Siemens SINAMICS G12 Hardware Installation Manual Download Page 140

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9.7.3

Mounting and connecting the brake relay

Installing the Brake Relay

● FSA … FSC: Install the Brake Relay next to the Power Module.
● FSD … FSF: Install the Brake Relay at the rear of the lower shield plate. Attach the Brake

Relay before you install the shield plate.

AUTOHOTSPOT

Connecting the Brake Relay to the inverter

The connector for the Brake Relay is located at the front of the Power Module. Lay the cable

harness for the Brake Relay in the cable routing.

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Accessories
9.7 Connecting a motor holding brake

Power Module PM240-2

140

Hardware Installation Manual, 08/2017, A5E33294624B AG

Summary of Contents for SINAMICS G12

Page 1: ...Hardware Installation Manual PM240 2 Power Modules IP20 push through technology PT SINAMICS G120 frequency converters 08 2017 Edition SINAMICS www siemens com drives ...

Page 2: ......

Page 3: ...ware Installation Manual 08 2017 08 2017 A5E33294624B AG Changes in this manual 1 Fundamental safety instructions 2 Introduction 3 Installing mounting 4 Connecting up 5 Service and maintenance 6 Technical data 7 Spare parts 8 Accessories 9 Appendix A ...

Page 4: ...onnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers ar...

Page 5: ...4 1 Sequence for installing the Power Module 34 4 4 2 Dimension drawings and drilling dimensions for built in units IP20 devices 35 4 4 3 Dimension drawings and drilling dimensions for PT Power Modules 37 4 4 4 Mounting the shield plates 41 4 4 5 Hoisting gear FSD PSF 44 4 5 Additional components 45 5 Connecting up 47 5 1 Permissible line supplies 50 5 1 1 TN line system 50 5 1 2 TT line system 51...

Page 6: ... 7 Technical data 690 V inverters 101 7 7 1 General data 690 V inverters 101 7 7 2 Specific technical data 690 V inverters 103 7 7 3 Current derating depending on the pulse frequency 690 V inverters 107 7 8 Restrictions for special ambient conditions 108 7 9 Electromagnetic compatibility of variable speed drives 111 7 9 1 Inverter applications 112 7 9 1 1 Operation in the Second Environment 112 7 ...

Page 7: ...8 Output reactor 141 9 9 Voltage limiter and du dt filter 146 A Appendix 149 A 1 Manuals and technical support 149 A 1 1 Manuals for your inverter 149 A 1 2 Configuring support 150 A 1 3 Product Support 151 A 2 Disposal 152 A 3 Directives and standards 153 A 4 Abbreviations 155 Index 157 Table of contents Power Module PM240 2 Hardware Installation Manual 08 2017 A5E33294624B AG 7 ...

Page 8: ...Table of contents Power Module PM240 2 8 Hardware Installation Manual 08 2017 A5E33294624B AG ...

Page 9: ...l 1 Changes with respect to Edition 01 2017 The Power Modules with push through technology PT Power Module frame sizes FSD FSF have been integrated Power Module PM240 2 Hardware Installation Manual 08 2017 A5E33294624B AG 9 ...

Page 10: ...Changes in this manual Power Module PM240 2 10 Hardware Installation Manual 08 2017 A5E33294624B AG ...

Page 11: ...f the power connections and the protective conductor connection 5 Check whether the existing auxiliary supply circuits are de energized 6 Ensure that the motors cannot move 7 Identify all other dangerous energy sources e g compressed air hydraulic systems or water Switch the energy sources to a safe state 8 Check that the correct drive system is completely locked After you have completed the work ...

Page 12: ...r devices with protection class I high voltages can be present at open exposed parts which when touched can result in death or severe injury Ground the device in compliance with the applicable regulations WARNING Arcing when a plug connection is opened during operation Opening a plug connection when a system is operation can result in arcing that may cause serious injury or death Only open plug co...

Page 13: ...ions due to electromagnetic fields Electromagnetic fields EMF are generated by the operation of electrical power equipment such as transformers converters or motors People with pacemakers or implants in the immediate vicinity of this equipment are at particular risk If you have a heart pacemaker or implant maintain a minimum distance of 2 m from electrical power equipment WARNING Unexpected moveme...

Page 14: ...tive component WARNING Unrecognized dangers due to missing or illegible warning labels Dangers might not be recognized if warning labels are missing or illegible Unrecognized dangers may cause accidents resulting in serious injury or death Check that the warning labels are complete based on the documentation Attach any missing warning labels to the components where necessary in the national langua...

Page 15: ...ents Ensure that the safety functions used in your drives and automation tasks are adjusted and activated through appropriate parameterizing Perform a function test Only put your plant into live operation once you have guaranteed that the functions relevant to safety are running correctly Note Important safety notices for Safety Integrated functions If you want to use Safety Integrated functions y...

Page 16: ...nd send electronic components modules or devices in their original packaging or in other suitable materials e g conductive foam rubber of aluminum foil Only touch components modules and devices when you are grounded by one of the following methods Wearing an ESD wrist strap Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring Only place electronic components modules or d...

Page 17: ...er solutions but are only intended to provide support for typical tasks You are responsible for the proper operation of the described products These application examples do not relieve you of your responsibility for safe handling when using installing operating and maintaining the equipment Fundamental safety instructions 2 3 Warranty and liability for application examples Power Module PM240 2 Har...

Page 18: ...ns undergo continuous development to make them more secure Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions Use of product versions that are no longer supported and failure to apply latest updates may increase customer s exposure to cyber threats To stay informed about product updates subscribe to the Siemens Industrial Securit...

Page 19: ...es etc can occur inside and outside the components under fault conditions caused by for example Component failure Software errors Operation and or environmental conditions outside the specification External influences damage 3 Hazardous shock voltages caused by for example Component failure Influence during electrostatic charging Induction of voltages in moving motors Operation and or environmenta...

Page 20: ...Fundamental safety instructions 2 5 Residual risks of power drive systems Power Module PM240 2 20 Hardware Installation Manual 08 2017 A5E33294624B AG ...

Page 21: ...e of the following listed families CU230P 2 CU240B 2 CU240E 2 CU250S 2 For Power Modules FSA FSC you require a Control Unit with firmware version V4 4 or higher For Power Modules FSD FSF you require a Control Unit with firmware version V4 7 HF8 or higher Note Commissioning the inverter You must first commission the inverter before you can use it Commissioning is described in the Operating Instruct...

Page 22: ...power without any restrictions Motors for 400 V Power Modules For the 400 V Power Modules induction motors are permissible in the range from 25 150 of the inverter power without any restrictions Motors for 690 V Power Modules For the 690 V Power Modules induction motors are permissible in the range from 50 150 of the inverter power without any restrictions Introduction 3 1 Permissible motors Power...

Page 23: ...alve is necessary for the cabinet in order to prevent underpressure in the cabinet Inverters for systems in the United States Canada UL cUL For a system configuration in conformance with UL cUL use the fuse types approved for UL cUL specified in the Technical data or the circuit breakers under the following Internet address Fuse types Technical data Page 73 Circuit breaker https support industry s...

Page 24: ...evices At the rear of the control cabinet they fulfil Enclosure Type 1 The DC link terminals DCP and DCN were not investigated regarding conformance with UL cUL Additional requirements for CSA compliance frame sizes FSA FSC Install the inverter with an external suppression device with the following properties Surge protection device with the appropriate certification category checking numbers VZCA...

Page 25: ...ne side The rated voltage of the surge suppressor must not exceed the line voltage and must guarantee the limit values VPR specified here Line voltage Phase to ground Phase to phase Rated voltage VPR Rated voltage VPR 3 AC 200 V 240 V Grounded neutral conductor 139 V 2 5 kV 240 V 4 kV Grounded line conductor 240 V 4 kV 240 V 4 kV 3 AC 380 V 480 V Grounded neutral conductor 277 V 4 kV 480 V 4 kV Gr...

Page 26: ...XWSXW UHDFWRU RU VLQH ZDYH ILOWHU RQWURO FDELQHW LQH VXSSO ULYHQ PDFKLQH Figure 4 1 Example of the EMC zones of a plant or machine Inside the control cabinet Zone A Line supply connection Zone B Power electronics Devices in Zone B generate energy rich electromagnetic fields Zone C Control and sensors Devices in Zone C do not generate any energy rich electromagnetic fields themselves but their func...

