Siemens SINAMICS SM150 Operating And Installation Instructions Download Page 39

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Summary of Contents for SINAMICS SM150

Page 1: ...www siemens com drives Medium Voltage Drive SINAMICS SM150 Type 6SL3845 7NN46 7AA0 Operating Instructions Installation Instructions Edition 04 2017 ...

Page 2: ...20 04 2017 13 53 V27 00 ...

Page 3: ...stallation Instructions Edition 04 2017 Introduction 1 Safety instructions 2 Description 3 Preparations for use 4 Installation 5 Electrical connection 6 Start up 7 Operation 8 Maintenance 9 Spare parts 10 Disposal 11 Service Support A Technical data and drawings B Checklists and forms C ...

Page 4: ...e who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these m...

Page 5: ...risks 26 3 Description 29 3 1 Applications 29 3 2 Safety concept 29 3 2 1 Safety components and functions 29 3 2 2 External safety components 30 3 2 3 Protection and monitoring functions of internal components 30 3 2 4 Protection and monitoring functions for external components 31 3 3 Design 31 3 3 1 Components 31 3 3 2 Design of the Active Line Module and Motor Module 33 3 3 3 Design of the Motor...

Page 6: ...IBUS option G71 55 3 6 9 Indicator lamps in the cabinet door option K20 55 3 6 10 Display instruments in the cabinet door for voltage current speed and output plus indicator lamps option K21 55 3 6 11 Safe Torque Off 55 3 6 11 1 Safety information regarding the Safe Torque Off safe standstill function 56 3 6 11 2 Description 58 3 6 11 3 Start up 64 3 6 11 4 Cyclic function test 68 3 6 11 5 Accepta...

Page 7: ...es 90 4 4 Unpacking 91 4 4 1 Removing the packaging 91 4 4 2 Removing load securing devices 92 4 4 3 Lifting the cabinet off the transport pallet 92 4 4 4 Opening doors in preparation for use 93 4 4 4 1 Opening doors in preparation for use 93 4 4 5 Checking the shock and tilt indicators inside the cabinet 94 4 5 Storage 94 4 5 1 Emptying the drive 94 4 5 2 Storing a device 95 5 Installation 97 5 1...

Page 8: ...30 8 4 1 3 U f control 133 8 4 2 Analog and digital inputs outputs 134 8 4 2 1 Analog outputs 134 8 4 2 2 Digital outputs 137 8 4 2 3 Digital inputs outputs 138 8 4 2 4 Additional settings for analog outputs 139 8 4 3 Monitoring functions and protective functions 142 8 4 3 1 Insulation monitoring 142 8 4 3 2 Tripping of the circuit breaker in case of undervoltage 143 8 4 3 3 DC link short circuite...

Page 9: ...ts in the roof assembly 167 9 6 Cleaning 168 9 6 1 Removing dust deposits 168 9 6 2 Cleaning aluminum parts 168 9 7 Repairs 169 9 7 1 Torques 170 9 7 2 Attaching the changing device to the stacker 171 9 7 3 Replacing the phase module 173 9 7 4 Replacing the operator panel 180 9 7 4 1 Replacing the TP900 operator panel 180 9 7 5 Replacing the CompactFlash card 181 9 7 6 Replacing the precharging tr...

Page 10: ...re sensor connections 207 B 2 4 9 Electronics power supply 208 C Checklists and forms 209 C 1 Mechanical installation Checklist 209 C 2 Checklist for electrical installation 210 Index 215 Tables Table 3 1 Connector X231 45 Table 3 2 Connector X232 46 Table 3 3 Connectors X1 and X31 46 Table 3 4 Connector X32 47 Table 3 5 Connector X33 47 Table 3 6 Connector X34 47 Table 3 7 Connector X35 47 Table ...

Page 11: ...rminal assignment for circuit breaker interface LA X52 with capacitor release 203 Table B 16 Power Stack Adapter 2 Actual value channels 205 Table B 17 Power Stack Adapter 2 Trip line 205 Table B 18 DRIVE CLiQ interface 205 Table B 19 Power Stack Adapter 2 Analog and digital outputs 206 Table B 20 Power Stack Adapter 2 Switch for the analog inputs 206 Table B 21 Power Stack Adapter 2 Analog and di...

Page 12: ... Figure 5 2 Connecting four transportation units 99 Figure 5 3 Connecting cabinets 101 Figure 5 4 DC bus connection 103 Figure 5 5 Example Connecting interface terminals 104 Figure 6 1 Shield connection using a clip 111 Figure 6 2 Bridging shield gaps 111 Figure 6 3 Potential concept 112 Figure 6 4 Example Connecting the power cables 114 Figure 6 5 Connection of the supply system power cable 115 F...

Page 13: ... cable 174 Figure 9 13 Busbar package 175 Figure 9 14 Motor current acquisition module 175 Figure 9 15 Busbar 176 Figure 9 16 Installing the busbars 176 Figure 9 17 Insulators of the phase module and lifting lugs 177 Figure 9 18 Changing device roller tracks 177 Figure 9 19 Changing device joining the roller tracks 178 Figure 9 20 Changing device stop brackets 178 Figure 9 21 Phase module placed d...

Page 14: ...Table of contents SINAMICS SM150 6SL3845 7NN46 7AA0 14 Operating Instructions 04 2017 ...

Page 15: ...nter Page 195 Text format features The warning notice system is explained on the rear of the inside front Always follow the safety instructions and notices in these instructions In addition to the safety related warning notices which you must read you will find the text in these instructions is formatted in the following way 1 Handling instructions are always formatted as a numbered list Always pe...

Page 16: ...Introduction 1 1 About these instructions SINAMICS SM150 6SL3845 7NN46 7AA0 16 Operating Instructions 04 2017 ...

Page 17: ...bserve the transportation markings Page 86 on the device packaging 2 2 Qualified personnel The product system described in this documentation may only be operated by personnel qualified for the specific task in accordance with the relevant documentation for the specific task in particular its warning notices and safety instructions Because of their training and experience qualified personnel can r...

Page 18: ... circuit breakers or isolators Touching live parts can result in death serious injury and damage to property Isolate all components that can feed voltage to the converter before commencing work WARNING High voltages during operation When operating this equipment very high voltages develop Even after switching off the mains voltage or while the connected machine is still turning high voltages can r...

Page 19: ...hinery can induce dangerous high voltages and synchronous motors that are not de excited immediately can also pose a hazard If the connection to the motor is not isolated or grounded these voltages can also remain Touching live parts can result in death or serious injury Before opening the doors wait until the connected machine has come to a standstill WARNING High voltages from DC link capacitors...

Page 20: ...tective measures before touching any components Do not remove any necessary covers WARNING Hot component surfaces Certain components e g heat sinks and reactors can become very hot during operation These components can remain hot for a long time after operation Contact can result in serious injury such as skin burns Do not touch hot components even after you have switched off the drive CAUTION Pla...

Page 21: ... engineering installations Electromagnetic fields are generated during operation of electrical power engineering installations Electromagnetic fields can interfere with electronic devices These devices can malfunction if electromagnetic fields are present WARNING Interference with pacemakers The functioning of cardiac pacemakers could be impaired by electromagnetic fields Death or serious physical...

Page 22: ... to the screen 10 cm Electronic components should not be brought into contact with electrically insulating materials such as plastic foil plastic parts insulating table supports or clothing made of synthetic fibers Bring components into contact only with ESD compliant materials e g ESD tables ESD surfaces ESD packaging Only carry out measurements on the components if one of the following condition...

Page 23: ... ambient and operating temperatures to be adhered to in the technical data If the described environmental conditions are not observed warranty claims and other claims may be rejected WARNING Explosions If you operate the converter in a potentially explosive atmosphere explosions can occur which can cause death serious injuries or material damage Only operate the converter in a non explosive enviro...

Page 24: ... System configuration is carried out by an experienced system integrator Further system components such as the circuit breaker transformer cables and motor are adjusted for converter operation The converter is only operated in conjunction with the engineered components Different operating modes overloads load cycles and differing environmental conditions are permitted only after special arrangemen...

Page 25: ...be connected together When the converter is supplied with power the protective ground conductor must be connected to the system s grounding point Select the cross section of the protective ground conductor from one of the following variants According to local wiring regulations Calculated according to IEC 60364 5 54 543 1 Half a phase conductor cross section 2 7 4 Installation site safety WARNING ...

Page 26: ...g personnel against any possible risk Observe the relevant nationally applicable health and safety regulations or the applicable national regulations in the country of installation In Germany electromagnetic fields are subject to regulations BGV B11 and BGR B11 stipulated by the German statutory industrial accident insurance institution Display adequate hazard warning notices on the installation P...

Page 27: ... Operating and or environmental conditions outside of the specification External influences damage A fault can for example have the following consequences both inside and outside the drive Extraordinarily high temperatures including open fires as a result of the fault Emissions of light noise particles or gases Converters with open type IP20 protection must be installed in a distribution station o...

Page 28: ...age to components overvoltages or loose parts as well as exceptional operating statuses can cause a failure within the enclosure This can result in an internal electric arc If an electric arc occurs and people are nearby this could lead to death serious physical injury and damage to property Ensure that only qualified personnel perform work on the drive Observe the safety and operating instruction...

Page 29: ...o protect the device and operators The converter is also equipped with monitoring functions to protect external components The converter operates safely when the interlock and protection systems are functioning properly Nevertheless there are areas on the converter that are hazardous for personnel and that cause material damage if the safety information of all the instructions and the labels on th...

Page 30: ... breaker More detailed information is provided in Chapter Circuit breaker provided by the customer Page 37 Input side transformer The transformer on the input side must be configured in such a way that the maximum short circuit current is not exceeded Information on this is provided in the technical data sheet of the transformer 3 2 3 Protection and monitoring functions of internal components The ...

