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SIMOTION

SIMOTION SCOUT

SIMOTION ADI4 - Analog Drive 

Interface for 4 Axes

Equipment Manual

Valid for

Control unit: SIMOTION P

                 SIMOTION C

                 SIMOTION D

 

Software version ADI4 1.4.8

07/2017

A5E33446849B

Preface

Fundamental safety 

instructions

1

General

2

Hardware description

3

Parameter assignment

4

Commissioning

5

Standards and approvals

A

ESD guidelines

B

Summary of Contents for SIMOTION ADI4

Page 1: ...uipment Manual Valid for Control unit SIMOTION P SIMOTION C SIMOTION D Software version ADI4 1 4 8 07 2017 A5E33446849B Preface Fundamental safety instructions 1 General 2 Hardware description 3 Parameter assignment 4 Commissioning 5 Standards and approvals A ESD guidelines B ...

Page 2: ...ho based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used these must...

Page 3: ...al describes the functionality and use of the ADI4 Analog Drive Interface for 4 Axes Note This manual provides information about the hardware and applications of the ADI4 In the SIMOTION manuals you will find general information about working with the SIMOTION SCOUT engineering software technology objects etc Hotline and Internet addresses Additional information Click the following link to find in...

Page 4: ...untry specific telephone numbers for technical support are provided on the Internet under Contact http www siemens com automation service support Scope ADI4 is supported by the following Siemens products SCOUT Engineering System Version 3 1 1 or later SIMOTION Runtime Version 3 1 1 or later SINAMICS V2 1 or later Organization of information The information about ADI4 in this manual is organized as...

Page 5: ... centers authorized by SIEMENS When replacing parts or components only use those parts that are included in the spare parts list EMERGENCY STOP devices EN 60204 1 VDE 0113 Part 1 must remain active in all modes of the automation equipment Releasing the Emergency Stop Off device must not cause an uncontrolled or undefined restart Anywhere in the automation equipment where faults might cause physica...

Page 6: ...Preface SIMOTION ADI4 Analog Drive Interface for 4 Axes 6 Equipment Manual 07 2017 A5E33446849B ...

Page 7: ...le No and firmware version 20 2 1 4 Boundary conditions 20 3 Hardware description 21 3 1 Overview of connections 21 3 2 Interface description 22 3 2 1 Interface overview 22 3 2 2 Interface X1 External power supply 22 3 2 3 Interface X2 PROFIBUS DP 23 3 2 4 Interface S2 PROFIBUS address 24 3 2 5 Interface X3 Analog setpoint interface 24 3 2 6 Interfaces X4 1 X4 2 X5 1 X5 2 Encoder interfaces 26 3 2...

Page 8: ...nt of the DP communication 60 4 6 1 Parameter assignment of the equidistant cyclic DP communication 60 4 6 2 Activation of the equidistant DP cycle 61 4 6 3 Equidistant master cyclic component TDX 62 4 6 4 Equidistant DP cycle TDP 64 4 6 5 DP cycle TDP 65 4 6 6 Master application cycle TMAPC 66 4 6 7 Actual value acquisition Ti 69 4 6 8 Setpoint acceptance To 70 4 6 9 Alignment 72 4 6 10 Boundary ...

Page 9: ...Index 97 Table of contents SIMOTION ADI4 Analog Drive Interface for 4 Axes Equipment Manual 07 2017 A5E33446849B 9 ...

Page 10: ...Table of contents SIMOTION ADI4 Analog Drive Interface for 4 Axes 10 Equipment Manual 07 2017 A5E33446849B ...

Page 11: ...connections and between any of the power connections and the protective conductor connection 5 Check whether the existing auxiliary supply circuits are de energized 6 Ensure that the motors cannot move 7 Identify all other dangerous energy sources e g compressed air hydraulic systems or water Switch the energy sources to a safe state 8 Check that the correct drive system is completely locked After...

Page 12: ...age and operation Do not use any damaged devices WARNING Electric shock due to unconnected cable shield Hazardous touch voltages can occur through capacitive cross coupling due to unconnected cable shields As a minimum connect cable shields and the conductors of power cables that are not used e g brake cores at one end at the grounded housing potential WARNING Spread of fire from built in devices ...

Page 13: ...creased downtime and reduced service lives for devices systems Ensure compliance with the specified minimum clearance as ventilation clearance for the respective component NOTICE Overheating due to inadmissible mounting position The device may overheat and therefore be damaged if mounted in an inadmissible position Only operate the device in admissible mounting positions WARNING Unrecognized dange...

Page 14: ...at the functions relevant to safety are running correctly Note Important safety notices for Safety Integrated functions If you want to use Safety Integrated functions you must observe the safety notices in the Safety Integrated manuals 1 1 1 Malfunctions of the machine as a result of incorrect or changed parameter settings WARNING Malfunctions of the machine as a result of incorrect or changed par...

