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Siemens SINAMICS G120 CU240B-2, Operating Instructions Manual, Page: 239 / 290

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Siemens SINAMICS G120 CU240B-2 Operating Instructions Manual Download Page 239

 

Service and maintenance 

 

8.2 Replacing the Control Unit 

Inverter with CU240B-2 and CU240E-2 Control Units 
Operating Instructions, 07/2010, FW 4.3.2, A5E02299792B AA 

239

 

Component replacement 

E:4 S C-V3N97875

s

SINAMICS

MICRO MEMORY CARD

6SL3254-0AM00-0AA0

&8

&8

30

 

Replacing Control Unit 

without

 a memory card  

&8

&8

30

 

Replacing Control Unit with a Control Unit of a 

different

 type 

(e.g. replacing a CU230P-2 with a CU240E-2 DP) 

8.2

 

Replacing the Control Unit 

We recommend that you back up the Control Unit parameters externally once 

commissioning has been completed. The options are as follows:  
1.

 

Back up using the commissioning tool STARTER on your PG/PC. 

2.

 

Back up your parameters on a memory card in the inverter. 

3.

 

Back up in the Operator Panel.  

If you do not back up your parameters, you have to recommission the drive when you 

replace the Control Unit. 

Procedure for replacing a Control Unit with a memory card 

●  Disconnect the line voltage of the Power Module and (if installed) the external 24 V 

supply or the voltage for the relay outputs DO 0 and DO 2 of the Control Unit. 

●  Remove the signal cables of the Control Unit. 
●  Remove the defective CU from the Power Module. 
●  Plug the new CU on to the Power Module. The new CU must have the same order 

number and the same or a higher firmware version as the CU that was replaced. 

●  Remove the memory card from the old Control Unit and insert it in the new Control Unit. 
●  Reconnect the signal cables of the Control Unit. 
●  Connect up the line voltage again. 
●  The inverter adopts the settings from the memory card, saves them (protected against 

power failure) in its internal parameter memory, and switches to "ready to start" state. 

●  Switch on the motor and check the function of the drive. 

Summary of Contents for SINAMICS G120 CU240B-2

Page 1: ...Answers for industry SINAMICS SINAMICS G120 Frequency inverter with the Control Units CU240B 2 CU240E 2 CU240B 2 DP CU240E 2 DP CU240E 2 F CU240E 2 DP F Operating Instructions 07 2010 ...

Page 2: ......

Page 3: ..._________ ___________________ SINAMICS SINAMICS G120 Inverter with CU240B 2 and CU240E 2 Control Units Operating Instructions 07 2010 Edition Firmware V4 3 2 Original instructions 07 2010 FW 4 3 2 A5E02299792B AA Introduction 1 Description 2 Connecting 3 Commissioning 4 Configuring the terminal block 5 Connection to a fieldbus 6 Functions 7 Service and maintenance 8 Alarms faults and system messag...

Page 4: ...the relevant documentation for the specific task in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications de...

Page 5: ...3 Power Module 27 2 4 Reactors and filters 29 3 Connecting 31 3 1 Procedure for installing the frequency inverter 31 3 2 Installing reactors and filters 32 3 3 Installing the Power Module 33 3 3 1 Installing Power Modules 33 3 3 2 Dimensions hole drilling templates minimum clearances tightening torques 34 3 3 3 Connection overview for Power Module 43 3 3 4 Connecting the line supply and motor 44 3...

Page 6: ...mmissioning 86 4 6 2 Backing up and transferring settings using STARTER 86 4 6 3 Backing up and transferring settings using BOP 2 87 4 6 4 Saving setting on memory card 87 4 6 5 Transferring the setting from the memory card 89 4 6 6 Safely remove the memory card 90 4 6 7 Other ways to back up settings 91 4 7 Restoring the factory setting 92 5 Configuring the terminal block 93 5 1 Digital inputs 93...

Page 7: ...nd read access via FC 3 and FC 6 150 6 4 3 5 Communication procedure 152 7 Functions 155 7 1 Overview of the inverter functions 155 7 2 Inverter control 157 7 3 Command sources 158 7 4 Setpoint sources 159 7 4 1 Selecting the setpoint source 159 7 4 2 Analog input as setpoint source 160 7 4 3 Motorized potentiometer as setpoint source 160 7 4 4 Fixed speed as setpoint source 163 7 4 5 Running the ...

Page 8: ...rerequisite for STO use 214 7 10 2 Permitted sensors 214 7 10 3 Connecting fail safe digital inputs 215 7 10 4 F DI signal filtering 216 7 10 5 Forced dormant error detection 219 7 10 6 Password 220 7 10 7 Commissioning the STO 220 7 10 7 1 Defining commissioning method 221 7 10 7 2 Assigning parameters to the STO 221 7 10 7 3 Activate settings 222 7 10 7 4 Multiple assignment of the DI 222 7 10 8...

Page 9: ...f faults 256 10 Technical data 261 10 1 Technical data CU240B 2 Control Unit 261 10 2 Technical data CU240E 2 Control Unit 262 10 3 Technical data Power Modules 263 10 3 1 Technical data PM240 265 10 3 2 Technical data PM240 2 271 10 3 3 Technical data PM250 274 10 3 4 Technical data PM250 2 277 10 3 5 Technical data PM260 281 Index 283 ...

Page 10: ...Table of contents Inverter with CU240B 2 and CU240E 2 Control Units 10 Operating Instructions 07 2010 FW 4 3 2 A5E02299792B AA ...

Page 11: ...ently as possible Where it appears useful additional information for entry level personnel has been added The operating instructions also contain information about special applications Since it is assumed that readers already have a sound technical knowledge of how to configure and parameterize these applications the relevant information is summarized accordingly This relates e g to operation with...

Page 12: ...ter system Page 25 All information relating to the commissioning of your inverter is located in the following chapters Procedure for installing the frequency inverter Page 31 Commissioning Page 55 Configuring the terminal block Page 93 Connection to a fieldbus Page 103 QVWDOODWLRQ QVWDOOLQJ DQG ZLULQJ WKH LQYHUWHU GDSWLQJ WR DSSOLFDWLRQ DVLF FRPPLVVLRQLQJ FRQILJXULQJ LQWHUIDFHV VHWWLQJ IXQFWLRQV D...

Page 13: ...lable for PM230 PM240 PM250 PM260 Hardware Installation Manual Power Modules refer to the lefthand column Function Manual Safety Integrated Comprehensive information about the integrated safety functions of the CU240E 2 Control Unit Operating instructions Contains extensive information for most applications Available for the following Control Units CU230P 2 CU240B 2 and CU240E 2 CU240E and CU240S ...

Page 14: ...btain STARTER on a DVD Order number 6SL3072 0AA00 0AG0 and can be downloaded from the Internet STARTER http support automation siemens com WW view en 10804985 130000 Getting Started A paper copy of Getting Started is provided with each Control Unit Operating instructions and manuals All of the manuals can be downloaded from the Internet Documentation http support automation siemens com WW view en ...

Page 15: ...at is snapped onto the inverter BOP 2 Basic Operator Panel 2 IOP Intelligent Operator Panel Software STARTER commissioning tool that allows the inverter to be parameterized and controlled from a PC Inverters are especially used to improve and expand the starting and speed response of motors Many standard applications can function with the default parameters set in the factory Although inverters ca...

Page 16: ... on parameterization Example Use P0922 to define the PROFIdrive telegram that the inverter uses to communicate with the higher level control As follow on parameterization P0840 source of the ON OFF1 command for example is assigned a permanent protected value depending on the value of P0922 For each parameter the List Manual specifies whether and which conditions apply for changing the values Displ...

Page 17: ...ng parameters the inverter is busy with internal calculations for several seconds During this time no entries are possible p0014 Buffer mode p0340 Calculation of control parameters p0970 DO reset drive p0971 DO save drive p1082 Maximum speed p3235 Phase failure monitoring time p3900 Completion quick commissioning p1030 Motorized potentiometer config p2230 Tech motorized potentiometer config p0918 ...

Page 18: ... version is displayed Table 1 4 This is how you select the command source of the control signals ON OFF reversing of the inverter Parameter Description P0700 2 Digital inputs P0701 P0709 factory setting for inverters without PROFIBUS interface 6 Fieldbus P2050 P02091 factory setting for inverters with PROFIBUS interface Table 1 5 This is how you select the setpoint source for the speed Parameter D...

Page 19: ... parabolic characteristic and ECO 19 V f control with independent voltage setpoint 20 Speed control without encoder 22 Torque control without encoder Table 1 8 This is how you optimize the starting behavior of the V f control for a high break loose torque and overload Parameter Description P1310 Voltage boost to compensate ohmic losses The voltage boost is active from standstill up to the rated sp...

Page 20: ...otorized potentiometer MOP Most of the BICO blocks can be parameterized You can adapt the blocks to your application using parameters You cannot change the signal interconnection within the block However the interconnection between blocks can be changed by interconnecting the inputs of a block with the appropriate outputs of another block The signal interconnection of the blocks is realized contra...

Page 21: ...rxxxx pxxxx 2 2 2 2 Figure 1 3 BICO symbols Binector connector outputs CO BO are parameters that combine more than one binector output in a single word e g r0052 CO BO status word 1 Each bit in the word represents a digital binary signal This summary reduces the number of parameters and simplifies parameter assignment BICO outputs CO BO or CO BO can be used more than once When do you need to use B...

Page 22: ...level is not reached however until after five seconds The protective door is closed The task is realized by inserting free blocks between the digital input 0 and the internal ON OFF1 command and interconnecting them p20032 5 p20033 440 DI 1 DI 0 ON OFF1 p0840 Index 0 r20160 p20159 5 0 s p20162 430 p20161 5 0 T PDE 0 p20158 Index 0 r20031 r0722 1 r0722 0 Index 1 Index 2 1 1 Index 3 p20030 Index 0 A...

Page 23: ...digital input 0 P20030 0 20160 Interconnecting the time block to the 1st input of the AND P20030 1 722 1 Interconnecting the status of DI 1 to the 2nd AND input r0722 1 Parameter that displays the status of digital input 1 P0840 20031 Interconnecting the AND output to the control command ON OFF1 Explanation of the example using the ON OFF1 command Open the default signal interconnection for BICO p...

Page 24: ...Interconnecting two BICO blocks by setting p0840 0 20031 Principle when connecting BICO blocks using BICO technology An interconnection between two BICO blocks comprises a connector or binector and a BICO parameter The interconnection is always established from the perspective of the input of a particular BICO block This means that the output of an upstream block must always be assigned to the inp...

Page 25: ...d the connected motor in various control modes which can be selected as required The Control Unit is used to control the inverter locally or centrally The Power Modules are available for motors with a power range of between 0 37 kW and 250 kW Components for commissioning diagnostics and controlling inverters Intelligent Operator Panel IOP Operator panel for convenient commissioning diagnostics and...

Page 26: ...ine wave filter Further options Brake Relay Adapter for DIN rail mounting only PM240 FSA Shield connection kit for Control Unit and Power Module 2 2 Overview of Control Units The Control Units differ in relation to the integrated safety functions the type of fieldbuses and the number of inputs and outputs CU240B 2 CU240B 2 DP CU240E 2 CU240E 2 F CU240E 2 DP CU240E 2 DP F Fieldbus USS or Modbus RTU...

Page 27: ...e 2 2 Power Module with degree of protection IP20 PM240 2 PM250 2 Table 2 1 Power Module with degree of protection IP20 Frame size FSA FSB FSC FSD FSE FSF FSGX PM240 3AC 400V power units with integrated braking chopper2 Power range LO 0 37 kW 1 5 kW 2 2 kW 4 kW 7 5 kW 15 kW 18 5 kW 30 kW 37 kW 45 kW 55 kW 132 kW 160 kW 250 kW With integr line filter Class A 1 1 PM240 2 3AC 400V power units with in...

Page 28: ... modified 1 PM240 Power Modules 110 kW and higher are only available without an integrated class A filter Instead an optional class A line filter for lateral mounting is available 2 The Power Module PM240 FSGX is delivered without braking chopper but is prepared for installation of an optional braking chopper Figure 2 3 PushThrough Power Modules PM240 2 PM250 2 Table 2 2 PushThrough Power Modules ...

Page 29: ...Depending on the Power Module the following combinations with filters and reactors are permitted Line side components Load side components Power Module Line reactor Line filters class B Braking resistor Sine wave filter Output reactor PM240 PM250 PM260 integrated For further details refer to the connection example in section Procedure for installing the frequency inverter Page 31 ...

Page 30: ...Description 2 4 Reactors and filters Inverter with CU240B 2 and CU240E 2 Control Units 30 Operating Instructions 07 2010 FW 4 3 2 A5E02299792B AA ...

Page 31: ...ns See EMC compliant connection Page 46 Are the minimum distances from other equipment complied with Cooling sufficient See Dimensions hole drilling templates minimum clearances tightening torques Page 34 Installation sequence Installing reactors and filters Page 32 Installing the Power Module Page 33 QVWDOOLQJ WKH 3RZHU 0RGXOH QVWDOOLQJ UHDFWRUV DQG ILOWHUV QVWDOOLQJ RQWURO 8QLW 3UHUHTXLVLWHV IRU...

Page 32: ...allation position the mains terminals are at the top on frame sizes FSA to FSC and at the bottom on frame sizes FSD to FSE For frame size FSA in addition to the line reactor a class A line filter can be used In this case the mains connection is at the bottom Power Modules of frame size FSB and higher are available with integrated class A line filters an external class A line filter is not required...

Page 33: ...wave filter 3 3 Installing the Power Module 3 3 1 Installing Power Modules Options for installing Power Modules with degree of protection IP20 Depending on the format various options are available for installing inverters This manual describes how to install inverters directly on the cabinet wall Installation options Frame size A B C D E F GX Installation on standard rails X X X Mounting on a cabi...

Page 34: ...cooling air for the inverter are not covered and that the flow of cooling air is not obstructed Installing additional components Depending on the application additional line reactors filters braking resistors brake relays etc may also be used Please observe the mounting and installation instructions supplied with these components 3 3 2 Dimensions hole drilling templates minimum clearances tighteni...

Page 35: ...1 160 6 30 36 5 1 44 100 3 94 100 3 94 30 1 18 FSA 0 37 1 5 Fixing M4 screws Torque 2 5 Nm 22 1 lbf in mm inch 270 10 63 153 6 02 165 6 5 258 10 16 133 5 24 100 3 94 100 3 94 40 1 57 FSB 2 2 4 Fixing M4 screws Torque 2 5 Nm 22 1 lbf in mm inch 334 13 15 189 7 44 185 7 28 323 12 72 167 6 57 125 4 92 125 4 92 50 1 97 FSC 7 5 15 Fixing M5 screws Torque 2 5 Nm 22 1 lbf in mm inch 419 16 50 275 10 83 2...

