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Siemens Simotics HV C 1NA14544WA600AG0-Z, Operating Instructions And Installation Instructions

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Siemens Simotics HV C 1NA14544WA600AG0-Z Operating Instructions And Installation Instructions Download Page 46

5.3

Installing the machine

5.3.1

Safety instructions for installation

Injury and material damage caused by inappropriate fastening material

If screws of an incorrect property class have been selected or if they have been fastened to 

an incorrect tightening torque, they may break or become loose. This will cause the machine 

to move, which could damage the bearings. The rotor could smash into the machine enclosure 

and machine parts could be flung out of place. This can result in death, serious injury or material 

damage.
● Comply with the required property classes for screwed connections.
● Tighten the screwed connections to the specified tightening torques.

Injury and material damage caused by incorrect machine alignment

If the machine has not been properly aligned, this will mean the fastening parts are subjected 

to stress/distortion. Screws may become loose or break, the machine will move, machine parts 

could be flung out of place. This can result in death, serious injury or material damage.
● Carefully align the machine to the driven machine.

Material damage caused by improper handling

Mounting parts such as temperature sensors or speed sensors are attached to the machine 

and could be ripped off or destroyed as a result of improper handling. This could lead to 

machine malfunctions, extending even to total loss of the machine. 
● Where necessary, use suitable steps when performing installation work on the machine.
● Do not stand on cables or attachments during installation. Do not use attachments as steps.

5.3.2

Selecting bolts

● Use fixing bolts with the appropriate property class to ensure that the machine is securely 

fastened and torque can be adequately transmitted.      

● When selecting the bolts and the design of the foundation, take into account the maximum 

forces occurring in the case of a fault such as short circuit or line system transfer operations 

in phase opposition, etc. Values for the foundation forces can be found in the "Technical 

Data and Drawings" section. 

See also

Technical data and drawings (Page 101)

Assembly
5.3 Installing the machine

SIMOTICS HV C  1NA14544WA600AG0-Z

46

Operating Instructions 06/2018

Summary of Contents for Simotics HV C 1NA14544WA600AG0-Z

Page 1: ...www siemens com drives Electric motor SIMOTICS HV C Type 1NA14544WA600AG0 Z Operating Instructions Installation Instructions Edition 06 2018 ...

Page 2: ...14 06 2018 09 34 V3 00 ...

Page 3: ...uctions Edition 06 2018 Introduction 1 Safety information 2 Description 3 Preparations for use 4 Assembly 5 Electrical connection 6 Commissioning 7 Operation 8 Maintenance 9 Spare parts 10 Disposal 11 Service and Support A Technical data and drawings B Quality documents C Additional documents D ...

Page 4: ...are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufacturers are used...

Page 5: ...uring the plant 21 4 2 Observing the operating mode 21 4 3 Cooling water quality 21 4 4 Noise emission 22 4 5 Voltage and frequency fluctuations during line operation 22 4 6 Phase synchronization during supply system switching 23 4 7 System inherent frequencies 23 4 8 Torsional loading of the drive train due to faults in the electrical supply 23 4 9 Switching high voltage motors 24 4 10 Thermal pr...

Page 6: ...hine to the driven machine 47 5 3 5 Axial and radial forces at the second shaft extension 48 5 4 Connecting the supply lines 49 5 4 1 Connecting the cooling water supply 49 5 5 Complete the installation work 49 6 Electrical connection 51 6 1 Safety instructions 51 6 2 Preparation 51 6 2 1 Selecting cables 51 6 2 2 Route the cable with an appropriate loop so that water can drip off 52 6 2 3 Termina...

Page 7: ...9 1 Safety instructions for maintenance 75 9 2 Inspection and maintenance 75 9 2 1 Safety instructions 75 9 2 2 Inspections in the event of faults 76 9 2 3 First service after installation or repair 77 9 2 4 General inspection 78 9 2 5 Servicing the water jacket cooling 78 9 2 6 Assessing the rolling bearings 78 9 2 7 Regreasing intervals and types of grease for operating roller bearings 79 9 2 8 ...

Page 8: ... 24 Table 5 1 Stator winding insulation resistance at 40 C 36 Table 6 1 Terminal markings using the 1U1 1 as an example 52 Table 6 2 Minimum air clearances 56 Table 8 1 Electrical faults 70 Table 8 2 Mechanical faults 71 Table 8 3 Roller bearing faults 72 Table 8 4 Cooling system faults 72 Table 9 1 Criteria for selecting roller bearing greases 79 Table 9 2 Roller bearing greases for vertical and ...