Page 15: ...devices when you are grounded by one of the following methods Wearing an ESD wrist strap Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring Only place electronic components modules or devices on conductive surfaces table with ESD surface conductive ESD foam ESD packaging ESD transport container 1 4 Security information Siemens provides products and solutions with indus...

Page 16: ... means The product does not process store any personal data only technical functional data e g time stamp If the user links this data with other data e g shift plans or stores personal data on the same medium e g hard disk and thus establishes a personal reference the user must ensure compliance with data protection regulations 1 6 Danger to life due to software manipulation when using removable s...

Page 17: ... open flames as well as emissions of light noise particles gases etc can occur inside and outside the components under fault conditions caused by for example Component failure Software errors Operation and or environmental conditions outside the specification External influences damage 3 Hazardous shock voltages caused by for example Component failure Influence during electrostatic charging Induct...

Page 18: ...Fundamental safety instructions 1 7 Residual risks of power drive systems SIMOTION ADI4 Analog Drive Interface for 4 Axes 18 Equipment Manual 07 2017 A5E33446849B ...

Page 19: ... values are transferred from the ADI4 module to the controller via PROFIBUS DP and the speed setpoints calculated by the controller are transferred to the ADI4 module The transferred speed setpoints are then output from the ADI4 module to the drives as analog values 2 1 2 Essential features Features of the ADI4 module The module has the following essential features PROFIBUS DP connection maximum o...

Page 20: ...1 3 3 6FC5 211 0BA01 0AA4 1 4 8 2 1 4 Boundary conditions The following supplementary conditions must be taken into account for the operation of an ADI4 on the PROFIBUS DP An ADI4 can only be operated on an equidistant PROFIBUS DP An ADI4 is not a certified DP standard slave as defined by the PROFIDrive profile For example an ADI4 does not permit acyclic communication General 2 1 Overview SIMOTION...

Page 21: ...RQQHFWLRQ RUUHVSRQGV WR 352 86 DGGUHVV 3 VZLWFK IRU VHWWLQJ WKH 352 86 DGGUHVV QDORJ VHWSRLQW RXWSXWV s 9 LV WR QFRGHU FRQQHF WLRQ IRU LV RQQHFWLRQ IRU GLJLWDO RXWSXW VLJQDOV RQQHFWLRQ IRU SURWHFWLYH JURXQG 6FUHZ 0 LDJQRVWLFV V RQQHFWLRQ IRU GLJLWDO LQSXW VLJQDOV Figure 3 1 Overview of connections SIMOTION ADI4 Analog Drive Interface for 4 Axes Equipment Manual 07 2017 A5E33446849B 21 ...

Page 22: ...ug Digital inputs X6 2 Plug Module status H1 H2 LEDs 3 2 2 Interface X1 External power supply Connection 3 pin connector MSTB 2 5 3 ST 5 08 by Phoenix Pin assignment Table 3 2 Pin assignment External power supply X1 Pin Designation Type1 Function 1 P24EXT1 VI External supply for module 24 V 2 M24EXT1 VI Reference for external supply 3 PE VI Protective conductor of the external supply 1 VI Voltage ...

Page 23: ... VO Supply voltage plus P5V 7 8 RxD TxD N B Receive transmit data N A line 9 1 VO Voltage output O Output B Bidirectional Connectors 6ES7 972 0BA41 0XA0 cable outlet 35 without PG connection socket 6ES7 972 0BB41 0XA0 cable outlet 35 with PG connection socket Cables 6XV1 830 0EH10 by the meter without trailing capability 6XV1 830 3EH10 by the meter with trailing capability Other technical data Max...

Page 24: ...ly set PROFIBUS address will only come into effect after power OFF ON 3 2 5 Interface X3 Analog setpoint interface Connection 50 pin sub D connector Pin assignment Table 3 5 Pin assignment Analog setpoint interface X3 Pin Designation Type1 Function 1 SW1 VO 3 Setpoint of Axis 1 10 V 2 BS2 VO Reference for setpoint of Axis 2 3 SW3 VO 3 Setpoint of Axis 3 10 V 4 BS4 VO Reference for setpoint of Axis...

Page 25: ...RF4_2 K 2 Drive enable of Axis 4 Relay Contact 2 1 VO Voltage output K Relay contact 2 Max current carrying capacity 2 A for 150 V DC or 125 V AC Max number of switching cycles 24 V DC 1 A 107 24 V DC 2 A 105 3 Max current carrying capacity 10 mA RL 1 kW 2 kW 3LQ QXPEHU 5HOD 6LJQDO LV WR ULYH HQDEOH Prefabricated cables Article number 6FX2 002 3AD01 Cable length 30 m Information regarding the leng...

Page 26: ...supply voltage 7 MEXT VO Reference for supply voltage 8 Not assigned 9 MEXT VO Reference for supply voltage 10 Rx_S I Zero mark signal Ua0 11 XRx_S I Zero mark signal inverted Ua0 12 XBx_S I Encoder signal track B inverted Ua2 13 Bx_S I Encoder signal track B Ua2 14 XAx_S I Encoder signal track A inverted Ua1 DATAx_N I SSI data inverse 15 Ax_S I Encoder signal track A Ua1 DATAx I SSI data 1 x_ Num...