Page 31: ...4 Protection and monitoring functions for external components Transformer and motor can be monitored in the drive A fast protective shutdown that you can activate for external problems e g short circuits is present 3 3 Design 3 3 1 Components The drive in the basic configuration is equipped with the following components Active Line Module DC link Motor Module Description 3 3 Design SINAMICS SM150 ...

Page 32: ...aker 7 Motor Module 3 level inverter with IGCT 3 Drive transformer 8 Motor side voltage current transformers 4 Line side current transformers 9 High voltage motor 5 Active Line Module 3 level inverter with IGCT Figure 3 1 Design of the power unit Description 3 3 Design SINAMICS SM150 6SL3845 7NN46 7AA0 32 Operating Instructions 04 2017 ...

Page 33: ...of the Motor Module On each phase module four IGCT power semiconductors are located between water cooled heat sinks to ensure adequate cooling on both sides of the components In addition four freewheeling diodes two neutral point diodes and two clamp circuits are installed in each phase module The clamp circuits comprise the following components Switch on relief choke Snubber capacitor Snubber dio...

Page 34: ...tor power semiconductor together form a fixed unit the IGCT Integrated Gate Commutated Thyristor The power semiconductors are connected via the gating boards The gating command is transmitted from the power stack adapter PSA to the gating board via a plastic fiber optic cable connection 3 4 Operating principle A constant DC link voltage for the Motor Module is generated from the line voltage The M...

Page 35: ... 2 document 3 5 2 Terminal Modules The Terminal Modules are the central interface for digital and analog inputs and outputs You can optionally expand the interface to include additional Terminal Modules Further information is available in the following documents You will find information on the wiring in the circuit manual in the Technical data and drawings appendix Information is provided on the ...

Page 36: ...romechanical door interlock system ensures that the doors for the power unit cannot be opened when the DC link voltage is above a defined threshold value The control only releases the door interlocking once the circuit breaker is safely open and the grounding switch is closed You can open the doors once released by the control The device cannot be switched on again until all the doors are closed T...

Page 37: ...ical means To protect the converter transformer ensure that overcurrent protection is in place 3 5 7 Converter transformer A two winding transformer is required for each Active Line Module When two complete drive units are connected in parallel a three winding transformer with shifted windings can be used for suppressing line harmonics Consider the following properties during the configuration Tra...

Page 38: ...ing of the the power semiconductors inverter phase v X35 X36 Gating of the power semiconductors braking chopper X51 X54 Gating of the power semiconductors inverter phase w X241 X242 Selecting Safe Torque Off X70 X79 Actual value channels 0 to 9 X81 Trip line X200 X202 DRIVE CLiQ interfaces X231 X232 Analog and digital outputs S5 0 S5 1 Switches of the analog inputs voltage current measurement AI0 ...

Page 39: ...ule Further information is available in the following documents You will find information on the wiring in the circuit manual in the Technical data and drawings appendix Information is provided on the interfaces and LEDs in the Supplementary component descriptions document on the CD See also Technical data and drawings Page 197 3 5 10 Actual value acquisition Actual current and voltage values are ...

Page 40: ...puts with equality of access The design principle differs according to which electronic component is to be supplied with the aid of the GSV Each power output is monitored for undervoltage When the voltage level of all power outputs is within the standard range the LED signaling the status indication lights up green The device switches itself off automatically in the event of a short circuit at one...

Page 41: ...Ts 3 5 11 3 Connections LED display for the power output Signaling Operating display Line connection Power outputs Line voltage selection Figure 3 6 Overview 3 5 11 4 Interface description Tasks of the interfaces Connector Task X1 Line connection X2 Signaling X6 X7 X8 X9 Power output Description 3 5 Description of the components SINAMICS SM150 6SL3845 7NN46 7AA0 Operating Instructions 04 2017 41 ...

Page 42: ... of the internal 1P24 and 1N24 power supply Monitoring the external voltage 2P24_1 and the optional external voltage 2P24_2 for undervoltage Monitoring the auxiliary contacts of the 24 V DC miniature circuit breakers Output of eight binary control signals The logic state of the signal in each case is indicated by an LED Output of eight analog signals to the following signal receivers PADU8 Indicat...

Page 43: ...R B QWHUQDO SRZHU VXSSO DQG PRQLWRULQJ WHUQDO SRZHU VXSSO DQG PRQLWRULQJ 3RZHU 6XSSO 2 2B WR 2B B WR B B WR B 2B WR 2B 6 723 SRZHU VXSSO 2B WR 2B SLQ FRQQHFWRU DEOH SLQ FRQQHFWRU DEOH SLQ FRQQHFWRU DEOH SLQ FRQQHFWRU DEOH 2SWLRQ 2SWLRQ 3 0 1 3 B 0 3 B Figure 3 7 Logical design of the DM10 diagnosis module See also Technical specifications of the diagnostics module DM10 Page 200 LEDs of the DM10 di...

Page 44: ... AO_7 X22 X28 or X29 AO_2 X14 X18 or X19 DO_4 X23 X28 or X29 AO_3 X15 X18 or X19 DO_5 X24 X28 or X29 AO_4 X16 X18 or X19 DO_6 X25 X28 or X29 AO_5 X17 X18 or X19 DO_7 3 5 12 3 Interface description of the connectors The individual module elements of the DM10 diagnosis module supply several interfaces The interfaces are occupied by the following connectors X231 PSA connection X232 PSA connection X1 ...

Page 45: ...Signals DO_0 to DO_3 of connector X32 are identical to signals DI_0 to DI_3 of connector X231 which are supplied from the PSA An LED signals the logic state of the respective signals These signals are not wired to the PADU8 interface The eight digital outputs of the PSA are used internally and are therefore preassigned so not configurable The eight analog outputs of the PSA are freely parameteriza...

Page 46: ...refore preassigned so not configurable The eight analog outputs of the PSA are freely parameterizable and can be used for commissioning and service purposes with the aid of the starter Follow the description in the Sinamics List Manual to parameterize the system Table 3 3 Connectors X1 and X31 Plugs Pin Signal type Signal designation X1 and X31 1 AO_0 Analog signal 0 X1 and X31 2 1M24 X1 and X31 3...

Page 47: ...gnal 1 X5 3 4 1M24 X5 4 5 DO_E2 External binary signal 2 X5 5 6 1M24 X5 6 7 DO_E3 External binary signal 3 X5 7 8 1M24 X5 8 Four binary plant signals can be wired via connector X33 for diagnosis with the PADU8 Table 3 6 Connector X34 Pin Signal type Signal designation 1 1P24 24 V 2 1M24 Ground 3 1M24 Ground 4 1N24 24 V The internal supply voltlage is connected at connector X34 from which the 1P15 ...

Page 48: ...ule Because of this fixed value range signed signals such as the actual speed value cannot be represented Eight AD8674 operational amplifiers boost the voltage signal reduced by 5 V by a factor of 2 As a result of this signal handling it is also possible to represent signals in a range of values from 10 V to 10 V In order to be able to perform signal handling with great accuracy the operational am...

Page 49: ...iagnosis module At the same time these voltages are monitored for undervoltage and the logic signal state is visualized by one LED in each case If all the voltages being checked are within the standard range another LED H23 signals Power Supply OK Connector X36 carries the information about the status of the power supply to the closed loop control system If the status of the power supply is report...

Page 50: ...ng pumps No interruption of the flow is permitted The only exception is a pump shutdown The shutdown time must not exceed three seconds Provide an overpressure valve in the raw water discharge of the heat exchanger To keep the temperature of the ionized water constant within specified limits and to prevent condensation on request a control valve tree way valve can be installed as bypass Because th...

Page 51: ...ctivity during filling 10 μS cm Evaporation residue 20 mg l pH value 5 to 9 Content of metals in the hydrogen sulfide group lead antimony tin bismuth arsenic copper cadmium Content of metals from the ammonium sulfide group iron cobalt nickel chrome manganese Content of sulfur chloride and nitrogen compounds Not detectable Content of oxidizable organic substances Max a quantity equivalent to the us...

Page 52: ...rol logic in the converter and fulfills the requirements for protective separation To monitor the temperature of explosion protected motors options for PTC tripping devices with PTB approval and PT100 for use in hazardous areas are available See also Terminal assignment of the NAMUR terminal strip option B00 Page 202 3 6 2 Isolation amplifiers for optional analog inputs option E86 This option prov...

Page 53: ... to be monitored is insufficient the interface can be extended to include an additional Terminal Module Additional digital inputs and outputs and two analog inputs and outputs are available with the TM31 The inputs and outputs are used for example for fetching temperatures The TM31 Terminal Module provides the following inputs and outputs 8 digital inputs 4 bidirectional digital inputs and outputs...

Page 54: ...able for further processing for diagnostic purposes The typical acquisition cycle of all channels in parallel is 1 ms which allows rapid signal characteristics to be acquired and diagnosed simultaneously The acquired values are transferred to an evaluation system e g notebook either via fiber optic conductors or via an RJ11 socket All the output data is available on both the fiber optic cable outp...

Page 55: ...n the cabinet door of the control section that indicate the operating status of the drive Fault red Alarm yellow Operating green Ready for operation white Operation in local mode white 3 6 10 Display instruments in the cabinet door for voltage current speed and output plus indicator lamps option K21 Analog display instruments that display process variables as are integrated in the cabinet door Mot...

Page 56: ...p Category 1 according to EN 60204 1 This certification serves as the guidelines for integration of option K80 Safe Torque OFF This certification can only be used if all the specified boundary conditions have been satisfied in accordance with requirements In addition to this we recommend that acceptance testing of the implemented overall function is performed by an authorized inspectorate 3 6 11 1...

Page 57: ...rating the Safe Torque Off Safe Standstill function is trained by the system integrator before they use it Training includes studying the safety function and its incorporation into the production process The training must be documented WARNING Motor coast down If the Safe Torque Off Safe Stop function is activated when the machine is rotating the motor power supply is disconnected after a settable...

