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Siemens Sinamics G120 CU240E Operating Instructions Manual Download Page 215

 

Servicing and maintenance 

 

6.2 Replacing the Control Unit or Power Module 

Frequency inverter  
Operating Instructions, 08.10. 2008, t.b.d. 

215

 

6.2

 

Replacing the Control Unit or Power Module 

Replacing the Control Unit   

When replacing components, ensure that you use the correct ones. 
Procedure when replacing a Control Unit 
1.

 

Disconnect the converter power supply. 

2.

 

Wait 5 minutes until the device has discharged itself. 

3.

 

Disconnect the control cables from the Control Unit. 

4.

 

If a memory card is being used, remove it from the Control Unit. 

5.

 

Remove the defective Control Unit from the Power Module. 

6.

 

Mount a new Control Unit on the Power Module. 

7.

 

Reconnect the control cables. 

8.

 

If a memory card is being used, insert it into the new Control Unit. 

9.

 

Switch-on the frequency inverter power supply again. 

10.

 

If required, manually download a valid parameters set 

Replacing the Power Module 

 

CAUTION 

 

Before you replace the Power Module, ensure that all of the parameter settings are saved 

in the EEPROM of the Control Unit (refer to P0014 or P0971). 

 

Replacing a Power Module 
1.

 

Switch-off the Power Module power supply. 

2.

 

After you have switched it off, wait 5 minutes until the device has discharged itself. 

3.

 

Disconnect the Power Module connecting cable 

4.

 

Remove the Control Unit from the Power Module 

5.

 

Replace the Power Module 

6.

 

Mount the Control Unit onto the new Power Module 

7.

 

Connect the Power Module connecting cable 

8.

 

Switch-on the Power Module power supply again  

Before switching-on the power supply again, ensure that the new Power Module is correctly 

installed and connected. 

Summary of Contents for Sinamics G120 CU240E

Page 1: ...SINAMICS Operating Instructions 11 2008 Review Version Control Units CU240E CU240S CU240S DP CU240S DP F CU240S PN CU240S PN F SINAMICS G120 ...

Page 2: ......

Page 3: ...nection 3 Commissioning 4 Functions 5 Servicing and maintenance 6 Messages and fault codes 7 Technical data 8 SINAMICS G120 Control Units Frequency inverter Operating Instructions 08 10 2008 t b d Edition 12 2008 FW 3 2 Review version ...

Page 4: ...rformed by qualified personnel Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission ground and label devices systems and circuits in accordance with established safety practices and standards Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in ...

Page 5: ...nection 27 3 1 Procedure for installing the frequency inverter 27 3 2 Mounting reactors and filters 28 3 3 Mounting Power Modules 30 3 3 1 Dimensions hole drilling templates minimum clearances tightening torques 31 3 3 2 Wiring Power Modules 35 3 3 3 EMC compliant connection 38 3 4 Installing the Control Unit 40 3 4 1 Interfaces connectors switches control terminals LEDs on the CU 41 4 Commissioni...

Page 6: ...s 95 5 4 Setpoint sources 96 5 4 1 Selecting frequency setpoint sources 96 5 4 2 Using analog inputs as a setpoint source 97 5 4 3 Using a motorized potentiometer as a setpoint source 98 5 4 4 Using the fixed frequency as a setpoint source 99 5 4 5 Running the motor in jog mode JOG function 100 5 4 6 Specifying the motor speed via the fieldbus 101 5 5 Changing over the command data sets manual aut...

Page 7: ...the USS parameter channel 152 5 11 1 3 Timeouts and other errors 158 5 11 1 4 USS process data channel PZD 159 5 11 2 Communication via PROFIBUS and PROFINET 160 5 11 2 1 Connect the frequency inverter to PROFIBUS 160 5 11 2 2 Example configuring the frequency converter on PROFIBUS 161 5 11 2 3 Integrating a frequency inverter in PROFINET 171 5 11 2 4 Example configuring the frequency converter on...

Page 8: ... 8 Operating Instructions 08 10 2008 t b d 8 5 Common technical data PM250 Power Modules 230 8 6 Technical data PM250 Power Modules 231 8 7 Common technical data PM260 Power Modules 233 8 8 Technical data PM260 Power Modules 234 Index 235 ...

Page 9: ...e a summary of all of the information required to operate the frequency inverter under normal safe conditions The information provided in the Operating Instructions has been compiled in such a way that it is sufficient for all standard applications and enables drives to be commissioned as efficiently as possible Where it appears useful additional information for entry level personnel has been adde...

Page 10: ...verter Software STARTER commissioning tool that allows the frequency inverter to be parameterized and controlled from a PC Frequency inverters are especially used to improve and expand the starting and speed response of motors Many standard applications can function with the default parameters Although frequency inverters can be parameterized for very specific applications many standard applicatio...

Page 11: ... value to the parameter You can display the parameter value e g using an analog output of the frequency inverter Change protection for write parameters The process of changing parameter values is subject to certain conditions If an attempt to change a parameter is rejected by the inverter this can have a number of causes 1 The inverter operating state does not allow you to change parameters For ex...

Page 12: ...ameterize complex functions Example Parameter P0700 command source Parameter P0700 can be used to switch the command source from the fieldbus to digital inputs When the value of P0700 is changed from 6 command source fieldbus to 2 command source digital inputs other parameter values are changed automatically New functions are assigned to the digital inputs P0701 P0713 New functions are assigned to...

Page 13: ... 2 How to switch to commissioning mode or restore the factory settings Parameter Description P0010 Switching operating state 0 Ready for operation factory setting 1 Perform quick commissioning 30 Change over to factory settings Table 1 3 How to determine the firmware version of the Control Unit Parameter Description r0018 The firmware version is displayed Table 1 4 This is how you reset the parame...

Page 14: ... how you select the source for the speed setpoint Parameter Description P1000 0 No main setpoint 1 MOP setpoint 2 Analog setpoint factory setting for non fieldbus capable frequency inverters 3 Fixed frequency 4 USS on RS 232 5 USS on RS 485 6 Fieldbus factory setting for fieldbus capable frequency inverters 7 Analog setpoint 2 ...

Page 15: ...WSRLQWV 0RWRUL HG SRWHQWLRPHWHU RJ VHWSRLQWV QYHUWHU FRQWURO LJLWDO LQSXWV 2SHUDWRU 3DQHO LHOGEXV 3 FRQWUROOHU LQHWLF EXIIHUV 3RVLWLRQLQJ UDPS XWRPDWLF UHVWDUW UHH IXQFWLRQ EORFNV UDNH FRQWURO RQWURO YLD WHUPLQDOV PHWKRGV RQWURO YLD ILHOGEXV 5DPS IXQFWLRQ JHQHUDWRU 6NLS IUHTXHQF LPLWDWLRQ EUDNLQJ O LQJ UHVWDUW 9 I FRQWURO 9HFWRU FRQWURO ZLWKRXW HQFRGHU 9HFWRU FRQWURO ZLWK HQFRGHU 7RUTXH FRQWURO OR...

Page 16: ...nnectors hence the name BICO technology BICO parameters You can use the BICO parameters to define the sources of the input signals of a function This means that using BICO parameters you can define from which connectors and binectors a function reads in its input signals thereby enabling you to interconnect the functions stored in the devices in accordance with your requirements Four different BIC...

Page 17: ...ector symbols Abbreviation and symbol Description Function BI Binector input 3 DWD IORZ XQFWLRQ BO Binector output U 2 DWD IORZ XQFWLRQ Table 1 8 Connector symbols Abbreviation and symbol Description Function CI Connector input 3 DWD IORZ XQFWLRQ CO Connector output U 2 DWD IORZ XQFWLRQ Table 1 9 Connector and binector output symbols Abbreviation and symbol Description Function 2 2 Binector connec...

Page 18: ...ke care when establishing internal interconnections Note which changes you make as you go along since the process of analyzing them later can be quite difficult The STARTER commissioning software contains various screens that make it much easier for you to use BICO technology The signals that you can interconnect are displayed in plain text which means that you do not need any prior knowledge of B...

Page 19: ... T 0 P2850 5 0 s r2852 Index 0 P0840 ON OFF1 DI 0 DI 1 P2801 0 P2800 Figure 1 4 Example Signal interconnection for interlock Parameter Description P0003 3 Enable expert access to parameters P0700 2 Select the command source P0701 e g 99 Enable open digital input 0 DI0 for BICO parameterization P0702 e g 99 Enable open digital input 1 DI1 for BICO parameterization P2800 1 Group enable all freely pr...

Page 20: ...n P0701 99 the binector input of the ON OFF1 function P0840 is available for activation by a signal source other than r0722 0 in this case r2852 Index 0 P2810 Index 1 r0722 0 r2811 Index 0 P2849 Timer T 0 r2852 P0840 ON OFF1 DI 0 Figure 1 7 Interconnection after insertion of two functions Principle of connecting functions by means of BICO technology A connection between two functions comprises a c...

Page 21: ... used in a wide range of applications with respect to functionality and power Each SINAMICS G120 frequency inverter comprises a Control Unit and a Power Module The output range extends from 0 37 kW to 132 kW The Basic Operator Panel BOP and STARTER software are available for commissioning purposes A range of additional application specific components are also available e g filters reactors braking...

Page 22: ...ol Units can be combined with any Power Module The Control Unit controls and monitors the Power Module and the connected motor in various different control modes which can be selected as required It supports communication with a local or central controller as well as with monitoring devices The Power Modules are available for motors with an output range of between 0 37 kW and 132 kW IGBT technolog...

Page 23: ...rization diagnostics and control as well as for copying drive parameters Memory card MMC for carrying out standard commissioning of more than one frequency inverter and for external data backup purposes PC frequency inverter connection kit and STARTER software for guided PC based commissioning Filters and reactors Line filters classes A and B Line reactors Braking resistors Output reactors Further...

Page 24: ...QDOV RU 352 VDIH RQWURO 8QLW 8 6 DGGLWLRQDOO ZLWK 352 1 7 LQWHUIDFH RQWURO 8QLW 8 6 DGGLWLRQDOO ZLWK 352 1 7 LQWHUIDFH DQG VDIHW UHOHYDQW IXQFWLRQV YLD WHUPLQDOV RU 352 VDIH RQWURO 8QLWV ZLWK ILHOGEXV LQWHUIDFH 8 8 6 8 6 3 8 6 31 8 6 3 8 6 31 Figure 2 1 Control Unit variants 2 3 Overview of Power Modules Figure 2 2 Power Module variants A number of Power Module variants are available for different...

Page 25: ... chopper 2 7 5 kW 15 kW 18 5 kW 3 0 kW 37 kW 45 kW 55 kW 90 kW With integr Line filter class A PM250 3 ph 400V AC Capable of energy recovery 11 kW 18 5 kW 30 kW 55 kW With without integr Line filter class A With integr Sine wave filter PM260 3 ph 690V AC Capable of energy recovery 1 PM240 Power Modules 110 kW and higher are only available without an integrated class A filter Instead an optional cl...

Page 26: ...2 4 Reactors and filters Overview Depending on the Power Module the following combinations with filters and reactors are permitted Line side components Load side components Line reactor Line filters class B Braking resistor Power Module Output filter Motor reactor PM240 PM240 PM250 PM250 PM260 PM260 ...