Page 27: ...egarding the length codes is provided in References Z Catalog NC Z Maximum cable lengths The maximum cable length depends on the following two parameters Encoder supply voltage Table 3 7 Encoder supply voltage Supply voltage 5 V DC Tolerance Current consumption Max cable length 4 75 V to 5 25 V 300 mA 25 m 4 75 V to 5 25 V 220 mA 30 m Supply voltage 24 VDC Tolerance Current consumption Max cable l...

Page 28: ... 4 V Nominal 5 V 24 V Maximum 5 25 V 28 8 V Ripple Maximum 50 mVpp 3 6 Vpp Current load Per encoder connection 0 3 A Maximum 1 35 A 1 A 1 P5MS Supply voltage for encoder 5 VDC P24SSI Supply voltage for encoder 24 VDC Connectable measuring systems Incremental encoder TTL Differential transmission with RS 422 and operating voltage 5 V or 24 V Track A as true and inverted signal Ua1 Ua1 Track B as tr...

Page 29: ... 8 bit multiturn and 13 bit singleturn information setting of the MsgLength 21 21 bit with 9 bit multiturn and 12 bit singleturn information setting of the MsgLength 21 13 bit with 13 bit singleturn information setting of the MsgLength 13 SSI encoder in the pine tree format with the following data 25 bit with 12 bit multiturn and 12 bit singleturn setting of the MsgLength 24 21 bit with 8 bit mult...

Page 30: ... output signal 8 or directional signal of axis 43 10 RDY1 K 2 Ready signal of relay contact 1 11 RDY2 K 2 Ready signal of relay contact 2 12 MEXT2 VI Reference of the external supply voltage 1 VI Voltage input DO Digital output 24 V K Relay contact 2 Max current carrying capacity 2 A for 150 VDC or 125 VAC Max number of switching cycles 24 VDC 1 A 107 24 VDC 2 A 105 3 For unipolar spindle function...

Page 31: ...00 mA Max short circuit current 4 A max 100 µs VCC 24 V Internal resistance RON 0 4 Ω 2 The PROFIBUS communication time as well as the application cycle time must also be taken into account Incorrect connection polarity reversal causes neither high level nor destruction of the outputs General electrical properties Galvanic isolation using optocouplers Current limitation to maximum 500 mA Protectio...

Page 32: ... 81 made by Phoenix Note Enable signals for analog axes The Drive Ready signals are used as enable signals for the analog axes If there is NO 24 V at these inputs the POWER enable of the axis is NOT set The axis therefore cannot be enabled traversed Pin assignment Table 3 12 Pin assignment Digital input interface X6 2 Pin Designation Type 1 Function 1 P24OUT VI 24 VDC supply voltage 2 BERO1 DI Inp...

Page 33: ...oltage 1 VI Voltage input DI Digital input 24 V Pin 1b PIN 1 ದ 3 287 9 0 9 9 3LQ QXPEHU W SRZHU VXSSO 3 287H W 9 VWDELOL HG 2SWRFRXSOHU PIN assignment 3 Connection if the internal supply voltage P24OUT is used the connection in accordance with is no longer required Connection if an external supply voltage P24OUText is used the connection in accordance with is no longer required Hardware descriptio...

Page 34: ...it proof External supply voltage P24OUText If an external supply voltage is used its reference ground must be connected to X6 2 Pin 12 M X6 2 Pin 1 P24OUT then remains open Electrical specification Digital inputs Min Typical Max Nominal High level voltage UH 15 V 1 30 V 24 V Input current IIN at UH 3 7 mA 7 5 mA Voltage with low level UL 30 V 5 V 0 V Signal delay TPHL TPLH 2 3 µs 1 See table Speci...

Page 35: ...he module status is displayed on the front of the module with four diagnostic LEDs Table 3 14 Diagnostic LEDs H1 H2 Designation Color Description H1 POWER Green Supply voltage LED Off Supply voltage not applied LED On Supply voltage is applied OVTEMP Red Overtemperature display LED Off Device temperature overtemperature limit LED On Device temperature Overtemperature limit H2 EXCHANGE Green Status...

Page 36: ...s Long cable lengths through open spaces can cause interference to be coupled in antenna effect Proximity to sources of interference contactors transformers etc must be avoided by placing a shield plate between the cable and the source of interference Cables and conductors should not be extended using terminals or similar devices Signal cables must be shielded to avoid interference being coupled i...

Page 37: ...ltages table Table 3 15 Specification of the external supply voltages Supply voltage 1 P24EXT1 P24EXT2 P24OUText Voltage Minimum 18 5 V Nominal 24 V Maximum 30 2 V Ripple Maximum 3 6 Vpp Current load Typical 0 5 A 0 1 A Maximum 1 A 8 A 1 A Power consumption Typical 12 W 3 02 W Maximum 30 2 W 241 6 W 30 2 W 1 P24EXT1 Supply voltage of the ADI4 module P24EXT2 Supply voltage for the digital outputs P...

