is activated If the effective setpoint is at or above the value set here the actuator moves in tight closing Up ...
Page 153: ...arameter value to interlock the Configuration mode against adjustment The lock is performed e g with a jumper between terminals 9 and 10 BIN1 bLoc2 If binary input 1 has been activated the Manual as well as Configuration modes are blocked BIN1 or BIN2 contact uP or doWn closes or contact uP or doWn opens If the binary input is activated the actuator uses the value defined by the 32 YA Manipulated ...
Page 154: ...as priority over doWn doWn has priority over PST Factory setting OFF 8 3 2 14 41 AFCT Alarm function Possible settings See representation below Purpose This parameter can be used to determine the value at which going above or below a given offset or angle will result in a message The triggering of alarms limits is relative to the MPOS scale Alarms are signaled through the alarm module In addition ...
Page 155: ...Way 55 Active A1 52 AFCT MIN MAX A2 48 Way 45 Active Way 50 Way 55 Active Note If the extended diagnostic is activated using parameter 50 XDIAG Activation of extended diagnostics Page 160 with setting On3 then the alarms are not output through the alarm module Alarm A1 is output with setting On2 However notification via the communication interface is possible at any time Parameter assignment 8 3 D...
Page 156: ...ion Inverted direction of action nA nAb nA nAb Purpose The fault message in the form of monitoring of control deviation over time can also be triggered due to the following events Power failure Processor fault Actuator fault Valve fault Compressed air failure Threshold 3 message of extended diagnostics See parameter 50 XDIAG Activation of extended diagnostics Page 160 The fault message cannot be s...
Page 157: ...Control deviation Possible settings Auto 0 100 Purpose This LIM parameter is used to set a value for the permissible size of the control deviation to trigger a fault message The value is given in percent If the TIM and LIM parameters are set to Auto then the fault message is set if the slow step zone is not reached within a certain period of time Within 5 to 95 of the actuator travel this time is ...
Page 158: ...e the factory settings for most parame ters The following parameter groups are available ALL Reset all parameters together which can be reset by Init PArA and diAg Init Reset initialization parameters 1 YFCT to 5 INITM PArA Reset parameters 6 SDIR to 47 STRK and 51 FSTY Safety position Page 161 to 53 FSVL Safety setpoint Page 162 diAg Reset parameters A to P of the extended diagnostics function as...
Page 159: ...Standard pneumatic block FIP Fail in place pneumatic block booSt Operation with boosters Purpose Start the function by pressing the button for at least 5 seconds The display shows WAit during these 5 seconds Set the desired function after 5 seconds Std Setting for a standard pneumatic block FIP If you order a positioner for Fail in Place applications it is then equipped with a special pneumatic bl...
Page 160: ...Three stage message maintenance required maintenance demanded maintenance alarm Note Activation of extended diagnostics Please note that the parameters of extended diagnostics from A PST to P PAVG will only be shown in the display following selection of one of the modes On1 to On3 In the factory settings the A PST to P PAVG parameters are deactivated by default XDIAG parameter is set to OFF The co...
Page 161: ...e FSVL the actuator is controlled using the configured safety setpoint This value also becomes effective following failure of the auxiliary power supply FSSP the actuator is controlled using the last effective setpoint FSAC the positioner responds as described in Reaction to failure of auxiliary powers Page 94 Fail in Place The following must be observed when using the Fail in Place func tion The ...
Page 162: ... responds a declining characteristic curve of the setpoint Factory setting 0 0 8 3 2 26 54 STNR Station number Possible settings 0 126 Purpose A separate station number must be set on each device in order to address the devices on the bus separately Factory setting 126 8 3 2 27 55 IDENT Device operating mode ID No Possible settings 9710 8079 AdAPT Purpose The positioner identifies two device opera...
Page 163: ...c data transfer Page 209 8 3 3 Extended diagnostics parameters A to P 8 3 3 1 Partial stroke test A PST A PST Partial Stroke Test Condition The parameter 52 XDIAG is set to On1 On2 or On3 Possible settings OFF On Purpose Use this parameter to activate and deactivate the partial stroke test To activate monitoring assign the parameter value On Sub pa rameters are displayed Trigger the partial stroke...
Page 164: ...tart position in a range from 0 1 to 10 0 Example You have set 50 0 as start position and 2 0 as start tolerance In this case a Partial Stroke Test is initiated during operation only between a position of 48 and 52 Factory setting 2 0 A3 STRKH Stroke height Adjustment range 0 1 100 0 Purpose Use this sub parameter to assign the stroke height of the partial stroke test in percent Set the stroke hei...
Page 165: ...etting options OFF On Purpose Enable or disable ramp mode OFF The partial stroke test is executed in an uncontrolled manner On The partial stroke test is executed in a controlled manner Control is at the ramp rate set in the A6 RPRT parameter Use ramp mode to shorten or extend the time of the partial stroke test Extend the partial stroke test to give the higher level control loop a chance to react...
Page 166: ...se Status for reference stroke time in seconds Description Use this sub parameter to measure the reference stroke time for the partial stroke test The reference stroke time corresponds to the controlled movement from the start position to the target position If the positioner has already been initialized the calculated average travel time of the control valve is displayed as a reference value NOIN...
Page 167: ...time is described under A9 PSTIN The threshold 1 message is displayed when threshold 1 is excee ded This message is only output if threshold 2 or 3 is not exceeded at the same time The process to activate and display this message is described in the XDIAG parameter Factory setting 1 5 Ab FACT2 Factor 2 Adjustment range 0 1 100 0 Purpose Use this sub parameter to assign the factor to form threshold...
Page 168: ...namic control valve behavior The actual position course is compared with the expected position course for this purpose This comparison helps in drawing a conclusion about the correct operational response of the control valve Monitoring is performed in three steps To activate monitor ing set the parameter to On Sub parameters are displayed Ap propriately set the sub parameters The current value is ...
Page 169: ...nt range 0 1 100 0 Purpose Use this sub parameter to set the factor for formation of threshold 1 Set the factor in a range from 0 1 to 100 0 The threshold is the product of b2 LIMIT and b3 FACT1 The threshold 1 message is displayed when threshold 1 is excee ded This message is only output if threshold 2 or 3 is not exceeded at the same time The process to activate and display this message is descr...
Page 170: ...oint from 5 to 95 Note Activated tight closing fast closing function Note that monitoring with an activated 36 YCLS Tight closing fast closing with manipulated variable Page 150 function only delivers results in the case of a setpoint with the following values Value for tight closing fast closing Down YCDO 5 to value for tight closing fast closing Up YCUP 5 37 YCDO Value for tight closing fast clo...
Page 171: ...iagnostics value 50 LKPUL Length of the leakage compensation pulse Page 271 Diagnostics value 51 LKPER Period of the leakage compensation pulse Page 271 The leak monitoring is carried out in three stages for all control phases dynamic and static setpoints The current value of the monitoring is displayed in Diagnostic value 16 ONLK Pneumatic leakage Page 263 Factory setting OFF C1 LIMIT Limit Adjus...
Page 172: ...r to set the factor for formation of threshold 1 Set the factor in a range from 0 1 to 100 0 The threshold is the product of C1 LIMIT and C2 FACT1 A leakage was detected when threshold 1 is exceeded The control quality is not affected The threshold 1 message is shown This message is only output if threshold 2 or 3 is not exceeded at the same time The process to activate and display this message is...
Page 173: ...sitioner detects the slipstick that can occur Sudden changes in the valve position so called slip jumps indicate excessive stiction Where slip jumps are detected the filtered step height is stored as a slipstick value If slip jumps no longer exist the stiction slipstick effect is reduced slowly Monitoring is performed in three steps To activate monitoring set the parameter to On Sub parameters are...
Page 174: ...r formation of threshold 2 Set the factor in a range from 0 1 to 100 0 The threshold is the product of the values entered for d1 LIMIT and d3 FACT2 The threshold 2 message is displayed when threshold 2 is excee ded This message is only output if threshold 3 is not exceeded at the same time The process to activate and display this message is described in the XDIAG parameter Factory setting 5 0 d4 F...
Page 175: ...nt value exceeds the thresh old Factory setting OFF E1 LEVL3 Threshold Adjustment range 0 1 10 0 Purpose Use this sub parameter to set the threshold to the deadband in percent Set the threshold in a range from 0 1 to 2 9 The values are monitored in the range of 0 1 to 2 9 Values between 3 0 and 10 0 are not monitored The threshold 3 message is displayed when the current deadband exceeds the thresh...
Page 176: ...whether the lower endstop has changed compared to its value during initialization Monitoring is performed in three steps Set the following sub parameters appropriately To activate moni toring set the parameter to On Sub parameters are displayed The current value is displayed in Diagnostic value 18 ZERO Low er endstop Page 264 The positioner triggers a message if the current value undershoots one o...
Page 177: ...if the difference be tween the lower endstop and the initialization value undershoots threshold 3 The process to activate and display this message is described in the XDIAG parameter Factory setting 4 0 8 3 3 7 Monitoring the upper endstop G OPEN G OPEN Monitoring of upper endstop Note Fault detection Monitoring of upper endstop not only responds to faults in the valve If the limit thresholds of t...
Page 178: ...dstop in percent Set the threshold in a range from 0 1 to 10 0 The positioner triggers a threshold 1 message if the difference be tween the upper endstop and the initialization value exceeds thresh old 1 This message is only output if threshold 2 or 3 is not exceeded at the same time The process to activate and display this message is described in the XDIAG parameter Factory setting 1 0 G2 LEVL2 t...
Page 179: ... the field device is recorded by a sensor on the basic electronics Use this parameter to activate continuous monitoring of the lower limit temperature in side the enclosure Monitoring is performed in three steps To acti vate monitoring set the parameter to On Sub parameters are dis played Appropriately set the sub parameters The value is displayed in Diagnostic value 31 TMIN Minimum temperature 32...
Page 180: ... mes sage is only output if threshold 3 is not exceeded at the same time The process to activate and display this message is described in the XDIAG parameter Factory setting 30 0C H4 LEVL3 threshold 3 Adjustment range 40 0C 90 0C 40 0F 194 0F Purpose Use this sub parameter to set the temperature for threshold 3 The positioner triggers a threshold 3 message if the current tem perature inside the en...
Page 181: ...actory setting C J2 LEVL1 threshold 1 Adjustment range 40 0C 90 0C 40 0F 194 0F Purpose Use this sub parameter to set the temperature for threshold 1 The positioner triggers a threshold 1 message if the current tem perature inside the enclosure exceeds threshold 1 This message is only output if threshold 2 or 3 is not exceeded at the same time The process to activate and display this message is de...
