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Dimension drawings

6.1

Dimension drawing of D425 and D435

ෘ

6,027,21'

Figure 6-1

Dimension drawing of SIMOTION D425 and SIMOTION D435

SIMOTION D4x5

Manual, 04/2014

Summary of Contents for SIMOTION D425

Page 1: ...s well as CX32 CBE30 and TB30 04 2014 Preface Safety instructions 1 Description 2 Operator control hardware 3 Interfaces 4 Technical data 5 Dimension drawings 6 Supplementary system components 7 Available spare parts and accessories 8 Standards and approvals A ESD guidelines B ...

Page 2: ...instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components ...

Page 3: ...nformation about the SIMOTION system and its integration in the automation environment Operator Control hardware Provides information about the structure and architecture of the devices Interfaces Provides information about the different interfaces of the devices their pin assignment and possible applications Technical data Provides information about the properties and features of the devices Dime...

Page 4: ...ring documentation overview of documentation Additional links to download documents Using documentation online find and search manuals information http www siemens com motioncontrol docu Please send any questions about the technical documentation e g suggestions for improvement corrections to the following e mail address docu motioncontrol siemens com My Documentation Manager Click the following l...

Page 5: ...d national regulations The products can be largely recycled owing to their low pollutant content To recycle and dispose of your old device in an environmentally friendly way please contact a recycling company certified for electronic waste If you have any further questions about disposal and recycling please contact your local Siemens representative Contact details can be found in our contacts dat...

Page 6: ... SIMOTION SCOUT online help For additional documentation see the Overview of SIMOTION documentation separate document Preface SIMOTION D4x5 6 Manual 04 2014 ...

Page 7: ... D435 28 2 5 Representation of SIMOTION D445 30 2 6 SIMOTION D445 1 image 32 2 7 Nameplates 33 2 8 CompactFlash card 35 2 8 1 Usage and function of the CompactFlash Card 35 2 8 2 CompactFlash card 36 2 8 3 Data matrix code on CF card 38 3 Operator control hardware 41 3 1 Overview of operator control and display elements 41 3 2 Operator control elements 43 3 2 1 Service and operating mode switch 43...

Page 8: ...ule 83 7 2 1 Cooling SIMOTION D4x5 and buffering data 83 7 2 2 Installing the fan battery module 85 7 2 3 Replace battery in the fan battery module 86 7 3 TB30 terminal board 88 7 3 1 Description 88 7 3 2 Safety information for the TB30 88 7 3 3 Interfaces 89 7 3 3 1 Overview 89 7 3 3 2 Connection diagram 90 7 3 3 3 Power supply of digital outputs 90 7 3 3 4 Digital inputs outputs 91 7 3 3 5 Analo...

Page 9: ...l data 113 7 6 Terminal module TM31 113 7 7 Terminal module TM41 114 7 8 Terminal Module TM54F 115 7 9 Terminal modules TM15 and TM17 High Feature 116 7 10 CUA31 CUA32 control unit adapter 117 7 11 DMC20 DRIVE CLiQ hub 118 8 Available spare parts and accessories 119 A Standards and approvals 121 A 1 General rules 121 A 2 SIMOTION D4x5 device specific notes 122 B ESD guidelines 123 B 1 ESD definiti...

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Page 11: ...arge time specified on the warning labels has elapsed Check that it really is in a no voltage condition from phase conductor to phase conductor and phase conductor to protective conductor Check whether the existing auxiliary supply circuits are de energized Ensure that the motors cannot move 3 Identify all other dangerous energy sources e g compressed air hydraulic systems or water 4 Isolate or ne...

Page 12: ...echnical specifications during transport storage and operation Do not use damaged devices WARNING Danger to life through electric shock due to unconnected cable shields Hazardous touch voltages can occur through capacitive cross coupling due to unconnected cable shields As a minimum connect cable shields and the cores of power cables that are not used e g brake cores at one end at the grounded hou...

Page 13: ...off wireless devices or mobile phones in the immediate vicinity of the components WARNING Danger to life due to fire if overheating occurs because of insufficient ventilation clearances Inadequate ventilation clearances can cause overheating of components followed by fire and smoke development This can cause death or serious injury This can also result in increased downtime and reduced service lif...

Page 14: ...running correctly Note Important safety notices for safety functions If you want to use safety functions you must observe the safety notices in the safety manuals 1 1 2 Safety instructions for electromagnetic fields EMF WARNING Danger to life from electromagnetic fields Electromagnetic fields EMF are generated by the operation of electrical power equipment such as transformers converters or motors...

Page 15: ...vides products and solutions with industrial security functions that support the secure operation of plants solutions machines equipment and or networks They are important components in a holistic industrial security concept With this in mind Siemens products and solutions undergo continuous development Siemens recommends strongly that you regularly check for product updates For the secure operati...

Page 16: ...ontrol and drive components of a drive system are approved for industrial and commercial use in industrial line supplies Their use in public line supplies requires a different configuration and or additional measures These components may only be operated in closed housings or in higher level control cabinets with protective covers that are closed and when all of the protective devices are enabled ...

Page 17: ...cabinet or protected by another equivalent measure such that the contact with fire inside and outside the inverter is not possible 3 Hazardous touch voltages caused by for example Component malfunctions Influence of electrostatic charging Induction of voltages in moving motors Operating and or ambient conditions outside of the specification Condensation conductive contamination External influences...

Page 18: ...sensitive components De energize the SIMOTION D4x5 device before inserting or removing the option board SIMOTION D4x5 is in a de energized state when all the LEDs are OFF Comply with the ESD rules NOTICE Damage to the CompactFlash card from electrical fields or electrostatic discharge The CompactFlash card is an ESD sensitive component De energize the SIMOTION D4x5 device before inserting or remov...

Page 19: ...on control performance of approximately 30 depending on the application Consequently SIMOTION D445 1 is the preferred solution for new applications as of V4 1 SP2 This manual describes the SIMOTION D4x5 for multi axis applications Separate manuals are available for the SIMOTION D410 and D410 2 single axis modules and the SIMOTION D4x5 2 multi axis modules Like SINAMICS S120 SIMOTION D also follows...