Page 38: ...MEXT2 to a central grounding point of the system If a large area permanent metallic connection with the central grounding point is not possible using the rear panel the module must be connected to the grounding rail by means of a conductor cross section 10 mm2 CAUTION Connection of a protective conductor is required A protective conductor must be connected An M6 screw is provided on the lower righ...

Page 39: ... 1 Figure 3 2 Dimension drawing ADI4 1 Necessary clearance to ensure sufficient ventilation Maximum tightening torque for all screws 0 8 Nm Hardware description 3 6 Dimension drawing SIMOTION ADI4 Analog Drive Interface for 4 Axes Equipment Manual 07 2017 A5E33446849B 39 ...

Page 40: ...325 x 48 5 Weight Approximately 1 5 kg Climatic ambient conditions Heat dissipation Open circuit ventilated Operation Storage transport Temperature limits 0 55 C 20 to 55 C 40 to 70 C Relative humidity limits 5 to 95 without condensation 5 to 95 without condensation Condensation Not permitted Atmospheric pressure 700 to 1060 hPa 700 to 1060 hPa Transportation altitude 1000 to 3000 m Shock stress d...

Page 41: ...er specially released for this purpose An ADI4 DP slave can only be operated on an equidistant PROFIBUS DP The minimum DP cycle is 1 ms 4 2 Requirements Components for parameter assignment The following components are required for assigning parameters for an ADI4 DP slave ADI4 as from article number 6FC5 211 0BA01 0AA1 Firmware Version 01 02 02 and higher SIMATIC STEP 7 Version 5 1 and higher SIMO...

Page 42: ...DP slave These settings can be transferred to all other ADI4 DP slaves by means of the adjustment function of the SlaveOM 4 3 2 Inserting an ADI4 DP slave in the configuration Procedure 1 To insert an ADI4 DP slave in the configuration open the hardware catalog using the View Catalog menu command The ADI4 DP slave can be found at Profile Standard PROFIBUS DP SINUMERIK ADI4 SIMATIC Technology CPU I...

Page 43: ...system it changes to a plus sign and the DP slave can be added to the configuration 4 4 PROFIBUS parameters 4 4 1 Parameter components Configuring the PROFIBUS parameters The PROFIBUS parameters are a result of the following PROFIBUS address Number of axes and encoders message frame type I O addresses Parameter assignment 4 4 PROFIBUS parameters SIMOTION ADI4 Analog Drive Interface for 4 Axes Equi...

Page 44: ...nfig to the next available PROFIBUS address within the configuration Note The PROFIBUS address of the ADI4 DP slave can be set to any value in principle However it must be ensured that the PROFIBUS address setting in HW Config matches the DIP switch setting on the ADI4 DP slave There is no automatic adjustment The following data must agree SIMATIC S7 configuration ADI4 DP slave PROFIBUS address AD...

Page 45: ...the message frame type 4 4 3 Message frame type Telegram type The ADI4 DP slave is operated with a specific telegram type 4 axes each with one encoder standard telegram 3 and I O data 35 3 5 9 6 0 7 3 VODYH SURSHUWLHV D HV HDFK ZLWK RQH HQFRGHU VWDQGDUG PHVVDJH IUDPH 2 3 2 HQHUDO QFRGHU 6ORW 1RQH 1R 3 7 SH 7 SH 3UR GGUHVV 2 DGGUHVV 1RQH RQILJXUDWLRQ 0DVWHU VODYH FRQILJXUDWLRQ 0DVWHU 6WDWLRQ RPPHQW...

Page 46: ...ds x Setpoint y Actual value e g PZD 5 9 5 process data words for setpoints 9 process data words for actual values RZ ORZHVW DGGUHVV LQ WKH 2 UDQJH LJK KLJKHVW DGGUHVV LQ WKH 2 UDQJH 67 VWDQGDUG WHOHJUDP SHU 352 ULYH VSHFLILFDWLRQ 9 4 ZRUG GLJLWDO RXWSXWV ELWV ZRUG GLJLWDO LQSXWV ELWV 6HWSRLQWV PDVWHU VODYH FWXDO YDOXHV VODYH PDVWHU WHOHJUDP VWUXFWXUH LV LV LV LV 2XWSXWV LV LV LV LV QSXWV 4 ZRUG Z...

Page 47: ...UREHV WR ದ 3LQV WR LJ LQSXWV WR H W HUR PDUNV WR ದ 3LQV WR RZ E WH LJK E WH ZRUG GLJ LQSXWV ELWV Note The telegram type setting for the ADI4 DP slave in HW Config must agree with the telegram type setting in the controller There is no automatic adjustment Encoder control word Gx_STW Description of the encoder control word extract for Find reference mark On the fly measurement Encoder error Paramet...