Page 58: ...ork on electrical connections without previously putting all the necessary precautions in place Observe the five safety rules before undertaking work on the equipment See also Safety instructions Page 17 3 6 11 2 Description The central components of the Safe Torque Off function are the safety relay K110 and the PSA Standard components are used for the additionally required time relay K120 and aux...

Page 59: ... WHUQDO FNQRZOHGJH 672 WHUQDO 6 VWHP OLPLW 2M24 M SINAMICS K3400 K120 K 120 K33 K32 X110 1 2 3 4 K 125 K130 K 121 K120 Y32 1 Y35 Y34 A1 Y11 Y12 Y21 Y22 14 3TK2842 28 A2 K 130 K125 3 B 3 36 3 B 6DIH 7RUTXH 2II 672 K130 3 0 0 6 723 0 9 8 9 9 X110 X110 5 6 3 1 0 Figure 3 9 Safe Torque Off block diagram The Safe Torque Off function is activated via a forced opening mushroom pushbutton or a fail safe c...

Page 60: ...tuating element EMERGENCY STOP EMERGENCY OFF control device according to ISO 13850 EN 418 and IEC 60947 5 5 e g Siemens 3SB3000 1HA20 2NC switching element Positive opening according to IEC 60947 5 1 Annex K e g Siemens 3SB3403 OE The mushroom pushbutton is connected via a 4 wire shielded control cable with a wire cross section 0 5 mm2 e g Gore GSC 01 4097 00 4 x AWG 20 0 62 mm2 Choice of cables a...

Page 61: ... B 352 86 XWWRQ FNQRZOHGJH 6DIH 7RUTXH 2II WHUQDO XWWRQ FNQRZ OHGJH LJKHU OHYHO FRQWUROOHU RU WHUQDO RQWURO 8QLW RQWURO 8QLW Figure 3 11 Connection possibility button Acknowledge Safe Torque Off or Acknowledge The line side circuit breaker e g Siemens vacuum circuit breaker SION 3AE series must have the following features The circuit breaker must have a spring energy storage operating mechanism Th...

Page 62: ...delay time PDE 0 must be coordinated with the delay time for time relay K120 PDE 0 T Tdelay K120 2 seconds because the power supply for the pulses must be connected on the PSA before delay time PDE 0 has elapsed Note Before delay time PDE 0 elapses operation of the Acknowledge Safe Torque Off or Acknowledge button will have no effect To prevent faults the Acknowledge Safe Torque Off or Acknowledge...

Page 63: ...XOW FNQRZOHGJH LHOG EXV 67 ELW QSXW QSXW QSXW QSXW QSXW QSXW ุ U U U S S 25 3 PV S S S S U 1 U S S 3 7 V U S 127 U S S 565 5 6 7 4 4 6 7 4 4 U S S S S 1 U S S 3 7 V U S S S S 1 U S 3 7 PV U U S 7 7 7 Figure 3 12 Function overview macro interconnection Description 3 6 Description of options SINAMICS SM150 6SL3845 7NN46 7AA0 Operating Instructions 04 2017 63 ...

Page 64: ...nal settings C response and off delay time with auxiliary voltage The off delay time is the time after which the PSA disconnects the supply of the fiber optic transmitter of the ignition pulses in the case of a fault free state of the circuit after activation of the Safe Torque Off function The power supply to the motor is thus safely interrupted Voltage monitoring relay A11 Rotary switch operatin...

Page 65: ...he closed loop controllers Change the settings of the time relay K120 only when it is disconnected from the power supply When you plan your settings you must comply with the following rules Tdelay K110 Tdelay K120 Ttolerance Ttolerance 1 second If this rule is not observed safety is not restricted in any way However the second switch off signal path via the circuit breaker is used for each activat...

Page 66: ...he voltage monitoring relay A11 until it trips Leave the potentiometer in this setting The red MAX LED is illuminated the yellow REL LED is off After the tripping operation the measured value on measuring input U1 increases by approximately 0 4 V because the load is disconnected due to the shutdown and thus the voltage drop via the miniature circuit breaker is also omitted 5 Reduce the SITOP outpu...

Page 67: ...c function test log and Acceptance certificate Note If the voltage monitoring relay trips outside of the 25 2 V 26 4 V range then it must be replaced by a new device to ensure the safety function The settings that are then necessary for the voltage monitoring relay A11 are described in the section Adjusting the voltage monitoring relay A11 only necessary when replacing Safe Torque Off function tes...

Page 68: ...n complex systems the machine manufacturer can be the system integrator Authorized persons The test of each SI function must be performed by an authorized person The authorized person records and signs the test in the acceptance certificate Authorized in this sense refers to a person who has the necessary technical training and knowledge of the safety functions and is authorized by the machine man...

Page 69: ... relay A11 checked 25 2 V 26 4 V For test steps see Commissioning section Checking voltage monitoring relay A11 Safe Torque Off function test executed For test steps see Commissioning section Safe Torque Off function test Date Name Company dept Signature Description 3 6 Description of options SINAMICS SM150 6SL3845 7NN46 7AA0 Operating Instructions 04 2017 69 ...

Page 70: ...tion Description for the requirements Set delay time for safety relay K110 _______ seconds Set delay times for time relay K120 _______ seconds Tripping level of voltage monitoring relay A11 checked 25 2 V 26 4 V For test steps see Commissioning section Checking voltage monitoring relay A11 Safe Torque Off function test executed For test steps see Commission ing section Safe Torque Off function tes...

Page 71: ...LQJ ZLWK IDXOW PHPRU Q 0 GLDJQRVWLFV PRGXOH 9ROWDJH PRQLWRULQJ 9 SRZHU VXSSO Q0 6KHHW 2YHUYLHZ 6DIH VWDQGVWLOO 7 FRQFHSW 6 723 SRZHU VXSSO 0LQLDWXUH FLUFXLW EUHDNHU 6 ZLWK DX LOLDU FRQWDFW 67 6WDWXV 9HUVLRQ 6 VWHP OLPLW 1 3 3 9 1 8 9 9 9 8 8 3 B 0 9 9 1 9 9 3 Figure 3 15 Circuit overview option Safe Torque Off Sheet 1 Description 3 6 Description of options SINAMICS SM150 6SL3845 7NN46 7AA0 Operati...

Page 72: ...OD 5 0 7 ZLWK 5 HOHPHQW 57 RQWDFWRU UHOD 5 0 7 ZLWK 5 HOHPHQW 57 RQWDFWV UHVHUYHG IRU GRXEOH DQG WULSOH FLUFXLWV 6HWWLQJ UDQJH V K DFWRU VHWWLQJ V 7 2 GHOD WLPH V 0 DFWRU VHWWLQJ V 0XVKURRP SXVKEXWWRQ FWXDWRU 6 FRQWDFW EORFN 1 FRQWDFWV 6 WHUQDO 6DIH 7RUTXH 2II 672 DFWRU VHWWLQJ V WHUQDO FNQRZOHGJH 672 DFWRU VHWWLQJ V 6WDWXV 9HUVLRQ 2YHUYLHZ 6DIH VWDQGVWLOO 7 FRQFHSW Q0 6KHHW RQWURO PRGXOH RU 7HUPL...

Page 73: ...W 9ROWDJH PRQLWRULQJ PRGXOH 6 9ROWDJH PRQLWRULQJ PRGXOH 6 LUFXLW EUHDNHU 8 ORZ DFWLYH 26 FRLO LUFXLW EUHDNHU 26 KLJK DFWLYH LUFXLW EUHDNHU 23 1 ORZ DFWLYH 23 1 FRLO 8 FRLO 6 VWHP OLPLW Figure 3 17 Circuit overview option Safe Torque Off Sheet 3 Description 3 6 Description of options SINAMICS SM150 6SL3845 7NN46 7AA0 Operating Instructions 04 2017 73 ...

Page 74: ...e recharging currents of the motor cables and therefore protects the motor insulation system The dv dt filter is integrated in the power unit Drive Motor R1 R2 R3 6 Ω dv dt filter resistance L1 L2 L3 20 μH dv dt filter reactor C1 C2 C3 1 μF dv dt filter capacitor M Center of the drive N Center point of the dv dt filter Figure 3 18 Circuit diagram option L10 Description 3 6 Description of options S...

Page 75: ...ulse frequency of the drive must not exceed 200 Hz The permissible output frequency of the drive must not exceed 100 Hz The following line length between the filter output and the motor is permitted with shielded cables cable cross section 185 mm2 200 m when six parallel cables are used 400 m when three parallel cables are used The re cooling unit requires 10 liter more flow Description 3 6 Descri...

Page 76: ...drive N Center point of the dv dt filter Figure 3 20 Circuit diagram option L11 Usage restrictions for the input filter The drive may be operated only with following maximum currents 4 kA drive 1680 A without filter 1770 A 5 kA drive 1780 A without filter 1870 A The following line length between the filter output and the transformer is permitted with shielded cables cable cross section 185 mm2 200...

Page 77: ...nation can be switched on manually or automatically by means of an integrated motion detector default setting If the light is switched on by the motion detector it stays on for three minutes The mode is selected via the switch on the light The terminal assignment is provided in the circuit diagram of the drive 3 6 16 Disconnector at the drive output option L51 With this option a motor operated iso...

Page 78: ... machine so that all the voltages are completely disconnected For this purpose an NC contact is installed at terminals LA X51 1A or 1C and LA X51 2A or 2C 3 6 19 Safety locking system option M10 The safety locking system is based on the key transfer system developed by Castell It is a supplementary mechanism to the electromechanical door locking system integrated as standard The medium voltage bre...