Page 9: ...chematic representation of alignment of the machine to the driven machine 48 Figure 6 1 Water drip loop 52 Figure 9 1 Remove the V ring 87 Figure 9 2 Install the V ring 88 Figure 10 1 Stator and rotor 93 Figure 10 2 Roller bearings NDE 94 Table of contents SIMOTICS HV C 1NA14544WA600AG0 Z Operating Instructions 06 2018 9 ...

Page 10: ...Table of contents SIMOTICS HV C 1NA14544WA600AG0 Z 10 Operating Instructions 06 2018 ...

Page 11: ...tation of the machine and where relevant additional documents on the components are provided in the separate Appendixes to the Operating Instructions Technical data and drawings Quality documents Additional documents Text format features The warning notice system is explained on the rear of the inside front Always follow the safety instructions and notices in these instructions In addition to the ...

Page 12: ...ction you have the option of creating your own compiled documents in your own structure and managing them You can delete or shift individual chapters or topics Further using the note function you can import your own content The compiled documentation can be exported as PDF for example Using the Documentation function you can efficiently compile your own plant or system documentation The Documentat...

Page 13: ...The specific setup and safety regulations as well as regulations on the use of personal protective equipment are observed Note Use the services and support provided by the local Service Center Page 99 for planning installation commissioning and service work In the individual chapters of this document you will find warning and safety instructions that must be observed without fail for your own safe...

Page 14: ...e machine Always pay attention to your safety Also observe the following to prevent accidents General safety regulations applicable in the country where the machine is deployed Manufacturer specific and application specific regulations Special agreements made with the operator Separate safety instructions supplied with the machine Safety symbols and instructions on the machine and its packaging WA...

Page 15: ...ration and maintenance of machines can present a health risk Read the information in these operating instructions and the product information supplied by the manufacturer Observe the relevant safety regulations and wear the personal protective equipment specified CAUTION Flammable substances Chemical substances required for the setup operation and maintenance of machines may be flammable Burns and...

Page 16: ...rs Always place electrostatic sensitive devices on conductive bases Always pack store and transport electronic modules or components in conductive packaging such as Metallized plastic or metal containers Conductive foam material Domestic aluminum foil The necessary ESD protective measures for electrostatic sensitive devices are illustrated once again in the following drawings 6HDWLQJ SRVLWLRQ 6WDQ...

Page 17: ...nterference to electronic devices caused by electrical power equipment Electrical power equipment generate electric fields during operation Potentially lethal malfunctions can occur in medical implants e g pacemakers in the vicinity of electrical power equipment Data may be lost on magnetic or electronic data carriers It is forbidden for people with pacemakers to enter the vicinity of the machine ...

Page 18: ...Safety information 2 9 Electromagnetic fields when operating electrical power engineering installations SIMOTICS HV C 1NA14544WA600AG0 Z 18 Operating Instructions 06 2018 ...

Page 19: ...an result in death serious injury or material damage Never operate this machine in hazardous areas Machine design The regulations and standards used as the basis to design and test this machine are stamped on the rating plate The machine design basically complies with the subsequent standards Please refer to the EU Declaration of Conformity for the versions of the harmonized standards referenced T...

Page 20: ...rtially via the cooling air at the cooling water flowing through the water jacket A shaft mounted fan ensures circulation of the cooling air Rotor The rotor is designed as a squirrel cage rotor The number and design of the shaft extensions are shown and described in the technical data Supplementary devices Temperature sensors are integrated in the stator winding to monitor the winding temperature ...

Page 21: ...to ensure the machine is operated safely within your plant 4 2 Observing the operating mode Observe the machine s operating mode Use a suitable control system to prevent overspeeds thus protecting the machine from damage 4 3 Cooling water quality The cooling water must circulate in a closed cooling circuit Avoid fluctuations in the oxygen content of the cooling water The cooling system is maintena...

Page 22: ...1 Ammonium content N ISO 11732 NH4 ISO 14911 10 mg l DIN 38406 5 ISO 11732 ISO 14911 Iron content Fe Total iron 0 2 mg l DIN 38406 1 ISO 6332 ISO 11885 4 4 Noise emission Excessive sound pressure levels can lead to hearing impairment or hearing loss When assessing the noise level of the system make due allowance for the noise emissions from the machine If necessary take suitable noise protection m...