Page 48: ... all functions cannot be read until all functions have ended and this has been signaled via the relevant status bit G1_ZSW Bit 0 Bit 3 0 Find reference mark A falling edge when homing using the external zero mark is not evaluated by SIN UMERIK Meas on the fly The rising and falling edges of the measuring input can be enabled simultaneously The measuring input signal is detected according to the di...

Page 49: ... inserted in the configuration Inserting I O addresses 1 In the DP Slave Properties dialog box select the Configuration tab 2 Under PROFIBUS partner I O addr enter I O address 3 Click on OK Note The setpoint and actual value of an axis must have the same I O address I address actual value O address setpoint If an ADI4 DP slave is inserted into an S7 project using a copy operation e g from another ...

Page 50: ...rameters The function specific parameters of the ADI4 DP slave are entered under the Encoder tab Encoder type Unipolar spindle or unipolar motor Shutdown ramp Shutdown delay Tolerable sign of life failures Reserved bits for fine resolution 611U conformant mode The figure below shows the corresponding dialog box with sample values for the various encoder types and parameters Parameter assignment 4 ...

Page 51: ... SH QFRGHUB QFRGHUB QFRGHUB RQILJXUDWLRQ VRFKURQRXV RSHUDWLRQ Figure 4 3 DP Slave Properties dialog box Encoder tab 4 5 1 Encoder type Encoder type not available An encoder type setting of not available for Encoder x means that Axis x does not exist or that it is not to be operated User data transmitted for this axis in the PROFIBUS message frame are empty Encoder type TTL Encoder parameters Resol...

Page 52: ... pulse multiplication Example TDP position control cycle clock PROFIBUS cycle clock 2 ms ER encoder resolution 2500 pulses revolution PM pulse multiplication 4 RR 60000 2 2500 4 3 revolutions min encoder pulse Encoder type SSI Encoder parameters Parity Select this check box if the encoder data are to be transmitted from the encoder to the ADI4 with a parity bit Resolution Encoder resolution in enc...

Page 53: ...voltage Unipolar spindle not selected If the Unipolar spindle option is not selected an analog voltage in the range of 10 V to 10 V is output as the setpoint Unipolar spindle selected If the Unipolar spindle check box is selected an analog voltage in the range of 0 V to 10 V is output as the setpoint The direction of rotation is then output from the ADI4 depending on the current speed setpoint via...

Page 54: ...er which all ADI4 drives are slowed down to the setpoint 0 following a temperature alarm in the ADI4 After the Shutdown delay has elapsed the Shutdown ramp is taken into account Unit s 4 5 5 Tolerable sign of life failures The Tolerable sign of life failures parameter specifies the number of sign of life failures tolerated for the DP master If the assigned number is exceeded the setpoint interface...

Page 55: ...hanged Absolute position values supplied in G1_XIST2 are never provided with a number of reserved bits for fine resolution They are always supplied as they were read from the SSI encoder 4 5 7 611U conformant mode Possible settings In 611U conformant mode the signal source for homing of axes is no longer specified using the PROFIDrive standard message frame STD3 encoder control word G1_STW but rat...

Page 56: ...t be set in the digital output word of the ADI4 from the PLC user program This must take place prior to the request of the Find reference mark function in the control word Note With 611U conformant mode For homing of an axis using an encoder zero mark and an external zero mark the appropriate axis specific bit must be set to 0 encoder zero mark in the digital output word by the PLC user program Th...

Page 57: ...r requests homing the ADI4 transmits the actual encoder value to the controller as the home position the next time it detects an encoder zero mark Without 611U conformant mode No further measures are required With 611U conformant mode The relevant signal for the axis to be homed e g Axis 1 must be set in the digital output word Digital output word Bit 0 0 Axis 1 Zero mark of Encoder 1 X4 1 Paramet...

Page 58: ...time it detects an external zero mark signal Without 611U conformant mode The controller must define the relevant function via encoder control word G1_STW Function 2 Homing via rising edge of external zero mark Function 3 Homing via falling edge of external zero mark With 611U conformant mode The relevant signal for the axis to be homed e g Axis 1 must be set in the digital output word Digital out...

Page 59: ... output cam signal is processed in the controller as part of the homing operation Once the homing output cam signal is detected the controller reduces the axis velocity to the homing approach velocity and requests the ADI4 to home to the next encoder zero mark Once the request is detected the ADI4 transmits the actual encoder value to the controller as the home position the next time it detects an...

Page 60: ...puts Page 29 Error 20005 In conjunction with an ADI4 DP slave the following message is displayed when the SIMOTION CPU switches from RUN to STOP mode Error 20005 Device type 1 2 log address x faulted Bit 0 reason 0x The message can be ignored This message is automatically deleted by the system the next time there is a transition from STOP to RUN mode Homing using external zero mark Homing always o...

Page 61: ...n the station window of HW Config the dialog box DP Slave Properties opens Note It is recommended that the equidistant DP cycle be enabled for all ADI4 DP slaves by enabling the equidistant DP cycle within the selected ADI4 DP slave and then performing an alignment During an alignment all values displayed in the DP Slave Properties dialog box Isochronous mode tab are transferred to all DP slaves o...