Page 27: ...lectrical connection Mount the control cabinet components on a bare metal mounting plate Connect the mounting plate to the control cabinet frame and PE bar and shield support through a large surface area to establish a good electrical connection For screw connections onto painted or anodized surfaces establish a good conductive contact using one of the following methods Use special serrated contac...

Page 28: ... available in the Internet EMC installation guideline https support industry siemens com cs ww de view 60612658 en 4 2 2 Cables Cables with a high level of interference and cables with a low level of interference are connected to the inverter Cables with a high level of interference Cable between the line filter and inverter Motor cable Cable at the inverter DC link connection Cable between the in...

Page 29: ...les parallel and close to one another Twist incoming and outgoing unshielded individual conductors Alternatively you can route incoming and outgoing conductors in parallel but close to one another Ground any unused conductors of signal and data cables at both ends Signal and data cables must only enter the cabinet from one side e g from below Using shielded cables for the following connections Cab...

Page 30: ...ical connection Requirements relating to shielded cables Use cables with finely stranded braided shields Connect the shield to at least one end of the cable DUH VKLHOG 0RXQWLQJ SODWH 6KLHOG SODWH RQQHFW VKLHOG 7RRWKHG WDSH RVH FODPS Figure 4 4 Examples for EMC compliant shield support Attach the shield to the shield support directly after the cable enters the cabinet Do not interrupt the shield On...

Page 31: ...s Solenoid valves Motor holding brakes Connect the surge voltage protection circuit directly at the coil Use RC elements or varistors for AC operated coils and freewheeling diodes or varistors for DC operated coils Installing mounting 4 2 EMC compliant installation of a machine or system Power Module PM240 2 Hardware Installation Manual 08 2017 A5E33294624B AG 31 ...

Page 32: ...ta for components for example reactors or filters Calculate the air flow required using the formula above Ensure that the control cabinet is appropriately ventilated and equipped with suitable air filters Ensure that the components maintain the specified clearances with respect to one another RROLQJ DLU IORZ RROLQJ DLU IORZ LU EDIIOH LU EDIIOH Ensure that the components are provided with adequate ...

Page 33: ...et with degree of protection IP54 according to IEC 60529 or NEMA 12 Further measures may be necessary for particularly critical operating conditions If condensation or conductive pollution can be excluded at the installation site a lower degree of control cabinet protection may be permitted Installing NOTICE Damage caused by overheating as a result of an inadmissible mounting position When incorre...

Page 34: ...ng a Brake Relay or Safe Brake Relay Install the Brake Relay next to the inverter Frame sizes FSD FSF 1 Prepare the cabinet 2 If you are using a Brake Relay or Safe Brake Relay Install the Brake Relay on the rear side of the shield plate 3 Mount the shield plates 4 Install the Power Module Installing mounting 4 4 Mounting the Power Modules Power Module PM240 2 34 Hardware Installation Manual 08 20...

Page 35: ...h out OP with OP 1 FSA 73 196 276 165 224 235 206 217 227 238 FSB 100 292 370 165 224 235 206 217 227 238 FSC 140 355 432 165 224 235 206 217 227 238 1 With blanking cover or with HMI device BOP 2 or IOP 2 Table 4 2 Drilling dimensions cooling clearances and fixing Frame size Drilling dimensions mm Cooling air clearances mm 1 Fixing torque Nm h b c Top Bottom Front FSA 186 62 3 6 80 100 100 3 x M4...

Page 36: ...246 256 267 FSF 305 708 965 357 373 384 357 366 376 387 1 With blanking cover or with HMI device BOP 2 or IOP 2 Table 4 4 Drilling dimensions cooling clearances and fixing Frame size Drilling dimensions mm Cooling air clearances mm 1 Fixing torque Nm h b c Top Bottom Front FSD 430 170 7 300 350 100 4 x M5 6 0 FSE 509 230 8 5 300 350 100 4 x M6 10 FSF 680 270 13 300 350 100 4 x M8 25 1 The Power Mo...

Page 37: ...e measures Mounting instructions are provided in the following section Mounting frames for PT power modules Page 121 The following dimension drawings and drilling patterns are not to scale Frame sizes FSA FSC Wall thickness of the control cabinet 3 5 mm HLJKW LGWK HSWK OHFWULFDO FDELQHW FXWRXW DQG PRXQWLQJ KROHV 0RXQWLQJ KROH IRU WKH PRXQWLQJ IUDPH 6KLHOG SODWH 7 7 8 2 3 D D D D G 6 6 F F H E G H ...

Page 38: ...OP 2 Table 4 6 Cooling air clearances and additional dimensions Frame size Power Module depth mm Cooling air clearances mm 1 T1 T2 T1 T2 Top Bottom Front FSA FS C 171 118 53 80 100 100 1 The Power Module is designed for mounting without any lateral cooling air clearance For tolerance reasons we recommend a lateral clearance of 1 mm Table 4 7 Electrical cabinet cutout and mounting Frame size Contro...

Page 39: ...QJ KROH IRU WKH PRXQWLQJ IUDPH HLJKW 3RZHU 0RGXOH HLJKW WRWDO 6KLHOG SODWH LGWK 7 8 HSWK 7 7 23 ෪ PP ෪ PP 6 6 ෪ PP 6 Figure 4 6 Dimension drawing and drilling dimensions for frame sizes FSD FSF Installing mounting 4 4 Mounting the Power Modules Power Module PM240 2 Hardware Installation Manual 08 2017 A5E33294624B AG 39 ...

Page 40: ...141 155 166 141 148 158 169 FSF 384 785 1021 177 5 193 204 177 5 186 196 207 1 With blanking cover or with HMI device BOP 2 or IOP 2 Table 4 9 Cooling air clearances further dimensions and mounting Frame size Power Module depth mm Cooling air clearances mm Fixing torque Nm T1 T2 T1 T2 Top Bottom Front FSD 238 5 141 97 5 350 350 29 10 M5 3 5 FSD 238 5 141 97 5 350 350 29 10 M5 3 5 FSF 358 177 5 180...

Page 41: ...eld plate for strain relief of the line and motor cable as well as the shield support for the motor cable Mounting the shield plate FSA FSC Built in devices Mounting the shield plate FSA FSC PT Power Module Installing mounting 4 4 Mounting the Power Modules Power Module PM240 2 Hardware Installation Manual 08 2017 A5E33294624B AG 41 ...

Page 42: ... line filter then mount the shield plate and EMC connecting bracket as described below If you are using an inverter without filter attach the shield plate without the EMC connecting bracket to the inverter Procedure FSD and FSE Proceed as follows to mount the EMC connecting bracket and the shield plate 1 Attach the EMC connecting bracket to the shield plate 2 Then slide the shield module into the ...

Page 43: ...racket to the shield plate 2 Screw the shield module to the inverter using three screws as shown in the diagram 1P 1P You have correctly mounted the EMC connecting bracket and the shield plate Installing mounting 4 4 Mounting the Power Modules Power Module PM240 2 Hardware Installation Manual 08 2017 A5E33294624B AG 43 ...

Page 44: ...evices Use the hoisting gear shown below when mounting the Power Modules RLVWLQJ JHDU IRU 37 3RZHU 0RGXOHV 6 6 Alternatively you have the option of attaching mounting grips onto the Power Module Mounting grips for PT Power Modules Page 125 Power Module weights Technical data Page 73 Installing mounting 4 4 Mounting the Power Modules Power Module PM240 2 44 Hardware Installation Manual 08 2017 A5E3...

Page 45: ...nts may be required for your system Information about additional components is provided in the following Sections Connection overview Page 55 Accessories Page 119 Installing mounting 4 5 Additional components Power Module PM240 2 Hardware Installation Manual 08 2017 A5E33294624B AG 45 ...

Page 46: ...Installing mounting 4 5 Additional components Power Module PM240 2 46 Hardware Installation Manual 08 2017 A5E33294624B AG ...

Page 47: ...ion the power connections of the inverter may be openly accessible Touching live power connections can result in death or severe injury Make the openings for the inverter power connections just large enough for the cables to be routed through Cover power connections that are not used so that they cannot be touched Use the dummy plugs provided in the accessory pack for unused terminals WARNING Fire...

Page 48: ...tems it is possible that the required short circuit current is not reached It is not permissible that the short circuit current exceeds the SCCR or the ICC of the converter and the disconnecting capacity of the protective equipment Protection and monitoring equipment To provide protection against short circuit use the overcurrent devices listed in Technical data fuses circuit breakers etc If the a...