Page 36: ... 541 21 30 235 9 25 11 0 4 300 11 81 300 11 81 0 0 FSE with filter Class A 37 45 Fixing M6 screws Torque 6 Nm 53 lbf in mm inch 634 24 96 350 13 78 316 12 44 598 23 54 300 11 81 11 0 4 350 13 78 350 13 78 0 0 FSF without filter 55 132 Fixing M8 screws Torque 13 Nm 115 lbf in mm inch 934 36 77 350 13 78 316 12 44 899 35 39 300 11 81 11 0 4 350 13 78 350 13 78 0 0 FSF with filter Class A 55 90 Fixin...

Page 37: ... Modules LGWK HLJKW E F D Figure 3 2 Dimensions and drilling pattern PM240 2 IP20 Table 3 2 Power Modules PM240 2 IP20 PM240 2 Power Dimensions Clearances IP20 kW Height Width Depth a b c top bottom lateral mm inch 196 7 72 73 2 87 165 6 50 186 7 32 36 5 1 44 61 2 40 100 3 94 100 3 94 30 1 18 FSA without with filter 0 55 3 Fixing M4 screws Torque 2 5 Nm 22 1 lbf in up to 40 C without any lateral c...

Page 38: ...LQHW IRU WKH KHDW VLQN E HLJKW G Figure 3 3 Dimensions and drilling pattern PM240 2 PT Table 3 3 Power Module PM240 2 push through PM240 2 Power Dimensions Clearances PT kW Heigh t Width Depth a b c d e top bottom lateral mm inch 226 8 90 126 4 96 165 6 50 103 4 06 106 4 17 188 7 04 9 0 35 88 3 46 100 3 94 100 3 94 0 0 FSA without with filter 2 2 3 Fixing M4 screws Torque 2 5 Nm 22 1 lbf in ...

Page 39: ...50 275 10 83 204 8 03 325 12 8 235 9 25 11 0 43 300 11 81 300 11 81 0 0 FSD without filter 18 5 30 Fixing M6 screws Torque 6 Nm 53 lbf in mm inch 512 20 16 275 10 83 204 8 03 419 16 50 235 9 25 11 0 43 300 11 81 300 11 81 0 0 FSD with filter Class A 18 5 30 Fixing M6 screws Torque 6 Nm 53 lbf in FSE with filter Class A 37 45 mm inch 635 25 00 275 10 83 204 8 03 541 21 30 235 9 25 11 0 43 300 11 81...

Page 40: ...ance Dimensions and drilling patterns for the PM250 2 Power Modules LGWK HLJKW LGWK HLJKW E D F E D Figure 3 5 Dimensions and drilling patterns PM250 2 IP20 Table 3 5 PM250 2 Power Modules IP20 PM250 2 Power Dimensions Clearances IP20 kW Height Width Depth a b c top bottom lateral mm inch 196 7 72 73 2 87 165 6 50 186 7 32 61 2 40 36 5 1 44 100 3 94 100 3 94 30 1 18 FSA without with filter 0 55 3 ...

Page 41: ... Table 3 6 Power Module PM250 2 push through PM250 2 Power Dimensions Clearances PT kW Heigh t Width Depth a b c d e top bottom lateral mm inch 226 8 90 126 4 96 165 6 50 103 4 06 106 4 17 188 7 04 9 0 35 88 3 46 100 3 94 100 3 94 0 0 FSA without with filter 3 Fixing M4 screws Torque 2 5 Nm 22 1 lbf in mm inch 315 12 40 154 6 06 165 6 50 147 5 5 81 134 5 28 188 7 04 10 0 39 117 4 61 100 3 94 100 3...

Page 42: ...0 Table 3 7 Power Module PM260 IP20 PM260 Power Dimensions Clearances IP20 kW Height Width Depth a b c top bottom lateral mm inch 511 20 12 275 10 83 195 7 68 419 16 5 235 9 3 11 0 43 100 3 94 100 3 94 30 1 18 FSD without with filter 3 Fixing M6 screws Torque 6 Nm 53 lbf in mm inch 634 24 96 350 13 78 307 12 09 598 23 54 300 11 81 11 0 43 100 3 94 100 3 94 0 0 FSF without with filter 7 5 Fixing M8...

Page 43: ...3 3 9 8 8 9 3 3 9 8 0 3RZHU 0RGXOH 30 8 9 3 8 9 3 0 3RZHU 0RGXOH 30 75 UDNH 5HOD 75 3 9 8 3 9 8 5 5 3 ಬ ಬ 3 3 ಬ ಬ 3 ಬ ಬ 3 ಬ ಬ 3 9 8 3 9 8 Figure 3 8 Connections for PM240 and PM250 Power Modules In addition to the Power Modules shown above you can also combine Control Units with a PM260 Power Module The PM260 connection corresponds to that of a PM250 however a sine wave filter is integrated in the...

Page 44: ...e line supply ensure that the motor terminal box is closed Even if the LED or other indicators do not light up or remain inactive when a function is switched from ON to OFF this does not necessarily mean that the unit has been switched off or is de energized The short circuit ratio of the power supply must be at least 100 Make sure that the inverter is configured for the correct supply voltage the...

Page 45: ...cy In this case you need to connect the motor in Y Operating the motor above its rated speed is only possible in field weakening i e the motor torque available is reduced above the rated speed Example 2 If you want to operate the motor with the 87 Hz characteristic you need to connect the motor in Δ With the 87 Hz characteristic the motor s power output increases The 87 Hz characteristic is mainly...

Page 46: ...highest possible surface area or a high number of individual screw connections The PE bar and the EMC shield bar must be connected to the control cabinet frame through a good electrical connection established through a large surface area All of the metal enclosures of the devices and supplementary components installed in the cabinet e g inverter or line filter must be connected to the control cabi...

Page 47: ...ng cables must always be routed in parallel with the smallest possible clearance between them Shielded motor cables must be used The shielded motor cable should be routed separately away from the cables to the motor temperature sensors PTC KTY Signal and data cables must be shielded Especially sensitive control cables such as setpoint and actual value cables should be routed without any interrupti...

Page 48: ...ng diagram using two examples Line supply connection Motor connection Metal mounting plate unpainted and with a good electrical conductivity Cable clamps for a good conductive electrical connection through a large surface area between the shield and mounting plate or shield connection kit Shielded motor cable Shield connection kit Unshielded cable for Power Modules with integrated line filter Shie...

Page 49: ...he greatest possible surface area using shield clamps Shielding without shield connection kit EMC compliant shielding can also be implemented without an optional shield connection kit In this case you must ensure that the cable shields are connected to the ground potential through the largest possible surface area Braking resistor connection The braking resistor is connected using a shielded cable...

Page 50: ...02299792B AA 3 4 Installing Control Unit 3 4 1 Snapping the Control Unit onto the Power Module IP20 Power Modules QVHUW 8 5HPRYH 8 Figure 3 10 Insert the Control Unit on the Power Module and then remove To gain access to the terminal strips open the top and bottom front doors to the right The terminal strips use spring loaded terminals ...

Page 51: ...D 3 AI 0 4 AI 0 12 AO 0 13 GND 21 DO 1 POS 22 DO 1 NEG 14 T1 MOTOR 15 T2 MOTOR 9 24V OUT 28 GND 69 DI COM1 5 DI 0 6 DI 1 7 DI 2 8 DI 3 16 DI 4 17 DI 5 Analog In Out Digital In Out 1 1 2 2 3 3 4 4 12 12 13 13 21 21 22 22 14 14 15 15 9 9 28 28 69 69 5 5 6 6 7 7 1 1 ON ON 1 1 32 GND IN 31 24V IN 34 DI COM2 10 AI 1 11 AI 1 26 AO 1 27 GND Analog In Out 0HPRU FDUG VORW 23 23 KDQGKHOG LQWHUIDFH 3 VZLWFK ...

Page 52: ...WXUH VHQVRU 37 7 RU ELPHWDO 1 FRQWDFW 0RWRU WHPSHUDWXUH VHQVRU 37 7 RU ELPHWDO 1 FRQWDFW 9 RXWSXW UHIHUHQFH SRWHQWLDO 1 PD P RYHUDOO UHIHUHQFH SRWHQWLDO 5HIHUHQFH SRWHQWLDO IRU GLJLWDO LQSXWV LJLWDO LQSXW LJLWDO LQSXW LJLWDO LQSXW LJLWDO LQSXW LJLWDO RXWSXW EUHDN FRQWDFW LJLWDO RXWSXW 12 FRQWDFW LJLWDO RXWSXW URRW FRQWDFW 2 1 2 12 2 20 9 287 1 2 1 7 02725 7 02725 9 287 1 20 9 1 1 1 Figure 3 12 Ter...

Page 53: ...HWDO 1 FRQWDFW 9 RXWSXW UHIHUHQFH SRWHQWLDO 1 PD P RYHUDOO UHIHUHQFH SRWHQWLDO 5HIHUHQFH SRWHQWLDO IRU GLJLWDO LQSXWV LJLWDO LQSXW LJLWDO LQSXW LJLWDO LQSXW LJLWDO LQSXW LJLWDO LQSXW LJLWDO LQSXW LJLWDO RXWSXW EUHDN FRQWDFW LJLWDO RXWSXW 12 FRQWDFW LJLWDO RXWSXW URRW FRQWDFW LJLWDO RXWSXW EUHDN FRQWDFW LJLWDO RXWSXW 12 FRQWDFW LJLWDO RXWSXW URRW FRQWDFW 2 1 2 12 2 20 2 1 2 12 2 20 9 287 1 2 1 2 2 ...

Page 54: ...sensors Page 214 3 4 4 Wiring terminal strips Solid or flexible cables are permitted as signal lines Wire end ferrules must not be used for the spring loaded terminals The permissible cable cross section ranges between 0 5 mm 21 AWG and 1 5 mm 16 AWG When completely connecting up the unit we recommend cables with a cross section of 1mm 18 AWG Route the signal lines so that you can again completely...

Page 55: ...by saving the settings of an inverter which has been fully commissioned onto a memory card see External data backup and series commissioning Page 86 or the Operator Panel or using STARTER in the PC and then transferring upload and download them to another inverter used for the same drive task Note Should anything go wrong during commissioning If you are not able to complete commissioning for any r...

Page 56: ...LVVLRQLQJ 6HWWLQJ IXQFWLRQV RQILJXULQJ WKH LQSXWV DQG RXWSXWV RQQHFWLRQ WR D ILHOGEXV DVLF FRPPLVVLRQLQJ QYHUWHU LV LQVWDOOHG RPPLVVLRQLQJ FRPSOHWHG 1R HV LHOGEXV QSXWV DQG RXWSXWV GGLWLRQDO VLJQDOV YLD LQSXWV DQG RXWSXWV 1R HV Preparing commissioning Page 57 Commissioning with factory settings Page 60 Commissioning with the BOP 2 Page 68 Commissioning with STARTER Page 73 Connection to a fieldbus...

Page 57: ...ing commissioning Prerequisites before you start Before starting the commissioning you should clarify the following Are the factory settings sufficient for your application Check which factory settings can be used and which functions need to be changed see section Commissioning with factory settings Page 60 During this check you will probably find that the factory settings only require slight adju...

Page 58: ... Hz 6 5kW 460 V 10 9 A 1755 min No UD 0013509 0090 0031 TICI F 1325 IP 55 IM B3 Υ 440 480 11 1 11 3 A 45kg Δ Υ220 240 380 420 V 19 7 20 6 11 4 11 9 A P0311 P0308 P0304 P0305 P0310 95 75 P0309 NOTICE Information about installation The rating plate data that you enter must correspond to the connection type of the motor star connection Y delta connection Δ i e for a delta motor connection the delta r...

Page 59: ... Units the digital inputs and analog inputs are preset Possible command sources Fieldbus when commands are specified by a control can be selected using P0700 Digital inputs can be selected using P0700 Operator Panel STARTER PC tool in the commissioning phase with the operator panel Possible setpoint sources Motorized potentiometer can be selected using P1000 Analog setpoint can be selected using P...

Page 60: ...rter motors can be operated in the power range from 25 100 of the inverter power rating 2 Commands and setpoints must be specified using the Control Unit sources set in the factory 3 When connecting to a fieldbus the bus address must be set using the DIP switch on the front of the Control Unit and the inverter must be connected to the control via the bus interface 4 If controlling using the digita...

Page 61: ...W4 3 P0300 1 Induction motor Motor type selection induction motors synchronous motor P0304 400 V Rated motor voltage in accordance with the rating plate in V P0305 depends on the Power Module A Rated motor current in accordance with the rating plate in A P0307 depends on the Power Module kW hp Rated motor power in accordance with the rating plate in kW hp P0308 0 cos phi Rated motor power factor i...

Page 62: ...it 1 direct P1002 17 DI5 P0706 17 Fixed frequency selector bit 2 direct P1003 Digital outputs relay outputs Terminal Abbreviation Parameter Factory setting Meaning of the factory setting 18 NC 19 NO 20 COM DO0 P0730 52 3 Drive fault active 21 NO 22 COM DO1 P0731 52 7 Drive alarm active 23 NC 24 NO 25 COM DO2 P0732 52 2 Operation enabled Analog inputs Terminal Abbreviation Parameter Factory setting...

Page 63: ...e factory setting 12 AO0 13 AO0 AO0 P0771 0 0 Analog output is locked can be switched from voltage output to current output by means of P0776 26 AO1 27 AO1 AO1 P0771 1 0 Analog output is locked can be switched from voltage output to current output by means of P0776 PTC KTY84 interface Terminal Abbreviation Parameters Factory setting Meaning of the factory setting 14 PTC 15 PTC P0601 0 Evaluation o...

Page 64: ...minal strip for the CU240B 2 9 SRZHU VXSSO 9 UHTXHQF VHWSRLQW 21 2 LUHFWLRQ UHYHUVDO DXOW DFNQRZOHGJPHQW L HG VSHHG VHWSRLQW VHOHFWLRQ LW 9 SRZHU VXSSO ULYH IDXOW DFWLYH 3RWHQWLRPHWHU 6HWSRLQW VSHFLILFD WLRQ 6ZLWFK 0RWRU FRQWURO DFNQRZOHGJHPHQW LVSOD FWXDO IUHTXHQF 6LJQDO ODPS DXOWV 9 1 8 9 2 1 7 02725 7 02725 2 1 2 12 2 20 1 9 1 1 1 20 Figure 4 3 CU240B 2 Wiring example for the factory settings N...