Page 182: ...top of the actuator to the upper endstop and back again in other words twice the travel During operation partial strokes of the actuator are added together into total strokes Monitoring is performed in three steps To activate monitoring set the parameter to On Sub parameters are displayed Appropriately set the sub parameters The current value is displayed in Diagnostic value 1 STRKS Num ber of tot...
Page 183: ...xcee ded This message is only output if threshold 3 is not exceeded at the same time The process to activate and display this message is described in the XDIAG parameter Factory setting 2 0 L4 FACT3 Factor 3 Adjustment range 0 1 40 0 Purpose Use this sub parameter to set the factor for formation of threshold 3 Set the factor in a range from 0 1 to 40 0 The threshold is the product of L1 LIMIT and ...
Page 184: ...et the factor for formation of threshold 1 Set the factor in a range from 0 1 to 40 0 The threshold is the product of O1 LIMIT and O2 FACT1 The threshold 1 message is displayed when threshold 1 is excee ded This message is only output if threshold 2 or 3 is not exceeded at the same time The process to activate and display this message is described in the XDIAG parameter Factory setting 1 0 O3 FACT...
Page 185: ...n and reference are always compared at the end of a time interval The current value is displayed in Diagnostic value 20 PAVG Aver age value of position Page 265 The positioner triggers a mes sage if the current average value of position undershoots one of the three thresholds Factory setting OFF P1 TBASE Time basis of average value generation Possible settings 0 5h 8h 5d 60d 2 5y Purpose Use this ...
Page 186: ...e value of position Page 265 If no average value of position has been calculated COMP is displayed as the diagnostic value P3 LEVL1 threshold 1 Possible settings 0 1 100 0 Purpose Use this sub parameter to set threshold 1 for the maximum devia tion of the current average value of position from the average value of reference The value is given in percent Set the threshold in a range from 0 1 to 100...
Page 187: ...play this message is described in the XDIAG param eter Factory setting 5 0 P5 LEVL3 threshold 3 Possible settings 0 1 100 0 Purpose Use this sub parameter to set threshold 3 for the maximum devia tion of the current average value of position from the average value of reference The value is given in percent Set the threshold in a range from 0 1 to 100 0 The positioner triggers the threshold 3 messa...
Page 188: ...Parameter assignment 8 3 Description of parameters SIPART PS2 with PROFIBUS PA 188 Operating Instructions 05 2019 A5E00127926 AC ...
Page 189: ...or to display other measured variables that do not participate in the cyclic transmission of useful data The data is transferred between a class 2 master and a field device using the so called C2 connections The device supports up to four C2 connections so the multiple class 2 masters can access the same positioner simultaneously SIMATIC PDM is preferably used for the acyclic data transfer It is a...
Page 190: ...splay of SIMATIC PDM into the device Call up the function using the following button Figure 9 1 Load to device 9 2 2 2 Load into PG PC Use this sub menu to read the parameters from the device These parameters are then displayed in SIMATIC PDM Call up the function using the following button Figure 9 2 Load to PG PC 9 2 2 3 Assign address and TAG Use this sub menu to assign a new address and TAG Not...
Page 191: ...e tab you display the device data The contents of the fields cannot be changed The contents are derived from the Device Description assigned to the object if these have been entered in it Certain entries are displayed as keys and not as plain text In the Device tab you can find Device type Manufacturer Order No Catalog path Device DDL EDD version Device version Diagnostics tab In this Diagnostics ...
Page 192: ... report section contains information on the following topics Test environment tab In this Test environment tab you can find Data on the field device Data on the operator and test date of the calibration report Operator remarks concerning the test Comment field Settings for scheduling Diagnostics tab In this Diagnostics tab you can find Information on display of the communication connection status ...
Page 193: ...files which are to be linked to the report In the Appendices tab you can find Possible file types pdf doc docx xls xlsx txt jpg Comments tab Additional comments for various types of comment In the Comments tab you can find Wiring errors Unsuitable measuring point Device error Error comment 9 2 2 7 Change log The change log is used to record the actions carried out on system objects using SIMATIC P...
Page 194: ...en previously activated in the parameter list In this menu you can display and execute the various diagnostics options The following diagnostics options can be activated and parameterized Quick Start wizard Use the Wizard Quick Start button to start up the device Partial Stroke Test wizard Use the Wizard Partial Stroke Test button to set a diagnostics function which moves and monitors the stroke o...
Page 195: ...2 2 10 PST trace characteristic Availability This menu item is only available if the extended diagnostics has been previously activated in the parameter list Use this menu item to call the following sub menus Read trace Export as csv file Import a csv file Read trace When executing a partial stroke test the temporal course of the actual value is scanned in the background and saved in the RAM of th...
Page 196: ...cs Application The sub menu Maintenance and diagnostics is only available if the extended diagnostics has been activated You can then activate and parameterize the following extended diagnostics parameters Monitoring of dynamic control valve behavior b DEVI Page 168 Monitoring compensation of pneumatic leakage C LEAK Page 170 Monitoring of stiction slipstick d STIC Page 173 Monitoring of deadband ...
Page 197: ...y pressing the Stop initialization button You can also press the operating mode button or disconnect the power supply to interrupt the initialization process on the device Proceed as follows to initialize the positioner using SIMATIC PDM for the first time 1 Go to the Device menu and then to the Initialization sub menu A window containing an overview of the initialization status then opens 2 Press...
Page 198: ...int to it in a cyclic manner Make the following settings 1 Go to the Operating mode tab 2 Set the target mode to Automatic 3 Enter a value between 0 and 100 for the desired setpoint quality as Good and the status as OK 4 Transfer these settings to the positioner The positioner is controlled using the desired setpoint until a cyclic master starts communication with a slave or you switch over the po...
Page 199: ...e depending on the direction of action of the actuator using the value set in the YA or YE parameters Note You must set the target mode to Automatic to reactivate the setpoints of the cyclic master Out of service O S You can use SIMATIC PDM to put the positioner out of service irrespective of the cyclic communication CAUTION Depressurize In order to prevent physical injuries and material damage yo...
Page 200: ...r button is pressed Simulation of device status You can activate simulation of the device status in this tab and then select the diagnostics messages to be simulated This concerns the content of the DIAGNOSTICS physical block parameter that generates different diagnostics messages depending on whether the condensed status has been activated or deactivated Changes become effective as soon as the Tr...
Page 201: ...153 bLoc1 or bLoc2 has been set on the positioner Writing via SIMATIC PDM is thus also blocked The write protection directly activated in the positioner can only be canceled again directly on the positioner 2 In SIMATIC PDM the write protection can only be changed via the online dialog Write protection in the Device menu You cannot change the write protection via the tree topology in the parameter...
Page 202: ... and execute an initialization process Warm restart With the warm restart you initiate a complete restart of the positioner This interrupts and then reestablishes communication This restart is displayed in the online dialog by the diagnostics message Device status as New startup warm startup carried out If no measured values are available the automation or control system reads in the Uncertain ini...
Page 203: ...with which you can call the following sub menus Export as csv file Import a csv file Connect axes Print Status tab In the Status tab you can find Information about checkback binary input 1 and binary input 2 Information about limit status There is an additional Detailed status button in which you can obtain detailed device diagnostics 1 and device diagnostics 2 More cockpit options tab You can fin...
Page 204: ...ctivated No device description EDD from the device catalog has yet been as signed to the field device Field device cannot be accessed Not validated A device description from the device catalog has been assigned to the field device Communication disrupted Communication error communication has been interrupted or no com munication could take place with the device at the configured address The device...
Page 205: ...d A maintenance request is triggered automatically Configuration changed The parameters set for the device do not match the parameter data saved in the project Communication with the device is possible to carry out a value comparison or to change parameter settings Unknown diagnostics status Unknown field device status due to invalid parameters for which substi tute values are used A maintenance r...
Page 206: ...s Diagnostics tab In this Diagnostics tab you can find Communication Device status Last test Message text Messages tab In this Messages tab you can find Device status Checkback Limit status group signal of all three stage diagnostics events detailed diagnostics events can be found under the Device diagnostics tab Binary input 1 Binary input 2 Device diagnostics tab In this Device diagnostics tab y...
Page 207: ... the Reset maintenance information button to reset the maintenance date to 01 01 2000 This date informs the positioner that no maintenance has been carried out yet Last maintenance tab In this Last maintenance tab you can find the values which have been saved from the Current tab These values include a save date Maintenance counter tab In this Maintenance counter tab you can find an overview of th...
Page 208: ...perature Deadband 9 2 4 5 Histograms Application A class division over the entire measuring range of a variable is included in a histogram The time spent by the measured variable within different classes is also displayed You can use the position histogram to assess whether a control valve has been designed practically and whether it was essentially in the expected operating point during its use s...
Page 209: ... used by the device to check the configuration telegram and to declare it as valid if required The useful data to be transferred in the cyclic operation is determined during the projecting planning The data volume to be transferred can thus be optimized The GSD files of all common devices are already stored in the Siemens control systems GSD files can be imported later You can download the GSD fil...
Page 210: ...lass 1 PROFIBUS PA MPI cable required for commissioning and monitoring Splitter Bus terminator A small STEP 7 program that establishes cyclic exchange with the positioner using PROFIBUS PA positioner is given below Functions operations using PROFIBUS PA 9 3 Cyclic data transfer SIPART PS2 with PROFIBUS PA 210 Operating Instructions 05 2019 A5E00127926 AC ...
Page 211: ...the older SIMATIC CPUs require the SFC14 and SFC16 modules for consistent reading and writing Legend of the sample program Byte Function Composition Number of bytes Byte 15 Input data READBACK 5 RCAS_OUT 5 CHECKBACK 3 POS_D 2 Byte 10 Output data SP 5 RCAS_IN 5 Functions operations using PROFIBUS PA 9 3 Cyclic data transfer SIPART PS2 with PROFIBUS PA Operating Instructions 05 2019 A5E00127926 AC 2...
Page 212: ...below Actual value The actual value indicates the valve position The actual value is divided into a floating point value 4 bytes and the corresponding status 1 byte Position discrete The discrete valve position is displayed as a value 1 byte having the following meaning 0 not initialized 1 valve closed 2 valve open 3 valve in the intermediate position Even this value has a status 1 byte Checkback ...