Page 27: ... instructions see the Hardware Installation Manual for the Power Module Remove terminal covers where applicable Connect motor cable and power cable Terminate the shield over a large area if necessary using a shield connection set Refit the terminal covers 2 Mount the Control Unit Open the terminal covers of the Control Unit Connect the control lines to the terminals Terminate the shield over a lar...

Page 28: ...ith a prefabricated cable In the final installation position the mains terminals are at the top on frame sizes FSA to FSC and at the bottom on frame sizes FSD to FSE For frame size FSA in addition to the line reactor a class A line filter can be used In this case the mains connection is at the bottom Power Modules of frame size FSB and higher are available with integrated class A line filters an e...

Page 29: ...PM250 Power supply G_D211_EN_00107a Line filter Power module Power supply G_D211_EN_00108a Output reactor Power module Line filter to the motor Basic layout of a PM250 Power Module with class B line filter as a base component Basic layout of a PM250 Power Module with a class B line filter as a base component ...

Page 30: ...talling Power Modules Choose the best installation option for your application and install the Power Module in accordance with the instructions provided in this section NOTICE Information about installation The Power Module must not be installed horizontally RUUHFW QFRUUHFW Devices that could impede the flow of cooling air must not be installed in this area Make sure that the ventilation openings ...

Page 31: ...x M5 washers Tightening torques 2 5 Nm 22 1 lbf in Tightening torques 2 5 Nm 22 1 lbf in Tightening torques 2 5 Nm 22 1 lbf in Distances from other devices Lateral 30 mm 1 18 inch Top bottom 100 mm 3 93 inch Distances from other devices Lateral 40 mm 1 57 inch Top bottom 100 mm 3 93 inch Distances from other devices Lateral 50 mm 1 96 inch Top bottom 125 mm 4 92 inch Depth Standalone 145 mm 5 71 i...

Page 32: ...r 18 5 kW 30 kW with filter for PM240 and PM250 11 kW 18 kW for PM260 Mounting type 4 x M6 bolts 4 x M6 nuts 4 x M6 washers Tightening torques 6 Nm 53 lbf in Distances from other devices Lateral 0 mm 0 inch Top bottom 300 mm 11 81 inch Depth Standalone 204 mm 8 03 inch With CU240E 246 mm 9 68 inch With CU240S 267 mm 10 51 inch ...

Page 33: ...W 45 kW without filter 37 kW 45 kW with filter Mounting type 4 x M6 bolts 4 x M6 nuts 4 x M6 washers Tightening torques 6 Nm 53 lbf in Distances from other devices Lateral 0 mm 0 inch Top bottom 300 mm 11 81 inch Depth Standalone 204 mm 8 03 inch With CU240E 246 mm 9 68 inch With CU240S 267 mm 10 51 inch ...

Page 34: ...for PM240 and PM250 30 kW 55 kW for PM260 55 kW 132 kW with filter Mounting type 4 x M8 screws 4 x M8 nuts 4 x M8 washers Tightening torques 13 Nm 115 lbf in Distances from other devices Lateral 0 mm 0 inch Top bottom 350 mm 13 77 inch Depth Standalone 316 mm 12 44 inch With CU240E 358 mm 14 09 inch With CU240S 379 mm 14 92 inch ...

Page 35: ... is closed Even if the LEDs or other indicators do not light up or remain inactive when a function is switched from ON to OFF this does not necessarily mean that the unit has been switched off or is de energized The short circuit ratio of the power supply must be at least 100 Make sure that the inverter is configured for the correct supply voltage the inverter must not be connected to a higher sup...

Page 36: ...rter 36 Operating Instructions 08 10 2008 t b d Connection example Power Module PM240 9 9 3 3 8 9 8 9 0 a 3 5 5 1 UDNLQJ UHVLVWRU UDNH UHOD UDNH UHOD FRQQHFWRU RQWURO 8QLW 3RZHU 0RGXOH XVH Figure 3 1 Connection diagram PM240 Power Module with Brake Relay ...

Page 37: ...uitable for TN supply systems The motor is connected to terminals U2 V2 and W2 The following cable lengths are permissible Unshielded 100 m Shielded 50 m for converters without filter 25 m for converters with filter Additional information is provided in Catalog D11 1 for longer cable lengths A braking resistor can be connecting at terminals DCP R1 and R2 L U1 L1 N V1 L2 W1 L3 DCP R1 U2 V2 W2 R2 PE...

Page 38: ...on kits are available for all Power Module frame sizes you will find more information in Catalog D11 1 The cable shields must be connected to the shield connection kit with the greatest possible surface area by means of the shield clips Figure 3 2 Shield connection kit FSA Note EMC compliant shielding can also be implemented without this optional shield connection kit In this case you must ensure ...

Page 39: ...section Connect the return ground of the motors which are controlled from the frequency inverters directly at the ground connection PE of the associated frequency inverter Flat cables are preferred as they have a lower impedance at higher frequencies The cable ends must be cleanly terminated and it must be ensured that unshielded cables are as short as possible The control cables must be routed se...

Page 40: ...ntrol Unit is simply snapped on to a Power Module This also establishes all of the electrical connections between the two components The Control Unit can be removed by pressing the release button Removing the terminal cover To access the control terminals remove the cover as shown in the adjacent diagram Maximum cable cross section for control terminals 2 5 mm2 Tightening torque 0 25 Nm ...

Page 41: ... with higher level controls DIP switches to configure the speed encoder the analog inputs and if required to set the PROFIBUS address LEDs for diagnostics It also shows where they are located 8 6 8 00 FDUG VORW 3 VZLWFK IRU FRQILJXULQJ WKH DQDORJ LQSXWV DQG HQFRGHU 3 VZLWFK IRU VHWWLQJ WKH 352 86 DGGUHVV RQ WKH VLGH RI WKH 8 DYDLODEOH ZLWK 3 YDULDQWV RQO IRU LQGLFDWLQJ WKH VWDWXV RI WKH LQYHUWHU Q...

Page 42: ...the Control Unit Frequency inverter 42 Operating Instructions 08 10 2008 t b d 2 2 2 9 9 8 9 2 2 37 37 1 12 20 12 20 1 12 20 2 2 8 9 9 9 1 6XSSO 1 3 1 1 1 3 1 1 1 3 1 1 2 2 2 9 9 8 9 2 2 37 37 1 12 20 12 20 1 12 20 2 2 8 9 56 56 ...

Page 43: ...fe Control Units CU240S DP F and CU240S PN F only have six digital inputs instead of nine They are instead equipped with two fail safe digital inputs Fail safe digital inputs are redundant and each have two terminals QDORJ LQSXW QDORJ LQSXW QDORJ RXWSXW QDORJ RXWSXW WHUQDO 9 VXSSO 9 RXWSXW 7HPSHUDWXUH VHQVRU 7ZR IDLO VDIH GLJLWDO LQSXWV IRU IDLO VDIH 8V 8 6 3 8 6 31 LJLWDO LQSXWV LJLWDO LQSXWV QFR...

Page 44: ......

Page 45: ...eter set on an MMC memory card or on the Operator Panel and then transferring it to a different frequency inverter with the same configuration and function The commissioning scenarios listed below are described in the following sections Commissioning using the factory settings Commissioning with the STARTER software Commissioning using the Operator Panel Data backup with the Operator Panel and MMC...

Page 46: ...ure that the parameter set on the Control Unit is compatible with the Power Module and the application before acknowledging message F0395 as described below When you acknowledge F0395 you accept the parameter set on the Control Unit Acknowledging message F0395 Depending on which command source is set you can acknowledge message F0395 in the following ways If the command source is BOP press functio...

Page 47: ... setting parameter transfer P0970 1 Restore factory settings 1 Restore the factory parameter settings BOP displays BUSY STARTER displays progress bar Once the factory settings have been restored P0970 and P0010 are set to 0 and the BOP returns to the standard display Note Data transfer is interrupted while the factory parameter settings are being restored The following parameters remain unchanged ...

Page 48: ...0 A synchronous or induction motor The SINAMICS frequency inverters are preset in the factory for applications using 4 pole three phase induction motors that correspond to the performance data of the frequency inverter Motor data data on the motor rating plate If you use the STARTER software and a SIEMENS motor you only have to specify the Order No In all other cases you must read off the data fro...

Page 49: ... encoder pulses resolution per revolution What is the prevailing temperature where the motor is operated P0625 Motor ambient temperature P0625 if it differs from the factory setting 20 C What control mode do you want to use for your application P1300 A distinction is made between V f open loop control and vector closed loop control The V f open loop control is the simplest operating mode for a fre...

Page 50: ...ods to start stop and reverse the direction of a motor The various methods can be configured using parameter P0727 The following two wire control variants are available with the factory setting P0727 0 Switching on and off with one control command and reversing with the second control command Switching on and switching off a direction of rotation with each control command Minimum maximum frequency...

Page 51: ...ng see Chapter Quick commissioning 2 The binary and analog inputs must be connected in accordance with the wiring example see Section Wiring example 3 You then have to tell the converter the following the source of its commands from an 0perator panel from the digital inputs from the fieldbus interface You can change this command source using parameter P0700 if the factory setting is not appropriat...

Page 52: ...tings can be used you must wire the control terminals on your inverter as shown in the following examples Default settings for the control terminals on the CU240E 2 2 2 9 9 8 9 2 2 37 37 1 12 20 12 20 1 12 20 2 2 8 9 56 56 9 SRZHU VXSSO 9 UHTXHQF VHWSRLQW 21 2 LUHFWLRQ UHYHUVDO UURU DFNQRZOHGJHPHQW 9 SRZHU VXSSO FWXDO IUHTXHQF ULYH IDXOW DFWLYH ULYH DODUP DFWLYH 9 Figure 4 1 CU240E terminal overvi...

Page 53: ...non bus capable CU240E 2 2 2 9 9 8 9 2 2 37 37 1 12 20 12 20 1 12 20 2 2 8 9 9 9 1 6XSSO 1 3 1 1 1 3 1 1 1 3 1 1 9 SRZHU VXSSO 9 UHTXHQF VHWSRLQW 21 2 LUHFWLRQ UHYHUVDO UURU DFNQRZOHGJHPHQW 9 SRZHU VXSSO FWXDO IUHTXHQF ULYH IDXOW DFWLYH ULYH DODUP DFWLYH 9 DLOVDIH YHUVLRQV LQ EUDFNHWV Figure 4 2 CU240S terminal overview wiring example for using the factory settings ...

Page 54: ...al and analog and input output signals are exchanged via terminals For instance if you do not want to control a frequency inverter equipped with a fieldbus interface via the fieldbus but instead using switches and pushbuttons that are connected to the binary inputs then you must change parameter P0700 as follows Table 4 1 Command and setpoint sources Parameter Description P0700 2 or 6 Select the c...

Page 55: ...s phi Rated motor power factor in accordance with rating plate in cos phi when P0100 1 2 then P0308 is irrelevant 1 P0309 0 Rated motor efficiency in accordance with rating plate in when P0100 0 then P0309 is irrelevant 1 P0310 50 Hz Rated motor frequency in accordance with rating plate in Hz 1 P0311 1395 rpm Rated motor speed in accordance with rating plate in rpm 1 P0335 0 Non ventilated Shaft m...