Page 62: ...ure Once synchronization to the equidistant DP cycle has been enabled for all DP slaves the time required for the cyclic component of the DP communication must be recalculated The calculation is performed automatically by the DP master each time the equidistant bus cycle is enabled This is performed in the following dialog box by selecting clearing the Activate equidistant bus cycle check box Dial...

Page 63: ...WDLOV ಹ DEOHV TXLGLVWDQFH 1HWZRUN VWDWLRQ Figure 4 9 Options dialog box excerpt Note If there are different equidistant DP slave types for example SINAMICS drives ADI4 SINAMICS I O modules in an S7 project you must first perform the following two steps for each DP slave type 1 Synchronize drive to equidistant DP cycle 2 Perform alignment You can then continue to set the other parameters See also F...

Page 64: ...or the equidistant DP cycle of the internal PROFIBUS Note The DP cycle of the external PROFIBUS must be the same as that of the internal PROFIBUS Equidistant DP cycle external PROFIBUS position controller cycle equidistant DP cycle internal PROFIBUS Connection to NCU7x0 2 PN If an ADI4 module is connected to NCU module NCU7x0 2 PN then a module with the following version and higher must be used Ar...

Page 65: ... VWDWLRQ 7LPH 7L UHDG LQ SURFHVV YDOXHV 7LPH 7R RXWSXW SURFHVV YDOXHV 7LPH 7R RXWSXW SURFHVV YDOXHV Figure 4 10 Options dialog box 4 6 5 DP cycle TDP Procedure In the Factor entry field of the DP cycle ms enter a value such that the resulting DP cycle is equal to the equidistant DP cycle Dialog Start Dialog DP slave properties Tab Isochronous operation Entry field Factor 16 example value Parameter...

Page 66: ... DP cycle time DP cycle parameter of the ADI4 DP slave must be set to the same value as the DP cycle time setting for the DP master Equidistant DP cycle parameter DP cycle equidistant DP cycle 4 6 6 Master application cycle TMAPC Introduction The Master application cycle TMAPC parameter specifies the integer ratio between the cycle time of the master application position controller and the equidis...

Page 67: ...N VHWWLQJV LQ PV TXLGLVWDQW EXV F FOH DFWLYDWHG TXLGLVWDQW 3 F FOH TXLGLVWDQW PDVWHU F FOLF FRPSRQHQW DFWRU 0DVWHU DSSOLFDWLRQ F FOH PV 7LPH 7R PV 6HWSRLQW DFFHSWDQFH 7LPH 7L PV FWXDO YDOXH DFTXLVLWLRQ 3 F FOH PV DFWRU DFWRU DFWRU DVH WLPH PV DVH WLPH PV DVH WLPH PV DVH WLPH PV 6 QFKURQL H GULYH WR HTXLGLVWDQW 3 F FOH Figure 4 12 DP Slave Properties dialog box Parameter assignment 4 6 Parameter as...

Page 68: ...DP master application in the previous DP cycle GC Global control message frame broadcast message frame for cyclic synchronization of the equidistance between the DP master and DP slaves R Processing time for speed or position controller Dx User data exchange between the DP master and DP slaves DPV1 After cyclic communication an acyclic service is sent if the token holding time TTH has not yet been...

Page 69: ...osition value It is recommended to specify the same time for the actual value acquisition Ti for all ADI4 DP slaves Special attention must be paid to this if axes of different ADI4 DP slaves move according to interpolation on a common path Procedure Enter the required value in the entry field for the factor of the actual value acquisition Dialog box Start Dialog box DP slave properties Tab Isochro...

Page 70: ...ox Note The following condition must be observed for the time of actual value acquisition Ti Base time actual value acquisition DP cycle Possible times for Ti are 250 µs Ti 625 µs 4 6 8 Setpoint acceptance To Introduction The Setpoint acceptance To parameter specifies the time when the ADI4 DP slave receives the speed setpoint from the position controller It is recommended that setpoint acceptance...

Page 71: ...HQW DFWRU 0DVWHU DSSOLFDWLRQ F FOH PV 7LPH 7R PV 6HWSRLQW DFFHSWDQFH 7LPH 7L PV FWXDO YDOXH DFTXLVLWLRQ 3 F FOH PV DFWRU DFWRU DFWRU DVH WLPH PV DVH WLPH PV DVH WLPH PV DVH WLPH PV 6 QFKURQL H GULYH WR HTXLGLVWDQW 3 F FOH Figure 4 15 DP Slave Properties dialog box Note The following condition must be observed for the time of setpoint acceptance To Equidistant master cyclic component base time setp...