Page 213: ... required for the positioner 7 Self monitoring active Not required for the positioner 2 0 Path integral exceeded Set if the set limit for the path integral has been excee ded 1 Additional input active Binary 1 was activated 2 Additional input active Binary 2 was activated 3 Fault message output active Fault message output was activated 4 Alarm output A1 active Alarm output 1 was activated 5 Alarm ...
Page 214: ... Starting address 0 SP floating point number 1 2 3 4 SP status RCAS_OUT RCAS_IN Remote cascade output remote cascade input Input master view Starting address 0 RCAS_OUT floating point number 1 2 3 4 RCAS_OUT status Output master view Starting address 0 RCAS_IN floating point number 1 2 3 4 RCAS_IN status Functions operations using PROFIBUS PA 9 3 Cyclic data transfer SIPART PS2 with PROFIBUS PA 21...
Page 215: ... master view Starting address 0 SP floating point number 1 2 3 4 SP status Checkback SP Checkback setpoint Input master view Starting address 0 CHECKBACK 1 2 Output master view Starting address 0 SP floating point number 1 2 3 4 SP status Functions operations using PROFIBUS PA 9 3 Cyclic data transfer SIPART PS2 with PROFIBUS PA Operating Instructions 05 2019 A5E00127926 AC 215 ...
Page 216: ... point number 1 2 3 4 SP status RCAS_OUT CHECKBACK RCAS_IN Remote cascade output checkback remote cascade input Input master view Starting address 0 READBACK floating point number 1 2 3 4 READBACK status 5 POS_D 6 POS_D status Output master view Starting address 0 RCAS_IN floating point number 1 2 3 4 RCAS_IN status Functions operations using PROFIBUS PA 9 3 Cyclic data transfer SIPART PS2 with PR...
Page 217: ...t number 6 7 8 9 RCAS_IN status 9 3 2 2 Diagnostics Function The positioner can report active information about its device status These diagnoses are important information that can be used by an automation system to initiate remedial measures Standard mechanisms of PROFIBUS DP are used to transfer the diagnostics information and report it actively to the class 1 master PROFIBUS DP has a protocol t...
Page 218: ...ble status condensed status Diagnostics messages are generated in the DIAGNOSTICS physical block parameter depending on the diagnostics events in the device At the same time the statuses of three PowerTags FEEDBACK_VALUE READBACK and POS_D that are sent to the master by the SIPART PS2 PA positioner are affected In the device there is now an option to use diagnostics messages and predefined status ...
Page 219: ... FKHFN RRG QR ELW VHW QR PHVVDJH 0DLQWHQDQFH UHTXLUHPHQW 0DLQWHQDQFH GHPDQG DLOXUH 2II VSHFLILFDWLRQ XQFWLRQDO FKHFN 6ZLWFK WR GLDJQRVLV 6ZLWFK WR VWDWXV 6WDWXV WH 126 6 B 9 17B6 7 Figure 9 6 Routing of a diagnostics event Note Please note that the condensed status cannot be changed using the SIMATIC PDM when the device is in a cyclic operation with a master class 1 Functions operations using PROF...
Page 220: ...ed status for the device parameterization with an example of HW configuration with SIMATIC S7 Functions operations using PROFIBUS PA 9 3 Cyclic data transfer SIPART PS2 with PROFIBUS PA 220 Operating Instructions 05 2019 A5E00127926 AC ...
Page 221: ...he condensed status for the device parameterization with an example of SIMATIC PDM Functions operations using PROFIBUS PA 9 3 Cyclic data transfer SIPART PS2 with PROFIBUS PA Operating Instructions 05 2019 A5E00127926 AC 221 ...
Page 222: ...rror During operation the memory is constantly checked for the check sum and write read errors This message is generated in case of an error Replace the electronic unit 5 Not used 6 DIA_NOT_INIT Device not initialized The initialization process re quired for the device functioning has not yet been carried out suc cessfully Carry out the device initialization process 7 DIA_INIT_ERR Error in initial...
Page 223: ...c curve invalid The parameterized characteristic curve does not have the required monotony number of support points or the x values are not ar ranged in 5 distances The orig inal characteristic curve is used further Modify the configuration data change the GSD such that it is consistent with the identification number set in the device 7 IDENT_NUMBER_VIOLATION Identification number changed You have...
Page 224: ...thematic classification of diagnostics messages The same meaning is also used for status messages Maintenance M1 MAINTENANCE REQUIRED M12 MAINTENANCE REQUIRED MAINTENANCE DEMAND M MAINTENANCE REQUIRED MAINTENANCE DEMAND MAINTENANCE ALARM Process dependent P PROCESS RELATED Function check F FUNCTION CHECK Functions operations using PROFIBUS PA 9 3 Cyclic data transfer SIPART PS2 with PROFIBUS PA 22...
Page 225: ...n number pa rameter during the active cyclic operation The device reports the identification number violation and displays a failure warning In case of a restart the device will no longer participate in cyclic user data exchange unless the system configuration is changed Depends on the triggering diagnos tics event M1 M12 M 6 Reserved 7 IDENT_NUMBER_VIOLATION Identification number changed To deter...
Page 226: ...vent has trig gered the message Depends on the triggering diagnos tics event P 4 7 Reserved 3 0 6 Reserved 7 EXTENSION_AVAILABLE Extension available Further information about the trig gering diagnosis event is availa ble in DIAGNOSIS_EXTENSION and DIAGNOSIS_EXTEN SION_2 9 3 3 3 Definition of the status Status byte The status is used to provide information about the quality of the input and output ...
Page 227: ... 1 x x Good update event Gut Aktiver Blockalarm 1 0 1 0 0 1 x x Good maintenance required Gut Instandhaltungsbedarf 1 1 0 0 0 0 x x Good Cascade ok Gut Kaskade Ok 1 1 0 0 0 1 x x Good Cascade initialisation acknowl edged Gut Kaskade Initialisierung bestätigt 1 1 0 0 1 0 x x Good Cascade initialisation request Gut Kaskade Initialisierung angefordert 1 1 0 0 1 1 x x Good Cascade not invited Gut Kask...
Page 228: ...block parameter Byte Bit No Diagnostics events Hard coded effect of a diagnostics event Quality status code DIAGNOSTICS bit 0 0 1 Run time error of the actuator Bad maintenance requirement DIA_SUPPLY 1 2 The device is not in the Auto matic mode Uncertain simulation value None 2 3 Binary 1 is active only mes sage Good maintenance required DIA_MAINTENANCE 3 4 Action triggered by binary input 1 Uncer...
Page 229: ...NTENANCE 2 51 General control valve fault lim it 3 Good maintenance required DIA_MAINTENANCE 3 52 Pneumatic leakage limit 1 Good maintenance required DIA_MAINTENANCE 4 53 Pneumatic leakage limit 2 Good maintenance required DIA_MAINTENANCE 5 54 Pneumatic leakage limit 3 Good maintenance required DIA_MAINTENANCE 6 55 Static friction limit 1 Good maintenance required DIA_MAINTENANCE 7 56 Static frict...
Page 230: ...ime exceeded limit 3 Good maintenance required DIA_MAINTENANCE 76 80 Reserved 4 0 81 Permissible device tempera ture exceeded limit 1 Good maintenance required DIA_TEMP_ELECTR 1 82 Permissible device tempera ture exceeded limit 2 Good maintenance required DIA_TEMP_ELECTR 2 83 Permissible device tempera ture exceeded limit 3 Good maintenance required DIA_TEMP_ELECTR 3 84 Permissible device tempera ...
Page 231: ...vice is not in the Automatic mode Good check function manual mode DIA_FUNCTION_CHECK F 2 3 Binary 1 is active only message Good Ok DIA_MAINTENANCE_DEMAN DED M F P 3 4 Action triggered by bina ry input 1 Good Ok DIA_FUNCTION_CHECK M F P 4 5 Binary 2 is active only message Good Ok DIA_MAINTENANCE_DEMAN DED M F P 5 6 Action triggered by bina ry input 2 Good Ok DIA_FUNCTION_CHECK M F P 7 21 Reserved 2...
Page 232: ...ing the DIAG_EVENT_SWITCH or DIAG_EVENT_SWITCH_2 parameters default settings in this case DIAGNOSTICS_EXTENSION_2 physical block parameter Byt e Bit No Diagnostics events Effect of the event1 Quality status code DIAGNOSTICS bit Group 0 0 49 General control valve fault limit 1 Good maintenance re quirement DIA_MAINTENANCE M1 1 50 General control valve fault limit 2 Good maintenance re quirement DIA...
Page 233: ...2 1 66 Limit 3 for path integral 100 strokes excee ded Uncertain maintenance demand DIA_MAINTENANCE_ALARM M 2 67 Limit 1 for changes in di rection exceeded Good maintenance re quirement DIA_MAINTENANCE M1 3 68 Limit 2 for changes of di rection exceeded Good maintenance de mand DIA_MAINTENANCE_DEMAN DED M12 4 69 Limit 3 for changes of di rection exceeded Uncertain maintenance demand DIA_MAINTENANCE...
Page 234: ...hot lim it 1 Uncertain process fault no maintenance required DIA_INV_PRO_COND M1 P 4 85 Permissible device tem perature undershot lim it 2 Uncertain process fault no maintenance required DIA_INV_PRO_COND M12 P 5 86 Permissible device tem perature undershot lim it 3 Uncertain process fault no maintenance required DIA_INV_PRO_COND M P 6 87 Limit for dead zone mon itoring exceeded Uncertain maintenan...
Page 235: ...n http www siemens com SIL 10 2 Safety function Safety function on positioner Depressurizing of the connected actuator is the safety function for the positioner The built in spring brings the valve to the required safety position Depending on the direction of action of this spring the valve is completely opened or closed This safety function can be triggered by The signal at the input for the safe...
Page 236: ...matic block contains two pilot valves The characteristic service life of the pneumatic block depends on the load On average it is approx 200 million switching cycles for each of the two pilot valves with symmetrical load The number of control procedures for the switching cycles is called in the local display or via the communication function For more details see Diagnostic value 42 VENT1 43 VENT2 ...
Page 237: ...afety position 10 3 Safety Integrity Level SIL The international standard IEC 61508 defines four discrete Safety Integrity Levels SIL from SIL 1 to SIL 4 Each level corresponds to a range of probability for failure of a safety function Description The following table shows the dependency of the SIL on the average probability of dangerous failures of a safety function of the entire safety instrumen...
