Siemens SIMOTICS S-1FK7 Operating Instructions Manual Download Page 99

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1FK7 G2 synchronous motors
Operating Instructions, 05/2021, A5E50907562B AA

Commissioning

6.1

Safety instructions

WARNING

Electric shock when connected to inadequately grounded line supplies

Connecting a motor to an inadequately grounded line supply can result in death, severe

injury and damage to the motor if a fault occurs.
•

Connect motors, as part of the drive system, to TN and TT line supplies with a grounded

neutral point or to IT line supplies.

•

Ensure that the SINAMICS devices and motors are compatible with the residual current

device according to EN 61800-5-1 before you connect the devices and motors to the line

supply using residual current devices (RCDs).

•

For line supplies with grounded line conductor, e.g. TT line supplies, use an isolating

transformer with grounded neutral point (on the secondary side) between the line

supply and the drive system, so that the motor insulation is not overstressed.

•

When connected to IT line supplies, a monitoring device must signal the first fault

between an active part and ground. Eliminate this fault immediately.

WARNING

Electric shock caused by high touch voltages for brake cables

For motor cables with integrated brake cable, when the motor is operated, the motor can

charge the brake cable up to hazardous voltage levels. Coming into contact with the

conductors or the shield of the brake cable can result in death or serious injury.
•

Use motor cables with separate, shielded brake cables and connect the shield of the

brake cable at both ends.

WARNING

Electric shock when checking the insulation resistance

During the measurement and immediately afterward, high voltages can be present at the

terminals that can cause death or severe injury as result of an electric shock.
Contact with live parts causes electric shocks.
•

Work on power installations must only be performed by qualified personnel.

•

Before you begin measuring the insulation resistance, read the operating manual for the

insulation resistance meter you are going to use.

•

Never touch the terminals when making measurements or immediately after the

measurement.

•

Check the connected supply feeder cables to ensure that the line supply voltage cannot

be connected.

Summary of Contents for SIMOTICS S-1FK7

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Page 3: ...uctions 05 2021 A5E50907562B AA Introduction Fundamental safety instructions 1 Description of the motors 2 Preparing for use 3 Mounting 4 Connecting 5 Commissioning 6 Operation 7 Faults and their rectification 8 Maintenance 9 Decommissioning and disposal 10 Technical data 11 Appendix A Glossary B ...

Page 4: ... only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens p...

Page 5: ...arget group to install set up test commission operate and troubleshoot the products and systems correctly and safely These Operating Instructions explain how to handle the 1FK7 from delivery to disposal You find additional information in the Configuration Manual for the 1FK7 Before you start using the motor you must read these Operating Instructions to ensure safe problem free operation and to max...

Page 6: ...formation about the product handling of the product or the relevant section of the document Notes provide you with help or further suggestions ideas More information Information on the following topics is available at Additional links to download documents Using documentation online find and search in manuals information More information https support industry siemens com cs de en view 108998034 I...

Page 7: ...you re looking for under Search for product infos and press Enter 3 Select the doc class you want e g Manual under Entry type 4 Click on your desired manual under the entries 5 Click on Add to mySupport documentation 6 Enter a title 7 Press OK The selected manual can be found under mySupport To find further functions click on the icon located to the right of the document In this way you can create...

Page 8: ...tps support industry siemens com cs de en my 2 Follow the instructions in the online form Internet address for products Products http www siemens com motioncontrol Websites of third parties This document includes hyperlinks to websites of third party companies Siemens is not responsible for and shall not be liable for these websites and is not responsible for the content or information they provid...

Page 9: ...6 2 3 Derating factors 27 2 4 Structure of the article number 28 2 5 Rating plate data 31 2 6 Mounting and options 32 2 6 1 Safety symbols on the motor 32 2 6 2 Bearing version 33 2 6 3 Thermal motor protection 33 2 6 4 Encoder 35 2 6 4 1 Overview of the encoders that can be deployed 36 2 6 4 2 Technical data of the incremental encoders for 1FK7 motors 38 2 6 4 3 Technical data of the absolute enc...

Page 10: ...ment 73 5 4 1 4 Connection notes for motors with M03 and M39 73 5 4 2 Connecting to a converter 79 5 4 3 Connecting the forced ventilation 81 5 4 4 Connecting the holding brake 83 5 4 5 Line connection 85 5 4 6 Signal connection 87 5 4 6 1 Motors with DRIVE CLiQ interface 87 5 4 6 2 Connecting the RJ45 DRIVE CLiQ connector 89 5 4 6 3 Motors without a DRIVE CLiQ interface 93 5 4 6 4 Design of signa...

Page 11: ... 2 Cleaning 115 9 2 3 Bearing replacement interval 115 9 3 Repair 116 10 Decommissioning and disposal 117 10 1 Safety instructions 117 10 2 Decommissioning 120 10 2 1 Removing the motor 120 10 2 2 Dismantling the motor 120 10 3 Disposal 121 11 Technical data 123 A Appendix 125 A 1 Certificate for the PS Premium painting system from ECOLAB 126 A 2 ECOLAB cleaning recommendation 128 B Glossary 129 I...

Page 12: ...Table of contents 1FK7 G2 synchronous motors 10 Operating Instructions 05 2021 A5E50907562B AA ...

Page 13: ... voltage between any of the power connections and between any of the power connections and the protective conductor connection 5 Check whether the existing auxiliary supply circuits are de energized 6 Ensure that the motors cannot move 7 Identify all other dangerous energy sources e g compressed air hydraulic systems or water Switch the energy sources to a safe state 8 Check that the correct drive...

Page 14: ... to unconnected cable shields As a minimum connect cable shields and the conductors of power cables that are not used e g brake cores at one end at the grounded housing potential WARNING Electric shock if there is no ground connection For missing or incorrectly implemented protective conductor connection for devices with protection class I high voltages can be present at open exposed parts which w...