Page 23: ...and match the system consisting of the foundation and machine set in such a way that no system resonances can arise and result in the permissible vibration levels being exceeded The vibration values according to DIN ISO 10816 3 must not be exceeded 4 8 Torsional loading of the drive train due to faults in the electrical supply In the event of faults in the electrical connection such as line switch...

Page 24: ...ent IN and on the voltage dip up to approximately 20 while the machine is starting up Table 4 1 Power limits Rated voltage VN Power limit 3 kV 750 kW 6 kV 1500 kW 10 kV 2500 kW See also Prior to commissioning Page 59 4 10 Thermal protection The machine is equipped with measuring equipment to directly monitor the motor temperature to protect the machine against overheating during operation Plan a c...

Page 25: ... contact partner These Operating Instructions are part of the scope of delivery keep them in a location where they can be easily accessed 4 11 3 Checking the load handling attachments Inspect the load handling attachments such as the load trestles lifting eyes and ring bolts and also the lifting gear before lifting the machine Inspect the load handling attachments on the machine for possible damag...

Page 26: ...s and fork lift trucks must hold appropriate licenses If the motor is packed depending on the weight size and on site conditions lift crates and transport frames using a fork lift truck or a crane with slings Use a crane or fork lift truck suitable for the load When lifting the machine use only approved and undamaged sling guides and spreaders of sufficient rated capacity Check this equipment befo...

Page 27: ... center of gravity of a load is not located centrally between the attachment points the motor can tip over or slip out of the lifting equipment and fall when it is being transported or lifted This can result in death serious injury or material damage 1 Always take account of the center of gravity when transporting or lifting the motor The center of gravity of the machine is specified in the dimens...

Page 28: ...ous injury or material damage In order to gain easy and safe access to the underside of the machine place it in a secure and raised position 4 11 6 Storage You must correctly store the machine if you do not install and use it after it has been delivered NOTICE Bearing seizure damage if incorrectly stored If storage conditions are inappropriate there is a risk of bearing seizure damage Resulting da...

Page 29: ...n machines devices and crates on pallets wooden beams or foundations that protect them against rising damp and water Ensure that the air circulation under the equipment is not impeded Place wooden spacer blocks between the covers and the machine Covers or tarpaulins must not trail on the floor around the machine Storing outdoors When storing the machines outside the storage location must comply wi...

Page 30: ... Remove the rotor shipping brace if one is fitted 3 When stored for longer than two years lubricate with twice the grease quantity in accordance with the lubricant plate This ensures that the grease is evenly distributed and covers all surfaces Corrosion damage is avoided NOTICE Rolling bearing damage due to unchanged resting position Roller bearings can be damaged when kept in the same or almost ...

Page 31: ...osion protection Document all preservation measures taken so that they can be reversed before the machines are put back into service 4 11 8 Protecting the cooling water circuit during storage When supplied the machine is not filled with cooling water Protecting the cooling circuit against corrosion You protect the cooling circuit against corrosion when the machine has already been in operation and...

Page 32: ...Preparations for use 4 11 Transport and storage SIMOTICS HV C 1NA14544WA600AG0 Z 32 Operating Instructions 06 2018 ...

Page 33: ...tallation The following requirements must be satisfied prior to starting installation work Staff have access to the relevant installation instructions and operating instructions The machine is unpacked and ready for mounting at the installation location Note Further Information Further machine specific information for installation can be found in Chapter Technical data and drawings Page 101 Note M...

Page 34: ... important to check the insulation resistance and the polarization index at the following times Before starting up a machine for the first time After an extended period in storage or downtime Within the scope of maintenance work The following information is provided regarding the state of the winding insulation Is the winding head insulation conductively contaminated Has the winding insulation abs...

Page 35: ...asuring the insulation resistance please read the operating manual for the insulation resistance meter you are going to use 2 Short circuit the ends of the temperature sensor cables before applying the test voltage If the test voltage is connected to only one temperature sensor terminal the temperature sensor will be destroyed 3 Make sure that no power cables are connected 4 Measure the winding te...

Page 36: ...an 40 C convert the measuring value to the reference temperature of 40 C according to the following equations from IEEE 43 2000 1 RC KT RT RC Insulation resistance converted to 40 C reference temperature KT Temperature coefficient according to equation 2 RT Measured insulation resistance for measuring winding temperature T in C 2 KT 0 5 40 T 10 40 Reference temperature in C 10 Halving doubling of ...