Page 65: ...6ZLWFK DFNQRZOHGJHPHQW LVSOD FWXDO IUHTXHQF 6LJQDO ODPS DXOW 3 DGGUHVV 9 1 8 9 2 1 7 02725 7 02725 2 1 2 12 2 20 1 9 1 1 1 20 352 86 3 Figure 4 4 CU240B 2 DP Wiring example for the factory settings Note Assignment of the terminal strip after basic commissioning The CU240B 2 DP Control Unit is assigned in the same way as the CU240B 2 without PROFIBUS interface when you deselect bus communication fo...

Page 66: ...HWSRLQW VHOHFWLRQ LW L HG VSHHG VHWSRLQW VHOHFWLRQ LW ULYH IDXOW DFWLYH ODUP SUHVHQW 2SHUDWLRQ HQDEOHG 3RWHQWLRPHWHU 6HWSRLQW VSHFLILFD WLRQ 6ZLWFK 0RWRU FRQWURO DFNQRZOHGJHPHQW LVSOD FWXDO IUHTXHQF 6LJQDO ODPSV DXOWV ODUPV 2SHUDWLRQ 9 1 8 9 2 1 7 02725 7 02725 2 1 2 12 2 20 2 12 2 20 2 1 2 12 2 20 2 1 1 9 1 1 1 20 20 Figure 4 5 CU240E 2 and CU240E 2 F Wiring example for the factory settings Note ...

Page 67: ...UHVHQW 2SHUDWLRQ HQDEOHG 6ZLWFK DFNQRZOHGJHPHQW LVSOD FWXDO IUHTXHQF 6LJQDO ODPSV DXOWV ODUPV 2SHUDWLRQ 3 DGGUHVV 352 86 3 9 1 8 9 2 1 7 02725 7 02725 2 1 2 12 2 20 2 2 2 1 2 12 2 20 2 1 1 9 1 1 1 20 20 Figure 4 6 CU240E 2 DP and CU240E 2 DP F Wiring example for the factory settings Note Assignment of the terminal strip after basic commissioning The CU240E 2 DP F Control Unit is assigned in the sa...

Page 68: ...erator Panel 2 BOP 2 is an operation and display instrument of the inverter It is directly inserted onto a Control Unit QVHUW 23 5HPRYH 23 4 4 2 Display of the BOP 2 0RWRU VZLWFKHG RQ RJ LV DFWLYH DXOW RU DODUP SHQGLQJ 0HQX OHYHOV 6HWSRLQWV RU DFWXDO YDOXHV SDUDPHWHU QXPEHUV DQG FRUUHVSRQGLQJ SDUDPHWHU YDOXHV 2SHUDWLRQ YLD 23 LV DFWLYH 6ZLWFK PRWRU RQ DQG RII 21 2 FRPPDQG 1 872 1 Figure 4 7 Meanin...

Page 69: ...erating Instructions 07 2010 FW 4 3 2 A5E02299792B AA 69 4 4 3 Menu structure 2 6 2 6 2 6 2 6 2 6 2 6 2 6 75 6 6 783 3 5 06 126 21752 021 725 520 5 72 23 520 23 72 5 595 6 7 7 5 3 57 7 5 67 1 5 67 786 6725 8 76 1 5 9 56 2 6 732 17 63 92 7 287 1 9 855 287 Changing parameter values Basic commissioning ...

Page 70: ...he required parameter number Press the OK key for longer than two seconds and enter the required parameter number digit for digit 3 2 2 V 2 2 2 2 6 6 6 6 6 Accept the parameter number by briefly pressing the OK key Changing a parameter value If the parameter value flashes in the display you have two options of changing the value Changing the parameter value using the arrow keys Press the OK key fo...

Page 71: ...ted speed 2 0 HP Y 400 460 690 V 3 55 3 55 2 05 2 05 970 970 1175 rpm 84 5 84 5 86 5 0 73 0 73 0 69 PF NOM EFF 3 15 3 5 2 05 A kW Hz 50 60 50 1 5 1 5 1 5 K A V 380 420 660 725 CL IP55 E0807 0496382_02 003 IMB3 UNIREX N3 40 C Tamb Th Cl 155 F 25 kg Design A TEFC MG1 12 NEMA SF 1 15 CONT 60Hz Intervall 4000hrs IEC EN 60034 100L 3 Mot 1LE10011AC434AA0 6206 2ZC3 6206 2ZC3 Bearing DE NE 11g 15g D 91056...

Page 72: ...he motor data You must switch on the motor e g from the BOP 2 to identify the motor data The inverter switches off the motor after the motor data identification has been completed CAUTION Motor data identification for dangerous loads Secure dangerous plant and system parts before starting the motor data identification e g by fencing off the dangerous location or lowering a suspended load to the fl...

Page 73: ... a project Wizard that guides you step by step through the commissioning process The following is required to commission the inverter via the PC A PC connection kit for connecting the inverter to a PC This comprises USB cable for connecting inverter to PC Installation DVD for STARTER A PC with installed STARTER software V4 1 5 or higher Information on the actual STARTER version and a possibility o...

Page 74: ...rface To start the installation Connect the inverter to the PC using the USB cable supplied Switch on the inverter supply voltage If you have still not installed the driver then the following screen is displayed Without making any changes click on Next and in the following screen select Continue installation Installing the driver does not have any negative impact on your computer This completes th...

Page 75: ...ssign the USB interface to a COM interface in the range COM1 COM7 using the control panel The procedure is explained in the following paragraphs Using the subsequently performed actions you can identify which COM interface is assigned to the USB COM emulation for the SINAMICS inverter If the assignment lies in the range COM1 COM7 then you do not have to make any changes and you can close the contr...

Page 76: ...ing on the interface There you will find the Advanced button under the Port settings tab A click on this button opens the extended properties in which you can assign the COM connection number an address 8 via a selection box If all of the COM1 COM8 addresses are assigned then select one of these addresses anyway and confirm the following message with Yes Please note the COM interface that you have...

Page 77: ... recommend that you commission the system using the project wizards Procedure Switch on the inverter supply voltage Launch the STARTER commissioning tool Start a new project via Project New with Wizard Click on Find drive units online In the window that follows not shown here enter a meaningful name for your project and click on Continue The following dialog box is displayed Click Change and test ...

Page 78: ...Units 78 Operating Instructions 07 2010 FW 4 3 2 A5E02299792B AA PG PC Set interface Select PC COM Port USS from the list and click on Properties If PC COM Port USS is not available click on Select to install the PC COM Port USS interface as shown in the Install Remove Interfaces dialog box ...

Page 79: ...as baud rate You can check the correctness of the settings using the Read button in the Baud rate test field If your interface has been correctly set then you see the baud rate that has been determined If the PC cannot establish a connection to the converter then appears in the baud rate display field In this case check the number of the COM interface and the connecting cable Under the RS 485 tab ...

Page 80: ...eans that you have generated the STARTER project and the inverter is inserted in the STARTER project tree 4 5 6 Establishing an online connection between the PC and converter going online Description With the procedure described above the project has been created and your inverter is integrated into the project tree However there is no online connection In the STARTER click on the Connect to targe...

Page 81: ...tween the inverter and PC To conclude your entry choose Close The status display changes from the Offline mode with blue background into the Online mode with yellow background Note If you click on Close without having first run Load hardware configuration to PG the data is not saved and the inverter remains offline 4 5 7 Basic commissioning In the online state open the STARTER screen of the Contro...

Page 82: ...mode of the motor If you are not certain which control mode you require for your application then initially select V f control Help on how to select the control mode is provided in Chapter Motor control Page 168 Figure 4 8 Basic commissioning with V f control With Continue you can go to the next dialog boxes where you must make the appropriate settings for your particular application In the Drive ...

Page 83: ... your data in the inverter so that it is not lost when the power fails Identifying motor data If the inverter has still not identified the motor data alarm A07791 is output You must switch on the motor to identify its data CAUTION Motor data identification for dangerous loads Secure dangerous plant and system parts before starting the motor data identification e g by fencing off the dangerous loca...

Page 84: ... Give up control priority button 4 5 8 Additional settings After basic commissioning you need to carry out further settings in your inverter Using STARTER you can change your inverter settings in two ways 1 Change the parameter values via the STARTER screens The screens show the most important parameters of an inverter function If you change the parameter values using the STARTER screens you do no...

Page 85: ...by double clicking on an entry in the STARTER project tree Saving settings so that they are not lost when the power fails All of the changes that you make are temporarily saved in the inverter and are lost the next time the power supply is switched off For your changes to be permanently saved in the inverter you must save the changes using the button RAM to ROM Before you press the button you need...

Page 86: ... means the commissioning of several identical drives in the following steps 1 Commission the first inverter 2 Upload the parameters of the first inverter to the storage medium outside the inverter 3 Download the parameters from the storage medium to a second or additional inverter Note The control unit to which the parameters are transferred must be of the same type and have the same or a higher f...

Page 87: ...the BOP 2 signals that data transfer has been completed 4 6 4 Saving setting on memory card The memory card is a removable non volatile flash memory for all inverter parameters We recommend that you use one of the memory cards with the following order numbers MMC order number 6SL3254 0AM00 0AA0 SD order number 6ES7954 8LB00 0AA0 If you wish to use other SD or MMC memory cards then you must format ...

Page 88: ...wish to transfer the parameter setting from the inverter on to a memory card Upload you have two options Automatic upload Switch off the inverter power supply or disconnect the Control Unit from the Power Module Insert an empty memory card into the inverter Then switch the inverter power supply back on again or reconnect the Control Unit to the Power Module E 4 S C V3N97875 s SINAMICS MICRO MEMORY...

Page 89: ...value of parameter p0971 If data transfer has been completed p0971 is automatically set to 0 Start data transfer in the menu OPTIONS TO CRD Wait until the BOP 2 signals that data transfer has been completed 4 6 5 Transferring the setting from the memory card If you wish to transfer the parameter setting from a memory card into the inverter download you have two options Automatic download Switch of...

Page 90: ... A M 0 0 0 A A 0 8 30 STARTER BOP 2 Set p0804 to 1 Check the value of parameter p0804 If data transfer has been completed p0804 is automatically set to 0 Start data transfer in the menu OPTIONS TO CRD Wait until the BOP 2 signals that data transfer has been completed 4 6 6 Safely remove the memory card CAUTION The file system on the memory card can be destroyed if the memory card is removed withou...

Page 91: ...ual under the following parameters Parameter Description p0970 Resetting drive parameters Load the back up setting number 10 11 or 12 You overwrite your actual parameter setting when loading p0971 Saving parameters Backing up the setting 10 11 or 12 You can back up up to 99 additional parameter settings on the memory card You will find additional information in the List Manual under the following ...

Page 92: ...ctory settings using STARTER Go online with STARTER see Establishing an online connection between the PC and converter going online Page 80 In STARTER click on the button Resetting to factory setting with BOP 2 In the Options menu select the DRVRESET entry Confirm the reset using the OK key Resetting parameters when the safety functions are active In order to reset the safety function parameters t...

Page 93: ...al inputs are available of which digital inputs DI 11 and DI 12 terminals 3 and 10 can also be used as analog inputs Table 5 1 Pre assignment of the digital inputs Pre assignment after basic commissioning Terminal Input Control via terminal strip Control via fieldbus Changing the pre assignment via 5 DI 0 Switch motor on and off ON OFF1 p0701 1 No pre assignment p0701 0 p0701 6 DI 1 Reverse direct...

Page 94: ...tion bit 0 1 ON OFF1 16 Fixed speed setpoint selection bit 1 3 2 OFF2 17 Fixed speed setpoint selection bit 2 4 2 OFF3 18 Fixed speed setpoint selection bit 3 9 2 Acknowledge faults 25 Activate DC brake 10 Jog bit 0 27 Enable technology controller 11 Jog bit 1 29 External fault 1 12 Direction reversal 35 Command data set selection CDS bit 0 13 Motorized potentiometer setpoint raise 50 Load monitor...

Page 95: ... Extended Safety are described in the Safety Integrated Function Manual You will find the link to the Safety Integrated Function Manual in Section Overview of documentation Page 13 Assignment of the fail safe digital input If you activated the inverter safety functions the inverter combines digital inputs DI4 and DI5 to form a fail safe digital input Table 5 4 Fail safe digital input on the Contro...

Page 96: ...ady 52 11 Alarm Motor current torque limit 52 1 Drive ready for operation 52 12 Brake active 52 2 Drive running 52 13 Motor overload 52 3 Drive fault active 52 14 Motor CW rotation 52 4 OFF2 active 52 15 Inverter overload 52 5 OFF3 active 53 0 DC brake active 52 6 Switching on inhibited active 53 1 f_actual P2167 f_off 52 7 Drive alarm active 53 2 f_actual P1080 f_min 52 8 Setpoint actual value di...

Page 97: ...oller For more information see the parameter list and in the function block diagrams 9566 ff of the List Manual If you have selected Control via terminals in the basic commissioning then analog input 0 is already interconnected with the speed setpoint Analog input as voltage or current input Using parameter p0756 you define whether the analog input is used as voltage input 10 V or as current input...

Page 98: ... parameters with index 0 apply to analog input 0 and parameters with index 1 apply to analog input 1 The scaling characteristic can be adjusted to suit your requirements Table 5 8 Scaling characteristic and wire breakage monitoring Parameter Description p0757 0 1 x coordinate of 1st characteristic point V or mA p0758 0 1 y coordinate of the 1st characteristic point of p200x p200x are the parameter...

Page 99: ...iption 3 AI 0 4 AI 0 p0756 0 3 Analog input type 0 2 Unipolar current input 0 mA 20 mA 10 AI 1 11 AI 1 p0756 1 3 Analog input type 1 2 Unipolar current input 0 mA 20 mA Setting DIP switch to current input I 8 When p0756 is changed to value 3 the parameters of the scaling characteristic are automatically overwritten with the following values p0757 4 0 p0758 0 0 p0759 20 p0760 100 p0761 0 4 0 p0761 ...

Page 100: ...AO 0 Display via AO 0 locked Actual frequency Actual output frequency Actual output voltage Actual DC link voltage Output current Factory setting Scaling according to p2000 Scaling according to p2000 Scaling according to p2001 Scaling according to p2001 Scaling according to p2002 p0771 0 0 21 24 25 26 27 AO 1 Display via AO 1 locked Actual frequency Actual output frequency Actual output voltage Ac...

Page 101: ...ut The scaling characteristic of an analog output is defined using 2 points If you change the value of p0776 the inverter automatically assigns appropriate values to the four parameters of the scaling characteristic p0777 p0778 p0779 p0780 Table 5 11 Scaling characteristic Parameter p07xx 0 AO 0 p07xx 1 AO 1 Description p0777 x X coordinate of the 1st characteristic point of P200x P200x are the pa...

Page 102: ...nalog outputs smoothing time constant Smoothing time constant of 1st order low pass filter for the analog outputs p0775 x Activate absolute value generation 0 No absolute value generation factory setting 1 The absolute value of the analog output is used If the original value was negative the corresponding bit is set in the status word of the analog input r0785 p0782 x Analog outputs signal source ...