Page 20: ...aximum number of axes 16 32 64 Minimum servo interpolator cycle clock 2 0 ms 1 0 ms 0 5 ms DRIVE CLiQ interfaces 4 4 6 SIMOTION D4x5 features PLC and motion control performance open loop control and motion control for up to 16 32 or 64 axes as required Due to the following functional improvements we recommend using a SIMOTION D445 1 instead of a SIMOTION D445 for new applications as of V4 1 SP2 An...

Page 21: ...S S120 drive modules line and motor modules to perform open loop and closed loop control of the axis grouping A range of additional SINAMICS S120 components such as SMx encoder systems or terminal modules can be connected via DRIVE CLiQ With a few exceptions e g no basic positioner EPOS no basic operator panel BOP20 etc the drive control integrated in SIMOTION D has the same control characteristic...

Page 22: ... CLiQ Extension of the drive computing performance The motion control performance of a SIMOTION D4x5 can be utilized in full by expanding the computing performance at the drive in two different ways SINAMICS S110 S120 Control Units complete with further SINAMICS S110 120 drive modules can be connected via PROFIBUS or PROFINET With SIMOTION D435 and D445 D445 1 the CX32 controller extension can be ...

Page 23: ...nputs Inputs for measuring inputs User addressable process I Os Outputs for fast output cams The measuring sockets can output any analog signals System software The basic functionality of SIMOTION D is supplied on a CompactFlash card containing the following SIMOTION runtime kernel Drive software of SINAMICS S120 implements all drive functions Power supply provides the electronics power supply for...

Page 24: ... to AS Interface DP DP coupler for connecting two PROFIBUS DP networks Drive interfaces ADI4 Analog Drive Interface for 4 axes for connection of drives with analog 10 V setpoint interface or for external encoders IM174 Interface Module for 4 axes for connection of drives with analog 10 V setpoint interface for external sensors or for connection of stepper drives with pulse direction interface Driv...

Page 25: ...65 67 degree of protection for machine related applications with no control cabinet with features such as compact designs integrated PROFIsafe safety technology PROFINET IO connection and live module replacement SIMATIC ET 200eco PN Compact block I O with IP65 66 67 degree of protection for cabinet free usage in machines with M12 connection method Very rugged and resistant encapsulated metal enclo...

Page 26: ...s of the integrated drives TM15 TM17 High Feature Terminal Modules The Terminal Modules TM15 and TM17 High Feature are used to implement measuring inputs inputs and output cam outputs In addition these Terminal Modules provide drive related digital I Os with short signal delay times SMx Sensor Modules enable acquisition of encoder data from connected motors via DRIVE CLiQ Motors with DRIVE CLiQ in...

Page 27: ...nternet at http support automation siemens com WW view en 11886029 In addition to the I O modules enabled for SIMOTION in principle all certified standard PROFIBUS slaves DP V0 DP V1 DP V2 and PROFINET IO devices with RT and IRT real time classes may be connected to SIMOTION D4x5 These modules are integrated using the GSD file PROFIBUS or GSDML file PROFINET provided by the relevant device manufac...

Page 28: ... 0HDVXULQJ VRFNHWV GLVSOD V WKHUQHW LQWHUIDFH QR IXQFWLRQ 6HUYLFH VHOHFWRU VZLWFK 0RGH VZLWFK TXLSRWHQWLDO ERQGLQJ FRQQHFWLRQ 0 1P 7RU 7 5 6 7 EXWWRQ DQ EDWWHU PRGXOH RSWLRQDO XQGHUVLGH 56 QR IXQFWLRQ 6SDFHU RSWLRQDO 23 LQWHUIDFH QR IXQFWLRQ RPSDFW ODVK FDUG 3URWHFWLYH FRQGXFWRU FRQQHFWLRQ 0 1P 7RU 7 VHJPHQW GLVSOD UHOHYDQW IRU VHUYLFH RQO Figure 2 2 Location of interfaces and front panel elements...

Page 29: ...Note SIMOTION D425 and D435 come with pre assembled spacers These can be removed if necessary Description 2 4 Representation of SIMOTION D425 and SIMOTION D435 SIMOTION D4x5 Manual 04 2014 29 ...

Page 30: ...OD UHOHYDQW IRU VHUYLFH RQO XQGHUVLGH 56 QR IXQFWLRQ 5 6 7 EXWWRQ 0RGH VZLWFK 0HDVXULQJ VRFNHWV 23 LQWHUIDFH QR IXQFWLRQ 6HUYLFH VHOHFWRU VZLWFK WKHUQHW LQWHUIDFH QR IXQFWLRQ TXLSRWHQWLDO ERQGLQJ FRQQHFWLRQ 0 1P 7RU 7 3URWHFWLYH FRQGXFWRU FRQQHFWLRQ 0 1P 7RU 7 Figure 2 3 Location of interfaces and front panel elements of SIMOTION D445 Note SIMOTION D445 must be operated with a fan battery module f...

Page 31: ...the fan battery module in Section Spare Parts Accessories Installing the fan battery module Page 85 Note The spacers cannot be removed in the case of the SIMOTION D445 Description 2 5 Representation of SIMOTION D445 SIMOTION D4x5 Manual 04 2014 31 ...

Page 32: ...LRQ 0RGH VHOHFWRU VZLWFK RXEOH IDQ EDWWHU PRGXOH XQGHUVLGH 56 QR IXQFWLRQ 5 6 7 EXWWRQ VHJPHQW GLVSOD UHOHYDQW IRU VHUYLFH RQO WKHUQHW LQWHUIDFH QR IXQFWLRQ 6HUYLFH VHOHFWRU VZLWFK 6ORW IRU RPSDFW ODVK DUG 0HDVXULQJ VRFNHWV 86 LQWHUIDFHV OHIW ULJKW 352 86 3 WKHUQHW LQWHUIDFHV OHFWURQLF SRZHU VXSSO LJLWDO LQSXWV RXWSXWV 6KLHOG VXSSRUW 5 9 L4 LQWHUIDFHV Figure 2 4 Location of interfaces and front pa...

Page 33: ...acers These can be removed if necessary 2 7 Nameplates Side mounted type plate The figure below shows all the information included on the type plate located on the side of the unit 0RGXOH GHVLJQDWLRQ 2UGHU 1R 6HULDO QXPEHU 7LFN F8 XV DUGZDUH YHUVLRQ Figure 2 5 D425 type plate Note The information contained in each field of the type plate on your actual Control Unit may differ from that presented i...