Page 79: ...fferential pressure monitor in the cabinet The redundant fan is switched in by the drive controller without this causing the drive and in turn the drive system to fail This prevents production failures or interruptions The replacement of the defective fan can be postponed to the next planned stoppage 3 6 24 Suitability for marine use option M66 The converter design corresponds to the requirements ...

Page 80: ... the circuit diagram of the drive 3 6 27 Sine wave filter option Y15 This option allows line motors or motors with insulation systems that are not compatible with drives to be operated with speed control The sine wave filter supplies the motors with virtually sinusoidal motor currents and voltages which means that line motors can be used Standard cables without EMC shielding can also be used betwe...

Page 81: ...c configuration B Parallel connection C Parallel connection two separate winding systems Figure 3 21 Connecting the motor to the sine wave filter Description 3 6 Description of options SINAMICS SM150 6SL3845 7NN46 7AA0 Operating Instructions 04 2017 81 ...

Page 82: ...Description 3 6 Description of options SINAMICS SM150 6SL3845 7NN46 7AA0 82 Operating Instructions 04 2017 ...

Page 83: ...ust which could impair operation For information about permissible ambient and installation conditions see the Technical data and drawings section 4 2 Inspections when receiving the delivery 4 2 1 Checking the delivery The components are assembled on an individual basis When you take receipt of the delivery please check immediately whether the scope of the delivery matches up with the accompanying...

Page 84: ...ge during transit It is essential that you check the shock and tilt indicators before commissioning the unit WARNING Tripped shock and tilt indicators Safe operation of the device is not guaranteed if the shock or tilt indicator has tripped responded This can result in death serious injury or material damage If one of the indicators has tripped do not perform any commissioning Inform the Technical...

Page 85: ... Inspect the load suspension devices attached to the equipment for possible damage Replace load suspension devices if they are damaged Before use check that the load suspension devices are correctly attached When lifting use only approved and undamaged lifting gear of sufficient rated capacity Check the lifting gear prior to its use WARNING Load suspension devices and lifting gear damaged If the l...

Page 86: ... lift trucks must hold appropriate licenses You must observe the specifications to avoid transport damage to the enclosure and you must maintain the permissible climatic conditions during operation in accordance with IEC 60721 3 1 2 3 Please also observe the Technical specifications instructions When lifting the drive use only approved and undamaged sling guides and spreaders of sufficient rated c...

Page 87: ...ng figure shows the centers of gravity as an example Carefully note the centers of gravity when performing any lifting or installation work URQW YLHZ 6LGH YLHZ Figure 4 2 Example illustration of centers of gravity 4 3 4 Transport with a fork lift truck WARNING Use of non approved fork lift trucks If the forks are too short this can cause the transport unit cabinet to tip over resulting in death se...

Page 88: ...ial damage Observe the specifications provided in DIN EN 13155 on cross arms WARNING Standing under suspended loads If the lifting gear or load suspension devices were to fail the transport unit cabinet could fall This can result in death serious injury or material damage Do not stand underneath or near to a raised load Observe the following points for safe transport When using a crane to transpor...

Page 89: ...ods for transporting The weight of the cabinet is indicated on the rating plate NOTICE Improper lifting If the transport unit is lifted incorrectly this can damage the decorative trim cabinet doors or fans Protect the cabinet and protruding parts against damage Always lift the transport units with the appropriate spreading devices or hoisting tackle Procedure 1 If there are several holes select wh...

Page 90: ...th the fork lift truck WARNING Use of non approved fork lift trucks If the forks are too short this can cause the transportation unit the device to tip over resulting in death serious injury or damage inside the cabinet The forks of the truck must protrude at the rear of the transportation unit Only use forklifts approved for the purpose of transporting the devices Transportation with the crane WA...

Page 91: ...he rope Figure 4 5 Transporting a transportation unit still in packaging with a crane 4 4 Unpacking 4 4 1 Removing the packaging NOTICE Incorrect storage of unpacked devices Proper packaging ensures that the equipment is protected Unpackaged equipment may be damaged if it is stored or out of service over a long period Carefully observe the instructions for storage in Chapters Storage and Technical...

Page 92: ...result in bodily injury or death Release the retaining straps before opening Stay out of the way of the impact direction of the retaining straps NOTICE Improper removal of the load securing devices The load securing device protects the cabinet from any damage If you remove the load securing device improperly the cabinet may sustain damage Correctly remove the load securing device To extract the lo...

Page 93: ...4 4 4 1 Opening doors in preparation for use The converter is delivered in a closed state A label showing how to open the doors in a current free state is located on the door Figure 4 6 Example Label with instructions for opening the doors Proceed as follows 1 A screw marked with a label is located in the door Under the screw you will find the opening for manually opening the doors Remove the scre...

Page 94: ...Coolant can also freeze at temperatures of below 0 C causing damage to the drive Make sure that the coolant has been completely removed from the system before the device is placed in storage If the drive is stored for a longer period of time then close and seal all water intakes and discharge points to protect against vermin and dirt If the drive was already connected to the cooling system and you...

Page 95: ...rage must satisfy the following general conditions Select a sufficiently sized dry and horizontal place of storage that is above flood level and free of vibration veff 0 2 mm s The place of storage must be well ventilated as well as free of dust and frost Provide protection against extreme weather conditions Optimum temperatures are between 10 C 50 F to 50 C 120 F Room temperature should be approx...

Page 96: ...the specified conditions for storing the device Ensure that it is not stored for longer than the permissible maximum of two years Protection against humidity If a dry storage area is not available then take the following precautions Wrap the device in humidity absorbent material Then wrap the device in film so that it is airtight Place a humidity meter that can be read from outside inside the film...

Page 97: ...conditions stated in the technical data WARNING Dirt deposits during installation Dirt gets deposited in the open converter during installation work Dirt deposits can lead to the converter no longer fulfilling the requirements for cleanliness If the converter is operated with internal pollution death serious injury and material damage can result Therefore remove dirt deposits after installation Th...

Page 98: ... without side panels this can result in death or serious injury Make sure that the side panels are installed on the left and right outer ends of the drive A basic unit consists of two transportation units modules There is a side panel on the left hand side of each transportation unit Mount the side panels of each transportation unit to the correct side To do so proceed as follows 1 Arrange the tra...

Page 99: ...ort may exert mechanical pressure on the components Material damage can result Line the cabinets up precisely with each other in order to avoid shearing forces when the base units are screwed together Install the drive only on a level and horizontal surface Preparatory steps 1 Ensure that access to the holes in the bottom of the cabinets is unobstructed 2 Remove the guard covers Installation 5 4 S...

Page 100: ... washers and spring washer onto the screw 5 Screw the transport units together using the nuts with a torque of 65 Nm 6 Attach the canopy panel 5 5 Connecting to the foundation Preparatory steps 1 Ensure that access to the holes in the bottom of the cabinets is unobstructed 2 Remove the guard covers Securing the cabinet to the floor The following details are specified in the dimension drawing Mount...

Page 101: ...cabinets Establish the ground connection for the whole plant immediately If several cabinets are set up as one unit they must be connected to each other A connection jumper is supplied with each cabinet To screw several cabinets together proceed as follows 1 Loosen the M12 nut on the first cabinet Remove the nut the washer and the connection jumper 2 Loosen the M12 nut on the second cabinet Remove...

Page 102: ...r The following mounting material is provided Combination screws SN60736 C M8x16 Z4 L 8 8A A pack contains 50 items per bar package 42 are required with the remainder serving as reserve Hexagon screws ISO 4017 M8x20 8 8 A2L 5 items with washers are included Installation 5 7 Connecting the DC bus SINAMICS SM150 6SL3845 7NN46 7AA0 102 Operating Instructions 04 2017 ...

Page 103: ...on jumper DC bus Figure 5 4 DC bus connection 5 8 Connecting the interface terminals Connecting the interface terminals of several cabinets If several cabinets are set up as one unit the interface terminals of the cabinets must be connected with each other Installation 5 8 Connecting the interface terminals SINAMICS SM150 6SL3845 7NN46 7AA0 Operating Instructions 04 2017 103 ...

Page 104: ...ever if your eyes or skin do come into contact with deionized water rinse the affected area thoroughly with tap water as soon as possible If deionized water leaks out eliminate the source of the problem and remove the liquid from the surfaces affected NOTICE Damage caused by foreign bodies in the cooling system Foreign bodies in the cooling system can cause blockages in individual circuits As a re...

Page 105: ... re cooling unit to the deionized water piping of the drive Refer to the associated information about the ionized water connections in the dimension drawing Installation 5 9 Connecting the water circuits SINAMICS SM150 6SL3845 7NN46 7AA0 Operating Instructions 04 2017 105 ...

Page 106: ...Installation 5 9 Connecting the water circuits SINAMICS SM150 6SL3845 7NN46 7AA0 106 Operating Instructions 04 2017 ...

Page 107: ...ny changes to the floor panel or the roof panel in order to modify the cable entry the changes may result in the drive no longer meeting the requirements for the degree of protection shown If there are holes in the floor or roof panel then animals and vermin for example can get into drive during operation If the drive is operated with an insufficient degree of protection death serious injury and m...

Page 108: ... the mains and motor side power cables when shrinking the cable terminations other control lines and fiber optic cables in the surrounding cable channels can become damaged When shrinking ensure not to damage cables in the surrounding cable channels NOTICE Incorrectly opening the doors If you incorrectly open the doors then this can damage the locking mechanism Open the doors as described in Secti...

Page 109: ...ove the insulating layer Use unpainted de oiled mounting plates Establish a central connection between ground and the protective conductor system PE protective conductor Cable installation Cables that are subject to or sensitive to interference should be laid as far apart from each other as possible The distance between the electric power cable and signal cable should be 20 cm The converter specif...

Page 110: ... 2 Unshielded cables for 60 V DC and 230 V DC Unshielded cables for 25 V AC and 230 V AC Class 3 Unshielded cables for 230 V AC V DC and 1000 V AC DC Class 4 Unshielded cables for 1000 V AC DC Shield connection Do not use cable shields to conduct current In other words cable shields must not simultaneously act as neutral or PE conductors Apply the cable shield so that it covers the greatest possib...