Page 49: ...lowing diagram 7R WKH LQYHUWHU LIIHUHQWLDO FXUUHQW PRQLWRULQJ GHYLFH 0HDVXULQJ FXUUHQW WUDQVIRUPHU LUFXLW EUHDNHU VRODWLQJ WUDQVIRUPHU PE 3 8 Figure 5 1 MRCD A dedicated RCD is used for every inverter The motor cables are shorter than 50 m 164 ft shielded or 100 m 328 ft unshielded Additional information about motor cables Length of the motor cable Page 59 Further protection and monitoring equipme...

Page 50: ...able Generally in a TN line system the neutral point is grounded There are versions of a TN system with a grounded line conductor e g with grounded L1 A TN line system can transfer the neutral con ductor N and the PE protective conductor ei ther separately or combined 7UDQVIRUPHU RU JHQHUDWRU 7R WKH V VWHP DPSOH 6HSDUDWH WUDQVIHU RI 1 DQG 3 JURXQGHG QHXWUDO SRLQW 1 3 Inverter operated on a TN line...

Page 51: ...th integrated or external line filter Operation on TT line systems with grounded neutral point permissible Operation on TT line systems without grounded neutral point not permissible Inverter without line filter Operation on all TT line systems permissible For installations in compliance with IEC operation on a TT line system is permissible For installations in compliance with UL operation on a TT...

Page 52: ...Inverter operated on an IT line system Inverters with integrated line filter Operation on IT line systems not permissible Inverter without line filter Operation on all IT line systems permissible Behavior of the inverter when a ground fault occurs In some instances even for a ground fault the inverter should still remain functional In cases such as these you must install an output reactor This pre...

Page 53: ...cables Protective conductor for inverter line feeder cables Protective conductor between PE and the control cabinet Protective conductor for motor feeder cables The minimum cross section of the protective conductor depends on the cross section of the line or motor feeder cable Line or motor feeder cable 16 mm2 Minimum cross section of the protective conductor cross section of the line or motor fee...

Page 54: ...against mechanical damage As a conductor of a multi conductor cable the protective conductor has a cross section 2 5 mm Cu For an individual conductor the protective conductor has a cross section 10 mm Cu The protective conductor consists of two individual conductors with the same cross section When connecting a multi core cable using an industrial plug connector according to EN 60309 the protecti...

Page 55: ... filter Page 129 Output reactor For frame sizes FSD FSF no output reactor is required in many cases on account of the long cable lengths between the inverter and the motor Available output reactors Output reactor Page 141 Braking resistor Connect the braking resistor to the inverter via the R1 and R2 terminals UDNLQJ UHVLVWRU RSWLRQ 93 RSWLRQ 1 3 5 5 8 9 0 Figure 5 2 Block diagram of the inverter ...

Page 56: ...Connecting the PM240 2 Power Module 200 V 400 V 690 V 3 AC FSA FSC WHUQDO OLQH ILOWHU UDNLQJ UHVLVWRU 2XWSXW UHDFWRU RU G8 GW ILOWHU QYHUWHU 9ROWDJH 3HDN LPLWHU UDNH 5HOD 75 3 3 8 9 16 36 3 3 3 9 8 9 8 3 5 5 5 5 1 3 9 8 3 3 Figure 5 5 Connecting the PM240 2 Power Module 200 V 400 V 690 V 3 AC FSD FSF Connecting up 5 2 Connecting the line and motor cable at the inverter Power Module PM240 2 56 Hard...

Page 57: ...16 36 3 3 3 9 8 9 8 3 5 5 5 5 1 3 9 8 3 1 3 Figure 5 7 Connecting the PM240 2 Power Module 200 V 1 AC FSD FSF Note Connecting PM240 2 Power Modules 200 V to 1 AC only FSA FSC For the 200 V versions and single phase line systems connect the phase conductor and neutral conductor to any two of the terminals L1 L2 L3 Connecting up 5 2 Connecting the line and motor cable at the inverter Power Module PM...

Page 58: ...ble using a cable tie as shown in Fix the shield of the motor connecting cable using a hose clamp Connect the shield of the control cable with the shield plate of the Control Unit using a steel band Also attach the control cable to the Power Module using a cable tie Connecting up 5 2 Connecting the line and motor cable at the inverter Power Module PM240 2 58 Hardware Installation Manual 08 2017 A5...

Page 59: ...MC category Second Environment C2 No EMC category Inverter with internal C2 filter with exter nal C2 filter with exter nal C1 filter with output reactor without fil ter without output reac tor without filter with output reactor Cable Shielded Shielded Shielded Shielded unshielded Shielded Unshielded 200 V 50 m 50 m 150 m 150 m 225 m 400 V 50 m 1 50 m 2 150 m 3 150 m 150 m 225 m 1 For a low capacit...

Page 60: ...ial FSA Line supply motor DC link and braking resistor Plug connector with screw termi nals 1 5 2 5 mm2 0 5 Nm 16 14 AWG 4 5 lbf in 8 mm FSB 1 5 6 mm2 0 6 Nm 16 10 AWG 5 5 lbf in 8 mm FSC 6 16 mm 1 3 Nm 10 6 AWG 12 lbf in 10 mm FSD Line supply motor and DC link Screw type termi nal 10 35 mm2 2 5 4 5 Nm 20 10 AWG 22 lbf in 8 2 AWG 40 lbf in 18 mm Braking resistor 2 5 16 mm2 1 2 1 5 Nm 20 6 AWG 15 l...

Page 61: ...t release it by pressing on the red lever Release lever Connections for frame sizes FSD FSF You must remove the covers from the con nections in order to connect the line supply braking resistor and motor to the inverter In addition for frame sizes FSD and FSE release the two terminal screws on the con nections for the motor and braking resistor and remove the dummy plug For frame size FSF you must...

Page 62: ...HVLVWRU 6KLHOG SODWH RSWLRQDO 6KLHOG SODWH RSWLRQDO OLQN OLQN 8 9 8 9 6 6 6 5 5 5 5 3 1 3 1 Figure 5 8 Connections for the line supply motor and braking resistor Connecting up 5 2 Connecting the line and motor cable at the inverter Power Module PM240 2 62 Hardware Installation Manual 08 2017 A5E33294624B AG ...

Page 63: ...esponding to the diameter of the connection ca ble of the braking resistor and establish the connec tions Connect the braking resistor at the R1 and R2 ter minals An optional shield plate is available as strain relief for the connection cable of the braking resistor Top shield plate FSD FSF Page 120 The connections for the DC link have not been re leased in the current version Connecting up 5 2 Co...

Page 64: ... The two switches have the following function Both switches ON STO is enabled Both switches OFF STO is locked Two switches different STO is disabled the inverter signals a fault Connect line to select STO Connect the cable to select the STO function at terminals STO_A and STO_B on the front of the power module Tighten the screws of the terminals with a torque of 0 2 Nm 2 lbf in Terminals STO_A and...

Page 65: ... safety function the function has to be configured with a commissioning tool Further information and wiring examples are to be found in the Safety Integrated Function Manual Manuals for your inverter Page 149 Connecting up 5 3 STO via Power Module terminals Power Module PM240 2 Hardware Installation Manual 08 2017 A5E33294624B AG 65 ...

Page 66: ... ෪ 81 ෭ ෪ 31 9 9 I 0 01 I 3 31 9 8 8 8 8 9 9 In a delta connection the motor is oper ated with a voltage and frequency above its rated values As a consequence the motor power is increased by a factor 3 1 73 In the range f 0 87 Hz the motor can output its rated torque MN The maximum voltage U 400 V is avail able at a frequency of f 3 50 Hz 87 Hz The motor only goes into field weakening above 87 Hz ...

Page 67: ...k due to improper repair Improper repair of the inverter may cause malfunctions or result in consequential damage such as fire or electric shock Only commission the following persons to repair the inverter Siemens customer service A repair center that has been authorized by Siemens Specialist personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this m...

Page 68: ...he fans must be installed if you clean the heatsink using water Ventilation The devices must be installed in a cabinet Ensure that the cabinet s ventilation slots are not blocked Check that the fan is functioning correctly Cables and screw terminals Regularly check the cables for damage and immediately replace any defective parts Regularly check that the screw terminals have been correctly tighten...