Page 72: ... VODYH SURSHUWLHV 1HWZRUN VHWWLQJV LQ PV TXLGLVWDQW EXV F FOH DFWLYDWHG TXLGLVWDQW 3 F FOH TXLGLVWDQW PDVWHU F FOLF FRPSRQHQW DFWRU 0DVWHU DSSOLFDWLRQ F FOH PV 7LPH 7R PV 6HWSRLQW DFFHSWDQFH 7LPH 7L PV FWXDO YDOXH DFTXLVLWLRQ 3 F FOH PV DFWRU DFWRU DFWRU DVH WLPH PV DVH WLPH PV DVH WLPH PV DVH WLPH PV 6 QFKURQL H GULYH WR HTXLGLVWDQW 3 F FOH Figure 4 16 DP Slave Properties dialog box Parameter ass...

Page 73: ...DP Master application cycle TMAPC Actual value acquisition Ti Setpoint acceptance To The alignment only transfers the values displayed in the Isochronous operation tab to the DP slaves of the same type The alignment concludes the parameter assignment of all ADI4 DP slaves with respect to the DP communication Parameter assignment 4 6 Parameter assignment of the DP communication SIMOTION ADI4 Analog...

Page 74: ...V 6HWSRLQW DFFHSWDQFH PV FWXDO YDOXH DFTXLVLWLRQ PV 3 F FOH PV DFWRU DFWRU DFWRU DVH WLPH PV DVH WLPH PV DVH WLPH PV DVH WLPH PV 6 QFKURQL H GULYH WR HTXLGLVWDQW 3 F FOH Figure 4 17 Excerpt of DP Slave Properties dialog box 1 Equidistant DP cycle TDP TDP 2 n 125 μs with n 4 Minimum TDP 1 ms 2 Setpoint acceptance To TDX 125 μs To TDP with rounded variable TDX TDX rounded to an integer multiple of 1...

Page 75: ...Ti and setpoint acceptance To deviating from the boundary conditions indicated above ADI4 DP slave with Article No 0AA0 If parameters are assigned that deviate from the boundary conditions stated above they are ignored by this ADI4 DP slave as the parameters have fixed internal values The ADI4 DP slave establishes cyclic communication with the DP master using the preset values and not the assigned...

Page 76: ...Parameter assignment 4 6 Parameter assignment of the DP communication SIMOTION ADI4 Analog Drive Interface for 4 Axes 76 Equipment Manual 07 2017 A5E33446849B ...

Page 77: ... a drive the corresponding digital ready signal input Drive Ready Axis x DRVx_RDY of the ADI4 can be assigned statically with 24 V The disadvantage of this is that the S7 function block FB 401 MC_POWER can no longer detect a drive failure FB 401 returns the status TRUE at its output even after a drive failure 3RZHU VXSSO ULYH HQDEOH LV ULYH 5HDG LV 2XWSXW ULYH UHDG QSXW 5HOHDVH ULYH 9 9 9 5 B 5 B ...

Page 78: ...in this example is a Siemens encoder Article No 6FX2 001 5HS12 with the following data Parameters Value Encoder type Rotary Encoder type Cyclic absolute encoder SSI Increments revolution 4096 User data length 12 Message length 13 Message frame format PINETREE Actual value protocol format GRAY Commissioning 5 2 Absolute encoder SSI single turn SIMOTION ADI4 Analog Drive Interface for 4 Axes 78 Equi...

Page 79: ... VW LV QG LV UG LV WK LV QFRGHU QFRGHU QFRGHU RQILJXUDWLRQ VRFKURQRXV RSHUDWLRQ 3 VODYH SURSHUWLHV Figure 5 2 Encoder settings in STEP 7 HW Config Settings Value Resolution Encoder parameters Increments revolution resolution MsgLength Encoder parameters User data length Encoding Encoder parameters Actual value protocol format Reserved bits for fine resolution Note The value is permanently set by A...

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Page 81: ...mber of data bits Encoder parameters User data length of the encoder Multiplication factor of the absolute actual value Gn_XIST2 1 The absolute actual value Gn_XIST2 is taken over directly Multiplication factor of the cyclic ac tual value Gn_XIST1 2 STEP 7 HW Config Reserved bits for fine resolution 211 2048 Overview SIMOTION encoder parameters Parameters TypeOfAxis Encoder_1 Value encoderTyp SENS...

Page 82: ...e encoder belongs permanently to an axis the Axis technology object is used to assign parameters Note In conjunction with ADI4 SIMOTION only supports encoders with 13 bit and 25 bit message frames Encoder data The encoder used in this example is a Siemens encoder Article No 6FX2 001 5HS24 with the following data Encoder parameters Value Encoder type Rotary Encoder type Cyclic absolute encoder SSI ...

Page 83: ...U RQILJXUDWLRQ VRFKURQRXV RSHUDWLRQ 3 VODYH SURSHUWLHV Figure 5 5 Encoder settings in STEP 7 HW Config STEP 7 settings HW Config Corresponding encoder parameters Encoder type Encoder parameters Encoder type Resolution Encoder parameters Increments revolution resolution MsgLength Encoder parameters User data length Encoding Encoder parameters Actual value protocol format Reserved bits for fine reso...