Page 56: ...irect P1002 17 DI5 P0706 17 Fixed setpoint selector bit 2 direct P1003 40 DI6 P0707 18 Fixed setpoint selector bit 3 direct P1004 41 DI7 P0708 0 Digital input blocked 42 DI8 P0709 0 Digital input blocked Digital inputs of the safety functions Terminal Abbreviation Parameter Factory setting Meaning of the factory setting 60 FDI0A 61 FDI0B 62 FDI1A 63 FDI1B P9603 0 Digital inputs of the safety funct...

Page 57: ... setting 12 AO0 13 AO0 AO0 P0771 0 21 Frequency on the inverter output analog output 0 can be switched from current output to voltage output by means of P0776 26 AO1 27 AO1 AO1 P0771 1 21 Frequency on the inverter output analog output 1 is current output only Encoder interface encoder Terminal Function Parameter Factory setting Meaning of the factory setting 70 Channel A non inverting 71 Channel A...

Page 58: ...verter using the PC is significantly more user friendly and faster than commissioning using the Operator Panel The following is required to commission the frequency inverter via the PC A PC connection kit for connecting the inverter to a PC Order no 6SL3255 0AA00 2AA0 Figure 4 3 PC connection kit The installed STARTER software supplied with the PC connection kit You can download the latest version...

Page 59: ...bed here follows the Project Wizard The PC communicates with the frequency inverter via the USS interface Switch on the frequency inverter supply voltage Launch the STARTER commissioning tool Use the Project Wizard and click on the Find drive units online Figure 4 4 Start field In the screen that follows not shown here enter a meaningful name into your project e g Basic Commissioning and click on ...

Page 60: ...o set up the PG PC interface PG PC Set interface Select PC COM Port USS from the list and click on Properties Figure 4 6 Setting the USS interface If PC COM Port USS is not available click on Select to install the PC COM Port USS interface as shown in the Install Remove Interfaces dialog box Figure 4 7 Installing the USS interface ...

Page 61: ...o determine the correct values of your interface choose e g COM1 and then click on Read Under the RS 485 tab in addition select the Automatic mode Using various baud rates in succession the PC checks whether communications have been established to the frequency inverter This can take several minutes If is displayed in the Baud rate test field then the baud rate test was unsuccessful and you should...

Page 62: ...face dialog box is displayed again Tip In the Set PG PC Interface dialog box you can view the stations that can be accessed via USS by choosing Diagnostics When you choose OK again this takes you back to the Project Wizard By clicking on Continue a search is made for devices that are available online and you then come to the step Insert drives ...

Page 63: ... Finish 4 5 2 Establishing an online connection between the PC and converter going online Description With the procedure described above the project has been created and your frequency inverter is integrated into the project tree However there is no online connection Click on Connect to the target system in order to go online with the frequency inverter The left hand column in the dialog box below...

Page 64: ... HW configuration to PG to download the online data into your PC Figure 4 10 Frequency inverters found online using the SINAMICS G120 with Control Unit CU240S DP as example To conclude your entry choose Close The status display changes from the Offline mode with blue background into the Online mode with yellow background ...

Page 65: ...t powered up and after replacing a control unit or a Power Module message F0395 is output This message is intentional and does not indicate that the inverter is faulty This message monitors the individual frequency inverter components CU and PM against unauthorized replacement Select and acknowledge message F0395 that is present as described in the Section Initial coupling of the CU and PM Note Fo...

Page 66: ...rating Instructions 08 10 2008 t b d Carrying out commissioning You Project Wizard navigates you step by step using pull down menus through the basic settings for your application You get to the next menu item by pressing choose Next Figure 4 12 Start field commissioning ...

Page 67: ... 10 2008 t b d 67 For the Drive functions menu item we recommend that motor data identification Locked should be selected Figure 4 13 Deselecting motor data identification Note Motor data identification Motor data identification is only required for vector control and it is described there ...

Page 68: ...cy inverter 68 Operating Instructions 08 10 2008 t b d For the menu item Calculation of the motor data we recommend that you select Restore factory setting and calculate motor data Figure 4 14 Calculating the motor data and restoring the factory setting ...

Page 69: ...ioning with STARTER Frequency inverter Operating Instructions 08 10 2008 t b d 69 The Project Wizard for the first commissioning is concluded with the following summary Figure 4 15 Completing commissioning Finally choose Finish ...

Page 70: ...e protected against power failure see below Once you have commissioned your application disconnect the online connection between the PC and converter by clicking on Figure 4 16 Application communication Saving data so that it is protected against power failure In the project tree select your SINAMICS project Double click on Drive Navigator Select Commissioning in the working area In the dialog box...

Page 71: ...ntrol Unit The Basic Operator Panel is an input and display instrument that allows you to operate inverters locally A BOP can be used for more than one inverter and is mounted directly on a Control Unit The Basic Operator Panel can be used to commission drives monitor operation and set individual parameters Parameter changes that are made using the BOP are saved so that they are protected against ...

Page 72: ...ter value is displayed and you press this button once briefly the cursor jumps to the next position e g in a multi digit number This allows you to change a decimal number digit by digit for example If an alarm or a fault message is displayed and you press this button once briefly this acknowledges the message Start motor Press this button to start the motor In the factory setting this button is no...

Page 73: ...The user can now view all parameters in steps 1 to 3 Using the BOP to change parameters with more than one index The next example shows how the value of an indexed parameter can be changed Table 4 4 Change index parameter P0700 set command source BOP under index 1 Step Result displayed 1 Press to access the parameters 2 Press as often or as long as required until P0700 is displayed 3 Press index i...

Page 74: ...inear characteristic can be set by entering the following parameters Parameter settings for V f control Table 4 5 Setting the access level and parameter filter Parameter Description P0003 1 User access level 1 Standard Allows access to the most frequently used parameters factory setting 2 Extended Allows extended access e g to inverter I O functions 3 Expert For experts only P0010 1 Commissioning ...

Page 75: ...0308 Rated motor power factor cos phi 0 820 factory setting This parameter is irrelevant when P0100 1 or 2 P0310 Rated motor frequency enter value as specified on the motor rating plate in Hz 50 00 Hz factory setting When this parameter is changed the number of pole pairs for the motor is automatically recalculated P0311 Rated motor speed enter value as specified on the motor rating plate in rpm 1...

Page 76: ...tage limit value may be output or the inverter is shut down with fault F0001 overcurrent or F0002 overvoltage Table 4 10 End quick commissioning start internal motor data calculation Parameter Description P3900 1 End quick commissioning 0 No quick commissioning factory setting 1 Quick commissioning incl restoring factory settings Calculate the motor data with the quick commissioning parameters Res...

Page 77: ...nit Same type means The same Order No Saving the parameters on the Operator Panel upload Parameter Description P0003 3 3 Access level 3 P0010 30 30 Parameter transfer P0802 1 1 Start data transfer from the EEPROM to the Operator Panel If the upload procedure is successful P0010 and P0802 are set to 0 and the RDY LED lights up If the download procedure is unsuccessful F0055 or F0057 is displayed an...

Page 78: ...AA0 should be used Prerequisites for transferring data sets from the MMC to a different inverter The Control Unit to which the parameter set is transferred must be of the same type and have the same firmware release as the source Control Unit Same type means The same Order No Backup the parameters on the MMC memory card upload Parameter Description Insert MMC A0564 This alarm means that the MMC wa...

Page 79: ... download Parameter Description P0003 3 3 Access level 3 P0010 30 30 Parameter transfer P0803 2 2 Start data transfer from the MMC to the EEPROM in the CU RDY LED flashes If the upload procedure is successful P0010 and P0803 are set to 0 and the RDY LED lights up If the download procedure is unsuccessful F0061 or F0062 is displayed and the LED SF red lights up In this case make another attempt to ...

Page 80: ......

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Page 82: ...d setpoint It offers both V f control which is easy to configure and vector control which is more complex Functions required in special applications only The motor and frequency inverter protection avoids overloads and operating states that could cause damage to the motor and frequency inverter The motor temperature monitoring is e g set here The technological functions allow you to activate a mot...

Page 83: ...oltage characteristic at its output terminals Whether the connected motor actually rotates CW depends on the wiring between the frequency inverter and motor Factory setting for start stop and direction reversal control commands In the factory setting P0727 0 the motor is operated using two control commands In this case two variants are available Further methods for start stop and direction reversa...

Page 84: ...W rotation are selected simultaneously the signal that was issued first has priority The signal that is received late is ignored 0RWRU RQ 0RWRU RQ W W 1 Control command Switch on or switch off the motor CW rotation 2 Control command Switch on or switch off the motor CCW rotation Reversing is not possible as long as the motor is still rotating Two wire control method 3 P0727 1 When CW and CCW are s...

Page 85: ...ched on or switched off 2 Control command Switch on motor cw rotation 3 Control command Switch on motor CCW rotation Three wire control method 2 P0727 3 0RWRU RQ QDEOH 5HYHUVH PRWRU W W W 1 Control command Enable the motor so that it can be switched on or switched off 2 Control command Switch the motor on or off 3 Control command Enter CW or CCW rotation of the motor A detailed description of all ...

Page 86: ...nction 0 0 OFF1 The motor decelerates to a standstill 0 1 OFF1 The motor decelerates to a standstill 1 0 The motor accelerates to the setpoint 1 1 The motor accelerates to the inverted setpoint Table 5 3 Parameterizing the function Parameter Description P0700 2 Controls the motor using the digital inputs of the frequency inverter P0727 0 Two wire control method 1 or 2 P0701 1 The motor is power up...

Page 87: ...2 Table 5 4 Function table Motor ON CW Motor ON CCW Function 0 0 OFF1 The motor decelerates to a standstill 0 1 The motor accelerates to the inverted setpoint 1 0 The motor accelerates to the setpoint 1 1 The first active signal has priority the second signal is ignored Table 5 5 Parameterizing the function Parameter Description P0700 2 Controls the motor using the digital inputs of the frequency ...

Page 88: ... Figure 5 4 Two wire control using digital inputs method 3 Table 5 6 Function table Motor ON CW Motor ON CCW Function 0 0 OFF1 The motor decelerates to a standstill 0 1 The motor accelerates to the inverted setpoint 1 0 The motor accelerates to the setpoint 1 1 OFF1 The motor decelerates to a standstill Table 5 7 Parameterizing the function Parameter Description P0700 2 Controls the motor using th...

Page 89: ...W rotation is activated with the positive edge of the third control command R R R QDEOH VLJQDO 0RWRU 21 0RWRU 21 0RWRU VSHHG RPPDQG LJQRUHG FWLYH FWLYH FWLYH 2 W Figure 5 5 Three wire control using digital inputs method 1 Table 5 8 Function table Enable signal Motor ON CW Motor ON CCW Function 0 Not relevant Not relevant OFF1 The motor decelerates to a standstill 1 0 1 0 The motor accelerates to t...

Page 90: ...power up the motor is issued with digital input 0 Further options The enable signal can be issued with any other digital input e g with digital input 3 via P0704 1 P0702 2 CW rotation is activated with digital input 1 Further options CW rotation can be activated with any other digital input e g with digital input 3 via P0704 2 P0703 12 CCW rotation is activated with digital input 2 Further options...

Page 91: ...R R R RPPDQG LJQRUHG FWLYH FWLYH FWLYH FWLYH FWLYH QDEOH VLJQDO 0RWRU 21 5HYHUVH PRWRU 0RWRU VSHHG W 2 Figure 5 6 Three wire control using digital inputs method 2 Table 5 10 Function table Enable signal Motor ON Reverse motor Function when motor is at a standstill Function when motor is rotating 0 Not relevant Not relevant No effect OFF1 The motor decelerates to a standstill 1 0 1 0 The motor acce...