Page 69: ...connecting power to the inverters as shown below RUPLQJ IRU VWRUDJH WLPHV RI HDUV RUPLQJ IRU VWRUDJH WLPHV RI HDUV RUPLQJ IRU VWRUDJH WLPHV RI DQG PRUH HDUV 50 25 0 1 0 5 2 3 4 5 6 7 8 75 100 U V t h Figure 6 1 Forming the DC link capacitors Data of manufacture of the inverter The date of manufacture of the inverter is coded in positions 3 6 of the serial number D RI PDQXIDFWXUH D RI PDQXIDFWXUH D...

Page 70: ...an replacement FSA FSC Replacing the fan modules for inverters frame sizes FSA FSC Proceed as follows to replace a fan module 1 Switch off the inverter and wait 5 minutes until the DC link capacitors have been discharged 2 Withdraw the line and motor cable plug connectors and if available remove the braking resistor from the Power Module 3 Remove the shield plate from the Power Module 4 Remove the...

Page 71: ...capacitors in the inverter have discharged so that the remaining charge is at a non hazardous level Check the voltage at the inverter connections before you carry out any installation work 2 Remove the fan unit from the Power Module in steps and as shown in the diagram Use a screwdriver if necessary OLIW 3 Additionally for PT devices Remove the interior fan as shown below Service and maintenance 6...

Page 72: ...fan unit in the reverse order to what is described above When inserting the fan unit you establish the electrical connection between the inverter and fan unit Service and maintenance 6 3 Replacing a fan Power Module PM240 2 72 Hardware Installation Manual 08 2017 A5E33294624B AG ...

Page 73: ...responding to Low Overload Protective organs for the Power Module The fuses listed in the following tables are examples of suitable fuses Additional components for branch protection are available in the Internet Branch protection and short circuit strength according to UL and IEC https support industry siemens com cs ww en view 109486009 Frequency with which the DC link is precharged The minimum p...

Page 74: ...ded line supplies recommended for operation in conjunction with a residual current protective device RCD Category C3 for 690V inverters with integrated radio interference suppression filter frame size FSF Category C4 for inverters without integrated radio interference suppression filter for opera tion on IT line supplies Additional information as well as conditions for using the inverter in the fi...

Page 75: ... 1 FSA FSC ambient operating temperature 2 For operation according to Low Overload 10 C 40 C For operation according to High Overload 10 C 50 C Restrictions for special ambient conditions Page 108 FSD FSF ambient operating temperature 2 For operation according to Low Overload 20 C 40 C For operation according to High Overload 20 C 50 C Restrictions for special ambient conditions Page 108 Relative ...

Page 76: ...F according to EN 60146 Cooling air Clean and dry air 1 Increased ruggedness regarding temperature range and relative humidity therefore better than 3K3 according to EN 60721 3 3 2 Observe the permissible ambient operating temperatures for the Control Unit and the Operator Panel IOP 2 or BOP 2 Technical data 7 2 Ambient conditions Power Module PM240 2 76 Hardware Installation Manual 08 2017 A5E332...

Page 77: ...fer to a load cycle according to Low Overload We recommend the SIZER engineering software to select the inverter You will find additional information about SIZER on the Internet Download SIZER http support automation siemens com WW view en 10804987 130000 Load cycles and typical applications Low Overload load cycle High Overload load cycle The Low Overload load cycle assumes a uniform base load wi...

Page 78: ...ORDG V ORDG F FOH EDVHG RQ RZ 2YHUORDG 2 2 2 2 V V V V W V 2 2 V V V V W V Figure 7 1 Low Overload and High Overload load cycles Technical data 7 3 Overload capability of the inverter Power Module PM240 2 78 Hardware Installation Manual 08 2017 A5E33294624B AG ...

Page 79: ...d DC link Screw type termi nal 10 35 mm2 2 5 4 5 Nm 20 10 AWG 22 lbf in 8 2 AWG 40 lbf in 18 mm Braking resistor 2 5 16 mm2 1 2 1 5 Nm 20 6 AWG 15 lbf in 10 mm FSE Line supply motor and DC link Screw type termi nal 25 70 mm2 8 10 Nm 6 3 0 AWG 88 5 lbf in 25 mm Braking resistor 10 35 mm2 2 5 4 5 Nm 20 10 AWG 22 lbf in 8 2 AWG 40 lbf in 18 mm FSF Line supply motor and DC link Cable lug accord ing to...

Page 80: ... 0 7 without line reactor for Uk 2 0 85 with line reactor for Uk 2 FSD FSF 0 95 Output voltage 0 V 0 95 3 ph AC input voltage Input frequency 50 Hz 60 Hz 3 Hz Output frequency 0 550 Hz depending on the control mode Inrush current LO base load input current Overvoltage category ac cording to EN 61800 5 1 III for line supplies Pulse frequency 4 kHz factory setting Adjustable as follows in 2 kHz step...

Page 81: ...protection accord ing to EN 50274 DGUV regulation 3 when used for the intended purpose Cooling in compliance with EN 60146 Forced air cooling AF Dependent on the input voltage and output power QSXW YROWDJH LQ 9 3RZHU LQ 2XWSXW FXUUHQW 5DWHG RSHUDWLQJ SRLQW 9ROWDJH UDQJH 2XWSXW SRZHU Technical data 7 5 Technical data 200 V inverters Power Module PM240 2 Hardware Installation Manual 08 2017 A5E33294...

Page 82: ... loss 0 04 kW 0 04 kW Required cooling air flow 5 l s 5 l s Weight without filter 1 4 kg 1 4 kg Weight with filter 1 6 kg 1 6 kg Table 7 3 PM240 2 PT frame size A 200 V 240 V 1 AC 3 AC Article No without filter Article No with filter 6SL3211 1PB13 8UL0 6SL3211 1PB13 8AL0 LO base load power 0 75 kW 1 AC LO base load input current 9 6 A 3 AC LO base load input current 5 5 A LO base load output curre...

Page 83: ...05 kW 0 07 kW 0 12 kW Required cooling air flow 9 2 l s 9 2 l s 9 2 l s Weight without filter 2 8 kg 2 8 kg 2 8 kg Weight with filter 3 1 kg 3 1 kg 3 1 kg Table 7 5 PM240 2 PT frame size B 200 V 240 V 1 AC 3 AC Article No without filter Article No with filter 6SL3211 1PB21 0UL0 6SL3211 1PB21 0AL0 LO base load power 2 2 kW 1 AC LO base load input current 24 0 A 3 AC LO base load input current 13 6 ...

Page 84: ...w 18 5 l s 18 5 l s Weight without filter 5 0 kg 5 0 kg Weight with filter 5 2 kg 5 2 kg Table 7 7 PM240 2 PT frame size C 200 V 240 V 1 AC 3 AC Article No without filter Article No with filter 6SL3211 1PB21 8UL0 6SL3211 1PB21 8AL0 LO base load power 4 kW 1 AC LO base load input current 43 0 A 3 AC LO base load input current 22 8 A LO base load output current 17 5 A HO base load power 3 kW 1 AC HO...

Page 85: ...Table 7 9 PM240 2 PT frame size C 200 V 240 V 3 AC Article No without filter Article No with filter 6SL3211 1PC22 2UL0 6SL3211 1PC22 2AL0 6SL3211 1PC22 8UL0 6SL3211 1PC22 8AL0 LO base load power 5 5 kW 7 5 kW LO base load input current 28 6 A 36 4 A LO base load output current 22 0 A 28 0 A HO base load power 4 kW 5 5 kW HO base load input current 22 8 A 28 6 A HO base load output current 17 5 A 2...

Page 86: ...90 A Power loss 0 45 kW 0 61 kW 0 82 kW Required cooling air flow 55 l s 55 l s 55 l s Weight 17 kg 17 kg 17 kg Table 7 11 PM240 2 PT Frame Size D 200 V 240 V 3 AC Article No without filter 6SL3211 1PC26 8UL0 LO base load power 18 5 kW LO base load input current 64 A LO base load output current 68 A HO base load power 15 kW HO base load input current 56 A HO base load output current 54 A Fuse acco...

Page 87: ... 1 28 kW Required cooling air flow 83 l s 83 l s Weight 26 kg 26 kg Table 7 13 PM240 2 PT frame size E 200 V to 240 V 3 AC Article No without filter 6SL3211 1PC31 1UL0 LO base load power 30 kW LO base load input current 98 A LO base load output current 104 A HO base load power 22 kW HO base load input current 83 A HO base load output current 80 A Fuse according to IEC Fuse according to UL class J ...