Page 37: ...l resistance value Convert the value for the current winding temperature at the time of measurement see above table Measuring the polarization index 1 To determine the polarization index measure the insulation resistances after one minute and ten minutes 2 Express the measured values as a ratio PI Rinsul 10 min Rinsul 1 min Many measuring devices display these values automatically following the me...

Page 38: ...fting gear before lifting the machine Inspect the load handling attachments on the machine for possible damage Replace any load suspension equipment that is found to be damaged Before use check that the load suspension equipment is correctly attached When lifting the machine use only approved and undamaged lifting gear of sufficient rated capacity Check the lifting gear prior to its use WARNING Th...

Page 39: ...procedures make use of the services offered by the Service Center Page 99 5 2 3 Mounting the output elements Balance quality The rotor is dynamically balanced For shaft extensions with featherkeys the balancing type is specified using the following coding on the face of the drive end of the shaft H means balancing with a half feather key F means balancing with a whole feather key Figure 5 1 Balanc...

Page 40: ... with a hammer as this would damage the bearings Shaft extensions with feather key To maintain the balancing quality you have the following options If the output element is shorter than the feather key with balancing type H then you must machine off the section of feather key protruding from the shaft contour and output element Alternatively ensure that the weights are compensated to achieve the a...

Page 41: ...propriate licenses If the motor is packed depending on the weight size and on site conditions lift crates and transport frames using a fork lift truck or a crane with slings Use a crane or fork lift truck suitable for the load When lifting the machine use only approved and undamaged sling guides and spreaders of sufficient rated capacity Check this equipment before using it The weight of the machi...

Page 42: ...vity of a load is not located centrally between the attachment points the motor can tip over or slip out of the lifting equipment and fall when it is being transported or lifted This can result in death serious injury or material damage 1 Always take account of the center of gravity when transporting or lifting the motor The center of gravity of the machine is specified in the dimension drawing 2 ...

Page 43: ...intwork damage Make sure that the cleaning agent or solvent does not come into contact with any painted surfaces as this could damage the lacquer Use a suitable solvent to soften thick layers of anti corrosion agent Then push off the softened layers using a piece of hardwood approximately 10 x 10 x 1 cm Do not sand the protective coating down or scrape it off NOTICE Do not use metal tools Do not u...

Page 44: ...ne slowly and carefully at the installation location to avoid any impact See also Removing anti corrosion protection Page 43 5 2 8 Draining condensation Under the following conditions it is possible that condensation may accumulate within the machine Wide fluctuations in the ambient temperature such as direct sunlight combined with high atmospheric humidity Intermittent operation or load fluctuati...

Page 45: ...tic diagram of the water drain holes NOTICE The degree of protection is reduced Nominally the degree of protection of the machine is reduced to IP44 when the screw plug is removed 5 2 9 Roughly aligning the machine Requirement The transmission element such as a coupling half has already been pulled on Roughly aligning the machine For horizontal positioning push the motor sideways across the founda...

Page 46: ...serious injury or material damage Carefully align the machine to the driven machine Material damage caused by improper handling Mounting parts such as temperature sensors or speed sensors are attached to the machine and could be ripped off or destroyed as a result of improper handling This could lead to machine malfunctions extending even to total loss of the machine Where necessary use suitable s...

Page 47: ... the driven machine in such a manner that the center lines of the shafts are parallel with no offset This ensures that no additional forces affect their bearings during operation 3 For the vertical positioning x 0 place thin shims under the machine feet The number of shims should be kept as low as possible i e stack as few as possible This also prevents the machine being subjected to any stress di...

Page 48: ...ns See also Technical data and drawings Page 101 5 3 5 Axial and radial forces at the second shaft extension Large output masses and their centers of gravity outside the shaft extensions can cause vibration This can result in damage to bearings the shaft or components in the shaft assembly Comply with permissible loads for the forces on the shaft extensions in accordance with the configuration dat...

Page 49: ...tall suitable filters in the cooling water feed pipe 7 Connect the cooling circuit to the machine NOTICE Machine damage due to overheating If the cooling water cannot flow freely the machine will not be cooled properly The machine will overheat which could result in material damage or even total damage Filling the cooling circuit 1 Fill the cooling circuit with water until the air is completely fo...