Page 92: ... the motor is issued with digital input 0 Further options The enable signal can be issued with any other digital input e g with digital input 3 via P0704 2 P0702 1 The motor is started with digital input 1 Further options The motor can be started with any other digital input e g with digital input 3 via P0704 1 P0703 12 The direction of the motor is reversed with digital input 2 Further options Th...

Page 93: ...quency inverter version For frequency inverters with a fieldbus interface the fieldbus P0700 6 is pre selected as the command source For frequency inverters without a fieldbus interface the digital inputs P0700 2 are pre selected as command source Parameter Description P0700 Select the command source allows you to select the digital command source 0 Factory setting 1 OP Operator Panel 2 Digital in...

Page 94: ...ut 7 DI7 Blocked Terminal 42 Digital input 8 DI8 Blocked CU240S CU240S DP CU240S PN Table 5 13 Changing the digital input settings Terminal no Digital input no Parameter Description P0003 2 Extended access to the parameters Terminal 5 Digital input 0 DI0 P0701 Terminal 6 Digital input 1 DI1 P0702 Terminal 7 Digital input 2 DI2 P0703 Terminal 8 Digital input 3 DI3 P0704 Terminal 16 Digital input 4 ...

Page 95: ...igital input to the required control command If value 99 is assigned to the digital input to define its function this can only be reversed by restoring the factory settings 5 3 3 Controlling the motor via the fieldbus Control commands via the fieldbus To control the motor via the fieldbus the inverter must be connected to a higher level controller via a PC tool For more information see Operation i...

Page 96: ...For frequency inverters without fieldbus interface the analog input P0700 2 is pre selected as the frequency setpoint source Table 5 14 The most important settings for selecting the frequency setpoint source Parameter Description P0003 1 Access to the most frequently used parameters P1000 0 No main setpoint 1 MOP setpoint motorized potentiometer P1031 P1040 2 Analog setpoint P0756 P0762 factory se...

Page 97: ...ing Parameter Description Setting the DIP switch 9 VXSSO 9 VXSSO 7HUPLQDWLRQ QFRGHU 7HUPLQDWLRQ QFRGHU 7HUPLQDWLRQ QFRGHU 21 2 3 4 5 6 7 2 3 AI0 4 AI0 P0756 0 Analog input 1 10 AI1 11 AI1 P0756 1 Analog input 2 P0756 0 Analog input type AI Defines the analog input type and enables analog input monitoring 0 Unipolar voltage input 0 10 V factory setting 1 Unipolar voltage input with monitoring 0 10 ...

Page 98: ...tor Panel keys ON and OFF keys as well as up and down keys P1000 1 Selects the frequency setpoint source 1 MOP setpoint P1031 0 Setpoint memory of the MOP The last motorized potentiometer setpoint that was active prior to the OFF command or shutdown can be saved 0 MOP setpoint is not saved factory setting 1 MOP setpoint is saved in P1040 P1032 1 Disables the opposite direction of the MOP 0 Reverse...

Page 99: ...ixed frequency 1 FF1 FF values in Hz P1002 5 Fixed frequency 2 FF2 P1003 10 Fixed frequency 3 FF3 P1004 15 Fixed frequency 4 FF4 P1020 722 3 FF1 selection using DI3 P1021 722 4 FF2 selection using DI4 P1022 722 5 FF3 selection using DI5 P1023 722 6 FF4 selection using DI6 The fixed frequency can be selected using four digital inputs factory setting DI3 DI6 and combined e g summed The factory setti...

Page 100: ...p ready for operation status when the JOG button is pressed and rotates at the set JOG frequency When the button is released the motor stops This button has no effect when the motor is already running Parameter Description P0003 2 User access level 2 Advanced mode P1057 1 JOG enable 0 JOG function disabled 1 JOG function enabled factory setting P1058 5 JOG frequency CW 0 Hz 650 Hz in JOG mode of m...

Page 101: ... x digital inputs 19 8 JOG key on the Operator Panel r2090 8 serial interface P1056 Enable JOG CCW Possible sources 722 x digital inputs 19 8 JOG key on the Operator Panel r2090 9 serial interface 5 4 6 Specifying the motor speed via the fieldbus Specifying the motor speed via the fieldbus To specify the speed of the motor via the fieldbus the inverter must be connected to a higher level controlle...

Page 102: ...m control via fieldbus to local control Command data set CDS The inverter offers up to three different methods for parameterizing its command and setpoint sources as well as for switching between these different settings This function allows the control priority of the frequency inverter to be changed over as described in the example above The parameters for these functions are indicated with the ...

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Page 104: ...re connected to control commands e g the digital inputs of the inverter by means of BICO parameterization Table 5 17 Parameters for switching the command data sets Parameter Description P0810 1st control command for switching the command data sets Example When P0810 722 0 the system switches from command data set 0 to command data set 1 via digital input 0 P0811 2nd control command for switching t...

Page 105: ...speed setpoint is limited by both the minimum and maximum frequency Minimum frequency When the motor is switched on it accelerates to the minimum frequency regardless of the frequency setpoint The set parameter value applies to both directions of rotation In addition to its limiting role the minimum frequency can be used as a reference value for various monitoring functions e g if a motor holding ...

Page 106: ...purely on the application in question and can range from just a few 100 ms e g for belt conveyor drives to several minutes e g for centrifuges When the motor is switched on off via ON OFF1 the motor also accelerates decelerates in accordance with the times set in the ramp function generator Parameter Description P1120 Ramp up time Duration of acceleration in seconds from zero speed to the maximum ...

Page 107: ...ion times The ramp up down time parameterized in the ramp function generator is exceeded Rounding does not affect the ramp down time in the event of a quick stop OFF3 Table 5 19 Rounding parameters Parameter Description P1130 Initial rounding time for ramp up in seconds P1131 Final rounding time for ramp up in seconds P1132 Initial rounding time for ramp down in seconds P1133 Final rounding time f...

Page 108: ...izontal conveyors Basic properties of V f control V f control sets the voltage at the motor terminals on the basis of the specified speed setpoint The relationship between the speed setpoint and stator voltage is calculated using characteristic curves The frequency inverter provides the two most important characteristics linear and square law User defined characteristic curves are also supported V...

Page 109: ...ions These losses play a more significant role the smaller the motor and the lower the motor speed The losses can be compensated by the V f control by increasing the voltage at low speeds Examples of applications where this is necessary include Holding a load Driven machines with a high breakaway torque Utilizing the brief overload capability of the motor when accelerating Table 5 21 Optimizing th...

Page 110: ...f control with parabolic characteristic V f control with a parabolic characteristic is used in applications in which the motor torque increases with the motor speed Examples of such applications include pumps and fans V f control with a parabolic characteristic reduces the losses in the motor and inverter due to lower currents than when a linear characteristic is used 9Q IQ 9 3 Note V f control wi...

Page 111: ...ized as accurately as possible P1300 3 Freely adjustable V f characteristic which supports the torque behavior of synchronous motors SIEMOSYN motors Q 9 3 I 3 IPD 3 9PD U 9 3 3 3 I I 3 I 3 IQ 3 I 3 3 P1300 5 P1300 6 Linear V f characteristic for textile applications where it is important that the motor speed is kept constant under all circumstances This setting has the following effects 1 When the...

Page 112: ... changes Acceleration and braking are possible with an adjustable maximum torque Improved protection of the motor and the driven machine as a result of the adjustable torque limiting The full torque is possible at standstill Vector control must not be used in the following cases If the motor is too small in comparison to the frequency inverter the rated motor power may not be less than one quarter...

Page 113: ...ies output data for the motor model and the motor identification makes these even more precise 3 Carry out the automatic speed controller optimization P1960 1 4 Manually optimize the speed controller Table 5 24 The most important vector control parameters Parameter Description P0003 2 Extended access to the inverter functions P1300 20 Control type Vector control without speed encoder P300 P360 Mot...

Page 114: ... to ensure that the vector control functions perfectly it is absolutely imperative that the motor data are correctly entered 2 Run the motor identification routine P1900 2 The motor identification routine must be carried out with the motor in the cold state Motor identification must be carried out after the quick commissioning as the quick commissioning supplies output data for the motor model and...

Page 115: ...If the signs do not match invert the speed encoder signal P0410 1 8 If the absolute value of the two values do not correspond check P0408 the speed encoder wiring and the setting of the corresponding DIP switch 9 Change over to vector control with speed encoder P1300 21 or P1300 23 Connect the speed encoder An encoder can only be connected to CU240S CU240S DP CU240S DP F CU240S PN or CU240S PN F O...

Page 116: ...s the switches Table 5 27 Encoder voltage settings Encoder type Setting of the DIP switches at the front of the CU No encoder 9 VXSSO 9 VXSSO 7HUPLQDWLRQ QFRGHU 7HUPLQDWLRQ QFRGHU 7HUPLQDWLRQ QFRGHU 21 2 3 4 5 6 7 2 TTL encoder Supply voltage 5 V 9 VXSSO 9 VXSSO 7HUPLQDWLRQ QFRGHU 7HUPLQDWLRQ QFRGHU 7HUPLQDWLRQ QFRGHU 21 2 3 4 5 6 7 2 HTL encoder Supply voltage 24 V 9 VXSSO 9 VXSSO 7HUPLQDWLRQ QFR...

Page 117: ...pulse tracks A B and zero pulse P0408 Encoder pulses per revolution P0410 Inverts the encoder signal 0 The encoder signal is not influenced 1 The encoder signal is inverted P0491 Response when the speed signal is lost 0 Motor is shut down with fault message F0090 1 Alarm and switch to SLVC if in SVC P0492 Permissible speed difference for monitoring the encoder signal F0090 P0494 Delayed response w...

Page 118: ...tion P0003 3 User access level 3 Expert P0290 2 Temperature monitoring of the Power Module This therefore defines the response of the the frequency inverter to an internal overtemperature 0 Reduce the output frequency 1 Shutdown F0004 2 Reduce pulse frequency and output frequency factory setting 3 Reduce pulse frequency then shut down F0004 P0292 Parameterizes the alarm threshold for heatsink and ...

Page 119: ...erature I2t Defines the behavior as soon as the motor temperature reaches the alarm threshold 0 No response alarm only 1 Alarm and reduction of Imax reduces the output frequency 2 Fault and shutdown F0011 factory setting P0640 Motor overload factor entered in referred to P0305 rated motor current Temperature measurement without temperature sensor This temperature calculation is only possible in th...

Page 120: ...ve mode the current only decreases if the torque decreases at a higher frequency Settings NOTICE The factory setting of the Imax controller only needs to be changed in exceptional cases by appropriately trained personnel Table 5 29 Imax controller parameters Parameter Description P0003 3 User access level 3 Expert P0305 Rated motor current P0640 Maximum permissible motor overload referred to P0305...

Page 121: ...VDCmax controller prevents as far as is technically possible the DC link voltage from reaching critical levels The VDCmax controller is not suitable for applications in which the motor is permanently in the regenerative mode e g in hoisting gear or when large flywheel masses are subject to braking For applications such as these you must select an inverter that is equipped with a braking resistor o...