Page 238: ...to 99 SIL 3 SIL 4 SIL 4 99 SIL 3 SIL 4 SIL 4 10 4 Settings WARNING Safety function Positioning Jumper on the basic electronics The safety function is not activated in the delivered state the Jumper is in the Normal position Normal means Without safety function no depressurizing of the connected actuator To activate the safety function proceed as follows Insert the Jumper in the left position facin...
Page 239: ...he SIL declaration of conformity These values apply under the following conditions The positioner is only used in applications with low demand rate for the Low demand mode Jumper on the basic electronic system was plugged into the left position facing the terminals at position Shut Down enabled or removed completely The positioner is blocked against unwanted and unauthorized changes operation The ...
Page 240: ...ssure outlet is not depressurized or the safety position is not reached with a LOW level of maximum 4 5 V at the input for the safety shutdown See also Settings Page 238 10 6 Maintenance check Interval We recommend that the functioning of the positioner is checked at regular intervals of one year Checking the safety function Check the safety function as detailed in chapter Settings Page 238 Checki...
Page 241: ...e inside of the device CAUTION Releasing button lock Improper modification of parameters could influence process safety Make sure that only authorized personnel may cancel the button locking of devices for safety related applications 11 1 1 Cleaning the enclosure Cleaning the enclosure Clean the outside of the enclosure with the inscriptions and the display window using a cloth moistened with wate...
Page 242: ...e pneumatic auxiliary power supply 2 Remove the pneumatic pipelines 3 Unscrew the cover of the 6DR5 0 or 6DR5 3 enclosure 4 Unscrew the three screws on the pneumatic terminal strip 5 Remove the screens and O rings behind the terminal strip 6 Clean the screens e g using compressed air Procedure for installation of the screens CAUTION Damage to the polycarbonate enclosure 6DR5 0 The enclosure is dam...
Page 243: ...nance during continued operation in a hazardous area WARNING Maintenance during continued operation in a hazardous area There is a risk of explosion when carrying out repairs and maintenance on the device in a hazardous area Isolate the device from power or Ensure that the atmosphere is explosion free hot work permit WARNING Impermissible accessories and spare parts Risk of explosion in areas subj...
Page 244: ...age 307 11 4 Replace basic electronics Requirements You are familiar with the general procedure described in the section General information about the installation of option modules Page 53 Procedure Note Possible Movement of the Drive While replacing the basic electronics the drive can unintentionally vent itself Observe the procedure described below Removing 1 Switch off the supply air PZ and de...
Page 245: ... Page 55 Closing the device version with flameproof enclosure Page 59 4 For a positioner with order option Z F01 Fail in Place adjust the parameter 49 PNEUM from Std to FIP 5 Switch on the supply air PZ again 6 Initialize the positioner as described in section Commissioning Page 107 See also 51 FSTY Safety position Page 161 11 5 Replace pneumatic block Requirement You are familiar with the general...
Page 246: ...ouble acting pneumatic block 7 Remove the pneumatic block and the cord seal 8 Blow the existing dirt from the surface on which the pneumatic block was placed Installation 1 Insert the new cord seal into the new pneumatic block 2 Press the cord seal into the groove on the pneumatic block on all sides 3 Place the new pneumatic block on the base plate Make sure that the pneumatic block engages with t...
Page 247: ... description Number of returned devices replacement parts Reason for returning the item s Decontamination declaration http www siemens com sc declarationofdecontamination With this declaration you warrant that the device replacement part has been carefully cleaned and is free of residues The device replacement part does not pose a hazard for humans and the environment If the returned device replac...
Page 248: ...ned to the supplier within the EC or to a locally ap proved disposal service for eco friendly recycling Observe the specific regulations valid in your country Further information about devices containing batteries can be found at Information on battery product return WEEE https support industry siemens com cs document 109479891 Service and maintenance 11 7 Disposal SIPART PS2 with PROFIBUS PA 248 ...
Page 249: ...nitialization nnn n X X X Actual position in for initial ized positioner Flashing decimal point shows communication with a class 2 master AUTnn X X Automatic mode nn setpoint MANnn X X Manual mode nn setpoint Switch to automatic mode with oFL 127 9 X X X Display range exceeded Possible causes Friction clutch or Transmission ratio selector was moved or Positioner was installed on a different actuat...
Page 250: ...st commissioning Message Line Meaning cause Measure Up Down CPU Start X X Message after application of electrical auxili ary power Maintenance Pnnn n X Potentiometer voltage of a non initialized po sitioner P manual mode actual position val ue in of the measuring range Check whether the complete travel can be covered using the and buttons and that P is never displayed Execute the initialization pr...
Page 251: ...Initialization part 2 is active actuator travel check and determination of stops Wait RUN 3 X Initialization part 3 is active determination and display of travel times Wait RUN 4 X Initialization part 4 is active determination of the minimum controller increment length Wait RUN 5 X Initialization part 5 is active optimization of the transient response Wait until FINSH is displayed Initialization w...
Page 252: ...de the tolerance range 1 Set between P 4 0 and P 9 9 0 using friction clutch 2 Continue using or button SEt X Friction clutch was moved P 50 0 not dis played when the lever is horizontal 1 In the case of linear actuators use the or button to bring the lever perpendicular to the spindle 2 Briefly acknowledge using button initialization is continued MIDDL X UP X UP tolerance range was exceeded or th...
Page 253: ...button 3 Continue using button TESt X Leakage test active the button was press ed when the actuation speed display was ac tive Wait for one minute LEAKG X nn n X Value and unit of the result after the leakage test Rectify the leakage if the value is too large Continue using button MIN X nn n X Initialization completed successfully with the display of actuator travel or the actuator angle 1 Briefly...
Page 254: ...at ic Manual P man ual CPU START X X Message after application of electrical auxiliary power Wait HW ER ROR X Fault in the hardware Replace electronics NOINI X X Positioner is not initialized Start initialization nnn n X X X Actual position in for initial ized positioner Flashing deci mal point shows communication with a class 2 master AUnn X X Automatic mode nn setpoint FS X X Failsafe the vent v...
Page 255: ... range exceeded Possible causes Friction clutch or Transmission ratio selector moved or Positioner was installed on a different actuator without being reinitialized Adjust friction clutch so that when the actuator moves the actual value display stays between 0 0 and 100 0 or Adjust the transmission ratio selector or Perform factory settings preset and initialization EXSTP X X Actuator was stopped ...
Page 256: ... than 99999 In such a case the display switches over to the exponential view Example The value 1234567 is shown as 1 23E6 General procedure 1 Press all three buttons at the same time for at least 2 seconds You are now in the diagnostics display 2 Use the button to select the next diagnostics value 3 Press the button for at least 2 seconds in order to exit the diagnostics display How to show the di...
Page 257: ...an be read but not reset A function can be executed Diagnostics value can be read manually reset and manually changed Overview of diagnostics values No Short de scription Meaning Representable di agnostics values Unit Properties 1 STRKS Number of total strokes 0 4 29E9 2 CHDIR Number of changes in direction 0 4 29E9 3 CNT Number of fault messages 0 4 29E9 4 A1CNT Number of alarms 1 0 4 29E9 5 A2CN...
Page 258: ...erating hours in temperature range 2 0 4 29E9 Hours 35 T3 Number of operating hours in temperature range 3 0 4 29E9 Hours 36 T4 Number of operating hours in temperature range 4 0 4 29E9 Hours 37 T5 Number of operating hours in temperature range 5 0 4 29E9 Hours 38 T6 Number of operating hours in temperature range 6 0 4 29E9 Hours 39 T7 Number of operating hours in temperature range 7 0 4 29E9 Hour...
Page 259: ...ber of total strokes Display range 0 4 29E9 Purpose In operation the movements of the actuator are summed up and displayed in this diagnostics parameter as the number of strokes Unit 100 strokes i e the path between 0 and 100 and back 12 2 4 2 Diagnostic value 2 CHDIR Number of changes in direction Display range 0 4 29E9 Purpose Every change in direction of the actuator is noted in the controller ...
Page 260: ...69 are low Low values mean that the switching frequency of the posi tioner pneumatics is also low In order to carry out a comparison with various parameter settings determine the number of switching cycles per hour To do this use the values of the Diagnostic value 44 VEN1R 45 VEN2R Page 269 and 7 HOURR These three parameters can be reset to enable simpler determination of the values 12 2 4 7 Diagn...
Page 261: ... leakage test has not yet been carried out Resetting to the factory settings was carried out using the 48 PRST Preset Page 158 ALL parameter Positioner is not initialized How to start the test 1 Move the actuator to the position at which you wish to start the test 2 In Diagnostics mode go to the 11 LEAK diagnostic value as described in section Display of diagnostics values Page 256 3 Start the fun...
Page 262: ...urement of the partial stroke test has failed notSt No Test A partial stroke test has not yet been executed Corresponds to the measured stroke time in seconds The last partial stroke test was successfully executed SdtSt Stopped Test The last partial stroke test was interrupted FdtSt Failed Test The last partial stroke test has failed Status messages The following status messages appear when you ho...
Page 263: ...F Purpose This diagnostics parameter shows the time in days until the next partial stroke test If one of the above mentioned conditions is not met OFF is shown on the display 12 2 4 13 Diagnostics value 15 DEVI Dynamic control valve behavior Requirement 50 XDIAG Activation of extended diagnostics Page 160 parame ter is activated Display range 0 0 100 0 Purpose This value in percent provides inform...
Page 264: ...ollowing values do uP do Fd Fu Fd uP Fd Fu do Display range 0 0 100 0 Purpose Indication of how many percent the lower endstop has changed compared to its value during initialization 12 2 4 17 Diagnostic value 19 OPEN Upper endstop Requirement 50 XDIAG Activation of extended diagnostics Page 160 param eter is activated 36 YCLS Tight closing fast closing with manipulated variable Page 150 parameter...
Page 265: ...0 0 100 0 NO Changing the low or upper endstop is not possible in the cur rent state of the control valve Initialize the positioner again Condition 1 read values The positioner is initialized Purpose 1 Read values You can use the P0 and P100 parameters to read the values for the lower endstop 0 and the upper endstop 100 of the position measurement as determined during the automatic initialization ...
Page 266: ...described in the following Description Procedure for manual mode MAN 1 Move the actuator to the desired position of the lower endstop upper endstop using the and buttons 2 Switch to diagnostics mode 3 Go to diagnostic value 21 P0 22 P100 4 Apply the setting by pressing the button for at least 5 seconds After 5 seconds 0 0 with 22 P100 100 0 is displayed Result The lower endstop upper endstop now c...
