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Siemens Simotics M-1FE1 Series Hardware Installation Manual Download Page 104

Connecting 

 

6.2 Electrical connection 

 

1FE1 synchronous built-in motors 

104

 

Hardware Installation Manual, 12/2016, 610.43000.40b 

Motor type 

L = 0.5 m 

1)

 

L = 1.5 m 

2)

 

 

Cable cross-section 

per phase [mm

2

] 

Cable outer 

diameter [mm] 

Cable cross-section 

per phase [mm

2

] 

Cable outer 

diameter [mm] 

1FE1113-

6WU□□

 

6.0 

6.3 

10.0 

7.9 

1FE1113-

6WX□□

 

4.0 

5.5 

6.0 

6.3 

1FE1114-

6WR□□

 

16.0 

9.0 

25.0 

11.0 

1FE1114-

6WT□□

 

10.0 

7.9 

16.0 

9.0 

1FE1114-

6WW□□

 

6.0 

6.3 

10.0 

7.9 

1FE1115-

6WT□□

 

10.0 

7.9 

16.0 

9.0 

1FE1115-

6WW□□

 

6.0 

6.3 

10.0 

7.9 

1FE1116-

6WR□□

 

16.0 

9.0 

25.0 

11.0 

1FE1116-

6WT□□

 

10.0 

7.9 

16.0 

9.0 

1FE1116-

6WW□□

 

6.0 

6.3 

10.0 

7.9 

1FE1116-

6WY□□

 

4.0 

5.5 

6.0 

6.3 

 1) According to EN 46200 can only be used in the motor spindle 

2) Notes on using cables is provided in VDE 0298, Part 3 and Part 4 
3) Teflon cable  

 

 

Motor type 

L = 0.5 m 

1)

 

L = 1.5 m 

2)

 

 

Cable cross-section 

per phase [mm

2

] 

Cable outer 

diameter [mm] 

Cable cross-section 

per phase [mm

2

] 

Cable outer 

diameter [mm] 

8-pole built-in motors 

1FE1143-8WM

□1

 

25.0 

11.0 

25.0 

11.0 

1FE1143-

8WQ□1

 

10.0 

7.9 

16.0 

9.0 

1FE1144-

8WL□1

 

25.0 

11.0 

2 * 16 

2 * 9 

1FE1144-

8WQ□1

 

16.0 

9.0 

25.0 

11.0 

1FE1144-

8WT□1

 

16.0 

9.0 

16.0 

9.0 

1FE1144-

8WV□1

 

10.0 

7.9 

10.0 

7.9 

1FE1145-

8WE□1

 

10.0 

7.9 

16.0 

9.0 

1FE1145-

8WN□1

 

2 * 16 

2 * 9 

2 * 16 

2 * 9 

1FE1145-

8WQ□1

 

2 * 10 

2 * 7.9 

2 * 16 

2 * 9 

1FE1145-

8WS□1

 

25.0 

11.0 

25.0 

11.0 

1FE1147-

8WM□1

 

2 * 16 

2 * 9 

2 * 25 

2 * 11 

1FE1147-

8WN□1

 

2 * 16 

2 * 9 

2 * 16 

2 * 9 

1FE1147-

8WQ□1

 

2 * 10 

2 * 7.9 

2 * 16 

2 * 9 

1FE1147-

8WS□1

 

25.0 

11.0 

25.0 

11.0 

 1) According to EN 46200 can only be used in the motor spindle 

2) Notes on using cables is provided in VDE 0298, Part 3 and Part 4 

 

Summary of Contents for Simotics M-1FE1 Series

Page 1: ......

Page 2: ......

Page 3: ...___________________ ___________________ SIMOTICS Drive technology 1FE1 synchronous built in motors Hardware Installation Manual 12 2016 610 43000 40b Introduction Fundamental safety instructions 1 Description 2 Motor components 3 Preparing for use 4 Mechanical mounting 5 Connecting 6 Commissioning 7 Operation 8 Service and maintenance 9 Decommissioning and disposal 10 Spare Parts Accessories 11 Li...

Page 4: ...e operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING...

Page 5: ...are Installation Manual provides information about the components that enable the target group to install set up test commission operate and troubleshoot the products and systems correctly and safely Before you start using the motor you must read this Hardware Installation Manual This will ensure safe problem free operation and maximize the service life of the motor Always follow the safety instru...

Page 6: ... using a bullet point Execute the operating instructions Enumerations Enumerations are identified by a bullet point without any additional symbols Enumerations at the second level are hyphenated Notes Notes are shown as follows Note A Note is an important item of information about the product handling of the product or the relevant section of the document Notes provide you with help or further sug...

Page 7: ...s information on SITRAIN training from Siemens for products systems and automation engineering solutions SITRAIN http siemens com sitrain Technical Support Country specific telephone numbers for technical support are provided on the Internet under Contact Technical Support https support industry siemens com sc ww en sc 2090 Websites of third parties This publication contains hyperlinks to websites...

Page 8: ...Introduction 1FE1 synchronous built in motors 8 Hardware Installation Manual 12 2016 610 43000 40b ...

Page 9: ...cal characteristics 26 2 4 2 1 Weights and moments of inertia 28 2 4 2 2 Magnetic forces that occur 30 2 4 3 Rating plate data 32 2 4 4 Structure of the article number 33 3 Motor components 35 3 1 Thermal motor protection 35 3 2 Cooling 36 3 3 Encoder 39 4 Preparing for use 41 4 1 Safety instructions for electromagnetic and permanent magnetic fields 41 4 2 Shipping and packaging 44 4 3 Transportat...

Page 10: ...water cooling 98 6 1 4 Connecting the air cooling 99 6 2 Electrical connection 100 6 2 1 Safety information 100 6 2 2 High voltage test 100 6 2 3 Electrical equipment 101 6 2 4 Connection cables 101 6 2 5 Cable cross sections and outer diameter of the connecting cables 103 6 2 6 Information on cable routing 107 6 2 7 Connecting to a converter 108 6 2 8 Connection overview 108 6 2 9 Grounding 109 6...

Page 11: ... Faults 133 8 4 Stoppages 135 9 Service and maintenance 137 10 Decommissioning and disposal 139 10 1 Safety instructions 139 10 2 Decommissioning 140 10 3 Disposal 141 10 3 1 Disposal Introduction 141 10 3 2 Guidelines for disposal 141 10 3 3 Disposal of 1FE1 rotors 142 10 3 4 Disposal of packaging 142 11 Spare Parts Accessories 143 A List of abbreviations 145 Index 147 ...

Page 12: ...Table of contents 1FE1 synchronous built in motors 12 Hardware Installation Manual 12 2016 610 43000 40b ...

Page 13: ...or to phase conductor and phase conductor to protective conductor Check whether the existing auxiliary supply circuits are de energized Ensure that the motors cannot move 3 Identify all other dangerous energy sources e g compressed air hydraulic systems or water 4 Isolate or neutralize all hazardous energy sources by closing switches grounding or short circuiting or closing valves for example 5 Se...