Page 103: ...s Profile Telegrams Control Unit USS Configurable Modbus RTU CU240B 2 CU240E 2 CU240E 2 F PROFIdrive Telegram 1 Telegram 20 Telegram 350 Telegram 352 Telegram 999 PROFIBUS DP PROFIsafe Telegram 30 Telegram 900 CU240B 2 DP CU240E 2 DP CU240E 2 DP F 6 1 Data exchange via the fieldbus Analog signals The inverter always scales signals which are transferred via the fieldbus to the hexadecimal value of ...

Page 104: ... via DIP switch You can set the bus address via DIP switch or via parameter The DIP switches have priority over the parameter The inverter always uses the parameter to make the setting if all DIP switches for the bus address are at OFF 0 or ON 127 or if the address is not valid e g 124 for USS Setting via parameter is described in the sections for the particular fieldbus interfaces You can find th...

Page 105: ... connection for the Power Module the PROFIBUS connection for the Control Unit is interrupted as soon as the power supply is disconnected To prevent this the Control Unit must be connected to a separate 24 V power supply via terminals 31 24 V In and 32 0 V In Permissible cable lengths routing and shielding the PROFIBUS cable Information can be found in the Internet http support automation siemens c...

Page 106: ...953 8LL11 0AA0 1 DIN rail DIN rail 6ES7390 1AE80 0AA0 1 PROFIBUS connector PROFIBUS connector 6ES7972 0BB50 0XA0 1 PROFIBUS cable PROFIBUS cable 6XV1830 3BH10 1 Drive SINAMICS G120 Control Unit CU240E 2 DP 6SL3244 0BB12 1PA0 1 SINAMICS G120 Power Module Any 1 PROFIBUS connector PROFIBUS connector 6GK1500 0FC00 1 In order to configure communication you also require the following software packages T...

Page 107: ...ddress is always active and p0918 is read only The setting using DIP switches is described in Setting the bus address via DIP switch Page 104 Valid PROFIBUS addresses 1 125 Invalid PROFIBUS addresses 126 127 CAUTION A bus address that has been changed is only effective after switching off and switching on again It is particularly important that any external 24 V supply is switched off 6 3 1 4 Crea...

Page 108: ...US DP network 6 3 1 5 Inverter GSD In STEP 7 the inverter can be connected to an S7 control in two ways 1 Using the inverter GSD The GSD is a standardized description file for a PROFIBUS slave The GSD is used by all controls which are the PROFIBUS master You have two options to obtain the GSD for your inverter You can find the SINAMICS inverter GSD on the Internet http support automation siemens c...

Page 109: ... Drag and drop the inverter into the PROFIBUS network Enter the PROFIBUS address set at the inverter in HW Config Insert the required telegram type from the HW Catalog to slot 1 of the inverter by dragging and dropping STEP 7 automatically allocates the address range in which the inverter process data are located The inverter object in the HW Config product catalog contains several telegram types ...

Page 110: ... With these properties the universal module has the same DP identifier 4AX as the PKW channel 4 words and is therefore identified as such by the higher level control As a consequence the control does not establish cyclic communication with the inverter Remedy Change the length to 8 8 bytes in the properties of the DP slave As an alternative you can also change the consistency to unit Final steps S...

Page 111: ...legram 354 PZD 6 6 BW PKW 4 4 Free telegram configuring with BICO Using parameter p0922 you automatically interconnect the corresponding signals of the inverter to the telegram This BICO interconnection can only be changed if you set p0922 to 999 In this case select your required telegram using p2079 and then adapt the BICO interconnection of the signals Table 6 5 Advanced settings Parameter Descr...

Page 112: ...M_LIM STW3 Telegram 350 Speed control PZD 4 4 ZSW1 NIST_A_ GLATT IAIST_ GLATT ZSW3 STW1 NSOLL_A PCS7 process data Telegram 352 Speed control PCS7 PZD 6 6 ZSW1 NIST_A_ GLATT IAIST_ GLATT MIST_ GLATT WARN_ CODE FAULT_ CODE STW1 NSOLL_A Telegram 353 Speed control PKW 4 4 and PZD 2 2 ZSW1 NIST_A_ GLATT STW1 NSOLL_A PCS7 process data Telegram 354 Speed control PKW 4 4 and PZD 6 6 ZSW1 NIST_A_ GLATT IAI...

Page 113: ...ing the inverter defines the length and the content of the telegram The inverter does not permit any changes to the telegram p0922 999 p2079 999 For p0922 999 select a telegram via p2079 Also with this setting the inverter defines the length and the content of the telegram The inverter does not permit any changes to the telegram content However you can extend the telegram p0922 p2079 999 For p0922...

Page 114: ...ion generator output is set to 0 quickest possible deceleration 4 1 Operating condition Ramp function generator can be enabled p1140 0 r2090 4 0 Stop ramp function generator The output of the ramp function generator is frozen 5 1 Ramp function generator enable p1141 0 r2090 5 0 Inhibit setpoint Motor brakes with the ramp down time p1121 6 1 Enable setpoint Motor accelerates with the ramp up time p...

Page 115: ...1 Fixed setpoint bit 3 Not used Selects up to 16 different fixed setpoints p1023 0 r2093 3 4 1 DDS selection bit 0 1 p0810 r2093 4 5 1 DDS selection bit 1 1 Changes over between settings for different motors drive data sets p0811 r2093 5 6 Not used 7 Not used 8 1 Technology controller enable 1 p2200 0 r2093 8 9 1 DC braking enable 1 p1230 0 r2093 9 10 Not used 11 1 1 Enable droop 1 Enable or inhib...

Page 116: ...3 inactive No fast stop active p2080 5 r0899 5 6 1 Closing lockout active The motor is only switched on after a further ON1 command p2080 6 r0899 6 7 1 Alarm active Motor remains switched on acknowledgement is not required see r2110 p2080 7 r2139 7 8 1 Speed deviation within tolerance range Setpoint actual value deviation within tolerance range p2080 8 r2197 7 9 1 Control requested The automation ...

Page 117: ...on 2 1 n_act p1080 Absolute actual speed minimum speed 3 1 i_act p2170 Actual current current threshold value 4 1 n_act p2155 Absolute actual speed speed threshold value 2 5 1 n_act p2155 Absolute actual speed speed threshold value 2 6 1 n_act r1119 Speed setpoint reached 7 1 DC link voltage p2172 Actual DC link voltage threshold value 8 1 DC link voltage p2172 Actual DC link voltage threshold val...

Page 118: ...E contains 16 bits 3 1 3 318 630 VW ZRUG 3DUDPHWHU FKDQQHO QG ZRUG UG DQG WK ZRUG Figure 6 4 PKE 1st word in parameter channel Bits 12 to 15 AK contain the request or response identifier Bit 11 SPM is reserved and is always 0 Bits 0 to 10 PNU contain parameter numbers 1 1999 For parameter numbers 2000 an offset must be added that is defined in the 2nd word of the parameter channel IND The meaning ...

Page 119: ... response identifier for response telegrams inverter control is explained in the following table The request identifier determines which response identifiers are possible Table 6 14 Response identifier inverter control Response identifier Description 0 No response 1 Transfer parameter value word 2 Transfer parameter value double word 3 Transfer descriptive element 1 4 Transfer parameter value fiel...

Page 120: ... master control mode see P0927 12 Keyword missing 17 Request cannot be processed on account of the operating state The current inverter status is not compatible with the received request 20 Illegal value Modification access with a value which is within the value limits but which is illegal for other permanent reasons parameter with defined individual values 101 Parameter number is currently deacti...

Page 121: ...eter numbers are assigned to several parameter ranges The following table shows which value you must transfer to the page index to achieve a particular parameter number Table 6 16 Page index setting dependent on parameter range Page index Parameter range Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 Hex value 0000 1999 0 0 0 0 0 0 0 0 0x00 2000 3999 1 0 0 0 0 0 0 0 0x80 6000 7999 1 0 0 1 0 0 0 0...

Page 122: ...s to a page index value of 0x90 Index of parameter in the subindex byte of the IND word In this example Index 2 Because you want to read the parameter value words 3 and 4 in the parameter channel for requesting the parameter value are irrelevant They should be assigned a value of 0 for example Table 6 17 Request to read parameter P7841 2 PKE 1st word IND 2nd word PWE 3rd and 4th words AK PNU 10 bi...

Page 123: ...transferred 6 3 4 1 Acyclic communication over PROFIBUS DP DP V1 The PROFIBUS DP expansions DPV1 comprise the definition of acyclic data exchange It supports concurrent access by other PROFIBUS masters Class 2 master e g commissioning tool Suitable channels are provided in the inverters of the SINAMICS G120 series for the different masters different data transfer types Acyclic data exchange with t...

Page 124: ...ogram examples 6 3 5 1 STEP 7 program example for cyclic communication S7 program for controlling the inverter In the following example the control and inverter communicate via standard telegram 1 The control specifies control word 1 STW1 and the speed setpoint while the inverter responds with status word 1 ZSW1 and its actual speed Figure 6 6 Controlling the inverter via PROFIBUS ...

Page 125: ...tor enable 12 4 1 5 Start ramp function generator 13 5 1 6 Setpoint enable 14 6 7 0 7 Acknowledge fault 15 7 E0 6 0 8 Jog 1 0 0 0 9 Jog 2 1 1 1 10 PLC control 2 2 4 0 11 Setpoint inversion 3 3 0 12 Irrelevant 4 4 0 13 Motorized potentiometer 5 5 0 14 Motorized potentiometer 6 6 0 0 15 Data set changeover 7 7 In this example inputs E0 0 and E0 6 are linked to the bit ON OFF1 or to the acknowledge f...

Page 126: ... Simple S7 program for parameterizing the inverter The number of simultaneous requests for acyclic communication is limited More detailed information can be found in the Internet http support automation siemens com WW view en 15364459 M9 0 Starts reading parameters M9 2 displays the read process M9 1 Starts writing parameters M9 3 displays the write process Figure 6 8 STEP 7 program example for ac...

Page 127: ... Communication via PROFIBUS Inverter with CU240B 2 and CU240E 2 Control Units Operating Instructions 07 2010 FW 4 3 2 A5E02299792B AA 127 FC1 to read parameters from the inverter Inverter parameters are read via SFC 58 and SFC 59 ...

Page 128: ...parameters You first have to define how many parameters MB62 which parameter numbers MW50 MW52 etc and how many parameter indices MB58 MB59 etc are read for each parameter number The specifications are saved in DB1 SFC 58 copies the specifications for the parameters to be read from DB1 and sends them to the inverter as a read request No other read requests are permitted while this one is being pro...

Page 129: ... 59 and saved in DB2 FC3 to write parameters to the inverter Figure 6 10 Function block for writing parameters You first have to define which value MW35 is written to which parameter index MW23 of which parameter MW21 The specifications are saved in DB3 SFC 58 copies the specifications for the parameters to be written from DB3 and sends them to the inverter No other write requests are permitted wh...

Page 130: ...eld 5 56 FRQQHFWRU General specifications and requirements for error free communication NOTICE When the bus is operating the first and last bus station must be continuously connected to the supply Note Communication with the controller even when the supply voltage on the Power Module is switched off You will have to supply the Control Unit with 24 V DC on terminals 31 and 32 if you require communi...

Page 131: ...m Communication using the USS protocol takes place over the RS485 interface with a maximum of 31 slaves The maximum cable length is 1200 m 3300 ft Information about how to connect the inverter to the USS fieldbus is provided in Section Integrating inverters into a bus system via the RS485 interface Page 130 Setting the bus address of the inverter The inverter s USS address can be set via DIP switc...

Page 132: ...2 13 Baud rate 2400 4800 9600 19200 38400 57600 76800 93750 115200 187500 p2022 Fieldbus interface USS PZD count Setting the number of 16 bit words in the PZD part of the USS telegram Fieldbus interface USS PKW count Setting the number of 16 bit words in the PKW part of the USS telegram p2023 Value 0 3 4 127 PKW count PKW 0 words PKW 3 words PKW 4 words PKW variable p2030 1 Fieldbus interface prot...

Page 133: ...2 ADR LGE STX 1 Figure 6 12 Structure of a USS telegram Every character within the telegram comprises 11 bits ELWV RI GDWD LW VWRS LW 3 HYHQ LW 6WDUW Description Telegrams with both a variable and fixed length can be used This can be selected using parameters p2022 and p2023 to define the length of the PZD and the PKW within the net data STX 1 byte LGE 1 byte ADR 1 byte PKW 8 bytes 4 words PKE IND...

Page 134: ...f the slave node e g of the inverter The individual bits in the address byte are addressed as follows 7 6 5 4 3 2 1 0 Special Mirror Send 5 address bits Bit 5 is the broadcast bit Note The Broadcast function is not supported in the current software version Bit 6 1 indicates a mirror telegram The node address is evaluated and the addressed slave returns the telegram to the master unchanged Bit 5 0 ...

Page 135: ... Figure 6 13 USS user data structure The length for the parameter channel is determined by parameter p2023 and the length for the process data is specified by parameter p2022 If the parameter channel or the PZD is not required the appropriate parameters can be set to zero PKW only or PZD only It is not possible to transfer PKW only and PZD only alternatively If both channels are required they must...

Page 136: ...udes the request ID for telegrams between the master inverter Table 6 20 Request identifier master inverter Response identifier Request identifier Description Positive Negative 0 No request 0 7 1 Request parameter value 1 2 7 2 Change parameter value word 1 7 3 Change parameter value double word 2 7 4 Request descriptive element 1 3 7 6 Request parameter value 1 2 4 5 7 7 Change parameter value wo...

Page 137: ...parameter number PNU Parameter does not exist 1 Parameter value cannot be changed The parameter can only be read 2 Minimum maximum not achieved or exceeded 3 Wrong subindex 4 No field An individual parameter was addressed with a field request and subindex 0 5 Wrong parameter type wrong data type Confusion of word and double word 6 Setting is not permitted only resetting Index is outside the parame...

Page 138: ...e parameter index IND For indexed parameters select the index of the parameter by transferring the appropriate value between 0 and 254 to the subindex within a job The page index is used to switch over the parameter numbers Use this byte to add an offset to the parameter number that is transferred in the 1st word of the parameter channel PKE Page index Offset of parameter number The parameter numb...

Page 139: ... to the telegram When the slave responds it must always respond with the defined number of words P2023 127 For a variable length of parameter channel the master will only send the number of PWEs necessary for the task in the parameter channel The response telegram is also no longer than necessary Note 8 bit values are transmitted as 16 bit values the higher order byte is zero The fields of 8 bit v...