Page 34: ...s is attached to the front of the device You see this type plate when you open the front cover of the control unit 0 DGGUHVV RI 0 DGGUHVV RI DUGZDUH YHUVLRQ 6HULDO QXPEHU 0RGXOH GHVLJQDWLRQ 2UGHU 1R Figure 2 6 D4x5 MAC addresses Description 2 7 Nameplates SIMOTION D4x5 34 Manual 04 2014 ...

Page 35: ... in the slot with the designation CF X109 interface 5HFHVVHG JULS RI WKH RPSDFW ODVK FDUG ODQNLQJ SODWH Figure 2 7 Slot for CompactFlash card The CF card does not extend beyond the housing An ergonomic recessed grip enables the CF card to be removed Description 2 8 CompactFlash card SIMOTION D4x5 Manual 04 2014 35 ...

Page 36: ...l fields or electrostatic discharge The CompactFlash card is an ESD sensitive component De energize the SIMOTION D4x5 device before inserting or removing the CompactFlash card SIMOTION D4x5 is in a de energized state when all the LEDs are OFF Comply with the ESD rules Additional information For additional information about inserting changing write accessing and formatting the CF card see the SIMOT...

Page 37: ... RI RSWLRQV OLFHQVHV RQ RPSDFW ODVK DUG DV GHOLYHUHG VHULDO QXPEHU RI RPSDFW ODVK DUG 8QLTXH QXPEHU HOLYHU QRWH QXPEHU 9HUVLRQ GLJLW KHUH 9 63 Figure 2 8 Rating plate of the CF card example of 1 GB CF card Pre installed runtime licenses From V4 1 SP1 HF6 pre installed licenses are printed on the type plate of the CF card as a Z option on the label underneath the order number Example Example with Z...

Page 38: ...no longer under license as of SIMOTION V4 2 X00 SIMOTION IT OPC XML DA license no longer under license as of SIMOTION V4 2 J00 SIMOTION IT Virtual Machine license for Java applications Safety functions Fxx License for SINAMICS Safety Integrated Extended Functions for integrated SINAMICS drives for SIMOTION D4x5 and CX32 e g F02 2x Safety Integrated Extended Functions Note CF cards provided as part...

Page 39: ... number CompactFlash Cards also have a HW serial number If licenses are purchased for functions under license a license key is generated from the HW serial number of the CompactFlash Card and the serial number of the purchased licenses which is only valid for the respective CompactFlash Card The data required for the licensing can be read by reader unit via the bar codes on the license certificate...

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Page 41: ...display elements of a SIMOTION D4x5 2SHUDWRU FRQWURO DQG GLVSOD HOHPHQWV Figure 3 1 Position of operator control and display elements The operator control and display elements are described in detail below The arrangement of the operator control and display elements will depend on the specific SIMOTION D4x5 device version SIMOTION D4x5 Manual 04 2014 41 ...

Page 42: ...ontrol and display elements on the D425 D435 D445 GLVSOD V RPSDFW ODVK DUG VORW 5 6 7 EXWWRQ 6HUYLFH VHOHFWRU VZLWFK OHIW KDQG URWDU VZLWFK 0RGH VHOHFWRU ULJKW KDQG URWDU VZLWFK VHJPHQW GLVSOD Figure 3 3 Operator control and display elements on the D445 1 Operator control hardware 3 1 Overview of operator control and display elements SIMOTION D4x5 42 Manual 04 2014 ...

Page 43: ... switch on the left labeled SIM NCK is for service and diagnosis functions only In normal operation this switch must remain in the 0 position see figure below 0RGH VHOHFWRU VZLWFK 6HUYLFH VHOHFWRU VZLWFK Figure 3 4 Mode switch and Service selector switch SIMOTION D4x5 NOTICE Damage from electrostatic discharge The rotary switch can be destroyed by static electricity Operate the rotary switch only ...

Page 44: ...OPU SIMOTION D4x5 is not processing a user program The technology packages are active Test and commissioning functions can be executed The user program is not active The I O modules are in a secure state This means for example that digital outputs are LOW and analog outputs are de energized or at zero current STOP SIMOTION D4x5 is not processing a user program It is possible to load a complete use...

Page 45: ...rojects can be updated using update data created at an earlier point in time This upgrade data is generated with the device update tool Menu Project Start device update tool in SIMOTION SCOUT If the upgrade process fails to bring about the desired result the upgrade can be rejected by means of the switch position This will roll the system back to the previous configuration Backing up diagnostic da...

Page 46: ...ain It is similar to a Power On Reset except that the 24 V power supply does not have to be switched off 3 3 7 segment display and LED display Arrangement of LED displays The front panel of the SIMOTION D4x5 has eight LED displays arranged in two rows of four VHJPHQW GLVSOD GLVSOD V Figure 3 5 LED displays on the SIMOTION D4x5 Operator control hardware 3 3 7 segment display and LED display SIMOTIO...

Page 47: ... indicates the state of the option module if available Note While the SIMOTION D4x5 is ramping up all LEDs are briefly illuminated in yellow 7 segment display The 7 segment display provides further status information in addition to the LED displays The status 6 and a flashing indicate that the D4x5 has ramped up and communication has been established to the SINAMICS Integrated Additional informati...

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Page 49: ... interface X105 D445 D445 1 only DRIVE CLiQ socket Ethernet interface IE1 OP X120 RJ45 socket connector Ethernet interface IE2 NET X130 RJ45 socket connector Digital inputs outputs X122 X132 Micro Combicon 2x12 pin Power supply connector X124 Combicon 4 pin PROFIBUS DP1 interface X126 9 pin SUB D socket PROFIBUS DP2 MPI interface X136 9 pin SUB D socket Measuring sockets T0 T1 T2 and G X131 X134 S...

Page 50: ...connectors reduce the variety of different parts and cut storage costs DRIVE CLiQ has the following properties Automatic detection of components by the Control Unit Standardized interfaces to all components Uniform diagnostics down to the components Complete service down to the components 24 V 450 mA per DRIVE CLiQ interface are provided for the connection of encoders and measuring systems Note Th...