Page 88: ...A 250 A Power loss 1 38 kW 1 72 kW 2 09 kW Required cooling air flow 153 l s 153 l s 153 l s Weight 57 kg 57 kg 57 kg Table 7 15 PM240 2 PT frame size F 200 V to 240 V 3 AC Article No without filter 6SL3211 1PC31 8UL0 LO base load power 55 kW LO base load input current 172 A LO base load output current 178 A HO base load power 45 kW HO base load input current 164 A HO base load output current 154 ...

Page 89: ...1PC22 2 L0 5 5 22 22 18 7 15 4 13 2 11 9 9 8 8 6SL3210 1PC22 8 L0 7 5 28 28 23 8 19 6 16 8 14 12 6 11 2 6SL3210 1PC24 2 L0 11 42 42 35 7 29 4 25 2 21 18 9 16 8 6SL3210 1PC25 4 L0 15 54 54 45 9 37 8 32 4 27 24 3 21 6 6SL321 1PC26 8 L0 18 5 68 68 57 8 47 6 40 8 34 30 6 27 2 6SL3210 1PC28 0 L0 22 80 80 68 56 48 40 36 32 6SL321 1PC31 1 L0 30 104 104 88 4 72 8 62 4 52 46 8 41 6 6SL3210 1PC31 3 L0 37 13...

Page 90: ...x input voltage max Input frequency 50 Hz 60 Hz 3 Hz Output frequency 0 550 Hz depending on the control mode Inrush current LO base load input current Overvoltage category ac cording to EN 61800 5 1 III for line supplies Pulse frequency Factory setting 4 kHz for devices with an LO base load power 75 kW 2 kHz for devices with an LO base load power 75 kW Can be adjusted in 2 kHz steps as follows 2 k...

Page 91: ... protection according to EN 50274 DGUV regulation 3 when used for the intended purpose Cooling in compliance with EN 60146 Forced air cooling AF Dependent on the input voltage and output power QSXW YROWDJH LQ 9 3RZHU LQ 2XWSXW FXUUHQW 5DWHG RSHUDWLQJ SRLQW 9ROWDJH UDQJH 2XWSXW SRZHU Technical data 7 6 Technical data 400 V inverters Power Module PM240 2 Hardware Installation Manual 08 2017 A5E33294...

Page 92: ...r 1 3 kg 1 3 kg 1 3 kg Weight with filter 1 5 kg 1 5 kg 1 5 kg Table 7 17 PM240 2 IP20 Frame Size A 3 ph AC 380 V 480 V Article number without filter Article number with filter 6SL3210 1PE14 3UL1 6SL3210 1PE14 3AL1 6SL3210 1PE16 1UL1 6SL3210 1PE16 1AL1 6SL3210 1PE18 0UL1 6SL3210 1PE18 0AL1 LO base load power 1 5 kW 2 2 kW 3 0 kW LO base load input current 5 5 A 7 7 A 10 1 A LO base load output cur...

Page 93: ...umber without filter Article number with filter 6SL3210 1PE21 1UL0 6SL3210 1PE21 1AL0 6SL3210 1PE21 4UL0 6SL3210 1PE21 4AL0 6SL3210 1PE21 8UL0 6SL3210 1PE21 8AL0 LO base load power 4 0 kW 5 5 kW 7 5 kW LO base load input current 13 3 A 17 2 A 22 2 A LO base load output current 10 2 A 13 2 A 18 0 A HO base load power 3 0 kW 4 0 kW 5 5 kW HO base load input current 11 6 A 15 3 A 19 8 A HO base load ...

Page 94: ... PM240 2 IP20 Frame Size C 3 ph AC 380 V 480 V Article number without filter Article number with filter 6SL3210 1PE22 7UL0 6SL3210 1PE22 7AL0 6SL3210 1PE23 3UL0 6SL3210 1PE23 3AL0 LO base load power 11 0 kW 15 0 kW LO base load input current 32 6 A 39 9 A LO base load output current 26 0 A 32 0 A HO base load power 7 5 kW 11 0 kW HO base load input current 27 0 A 36 0 A HO base load output current...

Page 95: ...cle number with filter 6SL3210 1PE23 8UL0 6SL3210 1PE23 8AL0 6SL3210 1PE24 5UL0 6SL3210 1PE24 5AL0 6SL3210 1PE26 0UL0 6SL3210 1PE26 0AL0 LO base load power 18 5 kW 22 kW 30 kW LO base load input current 36 A 42 A 57 A LO base load output current 38 A 45 A 60 A HO base load power 15 kW 18 5 kW 22 kW HO base load input current 33 A 38 A 47 A HO base load output current 32 A 38 A 45 A Fuse according ...

Page 96: ... with filter 18 5 kg Table 7 25 PM240 2 PT frame size D 3 AC 380 V 480 V Article number without filter Article number with filter 6SL3211 1PE27 5UL0 6SL3211 1PE27 5AL0 LO base load power 37 kW LO base load input current 70 A LO base load output current 75 A HO base load power 30 kW HO base load input current 62 A HO base load output current 60 A Fuse according to IEC UL Fuse according to IEC UL Cl...

Page 97: ...w 83 l s 83 l s Weight without filter 26 kg 26 kg Weight with filter 28 kg 28 kg Table 7 27 PM240 2 PT frame size E 3 AC 380 V 480 V Article number without filter Article number with filter 6SL3211 1PE31 1UL0 6SL3211 1PE31 1AL0 LO base load power 55 kW LO base load input current 104 A LO base load output current 110 A HO base load power 45 kW HO base load input current 94 A HO base load output cur...

Page 98: ...oss with filter 1 93 kW 2 48 kW 2 30 kW Required cooling air flow 153 l s 153 l s 153 l s Weight without filter 57 kg 57 kg 61 kg Weight with filter 63 kg 63 kg 65 kg Table 7 29 PM240 2 IP20 Frame Size F 3 ph AC 380 V 480 V Article number without filter Article number with filter 6SL3210 1PE32 5UL0 6SL3210 1PE32 5AL0 LO base load power 132 kW LO base load input current 242 A LO base load output cu...

Page 99: ... HO base load input current 218 A HO base load output current 205 A Fuse according to IEC UL Fuse according to IEC UL Class J 3NA3252 315 A 350 A Power loss without filter 2 98 kW 1 Power loss with filter 3 02 kW 1 Required cooling air flow 153 l s Weight without filter 63 5 kg Weight with filter 68 kg 1 Approx 2 6 kW through the heatsink Technical data 7 6 Technical data 400 V inverters Power Mod...

Page 100: ...6SL3210 1PE22 7 L0 11 26 26 22 1 18 2 15 6 13 11 7 10 4 6SL321 1PE23 3 L0 15 32 32 27 2 22 4 19 2 16 14 4 12 8 6SL3210 1PE23 8 L0 18 5 38 38 32 3 26 6 22 8 19 17 1 15 2 6SL3210 1PE24 5 L0 22 45 45 38 3 31 5 27 22 5 20 3 18 6SL3210 1PE26 0 L0 30 60 60 51 42 36 30 27 24 6SL321 1PE27 5 L0 37 75 75 63 8 52 5 45 37 5 33 8 30 6SL3210 1PE28 8 L0 45 90 90 76 5 63 54 45 40 5 36 6SL321 1PE31 1 L0 55 110 110...

Page 101: ...t voltage max Input frequency 50 Hz 60 Hz 3 Hz Output frequency 0 550 Hz depending on the control mode Inrush current LO base load input current Overvoltage category ac cording to EN 61800 5 1 III for line supplies Pulse frequency 2 kHz factory setting can be adjusted to 4 kHz If you increase the pulse frequency the inverter reduces the maximum output current Short circuit current rating SCCR and ...

Page 102: ... power QSXW YROWDJH LQ 9 3RZHU LQ 2XWSXW FXUUHQW 5DWHG RSHUDWLQJ SRLQW 9ROWDJH UDQJH 2SHUDWLQJ SRLQW 9 2XWSXW SRZHU Technical data 7 7 Technical data 690 V inverters Power Module PM240 2 102 Hardware Installation Manual 08 2017 A5E33294624B AG ...

Page 103: ...7 kg 17 kg Weight with filter 18 5 kg 18 5 kg 18 5 kg Table 7 32 PM240 2 IP20 frame size D 500 V 690 V 3 AC Article No without filter Article No with filter 6SL3210 1PH22 7UL0 6SL3210 1PH22 7AL0 6SL3210 1PH23 5UL0 6SL3210 1PH23 5AL0 6SL3210 1PH24 2UL0 6SL3210 1PH24 2AL0 LO base load power 22 kW 30 kW 37 kW LO base load input current 25 A 33 A 40 A LO base load output current 27 A 35 A 42 A HO base...