Page 140: ...ish to read out the last alarm then you must enter index 0 for the third from last index 2 example You can find a detailed description on the history of the alarm messages in the Section Alarms Page 246 Because you want to read the parameter value words 3 and 4 in the parameter channel for requesting the parameter value are irrelevant They should be assigned a value of 0 for example Table 6 24 Req...

Page 141: ...5 Request to change p0840 1 PKE 1st word IND 2nd word PWE 3rd and 4th words PWE2 L word AK PNU Page index H byte Subindex L byte PWE1 H word Drive Object 15 12 11 10 0 15 8 7 0 15 0 15 10 9 0 0x7 0 0x348 dec 840 0x0000 0x01 0x2D2 dec 722 3F fixed dec 66 0x0002 6 4 2 7 USS process data channel PZD Description Process data PZD is exchanged between the master and slave in this telegram range Dependin...

Page 142: ...haracter runtime is the basis of the telegram runtime Table 6 26 Character runtime Baud rate in bit s Transmission time per bit Character run time 11 bits 9600 104 170 µs 1 146 ms 19200 52 084 µs 0 573 ms 38400 26 042 µs 0 286 ms 115200 5 340 µs 0 059 ms The telegram runtime is longer than just purely adding all of the character runtimes residual runtime The character delay time between the indivi...

Page 143: ...e shorter than the start delay Telegram monitoring of the master The USS master must monitor the following times Response delay Response time of the slave to a request from the master The response delay must be 20 ms but longer than the start delay Telegram runtime Transmission time of the response telegram sent from the slave Telegram monitoring of the inverter The inverter monitors the time betw...

Page 144: ...IP packages are used to send the data TCP port 502 is reserved for Modbus TCP Modbus TCP is currently undergoing definition as a standard IEC PAS 62030 pre standard The Control Unit supports Modbus RTU as a slave with even parity ELWV RI GDWD LW VWRS LW 3 HYHQ LW 6WDUW Communication settings Communication using Modbus RTU takes place over the RS485 interface with a maximum of 247 slaves The maximu...

Page 145: ...aud rates from 4800 bit s to 19200 bit s can be set for communication factory setting 19200 bit s p2024 Modbus timing see Section Baud rates and mapping tables Page 147 Index 0 Maximum slave telegram processing time The time after which the slave must have sent a response to the master Index 1 Character delay time Character delay time Maximum permissible delay time between the individual character...

Page 146: ...ed by the master The slaves can only transfer data at the request of the master Slave to slave communication is not possible The Control Unit always operates as slave The following figure shows the structure of a Modbus RTU telegram Character delay time Character delay time Character delay time Character delay time Character delay time Character delay time 3 5 bytes 3 5 bytes Initial pause Interfr...

Page 147: ...per character 11 bits Minimum pause between two telegrams p2024 2 Maximum pause between two bytes p2024 1 4800 2 292 ms 8 022 ms 3 4380 ms 9600 1 146 ms 4 011 ms 2 1900 ms 19200 factory setting 0 573 ms 2 0055 ms 0 8595 ms Note The factory setting for p2024 1 and p2024 2 is 0 The particular values are pre assigned depending on the protocol selection p2030 or the baud rate Modbus register and Contr...

Page 148: ...ange Data parameter Process data Control data 40100 Control word R W 1 Process data 1 40101 Main setpoint R W 1 Process data 2 Status data 40110 Status word R 1 Process data 1 40111 Main actual value R 1 Process data 2 Parameter data Digital outputs 40200 DO 0 R W 1 HIGH LOW p0730 r747 0 p748 0 40201 DO 1 R W 1 HIGH LOW p0731 r747 1 p748 1 40202 DO 2 R W 1 HIGH LOW p0732 r747 2 p748 2 Analog outpu...

Page 149: ... frequency R Hz 100 327 68 327 67 r0024 40343 Output voltage R V 1 0 32767 r0025 40344 DC link voltage R V 1 0 32767 r0026 40345 Actual value of current R A 100 0 163 83 r0027 40346 Actual torque value R Nm 100 325 00 325 00 r0031 40347 Actual active power R kW 100 0 327 67 r0032 40348 Energy consumption R kWh 1 0 32767 r0039 40349 Control priority R 1 HAND AUTO r0807 Fault diagnostics 40400 Fault...

Page 150: ...ontroller after filter R 100 100 0 100 0 r2266 40522 Output signal technology controller R 100 100 0 100 0 r2294 6 4 3 4 Write and read access via FC 3 and FC 6 Function codes used For data exchange between the master and slave predefined function codes are used for communication via Modbus The Control Unit uses the Modbus function code 03 FC 03 read holding registers for reading and the Modbus fu...

Page 151: ...de No of bytes 4 bytes are returned Data of first register High Data of first register Low Data of second register High Data of second register Low CRC Low CRC High Structure of a write request via Modbus function code 06 FC 06 The start address is the holding register address If an incorrect address is entered a holding register address does not exist exception code 02 invalid data address is ret...

Page 152: ...rite request Example Byte Description 11 h 06 h 00 h 63 h 55 h 66 h xx h xx h 0 1 2 3 4 5 6 7 Slave address Function code Register start address High Register start address Low Register data High Register data Low CRC Low CRC High 6 4 3 5 Communication procedure Procedure for communication in a normal case Normally the master sends a telegram to a slave address range 1 247 The slave sends a respon...

Page 153: ...l Data Address An invalid address was requested 03 Illegal data value An invalid data value was detected 04 Server failure Slave has terminated during processing Maximum processing time p2024 0 For error free communication the slave response time time within which the Modbus master expects a response to a request must have the same value in the master and the slave p2024 0 in the inverter Process ...

Page 154: ...Connection to a fieldbus 6 4 Communication via RS485 Inverter with CU240B 2 and CU240E 2 Control Units 154 Operating Instructions 07 2010 FW 4 3 2 A5E02299792B AA ...

Page 155: ...VVLQJ 3URWHFWLRQ IXQFWLRQV 6WDWXV PHVVDJHV 6DIHW IXQFWLRQV DLO VDIH FRPPDQG VRXUFHV 0RWRU FRQWURO 6HWSRLQW VRXUFHV 7HFKQRORJL FDO IXQFWLRQV 7ZR ZLUH FRQWURO RQWURO YLD ILHOGEXV LJLWDO LQSXWV LHOGEXV QDORJ LQSXWV L HG VHWSRLQWV 0RW SRWHQWLR PHWHU RJ LHOGEXV 7HFKQRORJ FRQWUROOHU UHH IXQFWLRQ EORFNV UDNLQJ O LQJ UHVWDUW XWRPDWLF UHVWDUW 5DPS IXQFWLRQ JHQHUDWRU LPLWDWLRQ DLO VDIH GLJLWDO LQSXWV QDORJ ...

Page 156: ...for example is set here Protection functions Page 175 The command source defines where the control signals are received from to switch on the motor e g via digital inputs or a fieldbus Command sources Page 158 The status messages provide digital and analog signals at the outputs of the Control Unit or via the fieldbus Examples include the actual speed of the motor or fault message issued by the in...

Page 157: ...ol commands 0RWRU URWDWLQJ 0RWRU URWDWLQJ 0RWRU VWRSV 0RWRU VWRSV Explanation Two wire control 0RWRU RQ 5HYHUVH PRWRU W W 1 Control command Switch motor on or off ON OFF command 2 Control command Reverses the motor direction of rotation R R 0RWRU 21 FWLYH FWLYH FWLYH 0RWRU VSHHG 5HYHUVH PRWRU 2 W Figure 7 2 Motor control using digital inputs Table 7 2 Function table Motor ON Reverse motor Function...

Page 158: ...nds The following interfaces are available Digital inputs Fieldbus Note The Get master control or Manual Auto changeover function can also be used to specify commands and setpoints via STARTER or the Operator Panel Change command source You selected the command source in the basic commissioning If you must subsequently change the command source set the following parameters P0700 2 Digital inputs f...

Page 159: ...d in the inverter Inverter fieldbus interface Depending on the parameterization the setpoint in the inverter has one of the following meanings Speed setpoint for the motor Torque setpoint for the motor Setpoint for a process variable The inverter receives a setpoint for a process variable e g the level of liquid in a container and calculates its speed setpoint using the internal technology control...

Page 160: ...nected signal 10 V 4 20 mA Additional information is available in Section Analog inputs Page 97 7 4 3 Motorized potentiometer as setpoint source The motorized potentiometer MOP function simulates an electromechanical potentiometer for entering setpoints You can continuously adjust the motorized potentiometer MOP using the control signals raise and lower The control signals are received via the dig...

Page 161: ...3 3 W W W W Figure 7 3 Function chart of motorized potentiometer Motorized potentiometer parameters Table 7 4 Basic setup of motorized potentiometer Parameter Description P1000 1 Select speed setpoint 1 Motorized potentiometer P1047 MOP ramp up time factory setting 10 s P1048 MOP ramp down time factory setting 10 s P1040 Start value of MOP factory setting 0 rpm Determines the start value rpm that ...

Page 162: ...all setpoint changes progressive reaction when keys are pressed Bit 03 Store setpoint in power independent manner 0 No power independent saving 1 Setpoint is saved in the event of a power failure bit 00 1 P1035 Signal source to increase setpoint factory setting 0 Automatically pre assigned during commissioning e g with the button on the Operator Panel P1036 Signal source to reduce setpoint factory...

Page 163: ...imum p1082 in 5 seconds P1048 5 MOP ramp down time The MOP setpoint is reduced from maximum p1082 to zero in 5 seconds 7 4 4 Fixed speed as setpoint source In many applications after switching on the motor all that is needed is to run the motor at a constant speed or to switch between different speeds Examples of this simplified specification of speed setpoint are Conveyor belt with two different ...

Page 164: ...tory setting 0 rpm P1003 Fixed setpoint 3Factory setting 0 rpm P1004 Fixed setpoint 4Factory setting 0 rpm P1020 Signal source for selection of fixed setpoint 1 factory setting 722 3 i e selection via digital input 3 P1021 Signal source for selection of fixed setpoint 2 factory setting 722 4 i e selection via digital input 4 P1022 Signal source for selection of fixed setpoint 3 factory setting 722...

Page 165: ... setpoint 2 in rpm P1020 722 2 Connect up fixed setpoint 2 with DI 2 r0722 2 Parameter which displays the status of digital input 2 P1021 722 3 Connect fixed setpoint 3 with the status of DI 3 r0722 3 Parameter which displays the status of digital input 3 7 4 5 Running the motor in jog mode JOG function Using the jog function JOG function you can switch the motor on and off using a control command...

Page 166: ...age 103 7 5 Setpoint calculation The setpoint calculation modifies the speed setpoint e g it limits the setpoint to a maximum and minimum value and using the ramp function generator prevents the motor from executing speed steps 6SHHG VHWSRLQW IURP VHWSRLQW VRXUFH 3RVLWLYH LPLWDWLRQ QHJDWLYH LPLWDWLRQ 5DPS IXQFWLRQ JHQHUDWRU 5DPSXS WLPH 5DPS GRZQ WLPH 6SHHG VHWSRLQW IRU PRWRU FRQWURO Figure 7 4 Set...

Page 167: ...ne e g a conveyor belt are independent of the motor load Ramp up down time The ramp up and ramp down times of the ramp function generator can be set independently of each other The times that you select depend purely on the application in question and can range from just a few 100 ms e g for belt conveyor drives to several minutes e g for centrifuges When the motor is switched on off via ON OFF1 t...

Page 168: ...tor control For induction motors there are two different open loop control or closed loop control techniques Open loop control with V f characteristic V f control Field oriented control vector control Criteria for selecting either V f control or vector control V f control is perfectly suitable for almost any application in which the speed of induction motors is to be changed Examples of typical ap...

Page 169: ... number of the motor 2 pole 4 pole 6 pole 2 pole 4 pole 6 pole Maximum motor speed rpm 9960 4980 3320 14400 7200 4800 7 6 1 V f control V f control sets the voltage at the motor terminals on the basis of the specified speed setpoint The relationship between the speed setpoint and stator voltage is calculated using characteristic curves The inverter provides the two most important characteristics l...

Page 170: ... with a parabolic characteristic is used in applications in which the motor torque increases with the motor speed Examples of such applications include pumps and fans V f control with square law characteristic reduces the losses in the motor and inverter due to lower currents than when a linear characteristic is used UHTXHQF 5DWHG IUHTXHQF 9ROWDJH 5DWHG YROWDJH 8 I Parameters Description P1300 Ope...

Page 171: ...quiring a lower level of dynamic performance and a constant speed setpoint and delivers an energy saving of up to 40 When the setpoint is reached and remains unchanged for 5 s the inverter automatically reduces its output voltage to optimize the motor s operating point ECO mode is deactivated in the event of setpoint changes or if the inverter s DC link voltage is too high or too low In ECO mode s...

Page 172: ...cations are Driven machines with a high break loose torque Utilizing the brief overload capability of the motor when accelerating Voltage increase in V f control boost UHTXHQF 9ROWDJH 5DWHG IUHTXHQF 5DWHG YROWDJH I 9 3 3 3 Figure 7 5 Voltage boost using a linear V f characteristic as an example Voltage losses resulting from long motor cables and the ohmic losses in the motor are compensated for us...

Page 173: ...ge boost during power up but only for the first time the motor accelerates after having been switched on Value in V 1 732 rated motor current p0305 stator resistance r0395 x p1312 100 You will find more information about this function in the parameter list and in function diagram 6300 of the List Manual 7 6 2 Vector control 7 6 2 1 Properties of vector control Using a motor model the vector contro...

Page 174: ...siemens com WW view en 7494205 7 6 2 3 Torque control Torque control is part of the vector control and normally receives its setpoint from the speed controller output By deactivating the speed controller and directly entering the torque setpoint the closed loop speed control becomes closed loop torque control The inverter then no longer controls the motor speed but the torque that the motor genera...

Page 175: ...er as well as the motor Further the frequency inverter protects itself against an excessively high DC link voltage when the motor is regenerating The load torque monitoring functions provide effective plant and system protection 7 7 1 Inverter temperature monitoring The inverter temperature is essentially determined by the resistive losses of the output current and the switching losses which occur...

Page 176: ...fer the motor thermal protection as follows with PTC sensor KTY 84 sensor ThermoClick sensor The motor s temperature sensor is connected to the Control Unit Temperature measurement via PTC The PTC sensor is connected to terminals 14 and 15 Overtemperature The threshold value to switch over to an alarm or fault is 1650 Ω After the PTC responds alarm A07910 or shutdown with fault F07011 is initiated...

Page 177: ...sor Parameter Description P0335 Specify the motor cooling 0 Self ventilated with fan on the motor shaft IC410 or IC411 factory setting 1 Forced ventilation with a separately driven fan IC416 2 Self ventilated and inner cooling open circuit air cooled 3 Forced ventilated and inner cooling open circuit air cooled Terminal no 14 PTC KTY anode ThermoClick P0601 Motor temperature sensor type 0 No senso...