Page 15: ...al precision nut runner with a dynamic torque sensor and speed limitation system WARNING Unexpected movement of machines caused by radio devices or mobile phones Using radio devices or mobile telephones in the immediate vicinity of the components can result in equipment malfunction Malfunctions may impair the functional safety of machines and can therefore put people in danger or lead to property ...

Page 16: ...Safety Integrated functions you must observe the safety notices in the Safety Integrated manuals WARNING Active implant malfunctions due to electromagnetic fields Electromagnetic fields EMF are generated by the operation of electrical power equipment such as transformers converters or motors People with pacemakers or implants are at particular risk in the immediate vicinity of this equipment If th...

Page 17: ...of motors Comply with the specified cooling requirements for the motor WARNING Fire due to incorrect operation of the motor When incorrectly operated and in the case of a fault the motor can overheat resulting in fire and smoke This can result in severe injury or death Further excessively high temperatures destroy motor components and result in increased failures as well as shorter service lives o...

Page 18: ...discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components integrated circuits modules or devices Only pack store transport and send electronic components modules or devices in their original packaging or in other suitable materials e g conductive foam rubber of aluminum foil Only touch components modules and devices when you are grounded by o...

Page 19: ...opment to make them more secure Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used Use of product versions that are no longer supported and failure to apply the latest updates may increase customer s exposure to cyber threats To stay informed about product updates subscribe to the Siemens Industrial Security RSS ...

Page 20: ...age X ray ionizing radiation and cosmic radiation 2 Unusually high temperatures including open flames as well as emissions of light noise particles gases etc can occur inside and outside the components under fault conditions caused by for example Component failure Software errors Operation and or environmental conditions outside the specification External influences damage 3 Hazardous shock voltag...

Page 21: ...makers who come close to the motors If you are affected stay a minimum distance of 300 mm from the motors tripping threshold for static magnetic fields of 0 5 mT according to Directive 2013 35 EU If you wish to use special versions and design variants whose specifications vary from the motors described in this document then contact your local Siemens office If you have any questions regarding the ...

Page 22: ...tructions 05 2021 A5E50907562B AA Typical applications The 1FK7 synchronous motors have the following typical application areas Machine tools e g auxiliary axes feed drives Robots and handling systems Packaging plastics and textile machines Wood glass ceramics and stone working machines ...

Page 23: ... 9 Temperature monitoring EN 60034 11 Vibration severity grades 1 EN 60034 14 1 Standard component e g cannot be applied to built in motors Relevant directives The following directives are relevant for SIMOTICS motors European Low Voltage Directive SIMOTICS motors comply with the Low Voltage Directive 2014 35 EU European Machinery Directive SIMOTICS motors do not fall within the scope covered by t...

Page 24: ...Compulsory Certification SIMOTICS motors do not fall within the scope covered by the China Compulsory Certification CCC CCC negative certification CCC product certification https support industry siemens com cs products search CCC dtp Certificate mfn ps o DefaultRankingDesc pnid 13347 lc Underwriters Laboratories SIMOTICS motors are generally in compliance with UL and cUL as components of motor ap...

Page 25: ...rs with forced ventilation IP54 Temperature monitoring Temperature sensor in the stator winding Paint finish Anthracite RAL 7016 Shaft extension according to DIN 748 3 IEC 60072 1 Plain shaft optional shaft with fitted key and keyway half key balancing Radial eccentricity concentricity and axial eccentricity according to DIN 42955 IEC 60072 1 1 Tolerance N normal Vibration severity grade according...

Page 26: ...6 to SH 100 IC22DQ incremental encoder 22 bit for SH 36 to SH 100 AM16DQ absolute encoder 16 bit 12 bit multi turn for SH 48 to SH 100 AM20DQ absolute encoder 20 bit 12 bit multi turn for SH 63 to SH 100 AM22DQI absolute encoder 22 bit 12 bit multi turn for SH 36 to SH 100 R15DQ resolver 15 bit R14DQ resolver 14 bit Connection Connectors for signals and power can be rotated Plug connector for an e...

Page 27: ...15 b High air temperature C 40 c Low relative humidity 5 d High relative humidity 95 e Low absolute humidity g m3 1 f High absolute humidity g m3 29 g Rate of temperature change1 C min 0 5 h Low air pressure4 kPa 89 i High air pressure2 kPa 106 j Solar radiation W m2 700 k Thermal radiation l Air movement3 m s 1 0 m Condensation Not permissible n Wind driven precipitation rain snow hail etc o Wate...

Page 28: ...to rated speed 1FK7 motors can reach the following measuring surface sound pressure level Lp A Table 2 3 Sound pressure level Cooling method Shaft height Measuring surface sound pressure level Lp A Naturally cooled 1FK703 to 1FK704 55 dB A 3 dB tolerance 1FK706 65 dB A 3 dB tolerance 1FK708 to 1FK710 70 dB A 3 dB tolerance Forced ventilated 1FK708 73 dB A 3 dB tolerance The motors are certified fo...

Page 29: ...0 87 0 84 0 81 0 77 0 74 Factors xD refer to static torque M0 Determine the reduced torque using the following formula Mred MN M0 M0 xD Mred Nm reduced torque at rated speed MN Nm rated torque S1 100K M0 Nm static torque 100K xD derating factor You shift the S1 characteristic curve in parallel At installation altitudes of 2000 m above sea level or higher the voltage stress on the motors must be re...

Page 30: ...net for siemens com org i dt mc en motion control support marketing materials catalogs d 21 4 sinamics s120 simotics Pages d 21 4 aspx Please note that not every theoretical combination is available Description Position of the article number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Z SIMOTICS S 1FK7 synchronous servomotors 1 F K 7 Frame size shaft height SH 36 0 3 SH 48 0 4 SH 63 0 6 SH 80 0 8 SH 10...

Page 31: ...4 1FK710 N Resolver multi pole S Resolver 2 pin T Shaft end Fitted key and keyway Shaft and flange accuracy Tolerance N Holding brake None A With B Plain shaft None G With H Vibration severity grade Grade A Degree of protection IP64 0 IP65 1 IP65 with IP67 DE flange 2 Options 1 Mounting of SP planetary gearbox J Mounting of planetary gearbox LP V Version for potentially explosive atmospheres Zone ...