Page 14: ...itive cross coupling due to unconnected cable shields As a minimum connect cable shields and the conductors of power cables that are not used e g brake cores at one end at the grounded housing potential WARNING Danger to life due to electric shock when not grounded For missing or incorrectly implemented protective conductor connection for devices with protection class I high voltages can be presen...

Page 15: ... through unexpected movement of machines when using mobile wireless devices or mobile phones Using mobile wireless devices or mobile phones with a transmit power 1 W closer than approx 2 m to the components may cause the devices to malfunction influence the functional safety of machines therefore putting people at risk or causing material damage Switch the wireless devices or mobile phones off in ...

Page 16: ...functions If you want to use Safety Integrated functions you must observe the safety notices in the Safety Integrated manuals WARNING Danger to life from electromagnetic fields Electromagnetic fields EMF are generated by the operation of electrical power equipment such as transformers converters or motors People with pacemakers or implants are at particular risk in the immediate vicinity of this e...

Page 17: ... lives of motors Comply with the specified coolant requirements for the motor WARNING Danger to life due to fire as a result of overheating caused by incorrect operation When incorrectly operated and in the case of a fault the motor can overheat resulting in fire and smoke This can result in severe injury or death Further excessively high temperatures destroy motor components and result in increas...

Page 18: ...elds or electrostatic discharge can cause malfunctions through damaged individual components integrated circuits modules or devices Only pack store transport and send electronic components modules or devices in their original packaging or in other suitable materials e g conductive foam rubber of aluminum foil Only touch components modules and devices when you are grounded by one of the following m...

Page 19: ...t industrial security please visit Industrial security http www siemens com industrialsecurity Siemens products and solutions undergo continuous development to make them more secure Siemens strongly recommends to apply product updates as soon as available and to always use the latest product versions Use of product versions that are no longer supported and failure to apply latest updates may incre...

Page 20: ...s damage X ray ionizing radiation and cosmic radiation 2 Unusually high temperatures including open flames as well as emissions of light noise particles gases etc can occur inside and outside the components under fault conditions caused by for example Component failure Software errors Operation and or environmental conditions outside the specification External influences damage 3 Hazardous shock v...

Page 21: ...ring permanent magnet motors always use the original packing materials with the warning labels attached Clearly mark the storage locations with the appropriate warning labels WARNING Electrical shock hazard Each movement of the rotor in relation to the stator or vice versa induces a voltage If you use defective cable ports you could suffer an electric shock Do not touch the cable ports Connect the...

Page 22: ... separation of 500 m to motors If you wish to use special versions and design variants whose specifications vary from the motors described in this document then contact your local Siemens office If you have any questions regarding the intended usage please contact your local Siemens office WARNING Danger to life through the use of an incomplete machine If you use a machine that does not conform to...

Page 23: ... certified for operation through a converter The 1FE1 is a three phase motor for low voltage The motor is deployed for machine tool main spindle drives A motor spindle unit results after installing the rotor and the stator in the machine tool spindle 2 3 Overview of the motors Table 2 1 Motor types IPM rotor rotor with internal permanent magnets APM rotor rotor with external permanent mag nets 1FE...

Page 24: ...5 Cooling 1 IEC EN 60034 6 Type of construction IEC EN 60034 7 Connection designations IEC EN 60034 8 Noise levels 1 IEC EN 60034 9 Temperature monitoring IEC EN 60034 11 Vibration severity levels 1 IEC EN 60034 14 1 Standard component e g cannot be applied to built in motors Relevant directives The following directives are relevant for SIMOTICS motors European Low Voltage Directive SIMOTICS motor...

Page 25: ...ung ccc lc de WW pnid 13347 Underwriters Laboratories SIMOTICS motors are generally in compliance with UL and cUL as components of motor applications and are appropriately listed Specifically developed motors and functions are the exceptions in this case Here it is important that you carefully observe the contents of the quotation and that there is a cUL mark on the rating plate Quality systems Si...

Page 26: ... valid for a cooling water temperature of 5 25 C Balance quality of the rotor acc to ISO 1940 1 Rotor with sleeve Depending on the particular version pre balanced balance quality G 2 5 reference speed 3600 rpm or non balanced for complete balancing after mounting and installation Rotor without sleeve Not pre balanced Motor voltage terminal voltage regulated Maximum 3 AC 430 Vrms Non regulated Maxi...

Page 27: ...pecial versions and construction variants may differ in the scope of delivery with respect to certain technical aspects Rotor with IPM internal permanent magnets with APM external permanent magnets without sleeve with sleeve without sleeve with sleeve Stator with cooling jacket without cooling jacket available only on special motor re quest 4 O ring seals Rating plate ...

Page 28: ...1082 6W BN T37 12 00 6 80 0 01710 1FE1082 6W BD 12 00 6 10 0 01604 1FE1083 6W BA 17 00 5 70 0 01659 1FE1083 6W BB 17 00 10 60 0 02535 1FE1084 6W BA 22 00 7 10 0 02067 1FE1084 6W BB 22 00 13 60 0 03959 1FE1084 6W BC 22 00 12 20 0 03068 1FE1091 6W BA 14 00 2 60 0 00814 1FE1091 6W BB 14 00 5 40 0 01423 1FE1091 6W BC 14 00 4 50 0 01293 1FE1092 6W BA 21 00 5 00 0 01566 1FE1092 6W BB 21 00 9 10 0 02398 ...

Page 29: ... 9 50 2 00 0 00163 1FE1053 4H BA 9 50 1 70 0 00128 1FE1072 4W BA 12 50 2 20 0 00287 1FE1073 4W BA 16 00 3 30 0 00430 1FE1074 4W BA 19 50 4 40 0 00573 1FE1075 4W BA 23 00 5 50 0 00741 1FE1082 4W BA 15 00 3 10 0 00559 1FE1083 4W BA 20 00 4 70 0 00847 1FE1084 4W BA 25 00 6 20 0 01118 1FE1085 4W BA 30 00 7 70 0 01388 1FE1092 4W BR 26 00 3 80 0 00916 1FE1093 4W BA 33 00 7 50 0 01694 1FE1093 4W BR 33 00...

Page 30: ...h spindle housing Fa Axial attractive force Fr Radial attractive force Figure 2 1 Attractive_forces_motor_spindle Motor type Axial attractive force Fa N Radial attractive force Fr N Rotors with internal permanent magnets IPM 1FE1051 4W 189 290 1FE1052 4W 580 1FE1053 4W 870 1FE1072 4W 260 700 1FE1073 4W 1050 1FE1074 4W 1400 1FE1075 4W 1750 1FE1082 4W 300 850 1FE1083 4W 1275 1FE1084 4W 1700 1FE1085 ...

Page 31: ...4 6W 1000 1FE1082 6W 350 700 1FE1083 6W 1050 1FE1084 6W 1400 1FE1091 6W 360 350 1FE1092 6W 700 1FE1093 6W 1050 1FE1113 6W 450 1300 1FE1114 6W 1700 1FE1115 6W 2200 1FE1116 6W 2600 Rotors with external permanent magnets APM 1FE1051 4H 200 150 1FE1052 4H 300 1FE1053 4H 450 1FE1103 4W 250 750 1FE1104 4W 1000 1FE1105 4W 1250 1FE1106 4W 1500 1FE1124 4W 350 1800 1FE1125 4W 2300 1FE1126 4W 2800 1FE1041 6W...