Page 267: ... 26 DBUP Deadband up 27 DBDN Deadband down Display range 0 1 10 0 Purpose In this parameter you can read the deadbands of the controller in the Up and Down directions Display in percent The values cor respond either to the manually configured value of the 31 DEBA Deadband of controller Page 148 parameter or to the value auto matically adapted by the device if DEBA was set to Auto 12 2 4 23 Diagnos...
Page 268: ...in the temperature range 1 to 9 Display range 0 4 29E9 Purpose Statistics about the duration of operation in different temperature ranges is maintained in the device An average of the measured temperature is taken every hour and the counter assigned to the corresponding temperature range is incremented This helps in drawing conclusions about the past operating conditions of the de vice and the ent...
Page 269: ...ENT1 Depressurize 43 VENT2 Counting procedure for double acting actuators Pressurize Y2 Depressurize Y1 42 VENT1 Depressurize Y1 Pressurize Y2 43 VENT2 The value is written hourly into a nonvolatile memory 12 2 4 28 Diagnostic value 44 VEN1R 45 VEN2R 44 VEN1R Number of switching cycles of pilot valve 1 resettable 45 VEN2R Number of switching cycles of pilot valve 2 resettable Display range 0 4 29E...
Page 270: ... data of the last maintenance operation can be compared with the current data using SIMATIC PDM 12 2 4 30 Diagnostic value 47 PRUP Prediction up 48 PRDN Prediction down Display range 1 40 Purpose This value specifies the prediction of the controller for the up PRUP and down PRDN movements For more information refer also to the section Optimization of con troller data Page 104 Factory setting 1 12 ...
Page 271: ...0 12 2 4 33 Diagnostics value 51 LKPER Period of the leakage compensation pulse Display range 0 00 600 00 Purpose This value in seconds indicates the period of the leakage compen sation pulses when Monitoring compensation of pneumatic leak age C LEAK Page 170 is active Factory setting 0 00 12 3 Online diagnostics 12 3 1 Overview of online diagnostics Online diagnostics means diagnostics during ong...
Page 272: ...ed air failure actua tor fault valve fault e g block ade 2 No Device not in Au tomatic mode FCT1 nA or nAB the device is changed to Automatic mode The device has been config ured or is in the manual mode 3 No Binary input BIN1 or BIN2 active FCT1 nAB and binary function BIN1 or BIN2 to On the binary input is no longer activated The contact connected to the binary input was active e g packing gland...
Page 273: ...eactivated Actuator fault valve fault valve jams increased stiction decreased compressed air 11 Yes Valve leakage C LEAK OFF the valve leakage has been remedied or the function is de activated Pneumatic leakage 12 Yes Stiction limit slip stick exceeded d STIC OFF Slipjumps can no longer be detected or the function is de activated Increased stiction valve no longer moves smoothly but in jerky motio...
Page 274: ...uously monitored in Automatic mode The fault message for a remaining control deviation is activated depending on the setting of the application parameters TIM monitoring time for setting the fault messages and LIM response threshold for the fault message The fault message is cancelled as soon as the control deviation drops below the response threshold This monitoring function is always active 12 3...
Page 275: ...h the position that was determined as the lower endstop at the time of initialization Requirement 36 YCLS Tight closing fast closing with manipulated variable Page 150 Parameter is set to one of the following values do uP do Fd Fu Fd Example A value of 3 is set The position is normally adopted for tight closing fast closing Down A fault is reported if a value 3 or 3 is determined instead The fault...
Page 276: ...s b3 FACT1 to b5 FACT3 12 3 4 10 11 Monitoring compensation of pneumatic leakage This fault message appears if a leakage is present For additional information see Monitoring compensation of pneumatic leakage C LEAK Page 170 12 3 4 11 12 Monitoring of stiction slipstick If the stiction of the control valve increases during operation or if an increasing number of Slipjumps is detected d1 LIMIT could...
Page 277: ...1 Fault profile symptoms Possible cause s Corrective measures Positioner remains in RUN 1 Initialization started from the end position and The response time of a maximum of 1 minute was not observed Supply air PZ not connected or pressure of supply air PZ too low Compressed air line blocked e g solenoid valve A waiting time of up to 1 minute is essential Do not start initialization from the end po...
Page 278: ...ir At an early stage this fault can be rectified with a subsequent operating using dry air if required in a temperature cabinet at 50 C to 70 C Otherwise Repair In the manual and automatic modes the actuator cannot be moved or can be moved only in one direction Moisture in the pneumatic block Piezo valve does not activate a gentle click sound is not audible when the or buttons are pressed in the m...
Page 279: ...lt profile symptoms Possible cause s Corrective measures In stationary automatic mode constant setpoint and in Manual mode both piezo valves continually switch alternately and the actuator oscillates around an average value Stiction of the packing gland from the control valve or actuator too large Reduce stiction or increase deadband of positioner parameter dEbA until the oscillation stops Loosene...
Page 280: ...n on the display either Electrical auxiliary power supply is not adequate Check the electrical auxiliary power supply In case of very high continuous loads due to vibrations oscillations Screws of the electrical connecting terminals may be loosened Electrical connecting terminals and or electronic components may be knocked out Tighten the screws firmly and secure using sealing wax Repair For preve...
Page 281: ... 2 6 10 2008 3 5 mm 0 14 2 27 Hz 3 cycles axle 98 1 m s 321 84 ft s 27 300 Hz 3 cycles axle Bumping half sine according to EN 60068 2 27 02 2010 150 m s 492 ft s 6 ms 1000 shocks axle Noise digitally controlled according to EN 60068 2 64 04 2009 10 200 Hz 1 m s Hz 3 28 ft s Hz 200 500 Hz 0 3 m s Hz 0 98 ft s Hz 4 hours axle Recommended range of continuous operation of the entire control valve 30 m...
Page 282: ...Explosion protection 13 5 1 Breakdown of the article numbers Each device has a nameplate This nameplate shows a specific article number for the device Lower case letters are used and explained in the tables below for the variable digits in the article number Each variable that is used stands for a different order version You will find the order data in the FI 01 catalog on the Internet Table 13 1 ...
Page 283: ...re stainless steel flameproof 6DR5 b 6 6DR5ayb 0cdef g h Z jjj a version 0 2 5 6 c Ex protection E D F G K g 0 2 6 7 8 jjj Z order code A20 A40 C20 D53 D54 D55 D56 D57 F01 K L1A M40 R S Y any character y actuator 1 2 d thread G N M P R S h manometer block 0 1 2 3 4 9 b enclosure 0 1 2 3 e limit monitor 0 1 2 3 9 f option module 0 1 2 3 Technical data 13 5 Explosion protection SIPART PS2 with PROFI...
Page 284: ...p E G Intrinsic safety For c E and b 1 2 3 II 2 G Ex ia IIC T6 T4 Gb II 3 G Ex ic IIC T6 T4 Gc II 2 D Ex ia IIIC T130 C Db Cl I Zn 1 AEx ib IIC Gb Cl I Zn 1 Ex ib IIC Gb Zn 21 AEx ib IIIC T130 C Db Zn 21 Ex ib IIIC T130 C Db IS Cl I II III Div 1 Gp A G Increased safety non incendive NI For c G and b 1 2 3 5 6 II 3 G Ex ec IIC T6 T4 Gc Cl I Zn 2 AEx nA IIC Gc Cl I Zn 2 Ex nA IIC Gc NI Cl I Div 2 Gp...
Page 285: ...2 G Ex ia IIC T6 T4 Gb II 3 G Ex ic IIC T6 T4 Gc II 2 D Ex ia IIIC T130 C Db II 3 G Ex ec IIC T6 T4 Gc IS Cl I Zn 1 AEx ib IIC Gb Cl I Zn 1 Ex ib IIC Gb Zn 21 AEx ib IIIC T130 C Db Zn 21 Ex ib IIIC T130 C Db IS Cl I II III Div 1 Gp A G NI Cl I Zn 2 AEx nA IIC Gc Cl I Zn 2 Ex nA IIC Gc NI Cl I Div 2 Gp A D 6DR4004 6N 0 Non Contacting Sensor NCS 13 5 3 Maximal permissible ambient temperature ranges ...
Page 286: ...o pressure equip ment directive PED 2014 68 EU For fluid group 1 gases fulfills requirements according to article 4 paragraph 3 good engineering practice SEP CE conformity The applicable directives and applied standards with their revision levels can be found in the EU declaration of conformity on the Internet UL conformity You can find the appropriate Standard s for Safety including the relevant ...
Page 287: ...V or unused Signal status 1 shutdown inactive 13 30 V For connecting to power source with the following peak values Ui 30 V Ii 100 mA Pi 1 W ec Un 30 V In 100 mA ic Ui 30 V Ii 100 mA Effective internal capacitance and inductance Negligible Negligible Binary input BE1 terminals 9 and 10 electrically connected to the bus circuit Jumpered or connection to switch contact Suitable only for floating con...
Page 288: ...tion layer 7 protocol layer according to PROFIBUS DP Standard EN 50170 with extended PROFIBUS functionality all data acyclic manipulated variable feedbacks and states are also cyclic C2 connections Four connections to master class 2 are supported automatic connection setup 60 s after break in communication Device profile PROFIBUS PA profile B version 3 02 more than 150 objects Response time to mas...
Page 289: ... and control air outlet 1 With the flameproof enclosure device version in an aluminum enclosure with order suffix Z K50 Operation with natural gas you can completely collect and discharge the escaping natural gas 2 In all other device versions the escaping natural gas is released into the environment Maximum values for escaping natural gas The quantity of escaping natural gas is negligible during ...
Page 290: ...must be re stricted to 10 mA per out put Switching threshold for supply according to EN 60947 5 6 UAux 8 2 V Ri 1 kΩ Switching threshold for supply according to EN 60947 5 6 UAux 8 2 V Ri 1 kΩ For connecting to circuits with the following peak values Ui 15 V DC Ii 25 mA Pi 64 mW ic Ui 15 V DC I i 25 mA ec t Un 15 V DC Effective internal capacitance Ci 5 2 nF Ci 5 2 nF Effective internal inductance...
Page 291: ...losion protection Ex ic ec t Position feedback module Direct current output for position feed back 6DR4004 8J 6DR4004 6J 6DR4004 6J 1 current output terminals 61 and 62 2 wire connection Rated signal range 4 20 mA short circuit proof Dynamic range 3 6 20 5 mA Auxiliary voltage UAux 12 35 V 12 30 V 12 30 V External load RB kΩ UAux V 12 V I mA Transmission error 0 3 Temperature influence 0 1 10 K 0 ...