Page 32: ...White aluminum RAL 9006 X08 1 Refer to the Catalog D 21 4 https intranet for siemens com org i dt mc en motion control support marketing materials catalogs d 21 4 sinamics s120 simotics Pages d 21 4 aspx for more information 2 You can order the motors with additional special colors More information about this can be found in the Configuration Manual https support industry siemens com cs document 5...

Page 33: ...ype Synchronous motors motor type order number 2 ID No serial number 3 Display of Z option 4 Static torque M0 Nm 5 Rated torque MN Nm 6 Induced voltage at rated speed UIN V 7 Motor weight m kg 8 Code encoder type 9 Holding brake data Typical voltage power consumption holding torque 10 Space for customer information 11 Stall current I0 A 12 Rated current IN A 13 Degree of protection 14 Temperature ...

Page 34: ...motor Observe these instructions when handling the motor Warning and information labels on the motor 1 Notice No impacts and no axial loads on the shaft end 2 Warning hot surface warning sign 3 WEEE mark Dispose of the motor in compliance with WEEE directive 2012 19 EU China Energy Label CEL The CEL is located on the plastic sheeting wrapped around the motor It shows the energy classification of t...

Page 35: ...r is integrated as temperature sensor to monitor the motor temperature Starting in 2017 1FK7 motors with integrated DRIVE CLiQ interface are generally changed to the Pt1000 The marking is made with the revision number of the motors The order number does not need to be changed Motors without integrated DRIVE CLiQ interface are converted with changed order number to the new Pt1000 temperature sensor...

Page 36: ...h EnDat 2 2 the temperature output value does not directly correspond to the winding temperature Observe the table below Winding temperature of the motor Output value of the AM25EN2 2 encoder 130 C Prewarning 4452 145 C Alarm disconnection 4525 The following figure shows the resistance characteristic as a function of the temperature for KTY 84 130 and Pt1000 temperature sensors Figure 2 4 Comparis...

Page 37: ...e the Thermal motor model i2t monitoring function in the converter The temperature sensor is part of a SELV circuit which can be destroyed if high voltage is applied The temperature sensor is designed so that the DIN EN requirement for protective separation is fulfilled 2 6 4 Encoder Encoder systems with DRIVE CLiQ interface Motors with a DRIVE CLiQ encoder interface should be used with the SINAMI...

Page 38: ...oyed NOTICE Destruction of the encoder when incorrectly handling ESD parts and components Encoders are ESD components Carefully comply with the regulations for handling parts and components that can be destroyed by electrostatic discharge See Equipment damage due to electric fields or electrostatic discharge Page 16 The following encoders can be used with the 1FK7 Encoders with DRIVE CLiQ interfac...

Page 39: ...ion in the article number U P K Resolution 32 768 15 bits or 16 384 14 bits 65 536 16 bits Absolute position only for R14DQ 1 revolution Yes 4096 revolutions 12 bits Max angular error 240 to 840 depending on the type and motor 280 Encoder without DRIVE CLiQ interface EnDat 2 1 or EnDat 2 2 or Sin Cos 1Vpp or resolver Incremental encoder Multiturn absolute encoders Suitable for Safety Integrated Ex...

Page 40: ...ng system for commutation Speed actual value sensing Indirect incremental measuring system for the position control loop One zero pulse reference mark per revolution Table 2 8 Technical data for incremental encoders Encoders Code Operating voltage Max cur rent drain A B track Resolu tion incremental sin cos periods per revolution C D track Ro tor commutation position sin cos periods per revolu tio...

Page 41: ...als A B track 2 Zero pulse reference signal 3 Incremental signals C D track 4 Zero pulse reference signal Figure 2 5 Signal sequence and assignment for encoder IC2048S R without DRIVE CLiQ interface for a positive direction of rotation Information on the encoder connection pin assignment and cables is provided in Chapter Signal connection Page 87 ...

Page 42: ...data Angular measuring system for commutation Speed actual value sensing Indirect measuring system for absolute position determination within a revolution Indirect measuring system for determining the absolute position within a traversing range of 4096 revolutions For multiturn encoders Indirect measuring system for absolute position determination within a traversing range Indirect incremental mea...

Page 43: ...rn AM16DQ 24 V 210 mA 65 536 16 bits 4096 12 bits 280 Mech speed limit for all absolute value encoders 12000 rpm The signal sequence and assignment A B track is provided in Chapter Technical data of the incremental encoders for 1FK7 motors Page 38 Fig Signal sequence and assignment for encoders IC2048S R without DRIVE CLiQ interface for a positive direction of rotation Information on the encoder c...

Page 44: ...Resolver p 1 2 8 V 5 10 kHz 840 6 pole resolver Resolver p 3 2 8 V 5 10 kHz 420 8 pole resolver Resolver p 4 2 8 V 5 10 kHz 240 Calculation of the output signals Transformation ratio Ü 0 5 5 USinusoidal track Ü UExcitation sin α UCosinusoidal track Ü UExcitation cos α α arctan USinusoidal track UCosinusoidal track Table 2 12 Technical data resolver with DRIVE CLiQ interface Designation Short desig...

Page 45: ...xceeds 40 C 104 F you must adjust the torque and power of the motor accordingly see Chapter Derating factors Page 27 2 6 5 2 Forced ventilation This cooling method is achieved using a separate ventilation unit with a fan that is driven independently of the motor Operate the fan only with normal ambient air The direction of air flow is from the non drive end NDE to the drive end DE Deposits of cont...

Page 46: ...brake Avoid axial forces on the shaft extension 2 6 6 2 Properties The holding brake is used to clamp the motor shaft when the motor is at a standstill The holding brake is not a working brake for braking the rotating motor When the motor is at a standstill the holding brake is designed for at least 5 million switching cycles A limited number of Emergency Stop operations is permissible WARNING Unp...