Page 32: ...data 1 Motor type designation article number 2 Motor serial number 3 Rated current IN A 4 Rated speed nN rpm 5 Maximum speed nmax rpm 6 Induced voltage UIN V at nN 7 Type of construction 8 Temperature class 9 Degree of protection 10 Technical data for S1 and S6 40 2 minutes 11 ID temperature sensor 12 2D code contains the motor data 13 Standards and regulations 14 Data regarding water cooling 15 M...

Page 33: ...10 11 12 13 14 15 16 Z SIMOTICS M 1FE1 synchronous built in motors Standard type with water cooling machine tools main spindle drive 1 F E 1 Frame size 0 4 0 5 0 6 0 7 0 8 0 9 1 0 1 1 1 2 1 4 Overall length 1 2 3 4 5 6 7 Lamination 4 pole 4 6 pole 6 8 pole 8 Cooling Water cooling W H Air cooling L Winding versions e g C D E F G H J K L M N P Q R S T U V Y Winding design 1 Impregnated winding with ...

Page 34: ...cial cooling jacket 2 N Replacement rotor the stator has no significance W Rotor version with differ ent bore versions Without rotor sleeve for di see dimensions table A R With rotor sleeve for d see dimensions table only for 1FE1061 1FE108 1FE109 W With rotor sleeve for d see dimensions table only for 1FE1051 1FE1052 1FE108 1FE109 C With rotor sleeve for d see dimensions table only for 1FE1082 D ...

Page 35: ...ter Temperature evaluation using the PTC thermistor triplet full motor protection option Page 114 Universal protection op tion Temperature sensors PTC thermistor triplet NTC thermistor 2x KTY 84 130 or Pt1000 1x PTC180 C NTC PT3 51F NTC K227 33k A1 see Chapter Temperature evaluation using NTC thermistors universal protection option Page 113 The stator core has two temperature sensors to monitor th...

Page 36: ...result of the thermal coupling time of the temperature sensor 3 2 Cooling Note The manufacturer of the motor spindle is responsible for the design and construction of the cooling Information about the materials and components in the cooling circuit is contained in the Configuration Manual Please observe the spindle manufacturer s project requirements Equipotential bonding WARNING Danger to life by...

Page 37: ...eration does not exceed 0 2 MPa Coolant inlet temperature NOTICE Motor damage caused by condensation formation Water condensation can cause motor damage Select the coolant inlet temperature so that condensation does not form on the surface of the motor Tcooling Tambient 5 K Interrupt the supply of coolant for a longer motor standstill The motors are designed for full load operation at maximum 25 C...

Page 38: ... inhibitor Nalco TRAC100 previously 0GE056 Anti freeze protection When required 20 30 Tyfocor The values specified for the water as a coolant are the requirements for a closed cooling circuit Not all of the specified concentrations will occur in the water at the same time When necessary contact your water utility for the values Note Inhibitor is not required if a Tyfocor concentration 20 is ensure...

Page 39: ...st once annually the filling level for any discoloring and the cooling water specification Note Use cooling water only with the permitted specification In case of cooling water loss refill with a previously deployed mixture of deionized water and inhibitor or Antifrogen N 3 3 Encoder The encoder is not included in the scope of delivery The spindle manufacturer is responsible for the selection and ...

Page 40: ......

Page 41: ...ety regulations Take measures e g using shields to reduce electromagnetic fields at their source Keep the motor components in their individual packaging until installation Mark the storage location with the warning and prohibition signs from the following tables Avoid being crushed when handling the rotor core Place the unpacked rotor core on a safe non magnetic surface Secure the rotor core with ...

Page 42: ...010 and their meaning Sign Meaning Sign Significance Warning magnetic field W006 Warning hand injuries W024 Warning for electrical voltage W012 Warning hot surface W017 Table 4 2 Prohibition signs according to ISO 7010 and their meaning Sign Significance Sign Significance No access for persons with pacemakers or defibrillator implants P007 No access for persons with metal implants P014 No metal ob...

Page 43: ...ipment that comply with the appropriate regulations IATA regulations must be observed when components are transported by air Mark locations where rotors are stored with warning and prohibit signs according to the tables in Chapter Supplied pictograms Observe the warning instructions on the packaging Always wear safety shoes and safety gloves When working with permanent magnets keep the following t...

Page 44: ...to the delivery contract Note The standard packaging of 1FE1 motors is suitable for transport by road rail and sea Please pay attention to the symbols on the packaging in which the motor is delivered Symbol Meaning Symbol Meaning Fragile 0621 Keep dry 0626 Top 0623 Stack limitation based on the count 2403 Transport the motor carefully and when possible in its original packaging Fasten the load sus...

Page 45: ...approval Shipping a product whose largest determined field strength at 4 6 m distance is larger than 0 418 A m This product may be transported only with approval by the responsible na tional authorities of the dispatching country and the air transportation com pany s base country Notification and marking approval required Shipping a product whose largest determined field strength at 2 1 m distance...

Page 46: ...m without figure Upon receipt of the delivery check immediately whether the items delivered are in accordance with the accompanying documents Note Siemens will not accept any claims relating to items missing from the delivery and which are submitted at a later date Register a complaint about any apparent transport damage with the delivery agent immediately any apparent defects or missing component...

Page 47: ...Avoid any jerky and oscillating movements during transport If a motor is not installed immediately after the delivery it must be stored appropriately Observe the following storage conditions Storage Storage conditions Store the motor in a dry dust free and vibration free indoor storage facility Adhere to the following values vrms 0 2 mm s Max temperatures 15 C 70 C Relative humidity 5 85 Identific...

Page 48: ...hibition for people with a pacemaker Figure 4 1 Warnings on the packaging Please observe the warning instructions on the packaging and labels Long term storage Check the correct state of the machine every six months Check the motor for any damage Perform any necessary maintenance work Check the state of the dehydrating agent and replace when necessary Record the preservation work so that all prese...

Page 49: ...bient conditions Use a desiccant and a hygroscope in the packaging NOTICE Risk of motor damage by voltage discharges resulting from condensation If the stator winding is damp its insulation resistance decreases This can cause voltage discharges that damage the windings Keep the drain holes free so that condensation can escape freely NOTICE Risk of motor damage by corrosion resulting from condensat...

Page 50: ......

Page 51: ...ds to reduce electromagnetic fields at their source Keep the motor components in their original packaging until installation Mark the storage location with the symbol for magnetic danger Place the unpacked rotor core in a safe place Secure the rotor core with non magnetic devices Avoid contact of the rotor core with ferromagnetic bodies Preferably use tools made of non magnetic materials Ferromagn...