Page 104: ...34 PM240 2 IP20 frame size E 500 V 690 V 3 AC Article No without filter Article No with filter 6SL3210 1PH25 2UL0 6SL3210 1PH25 2AL0 6SL3210 1PH26 2UL0 6SL3210 1PH26 2AL0 LO base load power 45 kW 55 kW LO base load input current 50 A 59 A LO base load output current 52 A 62 A HO base load power 37 kW 45 kW HO base load input current 44 A 54 A HO base load output current 42 A 52 A Siemens fuse acco...

Page 105: ...rticle No with filter 6SL3210 1PH28 0UL0 6SL3210 1PH28 0AL0 6SL3210 1PH31 0UL0 6SL3210 1PH31 0AL0 6SL3210 1PH31 2UL0 6SL3210 1PH31 2AL0 LO base load power 75 kW 90 kW 110 kW LO base load input current 78 A 97 A 111 A LO base load output current 80 A 100 A 115 A HO base load power 55 kW 75 kW 90 kW HO base load input current 66 A 85 A 106 A HO base load output current 62 A 80 A 100 A Siemens fuse a...

Page 106: ...eight with filter 64 kg Table 7 38 PM240 2 PT frame size F 500 V to 690 V 3 AC Article No without filter Article No with filter 6SL3211 1PH31 4UL0 6SL3211 1PH31 4AL0 LO base load power 132 kW LO base load input current 137 A LO base load output current 142 A HO base load power 110 kW HO base load input current 122 A HO base load output current 115 A Fuse according to IEC Fuse according to UL class...

Page 107: ...H23 5 L0 30 35 21 6SL321 1PH24 2 L0 37 42 25 2 6SL3210 1PH25 2 L0 45 52 31 2 6SL321 1PH26 2 L0 55 62 37 2 6SL3210 1PH28 0 L0 75 80 48 6SL3210 1PH31 0 L0 90 100 60 6SL3210 1PH31 2 L0 110 115 69 6SL321 1PH31 4 L0 132 142 85 2 Factory setting The permissible motor cable length depends on the particular cable type and the pulse frequency that has been selected Technical data 7 7 Technical data 690 V i...

Page 108: ... an output frequency 0 Hz Only operate the inverter in the permissible operating range RQWLQXRXV GXW 6SRUDGLF VKRUW WLPH GXW 6KRUW WLPH GXW 2XWSXW IUHTXHQF 3HUPLVVLEOH RXWSXW FXUUHQW Figure 7 2 Permissible operating range of the inverter Continuous operation Operating state that is permissible for the complete operating time Short time duty Operating state that is permissible for less than 2 of th...

Page 109: ...5 60 53 46 Table 7 40 Maximum permitted output current when loading according to HO Installation altitude m up to Ambient temperature C 20 25 30 35 40 45 50 55 60 Output current in when loading to HO 1000 100 87 74 1500 100 95 83 70 2000 100 99 95 90 78 67 2500 100 98 94 89 85 74 63 3000 100 96 92 88 84 80 70 59 3500 98 94 90 86 83 79 75 65 56 4000 91 88 84 81 77 74 70 61 52 Also observe the maxim...

Page 110: ...be supplied using an isolation transformer The phase to phase voltage does not have to be reduced Note Using Power Modules connected to TN line supplies with voltages 600 V for installation altitudes 2000 m 4000 m For voltages 600 V the TN line supply must have a grounded neutral point established using an isolating transformer Technical data 7 8 Restrictions for special ambient conditions Power M...

Page 111: ...Environments IEC EN 61800 3 makes a distinction between the first environment and second environment and defines different requirements for these environments First environment Residential buildings or locations at which the PDS is directly connected to a public low voltage supply without intermediate transformer Second environment All industrial plant systems or locations that are connected to th...

Page 112: ...ents Conditions for operation in the respective environment are subsequently listed 7 9 1 1 Operation in the Second Environment Interference immunity You do not have to take any additional measures regarding interference immunity Interference emission operation in the second environment Category C2 The drive system must comply with the following conditions in order to comply with the limit values ...

Page 113: ...Section Line filter Page 129 the inverters without integrated filter comply with the requirements of the Second Environment Category C2 with reference to interference emission If you use inverters without integrated filter or a filter other than those mentioned above then you are responsible for verifying that the interference emission is limited You can use a dedicated radio interference suppress...

Page 114: ...ponding to IEC 61000 3 2 The installation person company or company operating the professionally used device must obtain authorization from the grid operator to connect the device regarding the harmonic currents Typical harmonic currents Page 115 Inverters with an LO base load input current 16 A These devices are not subject to any limit values and as a consequence can be connected to the public l...

Page 115: ...er fault level If these preconditions do not apply then the installation company or company operating the device must obtain authorization from the grid operator to connect the device regarding the harmonic currents Typical harmonic currents Page 115 Inverters with an LO base load current 75A There are no standard related requirements for installing devices such as these However we recommend that ...

Page 116: ...gory C2 or limit value class A Group 1 are observed Additional measures such as the use of an additional RFI suppression filter EMC filter may be necessary In addition measures for EMC compliant configuration of the plant or system are described in detail in this manual and in the Configuration manualEMC installation guideline http support automation siemens com WW view en 60612658 The final state...

Page 117: ...n situations e g allow sufficient reserve regarding the cable length Spare parts for frame sizes FSA FSC Article number FSA FSB FSC Accessory kit IP20 A5E33860501A A5E33879111A A5E33879131A Accessory kit PT A5E03396337 A5E03395273 A5E03343234 Included in the scope of delivery of the inverter Can be ordered through the Siemens Repair Center Spare parts for frame sizes FSD FSF Article number FSD FSE...

Page 118: ...Spare parts Power Module PM240 2 118 Hardware Installation Manual 08 2017 A5E33294624B AG ...

Page 119: ... not required for frame sizes FSD FSF External line filters Class B for frame sizes FSA FSC No Class B filters are available for frame sizes FSD FSF Braking resistors Brake Relay or Safe Brake Relay for controlling a motor holding brake Output reactors Voltage limiter and du dt filter Connection components Connection overview for the electrical components Connection overview Page 55 Power Module P...

Page 120: ...e ac cessory kit shield connection kit Or der numbers Spare parts Page 117 1P 1P 6 6 6 Attach the shield plate as shown in the diagram FSD and FSE FSF 2 x M5 3 Nm 4 x M8 23 Nm Accessories 9 1 Top shield plate FSD FSF Power Module PM240 2 120 Hardware Installation Manual 08 2017 A5E33294624B AG ...

Page 121: ...0 6AB00 0DA0 FSC 6SL3260 6AC00 0DA0 FSD 6SL3200 0SM17 0AA0 FSE 6SL3200 0SM18 0AA0 FSF 6SL3200 0SM20 0AA0 All of the necessary nuts and seals are included in the scope of delivery Accessories 9 2 Mounting frames for PT power modules Power Module PM240 2 Hardware Installation Manual 08 2017 A5E33294624B AG 121 ...

Page 122: ...drawings for mounting frames FSA FSC ROW IRU IDVWHQLQJ RQ WKH FDELQHW ZDOO 6 6 6 Accessories 9 2 Mounting frames for PT power modules Power Module PM240 2 122 Hardware Installation Manual 08 2017 A5E33294624B AG ...

Page 123: ...drawings for mounting frames FSD FSF ROW IRU IDVWHQLQJ RQ WKH FDELQHW ZDOO 6 6 6 Accessories 9 2 Mounting frames for PT power modules Power Module PM240 2 Hardware Installation Manual 08 2017 A5E33294624B AG 123 ...

Page 124: ...ws for the control cabinet panel tighten the two four nuts by hand 3 Attach the seal to the inner side of the control cabinet frame sizes FSA FSC only 4 Insert the Power Module and tighten the screws by hand 5 Mount the Power Module 6 Finally tighten the screws with the following torques M5 screws 3 5 Nm M6 screws 5 9 Nm You have correctly installed the Power Module Figure 9 1 Installation instruc...

Page 125: ...mounting grips enable the installation of the Power Module without hoisting gear Install the four hoisting grips as shown in the following image Article number 6SL3200 0SM22 0AA0 Accessories 9 3 Mounting grips for PT Power Modules Power Module PM240 2 Hardware Installation Manual 08 2017 A5E33294624B AG 125 ...