Page 51: ...ignal type Meaning 1 TXP O Transmit data 2 TXN O Transmit data 3 RXP I Receive data 4 Reserved do not use 5 Reserved do not use 6 RXN I Receive data 7 Reserved do not use 8 Reserved do not use A 24 V VO Power supply for DRIVE CLiQ 450 mA maximum B M 0 V VO Ground to 24 V Signal type I Input O Output VO Voltage Output Additional references SINAMICS S120 Control Units and Additional System Component...

Page 52: ...n the PG PC for this function Connection of HMI systems Communication with other devices over TCP IP or UDP communication IT communication e g via SIMOTION IT OPC XML DA Note SOFTNET S7 is a superset of SOFTNET PG i e SOFTNET S7 contains Protocol TPC IP RFC 1006 as well For more information on the software packages see Catalog PM 21 for the order numbers see the Overview of SIMOTION documentation ...

Page 53: ...le a crossed cable is required if two Ethernet terminal devices are directly connected Pin assignment Table 4 6 Ethernet interfaces X120 and X130 Pin Signal name Signal type Meaning 1 TXP Output Ethernet transmit differential signal 2 TXN Output Ethernet transmit differential signal 3 RXP Input Ethernet receive differential signal 4 Reserved do not use 5 Reserved do not use 6 RXN Input Ethernet re...

Page 54: ... and conductor cross sections Rigid Flexible Flexible with end sleeve AWG kcmil 0 14 mm2 to 0 5 mm2 0 14 mm2 to 0 5 mm2 0 25 mm2 to 0 5 mm2 26 to 20 Stripped length 8 to 9 mm Tool Screwdriver 0 4 x 2 0 mm Max current carrying capacity ground 4 A Position of connectors LJLWDO LQSXWV 3LQ LJLWDO LQSXWV GLJLWDO RXWSXWV 3LQ DQG Figure 4 3 Digital inputs and digital inputs outputs interfaces X122 and X1...

Page 55: ...L4 VRFNHW 5 9 L4 VRFNHW 6 027 21 352 86 352 86 DQG 5 9 L4 VRFNHWV DUH RQO DYDLODEOH IRU 6 027 21 XPSHU RSHQ HOHFWULFDO LVRODWLRQ IRU GLJLWDO LQSXWV DQ EH SDUDPHWHUL HG LQGLYLGXDOO DV LQSXW RXWSXW H W 9 0 0 9 0 0 2 2 2 2 0 0 0 0 2 2 2 0 0 2 0 0 0 0 Figure 4 4 Wiring diagram and block diagram of the digital inputs outputs Interfaces 4 4 Digital inputs digital outputs SIMOTION D4x5 Manual 04 2014 55 ...

Page 56: ...I digital input DI DO bidirectional digital input output G or GND Electronics ground G1 Ground reference 2 B Bidirectional I Input GND Reference potential ground Table 4 9 Digital inputs outputs X132 Pin Designation 1 Signal type 2 Notes 1 DI 4 I Digital input 4 2 DI 5 I Digital input 5 3 DI 6 I Digital input 6 4 DI 7 I Digital input 7 5 G2 GND Ground for DI 4 DI 7 electrically isolated relative t...

Page 57: ...ctors The following types of digital inputs outputs are used Digital inputs Bidirectional digital inputs outputs Bidirectional digital inputs and outputs can be configured individually as digital inputs or outputs Assignment of the inputs outputs to functions can be parameterized as required Special functions e g measuring input input and output cam can be assigned to the inputs outputs The enable...

Page 58: ...on on configuring the DI DO as freely addressable I O measuring inputs or outputs of output cams see the SIMOTION D4x5 Commissioning and Hardware Installation Manual For information on the configuration and function of the measuring input output cam and cam track technology objects refer to the SIMOTION Output Cams and Measuring Inputs Function Manual 4 5 Power supply This interface is provided ex...

Page 59: ...ength 10 m Interface assignments Table 4 11 Power supply X124 Pin Signal name Signal type Meaning 1 P24 VI Power supply 24 V 2 P24 VI 24 V power supply 3 G VO Ground 4 G VO Ground Signal type VI Voltage input power supply VO Voltage output power supply Note The 24 V is looped through via the 24 V connector In this case pin 1 is jumpered with pin 2 and pin 3 is jumpered with pin 4 Position of power...

Page 60: ... circuit proof 150 mA maximum 8 1XRS_DP B RS 485 differential signal 9 Reserved do not use The 1P5 voltage is provided exclusively for the bus terminal No OLPs are permitted Signal type VO Voltage output power supply O Output B Bidirectional Interface assignment for X136 Table 4 14 PROFIBUS DP interface X136 Pin Signal name Signal type Meaning 1 Reserved do not use 2 G VO Ground to P24_SERV 3 2RS_...

Page 61: ...connected to the PROFIBUS DP interfaces PG PC SIMATIC HMI devices SIMATIC S7 controllers with PROFIBUS DP interface Distributed I O Teleservice adapter Drive units with PROFIBUS DP interface standard slaves Note A teleservice adapter can only be connected to one of the two interfaces A detailed regularly updated list of the modules approved for use with SIMOTION as well as notes on their use can b...

Page 62: ...output via SINAMICS on every measuring socket on the control unit Note The measuring sockets should be used exclusively for servicing purposes The measurements may only be performed by appropriately trained specialists The measuring sockets are suited for multiple spring wire connectors with a diameter of 2 mm Measuring socket position 9 9 9 RI WKH PHDVXULQJ VLJQDO 0HDVXULQJ VLJQDO IRU WKH GHIDXOW...

Page 63: ...cuit proof The USB interfaces are located on the front of the SIMOTION D4x5 86 LQWHUIDFHV Figure 4 8 Location of USB interfaces X125 on left X135 on right 4 10 Option slot Plug in options Either of the following Option Boards can be plugged into the option slot TB30 Terminal Board for further details see Section Description of TB30 Page 88 CBE30 Ethernet Communication Board for further details see...

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Page 65: ...of V4 3 2 47 MB as of V4 1 SP2 23 MB Retentive memory 364 KB 364 KB 364 KB Persistent memory user data on CF 1 GB CF 300 MB 1 GB CF 300 MB 1 GB CF 300 MB 1 For Java applications a dedicated 20 MB working memory will be available as of V4 1 SP1 HF6 2 Only D445 1 D445 is no longer supported by V4 2 CompactFlash card Table 5 2 CF card Memory capacity 1 GB order no 6AU1400 2PA0 0AA0 512 MB order no 6A...