Page 111: ...ed cable shielding Incorrect connection or damaging of the cable shield can impair the function of the system Handle the cable shield carefully Ensure that the cable shield is correctly connected Bridge shield gaps at terminals circuit breakers contactors etc with minimum impedance and through the largest possible surface area Shield busbars Cables Terminals Figure 6 2 Bridging shield gaps Electri...

Page 112: ...he converter In order to reduce noise interference entering or exiting via the cable filter auxiliary voltages in the control cabinet 6 3 Potential concept A noise free connection between the internal and external supply voltage can be achieved by connecting the 0 V potentials to each other and grounding them This also eliminates the need for the control circuit insulation monitor required by DIN ...

Page 113: ... cannot be released via the grounding switch Because the drive is not yet connected the doors are locked electromechanically In order to facilitate assembly and installation of the drive the doors can be opened manually See also Opening the doors Page 160 6 5 2 Preparations for connecting the power cables Disconnect the cabinets from the power supply Ensure that all the necessary safety measures h...

Page 114: ...e converter output and motor The distance between the motor cable and the signal cable should be at least 20 cm Do not lay grid side and motor supply cables in parallel to each other The positions of the connections are shown in the layout diagrams Detailed wiring notes for the converter are contained in the circuit manual of the converter Select the appropriate cable depending on the following co...

Page 115: ...ystem connection busbar 8 9 ʪ Figure 6 5 Connection of the supply system power cable 3 Screw the individual phases of the motor cable to the connections below of the output phases Observe the following connection sequence of the conductors U1 V1 W1 Direction of motor rotation Connect asynchronous machines with clockwise phase sequence looking at the drive shaft to the drive as follows Table 6 3 Dr...

Page 116: ...ground DANGER Insufficient grounding The drive must be grounded to ensure that it operates safely and reliably If the drive is operated with insufficient grounding then the protection and monitoring functions can fail Death serious injury or material damage will result To ensure the correct functioning of the protection and monitoring equipment ground the device Each cabinet has a grounding lug fo...

Page 117: ...voltage 3 phase 400 VAC 50 Hz 1 Connect the auxiliary voltage for fans precharging etc to the terminal box The maximum permissible conductor cross section is 50 mm2 2 To connect the cables move the cover upward 3 Attach the cables to the appropriate connections For detailed information see Terminal strips and the circuit manual of the drive See also Terminal assignments Page 201 ཱ Auxiliary voltag...

Page 118: ...o the customer terminal strip You will find details of this in the circuit manual 6 Connect the shield of the encoder cable directly to the shielding bus serrated bar It is important here to establish the greatest possible area of contact and a good conductive connection Use metal ground clamps to secure the shield in place Connection example HTL encoder bipolar with reference signal This example ...

Page 119: ...g the re cooling unit to the drive Connect the enclosed cable for the cooling unit to the corresponding interfaces on the drive and the cooling unit Further details are contained in the circuit diagram of the drive and the re cooling unit 6 5 10 Fastening the cable ducts with cable ties Fasten all cable ducts whose cover faces downward with cable ties Wind the cable ties around the entire cable du...

Page 120: ...Electrical connection 6 5 Connection SINAMICS SM150 6SL3845 7NN46 7AA0 120 Operating Instructions 04 2017 ...

Page 121: ...hat have been adequately trained on this product and have experience with commissioning this product and the associated plant and system components The electrical technician commissioning the equipment must be trained on the specific product as a result of the differences between the individual products e g regarding topology and closed loop control Obtain information about the range of SITRAIN tr...

Page 122: ...Start up SINAMICS SM150 6SL3845 7NN46 7AA0 122 Operating Instructions 04 2017 ...

Page 123: ...the section Indicating and rectifying faults If it is not possible to correct a fault inform the manufacturer s service personnel immediately For additional information see Chapter Service support WARNING Unpermitted operation with ground fault The type and location of the fault cannot be established just from a ground fault error message For example the glow discharge at the winding overhang of t...

Page 124: ...mes NOTICE Incorrect parameterization The drive may malfunction if you change the parameters Do not change the parameters e g for the motor circuit breaker Note To complement these operating instructions the List Manual contains an overview of all parameters as well as a selection of function diagrams to describe the operating principle Only trained personnel may operate the converter Operation 8 ...

Page 125: ...ates with the drive via Ethernet The operator panel has the following functions Touch screen operation Screen saver Language switching Local operation TRACE function Display of converter faults and alarms Fault memory can be read out via USB Operation 8 2 TP900 operator panel SINAMICS SM150 6SL3845 7NN46 7AA0 Operating Instructions 04 2017 125 ...

Page 126: ...ioning tool via PROFIBUS 8 3 2 Parameter types Parameter types The following parameters are available Adjustable parameters write read Adjustable parameters directly influence the response of a function e g the ramp up and ramp down time of a ramp function generator Visualization parameters read only Display parameters are used to display internal variables e g the actual motor current 3DUDPHWHU U...

Page 127: ... data sets can be switched during operation Further data set types also exist however these can only be activated indirectly by means of a DDS changeover EDS Encoder data set MDS Motor data set 8 4 Functions 8 4 1 Setpoint channel and closed loop control 8 4 1 1 Setpoint channel Setpoint addition Fine tuning correction variable often needs to be carried out on site for applications in which the co...

Page 128: ...hs allow this range to be blocked for steady state operation Because the points at which critical whirling speeds occur in a drive train can vary depending on age or thermal factors a broader control range should be blocked To ensure that the speed does not constantly increase and decrease in the suppression bandwidth speeds the bands are assigned a hysteresis Specify a minimum speed in order to b...

Page 129: ...properties with regard to load surges set additional rounding times in the lower and upper speed range The rounding times achieve the following They protect mechanical components such as shafts and couplings The overshoot of the actual speed while approaching the setpoint is avoided The control quality is improved The ramp up and ramp down times each refer to the maximum speed p1082 Note If roundi...

Page 130: ... time Effective ramp up time p1120 0 5 x p1130 0 5 x p1131 You can find additional information in function diagrams 3060 and 3070 8 4 1 2 Vector control Properties of vector control Vector control has the following properties and features Stability during load and setpoint changes Improved control characteristic thanks to short rise times for setpoint changes Improved disturbance characteristic th...

Page 131: ...haracteristic I f control with fixed current Speed control Torque current control in short torque control Vector control with encoder Benefits of vector control with an encoder The speed can be controlled right down to 0 Hz standstill Stable control response throughout the entire speed range Allows a defined and or variable torque for speeds below approx 10 of the rated motor speed to be maintaine...

Page 132: ... the actual speed value is the same as the setpoint value To provide the resulting static or dynamic load torque for suspended loads or acceleration tasks modify the following parameters p1610 constant torque increase If p1610 is set to 0 only the magnetizing current r0331 is impressed For a value of 100 the rated motor current p0305 is impressed p1611 torque increase To ensure that the drive does...

Page 133: ...l aims to maintain a constant flux Φ in the motor whereby the flux Φ is proportional to the magnetization current Iµ and the ratio of voltage V to frequency f Φ Iµ V f The torque M generated by the induction motors is in turn proportional to the vector product Φ x I of the flux and current The V f characteristic is derived from these basic premises To generate as much torque as possible with a giv...

Page 134: ...AO0 Actual speed value 0 AO1 Actual motor current value 0 Adjustable parameters p4071 Analog outputs signal source p4073 Analog outputs smoothing time constant r4074 Analog outputs actual output voltage current p4076 Analog outputs type p4077 Analog outputs characteristic value x1 p4078 Analog outputs characteristic value y1 p4079 Analog outputs characteristic value x2 p4080 Analog outputs charact...

Page 135: ...nt r0077 A p2002 Torque generating actual current r0078 A p2002 Flux setpoint r0083 Reference flux Actual flux r0084 Reference flux DC link voltage r0088 V p2001 Phase voltage r0089 V p2001 For further diagnostic purposes Speed controller output r1480 Nm p2003 I component of speed controller r1482 Nm p2003 Scaling Variable Scaling parameter Default for quick commissioning Reference speed 100 p2000...

Page 136: ...tput present at terminal 1 ground is at terminal 2 S Set TM31 AO_type analog output 0 to between 10 and 10 V S Set TM31 AO_char x1 to 0 00 S Set TM31 AO_char 1 to 0 000 V S Set TM31 AO_char x2 to 100 S Set TM31 AO_char y2 to 10 000 V Factory setting Digital output Terminal Factory setting DO0 X542 2 3 Pulses enabled DO1 X542 5 6 No fault DI DO8 X541 2 Ready for switching on DI DO9 X541 3 DI DO10 X...

Page 137: ...39 7 1 Speed setpoint actual deviation in the tolerance bandwidth p2163 p2166 8 r2197 7 1 Control required to PLC 9 r0899 9 1 f or n comparison value reached or exceeded p2141 p2142 10 r2199 1 1 I M or P limit reached p0640 p1520 p1521 11 r1407 7 Reserved 12 0 Alarm motor overtemperature A7910 13 r2129 14 Reserved 14 0 Alarm thermal overload in power unit A5000 15 r2129 15 1 Pulses enabled inverte...

Page 138: ...d it can eliminate the risk of ground loops 7UDQVIRUPHU 0RWRU QVWUXPHQWD WLRQ DQG FRQWURO 3B WR 3B 3B WR 3B 3B WR 3B URXS URXS URXS 70 0 0 0 3 0 3 0 3 0 Figure 8 6 Potential supply of external signals Signals are transmitted via a conducted electrical interface which can be affected by conducted interference To minimize external interference the signals are injected asymmetrically and are floating...