Page 292: ...Ui DC 15 V Ii 25 mA Pi 64 mW ic Ui DC 15 V Ii 25 mA ec Un DC 15 V Pn 64 mW Effective internal capacitance Ci 161 nF Ci 161 nF Effective internal inductance Li 120 μH Li 120 μH 1 fault message output Binary output Terminals 31 and 32 Connection At switching amplifier in accordance with EN 60947 5 6 NAMUR UAux 8 2 V Ri 1 kΩ Signal state High not triggered R 1 1 kΩ 2 1 mA 2 1 mA Signal state Low trig...
Page 293: ... fault message output Binary output Terminals 31 and 32 Connection On switching amplifier according to EN 60947 5 6 NAMUR UAux 8 2 V Ri 1 kΩ Signal state High not triggered R 1 1 kΩ 2 1 mA 2 1 mA Signal state Low triggered R 10 kΩ 1 2 mA 1 2 mA Auxiliary power UAux DC 35 V I 20 mA Connecting to circuits with the following peak values Ui 15 V Ii 25 mA Pi 64 mW ic Ui 15 V Ii 25 mA t Un 15 V In 25 mA...
Page 294: ...es 6DR50 1 2 3 9 Umax 5 V Uo 5 V Io 100 mA Po 33 mW Co 1 μF Lo 1 mH Umax 5 V Supply and signal power circuits Galvanically connected with the basic device 13 10 6 Internal NCS modules 6DR4004 5L and 6DR4004 5LE Additional modules Without Ex protection With Ex protection Ex ia With explosion protection Ex ic ec t Internal NCS module 6DR4004 5L 6DR4004 5LE 6DR4004 5LE Linearity after corrections mad...
Page 295: ...4 185 7 28 186 5 7 34 186 5 7 34 188 5 7 42 B 15 0 59 C 95 3 74 84 3 31 99 3 90 98 6 3 88 D 47 5 1 87 49 5 1 95 49 5 1 95 49 3 1 94 E 88 5 3 48 88 8 3 50 88 5 3 48 88 8 3 50 F 29 5 1 16 29 5 1 16 29 5 1 16 G 39 1 54 44 1 73 39 1 54 39 1 54 H 14 5 0 57 16 0 63 16 0 63 14 5 0 57 J 96 6 3 80 96 6 3 80 98 5 3 88 103 4 06 K 18 5 0 73 22 0 87 18 5 0 73 18 5 0 73 L 18 5 0 73 7 0 23 18 5 0 73 18 5 0 73 SI...
Page 296: ... with pneumatic connection G or 1 4 18 NPT 6DR5 1 Aluminum enclosure single acting 6DR5 2 Stainless steel enclosure without inspection window 6DR5 3 Aluminum enclosure single double acting dimensions with pneumatic connection G or 1 4 18 NPT 14 2 Terminal strip for positioner with polycarbonate enclosure RU ಯ 137 0 0 137 Thread depth Figure 14 2 Terminal strip dimensions in mm inch Dimension drawi...
Page 297: ...closure 6DR5 5 6DR5 6 A 5 0 2 B 60 2 36 C 25 7 1 01 21 7 0 85 D 33 5 1 32 25 0 99 E 33 5 1 32 F 158 5 6 24 160 6 3 G 235 3 9 26 227 6 8 96 Dimensions in mm inch 6DR5 5 Aluminum enclosure flameproof dimensions with pneumatic connection G or 1 4 18 NPT 6DR5 6 Stainless steel enclosure flameproof Dimension drawing 14 3 Positioner in flameproof enclosure SIPART PS2 with PROFIBUS PA Operating Instructi...
Page 298: ...Dimension drawing 14 3 Positioner in flameproof enclosure SIPART PS2 with PROFIBUS PA 298 Operating Instructions 05 2019 A5E00127926 AC ...
Page 299: ...on in Hazardous environments and atmospheres Non hazardous environments and atmospheres Enclosure The electronic unit with display the position feedback and the pneumatic block are integrated in the enclosure The enclosure is available in the following versions Polycarbonate enclosure for single acting and double acting actuators Aluminum enclosure for single acting or double acting actuators Stai...
Page 300: ...ctuators For separate mounting of positioner and position sensor External position detection system NCS sensor for contactless position detection Note The version is identified using a special nameplate 15 2 Spare parts Description Article number For version Basic electronics PROFIBUS PA not Ex A5E00141523 6DR55 N PROFIBUS PA Ex A5E00141550 6DR55 D E F G K Interface module for positioner without b...
Page 301: ... acting with cover seal and screws C73451 A430 D82 6DR5 0 N E C73451 A430 D78 Made from aluminum with inspection window single acting with cover seal and screws C73451 A430 D83 6DR5 11 N E F G Made from aluminum without inspection window sin gle acting with cover seal and screws A5E00065819 6DR5 11 D K Made from aluminum with inspection window single and double acting with cover seal and screws A5...
Page 302: ... d Pneumatic connection board 1 4 18 NPT with seals and screws A5E37056680 6DR5 6 N M S Pneumatic connection board G1 4 with seals and screws A5E37056681 6DR5 6 G P R Q Sealing plugs M25 and thread adapter M25 on M20 with seals A5E37056682 6DR5 5 6 G M Q Sealing plugs M25 and thread adapter M25 on 1 2 14 NPT with seals A5E37056685 6DR5 5 6 N P Q Enclosure cover with seal A5E37056687 6DR5 6 Sealing...
Page 303: ...s automation for additives and possible modules 15 3 Scope of delivery of mechanical limit switch module If the mechanical limit switch module was ordered for later installation then the following components are included in the scope of delivery One mechanical limit switch module with accessories DVD with product documentation One housing cover with enlarged aperture One insulating cover Two cable...
Page 304: ...0 R S Blanking plug for device version without op tional modules 6DR5 0 00 Cable gland for connection thread M20x1 5 for 6DR5 0 1 2 3 0 G M Adapter M20 to 14 NPT for 6DR5 0 1 2 3 0 N P Figure 15 1 Positioner with the different cable glands and adapter Scope of delivery EMC filter module Description EMC filter module C73451 A430 L8 Sealing ring for Cable tie Adapter M20 to 14 NPT Cable gland for co...
Page 305: ...erating software 15 6 Order data In order to ensure that the ordering data you are using is not outdated the latest ordering data is always available on the Internet Process instrumentation catalog http www siemens com processinstrumentation catalogs Spare parts accessories scope of delivery 15 6 Order data SIPART PS2 with PROFIBUS PA Operating Instructions 05 2019 A5E00127926 AC 305 ...
Page 306: ...Spare parts accessories scope of delivery 15 6 Order data SIPART PS2 with PROFIBUS PA 306 Operating Instructions 05 2019 A5E00127926 AC ...
Page 307: ...upport solution at Service Support http www siemens com automation service support where you will find support news support documents including EDDs and software and also support from experts Additional Support If you have additional questions about the device please contact your local Siemens representative Find your local contact partner at Partner http www automation siemens com partner Documen...
Page 308: ...Appendix A 2 Technical support SIPART PS2 with PROFIBUS PA 308 Operating Instructions 05 2019 A5E00127926 AC ...
Page 309: ...ycarbonate or with article number 6DR4004 1ES made of aluminum consisting of Positioner enclosure Integrated friction clutch Integrated potentiometer Various blanking plugs and seals An external position detection system with article number 6DR4004 2ES 3ES or 4ES comprising Positioner enclosure Internal NCS module Various blanking plugs and seals Integrated SIA module 6DR4004 3ES or GWK module 6DR...
Page 310: ...e that only one part quadrant of the sinusoidal curve is used at any one time The principle related non linearity of the curve is corrected by means of software based on a curve that is stored in the positioner A linear movement of the magnet in the sensor range also generates a resistance change that is used to identify the position The following figure highlights the principle Magnet Resistance ...
Page 311: ...using is mounted onto the console on part turn actuators and to the bracket on linear actuators The bracket can be a NAMUR type or any other mounting bracket Auxiliary power is supplied to the NCS via the EMC filter module 6DR4004 6F and EMC compatibility is ensured at the same time EMC filter module ordering options Installed in the positioner see Catalog FI 01 For retrofitting in the positioner ...
Page 312: ...values transferred may be incorrect if this clearance is not given Maintain a clearance of 3 mm between the top edge of the magnet and the top edge of the mounting console Description s s Tensioning ring Washer Hex socket head screw size M3x12 Clamping table Spring element Mounting console Magnet Hexagon nut Hooks Hex socket head screw size M6x25 Plastic washer Non Contacting Sensor NCS Hex socket...
Page 313: ...clamping table by connecting the two parts of the tensioning ring to the two hex socket head screws The magnet can now be rotated easily on the clamping table 3 Then tighten the two hex socket head screws The magnet can then no longer be rotated on the clamping table 4 Screw the NCS onto the mounting console using the hexagon socket head screw hex nut and the washer 5 Once the NCS is mounted the c...
Page 314: ...lly Only a NAMUR mounting bracket can be used as mounting base The following figure shows the assembly with NAMUR mounting bracket Or A linear actuator without interface to NAMUR and individual mounting solution You can find the dimensions of the NCS as well as the NCS magnet under Dimensional drawing of non contacting sensor Page 323 External position detection B 2 Non Contacting Sensor SIPART PS...
Page 315: ...elivery Mounting bracket for the magnet individual solution not included in the scope of delivery Figure B 5 Example of the assembly on a linear actuator with a stroke up to 14 mm 0 55 inch Procedure 1 Produce the mounting panel and mounting bracket individually 2 Align the sensor to the center of the stroke Observe the dimensions specified in the figure Reference For information on the scope of d...
Page 316: ...Linear actuator with interface to NAMUR Item no based on the respective stroke range 6DR4004 8V or 6DR4004 8V 6DR4004 8L or linear actuator without interface to NAMUR and individual mounting solution Item No 6DR4004 8VK or 6DR4004 8VL can be used as individual assembly solution depending on the stroke range Description r r External position detection B 2 Non Contacting Sensor SIPART PS2 with PROFI...
Page 317: ...es to the actuator spindle using the hexagonal screw and spring washers 2 Slide the pick up bracket into the milled recesses of the clamping pieces 3 Set the necessary length 4 Tighten the screws so that you can still shift the pick up bracket 5 Set the center of the pin to the stroke range value specified on the actuator or to the next higher scaling value of the lever The actuating distance in m...