Page 66: ...4xx firmware The reverse case is also possible The CF card must only be formatted with FAT or FAT16 and must not be formatted with FAT32 or NTFS Note that CF cards for SIMOTION D4xx 2 may have FAT32 formatting Dimensions and weight Table 5 3 Dimensions and weight of a SIMOTION D4x5 Parameter SIMOTION D425 D435 SIMOTION D445 SIMOTION D445 1 Dimensions W x H x D mm max expansion Excl fastening using...

Page 67: ...tor Modules etc is 4000 m Details can be found in the SINAMICS S120 Control Units and Supplementary System Components Manual Note The components must be protected against conductive contamination e g by installing them in a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12 If conductive contamination can be excluded at the installation site a lower degree of cabinet ...

Page 68: ...mprovement in PLC and motion control performance of approximately 30 depending on the application Integrated drive control Table 5 6 Controls for integrated drives Data SIMOTION D425 SIMOTION D435 SIMOTION D445 D445 1 Max number of axes for integrated drive control servo vector V f 6 4 8 alternative Drive control based on SINAMICS S120 CU320 version V2 x 6 4 8 alternative Drive control based on SI...

Page 69: ... D435 SIMOTION D445 D445 1 Logical I O address space in KB 16 KB 16 KB 16 KB Physical I O address space in KB PROFIBUS per interface max each for inputs and outputs PROFINET max each for inputs and outputs 1 KB 1 4 KB 1 1 KB 1 4 KB 1 1 KB 1 4 KB 1 Permanent process image for BackgroundTask I O variables 64 bytes 64 bytes 64 bytes Additional configurable process image for each cyclic task I O varia...

Page 70: ... outputs no 24 V supply via DRIVE CLiQ and PROFIBUS interfaces Digital inputs Table 5 10 Digital inputs on SIMOTION D4x5 Data SIMOTION D425 SIMOTION D435 SIMOTION D445 D445 1 Digital inputs 8 8 8 Input voltage Rated value 24 V DC 24 V DC 24 V DC For signal 1 15 30 V 15 30 V 15 30 V For signal 0 2 3 5 V 3 5 V 3 5 V Galvanic isolation Yes in groups of 4 1 Yes in groups of 4 1 Yes in groups of 4 1 Cu...

Page 71: ...L H 5 µs H L 50 µs L H 5 µs H L 50 µs L H 5 µs H L 50 µs Measuring input input reproducibility 5 µs 5 µs 5 µs If used as an output Rated load voltage permissible range 24 V DC 20 4 to 28 8 V 24 V DC 20 4 to 28 8 V 24 V DC 20 4 to 28 8 V Galvanic isolation no no No Current load max 500 mA per output 500 mA per output 500 mA per output Residual current max 2 mA 2 mA 2 mA Output delay typ max hardwar...

Page 72: ...such as the maximum number of online connections HMI devices that can be used and a list of tasks available in the execution system for example see the function overview in Catalog PM 21 Motion Control SIMOTION SINAMICS S120 and motors for production machines 5 2 Clock Features of real time clock The following table lists the properties and functions of the SIMOTION D clock Table 5 13 Clock featur...

Page 73: ...mum current consumption D425 and D435 D445 D425 and D435 D445 D445 1 D425 and D435 D445 D445 1 Minimum input voltage 20 4 V 20 4 V 0 7 A 2 35 A 1 18 A 9 8 A 10 6 A 10 3 A Nominal input voltage 24 V 24 V 0 6 A 2 0 A 1 A 8 4 A 9 0 A 8 8 A Maximum input voltage 28 8 V 28 8 V 0 5 A 1 67 A 0 84 A 7 0 A 7 5 A 7 3 A 1 With no load on inputs outputs no 24 V supply via DRIVE CLiQ and PROFIBUS interfaces No...

Page 74: ...on Safety class I in accordance with VDE 0106 Part 1 IEC 536 i e a protective conductor terminal is required on the mounting rail Protection against ingress of solid foreign bodies and water IP20 degree of protection in accordance with IEC 529 i e protection against contact with standard probes Also Protection against ingress of solid foreign bodies with diameters greater than 12 5 mm No special p...

Page 75: ...5 5 Input and output circuit Protective circuit Figure 5 1 SIMOTION D4x5 CX32 input and output circuits Technical data 5 5 Input and output circuit SIMOTION D4x5 Manual 04 2014 75 ...

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Page 77: ...Dimension drawings 6 6 1 Dimension drawing of D425 and D435 0 ෘ 6 027 21 Figure 6 1 Dimension drawing of SIMOTION D425 and SIMOTION D435 SIMOTION D4x5 Manual 04 2014 77 ...

Page 78: ...he components must be observed The unit protects itself from overheating by shutting down The ventilation clearance is measured from the lower edge of the module i e the fan battery module is not included in the dimension 6 2 Dimension drawing of D445 6 027 21 0 Figure 6 2 Dimension drawing of SIMOTION D445 Dimension drawings 6 2 Dimension drawing of D445 SIMOTION D4x5 78 Manual 04 2014 ...

Page 79: ...ow the components must be observed The unit protects itself from overheating by shutting down The ventilation clearance is measured from the lower edge of the module i e the fan battery module is not included in the dimension 6 3 D445 1 dimension drawing Figure 6 3 SIMOTION D445 1 dimension drawing Dimension drawings 6 3 D445 1 dimension drawing SIMOTION D4x5 Manual 04 2014 79 ...

Page 80: ...n drawings and circuit diagram macros Dimension drawings and CAD data Dimension drawings as well as 2D and 3D CAD data can be generated in commonly used formats using CAD CREATOR For further information see the following Internet address http support automation siemens com WW view en 30559271 Circuit diagram macros EPLAN circuit diagram macros are available for SIMOTION D4x5 The macros are support...

Page 81: ... system components 7 7 1 Supplemental system components Additional system components The following figure shows the connection of the supplementary system components The connection is SIMOTION D4x5 Manual 04 2014 81 ...