Page 47: ...quent conversion of motors with or without a holding brake is not possible The technical data for the holding brake is contained in the Configuration Manual of the motor 2 6 6 3 Technical data of the holding brake Table 2 13 Technical data of the holding brakes used for 1FK7 motors Motor type Holding torque at 120 C M4 Nm Dyn braking torque M1 m 1 Nm DC current at 20 C I A Opening time with varist...

Page 48: ...que M4 is the highest possible torque that can be applied to the closed brake in steady state operation without slip holding function in a no current state Dynamic braking torque M1 m The dynamic braking torque M1 is the lowest average dynamic braking torque that can occur for EMERGENCY STOP operation 2 6 7 Options The descriptions of the options are contained in the associated Configuration Manua...

Page 49: ...check immediately whether the items delivered match the accompanying documents Note Siemens will not accept any claims for missing or incorrect items submitted at a later date Report any visible transportation damage to the delivery company immediately Report any visible defects or missing items to the competent Siemens office immediately The items supplied include a second rating plate The second...

Page 50: ...carefully Lifting and transporting the motor using slings up to SH 80 Up a shaft height of 80 mm you can lift and transport the motor with slings WARNING Incorrectly dimensioned or incorrectly used lifting slings If lifting slings are incorrectly dimensioned or incorrectly used the motor can fall and cause death severe injury and or damage to property Only use lifting slings that are suitable for ...

Page 51: ...oints Due to incorrect or unused lifting points the motor can fall and cause death severe injury and or damage to property Only lift and transport larger motors using the eyebolts screwed on to the end shields Completely screw in the eyebolts and tighten by hand approx 8 Nm Do not use bent or damaged eyebolts Only use eyebolts with laminated fiber washers Loads applied transversely to the plane of...

Page 52: ...ebolts Figure 3 2 Transportation with beam Setting down the motor WARNING Danger of severe injury due to unintentional movements of the motor If the motor is not secured after being set down unintentional movements of the motor can cause serious injury After the motor has been set down secure it in position Do not release the lifting devices until the motor has been secured in position Procedure 1...

Page 53: ...of vibration Comply with the storage conditions Storage conditions Please observe the warning instructions on the packaging and labels Store the motor in a dry dust free and vibration free indoor storage facility Adhere to the following values vrms 0 2 mm s Max temperatures 15 C to 55 C Mean relative humidity 75 Long term storage Note Storage time up to two years The storage time affects the prope...

Page 54: ...in acc with Class 1C2 Biological ambient conditions Suitable in acc with Class 1B2 Duration Six months for the conditions listed above Special preservation measures are required for storage times of 6 months up to maximum of two years Check the correct state of the motor every six months Check the motor for any damage Perform any necessary maintenance work Check the state of the dehydrating agent ...

Page 55: ...he motor must not be lifted or transported by means of the power connector or signal connector Do not stand in the slewing range of hoisting gear or under suspended loads WARNING Danger to life from permanent magnet fields Even when switched off electric motors with permanent magnets pose a potential risk for persons with heart pacemakers or implants if they are close to inverters motors If you ha...

Page 56: ...CE Damage to shaft sealing rings caused by solvent If shaft sealing rings come into contact with solvents when preservation coating is removed the shaft sealing rings can be damaged Avoid contact between solvents and shaft sealing rings NOTICE Thermal damage to temperature sensitive parts Some parts of the electrical motor enclosure can reach temperatures that exceed 100 C If temperature sensitive...

Page 57: ...f with the safety instructions and observe the checklists below before starting any work Table 4 1 Checklist 1 general checks Check OK Are all of the necessary components of the configured drive line up available correctly dimensioned installed and connected Are the environmental conditions in the permissible range Table 4 2 Checklist 2 checks regarding the mechanical system Check OK Is the motor ...

Page 58: ...e sufficient dissipation of heat See Chapter Mounting conditions Page 58 If the motor is installed vertically with the end of the shaft facing up ensure that no liquid can enter the upper bearing If fluid media come into contact with the DE flange a special flange seal is required The motor is sealed via the machined flat contact surface of the centering edge on the DE flange e g with an O ring Th...

Page 59: ...ue is based on a friction coefficient of μ 0 14 Motor Screw DIN 7984 Washer ISO 7092 mm Tightening torque for screws not for electrical connections 1FK703 M6 6 d2 11 8 Nm 1FK704 M6 6 d2 11 8 Nm 1FK706 M8 8 d2 15 20 Nm 1FK708 M10 10 d2 18 35 Nm 1FK710 M12 12 d2 20 60 Nm Tightening torques for fastening bolts The mounting tools to be used are a torque wrench or pneumatic or impact power screwdriver ...

Page 60: ... Instructions of the converter Non thermally insulated mounting Observe the following mounting conditions for the specified motor data Table 4 3 Non thermally insulated mounting conditions Shaft height Steel plate width x height x thickness in mm Mounting surface in m2 1FK703 to 1FK704 120 x 100 x 40 0 012 1FK706 to 1FK710 450 x 370 x 30 0 17 For larger mounting surfaces the heat dissipation condi...

Page 61: ...2 Effect of the mounting conditions on the S1 characteristic curve 4 4 2 Forced ventilation This cooling method is achieved using a separate ventilation unit with a fan that is driven independently of the motor The fan has degree of protection IP54 WARNING Risk of explosion when operated in hazardous environments Operating the fan in an environment with inflammable chemically corrosive electricall...

Page 62: ... Operate the fan only with normal ambient air The direction of air flow is from the non drive end NDE to the drive end DE Deposits of contaminated air can impair the heat dissipation of the motor or block the cooling duct and overheat the motor Position the motor so that the cooling air can freely flow in and out Make sure that no heated discharged air is drawn in Maintain the minimum clearance be...

Page 63: ...nd output elements with the heat treatment shaft sealing rings can be damaged by overheating Use thermal shields to protect shaft sealing rings against overheating above 100 C due to radiant heat Note Twisting or warping during assembly can damage the gearbox Use suitable tools or fixtures for assembly When mounting or shrinking an attachment onto the output shaft ensure that the maximum allowable...