Page 52: ...g Incorrect lifting and transport operations as well as devices and equipment that are unsuitable or damaged can result in death severe injury and or material damage Lifting devices industrial trucks and load suspension devices must comply with the regulations The maximum capacity of the lifting equipment and the load suspension device must correspond to the weight of the motor parts see the ratin...

Page 53: ...hes Keep magnetic or electronic data media e g credit cards memory cards and watches outside magnetic fields 100 mm WARNING Danger of crushing caused by the strong attractive forces of permanent magnets The strong attractive forces on magnetizable materials and tools when working near motors with permanent magnets distance less than 100 mm can cause severe injuries that result from crushing Do not...

Page 54: ...to the separating rift Release the jammed body parts If necessary call for an EMERGENCY DOCTOR WARNING Danger to life caused by damage to the insulation of the connection cables during mounting Damaged insulation of the motor cables can cause an electric shock that can lead to death or severe injuries Perform the mounting without exerting force on the connecting cables Ensure that the minimum bend...

Page 55: ... the motor parts ensure the following ambient conditions A draught free room Technically dust free and dry environment The permissible relative air humidity lies within the range 5 to 85 The occupational safety equipment required is specified in the appropriate work stages NOTICE Danger of damage to the rotor banding APM rotors have a banding composite fiber around the external diameter of the rot...

Page 56: ... oxygen or liquid air can cause explosions and death or severe injuries Use only liquid nitrogen for the cold process Joining with the hot process shrink fit Joining with the cold process stretch fit Cold hot process Hot air oven with tempera ture monitoring suitable for temperatures specified in the Mounting tempera tures table Oven volume appropriate for the rotor type place ment of the oven in ...

Page 57: ...xamples for transporting components figure Carrying capacity dependent upon the weight or the rotor core and or spindle shaft refer to the rating plate Preferably with a device for quick lowering 1 Rotor with a smaller diameter with gloves 2 Rotor with a larger diameter with a gripper tool 3 Spindle shaft with lifting eyes and lifting lug Figure 5 1 Transporting the rotor components examples ...

Page 58: ...n A The rotor is mounted on the spindle shaft Version B The spindle shaft is inserted in the rotor Rotor core Spindle shaft Stable support with opening Mounting fixture non magnetic resistant to heat and cold thermally insulating Figure 5 2 Arrangement for mounting the rotor Suitable oil pressure hand pump with manometer for relieving stress or dismantling the rotor with sleeve for oil press fit d...

Page 59: ...ve movement for dismantling 90 mm Figure 5 4 Fixture for relieving stress and dismantling Accessories Connector with nipple 1 2 e g type SKF 1077454 Extension tube 3 e g type SKF1077453 Non magnetic fixture prism 6 Slotted nut 4 spacing sleeve 5 Non magnetic tray 7 for catching oil e g made from aluminum Pressure oil for relieving stress e g SKF LHMF 300 viscosity 300 mm s at 20 C Pressure oil for...

Page 60: ...e oil connection holes in accordance with the following description Remove the grub screws from the connection holes Remove oil grease or other contaminants from the grub screws and holes e g with Loctite 7061 or 7063 Note Observe the manufacturer s instructions for the cleaning products used Ensure adequate ventilation for solvent based products 4 Measure and record the radial runout of the spind...

Page 61: ...ble NOTICE Danger of damage to the rotor banding caused by impermissible temperatures APM rotors have a banding composite fiber around the external diameter of the rotor that can be damaged by impermissible temperatures during mounting Comply with the permissible temperatures during mounting NOTICE Danger of bearing damage on the spindle shaft Low temperatures can damage the bearing of the spindle...

Page 62: ...C Cold process stretching 2 20 40 C 160 196 C Cold hot process IPM rotors 145 max 150 C APM rotors 135 max 140 C 40 30 C 1 For frame size 1FE108 do not use use the cold hot process or cold process 2 After joining the rotor with the shaft dry for 2 to 3 hours at approx 60 C 5 3 3 Mounting the rotor Mounting the rotor WARNING Risk of injury caused by hot cold surfaces During mounting the components ...

Page 63: ...y fixture 1 Check that the resources function properly Note Avoid positioning errors Perform the joining procedure without delay Observe the position of the pressure oil connections for the rotor with sleeve 2 Position the components see the Joining the rotor figures 3 Join without delay the rotor core or the spindle shaft at its final position 4 Allow the joined parts to assume room temperature 5...

Page 64: ...or destressing Observe the prescribed pressures Forcing oil between the spindle shaft and the rotor core releases the step press fit If the pressure is sufficient the spindle shaft will slide off the rotor core Prevent axial relative movements during the destressing see Mechanical stress compensation figure Safety measures for the stress equalization Check the pump and accessories for functional s...

Page 65: ...ger to the environment caused by escaping oil The forcing of oil can cause oil to escape and result in environmental damage Catch any escaping oil Bind the escaping oil with a suitable oil binding agent Dispose of the oil and oil binding agent in accordance with the legal regulations Procedure Perform the following operations for stress equalization and realignment Connection hydraulic hand pump C...

Page 66: ...utes itself 10 Increase the pressure to approx 60 to 70 MPa 600 to 700 bar The unit floats The rotor is prevented from sliding off by the slotted nut and the spacing sleeve 11 Reduce the oil pressure at the pump 12 Check the radial runout at the reference mark see the Checking the radial runout figure 13 If the required accuracy is not attained repeat the pressure operation The rotor core and the ...

Page 67: ... Protect the bearing from contaminations NOTICE Risk of damage to the rotor core banding The protective film must be removed before balancing the rotor core Careless handling of the rotor core can damage banding made of composite fiber Handle the rotor core carefully Prevent damage to the rotor core banding composite fiber After balancing the rotor reattach a protective film to the rotor banding R...

Page 68: ... the rotor core are permissible only for fine balancing Observe the specifications from the following figure and table when balancing Balancing disk Rotor core Sleeve Spindle shaft Restricted area drilling holes for balancing is not permitted here Figure 5 7 Fine balancing a spindle shaft and rotor with sleeve Motor type a mm t1 mm w mm t2 mm 1FE105 6 4 5 6 3 1FE109 6 5 1FE111 6 5 ...

Page 69: ...variants with sleeve The rotor core is dismantled from the spindle shaft using the oil pressing procedure e g for a bearing change The oil pressing procedure causes a high level of mechanical stress in the components WARNING Danger to life caused by oil under high pressure The spurting of oil and or mechanical damage at the hydraulic system can cause death or severe injuries Use only intact device...

Page 70: ... system The oil pressure is built up manually Do not exceed the maximum permissible oil pressure See the following table Table 5 4 Maximum permissible oil pressure Motor type Maximum oil pressure Pmax MPa 1FE105 6W 100 1FE106 6W 1FE108 6W 1FE109 4W 1FE109 6W 1FE111 6W 1FE114 8W 80 Oil that can be used for dismantling Viscosity 900 mm2 s at 20 C e g type LHDF 900 Dismantling NOTICE Danger to the en...