Page 50: ...s Cover any open shaft ends couplings and belt drives etc 5 Make sure that there are no loose parts on or in rotating machine elements Observe any feather keys that may be located in free shaft ends Record all of the installation work that was carried out Assembly 5 5 Complete the installation work SIMOTICS HV C 1NA14544WA600AG0 Z 50 Operating Instructions 06 2018 ...

Page 51: ...ose This could result in material damage to the machine or even in total failure which could in turn lead indirectly to material damage to the system Tighten the screwed connections to the specified tightening torques Observe any specifications regarding the materials from which fixing elements must be made When performing servicing check the fastenings See also Tightening torques for screw and bo...

Page 52: ...minal designation According to IEC EN 60034 8 the following basic definitions apply to the terminal markings for 3 phase machines Table 6 1 Terminal markings using the 1U1 1 as an example 1 U 1 1 Marking x Index for pole assignment for pole changing machines where applicable A lower index signifies a lower speed Special case for split winding x Phase designation U V W x Index for winding start 1 o...

Page 53: ...ion the terminal box can be rotated It can then be rotated through increments of 90 corresponding to the connection direction If necessary contact your Service Center Page 99 6 2 5 Connecting the grounding conductor The grounding conductor cross section of the machine must be in full conformance with the installation specifications and to IEC 60034 1 External conductor cross section S mm Grounding...

Page 54: ...llowing table Screw in depth and tightening torque are different depending on whether cable lugs or ground terminals are used Screw Screw in depth Tightening torque M12 x 25 16 mm 38 Nm M16 x 35 20 mm 92 Nm Tightening torque of bolts with cable lugs Screw Screw in depth Tightening torque M6 9 mm 8 Nm M8 12 mm 20 Nm M10 15 mm 40 Nm Tightening torque of bolts with ground terminals 6 3 Inserting and ...

Page 55: ...ence The machine can malfunction or be damaged if it is operated other than how it was originally ordered or with the incorrect direction of rotation Changing the direction of rotation If you want to operate the machine in the opposite direction to the direction stated in the order please consult your contact partner at Siemens Directions of rotation which may be required for an application in a p...

Page 56: ...TICE Aluminum flow due to contact pressure Aluminum flows following installation due to the contact pressure The connection using clamping nuts can loosen as a result The contact resistance increases obstructing the current from being conducted This can result in fire and material damage to the machine or even in total failure as well as material damage to the plant or system due to machine failur...

Page 57: ...an penetrate the enclosure if the pressure relief device is damaged The degree of protection of the terminal box is no longer guaranteed a short circuit can occur which can result in death serious injury or material damage Do not operate the machine with a damaged pressure relief device Any damage may only be repaired after prior discussion with the person responsible for the safety of the plant o...

Page 58: ...lemented according to the requirements for basic insulation The temperature sensor connections are located in terminal boxes safe to touch and have no protective separation This is the reason that in the case of a fault a hazardous voltage can be present at the measuring sensor cable When touched this can result in death severe bodily injury and material damage When connecting the temperature sens...

Page 59: ...does not claim to be complete It may be necessary to perform further checks and tests in accordance with the specific situation on site The machine is undamaged The machine has been correctly installed and aligned the transmission elements are correctly balanced and adjusted All fixing screws connection elements and electrical connections have been tightened to the specified tightening torques The...

Page 60: ...n damage the winding insulation If you are using vacuum circuit breakers and vacuum contactors use an appropriate surge suppressor such as the Siemens 3EF zinc oxide varistor with spark gap An additional RC arrester resistor and capacitor connected in series makes sense at unfavorable operating points under unfavorable line supply conditions See also Switching high voltage motors Page 24 Cooling C...

Page 61: ...he shaft must rotate so that the new grease can be distributed across the bearings Regrease the roller bearings prior to commissioning in the following circumstances When the machine has been in storage in favorable conditions e g in dry rooms that are free of dust and vibrations This applies to the period between delivery and commissioning or longer periods of stoppage If the machine has been in ...

Page 62: ...technical specification the rated service life of the bearings is at least 20 000 hours For all other machines the rated service life of the bearings is at least 40 000 hours For bearings with external oil supply monitor the lubrication system to ensure that it is operating correctly 7 4 Test run After installation or inspection carry out a test run 1 Start up the machine without a load To do this...