Page 139: ...age DC 24 V Output current per channel 0 5 A Cumulative current of outputs per group To 40 C max 4 A To 50 C max 3 A To 60 C max 2 A 8 4 2 4 Additional settings for analog outputs Two signals are freely available for each TM31 which can be used to output the analog signals Operation 8 4 Functions SINAMICS SM150 6SL3845 7NN46 7AA0 Operating Instructions 04 2017 139 ...

Page 140: ...ts characteristic value x2 1000 00 to 1000 00 Factory setting 100 00 Setting for the x coordinate in of the second point on the scaling characteristic Parameter Value Adjustment range p4080 0 y2 of the characteristic of the analog out puts 20 000 to 20 000 V or mA Factory setting 20 000 mA Setting for the y coordinate in V or mA of the second point on the scaling characteristic When analog output ...

Page 141: ...cteristic Parameter Value Adjustment range p4080 1 y2 of the characteristic of the analog out puts 20 000 to 20 000 V or mA Factory setting 20 000 mA Setting for the y coordinate in V or mA of the second point on the scaling characteristic When analog output 1 is set as a voltage output p4076 1 1 4 and terminals X522 6 5 are used the unit is V When analog output 1 is set as a current output p4356 ...

Page 142: ...ive including that of the motor Only one A Isometer can be connected to each live connected IT system The A Isometer adjusts monitoring in line with the line discharge capacitance The A Isometer is connected between the ungrounded line supply and the equipotential bonding conductor PE For the duration of testing disconnect the instrument cables of the A Isometer when performing any insulation or v...

Page 143: ...reaker is triggered by a safety contactor combination The plant side circuit breaker must be equipped with an undervoltage trip to ensure the wire break protection for the circuit breaker OFF command If a circuit breaker OFF command is issued as a result of an overvoltage trip the circuit breaker is switched off so that it is fail safe 8 4 3 3 DC link short circuiter The short circuiter is trigger...

Page 144: ...OL4 ULYH OL4 ULYH OL4 Figure 8 8 Networked structures for safe shutdown in an emergency The overview diagram shows how central components are networked The DRIVE CLiQ connection between CX32 and PSA is considered secure because communication on the DRIVE CLiQ cable is monitored cyclically With regard to contactor control for the circuit breaker a two channel bypass to the open circuits is provided...

Page 145: ...ller Values 0 Inhib Vdc ctrl 1 Enable vdc max controller The vdc max controller increases the ramp down times automatically to keep the DC link voltage within the permissible limits Parameter Function Unit p1242 Vdc_max_controller switch on level V Display of the switch on level of the vdc max controller Parameter Function Adjustment range p1243 Vdc_max_controller dynamic factor 10 200 Factory set...

Page 146: ...nctions as a release 0 Controller inhibited 1 Controller enabled You use p1242 to define the starting point of the vdc max controller The starting point is the maximum value of the DC link voltage that cannot be exceeded If the DC link voltage is below the starting point the controller remains inactive The controller gain can be changed by means of p1250 The set ramp down remains inactive while th...

Page 147: ...iggered The list of parameterized faults and alarms can be found in the List Manual in the Faults and alarms section 8 5 2 Message from the grounding switch Switching statuses MPGS safe ON and MPGS safe OFF The switching status of the make proof grounding switch is indicated to the sequencer D435 or CU320 by the messages MPGS safe ON and MPGS safe OFF via a TM15 module These messages are required ...

Page 148: ...rt circuit to the system specific setpoint The fault message is acknowledged 8 5 3 Diagnosis 8 5 3 1 Indicating and rectifying faults The drive provides many protection functions These protection functions protect the drive against damage in a fault situation A distinction is made between the following messages Fault A fault is a message from the drive indicating a fault or other exceptional unwan...

Page 149: ... light At least one fault is present in the com ponent LED is controlled irrespective of the cor responding messages being reconfig ured Remedy and acknowledge fault Green red 0 5 Hz flashing light Firmware download in progress 2 Hz flashing light Firmware download is complete Waiting for POWER ON Carry out a POWER ON Green or ange or Red orange Flashing light Component recognition via LED is acti...

Page 150: ...e signals Display of the missing enable signals that prevent the drive control from being commissioned Bit Signal name 0 signal 1 signal 00 OFF1 enable missing No Yes 01 OFF2 enable missing No Yes 02 OFF3 enable missing No Yes 03 Enable run missing No Yes 05 External power on inhibit active No Yes 06 Commissioning not yet complete No Yes 09 Infeed enable missing No Yes 10 Ramp function generator e...

Page 151: ...122 1 Low High 01 DI 1 X122 2 Low High 02 DI 2 X122 3 Low High 03 DI 3 X122 4 Low High 04 DI 4 X132 1 Low High 05 DI 5 X132 2 Low High 06 DI 6 X132 3 Low High 07 DI 7 X132 4 Low High 08 DI DO 8 X122 7 Low High 09 DI DO 9 X122 8 Low High 10 DI DO 10 X122 10 Low High 11 DI DO 11 X122 11 Low High 12 DI DO 12 X132 7 Low High 13 DI DO 13 X132 8 Low High 14 DI DO 14 X132 10 Low High 15 DI DO 15 X132 11 ...

Page 152: ...igh 05 DI 5 X530 2 Low High 06 DI 6 X530 3 Low High 07 DI 7 X530 4 Low High 08 DI DO 8 X541 2 Low High 09 DI DO 9 X541 3 Low High 10 DI DO 10 X541 4 Low High 11 DI DO 11 X541 5 Low High DI Digital input DI DO Bidirectional digital input output r4047 TM31 digital outputs status Display of the digital output status on the Terminal Module 31 TM31 Bit Signal name 0 signal 1 signal 00 DO 0 X542 1 3 Low...

Page 153: ...2 Low High 17 DI DO 17 X522 3 Low High 18 DI DO 18 X522 4 Low High 19 DI DO 19 X522 5 Low High 20 DI DO 20 X522 6 Low High 21 DI DO 21 X522 7 Low High 22 DI DO 22 X522 8 Low High 23 DI DO 23 X522 9 Low High DI DO Bidirectional digital input output r4047 TM15 digital outputs status Display of the digital output status on the Terminal Module 15 TM15 Bit Signal name 0 signal 1 signal 00 DI DO 0 X520 ...

Page 154: ...X521 9 Low High 16 DI DO 16 X522 2 Low High 17 DI DO 17 X522 3 Low High 18 DI DO 18 X522 4 Low High 19 DI DO 19 X522 5 Low High 20 DI DO 20 X522 6 Low High 21 DI DO 21 X522 7 Low High 22 DI DO 22 X522 8 Low High 23 DI DO 23 X522 9 Low High It does matter whether DI DO is set as an input or output p4028 DI DO Bidirectional digital input output ID 5175 Operation 8 5 Fault and system messages SINAMIC...

Page 155: ...defective seals before commissioning Observe the environmental conditions stated in the technical data WARNING High voltages from external supplies Magnetizing and demagnetizing equipment that is fed from an external voltage source can cause high voltages on the drive This voltage can result in death or serious injury Ensure that no voltage from external feeds exists before commencing maintenance ...

Page 156: ...ls at which maintenance procedures are to be performed depend on the environmental and operating conditions Define maintenance intervals for the drive which reflect your plant specific environmental and operating conditions and meet your availability requirements When doing so take the prescribed maintenance intervals into consideration as well as the instructions for repairing and replacing insta...

Page 157: ...y power supply Always observe the five safety rules Page 17 when carrying out any work on the device 9 2 1 Grounding with a grounding device Use a three pole grounding harness for fixed ball points to ground the system Note Ordering a grounding harness You can order the grounding harness Contact the Service Center Note Number of grounding harnesses Depending on the configuration of the drive use a...

Page 158: ...ng spider first on the lower ball button and then on the upper ball buttons Ball head in the cabinet Ball buttons in the motor cabinet Figure 9 1 Grounding points Maintenance 9 2 Grounding the system SINAMICS SM150 6SL3845 7NN46 7AA0 158 Operating Instructions 04 2017 ...

Page 159: ...d only at a voltage below 60 V If the auxiliary voltage fails completely the make proof grounding switch cannot be closed It is not permissible that you open the doors before the make proof grounding switch is closed WARNING DC link short circuit A DC link short circuit can occur if grounding under voltage This can cause injury and material damage Remove the socket wrench before switching on This ...

Page 160: ...he closed loop control cabinet is not electromechanically interlocked For this reason it can also be opened during operation 9 3 1 Opening the power unit doors for maintenance work Opening the doors of the power unit The doors can only be opened under the following conditions The DC link voltage is below a threshold value of 60 V The circuit breaker is open The make proof grounding switch is close...

Page 161: ...erating instructions and the safety information on the product itself WARNING Not activated door lock If the door locking mechanism is not activated during operation then the drive can be grounded live and cause a short circuit in the DC link A DC link short circuit can result in death serious injury or material damage Remove the grounding bar before the voltage is switched on This then activates ...

Page 162: ...f the mechanical door interlock Circuit breaker Coded key for the key transfer unit Key transfer unit Coded key for cabinet doors Locks for the cabinet doors Figure 9 5 Components of the secure locking system Maintenance 9 3 Opening the doors SINAMICS SM150 6SL3845 7NN46 7AA0 162 Operating Instructions 04 2017 ...

Page 163: ...s at the location of use The following servicing and inspection instructions are used as the basis for regular inspection of the equipment 9 4 2 Checklist for preventive maintenance work Maintenance Carried out by Frequency Comments Clean the cabinet exterior Operator As required Visual check clean if required Clean the cabinet interior Siemens serv ice personnel Annually Visual check clean if req...

Page 164: ...nt to carry out the visual checks and maintenance work Mirror Flashlight Torque wrench for tightening screws NOTICE Contamination Contamination and dirt can damage the device Visually inspect the equipment at least once per year For more information please refer to the section Visual inspections Dust deposits inside the cabinet unit must be removed at regular intervals or at least once a year by q...