Page 178: ...tor temperature Enter the ambient motor temperature in C at the instant that the motor data is acquired factory setting 20 C The difference between the motor temperature and motor environment P0625 must lie within a tolerance range of approx 5 C 7 7 4 Overcurrent protection During vector control the motor current remains within the torque limits set there During V f control the maximum current con...

Page 179: ...the amount to which the I max controller reduces the speed r1344 Voltage output of Imax controller Shows the amount by which the I max controller reduces the inverter output voltage For more information about this function see function diagram 1690 in the List Manual 7 7 5 Limiting the maximum DC link voltage How does the motor generate overvoltage An induction motor operates as a generator if it ...

Page 180: ...p1280 1 p1240 1 VDC controller or VDC monitoring configuration factory setting 1 1 Enable VDCmax controller r1282 r1242 VDCmax controller switch on level Shows the value of the DC link voltage above which the VDCmax controller is active p1283 p1243 VDCmax controller dynamic factor factory setting 100 scaling of the control parameters P1290 P1291 and P1292 p1290 p1250 VDCmax controller proportional...

Page 181: ...f the motor torque is too low 2 Blocking protection The inverter generates a message if the motor speed cannot match the speed setpoint despite maximum torque 3 Stall protection The inverter generates a message if the inverter control has lost the orientation of the motor 4 Speed dependent torque monitoring The inverter measures the actual torque and compares it with a parameterized speed torque c...

Page 182: ...eshold 1 upper P2186 Load monitoring torque threshold 1 lower P2187 Load monitoring torque threshold 2 upper P2188 Load monitoring torque threshold 2 lower P2189 Load monitoring torque threshold 3 upper P2190 Load monitoring torque threshold 3 lower P2192 Load monitoring delay time Delay time for the message Leave torque monitoring tolerance band 6SHHG USP 3 6SHHG WKUHVKROG 3 6SHHG WKUHVKROG 3 6SH...

Page 183: ...irectly monitoring speed in your application 1 Load failure monitoring The inverter evaluates whether the sensor signal is present 2 Speed deviation monitoring The inverter calculates a speed from the signal of the connected sensor and compares it with the internal motor control signal Speed monitoring requires a binary sensor e g a BERO the output signal from which is evaluated as a pulse sequenc...

Page 184: ...r than this time a load failure is assumed F07936 For more information see the List Manual the parameter list and function diagram 8013 Speed deviation monitoring This function is only available for Control Units CU240E 2 CU240E 2 DP CU240E 2 F and CU240E 2 DP F The monitoring sensor is connected to digital input 3 The inverter can process a pulse sequence of up to 32 kHz 0HDVXULQJ LQSXW RQYHUVLRQ...

Page 185: ...ad monitoring failure detection P0581 Probe edge factory setting 0 Setting the edge for evaluation of the probe signal to measure actual speed value 0 0 1 edge 1 1 0 edge P0582 Probe pulses per revolution factory setting 1 Setting the number of pulses per revolution P0583 Maximum probe measuring time factory setting 10 s Setting the maximum measuring time for the probe If there is no new pulse bef...

Page 186: ...of the inverter you can decide whether you must replace components subject to wear such as fans motors and gear units Principle of operation The system runtime is started as soon as the Control Unit power supply is switched on The system runtime stops when the Control Unit is switched off The system runtime comprises r2114 0 milliseconds and r2114 1 days System runtime r2114 1 days r2114 0 millise...

Page 187: ...n order to save energy and so that the motor temperature is not unnecessarily increased Mechanical brakes are generally motor holding brakes that are closed when the motor is at a standstill Mechanical operating brakes that are closed while the motor is rotating are subject to a high wear and are therefore often only used as an emergency brake 7 9 1 1 Comparison of electrical braking methods Regen...

Page 188: ...braked without the inverter having to convert any regenerative energy Disadvantages significant motor temperature rise no constant braking torque braking power is dissipated as heat does not function when the power fails a a QYHUWHU 3RZHU ORVV PRWRU UDNLQJ SRZHU RDG RDG 0 The regenerative energy is converted to heat in the motor Dynamic braking Advantages defined braking characteristics no additio...

Page 189: ... LQYHUWHU RDG 0 The inverter feeds the regenerative power back into the mains Braking method depending on the application Table 7 24 What braking method is suitable for what application Application examples Electrical braking methods Power Modules that can be used Pumps fans mixers compressors extruders Not required PM240 PM250 PM260 Grinding machines conveyor belts DC braking compound braking PM2...

Page 190: ...OW 6HOHFWLRQ YLD 2 6LJQDO 6HOHFWLRQ YLD IDXOW 2 2 S U U W W W 2 S S U U S W W W Figure 7 8 Principle of operation of the DC braking Selection via BICO Signal Selection via fault 1 Initially the inverter brakes the motor with the ramp down time of the ramp function generator OFF1 ramp down time until an adjustable speed threshold is reached 2 The inverter temporarily issues an internal OFF2 command...

Page 191: ... for fault reaction Factory setting 0 Set the fault number for which DC braking should be activated e g p2100 3 7860 external fault 1 p2101 6 Set the fault reactionFactory setting 0 Setting the fault reaction for the selected fault e g p2100 3 6 DC braking for external fault 1 DC braking cannot be selected for all faults Table 7 27 Setting the DC braking Parameter Description p1231 DC braking conf...

Page 192: ...PSRXQG EUDNLQJ 6SHHG 0RWRU FXUUHQW OLQN YROWDJH U W W W W W W Figure 7 9 Motor brakes with and without active compound braking Compound braking prevents the DC link voltage increasing above a critical value The inverter activates compound braking depending on the DC link voltage Above a DC link voltage threshold r1282 the inverters adds a DC current to the motor current The DC current brakes the m...

Page 193: ...ned which is additionally generated when stopping the motor for operation with V f control to increase the braking effect P3856 0 Compound braking locked P3856 1 250 Current level of the DC braking current as a of the rated motor current P0305 Recommendation p3856 100 r0209 r0331 p0305 2 r3859 0 Status word compound braking r3859 0 1 Compound braking is active CAUTION Compound braking converts par...

Page 194: ...ncreases as soon as the inverter absorbs the regenerative power when braking the motor The braking chopper converts this power into heat in the braking resistor This therefore prevents the DC link voltage increasing above the limit value VDC link max UDNLQJ FKRSSHU DFWLYH 0RWRU SRZHU PRWRULQJ 5HJHQHUDWLQJ 6SHHG DFWXDO YDOXH U OLQN YROWDJH 9DC link U 9DC link max W W W W Figure 7 10 Simplified repr...

Page 195: ... 9 2 7 7 Figure 7 11 Braking resistor connection You will find more information about the braking resistor in the installation instructions for Power Module PM240 http support automation siemens com WW view en 30563173 133300 WARNING If an unsuitable braking resistor is used this could result in a fire and severely damage the inverter The temperature of braking resistors increases during operation...

Page 196: ...tion Technical data Power Modules Page 263 Parameterization of braking with regenerative feedback to the line Table 7 29 Settings for braking with regenerative feedback to the line Parameter Description Limiting the regenerative feedback for V f control P1300 20 p0640 Motor overload factor Limiting the regenerative power is not directly possible with V f control but can be achieved indirectly by l...

Page 197: ... The Brake Relay can be mounted on a mounting plate the cabinet wall or the inverter s shield connection kit For more information refer to Installation instructions for the Brake Relay http support automation siemens com WW view en 23623179 Connect the Brake Relay to the Power Module using the cable form provided Table 7 30 Connecting the Brake Relay to the Power Module Brake Relay Power Module FS...

Page 198: ...ting the motor holding brake Further information can be found in the Hardware Installation Manual for your Power Module Principle of operation after OFF1 and OFF3 command 0 0 2SHUDWLRQ U 0RWRU LV PDJQHWL HG U 2SHQ PRWRU KROGLQJ EUDNH U ORVH PRWRU KROGLQJ EUDNH 0RWRU KROGLQJ EUDNH RSHQ 0RWRU KROGLQJ EUDNH FORVHG 6SHHG VHWSRLQW IROORZLQJ U 6SHHG DFWXDO YDOXH U 21 2 2 3 3 3 3 3 3 3 W W W W W W W Figu...

Page 199: ...ime P1216 The motor holding brake must open within this time 3 At the end of the brake opening time the motor accelerates to its speed setpoint 4 After the OFF command OFF1 or OFF3 the motor brakes to a standstill 5 If the speed setpoint and the current speed fall below threshold P1226 the monitoring time P1227 or P1228 is started 6 As soon as the first of the two monitoring times P1227 or P1228 h...

Page 200: ... addition after Safe Torque Off STO After these control commands the signal to close the motor holding brake is immediately output independent of the motor speed The inverter does not monitor the motor speed until the brake closes 0 0 0 2SHUDWLRQ U 0RWRU LV PDJQHWL HG U 2SHQ PRWRU KROGLQJ EUDNH U ORVH PRWRU KROGLQJ EUDNH 0RWRU KROGLQJ EUDNH RSHQ 0RWRU KROGLQJ EUDNH FORVHG 6SHHG VHWSRLQW DIWHU U 21...

Page 201: ...when commissioning the system and must be greater than zero V f control P1300 0 to 3 Set the boost parameters P1310 and P1311 Define the motor torque when switching on using P1351 and P1352 Vector control P1300 20 Define the motor torque when switching on using P1475 Assigning parameters for the opening and closing times of the motor holding brake It is extremely important that electromechanical b...

Page 202: ...is started r0052 12 Open motor holding brake status Table 7 32 Advanced settings Parameter Description P0346 Magnetizing time factory setting 0 s During this time the induction motor is magnetized The inverter calculates this parameter using P0340 1 or 3 P0855 Open motor holding brake imperative factory setting 0 P0858 Close motor holding brake imperative factory setting 0 P1227 Stationary state d...

Page 203: ...r After the ON command the flying restart function initially synchronizes the inverter output frequency to the motor speed and then accelerates the motor up to the setpoint 21 FRPPDQG 6SHHG 6SHHG VHWSRLQW 0RWRU VSHHG QYHUWHU RXWSXW IUHTXHQF 0RWRU LV PDJQHWL HG W W Figure 7 15 Principle of operation of the flying restart function Setting flying restart function If the inverter simultaneously drives...

Page 204: ...ying restart function is enabled P1202 Flying restart search current factory setting 100 Defines the search current with respect to the motor magnetizing current r0331 which flows in the motor while the flying restart function is being used P1203 Flying restart search speed factor factory setting 100 The value influences the speed with which the output frequency is changed during the flying restar...

Page 205: ...er supply of the CU has failed WARNING When the automatic restart function is active p1210 1 the motor automatically starts after a power failure This is especially critical after longer power failures Reduce the risk of accidents in your machine or system to an acceptable level by applying suitable measures e g protective doors or covers Commissioning the automatic restart If it is possible that ...

Page 206: ...W VWDUW DWWHPSW XQVXFFHVVIXO 0RQLWRULQJ WLPH S 0RQLWRULQJ WLPH S W 6XP RI WKH WLPHV IRU IO LQJ UHVWDUW DQG PDJQHWL LQJ WLPH RI WKH PRWRU W W W W W W W V V S S W W 1 The inverter automatically acknowledges faults under the following conditions p1210 1 always p1210 4 or 6 If the command to switch on the motor is available at a digital input or via the fieldbus ON command HIGH p1210 14 or 16 never 2 ...

Page 207: ... internal counter of start attempts by 1 For p1211 n up to n 1 start attempts are made Fault F07320 is output after n 1 unsuccessful start attempts The inverter sets the start attempt counter back again to the value of p1211 if one of the following conditions is fulfilled After a successful start attempt the time in p1213 1 has expired After fault F07320 withdraw the ON command and acknowledge the...

Page 208: ...inually occur within a certain time period are automatically acknowledged each time The monitoring function starts with a successful start attempt and ends after the monitoring time has expired If the inverter has made more than p1211 1 successful start attempts within monitoring time p1213 1 the inverter cancels the automatic restart function and signals fault F07320 In order to switch on the mot...

Page 209: ...y controller specifies the speed setpoint of the motor in such a way that the process variable to be controlled corresponds to its setpoint The technology controller is designed as a PID controller which makes it highly flexible The technology controller setpoint is entered via an analog input or via the fieldbus Table 7 36 Technology controller parameters Parameter Description P2200 Enable techno...

Page 210: ...ch BSW binary change over switch Controllers LIM limiter PT1 smoothing element INT integrator DIF differentiating element Limit value monitoring LVM You will find an overview of all of the free function blocks and their parameters in the List Manual in Chapter Function diagrams in the section Free function blocks function diagrams 7210 ff Activating the free blocks None of the free function blocks...

Page 211: ...cal quantity e g speed or voltage to the input of a free function block using BICO technology then the signal is automatically scaled to a value of 1 The analog output signals of the free function blocks are also available as scaled quantities 0 0 1 100 As soon as you have interconnected the scaled output signal of a free function block to functions which require physical input quantities e g the ...

Page 212: ...e status signals of the two digital inputs DI 0 and DI 1 via BICO to the two inputs of the OR block 3 Finally interconnect the OR block output with the internal ON command P0840 Table 7 38 Parameters for using the free function blocks Parameter Description P20048 1 Assignment of block OR 0 to runtime group 1 factory setting 9999 The block OR 0 is calculated in the time slice with 8 ms P20049 60 De...

Page 213: ...logic operation explained in detail including the use of a time block is provided in the BICO technology example Page 22 chapter You can find additional information in the following manuals Function Manual Description of the Standard DCC Blocks http support automation siemens com WW view en 29193002 Function Manual Free Function Blocks http support automation siemens com WW view en 35125827 ...

Page 214: ...pliance with EN ISO 1050 Safety of machinery Risk assessment Part 1 Principles The risk assessment must confirm that the inverter is permitted for use in accordance with SIL 2 or PL d 7 10 2 Permitted sensors The fail safe inputs of the inverter are designed for connecting sensors with two NC contacts It is not possible to directly connect sensors with two NO contacts and antivalent contacts 1 NO ...

Page 215: ...afety in accordance with PL d according to EN 13849 1 and SIL2 according to IEC 61508 for the case that all of the components are installed in a control cabinet 9 287 RQWURO 8QLW 1 20 20 Figure 7 20 Connecting a sensor e g Emergency Stop mushroom pushbutton or limit switch 6 0 7 6 5 6HQGHU 6 0 7 6 5 PSI QJHU RQWURO 8QLW 20 20 9 0 9 9 8V 266 266 8V Figure 7 21 Connecting an electronic sensor e g SI...