Page 71: ...screws from the rotor core sleeve 2 Wrap the threaded shoulder on the extension tube and the second grub screw with Teflon sealing tape 3 Screw the extension tube firmly into the sleeve of the rotor core 4 Place the rotor core with spindle shaft slotted nut and the spacing sleeve on the prism 5 Attach the oil hand pump 6 Vent the hydraulic system 7 Screw the second grub screw with Teflon sealing t...

Page 72: ...ccord Note A few oil drops can spurt out in the axial direction The rotor movement is limited by the prism If necessary support the loosening of the rotor core by tapping lightly for example with a soft faced hammer Consult your Siemens representative if dismantling is not successful 11 Check the joint surfaces for scratches or marks in the longitudinal direction Note Scratches or marks in the lon...

Page 73: ...s 5 Plastic covered support arm for horizontal mounting example 6 Internal tensioning spindle example Occupational safety equipment Face protection shield Protective gloves Closed protective clothing for protection against high surface temperatures Hoisting gear with suitable load suspension device for the stator core Eyebolts or ring nuts and spacing sleeves Axial stop for cooling jacket stator c...

Page 74: ...stance before mounting stators that have been stored for a longer period See Chapter Test the insulation resistance Page 125 3 Clean the surfaces to be joined 1 Joining surfaces for the stator to be coated with anti corrosion agent 2 Four slots for the O ring seals for sealing the stator 3 Center slots for discharge in the drain holes 4 Cooling thread Figure 5 9 Surfaces and slots for the stator w...

Page 75: ...l to the stator and spindle housing surfaces that do not come into contact with the cooling fluid Stator core with cooling jacket Spindle housing O ring seal Surface coated with anti corrosion agent Drain hole Figure 5 10 Applying anti corrosion agent the figure shows the fully mounted stator 5 To improve sliding rub the O ring seals with an appropriate grease or talcum 2 The slots for the O ring ...

Page 76: ...e preparations for mounting 5 4 3 Mounting the stator with cooling jacket There are several variants for joining the stator with the spindle housing Note The spindle manufacturer is responsible for selecting and executing the joining process NOTICE Damage to power and sensor cables The power and sensor cables can be damaged during mounting Position the cables so they are not damaged during mountin...

Page 77: ...ket 5 Cable entry 2 O ring seals four 6 Connection cables 3 Axial stop 7 Spacing sleeves example 4 Spindle housing 8 Lifting lug eyebolts Figure 5 11 Vertical mounting of the stator in the spindle housing steps 1 7 and 8 1 Place the spindle housing at the axial stop 2 Remove the lifting lug and the eyebolts 3 Check that the four O ring seals are fitted correctly 4 Fasten the eyebolts possibly with...

Page 78: ...ance with the project specifications 10 Attach the bearing shield 11 Bolt the bearing shield or mounting shield onto the cooling jacket See Chapter Mounting the motor spindle Page 86 First tighten all bolts with half the maximum tightening torque Then tighten the bolts with a torque wrench diagonally to the maximum tightening torque See Tightening torques table 12 Use a liquid medium to check whet...

Page 79: ...ensioning spindle 4 Spindle housing 8 Lifting lug eyebolts Figure 5 12 Vertical mounting of the spindle housing over the stator steps 2 3 and 5 1 Check that the four O ring seals are fitted correctly 2 Position the stator on the axial stop 3 Remove the internal tensioning spindle from the stator 4 Position the spindle housing so that you can route the electrical cables through the cable gland of t...

Page 80: ... tightening torque Then tighten the bolts with a torque wrench diagonally to the maximum tightening torque See Tightening torques table 10 Use a liquid medium to check whether the spindle housing is sealed properly Test pressure 0 7 MPa 7 bar Turn the spindle housing so that the drain holes are facing downwards 11 If the spindle housing leaks dismantle the spindle housing Replace the O ring seals ...

Page 81: ...the bearing shield 7 Bolt the bearing shield or mounting shield onto the cooling jacket See Chapter Mounting the motor spindle Page 86 First tighten all bolts with half the maximum tightening torque Then tighten the bolts with a torque wrench diagonally to the maximum tightening torque See Tightening torques table Use a liquid medium to check whether the spindle housing is sealed properly Test pre...

Page 82: ... are several variants for joining the stator with the spindle housing Note The spindle manufacturer is responsible for selecting and executing the joining process Note Perform the joining procedure without delay Example A Mounting the stator in the spindle housing Procedure 1 Axial stop for stator 4 Stator without cooling jacket 2 Spindle housing 5 Connection cables 3 Cable entry 6 Internal tensio...

Page 83: ...the connection cables at the cable gland in the spindle housing NOTICE Damage to the power and signal cables caused by a hot spindle housing The insulation can be damaged if the power and signal cables come into contact with the hot spindle housing Avoid the cables making contact with the hot spindle housing Note If necessary push the stator with the internal tensioning spindle by hand to the fina...

Page 84: ... 2 3 and 7 1 Clean contaminants and chips from the subassemblies and NOTICE Risk of damage to the winding and insulation Excessive temperatures can damage the winding and insulation Ensure that the temperatures when joining spindle housings do not exceed 160 C 2 Place the stator on the mounting support 3 Remove the internal tensioning spindle from the stator 4 Warm up the spindle housing 5 Mount w...

Page 85: ... contact with the hot spindle housing Note If necessary push the the spindle housing by hand to the final position 8 Let the hot spindle housing cool down 9 Push the connection cables through the cable gland of the spindle housing or the bearing shield in accordance with the project specifications 10 Attach the bearing shield 11 Bolt the bearing shield onto the spindle housing First tighten all bo...

Page 86: ...s required Hoisting gear with suitable load suspension device Eyebolts Centering assembly fixture Assembly film only for APM rotors Personnel protective equipment 5 5 2 Acting magnetic forces The higher magnetic forces present as a result of the permanent magnets in the rotor can draw the spindle into the stator bore Spindle shaft with rotor core Stator core with spindle housing Fa Axial attractiv...

Page 87: ... the resulting radial force is zero The radial force between a centric rotor and the rotor in contact with the stator can be linearly converted calculated air gap 0 5 mm depending on the eccentricity Depending upon the relative position and the weight of the rotor core an additional axial mounting force of about 300 N is required 5 5 3 Mounting the motor spindle with IPM rotor Procedure 1 Clean co...

Page 88: ... Free cable ends Spindle shaft with bearings Flexible tube Bearing shield DE Figure 5 18 Complete_motor_spindle 4 Complete the motor spindle in accordance with the project 5 Fasten the rating plate supplied as a loose item securely to the spindle box in a clearly visible position You have mounted the motor spindle 5 5 4 Mounting the motor spindle with APM rotor NOTICE Danger of damage to the rotor...

Page 89: ...rom the subassemblies 2 Remove carefully the protective film from the rotor in the scope of delivery for some variants 1 Spindle shaft with rotor core 2 Stator core with spindle housing 3 Centering assembly fixture for stator core 4 Centering assembly fixture for rotor core 5 Stable support 6 Assembly film 7 Bolts for attaching the bearing shield Figure 5 19 Mounting the motor spindle 3 Place the ...