Page 64: ...evices only see figure Use the threaded hole in the shaft extension If required heat up the output elements before mounting or removing When removing the output elements use an intermediate disk to protect the centering in the shaft extension If necessary completely balance the motor together with the output elements according to ISO 1940 Note Motors with feather key are half key balanced The moto...

Page 65: ...system vibration behavior can increase these values at the motor The vibration severity grade is maintained up to the rated speed nN Figure 4 5 Vibration severity grades Vibration response For perfect function and to comply with the motor specification in particular the bearing service life the vibration values specified in the following table must be observed Table 4 4 Vibration values Vibration ...

Page 66: ...E radial 5 End shield NDE axial 3 End shield DE axial 6 End shield NDE radial Figure 4 6 Measuring points for vibration values The vibration acceleration is evaluated in the frequency band from 10 to 2000 Hz Whereby the maximum peak value in the time range is considered To evaluate the vibration velocity the measuring equipment must fulfill the requirements of ISO 2954 ...

Page 67: ...gy sources e g compressed air hydraulic systems or water Switch the energy sources to a safe state 8 Check that the correct drive system is completely locked After you have completed the work restore the operational readiness in the inverse sequence WARNING Electric shock when connected to inadequately grounded line supplies Connecting a motor to an inadequately grounded line supply can result in ...

Page 68: ...ignaled by a monitoring device According to IEC 60364 4 41 it is recommended that the first fault is removed as quickly as is practically possible In systems with a grounded external conductor an isolating transformer with grounded neutral secondary side must be connected between the line supply and the drive system to protect the motor insulation from excessive stress The majority of TT systems h...

Page 69: ... the component connections Heed the EMC information provided by the manufacturer of the converter The manufacturer of the plant machine is responsible for the ensuring that the installation is performed correctly Observe the data on the rating plate and the circuit diagrams Adapt the connecting cables to the type of use and the voltages and currents that occur Use prefabricated cables from SIEMENS...

Page 70: ...e Cable cross section and current carrying capacity Cross section Current carrying capacity rms AC 50 60 Hz or DC for routing type mm2 B1 A B2 A C A Electronics according to EN 60204 1 0 20 4 3 4 4 0 50 7 5 7 5 0 75 9 9 5 Power according to EN 60204 1 0 75 8 6 8 5 9 8 1 00 10 3 10 1 11 7 1 50 13 5 13 1 15 2 2 50 18 3 17 4 21 4 24 23 28 6 31 30 36 10 44 40 50 16 59 54 66 25 77 70 84 35 96 86 104 50...

Page 71: ...let toward the top is fixed and cannot be changed The M17 encoder connector for option N16 can be rotated Note Rotating the connectors Do not exceed the permissible range of rotation To ensure the degree of protection do not rotate more than 10 times Rotate the connector using a mating connector that matches the connector thread Only rotate Sensor Modules by hand Use of tools is not permissible Tw...

Page 72: ...DRIVE CLiQ interface via Sensor Modules 1FK7 X X A D E F K L N 1 M23 or M40 power connector 2 Signal connector without DRIVE CLiQ 3 Signal connector with DRIVE CLiQ and Sensor Module SMI Rotation range of the power connector Motor Connector size Angle α Angle β Drawing 1FK703 M23 122 158 1FK704 1FK706 1FK708 M23 135 140 1FK710 M23 135 195 1FK708 1FK710 M40 195 140 Rotation range of the power conne...

Page 73: ...l connector Rotation range of the signal connector Motor Signal connector with DRIVE CLiQ via Sen sor Modules SMI Drawing Angle α Angle β 1FK703 160 130 1FK704 145 140 1FK706 140 145 1FK708 1FK710 105 100 Rotation range of the signal connector Twistability of the connectors for motors with Resolver 1FK7 X X S T U P 1 Power connector size M23 and M40 2 Signal connector M23 3 Signal connector with S...

Page 74: ...23 signal connector Rotation range of the power connector and signal connector with SMI Motor Power connector size M23 and M40 Signal connector with SMI Drawing Connector size Angle α Angle β Angle α Angle β 1FK703 M23 200 70 240 5 1FK704 175 80 255 5 1FK706 185 85 255 5 1FK708 205 75 255 5 1FK708 M40 190 70 235 5 1FK710 M23 205 85 265 5 1FK710 M40 195 80 255 5 Rotation range of the power connecto...

Page 75: ...gnal cables must be routed as shown in the following figure Figure 5 3 Routing cables in a damp environment 5 4 1 4 Connection notes for motors with M03 and M39 For deployment of the motor in the hazardous zones you must secure the connection of the motor additionally Note Limited twistability of the angle plug The use of the grounding clip and or the disassembly protection sleeves limits the twis...

Page 76: ...tion to the supplied grounding clip Installing the disassembly protection sleeves for the M23 or M40 power connectors and signal connectors round connectors To prevent autonomous and inadvertent loosening of the cable connection and to ensure an adequate grounding install disassembly protection sleeves Required parts Disassembly protection sleeves according to connector size Cylinder head screw fo...

Page 77: ...g Instructions 05 2021 A5E50907562B AA 75 Procedure 1 Before connecting push the disassembly protection sleeves over the connectors 1 Disassembly protection sleeve 2 Establish the connector connection 3 Push the disassembly protection sleeve over the connector connection ...

Page 78: ...Cylinder head screw for M23 connector M4 x 35 property class 8 8 for M40 connector M5 x 60 property class 8 8 5 Tighten the screwed connection until a friction locking connection results Note To achieve adequate grounding a metallic contact must be made between the disassembly protection sleeve and the connector or mating connector You have installed the disassembly protection sleeve Securing an R...

Page 79: ...n over the connector Push the loosening protection further over the connector locking as shown in the following figure 4 Latching the connector 4 Push the loosening protection further down while turning the loosening protection through 90 NOTICE Unintentional unlatching of the RJ45 connector The RJ45 connector can be unlatched unintentionally by turning the loosening protection When turning the lo...