Page 216: ... The inverter checks the signals of the fail safe digital input for consistency Consistent signals at both inputs always assume the same signal state high or low Discrepancy With electromechanical sensors e g emergency stop buttons or door switches the two sensor contacts never switch at exactly the same time and are therefore temporarily inconsistent discrepancy A long term discrepancy points tow...

Page 217: ...tact bounces of sensors The inverter normally responds immediately to signal changes at its fail safe input This is not required in the following cases 1 When you interconnect the fail safe input of the inverter with an electromechanical sensor contact bounce may result in signal changes occurring to which the inverter responds 2 Several control modules test their fail safe outputs using bit patte...

Page 218: ...ppresses temporary signal changes using bit pattern test or contact bounce QSXW VLJQDOV 6DIHW IXQFWLRQ FWLYH QDFWLYH HERXQFH WLPH LW SDWWHUQ WHVW HERXQFH WLPH W W Figure 7 26 Filter for suppressing temporary signal changes Note The filter increases the inverter response time The inverter only activates its safety function after the debounce time has elapsed parameters p9651 and p9851 Note Debounce...

Page 219: ...nitors the regular test of its safety relevant circuits using a time module 7 U 3RZHU 21 5HVHW 672 U S Figure 7 27 Forced dormant error detection monitoring r9660 contains the remaining time until the monitoring responds The inverter signals Alarm A01699 after the monitoring time expires You define the monitoring time while commissioning the system depending on your particular application Examples...

Page 220: ...ed changes by a password Note If you want to change the parameters of the safety functions but do not know the password please contact customer support The factory setting for the password is 0 During commissioning choose your password from the permissible range 1 FFFF FFFF 7 10 7 Commissioning the STO Procedure Go online with STARTER In STARTER call up the screens displaying the fail safe functio...

Page 221: ...A 221 7 10 7 1 Defining commissioning method Select STO via terminal If you require the status signal STO active in your higher level controller interconnect it accordingly Click the button to call up the advanced settings for STO 7 10 7 2 Assigning parameters to the STO You can adapt the STO function according to your requirements in the following screen ...

Page 222: ...3 Activate settings Click Copy parameters and then click Activate settings If the password 0 factory setting follow the prompts in order to set a password If you try to set a password that is not permissible the old password will not be changed Further information can be found in the section Password Page 220 Confirm the prompt for saving your settings copy RAM to ROM Switch off the Control Unit p...

Page 223: ... 3 2 A5E02299792B AA 223 Remove multiple assignments of the digital inputs Figure 7 28 Example automatic assignment of digital inputs DI 4 and DI 5 with STO Figure 7 29 Remove pre assignment of digital inputs DI 4 and DI 5 When you use the data set changeover CDS you must delete the multiple assignment of the digital inputs for all CDS ...

Page 224: ...ion Commissioning of the open loop and closed loop control must be complete These include for example Configuration of the setpoint channel Position control in the higher level controller Drive control Authorized persons Authorization within the scope of the acceptance test is a person authorized by the machine manufacturer who on account of his or her technical qualifications and knowledge of the...

Page 225: ... Supplement New checksums and countersignature Hardware replacement of safety related distributed I O devices e g emergency off switch Supplement Hardware data Configuration Firmware Versions Partially Limitation to replaced components No Firmware upgrading the Control Unit Supplement Version data New safety functions Yes Supplement New checksums and countersignature Functional expansion of the ma...

Page 226: ...ine Inverter hardware and firmware versions Document the firmware version for each safety related inverter of your machine Labeling the drive MLFB of the Control Unit and Power Module Firmware version of the Control Unit Version of the safety functions r9770 0 r9770 1 r9770 2 r9770 3 r9870 0 r9870 1 r9870 2 r9870 3 r9390 0 r9390 1 r9390 2 r9390 3 r9590 0 r9590 1 r9590 2 r9590 3 Drive 1 r0018 r9770...

Page 227: ...d and locked 1 2 PROFIsafe not active STO active Setup Protective door unlocked 1 2 F DI 0 PROFIsafe STO active STO active The following is checked during the function test The hardware is functioning properly The digital inputs of the inverter are assigned correctly for the safety function The PROFIsafe address of the inverter is set correctly The safety function is parameterized correctly Routin...

Page 228: ...s The inverter indicates STO is not selected r9773 0 0 STO is not active r9773 1 0 7 The inverter is in Closing lockout state p0046 0 1 8 Switch the motor off OFF1 command and then on again ON command 9 Ensure that the correct motor is running 7 10 8 5 Completion of the certificate Document your machine s data for each drive based on the following specifications Parameters of the safety functions ...

Page 229: ...ast parameter changed Checksums Labeling the drive Processor 1 Processor 2 Total Time stamp p9798 p9898 r9781 0 r9782 0 p9799 p9899 p9798 p9898 r9781 0 r9782 0 p9799 p9899 Data backup Storage medium Type Designation Date Holding area Parameter PLC program Circuit diagrams Countersignatures Commissioning engineer This confirms that the tests and checks have been carried out properly Date Name Compa...

Page 230: ...ose to the motor can be used to switch the master control of the inverter from control via fieldbus to local control Command data set CDS The inverter offers options to parameterize the settings for the command sources setpoint sources and status messages with the exception of analog outputs in up to four different ways The associated parameters are indexed index 0 1 2 or 3 When the inverter is op...

Page 231: ...HG VHWSRLQWV 0RWRUL HG SRWHQWLRPHWHU RJ PRGH LHOGEXV LHOGEXV LJLWDO RXWSXWV Figure 7 30 CDS switchover in the inverter Use parameter P0170 to define the number of command data sets 2 3 or 4 Table 7 42 Selecting the number of command data sets Parameter Description P0010 15 Drive commissioning Data sets P0170 Number of command data sets factory setting 2 P0170 2 3 or 4 P0010 0 Drive commissioning R...

Page 232: ...s specified via an analog input Examples Fieldbus as command source The motor is switched on off via the fieldbus Digital inputs as command source The motor is switched on off via digital inputs Note Command data sets can be switched over in the ready for operation and operation state The switchover time is approx 4 ms Table 7 44 Parameters for switching the command data sets Parameter Description...

Page 233: ...ent motors on one inverter One inverter should operate one of two different motors Depending on which motor is to run at any given time the motor data and the ramp function generator times for the different motors must be adjusted accordingly in the inverter Drive data sets DDS The inverter provides the possibility of parameterizing the following functions in up to four different ways 1 Setpoint s...

Page 234: ...WDWLRQ 2YHUFXUUHQW 2YHUYROWDJH 2YHUWHPS HUDWXUH 6 VWHP SURWHFWLRQ 9 I FRQ WURO 9HFWRU FRQWURO QYHUWHU FRQWURO Figure 7 31 DDS switchover in the inverter Use parameter P0180 to define the number of command data sets 2 3 or 4 Table 7 46 Selecting the number of command data sets Parameter Description P0010 15 Drive commissioning Data sets P0180 Number of drive data sets factory setting 1 P0180 1 2 3 ...

Page 235: ...isplaying the number of the DDS that is currently effective Note The motor data of the drive data sets can only be changed over in the ready for operation state The switchover time is approx 50 ms If you do not switch motor data over along with the drive data sets i e same motor number in P0826 you can switch the drive data sets over during operation For an overview of all the parameters that belo...

Page 236: ...Functions 7 11 Switchover between different settings Inverter with CU240B 2 and CU240E 2 Control Units 236 Operating Instructions 07 2010 FW 4 3 2 A5E02299792B AA ...

Page 237: ...ponents have been replaced Component replacement Remark 8 30 30 Replacing Power Module with a Power Module of the same type and same power rating 8 30 30 Replacing Power Module with a Power Module of the same type and greaterpower rating Power Module and motor must be adapted to one another ratio of motor and Power Module rated power 1 8 E 4 S C V3N97875 s SINAMICS MICRO MEMORY CARD 6SL3254 0AM00 ...

Page 238: ...e type and higher firmware version e g replacing a CU with FW V4 2 by a CU with FW V4 3 Replacing components where recommissioning is needed In the cases below you will need to reparameterize the inverter when the components have been replaced Component replacement 8 30 30 Replacing Power Module with a Power Module of the same type and lowerpower rating 8 30 30 Replacing Power Module with a Power ...

Page 239: ...t back up your parameters you have to recommission the drive when you replace the Control Unit Procedure for replacing a Control Unit with a memory card Disconnect the line voltage of the Power Module and if installed the external 24 V supply or the voltage for the relay outputs DO 0 and DO 2 of the Control Unit Remove the signal cables of the Control Unit Remove the defective CU from the Power Mo...

Page 240: ...replaced If yes and if you have backed up the parameters of the Control Unit that was replaced then proceed as follows Load the parameters into the new CU using STARTER or an Operator Panel Switch on the motor and check the function of the drive In all other cases you must recommission the inverter Acceptance test of the safety functions If you have activated the safety functions in the inverter a...

Page 241: ...e Control Unit from the Power Module Replace the old Power Module with the new Power Module Snap the Control Unit onto the new Power Module Correctly connect the line supply cables to the new Power Module Connect the line supply and if present the 24 V supply for the Control Unit If necessary recommission See Replacing the inverter components Page 237 Acceptance test of the safety functions If you...

Page 242: ...Service and maintenance 8 3 Replacing the Power Module Inverter with CU240B 2 and CU240E 2 Control Units 242 Operating Instructions 07 2010 FW 4 3 2 A5E02299792B AA ...

Page 243: ...ls them to a higher level control If the inverter no longer responds Due to faulty parameter settings e g by loading a defective file from the memory card the inverter can adopt the following condition The motor is switched off You cannot communicate with the inverter either via the Operator Panel or other interfaces In this event proceed as follows Switch off and switch on the Control Unit power ...

Page 244: ...verter diagnostics LED Explanation RDY BF GREEN on Ready for operation no active fault GREEN slow Commissioning or reset to factory settings RED on OFF Firmware update in progress RED slow RED slow Firmware Update is complete Power ON Reset required RED fast General fault RED fast RED on Fault during firmware update RED fast RED fast Incompatible firmware incorrect memory card Table 9 2 Communicat...

Page 245: ...A 245 SAFE LED displays 2 RQ 2 IODVKLQJ VORZO 2 IODVKLQJ TXLFNO V Table 9 4 Diagnostics of the safety functions SAFE LED Meaning YELLOW on One or more safety functions are enabled but not active YELLOW slow One or more safety functions are active no safety function faults have occurred YELLOW rapid The inverter has detected a safety function fault and initiated a stop response ...

Page 246: ...fer r2124 and r2134 contain the alarm value important for diagnostics as fixed point or floating point number The alarm times are displayed in r2145 and r2146 in complete days as well as in r2123 and r2125 in milliseconds referred to the day of the alarm The inverter uses an internal time calculation to save the alarm times More information on the internal time calculation can be found in Chapter ...

Page 247: ...emoved from the alarm buffer into the alarm history In the alarm history alarms are also sorted according to the alarm time received however when compared to the alarm buffer in the inverse sequence the youngest alarm is in index 8 the second youngest alarm is in index 9 etc ODUP EXIIHU 0RYLQJ DODUPV WKDW KDYH EHHQ HOLPLQDWHG LQWR WKH DODUP KLVWRU ODUP KLVWRU IRU DODUPV WKDW KDYH EHHQ UHPRYHG PRVW...

Page 248: ... been removed from the alarm buffer 0 7 are transferred into the alarm history 8 63 r2145 Alarm time received in days Displays the time in days when the alarm occurred r2132 Actual alarm code Displays the code of the alarm that last occurred r2134 Alarm value for float values Displays additional information about the alarm that occurred for float values r2146 Alarm time removed in days Displays th...

Page 249: ... within the defined limit values Are the load conditions and duty cycle configured accordingly Has the cooling failed A07012 I2t Motor Module overtemperature Check and if necessary reduce the motor load Check the motor s ambient temperature Check thermal time constant p0611 Check overtemperature fault threshold p0605 A07015 Motor temperature sensor alarm Check that the sensor is connected correctl...

Page 250: ...n the List Manual or in the STARTER online help Table 9 8 The most important alarms for safety functions Number Cause Remedy A01666 Static 1 signal on the F DI for secure acknowledgement Setting F DI to logical 0 signal A01698 Commissioning mode active for safety functions This message is withdrawn after the safety functions have been commissioned A01699 Shutdown path test required After the next ...

Page 251: ...G DXOW WLPH UHPRYHG VW IDXOW U U U U U U U Figure 9 5 Saving the first fault in the fault buffer r0949 and r2133 contain the fault value important for diagnostics as fixed point or floating point number The fault time received is in parameter r2130 in complete days as well as in parameter r0948 in milliseconds referred to the day of the fault The fault time removed is written into parameters r2109...

Page 252: ...ault acknowledgement In most cases you have the following options to acknowledge a fault Switch the inverter off and then on again switch off the main power supply and the external 24 V supply for the Control Unit and switch it on again Press the acknowledgement button on the operator panel Acknowledgement signal at digital input 2 Acknowledgement signal in bit 7 of control word 1 r0054 for Contro...

Page 253: ...rites the time of acknowledgement of the faults that have been removed into parameters r2136 and r2109 fault time removed DXOW EXIIHU 6KLIW RU FRS IDXOWV LQWR WKH IDXOW KLVWRU HOHWH ROGHVW IDXOWV DXOW KLVWRU 1HZHVW IDXOWV 2OGHVW IDXOWV FNQRZOHGJH IDXOW Figure 9 8 Fault history after acknowledging the faults After acknowledgement the faults that have not been removed are located in the fault buffer...

Page 254: ...e in days when the fault occurred r2131 Actual fault code Displays the code of the oldest fault that is still active r2133 Fault value for float values Displays additional information about the fault that occurred for float values r2136 Fault time removed in days Displays the time in days when the fault was removed The motor cannot be switched on If the motor cannot be switched on then check the f...

Page 255: ... up to 20 different fault codes p2126 Setting the fault number for the acknowledgement mode Selecting the faults for which the acknowledgement type should be changed p2127 Setting acknowledgement mode Setting the acknowledgement type for the selected fault 1 Can only be acknowledged using POWER ON 2 IMMEDIATE acknowledgment after removing the fault cause You can change up to 20 different faults in...

Page 256: ...tempts is shown in r1214 Increase wait time in P1212 and or monitoring time in P1213 Create ON command P0840 Increase monitoring time of power unit or switch off P0857 Reduce the wait time for resetting the fault counter P1213 1 such that fewer faults are registered in the time interval F07330 Search current measured too low Increase search current P1202 check motor connection F07801 Motor overcur...

Page 257: ... V f operation Assignment of rated currents of motor and Power Module Line quality Make sure that the line commutating reactor is connected properly Power cable connections Power cables for short circuit or ground fault Power cable length Line phases If this doesn t help V f operation Increase the acceleration ramp Reduce the load Replace the power unit F30002 DC link voltage overvoltage Increase ...