Page 82: ...odules Control Unit Adapter etc 7 RU RSWLRQDO DQ EDWWHU PRGXOH 5 9 L4 LQWHUIDFHV IRU WKH FRQQHFWLRQ RI V VWHP FRPSRQHQWV 2SWLRQ VORW ZLWK FRYHU IRU PRXQWLQJ RI WKH 7 RU Figure 7 1 Position of supplementary D4x5 system components Supplementary system components 7 1 Supplemental system components SIMOTION D4x5 82 Manual 04 2014 ...

Page 83: ...SIMOTION D425 SIMOTION D435 SIMOTION D445 SIMOTION D445 1 Fan battery module Optional D435 with order no 6AU1 435 0AA00 0AA1 optional D435 with order no 6AU1 435 0AA00 0AA0 with supply air temperature of 43 C or above Always required included in the D445 s scope of delivery Always required double fan battery module included in the D445 1 s scope of delivery Compatible fan battery modules Fan batte...

Page 84: ...s the SIMOTION D4x5 has SRAM memory that is backed up by SuperCap to protect against a power failure This backup is for at least 5 days There are two options for storing retentive data for a longer period The system command _savePersistentMemoryData to store retentive data on the CompactFlash card CF of the SIMOTION D4x5 Backing up of data when installing a spare part Backing up data when a batter...

Page 85: ... module 1 If required insert a battery in the fan battery module 2 Hold the fan battery module at an angle to the front with the open side facing up battery visible 3 Push the plastic guide into the cutouts on the underside of the Control Unit 4 Tilt the fan battery module up until the front latching device snaps into place The electrical connection between the fan battery module and the Control U...

Page 86: ...and disconnect the battery from the module by unplugging the connector 4 Connect the cable connector of the new battery to the mating connector in the fan battery module and push the battery in DWWHU FDEOH FRQQHFWRU RQQHFWLRQ IRU EDWWHU FDEOH FRQQHFWRU Figure 7 3 Change the battery in the fan battery module 5 Hold the fan battery module at an angle to the front with the open side facing up battery...

Page 87: ...on Available spare parts and accessories Page 119 Always try to return old batteries to the manufacturer or deliver these to a registered recycling company where possible For information on shipping and storage of backup batteries see Section Technical data of the D4x5 Page 65 Note The fan battery module may only be replaced when the device is in the power OFF state The battery should be replaced ...

Page 88: ...nalog outputs 2 7 3 2 Safety information for the TB30 NOTICE Damage to the TB30 caused by electric fields or electrostatic discharge Option boards are ESD sensitive components De energize the SIMOTION D4x5 device before inserting or removing the option board SIMOTION D4x5 is in a de energized state when all the LEDs are OFF Observe ESD guidelines for details see Section ESD guidelines Page 123 Sup...

Page 89: ... arrangement of the interfaces on the front of the TB30 QDORJ LQSXWV RXWSXWV LJLWDO LQSXWV RXWSXWV 3RZHU VXSSO IRU GLJLWDO RXWSXWV 7 Figure 7 4 Interface arrangement on the TB30 Supplementary system components 7 3 TB30 terminal board SIMOTION D4x5 Manual 04 2014 89 ...

Page 90: ...2 2 2 2 s 2 2 2 2 9 9 b 9 H W 9 7 7HUPLQDO RDUG Figure 7 5 TB30 connection diagram 7 3 3 3 Power supply of digital outputs Table 7 3 Terminal block X424 Terminal Function Technical specifications Power supply Voltage 24 V DC 20 4 V 28 8 V Max power consumption 4 A Power supply Supplementary system components 7 3 TB30 terminal board SIMOTION D4x5 90 Manual 04 2014 ...

Page 91: ...rough 20 A 15 A per UL CSA Max cable length 10 m Features Two terminals and two G terminals are available These are jumpered in the connector This loops through the power supply This power supply is only required for the digital outputs The option slot of the D4x5 Control Unit also provides the following power supplies Electronic power supply of the TB30 Supply of the analog inputs and outputs The...

Page 92: ...load max 10 Hz Maximum lamp load 5 W 6 DO 1 7 DO 2 8 DO 3 1 DI digital input DO Digital output Table 7 6 X481 wiring Characteristics Type Connectable cable types Rigid Flexible Flexible with wire end ferrule without plastic sleeve AWG kcmil Conductor cross sections 0 14 mm2 to 0 5 mm 2 0 14 mm2 to 0 5 mm2 0 25 mm2 to 0 5 mm2 26 to 20 Stripped length 8 to 9 mm Tool Screwdriver 0 4 x 2 0 mm Note An ...

Page 93: ...ipped length 8 to 9 mm Tool Screwdriver 0 4 x 2 0 mm Note An open input is interpreted as approximately 0 V The power supply of the analog inputs outputs of the TB30 is via the option slot of the D4x5 Control Unit and not via X424 The shield is connected to the Control Unit For more information see SIMOTION D4x5 Commissioning and Hardware Installation Manual Chapter Connection NOTICE Incorrect res...

Page 94: ...05 3 Response time The response time of digital inputs outputs and analog inputs outputs depends on the evaluation on the Control Unit see function diagram Reference SINAMICS S120 S150 Parameter Manual Chapter Function diagrams Dimensions H x W x D approx mm 25 x 95 x 143 Weight g 100 7 4 Controller Extension CX32 7 4 1 Overview of CX32 Properties The CX32 is a module in SINAMICS S120 booksize for...

Page 95: ...so be used SIMOTION V4 0 HF2 SINAMICS V2 4 Table 7 11 SIMOTION V4 0 HF2 SINAMICS V2 4 quantity structure SINAMICS Integrated 1 CX32 2 CX32 3 CX32 4 CX32 SERVO D435 5 1 5 drives 1 ALM 1 6 0 6 0 SERVO D445 5 1 6 0 6 0 6 0 VEKTOR D435 3 1 4 0 4 0 VEKTOR D445 3 1 4 0 4 0 4 0 1 ALM Active Line Modules Basic Line Modules BLM and Smart Line Modules SLM can also be used Note Mixed operation of servo and v...