Page 80: ...d screw through the loosening protection and the supplied spacer Tighten the screw slightly 5 Supplied spacer 6 Position the spacer and the loosening protection correctly and tighten the screw Note The loosening protection and the spacer must be placed tightly on the connector The spacer must be securely clamped You have secured the RJ45 connector against being loosened unintentionally ...

Page 81: ...ust have a high electrical conductivity Braided shields made of copper or aluminum are well suited Connection scheme for the motor to the S120 Power Module and Motor Module Booksize and Compact with a MOTION CONNECT cable For M23 connector 1 Connector M23 2 SPEED CONNECT connector M23 3 Terminal for the cable shield 4 Pin assignment 5 Circuit diagram 6 Cable shield 7 Conductor designation U V W po...

Page 82: ... U V W power cables each cable separately shielded BD1 and BD2 brake cable without lettering 1 5 mm2 shared shield PE protective conductor Connect the shield at both ends at the motor and at the converter Keep unshielded cable ends as short as possible Establish the connection through a larger surface area so that high frequency currents are suitably discharged Establish a 360 connection at the co...

Page 83: ...on material and load carrying capacity Before connecting the device make sure that the line voltage matches the device voltage Check whether the data on the fan rating plate matches the connection data Connection cables must not be subjected to excessive tensile stress NOTICE Damage to the fan when inappropriately operated The fan can be destroyed if inappropriately operated Use blocking protectio...

Page 84: ...an Table 5 2 Order numbers Order number article number M23 connector with full thread 6FX2003 0LU00 M23 connector with SPEED CONNECT 6FX2003 0LU30 Prefabricated cable with full thread 6FX5001 5CG10 1 Prefabricated cable with SPEED CONNECT 6FX5002 5CG10 1 6FX8002 5CG10 1 1 The last 4 positions are the length code You can find additional information in Catalog D 21 4 https intranet for siemens com o...

Page 85: ...ernal logic voltage If you control the holding brake via an external power supply you must protect the holding brake from voltage peaks with a protective circuit See figure Suggested circuit for the external power supply The protective circuit also guarantees the specified switching times see Chapter Technical data of the holding brake_1FK7 Page 45 The motor holding brake requires 24 V 10 at the m...

Page 86: ... R2 Varistors Figure 5 5 Suggested circuit for the external power supply with protective circuit Table 5 3 Example Electrical components for the suggested circuit Electrical component Examples F 3RV10 circuit breaker with current paths connected in series if required with mount ed auxiliary contact 3RV1901 to provide a feedback signal for the drive or Miniature circuit breaker 5SX21 if required wi...

Page 87: ... as well as conventional cables with screw locks fully threaded to the motor connector Note We recommend cables with SPEED CONNECT because they are easier to use Establishing a SPEED CONNECT connection Procedure Note Only tighten the connector by hand Do not use any wrenches or similar tools 1 Ensure that the union nut of the SPEED CONNECT connector is rotated to the end stop in the direction of t...

Page 88: ...o the end stop Note A secure connection is only guaranteed from position A onward You have established a secure connection Releasing a SPEED CONNECT connection Procedure 1 Turn the union nut of the SPEED CONNECT connector in the direction of open to the end stop The triangles on the top of the connectors must be opposite one another 2 Withdraw the connector Note Pull out the connector at the conne...

Page 89: ...supply The DRIVE CLiQ interface transfers the motor encoder and temperature signals and the electronic rating plate data e g a unique identification number rating data voltage current torque to the Control Unit Motors with a DRIVE CLiQ interface are connected to the associated Motor Module with a MOTION CONNECT cable see Chapter Connecting the RJ45 DRIVE CLiQ connector Page 89 NOTICE Damage to ele...

Page 90: ...Connecting 5 4 System integration 1FK7 G2 synchronous motors 88 Operating Instructions 05 2021 A5E50907562B AA Figure 5 6 Encoder interface with DRIVE CLiQ ...

Page 91: ...e RJ45 DRIVE CLiQ connector Design of the DRIVE CLiQ connection system with RJ45 connector The DRIVE CLiQ connection method with the RJ45 connector has the following components A DRIVE CLiQ connector with RJ45Plus B DRIVE CLiQ socket with RJ45plus 1 Rotatable locking ring 2 Tabs 2 opposite each other 3 Latches 2 opposite each other ...

Page 92: ...ition If not turn the locking ring clockwise into the locked position Note In the locked position the tabs are flush against the connector 1 Locking ring in the locked position 2 Insert the connector into the RJ45 socket of the Sensor Module 1 The locking ring remains in the locked position 3 Check that the two tabs are engaged in both latches on the socket and that the connector cannot be pulled ...

Page 93: ...Operating Instructions 05 2021 A5E50907562B AA 91 1 Both tabs must engage in both latches The correct DRIVE CLiQ connection is made when the locking ring is in the locked position both tabs are engaged in both latches You have established a DRIVE CLiQ connection ...

Page 94: ...Turn the locking ring of the connector counterclockwise into the unlocked position 1 Turn the locking ring counterclockwise Both tabs are pressed away by the latches 2 Check that the two tabs are disengaged from the latches 3 Pull the connector out of the RJ45 socket of the Sensor Module You have released the DRIVE CLiQ connection ...

Page 95: ...sensor are connected via a signal connector 1 17 pin M23 signal connector Figure 5 7 Motor with a signal connector Motors without DRIVE CLiQ require a Sensor Module Cabinet SMC for operation with a SINAMICS S120 drive system The motor is connected with the SMC using a MOTION CONNECT signal cable Figure 5 8 Encoder interface without DRIVE CLiQ Information on the connector pin assignment is provided...

Page 96: ...Incremental encoder sin cos 1 Vpp Absolute encoder with EnDat 2 1 Absolute encoder with EnDat 2 2 1 S2 1 Α 1 Α 1 clock 2 S4 2 A 2 A 2 clock 3 not connected 3 R 3 data 3 UP 4 not connected 4 D 4 not connected 4 0 V 5 not connected 5 C 5 clock 5 data 6 not connected 6 C 6 not connected 6 data 7 R2 7 M encoder 7 M encoder 7 UP sensor 8 1R1 8 1R1 8 1R1 8 0 V sensor 9 1R2 9 1R2 9 1R2 9 not connected 10...