Page 126: ...ly and buffers commutation dips Mounting position Clearances to other devices Keep shaded areas free of any devices and components PP PP PP PP PP PP PP PP N N N N P P P P P P P P P P P P P P P P Figure 9 2 Clearances between the line reactors and other devices examples for space saving installation Accessories 9 4 Line reactor Power Module PM240 2 126 Hardware Installation Manual 08 2017 A5E332946...

Page 127: ...umber 6SL3203 0CE21 8AA0 0 Article number 6SL3203 0CE23 8AA0 0 Mount the line reactor using M5 screws nuts and washers Tightening torque 6 Nm Assignment of line reactor to inverter Table Assignment table Page 128 Accessories 9 4 Line reactor Power Module PM240 2 Hardware Installation Manual 08 2017 A5E33294624B AG 127 ...

Page 128: ... 8 L0 FSA 6SL3203 0CE21 0AA0 6SL3210 1PE14 3 L1 6SL321 1PE16 1 L1 6SL321 1PE18 0 L1 FSA 6SL3210 1PB15 5 L0 6SL3210 1PB17 4 L0 6SL321 1PB21 0 L0 FSB 6SL3203 0CE21 8AA0 6SL3210 1PE21 1 L0 6SL3210 1PE21 4 L0 6SL321 1PE21 8 L0 FSB 6SL3210 1PB21 4 L0 6SL321 1PB21 8 L0 FSC 6SL3203 0CE23 8AA0 6SL3210 1PE22 7 L0 6SL321 1PE23 3 L0 FSC 6SL321 1PC22 2 L0 6SL3210 1PC22 8 L0 FSC Line reactors for 1 AC 200 V Fo...

Page 129: ...umber Power loss W Connection Weight kg Line supply and Power Module PE 6SL3203 0BE17 7BA0 13 2 5 mm2 0 8 Nm 14 AWG 7 lbf in 2 5 mm2 2 Nm 14 AWG 17 7 lbf in 1 75 6SL3203 0BE21 8BA0 22 6 mm2 1 8 Nm 10 AWG 15 9 lbf in 2 5 mm2 2 Nm 14 AWG 17 7 lbf in 4 0 6SL3203 0BE23 8BA0 50 16 mm2 4 Nm 6 AWG 35 4 lbf in 16 mm2 32 Nm 6 AWG 26 5 lbf in 7 3 Line filters are designed to IP20 degree of protection Access...

Page 130: ... 2UL1 6SL3210 1PE14 3UL1 6SL3210 1PE16 1UL1 6SL321 1PE18 0UL1 0 55 0 75 1 1 1 5 2 2 3 0 6SL3203 0BE17 7BA0 FSB 6SL3210 1PE21 1UL0 6SL3210 1PE21 4UL0 6SL321 1PE21 8UL0 4 0 5 5 7 5 6SL3203 0BE21 8BA0 FSC 6SL3210 1PE22 7UL0 6SL321 1PE23 3UL0 11 15 6SL3203 0BE23 8BA0 Accessories 9 5 Line filter Power Module PM240 2 130 Hardware Installation Manual 08 2017 A5E33294624B AG ...

Page 131: ...ed for the inverter Install the braking resistor in accordance with regulations Monitor the temperature of the braking resistor Mounting position Mounting instructions Mount the resistor on a heat resistant surface with a high thermal conductivity Do not cover the ventilation openings of the braking resistor You can mount the braking resistor either outside or inside the switchgear room When mount...

Page 132: ...istor when mounting on a flat surface and for wall panel mounting Keep shaded areas free of any devices and components Dimensions and drilling patterns E K 7 Figure 9 4 Braking resistor Accessories 9 6 Braking resistor Power Module PM240 2 132 Hardware Installation Manual 08 2017 A5E33294624B AG ...

Page 133: ...Nm 6 2 FSC JJY 023422620001 220 470 180 187 430 M5 6 Nm 7 FSD JJY 023424020001 220 610 180 187 570 M5 6 Nm 9 5 FSD JJY 023434020001 350 630 180 317 570 M5 6 Nm 13 5 FSE JJY 023454020001 JJY 023422620001 JJY 023434020001 220 350 470 630 180 180 187 317 430 570 M5 6 Nm M5 6 Nm 7 13 5 FSF FSD FSE JJY 023464020001 JJY 023434020001 JJY 023434020001 350 350 630 630 180 180 317 317 570 570 M5 6 Nm M5 6 N...

Page 134: ...in the following tables The conductor cross sections for the temperature monitoring are contained in the Operating Instructions of the Control Unit of your inverter Monitoring the temperature of the braking resistor Procedure Proceed as follows to monitor the braking resistor temperature 1 Connect the temperature monitoring system of the braking resistor terminals T1 and T2 on the braking resistor...

Page 135: ...10 1PB13 0 L0 6SL321 1PB13 8 L0 FSA 37 5 W 1 5 kg JJY 023151720007 68 Ω 2 2 kW IP20 6SL3210 1PB15 5 L0 6SL3210 1PB17 4 L0 6SL321 1PB21 0 L0 FSB 110 W 1 8 kg JJY 02 3163720018 37 Ω 4 kW IP20 6SL3210 1PB21 4 L0 6SL321 1PB21 8 L0 FSC 200 W 2 7 kg JJY 023433720001 20 Ω 7 5 kW IP20 6SL3210 1PC22 2 L0 6SL3210 1PC22 8 L0 FSC 375 W 6 2 JJY 023422620002 7 5 Ω 18 5 kW 10 mm2 0 5 Nm 8 AWG 4 5 lbf in IP21 6SL...

Page 136: ...P20 6SL3210 1PE22 7 L0 6SL321 1PE23 3 L0 FSC 925 W 6 2 kg JJY 023422620001 25 Ω 22 kW 10 mm2 0 8 Nm 8 AWG 7 1 lbf in IP21 6SL3210 1PE23 8 L0 6SL3210 1PE24 5 L0 FSD 1100 W 7 0 kg JJY 023424020001 15 Ω 37 kW 10 mm2 0 8 Nm 8 AWG 7 1 lbf in IP21 6SL3210 1PE26 0 L0 6SL321 1PE27 5 L0 FSD 1850 W 9 5 kg JJY 023434020001 10 Ω 55 kW 16 mm2 1 2 Nm 6 AWG 4 5 lbf in IP21 6SL3210 1PE28 8 L0 6SL321 1PE31 1 L0 FS...

Page 137: ...16 mm2 1 2 Nm 6 AWG 4 5 lbf in IP21 6SL3210 1PH25 2 L0 6SL321 1PH26 2 L0 FSE 2750 W 13 5 kg JJY 023464020002 JJY 023434020002 JJY 023434020002 10 5 Ω 110 kW 16 mm2 1 2 Nm 6 AWG 10 6 lbf in 16 mm2 1 2 Nm 6 AWG 10 6 lbf in IP21 6SL3210 1PH28 0 L0 6SL3210 1PH31 0 L0 6SL3210 1PH31 2 L0 6SL321 1PH31 4 L0 FSF 5500 W 27 kg Load cycles for the braking resistors V V V V 3PD 3PD 3PD 3PD 3 3 3 3 W W W 3 3 V ...

Page 138: ... to the Brake Module and to the inverter as shown below If you are using your own cable ensure that the cable is insulated and rated for 600 V Connecting the motor holding brake via a PELV circuit The Brake Relay must be connected to the protective conductor if the motor brake is supplied from a PELV circuit 9 7 1 Technical data of the brake relay Brake Relay 6SL3252 0BB00 0AA0 Safe Brake Relay 6S...

Page 139: ...O GLRGH WR WKH PRWRU KROGLQJ EUDNH WR WKH LQYHUWHU RQQHFWLRQV LUFXLW GLDJUDP 9 EUDNH LUFXLW GLDJUDP 9 EUDNH 75 75 Safe Brake Relay 7R WKH PRWRU KROGLQJ EUDNH WR WKH LQYHUWHU 9 H WHUQDO 9 H WHUQDO UDNLQJ FRLO WR WKH LQYHUWHU RQQHFWLRQV LUFXLW GLDJUDP 5 5 75 0 0 Accessories 9 7 Connecting a motor holding brake Power Module PM240 2 Hardware Installation Manual 08 2017 A5E33294624B AG 139 ...