Page 122: ...or mixers Applications in which no load operation of the motor represents a critical situation e g pumps Load torque monitoring functions The inverter monitors the torque of the motor in different ways 1 No load monitoring The inverter generates a message if the motor torque is too low 2 Lock protection The inverter generates a message if the motor speed cannot match the speed setpoint despite max...

Page 123: ...torque monitoring P2181 Enable signal for function P2182 Frequency threshold 1 P2183 Frequency threshold 2 P2184 Frequency threshold 3 P2185 Upper torque threshold for frequency threshold 1 P2186 Lower torque threshold for frequency threshold 1 P2187 Upper torque threshold for frequency threshold 2 P2188 Lower torque threshold for frequency threshold 2 P2189 Upper torque threshold for frequency th...

Page 124: ... or system requirements as explained in the following descriptions 5 9 1 Assigning specific functions to digital outputs Assigning specific functions to digital outputs Three digital outputs are available that can be programmed to display different frequency inverter states e g faults alarms current limit value violations etc Table 5 32 Factory setting of the digital outputs Terminal No significan...

Page 125: ...ve running 52 3 Drive fault active 52 4 OFF2 active 52 5 OFF3 active 52 6 Switching on inhibited 52 7 Drive alarm active 52 8 Setpoint actual value deviation 52 9 PZD control 52 10 f_act P1082 f_max 52 11 Alarm Motor current torque limiting 52 12 Brake active 52 13 Motor overload 52 14 Motor CW rotation 52 15 Inverter overload 53 0 DC brake active 53 1 f_act P2167 f_off 53 2f_act P1080 f_min 53 3 ...

Page 126: ... speed 26 AO1 27 AO1 Analog input 1 Actual speed Table 5 35 Changing the analog output settings Terminal No significance Parameter Description 12 AO0 13 AO0 Analog input 0 P0771 Ind 0 26 AO1 27 AO1 Analog input 1 P0771 Ind 1 Possible values for P0771 Ind 0 and Ind 1 21 CO Actual frequency factory setting scaled corresponding to P2000 24 CO Actual output frequency scaled corresponding to P2000 25 C...

Page 127: ...nalog output 0 can be switched as a voltage output between 0 and 10 V Analog output 1 is a current output only If it is to be used as a voltage output it must be terminated with a 500 Ω resistor P0777 0 0 Value x1 for analog output scaling Defines output characteristic x1 in This parameter is the minimum analog value expressed as a percentage of P200x depending on how P0771 is set P0778 0 Value y1...

Page 128: ... are subject to a high wear and are therefore often only used as an emergency brake Different electrical braking methods for different applications If an induction motor electrically brakes the connected load and the braking energy that is released exceeds the mechanical and electrical losses then it operates as a generator In this case the motor converts mechanical energy to electrical energy Exa...

Page 129: ...pated as heat Compound brake Advantage Defined braking response the motor is braked without the frequency inverter having to convert any significant amount of braking energy Disadvantages Is only used for an OFF1 command no constant braking torque excessive motor temperature rise braking energy is lost as heat Dynamic braking Advantages defined braking response no additional motor heating constant...

Page 130: ...UTION With DC and compound brakes the kinetic energy of the motor and motor load is partially converted into thermal energy If the braking procedure lasts too long this can cause the motor to overheat Note The compact brake is only active in conjunction with the V f control The compound brake is deactivated if The flying restart function is active The DC brake is active Vector control is selected ...

Page 131: ...aking entered in s _ I _ 3 U LW 3 3 W W W W 2 2 2 21 2 EUDNLQJ EUDNLQJ DFWLYH Defines the duration of DC brake in seconds after an OFF1 or OFF3 command P1234 Starting frequency of the DC brake entered in Hz Sets the starting frequency for DC brake P1236 Compound braking entered in _ I _ _ I _ IBVHW IBVHW IBDFW IBDFW W W W W W W L L 9 OLQN 9 OLQN 9 RPS 3 9 RPS ෬ ෭ ෬ 3 3 ำ 9 RPS ෬ U 3 LWKRXW RPSRXQG...

Page 132: ...meter Description P1237 Enable signal and ON period of the dynamic brake 0 Dynamic brake is blocked 1 5 ON period 2 10 ON period 3 20 ON period 4 50 ON period 5 100 ON period The ON period set here is only effective if the braking resistor has reached its operating temperature When required a cold braking resistor is switched in independent of this parameter WARNING If a braking resistor that is u...

Page 133: ...d and the current or voltage limit parameters If the energy fed back into the line supply exceeds the rated power of the frequency inverter then the frequency inverter shuts down with fault message F0028 Regenerative feedback for V f control P1300 20 The regenerative power can be limited via P0640 If the regenerative power exceeds its limit value for longer than 5 s the converter shuts down with f...

Page 134: ...uency P1080 should approximately correspond to the rated motor slip r0330 3 For hoisting gear applications adapt the voltage boost to the load Boost parameters P1310 P1311 for V f operation P1300 0 to 3 The mechanical brake is controlled using bit 12 Brake active of status signal r0052 of the brake control This signal is available at terminals A and B of the Power Module It is not sufficient to si...

Page 135: ... t b d 135 Timing of the motor holding brake after an OFF1 and OFF3 command U LW 3 IPLQ 3 3 3 3RLQW 3RLQW U LW W W W W W I UDNH 6WDWXV 0RWRU H FLWDWLRQ ILQLVKHG 2 2 21 2SHQ ORVHG UDNH 5HOHDVH 7LPH UDNH ORVLQJ 7LPH Figure 5 10 Function diagram motor holding brake after an OFF1 or OFF3 command ...

Page 136: ...d The normal timing sequence of the motor holding brake function is interrupted by the following signals without taking into account the brake closing time OFF2 command or For fail safe applications in addition after Safe Torque Off STO P0346 t t t t t 21 2 0 1 OFF2 U LW IPLQ 3 3 I Brake Release Time Brake Closing Time Motor excitation finished Open Closed Inaktiv Active U LW UDNH 6WDWXV Figure 5 ...

Page 137: ... Note P1216 brake release time relay opening time P1217 Holding time after runout 0 20 s factory setting 0 1 s Note P1217 brake closing time relay closing time P1227 Zero value detection monitoring time 0 300 s factory setting 4 s r0052 12 Brake active status Opening the motor holding brake via P1218 Using parameter P1218 you can force the brake to open e g in order to be able to manually move a c...

Page 138: ...driven by a load This function is useful therefore with motors whose load exhibits a high moment of inertia since it can help prevent sudden loads in the mechanical components If this function is not used in such cases this could cause the motor to shut down due to overcurrent overcurrent fault F0001 The flying restart function can be used to synchronize the converter and motor frequency WARNING D...

Page 139: ...ying restart active after Faults OFF2 Search performed in direction of setpoint only Table 5 42 Additional commissioning parameters Parameter Description P1202 Motor current flying restart entered in 10 200 factory setting 100 Defines the search current with respect to the rated motor current P0305 that is present when the flying restart function is used P1203 Search rate speed Flying restart ente...

Page 140: ...ts it can also be used to automatically acknowledge faults and restart the motor after any tripping To allow the drive to be switched to a motor shaft that is still rotating the flying restart function must be activated via P1200 WARNING When the automatic restart function is active P1210 1 a motor can restart automatically once the power has been restored This is particularly critical if it is in...

Page 141: ...nd if this is successful the start attempt is continued If the 24 V power supply for the CU fails this is interpreted as a power failure P1210 6 Automatic restart after any fault with further start attempts When P1210 6 an automatic restart is carried out following any fault or when P1208 0 1 If the faults occur one after the other the number of start attempts can be defined by means of P1211 Time...

Page 142: ...xample it is used for controlling pressures levels or flow rates 3XPS 6SHHG FRQWURO HYHO VHQVRU 7HFKQRORJLFDO DFWXDO YDOXH 5DPS IXQFWLRQ JHQHUDWRU IRU WHFKQRORJLFDO VHWSRLQW 7HFKQRORJLFDO VHWSRLQW 3 FRQWUROOHU 6SHHG VHWSRLQW 6SHHG 0 a Figure 5 12 Example technology controller as a level controller The technology controller specifies the speed setpoint of the motor in such a way that the process va...

Page 143: ...57 Ramp up time for setpoint P2258 Ramp down time for setpoint P2263 Technology controller with or without differential component P2264 Selection of source for the actual value P2265 Time constant for the setpoint filter P2267 Maximum value for feedback P2268 Minimum value for feedback P2269 Scaling for feedback P2270 Function selection for feedback P2271 Inversion of controller feedback P2274 Der...

Page 144: ... same position Normally the number of rotations that the motor requires to reach standstill depends on the motor speed at the instant that it is switched off Using the positioning down ramp function the number of revolutions down to standstill can be defined independent of the speed This is realized by extending the ramp down time of the motor after it has been switched off so that a specific numb...

Page 145: ...activate the motor via digital input 0 and digital input 1 1 To do so interconnect the status signals of digital inputs r722 0 and r722 1 with the inputs of a free OR block via BICO 2 Now activate the OR block 3 Finally interconnect the OR block output with the internal ON command P0840 Table 5 46 Parameters for using the free function blocks Parameter Description P2800 General enable signal for a...

Page 146: ...rent motors must be adjusted accordingly in the inverter Drive data sets DDS The inverter offers up to three different methods for parameterizing various functions and for switching between these different settings The parameters for these functions are indicated with the index numbers 0 1 and 2 Control commands define the switchover between the parameters by selecting one of these three indices T...

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Page 148: ...ve data set 1 via digital input 0 P0821 2nd control command for switching the drive data sets r0051 Displaying the number of the DDS that is currently active A copy function is available making it easier to commission more than one drive data set P0819 0 Number of the drive data set to be copied source P0819 1 Number of the drive data to which the data is to be copied target P0819 2 1 Start copyin...

Page 149: ...rizing via acyclic communication 5 11 1 Communication via USS Universal serial interface USS The USS protocol allows you to establish a serial point to point connection RS 232 interface and serial data connection between a higher level master system and several slave systems RS 485 interface Master systems include programmable logic controllers e g SIMATIC S7 200 or PCs The converters are always s...

Page 150: ...FUHHQLQJ LQDO 56 VODYH 56 0DVWHU 7HUPLQDWLRQ UHVLVWRU 8 56 VODYH 8 56 VODYH 8 Figure 5 14 USS network via RS 485 USS communication network via RS 485 with a CU240S The connection is established using the SUB D connector located on the lower side of the Control Unit The diagram shows the DIP switch for the terminating resistor at the CU240S The default position is OFF no terminating resistor 2 21 6...

Page 151: ...ng the inverter via an RS 485 interface A standard 9 pole SUB D connector with a 180 cable outlet can be used for the USS connection via RS 485 Table 5 48 Contact assignment of the 9 pole SUB D socket Con tact Description Description 1 Unused 2 Unused 3 RS 485P Receive and transmit signal 4 Unused 5 0 V Ground reference 6 Unused 7 Unused 8 RS 485N Receive and transmit signal 9 Unused X Shield hous...

Page 152: ...HU FKDQQHO 3 3URWRFRO RUGV Figure 5 16 USS user data structure The length of the parameter channel is defined via parameter P2013 while the length of the process data is defined via parameter P2012 If neither a parameter channel nor process data is required the appropriate parameters can be set to zero PKW only or PZD only If both channels are required they must be transferred together 5 11 1 2 Da...