Page 97: ...nstallation regulations Signal lines must not be subjected to excessive tensile stress CAUTION Danger of injury caused by the unintentional starting of the fan If the fan starts in the dismantled state it can cause injuries Disconnect the fan from the power supply before you dismantle it 1 Motor power connector e g size 3 2 Fan cover 3 Connection plug of the fan 4 Signal connector on the encoder 5...

Page 98: ...ector on the encoder 8 3 cable glands on the fan cover 2 Remove the fan cover 2 3 Align the signal connector 4 at 90 to the motor axis left or right 4 Connect the signal connector 4 5 Close the superfluous cable glands 8 with the sealing caps 5 6 Mount the fan cover 2 with the screws 6 tightening torque 9 Nm Secure all screw connections against unwanted loosening e g with Loctite 243 Reattach any ...

Page 99: ... first fault between an active part and ground Eliminate this fault immediately WARNING Electric shock caused by high touch voltages for brake cables For motor cables with integrated brake cable when the motor is operated the motor can charge the brake cable up to hazardous voltage levels Coming into contact with the conductors or the shield of the brake cable can result in death or serious injury...

Page 100: ...n the machine is switched on Before switching on check that there are no loose objects in or on the motor that can fall or be flung off Before switching on check that all safety guard covers are installed and all safety equipment functions correctly CAUTION Burns as a result of touching hot surfaces In operation the motor enclosure can reach high temperatures which can cause burns if touched Do no...

Page 101: ...ng function in the drive NOTICE Motor damage caused by uneven running or abnormal noise The motor can be damaged by improper handling during transport storage or installation If a damaged motor is operated this can damage the winding or bearings and could even destroy the system In case of uneven running or abnormal noise switch off the motor Identify the cause NOTICE Premature wear of the motor h...

Page 102: ...e correctly dimensioned installed and connected Are the manufacturer s documentation for the system components e g drive system encoder brake cooling system and the SIMOTICS S 1FK7 servo motors Configura tion Manual available If the 1FK7 motor is operated on the SINAMICS S120 drive system Is the following current SINAMICS documentation available SINAMICS S120 Commissioning Manual Getting Started S...

Page 103: ...ave the gear tooth flank and gear tooth tip play as well as radial play been correct ly adjusted for geared outputs Table 6 3 Checklist 3 checks regarding the electrical system Check OK Has the motor been connected so that it rotates in the specified direction Have the minimum insulation resistance values been maintained Have the grounding and equipotential bonding connections been correctly estab...

Page 104: ...Are the mechanical installation and electrical installation of the safety related com ponents correct This includes the installation of the motor circuit breaker and the fitting of protective grilles for example Are the cable entry glands correctly fitted and tight Are the fan air intake and the area around the fan blades free of foreign bodies Is the fan rotation direction correct An arrow is sta...

Page 105: ... AA 103 6 3 Commissioning procedure Switch on Procedure 1 Ensure that the frequency converter is correctly parameterized 2 Commission the motor with an appropriate commissioning tool e g Drive ES or STARTER 3 Follow the steps of the commissioning tool Switching off Switch off the motor at the frequency converter ...

Page 106: ... information on this topic see the chapter in the Operating Instructions for the converter Switching on Precondition Ensure that the frequency converter is correctly parameterized Check whether sufficient heat is dissipated from the motor Procedure 1 Switch on the motor at the frequency converter 2 Observe any uneven running and abnormal noise of the motor 3 Check the function of the safety equipm...

Page 107: ...ion WARNING Faults in operation Deviations from normal operation e g increased power consumption temperature or vibration levels unusual noises or smells tripping of monitoring equipment etc indicate that the machine is not functioning properly This can cause faults that can result in eventual or immediate death severe personal injury or material damage Immediately inform the maintenance personnel...

Page 108: ... on this topic see the chapter in the Operating Instructions for the converter Switching on Precondition Ensure that the frequency converter is correctly parameterized Check whether sufficient heat is dissipated from the motor Procedure 1 Switch on the motor at the frequency converter 2 Observe any uneven running and abnormal noise of the motor 3 Check the function of the safety equipment 4 Check ...

Page 109: ...d Make sure that The power consumption is in the specified range Cooling is ensured With forced ventilation Check that the heat can dissipate freely There is no abnormal motor noise The motor does not overheat If available the sealing air intake functions Note Observe the maintenance intervals Service the motor at the prescribed maintenance intervals see Chapter Maintenance and inspection interval...

Page 110: ... storage The motor can be damaged if it is not stored properly If the motor is out of service for extended periods of time apply suitable anti corrosion preservation and drying measures For longer non operational periods carefully read the notes in Chapter Storage Page 51 When recommissioning after long non operational periods perform the checks and measures listed in Chapter Commissioning Page 97...

Page 111: ...ive devices NOTICE Damage to the motor caused by faults Faults can cause damage to the motor Correct the cause of the fault as specified in the remedial measures Repair any damage to the machine motor Note On occurrence of electrical faults observe the notes in the frequency converter documentation If there are deviations from normal operation or if faults occur initially proceed according to the ...

Page 112: ...tomatic mo tor identification F Winding short circuit or phase short circuit in stator winding Measure the winding resistances and insulation resistances repair after consultation with manufacturer I Heat dissipation impeded by deposits Clean the surface of the drives and ensure that the cooling air can flow in and out unimpeded Cooling air inlet outlet is blocked by for eign bodies Remove the blo...

Page 113: ...edure 2 Disconnect the machine from the power supply Switch off the machine Wait until the discharge time specified on the warning labels has elapsed Check that it really de energized from phase to phase and phase to protective conductor Check that every auxiliary circuit is de energized Ensure that the motors cannot move 3 Lock SIMOTICS S motors so they they cannot make any inadvertent motion whi...