Page 96: ...VRFNHWV 5 6 7 EXWWRQ 3URWHFWLYH FRQGXFWRU DQG HTXLSRWHQWLDO ERQGLQJ FRQQHFWLRQ DV QHFHVVDU 0 1P 7RU 7 7 SH SODWH ჱ ჱ FRQFHDOHG RQ XQGHUVLGH VHULDO LQWHUIDFH QR IXQFWLRQ Figure 7 6 CX32 without cover with interfaces and operator control Supplementary system components 7 4 Controller Extension CX32 SIMOTION D4x5 96 Manual 04 2014 ...

Page 97: ...CLiQ interface X100 DRIVE CLiQ socket DRIVE CLiQ interface X101 DRIVE CLiQ socket DRIVE CLiQ interface X102 DRIVE CLiQ socket DRIVE CLiQ interface X103 DRIVE CLiQ socket Digital inputs outputs X122 Micro Combicon 1x12 pin Power supply connector X124 Combicon 4 pin Measuring sockets T0 T1 T2 and M X131 X134 Sockets Non usable interfaces Table 7 13 Overview of interfaces that cannot be used for the ...

Page 98: ...Interface characteristics Sensors and actuators can be connected to the X122 connector via digital inputs and outputs Table 7 15 X122 wiring Characteristics Type Connector type Micro Combicon Connectable cable types Rigid Flexible Flexible with wire end ferrule without plastic sleeve AWG kcmil Conductor cross sections 0 14 mm2 to 0 5 mm2 0 14 mm2 to 0 5 mm2 0 25 mm2 to 0 5 mm2 26 to 20 Stripped le...

Page 99: ... LQGLYLGXDOO SDUDPHWHUL HG DV LQSXW RXWSXW H W 9 0 0 0 0 2 2 2 2 0 0 9 0 0 0 0 Figure 7 7 CX32 digital inputs outputs connection diagram Interface assignment of X122 Table 7 16 Digital inputs outputs X122 Pin Designation 1 Signal type 2 Notes 1 DI 0 I Digital input 0 2 DI 1 I Digital input 1 3 DI 2 I Digital input 2 4 DI 3 I Digital input 3 5 G1 GND Ground for DI0 DI3 electrically isolated relativ...

Page 100: ...the digital inputs outputs Connecting sensors and actuators Digital inputs and digital outputs can be used to connect various sensors and actuators to the 12 pin X122 front connector The following types of digital inputs outputs are used Digital inputs Bidirectional digital inputs outputs Bidirectional digital inputs and outputs can be configured individually as digital inputs or outputs Assignmen...

Page 101: ...as measuring inputs see the SIMOTION D4x5 Commissioning and Hardware Installation Manual For information on the configuration and function of the measuring input output cam and cam track technology objects refer to the SIMOTION Output Cams and Measuring Inputs Function Manual 7 4 2 4 Power supply Application This interface is provided exclusively for connection of an external power supply Note Whe...

Page 102: ...age input power supply VO Voltage output power supply Note The 24 V supply voltage is looped through via the 24 V connector In this case pin 1 is jumpered with pin 2 and pin 3 is jumpered with pin 4 7 4 2 5 Measuring sockets Application The T0 T1 and T2 measuring sockets are used to output analog signals Any interconnectable signal can be output on any measuring socket of the CX32 Note The measuri...

Page 103: ...nstallation Manual Diagnostics chapter 7 4 4 RESET button The RESET button is on the front of the device under the cover Function of the RESET button The following reference contains information about the RESET button function SIMOTION D4x5 Commissioning and Hardware Installation Manual 7 4 5 Commissioning Note Information about commissioning can be found in the SIMOTION D4x5 Commissioning and Har...

Page 104: ...With packaging approx 2200 approx 2700 Ambient conditions Table 7 22 CX32 environmental requirements Parameter Values Permissible ambient temperature Storage and transport Operation 40 C 70 C 0 C to 55 C up to 2000 m above sea level As of an altitude of 2000 m the maximum ambient temperature decreases by 7 C every 1000 m Permissible relative humidity without condensation 5 95 Installation altitude...

Page 105: ...able 7 23 Controls for integrated drives Data SIMOTION CX32 Max number of axes for integrated drive control servo vector V f 6 4 8 alternative Drive control based on SINAMICS S120 CU320 firmware version V2 x Communication Table 7 24 Interface communication Data SIMOTION CX32 DRIVE CLiQ interfaces 4 General technical data Table 7 25 Technical data general Data SIMOTION CX32 Power supply Rated value...

Page 106: ...sed as an input Input voltage rated value 24 V DC Input voltage for signal 1 15 30 V Input voltage for signal 0 2 3 5 V Galvanic isolation No Current consumption typ at High level 10 mA at 24 V Input delay typ hardware DI DO 9 11 can also be used as inputs for measuring inputs DI DO 8 L H 5 µs H L 50 µs L H 50 µs H L 100 µs Measuring input input reproducibility 5 µs If used as an output Rated load...

Page 107: ...tions PROFINET IO controller I device also controller and device simultaneously 100 Mbit s full duplex autocrossing Supports real time classes of PROFINET IO RT real time IRT isochronous real time The CBE30 has an X1400 interface with an integral 4 port switch based on PROFINET ASICs ERTEC400 NOTICE Damage to the CBE30 caused by electric fields or electrostatic discharge Option boards are ESD sens...

Page 108: ...HHQ IRU HDFK SRUW 6 QF JUHHQ Figure 7 8 Front view of the CBE30 7 5 2 Nameplates Type plate The following figure shows you all the information included on the type plate 6HULDO QXPEHU 2UGHU 1R 0RGXOH GHVLJQDWLRQ YHUVLRQ Figure 7 9 CBE30 nameplate Supplementary system components 7 5 CBE30 communication board Ethernet SIMOTION D4x5 108 Manual 04 2014 ...

Page 109: ...side of the board 0 DGGUHVV Figure 7 10 CBE30 MAC address This plate is only visible when the CBE30 has been removed You need the MAC address to assign an IP address Note The MAC address is affixed to the top side of the CBE30 behind the RJ45 sockets 7 5 3 Safety Information NOTICE Damage to the CBE30 caused by electric fields or electrostatic discharge Option boards are ESD sensitive components D...

Page 110: ...nment Table 7 29 X1400 interface Pin Signal name Signal type Meaning 1 TXP Output Ethernet transmit differential signal 2 TXN Output Ethernet transmit differential signal 3 RXP Input Ethernet receive differential signal 4 4 together with 5 via 75 ohm at the 1 nF capacitor to the shield ground 5 4 together with 5 via 75 ohm at the 1 nF capacitor to the shield ground 6 RXN Input Ethernet receive dif...