Page 258: ...p0971 1 Switch CU off and on again Recommission the inverter F01040 Parameters must be saved Save parameters P0971 Switch CU off and on again F01044 Loading of memory data card defective Replace memory card or CU F01105 CU Insufficient memory Reduce number of data records F01205 CU Time slice overflow Contact the Hotline F01250 CU hardware fault Replace CU F01512 An attempt has been made to establ...

Page 259: ...ed Carry out acceptance test and create test certificate Switch the Control Unit off and then on again F01659 Write task for parameter rejected Cause A parameter reset was selected The fail safe parameters have not yet been reset as the safety functions are enabled Remedy block safety functions or reset fail safe parameters p0970 5 then reset the drive parameters once again F30600 STOP A initiated...

Page 260: ...Alarms faults and system messages 9 5 List of faults Inverter with CU240B 2 and CU240E 2 Control Units 260 Operating Instructions 07 2010 FW 4 3 2 A5E02299792B AA ...

Page 261: ... ms 1 ms Can be configured as additional digital input Low 1 6 V High 4 0 V Reaction time 13 ms 1 ms without debounce time p0724 Digital output DO 0 Relay output 30 V DC max 0 5 A with resistive load update time 2 ms For applications which require UL certification the voltage at DO 0 must not exceed 30 V DC referred to ground potential and must be supplied via a grounded class 2 power supply Analo...

Page 262: ...Can be configured as additional digital inputs Low 1 6 V High 4 0 V Reaction time 13 ms 1 ms without debounce time p0724 Digital outputs relay outputs DO 0 Relay output 30 V DC max 0 5 A with resistive load DO 1 Transistor output 30 V DC max 0 5 A with resistive load protection against incorrect voltage polarity DO 2 Relay output 30 V DC max 0 5 A with resistive load Update time of all DO 2 ms For...

Page 263: ...0 3 Technical data Power Modules Permissible overload for SINAMICS G120 Power Modules There are two different power data specifications for the Power Modules Low Overload LO and High Overload HO depending on the expected load If the power data comprise rated values without any further specifications they always refer to an overload capability corresponding to Low Overload RYHUORDG IRU V RYHUORDG I...

Page 264: ...ow Overload LO base load input current LO output current 100 of the permissible output current for a load cycle according to Low Overload LO base load output current LO power Power of the device for LO output current HO input current 100 of the permissible input current for a load cycle according to High Overload HO base load input current HO output current 100 of the permissible output current fo...

Page 265: ... braking chopper Degree of protection IP20 Operating temperature without power reduction with power reduction LO operation of all power ratings HO operation 0 37 kW 110 kW HO operation 132 kW 200 kW all power ratings HO LO 0 C 40 C 32 F 104 F 0 C 50 C 32 F 122 F 0 C 40 C 32 F 104 F up to 60 C 140 F for details refer to the Hardware Installation Manual Storage temperature 40 C 70 C 40 F 158 F Relat...

Page 266: ...uirement Cable cross section for line and motor connection Torque for line and motor and motor connection Weight 0 097 kW 10 A 4 8 l s 1 2 5 mm2 1 1 Nm 1 2 kg 0 099 kW 10 A 4 8 l s 1 2 5 mm2 1 1 Nm 1 2 kg 0 102 kW 10 A 4 8 l s 1 2 5 mm2 1 1 Nm 1 2 kg Table 10 2 PM240 frame size A 3 ph 380 V AC 480 V 10 Order number Without filter 6SL3224 0BE21 1UA0 6SL3224 0BE21 5UA0 Values based on Low Overload L...

Page 267: ...for line and motor and motor connection Weight 0 139 kW 16 A 24 l s 1 5 6 mm2 1 5 Nm 4 3 kg 0 158 kW 16 A 24 l s 1 5 6 mm2 1 5 Nm 4 3 kg 0 183 kW 16 A 24 l s 1 5 6 mm2 1 5 Nm 4 3 kg Table 10 4 PM240 frame size C 3 ph 380 V AC 480 V 10 Order number with filter without filter 6SL3224 0BE25 5AA0 6SL3224 0BE25 5UA0 6SL3224 0BE27 5AA0 6SL3224 0BE27 5UA0 6SL3224 0BE31 1AA0 6SL3224 0BE31 1UA0 Values base...

Page 268: ...onnection Torque for line and motor and motor connection Weight with filter Weight without filter 0 44 kW 50 A 55 l s 10 35 mm2 6 Nm 16 kg 13 kg 0 55 kW 63 A 55 l s 10 35 mm2 6 Nm 16 kg 13 kg 0 72 kW 80 A 55 l s 10 35 mm2 6 Nm 16 kg 13 kg Table 10 6 PM240 frame size E 3 ph 380 V AC 480 V 10 Order number with filter without filter 6SL3224 0BE33 0AA0 6SL3224 0BE33 0UA0 6SL3224 0BE33 7AA0 6SL3224 0BE...

Page 269: ... Cable cross section for line and motor connection Torque for line and motor and motor connection Weight with filter Weight without filter 1 5 kW 160 A 150 l s 35 120 mm2 13 Nm 52 kg 36 kg 2 0 kW 200 A 150 l s 35 120 mm2 13 Nm 52 kg 36 kg 2 4 kW 250 A 150 l s 35 120 mm2 13 Nm 52 kg 36 kg Table 10 8 PM240 frame size F 3 ph 380 V AC 480 V 10 Order number Without filter 6SL3224 0BE38 8UA0 6SL3224 0BE...

Page 270: ... LO power LO input current LO output current 160 kW 297 A 302 A 200 kW 354 A 370 A 250 kW 442 A 477 A Values based on High Overload HO power HO input current HO output current 132 kW 245 A 250 A 160 kW 297 A 302 A 200 kW 354 A 370 A General values Power loss Fuse Cooling air requirement Cable cross section for line and motor connection Torque for line and motor and motor connection Weight 3 9 kW 3...

Page 271: ...rmance with IEC61800 3 For details see the Hardware Installation Manual Appendix A2 Braking methods DC braking compound braking dynamic braking with integrated braking chopper Degree of protection IP20 Operating temperature without power reduction with power reduction LO operation HO operation LO HO 0 C 40 C 32 F 104 F 0 C 50 C 32 F 122 F up to 60 C 140 F for details see the Hardware Installation ...

Page 272: ...sed on Low Overload LO power LO input current LO output current 0 55 kW 2 3 A 1 7 A 0 75 kW 2 9 A 2 2 A 1 1 kW 4 1 A 3 1 A Values based on High Overload HO power HO input current HO output current 0 37 kW 2 A 1 3 A 0 55 kW 2 6 A 1 7 A 0 57 kW 3 3 A 2 2 A General values Power loss Fuse Cooling air requirement Cable cross section for line and motor connection Torque for line and motor and motor conn...

Page 273: ...ent 1 5 kW 5 5 A 4 1 A 2 2 kW 7 7 A 5 9 A 3 kW 10 1 A 7 7 A Values based on High Overload HO power HO input current HO output current 1 1 kW 4 7 A 3 1 A 1 5 6 1 A 4 1 A 2 2 kW 8 8 A 5 9 A General values Power loss Fuse Cooling air requirement IP20 PT Cable cross section for line and motor connection Torque for line and motor and motor connection Weight filtered IP20 unfiltered IP20 filtered PT unf...

Page 274: ...tput power Degree of protection IP20 Operating temperature without power reduction with power reduction LO operation HO operation HO LO 0 C 40 C 32 F 104 F 0 C 50 C 32 F 122 F up to 60 C 140 F for details see the Hardware Installation Manual Storage temperature 40 C 70 C 40 F 158 F Relative humidity 95 RH condensation not permissible Environmental requirements Protected according to environmental ...

Page 275: ...ion Torque for line and motor and motor connection Weight Available soon 20 A 38 l s 2 5 10 mm2 2 3 Nm 7 5 kg Available soon 32 A 38 l s 4 10 mm2 2 3 Nm 7 5 kg Available soon 35 A 38 l s 6 10 mm2 2 3 Nm 7 5 kg Table 10 13 PM250 frame size D 3 ph 380 V AC 480 V 10 Order number 6SL3225 0BE31 5AA0 6SL3225 0BE31 8AA0 6SL3225 0BE32 2AA0 Values based on Low Overload LO power LO input current LO output c...

Page 276: ...or line and motor and motor connection Weight 1 kW 100 A 22 l s 25 35 6 Nm 21 kg 1 3 kW 125 A 39 l s 25 35 6 Nm 21 kg Table 10 15 PM250 frame size F 3 ph 380 V AC 480 V 10 Order number 6SL3225 0BE34 5AA0 6SL3225 0BE35 5AA0 6SL3225 0BE37 5AA0 Values based on Low Overload LO power LO input current LO output current 55 0 kW 102 A 110 A 75 kW 190 A 145 A 90 kW 223 A 178 A Values based on High Overload...

Page 277: ...o 100 of the output power Degree of protection IP20 Operating temperature without power reduction with power reduction LO operation HO operation LO HO 0 C 40 C 32 F 104 F 0 C 50 C 32 F 122 F up to 60 C 140 F for details see the Hardware Installation Manual Storage temperature 40 C 70 C 40 F 158 F Relative humidity 95 RH condensation not permissible Environmental requirements Protected according to...

Page 278: ...s based on Low Overload LO power LO input current LO output current 0 55 kW 1 9 A 1 7 A 0 75 kW 2 4 A 2 2 A 1 1 kW 3 3 A 3 1 A Values based on High Overload HO power HO input current HO output current 0 37 kW 1 7 A 1 3 A 0 55 kW 2 1 A 1 7 A 0 75 kW 2 7 A 2 2 A General values Power loss Fuse Cooling air requirement Cable cross section for line and motor connection Torque for line and motor connecti...

Page 279: ...put current LO output current 1 5 kW 4 5 A 4 1 A 2 2 kW 6 3 A 5 9 A 3 kW 8 3 A 7 7 A Values based on High Overload HO power HO input current HO output current 1 1 kW 3 9 A 3 1 A 1 5 kW 5 A 4 1 A 2 2 kW 7 2 A 5 9 A General values Power loss Fuse Cooling air requirement IP20 PT Cable cross section for line and motor connection Torque for line and motor connection Weight with filter IP20 without filt...

Page 280: ...t current LO output current 4 kW 10 8 A 10 2 5 5 kW 14 A 13 2 7 5 kW 19 1 A 18 Values based on High Overload HO power HO input current HO output current 3 kW 9 3 A 7 7 4 kW 12 3 A 10 2 5 5 kW 15 9 A 13 2 General values Power loss Fuse Cooling air requirement IP20 PT Cable cross section for line and motor connection Torque for line and motor connection Weight with filter IP20 without filter IP20 wi...

Page 281: ...recovery up to 100 of the output power Degree of protection IP20 Operating temperature without power reduction with power reduction LO operation HO operation HO LO 0 C 40 C 32 F 104 F 0 C 50 C 32 F 122 F up to 60 C 140 F for details see the Hardware Installation Manual Storage temperature 40 C 70 C 40 F 158 F Relative humidity 95 RH condensation not permissible Environmental requirements Protected...

Page 282: ...motor connection Weight with filter without filter No data 25 A 44 l s 2 5 16 mm2 1 5 Nm 23 kg 22 kg No data 35 A 44 l s 2 5 16 mm2 1 5 Nm 23 kg 22 kg No data 35 A 44 l s 2 5 16 mm2 1 5 Nm 23 kg 22 kg Table 10 20 PM260 frame size F 3 ph 660 V AC 690 V 10 500 V 10 Order number with filter without filter 6SL3225 0BH32 2AA1 6SL3225 0BH32 2UA1 6SL3225 0BH33 0AA1 6SL3225 0BH33 0UA1 6SL3225 0BH33 7AA1 6...

Page 283: ...lt 244 BICO block 20 BICO parameters 21 BICO technology 21 Binectors 20 Bit pattern test 217 Block 20 Blocking protection 181 Boost parameter 172 BOP 2 25 Display 68 Menu 69 Brake Relay 197 Braking Regenerative 196 Braking chopper 194 Braking method 189 Braking resistor 194 Break loose torque 19 Bus fault 244 Bus termination 51 C CDS 230 CDS Command Data Set 223 Centrifuge 187 190 192 196 Changing...

Page 284: ...repancy 216 Filter 216 Tolerance time 216 Display parameters 16 Down ramp 18 Download 55 86 87 89 Drive Data Set DDS 233 Drive Data Sets 233 E Electromagnetic interference 46 Electromechanical sensor 214 Elevator 201 Emergency stop control device 214 End customer 226 Energy recovery option 179 196 Expert list 85 Extended Safety 95 Extruders 169 F Factory assignment 64 66 Factory pre assignment 65 ...

Page 285: ...IND 121 138 Inserting the BOP 2 68 Inserting the operator panel 68 Installation 13 Installation options 33 Intelligent Operator Panel 25 Interfaces 51 57 62 Interlock 22 Inverter busy Inverter busy 17 Inverter control 156 Inverter state 96 IOP 25 J JOG function 165 K KTY 84 temperature sensor 63 176 L LED BF 244 RDY 244 SAFE 245 LED light emitting diode 243 Level control 209 Light curtain 214 215 ...

Page 286: ...meter Manual 13 parameter number Offset of Parameter types 16 Parameters Important 61 Writing parameters 17 Password 220 PC Connection Kit 26 PID controller 209 PKE 118 136 PKW parameter ID value 112 PLC functionality 22 PLC program 229 Power failure 205 Power Module 25 27 Technical data 265 271 274 277 281 Power Modules Technical data 278 Power ON Reset 92 222 244 Pressure control 209 Probe 184 P...

Page 287: ...Module 225 Synchronous motor 171 System components 32 System runtime 186 T Technical data Power Module 265 271 274 277 281 Technology controller 115 209 Telegram types 109 112 Temperature calculation 178 Temperature measurement via KTY 176 Temperature measurement via PTC 176 Temperature monitoring 175 176 178 Temperature monitoring via ThermoClick 177 Temperature sensor 52 53 64 65 66 67 Terminal ...

Page 288: ...W 4 3 2 A5E02299792B AA Safety function 226 Vertical conveyors 169 187 194 197 Voltage boost 19 172 173 voltage input 98 Voltage input Bipolar 62 Voltage output 63 101 W Winders 169 196 Wire break 216 Wire break monitoring 177 Z ZSW status word 112 ZSW1 status word 1 116 ZSW3 status word 3 117 ...

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Page 290: ...www siemens com sinamics g120 We reserve the right to make technical changes Siemens AG 2010 Siemens AG Industry Sector Drive Technologies Motion Control Systems Postfach 3180 91050 ERLANGEN GERMANY ...

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