Page 90: ... 4 Using the hoisting gear ease the spindle shaft with rotor core slowly and carefully into the stator core Note Depending upon the relative position and the weight of the rotor core an additional axial mounting force of about 300 N is required 5 Bolt on the bearing shield 6 Rotate the premounted motor spindle through 180 6 Assembly film ...

Page 91: ...NDE Housing bolts Drain hole Stator core with cooling jacket Coolant connection Rotor core Spindle housing Free cable ends Spindle shaft with bearings Flexible tube Bearing shield DE Figure 5 20 Complete motor spindle 8 Complete the motor spindle in accordance with the project 9 Fasten the rating plate supplied as a loose item securely to the spindle box in a clearly visible position You have moun...

Page 92: ...bserve the permitted maximum radial and axial vibration values Ensure that the motor spindle mounting e g foot flange or mounting foot has even contact with the mounting surface Stresses of the motor spindle are not permitted Turn the output elements by hand If a grinding noise occurs rectify the cause or contact the manufacturer Emissions The motors are certified for a wide range of mounting and ...

Page 93: ...ble 5 7 Maximum permitted axial vibration values Vibration velocity Vibration acceleration vrms 4 5 mm s apeak 2 25 m s2 Figure 5 21 Maximum permissible vibration velocity taking into account the vibration displacement and vibration acceleration Measure the vibration velocity using appropriate measuring equipment The vibration acceleration is evaluated as a peak value in the frequency band 10 to 2...

Page 94: ...Mechanical mounting 5 6 Installation 1FE1 synchronous built in motors 94 Hardware Installation Manual 12 2016 610 43000 40b ...

Page 95: ...ooling circuit Perform installation or service work on the cooling circuit only when the system is de energized 6 1 2 Safety instructions WARNING Danger to life caused by an electric shock Electrical conducting parts of the machine that touch parts of the cooling system can cause death or injuries Prepare for shutdown and notify all those who will be affected by the procedure Before performing any...

Page 96: ...se death or severe injuries because of an electric shock Do not touch any bare cable ends Prevent assembled built in motors from turning Insulate the terminals and cores of bare cable ends WARNING Danger to life caused by high leakage currents High leakage currents can cause death or injuries as result of an electric shock Satisfy the requirements placed on protective conductors in accordance with...

Page 97: ...TION Danger of burns a result of touching hot surfaces In operation the motor housing can reach high temperatures which can cause burns if touched Do not touch any hot surfaces Allow the motor to cool down before starting any work Use the appropriate personnel protection equipment e g gloves NOTICE Material damage due to the effect of electrochemical series When using different conductive material...

Page 98: ...dure 1 Connect the cooling water pipes for intake and drainage according to project requirements 1 Drain holes 2 Connections for the cooling water pipes 2 Set for the inlet a maximum permitted operating pressure of 0 7 MPa NOTICE Risk of motor damage by voltage discharges resulting from condensation If the stator winding is damp its insulation resistance decreases This can cause voltage discharges...

Page 99: ...3000 40b 99 3 Check that the drain holes are free so that condensation can escape freely 4 Check the water cooling for leaks You have connected the water cooling 6 1 4 Connecting the air cooling Air cooled motors are special versions Connection is in accordance with the spindle manufacturer s project requirements ...

Page 100: ... touched Do not touch any live parts Adhere to the fundamental safety instructions NOTICE Destruction of electronic components and damage to the insulation A high voltage test on the motor can damage the insulation of the motor and destroy electronic components e g temperature sensors Use maximum 80 of the test voltage in accordance with EN 60034 1 Prior to the test short circuit the cable ends of...

Page 101: ...ection via terminal box or power connector The power cables of the motor are not suitable as direct electrical interface of the spindle The electrical connection of the spindle must be made via the terminal box or power connector Feed out the free cable ends from the spindle box in a suitable protective tubing with cable gland to a terminal box provided by the customer Ensure effective strain reli...

Page 102: ... cable white connection cable No polarity 2 yellow connection cables Example circuits for additional temperature evaluations are contained in the following chapters Temperature evaluation using the PTC thermistor triplet full motor protection option Page 114 Connect the temperature sensor to the flanged connection socket of the encoder 4 Encoder connection Example for connecting with terminal box ...

Page 103: ...4 1FE1051 6WN 2 5 4 4 2 5 4 4 1FE1052 6WK 4 0 5 5 4 0 5 5 1FE1052 6WN 2 5 4 4 2 5 4 4 1FE1052 6WY 2 5 4 4 2 5 4 4 1FE1054 6WN 6 03 6 33 6 03 6 33 1FE1054 6WR 4 0 5 5 6 0 6 3 1FE1061 6WH 2 5 4 4 2 5 4 4 1FE1061 6WV 2 5 4 4 2 5 4 4 1FE1061 6WY 2 5 4 4 2 5 4 4 1FE1062 6WQ 2 5 4 4 2 5 4 4 1FE1064 6WN 6 03 6 33 6 03 6 33 1FE1064 6WQ 4 0 5 5 6 0 6 3 1FE1082 6WE 2 5 4 4 2 5 4 4 1FE1082 6WP 10 0 7 9 10 0 ...

Page 104: ...r spindle 2 Notes on using cables is provided in VDE 0298 Part 3 and Part 4 3 Teflon cable Motor type L 0 5 m 1 L 1 5 m 2 Cable cross section per phase mm2 Cable outer diameter mm Cable cross section per phase mm2 Cable outer diameter mm 8 pole built in motors 1FE1143 8WM 1 25 0 11 0 25 0 11 0 1FE1143 8WQ 1 10 0 7 9 16 0 9 0 1FE1144 8WL 1 25 0 11 0 2 16 2 9 1FE1144 8WQ 1 16 0 9 0 25 0 11 0 1FE1144...

Page 105: ...4WL 1 4 0 5 5 6 0 6 3 1FE1072 4WN 1 2 5 4 4 4 0 5 5 1FE1072 4WV 1 2 5 4 4 2 5 4 4 1FE1073 4WL 1 10 03 7 93 16 03 9 03 1FE1073 4WN 1 6 0 6 3 10 0 7 9 1FE1073 4WT 1 2 5 4 4 2 5 4 4 1FE1074 4WM 1 16 03 9 03 16 03 9 03 1FE1074 4WN 1 10 0 7 9 16 0 9 0 1FE1074 4WR 1 6 0 6 3 10 0 7 9 1FE1074 4WT 1 6 0 6 3 6 0 6 3 1FE1074 4WV 1 4 0 5 5 6 0 6 3 1FE1075 4WQ 1 6 0 6 3 10 0 7 9 1FE1082 4WF 1 10 0 7 9 16 0 9 0...