Page 111: ...ED displays LED Meaning link indicates whether a different device is connected to port x and a physical connection exists Activity indicates whether data is being received or sent at port x Sync indicates the synchronization status of the PROFINET IO interface Fault indicates a fault state of the PROFINET IO interface Additional references Detailed information on the states of the status LEDs can ...

Page 112: ...iews 7 5 25 1 15 6 Figure 7 12 Dimension drawing CBE30 7 5 6 Commissioning Additional references SIMOTION D4x5 Commissioning and Hardware Installation Manual SIMOTION Communication System Manual Supplementary system components 7 5 CBE30 communication board Ethernet SIMOTION D4x5 112 Manual 04 2014 ...

Page 113: ...IN EN 60721 3 3 Class 3M6 Shock load DIN EN 60721 3 3 Class 3 M4 Free fall DIN EN 60721 3 2 Class 2M1 and 2M2 Toppling DIN EN 60721 3 2 Class 2M1 Dimensions and weight Characteristic Value Dimensions H x W x D 25 x 95 x 143 Weight 100 g 7 6 Terminal module TM31 Characteristics of the TM31 With the TM31 Terminal Module the number of available digital inputs digital outputs and the number of analog ...

Page 114: ...rmation about the TM31 in the SINAMICS S120 Control Units and Additional System Components Manual SIMOTION D4x5 Commissioning and Hardware Installation Manual 7 7 Terminal module TM41 Characteristics of the TM41 With the TM41 Terminal Module the number of available digital inputs digital outputs and the number of analog inputs within a drive system can be expanded In addition the TTL output can be...

Page 115: ...P1 and higher No more than one TM54F can be assigned to each drive control SINAMICS Integrated of a D4x5 CX32 CU320 etc Connection is via DRIVE CLiQ Each drive control must have its own dedicated TM54F Additional nodes e g TMxx SMxx MMxx can be connected to the same DRIVE CLiQ line TM54 is equipped with the following terminals Table 7 35 Interface overview Type Quantity Fail safe digital outputs F...

Page 116: ...hort signal delay times TM15 and TM17 High Feature are connected via DRIVE CLiQ TM15 Each of the 24 electrically isolated digital I Os can be parameterized channel by channel as a digital input DI digital output DO a measuring input input or an output cam output TM15 DI DO Each of the 24 isolated digital I Os can be configured on a channel specific basis as a digital input DI or digital output DO ...

Page 117: ... Terminal Modules TM15 and TM17 High Feature Commissioning Manual 7 10 CUA31 CUA32 control unit adapter Characteristics of the CUA31 CUA32 You can connect Power Modules in blocksize format via DRIVE CLiQ to the D4x5 Control Units using the CUA31 CUA32 adapter modules The CUA32 adapter module also has an additional encoder interface for an HTL TTL or SSI encoder Table 7 36 Number of interfaces on t...

Page 118: ...CLiQ hub Features The DMC20 and DME20 DRIVE CLiQ hub modules are used to implement point to point distribution of a DRIVE CLiQ line With the DMC20 DME20 an axis grouping can be expanded with four DRIVE CLiQ sockets for additional subgroups DMC20 is the hub for the control cabinet configuration DME20 is the hub for use without a control cabinet IP67 degree of protection The modules are especially s...

Page 119: ... fan battery module is already included in the scope of delivery optional for D425 D435 required for D445 6FC5348 0AA01 0AA0 x x Double fan battery module incl battery can be used with D445 1 In the case of the SIMOTION D445 1 the double fan battery module is already included in the scope of delivery 6FC5348 0AA02 0AA0 x 3 V lithium battery for fan battery module 6FC5247 0AA18 0AA0 x Spacers for D...

Page 120: ...are parts you require the order number and the serial number of the module Both numbers can be found on the type plate on the module or the packaging label Repair parts Repair parts e g front flaps shield connection terminals have only one material number A5E or GWE In Spares On Web repair parts are only visible to repair centers In the case of SIMOTION D selected repair parts can also be ordered ...

Page 121: ...en click Search EMC KOREA For sellers or other users please keep in mind that this device is an A grade electromagnetic wave device This device is intended to be used in areas other than home The EMC limit values to be observed for Korea correspond to the limit values of the EMC product standard for variable speed electric drives EN 61800 3 of Category C2 or the limit value class A Group 1 to CISP...

Page 122: ... are designed for use in the second environment The term second environment refers to all locations outside residential areas These are basically industrial areas which are supplied from the medium voltage line supply via their own transformers The same installation instructions apply for the SIMOTION D4x5 CX32 Control Units as for the SINAMICS S120 CU320 Control Units with regard to EMC It is ess...

Page 123: ... rubber or aluminum foil Only touch components modules and devices if you are first grounded by applying one of the following measures Wearing an ESD wrist strap Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring Only place electronic components modules or devices on conductive surfaces table with ESD surface conductive ESD foam ESD packaging ESD transport container B ...

Page 124: ...ricity Avoid direct contact You should only touch ESD components if unavoidable for example during maintenance work When you touch modules make sure that you do not touch either the pins on the modules or the printed conductors If you follow these instructions electrostatic discharge cannot reach or damage sensitive components If you have to take measurements on a module make sure that you first d...

Page 125: ...device image 28 D445 device image 30 D445 1 device view 32 Declaration of conformity 122 Digital inputs electrically isolated CX32 99 Isolated 57 Digital inputs outputs bidirectional 57 Bidirectional 100 Block diagram 56 99 Technical specifications for the TB30 91 Use 57 100 Dimension drawing D425 and D435 77 D445 78 D445 1 79 From CAD data 80 Distributed I O systems 24 DMC20 DRIVE CLiQ Hub Module...

Page 126: ...nt 58 101 PROFIBUS DP interface Assignment 60 PROFINET with CBE30 107 R References 3 RESET button 46 S Safety information 109 Service selector switch Positions 45 SIMOTION D4x5 Hardware components 21 Possible applications 19 Software components 22 System overview 19 Variants 20 Spare parts 119 Switch 43 Switch settings 43 System components 23 T TB30 Terminal Board External power supply for DI DA 9...

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