Page 318: ...nd spring washer For mounting on a yoke with plane surface Four hexagonal screw with washer and spring washer For actuator with columns Two U brackets four hexagonal screw with washer and spring washer 12 Mount the NCS assembly kit to the yoke using the assembly parts that you prepared Note Observe the height Adjust the height of the NCS assembly kit so that the lever position is in line horizonta...
Page 319: ...HOORZ WHUQDO SRVLWLRQ GHWHFWLRQ V VWHPV 5 Q 5 0 ILOWHU QDORJ QSXW 0RGXOH 0 6 6 21 5HI 3RV 1 9FF 21 21 6 6 6 6 6 6 5HI 3RV 1 9FF 1 6 5 1 Positioner open state Cable clamp Terminal Ref Green Screw F3x8 Terminal Pos Black Cable gland Terminal GND Brown Four pole NCS cable Terminal Vcc Yellow Non Contacting Sensor NCS EMC filter module Cable shielding lug Figure B 7 Example of connecting the NCS to th...
Page 320: ...ial B 2 4 Commissioning of NCS B 2 4 1 Prerequisites default settings 1 Supply electrical and pneumatic auxiliary power to the positioner The top row of the display shows the current sensor voltage 0 to 100 while the NOINI info flashes in the bottom row The pneumatic actuator does not move 2 If the positioner has already been initialized perform a reset Carry out the reset of parameter group Init ...
Page 321: ... devices of the 6DR5 series with firmware version C5 YAGL This setting is also necessary for devices of the 6DR4 series Resultant non linearity can be corrected by means of the programmable characteristic by setting the parameter value from SFCT to FrEE and adapting the interpolation points Requirements 1 Set the 1 YFCT parameter of the positioner to ncSLL or with inverse control direction to ncLL...
Page 322: ... m s2 984 ft s2 6 ms 4000 shocks axis Torque for cable gland nut made of Plastic Metal Stainless steel 2 5 Nm 1 8 ft lb 4 2 Nm 3 1 ft lb 4 2 Nm 3 1 ft lb Torque of hexagon socket head screw M6x12 shaft end or mounting bracket 4 Nm 3 ft lb Torque of hexagon socket head screw M6x25 mounting console or mount ing plate 4 Nm 3 ft lb Torque of hexagon socket head screw M3x12 clamping ring 1 Nm 0 7 ft lb...
Page 323: ...e of delivery B 2 7 1 Scope of delivery of NCS for part turn actuators 6DR4004 N 10 6DR4004 N 40 Quantity Quantity Name Note 1 1 Magnet clamp 5 5 Washer 6 2 2 Hex socket head screw M6x12 1 Plastic washer 1 1 Magnet External position detection B 2 Non Contacting Sensor SIPART PS2 with PROFIBUS PA Operating Instructions 05 2019 A5E00127926 AC 323 ...
Page 324: ...r 6 2 Hex socket head screw M6x12 4 Hexagon nut M6 2 Hex socket head screw M6x25 1 Non contacting sensor Cable lengths as ordered 1 Screw F3x8 1 Sealing For cable bushings 1 Plugs For closing the sealing insert 1 Cable clamp 1 DVD with documentation B 2 7 3 Scope of delivery of NCS for linear actuators 14 mm 0 55 inch Linear actuator 14 mm 0 55 inch 6DR4004 N 30 Quantity Designation Notes 1 NCS as...
Page 325: ... to the external position detection system via the EMC filter module and EMC is ensured at the same time Pneumatic line Pneumatic line for double action actuators External position detection system Electrical cable EMC filter module fitted in the positioner or retrofittable Positioner Figure B 9 External position detection system and positioner Mounting of an external position detection system cor...
Page 326: ...721 3 Storage 1K5 but 40 90 C 1K5 but 40 194 F Transport 2K4 but 40 90 C 2K4 but 40 194 F Operation 4K3 but 40 90 C 4K3 but 40 194 F 1 Impact energy max 1 joule Construction Material body C73451 A430 D78 Glass fiber reinforced polycarbonate PC 6DR4004 1ES Aluminum Weight Enclosure C73451 A430 D78 Approx 0 9 kg 1 98 lb Enclosure 6DR4004 1ES Approx 1 6 kg 3 53 lb Torque for cable gland nut made of p...
Page 327: ...ation 1 Gray cable gland 1 Sealing set 2x5 mm for cable gland 1 Plug for sealing set 1 Nameplate for device version without explosion protection External position detection B 3 External position detection system SIPART PS2 with PROFIBUS PA Operating Instructions 05 2019 A5E00127926 AC 327 ...
Page 328: ...External position detection B 3 External position detection system SIPART PS2 with PROFIBUS PA 328 Operating Instructions 05 2019 A5E00127926 AC ...
Page 329: ...e block for single acting actuators The image to the right shows the pressure gauge block for double acting actuators Y1 Actuating pressure PZ Supply air Y2 Actuating pressure Fixing the pressure gauge block The pressure gauge block is fixed onto the lateral pneumatic connection of the positioner using the screws provided Use the provided O rings as sealing elements SIPART PS2 with PROFIBUS PA Ope...
Page 330: ...Pressure gauge block SIPART PS2 with PROFIBUS PA 330 Operating Instructions 05 2019 A5E00127926 AC ...
Page 331: ...e must have a wall thickness of at least 10 mm Improper modifications Danger to personnel system and environment can result from modifications and repairs of the component particularly in hazardous areas Any modification which deviates from the delivery state is not permitted Loss of enclosure type of protection IP protection is not guaranteed without sealant Use a suitable thread sealant If you a...
Page 332: ...IEC EN 60079 31 Explosion protection Gas explosion protection II2G Ex d IIC Dust explosion protection II1D Ex t IIIC Certificates IECEx TUN 13 0022 U TÜV 13 ATEX 121710 U Material for sealing plug thread adapter Stainless steel Material for seal Vulcanized fiber or Victor Reinz AFM 30 Ambient temperature range 40 100 C 40 212 F For Ex d type of protection Required wall thickness for tappings 10 mm...
Page 333: ...rt Sealing plug Ex d M20 x 1 5 dimensions in mm Sealing plug Ex d M25 x 1 5 dimensions in mm Sealing plug thread adapter D 4 Dimension drawing for accessory part SIPART PS2 with PROFIBUS PA Operating Instructions 05 2019 A5E00127926 AC 333 ...
Page 334: ...on 14 NPT dimensions in mm Sealing ring Use for dust protection Ex t type of protection Sealing plug Ex d 14 NPT Sealing plug thread adapter D 4 Dimension drawing for accessory part SIPART PS2 with PROFIBUS PA 334 Operating Instructions 05 2019 A5E00127926 AC ...
Page 335: ... the boosters 6DR4004 1RJ 1RK 1RP or 1RQ you connect to the air output Y1 With double acting positioners use one of the boosters 6DR4004 2RJ 2RK 2RP or 2RQ which you connect to the air outputs Y1 and Y2 Note Double acting positioners The booster changes the double acting operation of the positioner in the event of the loss of supply air The Integral Volume Booster or external Volume Booster is use...
Page 336: ...et air seat and lowers the outlet pressure such that it corresponds to the inlet pressure These devices have a stabilizing bypass needle valve so that the inlet pressure can directly go to the output in the event of small or gradual changes at the input As the booster has a bypass there is no loss of accuracy and if the needle valve is set properly the persistence stability can be retained The sui...
Page 337: ...J or 2RK A Mount extension shaft and booster Using the example of a single acting positioner 1 Remove the extension shaft from the booster mounting kit 2 Lower the extension shaft completely into the positioner 3 Tighten the locking screw at the flat end of the positioner shaft 4 Check that the extension shaft sits properly 5 Screw the 4 threaded bolts with the short end of the thread into the pos...
Page 338: ... washers and nuts The extension shaft can still be rotated manually Note If the extension shaft is no longer rotatable 1 Loosen the nuts 2 Bring the booster in position by turning the extension shaft 3 Tighten the nuts again Booster E 4 Mounting booster without flameproof enclosure SIPART PS2 with PROFIBUS PA 338 Operating Instructions 05 2019 A5E00127926 AC ...
Page 339: ... the single acting version There are three O rings with the double acting version 3 Apply light pressure to the lock washers The screws are tightened later 4 Fasten the connection block to the booster with 2 screws and 2 lock washers 5 Fasten the connection block to the manometer block with 2 screws and 2 lock washers Booster E 4 Mounting booster without flameproof enclosure SIPART PS2 with PROFIB...
Page 340: ...hich are used to fasten the manometer to the positioner 2 Screws which are used to fasten the connection block to the booster 3 Screws which are used to fasten the connection block to the manometer 4 Mount the positioner on the actuator as described in Mounting to linear actuator Page 42 Mounting to part turn actuator Page 47 5 Use the existing interfaces on the booster Booster E 4 Mounting booste...
Page 341: ...acting positioners booster with the article number 6DR4004 1RJ or 1RK With double acting positioners booster with the article number 6DR4004 2RJ or 2RK A Mount extension shaft and booster Using the example of a single acting positioner in a flameproof enclosure Ex d 1 Remove the extension shaft from the booster mounting kit 2 Lower the extension shaft completely into the positioner Booster E 5 Boo...
Page 342: ...he extension shaft sits properly 5 Screw the 4 threaded bolts into the 4 holes 6 Turn the threaded bolts at least 5 to max 9 full revolutions into the hole Booster E 5 Booster mounting flameproof enclosure SIPART PS2 with PROFIBUS PA 342 Operating Instructions 05 2019 A5E00127926 AC ...
Page 343: ...en the nuts again B Mounting the manometer and connection block Using the example of a single acting positioner in a flameproof enclosure Ex d 1 Fasten the manometer block to the positioner with two screws and lock washers 2 Check whether the O rings are in the manometer block There are two O rings in the single acting version There are three O rings with the double acting version Booster E 5 Boos...
Page 344: ...to the lock washers The screws are tightened later C Tighten screws Tighten the screws in the following sequence 1 Screws which are used to fasten the manometer to the positioner 2 Screws which are used to fasten the connection block to the booster 3 Screws which are used to fasten the connection block to the manometer 4 Mount the positioner on the actuator as described in Mounting to linear actua...
Page 345: ...eadband of controller Page 148 to the largest value permissible for your process The largest value is usually 0 5 3 Start the automatic initialization process as described under Commissioning Page 107 4 With RUN 3 the initialization is stopped for five seconds During these five seconds start the function for setting the booster using the button A cycle is started which continuously determines the ...