Page 140: ... plate AUTOHOTSPOT Connecting the Brake Relay to the inverter The connector for the Brake Relay is located at the front of the Power Module Lay the cable harness for the Brake Relay in the cable routing UDNH UHOD FRQQHFWRU IRU 6 6 3RZHU 0RGXOHV ZLWK 672 WHUPLQDOV UDNH UHOD FRQQHFWRU IRU 6 6 3RZHU 0RGXOHV ZLWKRXW 672 WHUPLQDOV Accessories 9 7 Connecting a motor holding brake Power Module PM240 2 14...

Page 141: ... frequency exceeds 150 Hz It is not permissible that the pulse frequency exceeds 4 kHz Mounting position Clearances to other devices Keep shaded areas free of any devices and components N N N N PP PP PP PP PP PP PP PP P P P P P P P P P P P P P P P P Minimum clearances of the output reactor to other devices space saving mounting examples Accessories 9 8 Output reactor Power Module PM240 2 Hardware ...

Page 142: ...225 81 4 x M5 6 10 1 6SL3202 0AE23 8CA0 0 26 257 228 115 225 85 4 x M5 6 11 2 Output reactors are designed to IP20 degree of protection Table 9 10 Connections to the Power Module and to the motor Article number Connection Motor Module and motor PE 6SL3202 0AE16 1CA0 6SL3202 0AE18 8CA0 Screw terminals 4 mm2 0 6 0 8 Nm Threaded bolt M4 3 Nm 6SL3202 0AE21 8CA0 Screw terminals 10 mm2 1 5 1 8 Nm Thread...

Page 143: ... 300 315 277 224 185 78 4 x M8 13 66 6SL3000 2AH31 0AA0 270 248 200 200 103 82 4 x M8 13 25 6SL3000 2AH31 5AA0 270 248 200 200 103 82 4 x M8 13 26 Output reactors are designed to IP20 degree of protection Table 9 12 Connections to the Power Module and to the motor Article number Connection Motor Module and motor PE 6SE6400 3TC07 5ED0 Cable lug M6 6 Nm Screw M6 10 Nm 6SE6400 3TC14 5FD0 Cable lug M8...

Page 144: ...e for 400 V Power Modules Power Module Output reactor Frame size Article number Power kW Article number FSA FSA FSA FSA FSA 6SL3210 1PE11 8 L1 6SL3210 1PE12 3 L1 6SL3210 1PE13 2 L1 6SL3210 1PE14 3 L1 6SL3210 1PE16 1 L1 0 55 0 75 1 1 1 5 2 2 6SL3202 0AE16 1CA0 FSA 6SL321 1PE18 0 L1 3 6SL3202 0AE18 8CA0 FSB FSB FSB 6SL3210 1PE21 1 L0 6SL3210 1PE21 4 L0 6SL321 1PE21 8 L0 4 5 5 7 5 6SL3202 0AE21 8CA0 ...

Page 145: ...kW Article number FSF 6SL3210 1PH28 0 L0 6SL3210 1PH31 0 L0 75 90 6SL3000 2AH31 0AA0 FSF 6SL3210 1PH31 2 L0 6SL321 1PH31 4 L0 110 132 6SL3000 2AH31 5AA0 Output reactors are not required for 690 V inverters Accessories 9 8 Output reactor Power Module PM240 2 Hardware Installation Manual 08 2017 A5E33294624B AG 145 ...

Page 146: ...wer Modules Power Module VPL du dt Frame size Article number Power kW Article number FSD FSD FSD FSE FSE FSF FSF FSF 6SL3210 1PC24 2UL0 6SL3210 1PC25 4UL0 6SL321 1PC26 8UL0 6SL3210 1PC28 0UL0 6SL321 1PC31 1UL0 6SL3210 1PC31 3UL0 6SL3210 1PC31 6UL0 6SL321 1PC31 8UL0 11 15 18 5 22 30 37 45 55 6SL3000 2DE32 6AA0 Table 9 17 Assignment table for 400 V Power Modules Power Module VPL du dt Frame size Art...

Page 147: ...L0 6SL3210 1PH22 3 L0 6SL3210 1PH22 7 L0 6SL3210 1PH23 5 L0 6SL321 1PH24 2 L0 6SL3210 1PH25 2 L0 6SL321 1PH26 2 L0 6SL3210 1PH28 0 L0 6SL3210 1PH31 0 L0 11 15 18 5 22 30 37 45 55 75 90 6SL3000 2DH31 0AA0 FSF FSF 6SL3210 1PH31 2 L0 6SL321 1PH31 4 L0 110 132 6SL3000 2DH31 5AA0 Accessories 9 9 Voltage limiter and du dt filter Power Module PM240 2 Hardware Installation Manual 08 2017 A5E33294624B AG 1...

Page 148: ...Accessories 9 9 Voltage limiter and du dt filter Power Module PM240 2 148 Hardware Installation Manual 08 2017 A5E33294624B AG ...

Page 149: ...mens com cs ww en view 99730303 Commissioning the inverter CU230P 2 operating instructions https support industry siemens com cs ww en view 109478827 Installing commissioning and maintaining the inverter Advanced commissioning CU240B E 2 operating instructions https support industry siemens com cs ww en view 109478828 Installing commissioning and maintaining the inverter Advanced commissioning CU2...

Page 150: ...scriptions for inverter components e g line reactors and line filters The printed installation descriptions are supplied together with the components A 1 2 Configuring support Catalog Ordering data and technical information for SINAMICS G inverters Catalogs for download or online catalog Industry Mall All about SINAMICS G120 www siemens com sinamics g120 SIZER The configuration tool for SINAMICS M...

Page 151: ... the Internet under http www siemens com automation service support This address provides the following Actual product information product memorandums FAQs frequently asked questions downloads The Newsletter contains the latest information on the products you use The Knowledge Manager Intelligent Search helps you find the documents you need Users and specialists from around the world share their e...

Page 152: ...vironmentally friendly disposal of the machine and its components are given in the following chapter Be sure to comply with local disposal regulations Separate the housing parts according to their material Dispose of the parts in accordance with the applicable legal regulations Dispose of the packaging material in accordance with the applicable legal regulations Components Sort the components for ...

Page 153: ... the inverter is in compliance with Directive 2004 108 EC or 2014 30 EU Underwriters Laboratories North American market Inverters bearing one of the certification marks shown on the left meet the requirements for the North American market as a component of drive applications and are listed correspondingly EMC requirements for South Korea The inverters with the KC marking on the rating plate satisf...

Page 154: ...ty Safety Integrated http support automation siemens com WW view en 22339653 134200 UL certificates http database ul com cgi bin XYV template LISEXT 1FRAME index html FSA FSB FSC 200 V UL File E121068 Vol 2 Sec 29 FSA FSB FSC 400 V UL File E121068 Vol 2 Sec 27 FSD FSE FSF 200 V 400 V 690 V UL File E192450 Vol 13 Sec 4 Standards that are not relevant China Compulsory Certification The inverters do ...

Page 155: ...ze HO High overload I O Input Output IGBT Insulated gate bipolar transistor LED Light emitting diode LO Low overload NC NC contact NEMA National Electrical Manufacturers Association NO NO contact OPI Operating instructions PELV Protective extra low voltage PM Power Module PPE Personnel protective equipment PT Push through technology RCCB Residual current operated circuit breaker RCD Residual curre...

Page 156: ...Appendix A 4 Abbreviations Power Module PM240 2 156 Hardware Installation Manual 08 2017 A5E33294624B AG ...

Page 157: ...imension drawings 127 132 141 142 143 Disposal 152 Drilling pattern 127 132 142 143 E Electrical installation 47 EMC 26 F Field weakening 66 Function Manual 149 G Getting Started 149 H Hardware Installation Manual 149 Harmonic currents 115 Harmonics 115 126 High Overload 77 Hotline 151 I Industry Mall 150 Installation altitude 109 Installing 33 IT system 50 L Line reactor Dimension drawings 127 Li...

Page 158: ...n systems 50 Protective conductor 50 Q Questions 151 S Safe Brake Relay 138 Safety notes Electrical installation 47 Service life of the fan 70 SIZER 150 Standards EN 61800 3 153 Star connection Y 66 Support 151 T TN system 50 TT system 50 Index Power Module PM240 2 158 Hardware Installation Manual 08 2017 A5E33294624B AG ...

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Page 160: ... Germany Further information Industry Mall Industry Online Support Service and Support SINAMICS inverters www siemens com sinamics www siemens com online support www siemens com industrymall Siemens AG Digital Factory Motion Control Postfach 3180 91050 ERLANGEN ...

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Summary of Contents for SINAMICS G12

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Summary of Contents for SINAMICS G12

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