Page 153: ... 2000 an offset must also be encoded for parameter numbers above 2000 The offset is set in the first word of the index IND as shown in the table below Bit 11 SPM is reserved and is always 0 Bits 12 to 15 AK contain the request or response ID The meaning of the request ID for request message frames master converter is explained in the following table 1 D G F E I H IND page index Table 5 50 Regulati...

Page 154: ...ter Response ID Request ID Description positive negative 0 No request 0 7 8 1 Request parameter value 1 2 7 8 2 Change parameter value word 1 7 8 3 Change parameter value double word 2 7 8 4 Request descriptive element 1 3 7 8 6 Request parameter value field 1 4 5 7 8 7 Change parameter value field word 1 4 7 8 8 Change parameter value field double word 1 5 7 8 9 Request no of field elements 6 7 8...

Page 155: ...red parameter value word 2 Transferred parameter value double word 3 Transfer descriptive element 1 4 Transfer parameter value field word 2 5 Transfer parameter value field double word 2 6 Transfer no of field elements 7 The request cannot be processed and the task cannot be executed with fault number 8 No master controller mode no authorization to change parameters of the PARAMETER CHANNEL interf...

Page 156: ... mixed up 6 Set not permitted reset only 7 The descriptive element cannot be changed Description can never be changed 11 Not in master controller mode Change request without master controller mode see P0927 12 No key word 17 Request cannot be processed due to the operating status The current converter operating status is not compatible with the request received 101 Parameter number currently deact...

Page 157: ...smit either 3 or 4 words in the parameter channel otherwise the slave will not respond to the message frame The response from the slave will also contain either 3 or 4 words When the length is fixed 4 should be used because 3 is insufficient for many parameters i e double words When the parameter channel is of a variable length P2013 127 the master transmits only the amount of words required for t...

Page 158: ...e of bit 10 in control word 1 If the USS is configured as a command source for the drive and P2014 is not zero bit 10 of the received control word 1 is checked If the bit is not set an internal timeout counter is incremented If the threshold defined in P2014 is reached the drive sets a process timeout error Other errors P2025 USS rejected P2026 USS character frame error P2027 USS overflow error P2...

Page 159: ...or the slaves while the response contains status words and actual values for the master 67 6 67 3 6 6 3 3 3 3 3 3 3 3 3 3 3 3 5HVSRQVH WR 866 PDVWHU 5HTXHVW WR 866 VODYH Figure 5 17 USS process data channel The number of PZD words in a USS message frame is defined by parameter P2012 The first two words are Control 1 STW1 and main setpoint HSW Status word 1 ZSW1 and main actual value HIW If P2012 i...

Page 160: ...C 6 VP Plus pole for supply voltage 5 V 10 7 U24V Floating user supply 24 V at 100 mA 8 RxD TxD N Receive transmit data N A A RS 485 9 Not assigned Housing Cable shield Cable shield The SUB D connection is suitable for the SIMATIC RS 485 bus connector Recommended PROFIBUS connectors We recommend one of the following connectors for the PROFIBUS cable 1 6GK1500 0FC00 2 6GK1500 0EA02 Both connectors ...

Page 161: ... instructions explaining how to connect a frequency converter to a higher level SIMATIC controller via PROFIBUS To extend the PROFIBUS network to include additional frequency converters simply repeat the relevant steps What prior knowledge is required This section does not explain how to use S7 controllers or the STEP 7 engineering tool Hardware components example Component Type Order no Qty Centr...

Page 162: ...ROFIBUS address of the frequency converter Two DIP switch blocks are located on the Control Unit The PROFIBUS address of the frequency inverter is set using one of these The DIP switch for the PROFIBUS address is depending on the firmware release either located on the front of the CU below the operator and display instrument Operator Panel or at the side of the CU 21 LW LW LW LW LW LW LW 2 Figure ...

Page 163: ...Set the DIP switch to address 10 as shown in the following table Table 5 56 Examples of setting the PROFIBUS address DIP switch 1 2 3 4 5 6 7 The figure specified in this row must be added to the address 1 2 4 8 16 32 64 Example 1 Address 10 2 8 Example 2 Address 88 8 16 64 The valid address range is specified in the table below Table 5 57 Valid PROFIBUS addresses DIP switch settings Meaning 0 PRO...

Page 164: ...US address of the frequency converter all the remaining settings required for integrating it in the SIMATIC controller are carried out in STEP 7 with HW Config Creating a STEP 7 project Create a new STEP 7 project and assign a project name e g G120_in_S7 Figure 5 20 Create a new project in STEP 7 Configuring SIMATIC 300 and creating the PROFIBUS network Add an S7 300 CPU Figure 5 21 Add a SIMATIC ...

Page 165: ...Functions 5 11 Operation in fieldbus systems Frequency inverter Operating Instructions 08 10 2008 t b d 165 Open the hardware configuration HW Config in Step 7 Figure 5 22 Open HW Config ...

Page 166: ...gure 5 23 Add a SIMATIC 300 station with the PROFIBUS DP network Configuring the frequency converter and integrating it in the PROFIBUS network In STEP 7 the frequency converter can be connected to an S7 controller in two ways 1 Via the GSD of the frequency converter The GSD is a standardized description file for a PROFIBUS slave It is used by all controllers that are PROFIBUS masters 2 Via the ST...

Page 167: ...y inverter Operating Instructions 08 10 2008 t b d 167 Installing the GSD in STEP 7 The GSD for SINAMICS frequency converters can be downloaded from the Internet It is integrated in STEP 7 via HW Config Figure 5 24 Install the GSD in STEP 7 with HW Config ...

Page 168: ...ms Frequency inverter 168 Operating Instructions 08 10 2008 t b d Once the GSD has been installed the frequency converter appears as an object under PROFIBUS DP in the HW Config product catalog Figure 5 25 G120 in the HW Config product catalog ...

Page 169: ... PROFIBUS network The frequency converter object in the HW Config product catalog contains a number of message frame types The message frame type defines which cyclic data process data PZD is exchanged between the controller and frequency converter With standard message frame 1 for example the frequency inverter receives the process data for the speed setpoint and control word from the control sys...

Page 170: ...nd four bytes of output data Note Defining the message frame type in the frequency converter The message frame type setting in HW Config only applies to the controller side In the frequency converter the same message frame type must be set by means of STARTER or the BOP via parameter P0922 Final steps Save and compile the project in STEP 7 Establish an online connection between your PC and the S7 ...

Page 171: ...le 5 58 Contact assignment of the RJ45 sockets Contact Designation Meaning Wire color 1 TX Transmit data Yellow 2 TX Transmit data Orange 3 RX Receive data White 4 5 6 RX Receive data Blue For information about assembling the SIMATIC NET Industrial Ethernet FastConnect RF45 plug 180 see Assembly Instructions for SIMATIC NET Industrial Ethernet FastConnect RJ45 Plug The document can be downloaded f...

Page 172: ...al controller Power supply PS307 2 A 6ES7307 1BA00 0AA0 1 S7 CPU CPU 315 2 PN DP 6ES7315 2EG10 0AB0 1 Memory card MMC 2MB 6ES7953 8LL11 0AA0 1 DIN rail DIN rail 6ES7390 1AE80 0AA0 1 PROFINET connector PROFINET connector 6GK1901 1BB10 2Ax0 1 PROFINET cable PROFINET cable 6XV1840 2AH10 1 Drive SINAMICS G120 Control Unit CU240S PN 6SL3244 0BA21 1PA0 1 SINAMICS G120 Power Module PM240 6SL3224 0BE21 5U...

Page 173: ... converter in the SIMATIC controller are carried out in STEP 7 with HW Config Creating the STEP 7 project and configuring SIMATIC 300 The procedure here is very similar to that described for PROFIBUS The main differences are 1 In the module catalog choose a PROFINET capable S7 controller e g CPU 315 2 PN DP 2 Once you have added the SIMATIC 300 create a PROFINET network Figure 5 28 Add SIMATIC 300...

Page 174: ...n object under PROFINET IO in the HW Config product catalog Drag and drop the frequency converter to the PROFINET network and then choose the standard message frame 1 as the message frame type Figure 5 29 G120 with standard message frame 1 in STEP 7 on PROFINET Final steps Save and compile the project in STEP 7 Establish an online connection between your PC and the S7 CPU and download the project ...

Page 175: ... PROFIBUS or PROFINET The SINAMICS G120 frequency converters are controlled via the PROFIdrive profile version 4 1 The PROFIdrive profile defines the user data structure with which a central controller communicates with the frequency converter by means of cyclic or acyclic data transfer The PROFIdrive profile is a cross vendor standard A complete description of this standard is available under P5 ...

Page 176: ... words No ZSW1 NIST_A The frequency converter sends this data to the controller STW1 NSOLL_A Message frame 20 speed control VIK NAMUR 2 or 5 words No ZSW1 NIST_A_ GLATT IAIST MIST PIST STW1 NSOLL_A M_LIM STW2 Message frame 350 speed control 4 words No ZSW1 NIST_A_ GLATT IAIST_ ZSW2 STW1 NSOLL_A 1 1 1 1 Message frame 352 speed control PCS7 No ZSW1 NIST_A_ GLATT IAIST MIST FAULT_ CODE WARN_ CODE STW...

Page 177: ...ed or frequency setpoint Smoothed speed or actual frequency value Current output current Current torque Current active power Toque limit value Fault number Alarm number The following sections explain the content of this table in more detail Data structure of the parameter channel Parameter channel The parameter channel can be used to process and monitor process data write read as described below T...

Page 178: ...rter is explained in the following table Table 5 60 Request ID master converter Response ID Request ID Description positive negative 0 No request 0 7 8 1 Request parameter value 1 2 2 Change parameter value word 1 3 Change parameter value double word 2 4 Request descriptive element 1 3 6 Request parameter value field 1 4 5 7 Change parameter value field word 1 4 8 Change parameter value field doub...

Page 179: ... No response 1 Transfer parameter value word 2 Transfer parameter value double word 3 Transfer descriptive element 1 4 Transfer parameter value field word 2 5 Transfer parameter value field double word 2 6 Transfer number of field elements 7 Request cannot be processed task cannot be performed with error number 8 No master controller mode no authorization to change parameters of the PARAMETER CHAN...

Page 180: ... Setting is not permitted only resetting 7 The descriptive element cannot be changed Description can never be changed 11 Not in the master control mode Change request without master controller mode see P0927 12 Keyword missing 17 Request cannot be processed on account of the operating state The current inverter status is not compatible with the received request 101 Parameter number is currently de...

Page 181: ...DQG WK ZRUG 3DJH LQGH 6XELQGH 1 3DUDPHWHU FKDQQHO Figure 5 32 IND structure cyclic The field sub index is an 8 bit value which in cyclic data transfer mode is transferred in the more significant byte bits 8 to 15 of the parameter index IND In this case the least significant byte bits 0 to 7 in the parameter index selects the parameter page for additional parameters ...

Page 182: ... H Figure 5 33 IND page index acyclic 1 D G F E I H Figure 5 34 IND page index cyclic Table 5 63 Regulations for setting the PNU Page index Bit Parameter range a d c b f e 9 8 Hex value PNU 0000 1999 0 0 0 0 0 0 0 0 0x00 0 7CF 2000 3999 1 0 0 0 0 0 0 0 0x80 0 7CF 4000 5999 0 0 0 1 0 0 0 0 0x10 0 7CF 6000 7999 1 0 0 1 0 0 0 0 0x90 0 7CF 8000 9999 0 0 1 0 0 0 0 0 0x20 0 7CF 32 000 33 999 0 0 0 0 0 1...