Page 114: ...cause burns Do not touch frame parts while the machine is in operation or immediately after machine operation Allow frame parts to cool off before starting any work CAUTION Danger of scalding from escaping hot oil Exiting hot oil can cause burns Before starting any work wait until the oil has cooled down to below 30 C CAUTION Chemical burns and irritations caused by chemical cleaning agents Chemic...

Page 115: ...ng and transport operations devices and equipment that are unsuitable or damaged can result in death severe injury and or damage to property Lifting devices ground conveyors and load suspension equipment must comply with requirements The maximum capacity of the lifting equipment and the load suspension device must correspond to the weight of the motor see the rating plate Do not attach any additio...

Page 116: ...nd on the operating conditions Adapt the maintenance intervals to match the local conditions such as pollution dirt switching frequency load etc NOTICE Improper maintenance Service and maintenance must only be performed by properly authorized qualified personnel Only use original SIEMENS parts Siemens Service Centers distributed around the globe can maintain and repair the motor To do this contact...

Page 117: ...ear and must be replaced after a defined number of operating hours For average load levels the bearings must be replaced after approx 25 000 hours Note When replacing the motor bearings always replace the encoder as well For more information on encoder replacement see Service manual replacing an encoder https support industry siemens com cs document 99457853 encoder replacement in 1fk7 g2 and 1ft7...

Page 118: ...handle or organize the maintenance repair of the motors Contact your regional Siemens contact if you require this service Note regarding encoder replacement You can replace a defective encoder The procedure for replacing an encoder is described in Service manual replacing an encoder https support industry siemens com cs document 99457853 encoder replacement in 1fk7 g2 and 1ft7 dti 0 dl en pnid 133...

Page 119: ...hase and phase to protective conductor Check that every auxiliary circuit is de energized Ensure that the motors cannot move 3 Secure SIMOTICS S motors against unintentional movements that generate a voltage at the terminals 4 Identify all other dangerous energy sources e g compressed air hydraulic systems or water 5 Isolate or neutralize all hazardous energy sources for example by closing switche...

Page 120: ...ion During cleaning make sure that appropriate methods of extracting fumes are in place and that you wear the appropriate protective gear e g gloves goggles face masks If using chemical cleaning agents observe the instructions and any warnings provided in the relevant safety data sheet Chemical cleaning agents must be suitable for use with the machine s components particularly where plastic compon...

Page 121: ...s slippery and pollute the environment Allow the liquid to cool down Use a sufficiently large collection container Avoid liquids coming into contact with the skin Wear suitable personnel protection equipment e g protective eyewear gloves Have materials on hand to soak up leaked liquids and prevent areas from being slippery Dismantling the motor Note The rotor in a motor containing permanent magnet...

Page 122: ...expert knowledge Removing the motor from the machine Procedure 1 Disconnect all electrical connections 2 Remove all liquids such as oil water 3 Remove all supply lines 4 Remove the fixing elements from the motor 5 Transport the motor to a suitable location for storage and dismantling You have removed the motor 10 2 2 Dismantling the motor Note The rotor in a motor containing permanent magnets must...

Page 123: ... A5E50907562B AA 121 10 3 Disposal Recycling and disposal For environmentally friendly recycling and disposal of your old device please contact a company certified for the disposal of waste electrical and electronic equipment and dispose of the old device as prescribed in the respective country of use ...

Page 124: ...Decommissioning and disposal 10 3 Disposal 1FK7 G2 synchronous motors 122 Operating Instructions 05 2021 A5E50907562B AA ...

Page 125: ... 2021 A5E50907562B AA 123 Technical data 11 You will find the technical data for the various frame sizes of the motors in the Configuration Manual https support industry siemens com cs de en view 55379345 in the Chapter Technical data and characteristics ...

Page 126: ...Technical data 1FK7 G2 synchronous motors 124 Operating Instructions 05 2021 A5E50907562B AA ...

Page 127: ...1FK7 G2 synchronous motors Operating Instructions 05 2021 A5E50907562B AA 125 Appendix A ...

Page 128: ...or the PS Premium painting system from ECOLAB 1FK7 G2 synchronous motors 126 Operating Instructions 05 2021 A5E50907562B AA A 1 Certificate for the PS Premium painting system from ECOLAB Figure A 1 Certificate_option_N16_page 1 ...

Page 129: ...Appendix A 1 Certificate for the PS Premium painting system from ECOLAB 1FK7 G2 synchronous motors Operating Instructions 05 2021 A5E50907562B AA 127 Figure A 2 Certificate_option_N16_page 2 ...

Page 130: ...ix A 2 ECOLAB cleaning recommendation 1FK7 G2 synchronous motors 128 Operating Instructions 05 2021 A5E50907562B AA A 2 ECOLAB cleaning recommendation Figure A 3 ECOLAB cleaning recommendation for option N16 ...

Page 131: ...on of the RMS value of a sinusoidal current DE Drive end Drive end of the motor Derating factor xD Factor for power derating with which static torque M0 of a motor is reduced as a function of the installation altitude and the ambient temperature Torque constant kT value for a 100 K average winding temperature rise Quotient obtained from the static torque and stall current Calculation kT M0 100 K I...

Page 132: ...Non drive end of the motor Number of poles 2p Number of magnetic north and south poles on the rotor p is the number of pole pairs Static torque M0 Thermal limit torque at motor standstill corresponding to utilization according to 100 K or 60 K M0 is always higher than rated torque MN Stall current I0 Motor phase current to generate the particular stall torque M0 kT I0 Specification of the RMS valu...

Page 133: ...g brake 44 I Inspection and maintenance 111 K KTY 34 L Lifting and transporting the motor 48 M Maintenance intervals 114 Motors used for the intended purpose 19 N Noise emission 26 P Pt1000 34 R Rating plate data 31 RoHS 21 S Sound pressure level 26 SPEED CONNECT connector Connecting 85 T Target group 3 Technical features 23 Technical Support Hotline Siemens Service Center Thermal motor protection...

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