Page 106: ... 9 0 1FE1103 4WQ 1 10 0 7 9 10 0 7 9 1FE1103 4WT 1 6 0 6 3 10 0 7 9 1FE1104 4WL 1 2 10 2 7 9 2 16 2 9 1FE1104 4WN 1 16 0 9 0 25 0 11 0 1FE1105 4WN 1 16 0 9 0 25 0 11 0 1FE1105 4WQ 1 16 0 9 0 16 0 9 0 1FE1105 4WS 1 10 0 7 9 16 0 9 0 1FE1106 4WN 1 2 10 2 7 9 2 16 2 9 1FE1106 4WR 1 25 0 11 0 2 16 2 9 1FE1106 4WS 1 25 0 11 0 25 0 11 0 1FE1106 4WY 1 6 0 6 3 10 0 7 9 1FE1124 4WN 1 25 0 11 0 2 16 2 9 1FE...

Page 107: ...nding radii are not exceeded Minimum radius for fixed installation R 4 x D D outer cable diameter Only remove insulation from the cable ends so that the insulation reaches up to the cable lug terminal or wire end ferrule Use cable lugs or wire end ferrules appropriate for the dimensions of the terminal board connections and the cable cross section If necessary install parallel connection cables En...

Page 108: ...e of copper or aluminum The shield must be connected at both ends to the motor and the converter unshielded cable ends must be kept as short as possible Attach the shielding with a large area as 360 contact to the converter and to the motor Use for instance EMC glands at the cable entries 6 2 8 Connection overview The circuit diagram contains information about wiring and connecting the motor windi...

Page 109: ... flange for retrofitting MLFB 6FX2003 7DX00 4 DRIVE CLiQ cable 6FX 002 2DC10_ trailable or only conditionally trailable 5 SME120 encoder motor side connector kits 6FX2003 0SA12 12 pin 6 Encoder 7 Temperature sensor 1 reserve 8 Ground connection 9 Voltage limiting VPM IVP only if EMF 820 V Figure 6 3 Circuit diagram with SINAMICS example Note Connect a rotary encoder according to the project requir...

Page 110: ...re that no temperature sensitive components are in contact with hot surfaces Connecting the KTY NOTICE Risk of destroying temperature sensors when the ESD notes are ignored Temperature sensors KTY 84 are ESD components When delivered they are short circuited with a terminal Observe the ESD notes Remove the terminal only when the temperature sensor is connected NOTICE Risk of destroying the KTY 84 ...

Page 111: ...Connecting 6 2 Electrical connection 1FE1 synchronous built in motors Hardware Installation Manual 12 2016 610 43000 40b 111 Figure 6 4 KTY temperature monitoring with PTC thermistor triplet example ...

Page 112: ...endent of the polarity with two wire yellow cables Figure 6 5 Pt1000 temperature monitoring with PTC thermistor triplet example Circuit diagrams Note SMC20 For additional information on connecting and operating the SMC20 refer to the documentation in the SINAMICS Function Manual 1 and List Manual 1 Note Before the motor is commissioned carefully check that the shutdown circuit via the PLC programm...

Page 113: ... The NTC thermistors are provided for operating the motor on third party systems The NTC thermistor should be connected in accordance with the configuration and operating instructions of the third party system The drive system senses and evaluates the motor temperature using the sensor signal refer to the drive system documentation Table 6 1 Technical data NTC K227 and NTC PT3 51 Designation Techn...

Page 114: ...hermally with a thermistor triplet PTC with an external trip unit or with an I2t monitoring of the drive system The PTC thermistor triplet must be evaluated using an external tripping evaluation unit this is not included in the scope of delivery This means that the sensor cable is monitored for wire breakage and short circuit by this unit The motor must be de energized within 1 second when the res...

Page 115: ...ree motor supply cables The energy remaining in the motor is converted into heat as a result of the short circuit and causes the motor to quickly brake The VPM Voltage Protection Module is deployed as voltage limiter for SINAMICS S120 Operation without voltage limiting NOTICE Danger of motor damage caused by exceeding the maximum speed If a motor with EMF 820 V is operated without voltage limitati...

Page 116: ... an EMF greater than 800 V to maximum 2 kV The connection of motors with an EMF 2 kV on the VPM is prohibited Integration and system prerequisites of the VPM Integration The VPM is located between the motor and the drive system The maximum distance to the drive system is 1 5 m Note No switching elements may be added to the U V W connection cables between the drive system VPM and motor Connect the ...

Page 117: ...s 3 x IN for approx 500 ms Connection length drive system 1 5 m 1 5 m Connection length motor side 50 m 50 m Power loss Normal operation Short circuit operation with IN approx 0 W approx 360 W max 2 min approx 0 W approx 1 1 kW max 2 min Tripping voltage 830 VDC 1 830 VDC 1 Degree of protection IP20 IP20 Ambient temperature 0 50 C 0 50 C Installation altitude 1000 m above sea level otherwise power...

Page 118: ...Connecting 6 2 Electrical connection 1FE1 synchronous built in motors 118 Hardware Installation Manual 12 2016 610 43000 40b ...

Page 119: ... to an inadequately grounded line supply can result in death severe injury and motor damage Connect motors as part of the drive system to TN and TT line supplies with a grounded neutral point or to IT line supplies Ensure that the SINAMICS devices and motors are compatible with the residual current device according to EN 61800 5 1 before you connect the devices and motors to the line supply using ...

Page 120: ...ted parts Rotating rotors and the resulting ejected parts can cause death or injury Secure rotating output elements using the appropriate safety guards Secure loose parts e g featherkeys to prevent the ejection WARNING Danger to life caused by machine movement and loose objects Machine movement and loose objects that can fall out or be ejected can cause death or severe injury Ensure that the machi...

Page 121: ...nsitive parts Some parts of the electrical motor enclosure can reach temperatures that exceed 100 C If temperature sensitive parts e g electric cables or electronic components come into contact with hot surfaces these parts could be damaged Ensure that no temperature sensitive parts are in contact with hot surfaces NOTICE Motor damage when the maximum speed is exceeded The maximum speed nmax is th...

Page 122: ...work Table 7 1 Checklist 1 general checks Check OK Are all of the necessary components of the configured drive line up available correctly dimensioned installed and connected Is the manufacturer documentation for the system components e g drive system encoder cooling system brake and the SIMOTICS M 1FE1 built in motors Configu ration Manual available If the 1FE1 motor is to be operated on the SINA...

Page 123: ...he couplings been aligned and balanced Has the belt drive tension been correctly adjusted Have the gear tooth flank and gear tooth tip play as well as radial play been cor rectly adjusted for geared outputs Is the rating plate visible and fastened permanently on the spindle box Table 7 3 Checklist 3 checks regarding the electrical system Check OK Has the motor been connected so that it rotates in ...

Page 124: ...Set the flow rate optional 5 Pump 6 Coolant container 7 Compressor recooling unit 8 Coolant temperature measurement Is the cooling water circulation flow direction flow rate temperature in compliance with the specifications Is the seal between the spindle housing and the cooling jacket tight No coolant may escape from the drain holes Air cooling special version Is the air cooling operational Is th...

Page 125: ... resistance at 25 C Rated voltage VN 2 kV Measurement voltage 500 V minimum 100 V Minimum insulation resistance with new cleaned or repaired windings 10 MΩ Critical specific insulation resistance after a long operating time 0 5 MΩ kV Note the following Dry new windings have an insulation resistance of between 100 and 2000 MΩ Note Measured value of the insulation resistance near the critical value ...