Page 346: ...l time in the process 6 Press the or button The positioner again runs through the initialization step RUN 3 starting with determination of the travel times The following figure schematically shows the RUN 3 sequence for the booster 7 FINISH is shown on the display when the initialization has been completed If the process value on the display does not remain stable or if a constant manipulated vari...
Page 347: ...OWHUQDWLQJ LWKLQ V HV 1R LI VHWWLQJ RI ERRVWHU LV UHTXLUHG HV 1R 0LQLPXP FRQWUROOHU LQFUHPHQWV GHWHUPLQH RQWLQXH ZLWK RU GMXVW WR FKDQJH WKH UHVWULFWRU WUDYHO WLPHV LVSOD RI WUDYHO WLPHV LQ VHFRQGV LVSOD RI WKH RYHUVKRRW LQ LWKLQ V 581 581 Figure E 2 RUN 3 and 4 booster Booster E 7 RUN 3 and 4 sequence booster SIPART PS2 with PROFIBUS PA Operating Instructions 05 2019 A5E00127926 AC 347 ...
Page 348: ...osure 0 GHHS 6 6 0 GHHS 3 RRVWHU E SDVV 6 6 SA Single acting DA Double acting Figure E 3 Dimension drawings booster mounted on positioner dimensions in mm inch Booster E 8 Booster dimension drawings SIPART PS2 with PROFIBUS PA 348 Operating Instructions 05 2019 A5E00127926 AC ...
Page 349: ...ure dimensions in mm inch E 9 Technical specifications of booster Booster Vibration resistance Harmonic oscillations According to ISA S75 13 Bumping half sine according to EN 60068 2 27 02 2010 150 m s 492 ft s 6 ms 1000 shocks axis Climate class According to IEC EN 60721 3 Booster E 9 Technical specifications of booster SIPART PS2 with PROFIBUS PA Operating Instructions 05 2019 A5E00127926 AC 349...
Page 350: ... enclosure installation kit only 4 3 kg 9 4 lb Enclosure with flameproof enclosure with positioner 9 3 kg 20 5 lb Enclosure with flameproof enclosure installation kit only 4 7 kg 10 4 lb Connections Pneumatic 1 2 14 NPT or G Manometer 1 4 18 NPT or G1 8 Auxiliary power air supply Compressed air carbon dioxide CO2 nitrogen N noble gases or cleaned natural gas Pressure 1 4 7 bar 20 3 101 5 psi Suppl...
Page 351: ...croprocessor blocks For the above described deployment you require 19 slide in module Page 352 Order the 19 slide in module according to the number of required PA modules Article No A5E00250501 for a 19 slide in module with 1 PA module Article No A5E00250502 for a 19 slide in module with 2 PA modules Article No A5E00250503 for a 19 slide in module with 3 PA modules Each PA module comes with a QRL ...
Page 352: ...s connected to PA module 2 PA module 3 QRL module 1 with connection sockets connected to PA module 1 Front with handles PA bus with connectors PAI_IN PAII_IN and PAI_OUT Channel CH of PA module 1 with display and buttons Mounting screws 3x Ground terminal Assignment of channels to PAI PAII via coding bridges 7a Connection socket on QRL module 1 Figure F 1 Example Device view 19 slide in module wit...
Page 353: ...ule Page 354 7 Connect the PA cable that you want to use to connect the 19 slide in module to the control room PA cable connection for bus connection Page 357 8 Initialize the positioner using the three buttons of the associated channel of the PA module Example Channel CH1 of PA module 1 for the first positioner Repeat the initialization for all additional positioners until all channels are ready ...
Page 354: ... 9B5 9 326 EO EO XO XO Connection point field distributor to control room Male connector Burndy B50 Cable QRL module Cable gland Socket Burndy B50 connector on the QRL module Connecting terminals positioner 19 slide in module Wiring diagram on module cover of the basic electronics Figure F 2 Connecting positioner to 19 slide in module Positioner with remote control electronics F 2 19 slide in modu...
Page 355: ...rews 7 Assign a maximum of five positioner channels to the male connector Burndy B50 in the field distributor Connecting multiple positioners Page 356 8 Plug the male connector Burndy B50 into the Burndy B50 socket on the QRL module 9 Specify the number of channels for each PROFIBUS line and set the coding bridges on the PA module accordingly Connecting 19 slide in modules Page 358 PA cable connec...
Page 356: ...ing concept 19 slide in module Page 361 Assignment table Burndy 50 connector Note on Connector contacts column Depending on the design of the Burndy 50 connector the contacts are labeled either with numbers or letters QRL EC module Connec tor con tacts Chan nel CH1 Contacts not assigned Contacts B50 Chan nel CH2 Contacts B50 Chan nel CH3 Connec tor con tacts Chan nel CH4 Connec tor con tacts Chann...
Page 357: ...oding bridges to assign the individual channels to the segments The coding bridges are located under the transparent cover of the PA modules 6 Reconnect the coding bridges in pairs per channel In the following example channel CH1 is assigned to the segment PAII and channel CH5 to the channel PAI 3 3 Figure F 3 Assignment of channels to PAI PAII via coding bridges Note Number of channels and slaves...
Page 358: ...de in module 3 B 1 3 B 1 3 B287 3 B 1 3 B 1 3 B287 3 B 1 3 B 1 3 B287 3 B 1 3 B 1 3 B287 PA segment 1 to 5 Bus connection 15 slaves per rack Figure F 4 Segment distribution Positioner with remote control electronics F 2 19 slide in module SIPART PS2 with PROFIBUS PA 358 Operating Instructions 05 2019 A5E00127926 AC ...
Page 359: ...pecifications of the positioner 6DR5910 correspond to the technical specifications Page 281 of a polycarbonate enclosure Rated conditions Degree of protection 1 IP40 according to IEC EN 60529 Mounting position Any Vibration resistance Harmonic oscillations sine wave according to DIN EN 60082 2 6 05 96 3 5 mm 0 14 5 8 4 Hz 4 cycles axle 10 m s 33 ft s 8 4 500 Hz 4 cycles axle Oscillations sinusoida...
Page 360: ...0 pin socket connector Burndy B50 Auxiliary energy supply Bus powered Bus voltage 9 32 V Current consumption 10 5 mA 10 per channel Fault current 0 mA Technical specifications for position feedback is available at Position feedback module Page 291 Technical specifications for communication is available at Communication Page 288 F 5 Scope of delivery of remote control electronics Description Articl...
Page 361: ...via PA bus connection PAI PAII at the 19 slide in module Connection point PA cable from QRL module to the control system connection via Burndy B50 connector PA modules Shield 19 slide in module Ground Ground Figure F 5 Grounding concept 19 slide in module PROFIBUS PA Positioner with remote control electronics F 6 Grounding concept 19 slide in module SIPART PS2 with PROFIBUS PA Operating Instructio...
Page 362: ...nterference immunity Page 81 Ground each field distributor Connect the cable shields only among each other Connect the cable shields on the 19 slide in module to the field distributor Ground the 19 slide in module Connect the cable shields to the coupler Ground the cable shields Positioner with remote control electronics F 6 Grounding concept 19 slide in module SIPART PS2 with PROFIBUS PA 362 Oper...
Page 363: ... DIN Deutsche Industrie Norm DO Digital Output DTM Device Type Manager EDD Electronic Device Description Ex Explosion protection EMC Electromagnetic compatibility FDT Field Device Tool FF FOUNDATION Fieldbus Fieldbus of the Fieldbus Foundation FM Factory Mutual American testing agency insurance company FW Firmware Device specific software GSD Device master data HART Highway Addressable Remote Tran...
Page 364: ...anges in regular intervals to web sites you are sub scribed to SIA Slit initiator alarm module Option module of the positioner VDE Verband der Elektrotechnik Elektro nik und Informationstechnik e V Industrial and professional association VDI Verein Deutscher Ingenieure e V Technical scientific association G 2 Abbreviations positioner without basic electronics 6DR5910 2018 01 25 Clarify what the me...
Page 365: ...ability of dangerous failures of a safety function on demand PFDAVG Average Probability of Dangerous Fail ure on Demand Average probability of dangerous failures of a safety function on demand SFF Safe Failure Fraction Proportion of safe failures Proportion of failures without the potential to bring the safety in strumented system into a dangerous or non permissible func tional status SIL Safety I...
Page 366: ...Abbreviations G 3 Abbreviations for functional safety SIPART PS2 with PROFIBUS PA 366 Operating Instructions 05 2019 A5E00127926 AC ...
Page 367: ...Glossary SIPART PS2 with PROFIBUS PA Operating Instructions 05 2019 A5E00127926 AC 367 ...
Page 368: ...Glossary SIPART PS2 with PROFIBUS PA 368 Operating Instructions 05 2019 A5E00127926 AC ...
Page 369: ...A module 19 slide in module 357 Commissioning Automatically 120 126 Cancel 129 Interrupting 120 Manual 122 128 Compensation Pneumatic leakage 139 Compressed air 40 Connecting NCS sensor 319 SIA module 86 Connection Pneumatic 93 118 Control system 23 237 Coupler 36 Customer Support Hotline 307 D Dead angle function 148 Device operating mode Parameter 162 Diagnostics 256 During ongoing operation 271...
Page 370: ...eakage test Offline 261 Limit monitoring for total strokes 158 Linear actuator Automatic commissioning 120 Automatic commissioning flowchart 111 Manual commissioning 122 Pneumatic connection integrated 93 Single acting 24 Link 36 M Manometer Mounting 329 Master Class 1 master 34 Class 2 master 34 Mechanic Limit Switches 109 Mechanical limit switch module 67 Installation 67 Position 54 57 see Mecha...
Page 371: ...ee basic electronics Product name 26 PROFIBUS 33 Automation system 34 Connection 35 DP 33 Eigenschaft 35 PA 33 Profile 35 Strand 35 Topology 34 Purging air selector 28 118 Pz 239 Q QRL module Remote control electronics 351 Qualified personnel 21 R Reading initialization parameters 130 Remote control electronics 19 slide in module 351 QRL module 351 Return procedure 247 Ribbon cable Figure 54 Graph...
Page 372: ...dapter Technical specifications 332 Tight closing 150 235 Torque 332 Transmission ratio selector 28 52 Position 54 58 Transmitter 237 Travel integral Refer to limit monitoring for total strokes 158 W Warning label Position 54 57 Warranty 17 Wiring diagram on module cover 55 Y Y1 239 Index SIPART PS2 with PROFIBUS PA 372 Operating Instructions 05 2019 A5E00127926 AC ...