Page 63: ... noise or vibrations on the bearings or bearing shields as it runs 5 In case of uneven running or abnormal noise switch off the machine As the machine runs down identify the cause If the mechanical operation improves immediately after the machine is switched off then the cause is magnetic or electrical If the mechanical running does not improve immediately after switching the machine off then the ...

Page 64: ...ng down the machine during startup by for instance checking for errors in the starting control or for excessively sensitive protection settings Keep shutdowns during startup for checking the direction of rotation or other tests to an absolute minimum Commissioning 7 5 Overvoltages when switching high voltage motors SIMOTICS HV C 1NA14544WA600AG0 Z 64 Operating Instructions 06 2018 ...

Page 65: ...hine if you must remove covers Comply with the Five safety rules Only remove the covers when the rotating parts have come to a complete standstill Danger as a result of stationary parts under voltage live parts Live parts represent a hazard Touch protection against active live parts is no longer guaranteed if covers are removed The minimum air and creepage distances may be fallen below violated wh...

Page 66: ...re of parts before touching them If required wear suitable protective equipment Damage caused by condensation Humidity in the air can condense for intermittent duty or load fluctuations Condensate can collect Moisture can have a negative impact on the winding insulation or result in damage such as corrosion Ensure that any condensation can freely flow away NOTICE Risk of corrosion due to condensat...

Page 67: ...t check the bearing and stator winding temperatures 8 3 Regreasing roller bearings Refer to the regreasing instructions for the roller bearings on the lubricant plate 8 4 Switching off the water cooling system Do not immediately switch off the water cooling system after switching off the machine First wait for the machine to cool down This will prevent the accumulation of residual heat 8 5 Switchi...

Page 68: ...ti freeze and corrosive inhibitor can impair the heat transport Operate the motor only with the contractually agreed water quality Continue to operate the cooling water circuit This avoids deposits from forming If anti condensation heating is available keep this switched on This avoids condensation and condensate forming inside the machine 8 6 2 Avoidance of damage to roller bearings during stoppa...

Page 69: ...ding Can the machine be put into operation Must the windings be cleaned or dried Detailed information on testing and the limit values can be found here Testing the insulation resistance and polarization index Page 35 8 7 Decommissioning the machine Record the decommissioning steps This log will be useful upon recommissioning If the machine is going to be out of service for longer than six months t...

Page 70: ...al faults Motor fails to start Motor accelerates sluggishly Rumbling noise during startup Rumbling noise during operation High temperature rise during no load operation High temperature rise with load High temperature rise of individual winding sections Possible causes of faults Remedial measures X X X X Overload Reduce the load X Interrupted phase in the supply cable Check the switches and cables...

Page 71: ...sconnect the stator or coupling and rebalance If the machine has two shaft ends and a transmission element is only fitted to one end secure the fitted key at the other end to prevent it from being thrown out If the rotor has balance type H standard type the fitted key must be cut back to roughly half of its length X Rotor out of true shaft bent Consult the manufacturing plant X X Poor alignment Al...

Page 72: ...bearing Use the correct grease X Friction marks on raceway Replace the bearing X Brinelling or scoring Replace the bearing Avoid any vibration at standstill 8 9 5 Cooling system faults The following table shows the possible causes of and remedial measures for faults on water cooled machines Table 8 4 Cooling system faults Overheating Water leaking Possible causes of faults Remedial measures X Redu...

Page 73: ...auses of faults Remedial measures X Leaks in the cooling system Consult the manufacturer X Defective cooling water connection Find the leak and seal it Operation 8 9 Faults SIMOTICS HV C 1NA14544WA600AG0 Z Operating Instructions 06 2018 73 ...

Page 74: ...Operation 8 9 Faults SIMOTICS HV C 1NA14544WA600AG0 Z 74 Operating Instructions 06 2018 ...

Page 75: ...y general maintenance intervals can be specified here Maintenance intervals should therefore be scheduled to suit the local conditions dirt starting frequency load etc Note Please contact the service center Page 99 if you require support with service maintenance or repair 9 2 Inspection and maintenance 9 2 1 Safety instructions WARNING Rotating and live parts Electric machines contain live and rot...

Page 76: ...s adequate extraction NOTICE Machine damage caused by foreign bodies Foreign bodies such as dirt tools or loose components such as screws etc can be left by accident inside the machine after maintenance is performed These can cause short circuits reduce the performance of the cooling system or increase noise in operation They can also damage the machine When carrying out maintenance work make sure...