Page 165: ...c cables for the gating boards must be properly inserted in the connectors 9 4 3 5 Checking the cable and screw terminals Check the cable and screw terminals regularly to ensure that they are secure Tighten the screws if necessary When doing this comply with the specified torques Page 170 Check the cabling for defects Replace any defective parts immediately 9 5 Maintenance 9 5 1 Fan maintenance CA...

Page 166: ...s a slight amount of dirt clean the filter mat at a suitable location Depending on the degree of pollution you can also clean the filter mats using a vacuum cleaner If the filter mat is damaged or the frequency of alarms increases dispose of the dirty filter mat in the correct fashion Use a new filter mat 4 Insert the filter mat in the frame of the fan opening In order that dirt is not drawn into ...

Page 167: ... four screws 2 Release the two screws Remove the filter frame 3 Remove the filter If there is a slight amount of dirt clean the filter mat at a suitable location Depending on the degree of pollution you can also clean the filter mats using a vacuum cleaner If the filter mat is damaged or the frequency of alarms increases dispose of the dirty filter mat in the correct fashion Use a new filter mat 4...

Page 168: ...ituation with service experts for the particular product Use a dry clean lint free ESD cleaning cloth Wipe all external parts of the rack with it Make sure that the dirt is not distributed but actually removed by constant changes of the wiping surface of the cloth For significant levels of pollution and dirt use an ESD cloth soaked in ethyl alcohol however not so much that it drips from the cloth ...

Page 169: ...other heavy metals Use neither brass bronze or steel wire brushes nor cloths or steel wool interwoven with copper wire 9 7 Repairs WARNING Insufficient cable insulation Improperly laid or damaged cables and incorrectly attached cable shieldings can heat up in places and cause fires or short circuits wherever they make contact Check whether all the cable shields are intact Insulate damaged cable sh...

Page 170: ...s S22 Hard materials S13 nm in lb nm in lb nm in lb M3 0 8 7 1 1 8 15 9 1 3 11 5 M4 1 8 15 9 3 9 34 5 3 0 26 6 M5 3 0 26 6 7 8 69 0 6 0 53 1 M6 6 0 53 1 13 0 115 10 0 88 5 M8 13 0 115 32 0 283 25 0 221 M10 25 0 221 65 0 575 50 0 443 M12 50 0 443 115 0 1020 88 0 779 M16 115 0 1020 270 0 2390 215 0 1900 1 Examples of soft materials are Cu Al CuZn cable entries laminate materials plastics cast resin ...

Page 171: ...tem Contact Customer Support if the door interlock system becomes defective See also Service Support Page 195 9 7 2 Attaching the changing device to the stacker WARNING Improper operation of the changing device If the component to be replaced phase falls from the roller conveyors of the changing device death or serious bodily injury can result For your personal safety please always follow these in...

Page 172: ...hing the changing device to the forklift truck 2 Position the stacker under the changing device so that the base frame is resting on the forks 3 Assemble the bracket to secure the base frame in place Figure 9 9 Attaching the changing device to the forklift truck 4 Insert the outer stop brackets at the points provided to prevent the component to be replaced from rolling away Maintenance 9 7 Repairs...

Page 173: ...e flat cooling water catchment tray with a capacity of at least seven liters for draining the drive Open ended spanner 16 mm 18 mm 22 mm Socket spanner set Prerequisite Prepare the changing device as described in Section Attaching the changing device to the stacker Page 171 Preparation 1 Remove the electrical connections from the lifting solenoids 2 Loosen the screws connecting the central brace w...

Page 174: ... using the catchment tank Remove all water from the phase module Removing cables and screwed connections 1 Pull out the fiber optic conductors 2 Remove the power supply cables on the transformers Figure 9 12 Fiber optic conductors and power supply cable 3 Release the screwed connections between the phase module and the busbar package on the rear of the IGCT phase module Maintenance 9 7 Repairs SIN...

Page 175: ...he drive cabinet on the rear of the drive Figure 9 13 Busbar package 5 To remove the upper phase module unscrew the motor current acquisition module Release the side screws Figure 9 14 Motor current acquisition module Maintenance 9 7 Repairs SINAMICS SM150 6SL3845 7NN46 7AA0 Operating Instructions 04 2017 175 ...

Page 176: ...module the long end of the busbar must point forwards for the upper phase module Note To allow the upper busbars to be installed you must remove the fan Long side Short side Figure 9 15 Busbar 3 Fasten the phase module to the busbar The following figure shows the installed busbars in the dismantled state of the phase module Phase module top Phase module center and bottom Figure 9 16 Installing the...

Page 177: ... the phase module and lifting lugs 3 Slide the two roller tracks under the raised frame of the IGCT phase module Use the screws which were previously used for the screwed connection of frame and insulators to fix the roller tracks in place Figure 9 18 Changing device roller tracks 4 Position the stacker with the pre mounted changing device in such a way that the roller tracks under the IGCT phase ...

Page 178: ... Secure the module with the two stop brackets Figure 9 20 Changing device stop brackets 7 Remove the screwed connections for the roller tracks which are now joined together 8 Place the defective phase module down in a suitable place e g on the wooden beams you used for placing the changing device on the stacker Maintenance 9 7 Repairs SINAMICS SM150 6SL3845 7NN46 7AA0 178 Operating Instructions 04...

Page 179: ...stalling the module 1 Install the intact module in the reverse order of the previously described steps 2 When tightening the screws make sure that you use the appropriate torque Page 170 permissible for each screw type 3 Tighten the joints between the water pipes by hand Performing final checks 1 Open the valves 2 Make sure that the connections are tight 3 Make sure that the flow is ensured once t...

Page 180: ...tion of components in the Re cooling unit section 9 7 4 Replacing the operator panel 9 7 4 1 Replacing the TP900 operator panel To replace the operator panel proceed as follows 1 Disconnect the cabinet from the power supply 2 Open the cabinet 3 Remove the SD card from the data slot Figure 9 22 Remove the operator panel Maintenance 9 7 Repairs SINAMICS SM150 6SL3845 7NN46 7AA0 180 Operating Instruc...

Page 181: ... 11 After completing the software installation insert the SD card in the data slot of the operator panel 9 7 5 Replacing the CompactFlash card To replace the CompactFlash card proceed as follows 1 Ensure that the Control Unit is de energized NOTICE Destruction of the CompactFlash card The CompactFlash card must only be inserted or removed when the power is off Otherwise there is a risk of data los...

Page 182: ...e precharging transformer WARNING Incorrect replacement of the precharging transformer Replacing the precharging transformer incorrectly can result in death serious injury or material damage Follow the five safety rules Page 17 Before replacing the precharging transformer switch off the safety transformer for the 400 V infeed Lift the transformer carefully because it is heavy approx 45 kg Removing...

Page 183: ...m at least one screw position on the base brackets This is where the transformer will be grounded 2 Install the new transformer in the reverse order to when you removed it 3 Check that the precharger is working correctly Maintenance 9 7 Repairs SINAMICS SM150 6SL3845 7NN46 7AA0 Operating Instructions 04 2017 183 ...

Page 184: ...ing the core markings The cables are equipped with Faston connectors Make a note of the core markings When installing the new module note the core markings for the cables 2 Remove the five plastic nuts of the module Installing a module Install the new module in the reverse order to when you removed it Maintenance 9 7 Repairs SINAMICS SM150 6SL3845 7NN46 7AA0 184 Operating Instructions 04 2017 ...

Page 185: ... secure the AVT combination module 2 Reconnect the control lines Do not bend the fiber optic conductors 9 7 9 Replacing fuses To replace the F11 F12 or F21 fuses proceed as follows 1 Disconnect the auxiliary power supply 2 Remove the defective fuse 3 Rectify the cause of the fault 4 Fit the replacement fuse and close the fuse holder The order numbers for replacing fuses that have blown can be foun...

Page 186: ...nge is dry hard the switch is closed If there is water in the drive the sponge becomes soft and the switch opens Sponge hard switch is closed Sponge soft switch is opened Figure 9 27 Sponge Maintenance 9 7 Repairs SINAMICS SM150 6SL3845 7NN46 7AA0 186 Operating Instructions 04 2017 ...

Page 187: ...crew 4 Reattach the leakage water detection Note Insert the sponge Make sure that the leakage water measurement is on the bottom pan The distance between sponge and bottom pan is then approx 1 mm 9 7 11 Replacing the Power Stack Adapter Required tools Torx screwdriver Tx30 2 5 mm slotted screwdriver Maintenance 9 7 Repairs SINAMICS SM150 6SL3845 7NN46 7AA0 Operating Instructions 04 2017 187 ...

Page 188: ... the ground connection on the Power Stack Adapter chassis 6 Use a Torx screwdriver to loosen the four fastening screws of the Power Stack Adapter Do not remove the screws 7 Push the Power Stack Adapter upwards 8 Remove the Power Stack Adapter Sending in the Power Stack Adapter You can send in the defective Power Stack Adapter for a special examination Further information is contained in the note S...

Page 189: ... 10 Nm 3 Ensure the correct connection of the fiber optic cables NOTICE Faulty connection of fiber optic cables The faulty connection of the fiber optic cables on the Power Stack Adapter can damage the power semi conductors Observe the connector assignment marked on the fiber optic cables Maintenance 9 7 Repairs SINAMICS SM150 6SL3845 7NN46 7AA0 Operating Instructions 04 2017 189 ...

Page 190: ...Maintenance 9 7 Repairs SINAMICS SM150 6SL3845 7NN46 7AA0 190 Operating Instructions 04 2017 ...

Page 191: ...ys indicate the part number and if known the order number MLFB of the spare part required You can find the order number as follows The device label is attached to or next to each component Find out which item code the required spare part has The parts list supplied with the drive indicates the part number and where appropriate the order number corresponding to the item code For inquiries by e mail...