Page 183: ... controller Note When communication takes place via USS the word length can be configured in P2013 For more information see Communication via USS Rules for editing requests responses A request or a response can only be referred to one parameter The master must constantly repeat a request until it receives a suitable response The master recognizes the response to a request that it sent by Evaluatin...

Page 184: ... are canceled 0 Disable operation Control and converter pulses are disabled 3 1 Enable operation Control and converter pulses are enabled 0 Reset ramp function generator RFG RFG output is set to 0 quickest possible deceleration converter remains ON 4 1 Enable ramp function generator RFG 0 Inhibit ramp function generator RFG The setpoint currently provided by the ramp function generator is frozen 5...

Page 185: ...r Command data set 0 is active for local operation while command data set 1 is active for remote operation You can now set the application specific parameters for command and target value sources in both command data sets Default assignment of control word 2 STW2 The settings for control word 2 are defaulted as follows These can be changed by means of BICO Table 5 66 Default setting for control wo...

Page 186: ...and acknowledged 3 0 No fault 1 Coast to standstill not activated 4 0 Coast to standstill activated Coast to standstill OFF 2 command present 1 Quick stop not activated 5 0 Quick stop activated Quick stop OFF 3 command present 1 Switch on disabled The drive only switches to the ON state when the No coast down AND No quick stop commands followed by ON are issued 6 0 Switch on not disabled 1 Alarm p...

Page 187: ...aning Description 0 1 DC brake active DC brake active 1 1 n_act P2167 Converter frequency shutdown limit 2 1 n_act P1080 Actual frequency minimum frequency 3 1 i_act P2170 Current limit value 4 1 n_act P2155 Actual frequency reference frequency 5 1 n_act P2155 Actual frequency reference frequency 6 1 Speed setpoint reached Actual frequency setpoint 7 1 DC link voltage P2172 Voltage threshold value...

Page 188: ...uest is being processed at a time no pipelining No spontaneous messages will be transmitted Acyclic communication via PROFIBUS DP DPV1 The PROFIBUS DP extensions DPV1 include the definition of an acyclic data exchange It allows simultaneous accessing by other PROFIBUS masters class 2 master e g start up tool Conversion of extended PROFIBUS DP functionality The different masters or different modes ...

Page 189: ...ferent modes of data exchange are represented by appropriate channels in the SINAMICS G120 range of inverters Acyclic data exchange with the IO controller uses the functions READ and WRITE with 0xB02E Acyclic data exchange using a SIEMENS start up tool IO supervisor e g STARTER The start up tool can acyclically access parameter and process data in the inverter Acyclic data exchange with a SIMATIC ...

Page 190: ... data for cyclic communication between the frequency converter and the central controller can be used for PROFIBUS and PROFINET In the example provided below communication between the controller and frequency converter is handled via standard message frame 1 The control specifies control word 1 STW1 and the speed setpoint while the frequency inverter responds with status word 1 ZSW1 and its actual...

Page 191: ...enable 12 4 1 5 Start ramp function generator 13 5 1 6 Setpoint enable 14 6 7 0 7 Acknowledge fault 15 7 E0 6 0 8 Jog 1 0 0 0 9 Jog 2 1 1 1 10 PLC control 2 2 4 0 11 Setpoint inversion 3 3 0 12 Irrelevant 4 4 0 13 Motorized potentiometer 5 5 0 14 Motorized potentiometer 6 6 0 0 15 Data set changeover 7 7 In this example inputs E0 0 and E0 6 are linked to the bit ON OFF1 or to the acknowledge fault...

Page 192: ...r The S7 program which supplies data for acyclic communication between the frequency inverter and the central controller can be used for PROFIBUS and PROFINET Figure 5 37 STEP 7 program example for acyclic communication OB1 Flags 9 0 to 9 3 specify whether parameters are read or written M9 0 request to read parameters M9 1 request to write parameters M9 2 displays the read process M9 3 displays th...

Page 193: ... 5 11 Operation in fieldbus systems Frequency inverter Operating Instructions 08 10 2008 t b d 193 FC1 to read parameters from the frequency inverter Frequency inverter parameters are read via SFC 58 and SFC 59 ...

Page 194: ...e how many parameters MB62 which parameter numbers MW50 MW52 etc and how many parameter indices MW58 MB59 etc are read for each parameter number The specifications are saved in DB1 SFC 58 copies the specifications for the parameters to be read from DB1 and sends them to the frequency inverter as a read request No other read requests are permitted while this one is being processed ...

Page 195: ...parameters to the frequency inverter Figure 5 39 Function block for writing parameters You first have to define which value MW35 is written to which parameter index MW23 of which parameter MW21 The specifications are saved in DB3 SFC 58 copies the specifications for the parameters to be written from DB3 and sends them to the frequency inverter No other write requests are permitted while this one i...

Page 196: ...begrenzte Geschwindigkeit Safely Limited Speed The speed of the motor is restricted in a controlled manner SBC Sichere Bremsenansteuerung Safe Brake Control The motor holding brake is safely controlled Basic prerequisites for using fail safe functions 1 The machine risk assessment e g in compliance with EN ISO 1050 Safety of machinery Risk assessment Part 1 Principles allows the use of frequency c...

Page 197: ...restriction Examples of how the safety functions can be applied Description of problem Suitable safety function Solution When the EMERGENCY STOP button is pressed a stationary motor must not start unintentionally STO Control the frequency converter via terminals by means of an EMERGENCY STOP button A central EMERGENCY STOP button is designed to prevent more than one drive from starting unintention...

Page 198: ...dback from the frequency converter When fail safe functions are used feedback is generally required as to whether or not the drive is in a safe state With the SLS function for example this is the case if the frequency inverter has decelerated the motor to below the speed monitoring limit This safe state is signaled by the frequency inverter via fail safe channels On the basis of this a higher leve...

Page 199: ...tting of the other parameters e g the motor data or the significance of these terminals Resetting to factory settings sets all of the safety relevant parameters back to their standard values Exceptions P9761 SI password input P9762 SI password change P9763 SI confirmation of password change Procedure 1 Connect the PC and the frequency inverter using the PC Connection Kit or via the fieldbus 2 Go o...

Page 200: ...h two NO contacts and antivalent contacts 1 NO contact and 1 NC contact Figure 5 40 Sensors that can be connected to the fail safe inputs The following diagrams show the principle possibilities of connecting up fail safe inputs Connecting sensors with electromechanical contacts e g Emergency Stop mushroom pushbuttons and end position switches Connecting electronic sensors e g SIMATIC FS 400 light ...

Page 201: ... 6 5 5HFHLYHU 6 1 0 6 8 9 9 0 9 9 8V 266 266 8V Figure 5 42 Connecting an electronic sensor 7 6 1 0 6 8 9 9 0 Figure 5 43 Connecting a safety relay 6 0 7 60 6 1 0 6 8 9 9 0 Figure 5 44 Connecting an F digital output module Additional interconnection possibilities are under http support automation siemens com WW view de 27231237 ...

Page 202: ...er is activated by assigning it a safety function This is described in the following using an example The example shows the assignment of the fail safe digital input FDI0 to the STO safety function using STARTER Procedure 1 Connect your PC to the frequency inverter e g using the PC Connection Kit 2 Launch the STARTER parameterization tool and go online 3 In STARTER call the screens with the fail s...

Page 203: ...ssword is 12345 The frequency converter outputs alarm A1698 to signal that safety settings are currently being changed Further the following LEDs flash on the Control Unit RDY ES STO SS1 and SLS 6 Assign the fail safe digital input 0 FDI0 to the STO function by clicking on the appropriate two switches The required function is always selected on two channels i e both switches should always be close...

Page 204: ...ate this bit to ensure that the frequency converter accepts its ON command To minimize the waiting time whenever an STO request is issued this function can be deactivated by making the relevant settings on the STO screen P9601 bit 1 and P9801 bit 1 Figure 5 45 Testing the shutdown paths A timer monitors the regular shutdown path test The monitoring time P9659 can be extended up to a maximum of one...

Page 205: ...safe inputs Setting the signal filters in the frequency converter Set the debounce time P9650 and P9850 to such a level that faults caused by contact bounce or signal faults cannot occur Note Short response times are essential for ensuring the functional safety of machines The filter times increase the time required by the frequency converter to respond to fail safe signals For this reason do not ...

Page 206: ...functions Description of the machine and overview block diagram Fail safe functions for each drive Description of the fail safe equipment An empty document is provided as an example following this section 2 Function test Check each individual fail safe function An empty document is provided as an example following this section 3 Complete the report Document the commissioning period and sign the re...

Page 207: ...of the system and overview block diagram Designation Type Serial number Manufacturer End customer Block diagram overview diagram of the machine Table 5 71 Fail safe functions for each drive Drive No Firmware version SI version Fail safe functions r0018 r9770 Example STO Table 5 72 Description of the fail safe equipment devices Drive No Description Examples Wiring of STO terminals protective door E...

Page 208: ...5 73 Function Safe Torque Off STO No Description Status 1 Initial state The frequency inverter signals ready for switching on P0010 0 No safety faults and alarms r9772 0 r9772 1 0 STO deselected and inactive P9659 time intervals for the forced checking procedure correctly set 2 Switch on the motor 3 Check whether the motor involved rotates 4 Select STO while the ON command is being issued 5 Check ...

Page 209: ...unction check Safe Stop 1 SS1 This check involves the following steps Table 5 74 Function Safe Stop 1 SS1 No Description Status 1 Initial state The frequency inverter signals ready for switching on P0010 0 No safety faults and alarms r9772 0 r9772 1 0 STO deselected and inactive r9772 2 r9772 3 0 SS1 deselected and inactive 2 Switch on the motor 3 Check whether the motor involved rotates 4 Select ...

Page 210: ...ial state The frequency inverter signals ready for switching on P0010 0 No safety faults and alarms r9772 4 r9772 5 0 SLS deselected and inactive 2 Switch on the motor The motor speed must be higher than the parameterized safely limited speed if the machine permits this 3 Check whether the motor involved rotates 4 Select SLS while the ON command is being issued 5 Check the following points r9772 4...

Page 211: ...r9772 4 r9772 5 0 SLS deselected and inactive 8 Check whether the drive involved is running If yes check the following points The cabling between the Control Unit and Power Module is correct Correct assignment drive No frequency inverter Power Module motor The hardware can function correctly Correct wiring of the shutdown paths Correct parameterization of the SLS function ...

Page 212: ...Drive Checksums of the Control Unit Name Drive No r9798 r9898 Data backup archiving Storage medium Type Designation Date Where is it kept Parameter PLC program Circuit diagrams Signatures Commissioning engineer Confirms that the checks and test listed above have been correctly conducted Date Designation Company Dept Signature Machinery construction OEM Confirms the correctness of the parameterizat...

Page 213: ...ecommissioning the system The prerequisite in this case is that the frequency inverter is operated with a memory card and the setting p8458 1 or 2 parameters are automatically downloaded from the memory card The frequency inverter is parameterized using the automatic parameter download and message F0395 can be acknowledged With manual parameter download standard commissioning Parameters are not au...