Page 126: ...d must be aligned to the rotor magnetic field for the optimum torque development synchronized This reference is established by a pole position identification PLI and the subsequent traversing of the encoder zero mark The associated determined commutation angle offset is stored in the drive system Determining the pole position identification commutation angle with STARTER for SINAMICS 1 Select the ...

Page 127: ...g the determination routine p1990 is automatically set to the value of 0 at the end of the measurement 10 Check whether the automatically determined value in p0431 is plausible Several techniques are recommended in the parameter description for p1990 see SINAMICS S120 S150 List Manual LH1 If the angle is already known e g final acceptance report use this value to check the determined value Note De...

Page 128: ...urself about the EMERGENCY OFF function before you switch on the system The motor is switched on and off using the converter Read about this topic in the converter operating instructions Before switching on Ensure that the converter is correctly parameterized Use the appropriate commissioning tools e g Drive ES or STARTER Switch on the cooling system Switching on 1 Switch on the motor at the conve...

Page 129: ... parts Rotating rotors and the resulting ejected parts can cause death or injury Secure rotating output elements using the appropriate safety guards Secure loose parts e g featherkeys to prevent the ejection WARNING Danger to life when the forced ventilation of the motor draws in hair and articles of clothing Hair ties or loose objects sucked into the air inlet can cause death or severe injury Sec...

Page 130: ...ater circulation and the cooling air supply Operate the motor only in conjunction with an effective temperature control Keep the air ducting free Do not remove any air ducting NOTICE Thermal damage to temperature sensitive parts Some parts of the electrical motor enclosure can reach temperatures that exceed 100 C If temperature sensitive parts e g electric cables or electronic components come into...

Page 131: ...ding or bearings and could even destroy the system In case of uneven running or abnormal noise switch off the motor Identify the cause CAUTION Gearbox faults can cause injuries or gearbox damage Changes to the gearbox during operation can cause injuries or gearbox damage If deviations from normal operation e g unusual noise unusual temperature rise occur switch off the drive unit immediately If po...

Page 132: ...function of the motor cooling system 4 Check the function of the safety equipment 5 Check whether the motor reaches the required parameters The motor is switched on Operation While the motor is operating ensure that the specified parameters are maintained Observe the following during operation The power consumption lies in the specified range The motor is cooled With water cooling Check the liquid...

Page 133: ... according to the following list In this regard observe the relevant chapters in the documentation associated with the components of the complete drive system Even in test operation never disable protective functions or devices Table 8 1 Possible faults Fault Cause of fault see key table Motor spindle does not start A B E Motor spindle starts slowly A C E F Rumbling noise during startup C E F Rumb...

Page 134: ...ctive Locate leaks and seal as necessary or consult the manufacturer H Cooling water flow rate too low Increase cooling water flow rate Inlet temperature too high Set correct inlet temperature I Heat dissipation impeded by deposits Clean the surface of the drives and ensure that the cooling air can flow in and out unimpeded Cooling air inlet outlet is blocked by for eign bodies Remove the block an...

Page 135: ...asures When recommissioning the motor after longer stoppages perform the measures recommended in Chapter Commissioning Disconnect the motor from the cooling water system Remove any cooling water from the motor Blow out the cooling ducts with compressed air to dry them Observe the instructions for storage contained in Chapter Transportation and storage Page 47 If the motor is not operational for ex...

Page 136: ...Operation 8 4 Stoppages 1FE1 synchronous built in motors 136 Hardware Installation Manual 12 2016 610 43000 40b ...

Page 137: ...ronous built in motors Hardware Installation Manual 12 2016 610 43000 40b 137 Service and maintenance 9 Note Carry out maintenance and servicing in accordance with the spindle manufacturer s project requirements ...

Page 138: ...Service and maintenance 1FE1 synchronous built in motors 138 Hardware Installation Manual 12 2016 610 43000 40b ...

Page 139: ...s movement Only use perfectly functioning hoisting and load suspension equipment dimensioned to carry the motor load Pay careful attention to possible movement when the motor is released Do not stand under suspended loads or in their slewing range When placing down the motor ensure that it cannot roll CAUTION Injuries caused by liquids when draining and environmental pollution When draining liquid...

Page 140: ...aste disposal organization in your vicinity Procedure 1 Disconnect all of the electrical connections 2 Remove all liquids such as oil water 3 Release all of the supply lines 4 Remove all cables 5 Remove the fixing elements from the motor 6 Transport the motor to a suitable location for storage Refer also to the information in the section headed Maintenance Page 137 You have removed the motor Note ...

Page 141: ... their components especially components with permanent magnets then this can result in death severe injury and or material damage Ensure that direct drives and their associated components are correctly disposed of Main constituents of a proper disposal procedure Complete demagnetization of the components that contain permanent magnets Components that are to be recycled should be separated into Ele...

Page 142: ... or after disposal Dispose of magnetized rotors by an appropriately specialized disposal company For transport pack the rotors individually in the original rotor packaging Demagnetizing rotors Rotors are demagnetized in a special furnace at minimum 300 C for at least 30 minutes 10 3 4 Disposal of packaging Packaging materials and disposal The deployed packaging and packing aids contain no problema...

Page 143: ...016 610 43000 40b 143 Spare Parts Accessories 11 Note Spare parts can be ordered in our Service Center based on the motor designation Please also refer to the scope of delivery described in section Technical Support https support industry siemens com sc ww en sc 2090 ...

Page 144: ...1FE1 synchronous built in motors 144 Hardware Installation Manual 12 2016 610 43000 40b ...

Page 145: ...ional Air Transport Association IPM Rotor with internal permanent magnets IEC International Electrotechnical Commission IP International Protection ISO International Organization for Standardization IVP Internal Voltage Protection KTY Silicon temperature sensor temperature sensor with progressive almost linear characteristic curve MLFB Machine Readable Product Code NTC Negative Temperature Coeffic...

Page 146: ...List of abbreviations 1FE1 synchronous built in motors 146 Hardware Installation Manual 12 2016 610 43000 40b ...

Page 147: ...osal 141 F Fine balancing 68 H Hotline 7 I IATA 45 Insulation resistance 125 J Joining process 82 K KTY 36 L Leak test 78 80 81 M Magnetic fields First aid in the case of accidents 54 Manufacturer declaration 22 119 Measuring the radial runout 60 Motor Disposal 141 N NTC K227 113 113 NTC PT3 51 113 NTC PT3 51F 113 NTC thermistor 113 O Occupational safety equipment 56 73 Oil pressing procedure 69 P...

Page 148: ... 43 Transport 43 Siemens Service Center 7 Storage 43 Stress equalization 64 T Target group 5 Technical Support 7 Thermal joining 61 Thermal motor protection 35 36 NTC thermistor 113 PTC thermistor triplet 114 Training 7 Transport 43 Type of construction 26 V VPM 115 W Warm shrinking 82 Warning signs 42 52 Water cooling 95 Z Zero speed monitoring 114 ...

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