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Page 85: ...umber of data bits Encoder parameters User data length of the encoder Multiplication factor of the absolute actual value Gn_XIST2 1 The absolute actual value Gn_XIST2 is taken over directly Multiplication factor of the cyclic ac tual value Gn_XIST1 2 STEP 7 HW Config Reserved bits for fine resolution 211 2048 Overview SIMOTION encoder parameters Parameters TypeOfAxis Encoder_1 Value encoderTyp SEN...

Page 86: ...ernal Encoder technology object If the encoder belongs permanently to an axis the Axis technology object is used to assign parameters Note In conjunction with ADI4 SIMOTION only supports encoders with 13 bit and 25 bit message frames Encoder data The encoder used in this example is a Siemens encoder Article No 6FX2 001 2GB02 with the following data Parameters Value Encoder type Rotary Encoder type...

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Page 89: ...actor of the cyclic ac tual value Gn_XIST1 2 STEP 7 HW Config Reserved bits for fine resolution 211 2048 Overview SIMOTION encoder parameters Parameters TypeOfAxis Encoder_1 Value encoderTyp SENSOR_INCREMENTAL encoderMode RECTANGLE_TTL encoderSystem ROTATORY_SYSTEM IncEncoder incResolution 1024 IncEncoder incResolutionMutiplierCyclic 2048 1 1 2048 211 corresponds to STEP 7 HW Config Reserved bits ...

Page 90: ...Commissioning 5 4 Incremental encoder TTL SIMOTION ADI4 Analog Drive Interface for 4 Axes 90 Equipment Manual 07 2017 A5E33446849B ...

Page 91: ... of the article number at Keyword Then click Search EMC limits in South Korea KC registration number KCC REM S49 SIMOTION For sellers or other users please keep in mind that this device in an A grade electromagnetic wave device This device is intended to be used in areas other than home The EMC limits to be observed for Korea correspond to the limits of the EMC product standard for variable speed ...

Page 92: ...erated in closed housings or in higher level control cabinets with protective covers that are closed and when all of the protective devices are used These components may only be handled by qualified and trained technical personnel who are knowledgeable and observe all of the safety instructions on the components and in the associated technical user documentation When assessing the machine s risk i...

Page 93: ...n must be installed in a metal control cabinet or protected by another equivalent measure such that the contact with fire inside and outside the inverter is not possible 3 Hazardous shock voltages caused by for example Component malfunctions Influence of electrostatic charging Induction of voltages in moving motors Operating and or ambient conditions not within the scope of the specification Conde...

Page 94: ...tion IP54 according to IEC 60529 or NEMA 12 Assuming that conductive contamination at the installation site can definitely be excluded a lower degree of cabinet protection may be permitted For more information about residual risks of the components in a drive system see the relevant chapters in the technical user documentation Standards and approvals A 2 Residual risks of power drive systems SIMOT...

Page 95: ...y touch components modules and devices if you are first grounded by applying one of the following measures Wearing an ESD wrist strap Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring Only place electronic components modules or devices on conductive surfaces table with ESD surface conductive ESD foam ESD packaging ESD transport container B 2 Electrostatic charging of ...

Page 96: ...You should only touch ESD components if unavoidable for example during maintenance work When you touch modules make sure that you do not touch either the pins on the modules or the printed conductors If you follow these instructions electrostatic discharge cannot reach or damage sensitive components If you have to take measurements on a module make sure that you first discharge any static that may...

Page 97: ... Without 57 58 59 A Absolute encoder SSI 29 Activating Equidistant cycle 61 Actual encoder value Additional 49 Actual speed 60 Actual value acquisition 69 Additional encoder actual value 49 ADI4 module 36 Alignment 72 Article number 20 B Boundary conditions 41 60 74 Actual speed 60 Encoders without axes 60 External encoder interface 60 Measuring input 60 On the fly measurement 60 C Cabinet install...

Page 98: ...o mark 56 58 59 F Features Essential 19 Find reference mark 47 Fine resolution 55 Firmware version 20 Function parameters 42 50 G GAP 68 GC 68 General 19 General electrical properties Digital inputs 35 Digital outputs 31 Global control message frame 68 Grounding 38 Guideline ESD 95 Gx_STW 47 Gx_XIST2 49 H Homing Encoder zero mark 57 Encoder zero mark and external zero mark 59 External zero mark 58...

Page 99: ...uirements 41 RESERVE 68 Reserved bits for fine resolution 55 Residual risks of drive systems 92 Resolution of setpoint outputs 25 S Sequence Parameter assignment 42 Setpoint transfer 70 Shutdown ramp 54 Sign of life failures 54 SIMATIC STEP 7 41 SIMOTION C 41 SIMOTION D 41 SIMOTION P 41 SIMOTION SCOUT TIA Documentation 3 Supply voltage Digital outputs 31 External power supply 23 Supply voltages 24...

Page 100: ...Index SIMOTION ADI4 Analog Drive Interface for 4 Axes 100 Equipment Manual 07 2017 A5E33446849B ...

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