Page 214: ...e and with a lower power rating then then drive must be re commissioned Replacing different components or version If you replace different components e g Profibus CU for Profinet CU or components with different software releases then the drive must always be re commissioned Questions that can arise in conjunction with replacing components How do I create a valid parameter set When commissioning yo...

Page 215: ... card is being used insert it into the new Control Unit 9 Switch on the frequency inverter power supply again 10 If required manually download a valid parameters set Replacing the Power Module CAUTION Before you replace the Power Module ensure that all of the parameter settings are saved in the EEPROM of the Control Unit refer to P0014 or P0971 Replacing a Power Module 1 Switch off the Power Modul...

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Page 217: ...onse from the system and do not need to be acknowledged If a fault occurs the converter shuts down and the SF LED on the Control Unit lights up The converter cannot be switched on again until the fault has been rectified Once the fault has been rectified it must be acknowledged Alarm and fault numbers are displayed via the OP STARTER or a higher level control system The online help function in STA...

Page 218: ... 9 1 9 9 37 37 2 1 2 12 2 20 2 12 2 20 2 1 2 12 2 20 1 3 1 1 1 3 1 1 1 3 1 1 8 9 8 9 1 6833 2 2 2 2 9 1 9 1 9 9 37 37 2 1 2 12 2 20 2 12 2 20 2 1 2 12 2 20 1 3 1 1 1 3 1 1 1 3 1 1 8 9 8 9 1 6833 HQHUDO DXOW 5HDG XV DLOXUH HQHUDO DXOW 5HDG HQHUDO DXOW 5HDG XV DLOXUH HQHUDO DXOW 5HDG XV DLOXUH QG 6WDWH 6DIH 7RUTXH 2II 6DIH 6WRS 6DIHO LPLWHG 6SHHG HQHUDO DXOW 5HDG XV DLOXUH QG 6WDWH 6DIH 7RUTXH 2II 6...

Page 219: ...dy 4 Off On Note Control Unit with PROFIBUS DP interface operation via terminals If a Control Unit with a PROFIBUS DP interface is operated via the terminals the fieldbus LED indicates a fault code To avoid this the fieldbus shutdown time in parameter P2040 must be set to 0 Statuses of PROFINET CUs Prio SF red RDY green BF red LNK green ACT yellow Commissioning 1 On or off Flashing Flashing Flashi...

Page 220: ...O initiated 2 On OFF On OFF OFF OFF General faults 3 On OFF On or off Bus failure no data 3 On or off On or off Flashing On or off Bus failure searching for baud rate 3 On or off On or off On On or off Ready 4 OFF On OFF STO reached 5 On or off On On Flashing SS1 reached 5 On or off On On Flashing SLS reached 5 On or off On On Flashing STO initiated 6 On or off On OFF Flashing SS1 initiated 6 On o...

Page 221: ...t yet active or has failed A0704 Remedy Activate the transmitter between the two nodes Cause The converter is not receiving any actual values A0705 Remedy None the converter is faulty Cause PROFIBUS DP software error A0706 Remedy No diagnostics parameter r2041 Cause The converter has detected an error with the PROFIBUS data connection A0710 Remedy The Control Unit data interface may be interrupted...

Page 222: ...e external 24 V supply for the Control Unit Faults that can only be acknowledged by switching the device off and then on again F00051 Parameter EEPROM fault F00052 Power Stack fault F00061 Automatic download no MMC F00062 Automatic download MMC content invalid F00063 Automatic download MMC content incompatible F00064 The drive has attempted to download data automatically while ramping up F01601 Sy...

Page 223: ...e CU type 6 or 9 floating PNP Low 5 V High 10 V maximum input voltage 30 V 5 5 mA Analog inputs 2 with 10 bit resolution AI0 0 V to 10 V 0 mA to 20 mA and 10 V to 10 V AI1 0 V to 10 V and 0 mA to 20 mA Both analog inputs can also be configured as digital inputs Digital outputs 3 relay outputs 30 V DC max 0 5 A for a resistive load Analog outputs 2 AO0 0 V to 10 V or 0 mA to 20 mA AO1 0 mA to 20 mA...

Page 224: ...Digital inputs dependent on the CU type 6 floating PNP NPN switchable Low 5 V High 10 V maximum input voltage 30 V 5 5 mA Analog inputs 2 with 10 bit resolution AI0 0 V to 10 V 0 mA to 20 mA and 10 V to 10 V AI1 0 V to 10 V and 0 mA to 20 mA Both analog inputs can also be configured as digital inputs Digital outputs 3 relay outputs 30 V DC max 0 5 A for a resistive load Analog outputs 2 AO0 0 V to...

Page 225: ...ad capability LO base load 110 kW 250 kW 110 overload for 59 s 150 overload for 1 s 100 LO base load for 240 s Pulse frequency 4 kHz for 0 37 kW 75 kW HO 2 kHz for 90 kW 200 kW HO The pulse frequency can be increased in 2 kHz steps A higher pulse frequency reduces the permissible output current Possible braking methods DC braking compound braking dynamic braking with integrated braking chopper Deg...

Page 226: ...5UA0 6SL3224 0BE17 5UA0 6SL3224 0BE21 1UA0 6SL3224 0BE21 5UA0 Power rating for HO base load 0 37 kW 0 5 PS 0 55 kW 0 75 PS 0 75 kW 1 PS 1 1 kW 1 5 PS 1 5 kW 2 PS Input current for HO base load 1 6 A 2 0 A 2 5 A 3 8 4 8 Output current for HO base load 1 3 A 1 7 A 2 2 A 3 1 4 1 Fuse 10 A 10 A 10 A 10 A 10 A Heat loss 0 097 kW 0 099 kW 0 102 kW 0 108 0 114 Cooling air requirement 4 8 l s 10 CFM 4 8 l...

Page 227: ...ent for HO base load 7 6 A 10 2 A 13 4 A 16 7 A 23 7 A 32 7 A Output current for HO base load 5 9 A 7 7 A 10 2 A 13 2 A 19 A 26 A Input current for LO base load 7 6 A 10 2 A 13 4 A 21 9 A 31 5 A 39 4 A Output current for LO base load 5 9 A 7 7 A 10 2 A 18 A 25 A 32 A Fuse 16 A 16 A 16 A 20 A 32 A 35 A Heat loss 0 139 KW 0 158 KW 0 183 KW 0 240 KW 0 297 KW 0 396 KW Cooling air requirement 24 l s 50...

Page 228: ...90 A Output current for HO base load 32 A 38 A 45 A 60 A 75 A Input current for LO base load 46 A 53 A 72 A 88 A 105 A Output current for LO base load 38 A 45 A 60 A 75 A 90 A Fuse 50 A 63 A 80 A 100 A 125 A Heat loss 0 44 KW 0 55 KW 0 72 KW 1 04 KW 1 2 KW Cooling air requirement 55 l s 120 CFM 55 l s 120 CFM 55 l s 120 CFM 110 l s 240 CFM 110 l s 240 CFM Cable cross section for line and motor con...

Page 229: ...20 CFM 150 l s 320 CFM 150 l s 320 CFM Cable cross section for line and motor connections 35 120 mm2 2 4 0 AWG 35 120 mm2 2 4 0 AWG 35 120 mm2 2 4 0 AWG 35 120 mm2 2 4 0 AWG 35 120 mm2 2 4 0 AWG Weight Filtered 52 kg 115 lb unfiltered 36 kg 80 lb Filtered 52 kg 115 lb unfiltered 36 kg 80 lb Filtered 52 kg 115 lb unfiltered 36 kg 80 lb 39 kg 90 lb 39 kg 90 lb Table 8 5 PM240 Frame Size G Order No 6...

Page 230: ...0 s Overload capability LO base load 7 5 kW 90 kW 110 overload for 57 s 150 overload for 3 s 100 LO base load for 240 s Pulse frequency 4 kHz The pulse frequency can be increased in 2 kHz steps A higher pulse frequency reduces the permissible output current Braking methods Regenerative energy Degree of protection IP20 HO base load 10 C 50 C 14 F 122 F Operating temperature LO base load 10 C 40 C 1...

Page 231: ... 30 0 A 36 0 A 42 0 A Output current for HO base load 13 2 A 19 0 A 26 0 A 32 0 A 38 0 A 45 0 A Input current for LO base load 18 0 A 25 0 A 32 0 A 36 0 A 42 0 A 56 0 A Output current for LO base load 18 0 A 25 0 A 32 0 A 38 0 A 45 0 A 60 0 A Fuse 20 A 32 A 35 A 50 A 63 A 80 A Heat loss Available soon Available soon Available soon 0 44 kW 0 55 kW 0 72 kW Cooling air requirement 38 l s 0 CFM 38 l s...

Page 232: ... A 70 A 84 A 103 A 135 A Output current for HO base load 60 A 75 A 90 A 110 A 145 A Input current for LO base load 70 A 84 A 102 A 190 A 223 A Output current for LO base load 75 A 90 A 110 A 145 A 178 A Fuse 100 A 125 A 160 A 200 A 250 A Heat loss 1 kW 1 3 kW 1 5 kW 2 kW 2 4 kW Cooling air requirement 22 l s 46 CFM 39 l s 82 CFM 94 l s 200 CFM 94 l s 200 CFM 117 l s 250 CFM Cable cross section for...

Page 233: ...e Power Module after the overload as a minimum its load must decrease back to the base load HO base load or LO base load HO base load 7 5 kW 37 kW 150 overload for 57 s 200 overload for 3 s 100 HO base load for 240 s Overload capability LO base load 11 kW 55 kW 110 overload for 57 s 140 overload for 3 s 100 LO base load for 240 s Pulse frequency 16 kHz Braking methods Regenerative energy Degree of...

Page 234: ...ut current for HO base load 10 A 14 A 19 A 26 A 35 A 42 A Input current for LO base load 13 A 18 A 22 A 34 A 41 A 60 A Output current for LO base load 14 A 19 A 23 A 35 A 42 A 62 A Fuse 20 A 20 A 32 A 50 A 50 A 80 A Heat loss Available soon Available soon Available soon Available soon Available soon Available soon Cooling air requirement 22 l s 47 CFM 22 l s 47 CFM 39 l s 83 CFM 94 l s 199 CFM 94 ...

Page 235: ...olling a motor 52 Controlling the motor 85 Conversion of extended PROFIBUS DP functionality 176 177 CU replacement 203 Current output 125 D Data backup 47 79 80 Data transfer 79 80 Digital inputs 57 Digital outputs 58 DIP switch 43 Distances from other devices 33 34 35 36 Download 79 80 Drive Data Set DDS 142 Drive Data Sets 142 E EMC compliant shielding 40 Encoder 59 Encoder interface 59 Environm...

Page 236: ... PROFIBUS DP Conversion of extended functionality 176 177 Project Wizard 60 PTC KTY84 59 Q Quick commissioning 78 R Ramp down time 52 78 106 Rampup time 52 78 106 Rating plate 77 Regenerative feedback 130 Relay outputs 58 Restoring factory settings 49 Rounding 106 S Setpoint source 52 77 Setting the PC interface 62 Setting up the PROFIBUS DP 153 Shield connection kit 40 Speed encoder 51 114 Status...

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Page 238: ...www siemens com automation Subject to change without prior notice Siemens AG 2008 Siemens AG Industry Sector P O Box 48 48 90026 NUREMBERG GERMANY ...

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