Page 192: ...Spare parts SINAMICS SM150 6SL3845 7NN46 7AA0 192 Operating Instructions 04 2017 ...

Page 193: ... If you correctly dispose of the materials none of the materials pollutes the environment When disposing or reusing comply with the local laws and regulations WARNING Improper disassembly In the event of an improper procedure during disassembly material can slip tilt and fall down This can result in death serious injury or material damage Only specialist personnel may disassemble and dispose of de...

Page 194: ... PCBs Electronic components Disposal 11 2 Removing device components and old devices SINAMICS SM150 6SL3845 7NN46 7AA0 194 Operating Instructions 04 2017 ...

Page 195: ... local office This office will contact the responsible service center on your behalf You can find your contact person in the relevant contact database www siemens com your contact See also Technical Support https support industry siemens com cs ww en sc 2090 www siemens com yourcontact www siemens com yourcontact Siemens Support for on the move You can obtain optimum support anywhere you go using ...

Page 196: ...Service Support SINAMICS SM150 6SL3845 7NN46 7AA0 196 Operating Instructions 04 2017 ...

Page 197: ...tromagnetic Compatibility Certificate of compliance with order For the EMC Directive 2004 108 EC amendments or 2014 30 EU amendments Product cannot be operated independently limited distribution channel Interference omission This drive unit is part of a PDS Category C4 according to DIN EN 61800 3 VDE 0160 T103 IEC 61800 3 The drive unit has not been designed to be connected to the public line supp...

Page 198: ...rent derating required 2000 m to 4000 m above sea level additional voltage derating required Additional temperature derating for Control Units and supplementary system components by 3 5 K per 500 m installation altitude max 4000 m above sea level Current and voltage derating 3HUPLVVLEOH UDWHG FXUUHQW 3HUPLVVLEOH UDWHG LQSXW YROWDJH LQ DFFRUGDQFH ZLWK 9 VVHPEO KHLJKW LQ P DERYH VHD OHYHO VVHPEO KHL...

Page 199: ...ng to DIN EN 60721 3 1 IEC 60721 3 1 2K2 according to DIN EN 60721 3 2 IEC 60721 3 2 3K3 according to DIN EN 60721 3 3 IEC 60721 3 3 Pollution degree 2 without conducting contam ination according to DIN EN 61800 5 1 VDE 0160 T105 IEC 61800 5 1 2 without conducting contam ination according to DIN EN 61800 5 1 VDE 0160 T105 IEC 61800 5 1 2 without conducting contam ination according to DIN EN 61800 ...

Page 200: ...rated 1 phase 115 VAC 60 Hz 1 phase 230 VAC 50 Hz 60 Hz 1 phase 240 VAC 50 Hz 60 Hz Peak value of the rated output voltage UArated 55 V 3 Rate of rise of voltage dva dt max 2 kV μs Rated output frequency fArated 100 kHz 5 Natural convection TEnv 55 C PA1Rated 87 5 W for UERATED 230 V 75 W for UERATED 115 V Rated total power output with natural convection TEnv 55 C PA1Rated 350 W for UERATED 230 V ...

Page 201: ... 5 DI p4022 11 Profibus switchover 6 DI p4022 12 p1113 Direction reversal 7 DO p4022 13 r899 0 Message Ready for switching on 8 DO p4022 14 r899 1 Message Ready for operation 9 DO p4022 15 r899 2 Message Operation enabled X522 2 DO p4022 16 r899 3 Message Fault active 3 DO p4022 17 r899 7 Message Alarm active 4 DO p4022 18 r807 Local operation 5 DO p4022 19 r2197 3 Drive rotating clockwise Table B...

Page 202: ...dge faults 15 DI Lock OFF3 16 DI Counterclockwise 0 signal for CW phase sequence 1 signal for CCW phase sequence direction of rotation changeover 17 18 Power disconnection External safety circuit Circuit breaker no OFF command 30 31 Ready for operation Relay output NO contact 32 33 Operation motor turning Relay output NO contact 34 DO COM Fault Relay output two way contact 35 DO NO 36 DO NC 50 51 ...

Page 203: ...r6660 2 Undervoltage coil OFF command Table B 14 Terminal assignment for circuit breaker interface LA X52 with two OFF coils and undervoltage coil Terminal Internal control 1 2 3 4 DO p0738 r6660 0 ON command 7 9 DO p0739 r6660 1 OFF command 11 12 DO p0740 r6660 2 Undervoltage coil OFF command 13 15 OFF 2nd coil command Table B 15 Terminal assignment for circuit breaker interface LA X52 with capac...

Page 204: ...age max switching voltage 240 400 V AC Max switching power 12 W 24 V 500 mA 2 Relay coil 1 3 NC contact X242 1 M 2 Relay coil 2 3 NC contact Note The internal safety relay must be energized in order to operate the inverter see Chapter Gating the power semiconductors If the option Safe Torque Off STO is not available this circuit function is achieved permanently by inserting jumpers between termina...

Page 205: ...able two PSAs Single fiber optic cable Trip line for direct data ex change between PSAs Fiber optic cable type 2 mm plastic optical fiber POF Max length of fiber optic cable 10 m B 2 4 5 DRIVE CLiQ interface Table B 18 DRIVE CLiQ interface Pin Signal name Technical data 1 TXP Transmit data 2 TXN Transmit data 3 RXP Receive data 4 Reserved do not use 5 Reserved do not use 6 RXN Receive data 7 Reser...

Page 206: ...t proof Max load current per output 3 mA Resolution 12 bits 10 AO 3 AO 7 11 AO 2 AO 6 12 AO 2 AO 6 13 AO 1 AO 5 14 AO 1 AO 5 15 AO 0 AO 4 16 AO 0 AO 4 Max connectable cross section 1 5 mm type Screw terminal B 2 4 7 Switch for the analog inputs Table B 20 Power Stack Adapter 2 Switch for the analog inputs Switch Function Technical specifications S5 0 Switchover analog input AI0 Voltage V Current I...

Page 207: ...nd DI 3 MEXT2 poten tial free refer ence for DI 4 DI 5 DI 6 and DI 7 10 M 11 AI 0 AI 1 The analog input can be switched between current input and voltage input using the S5 0 and S5 1 switches Voltage 0 V to 10 V Ri 100 kOhm resolution 12 bits Current 0 mA to 20 mA Ri 250 Ohm resolution 11 bits 12 AI 0 AI 1 13 TEMP 0 TEMP 1 Two wire PT100 temperature sensor 14 TEMP 0 TEMP 1 Max connectable cross s...

Page 208: ...s of the auxiliary power and or by a diagnostic message All digital outputs are also affected by a ruptured fuse You will not be able to replace this fuse Replace the component and send it for repair B 2 4 9 Electronics power supply Table B 22 Power Stack Adapter 2 Electronics power supply Terminal Designation Technical specifications 1 Electronics ground M Voltage 24 VDC 18 V to 31 2 V 25 to 30 P...

Page 209: ... drive 2 Connect the raw water circuit and the de ionized water circuit Remove any contamination from the piping that may have occurred during shipment or storage 3 Fill and vent the de ionized water circuit according to the specifications Ensure that no air is trapped in the piping system 4 Install the separately supplied components Make the required mechanical and electrical connections as well ...

Page 210: ...um voltage switchgear is a central component of the drive protection concept For this reason medium voltage circuit breaker control must be integrated in the drive controller The medium voltage circuit breaker must be equipped with an undervoltage coil 4 If the medium voltage switchgear does not have an undervoltage coil or a UPS supported auxiliary voltage supply provide the following alternative...

Page 211: ... actuated These cabinet internal cables can be easily identified by their orange insulation Provide for the service power sockets in the control cabinet as well as for the optional cabinet lighting option L50 on the auxiliary voltage supply 230 V Protect the auxiliary voltage supply with 10 A fuses on the plant This voltage is not integrated in the EMERGENCY STOP sequence of the drive and is there...

Page 212: ...oute the digital and analog signals with separate cables to minimize interference Ensure that the required distance from the power cables is maintained Note that when the analog inputs on the customer terminal strip are used as current or voltage inputs the isolation amplifiers must be set accordingly Connecting protection and monitoring devices Depending on the converter transformer version dry o...

Page 213: ...d into two groups This must be taken into account when the evaluation is per formed factory setting To check the correct wiring and macro interconnection first select limits below the ambient temperature and check the messages After checking the correct wiring and macro interconnection set the limit values for alarm and shutdown to match the component monitored Option L96 PT100 evalua tion unit fo...

Page 214: ...minals Switch on conditions with water cooled drives Before switching on the drive for the first time you must reduce the conductivity of the de ionized water circuit to 1 µS After filling the re cooling unit switch it on for several hours before switching on the drive The conductivity reduction may also be necessary if the drive has been out of service for an extended period such as maintenance r...

Page 215: ...by electrostatic discharge ESD Guidelines 22 Crowbar 30 D Damage during transportation 83 DC link 35 36 143 144 Deionized water requirements 51 Delivery 83 Door interlock Castell lock 78 Cover screw 93 Electromechanical 36 78 160 Manual 93 Safety locking system 78 160 Door lock Electromechanical 36 DRIVE CLiQ interface Power Stack Adapter 38 E Electromagnetic fields 21 Environmental conditions 199...

Page 216: ... 207 Precharging Components 36 Function 35 Replacing the precharging transformer 182 Protection and monitoring functions External components 31 Internal components 30 PSA Power Stack Adapter 34 R Rated output frequency Sine wave filter 80 Re cooling unit Deionized water 21 50 51 104 Deionized water specifications 51 Inadmissible additives 51 Principle of operation 50 Raw water 50 Requirements 50 S...

Page 217: ......

Page 218: ...Further Information www siemens com drives Siemens AG Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY ...

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