Page 77: ...achine running noise have not deteriorated X The foundation has no cracks or indentations X X You can perform these checks while the motor is at standstill or if required while running Further checks may be required if so specified in operating instructions of components Page 105 or in accordance with the plant specific conditions If you find any deviations during the inspection you must rectify t...

Page 78: ...g parts and components are in good condition and there is no evidence of discoloring X Condensation can freely flow away X This check can be made at standstill or when running If you detect any deviations during the inspection you must rectify them immediately They may otherwise cause damage to the machine Checking the cooling system With the machine stopped check the condition of the cooling syst...

Page 79: ... according to DIN 51825 with lithium soap as a thickener and an upper service temperature of at least 130 C 266 F are permissible for standard applications without special requirements When selecting the lubricating grease ensure that the technical data of the grease is suitable for the application The lubricating grease must satisfy the criteria listed in the table below and must match the operat...

Page 80: ... conditions differ from those mentioned other greases may only be used after prior consultation with the manufacturer Note Use of other greases If greases other than those named on the lubricant plate are used it cannot be guaranteed that they are compatible with the complete system If you use greases that satisfy only the minimum requirements of DIN 51825 or ISO 6743 9 then reduce the lubrication...

Page 81: ... This can result in material damage Avoid mixing greases Only the manufacturer can provide a guarantee for the miscibility of particular greases Lubrication data Regreasing data are stated on the lubricant plate of the machine Regreasing intervals in operating hours Regreasing amount in grams Grease type Regrease the roller bearing at the latest every 12 months irrespective of the actual number of...

Page 82: ...le before regreasing Gradually press in an appropriate type and amount of grease as stamped on the lubricant plate and specified in these operating instructions The roller bearing temperature rises sharply at first then drops to the normal value again when the excess grease is displaced out of the bearing 3 The used grease collects outside each bearing in a spent grease chamber Lubricating roller ...

Page 83: ...the machine in a vertical position 9 2 9 Maintaining terminal boxes Requirement The machine is de energized Checking the terminal box Terminal boxes must be regularly checked for tightness undamaged insulation and tight terminal connections If dust or humidity have infiltrated the terminal box this should be cleaned and dried particularly the insulators Check all the seals and sealing surfaces and...

Page 84: ...windings be cleaned or dried Detailed information on testing and the limit values can be found here Testing the insulation resistance and polarization index Page 35 9 2 11 Touch up any damaged paintwork If the paint is damaged it must be repaired in order to protect the unit against corrosion Note Paint system Contact the Service Center Page 99 before you repair any damage to paint They will provi...

Page 85: ...extensions have reset threads Use lifting gear which is suitable for the rotor weight and direction of loading Danger when a rotor falls Eyebolts in accordance with DIN 580 are unsuitable for suspending the rotor The rotor can fall off This can result in death serious injury or material damage Use lifting gear which is suitable for the rotor weight and direction of loading Machine damage caused by...

Page 86: ... Spare parts Page 91 Procedure 1 Remove the bearing mounting components Remove the outer bearing cover if one is being used Remove the sealing ring Page 87 If there is a labyrinth sealing ring then also remove this Ensure that the inner bearing cover is no longer attached to the bearing housing or end shield Support the rotor for the removal of bearing housing or end shield If necessary remove the...

Page 87: ... the protective ring for IP56 degree of protection The V ring for the outer bearing seal is fitted with a protective ring for degree of protection IP56 The protective ring does not have to be removed for disassembling the bearing bush Remove the protective ring together with the V ring and the outer bearing cover or end shield from the shaft See also Fitting V ring for roller bearing seal Page 87 ...

Page 88: ...ensioned Replace the protective ring if necessary 3 Position the protective ring so that one of the longitudinal grooves meets the corresponding water separation groove at the bottom in the bearing cover flange or end shield 9 3 4 4 Installing felt rings for the inner bearing seal Depending on the particular version the motor is equipped with a felt ring in the inner bearing cover The felt ring pr...

Page 89: ...ear bare joints between parts with non hardening permanently flexible sealant such as Hylomar M Follow the manufacturer s application and safety instructions when doing this Check all sealing elements such as those on the terminal boxes for elasticity aging or damage and renew them if they are no longer effective Maintenance 9 3 Corrective Maintenance SIMOTICS HV C 1NA14544WA600AG0 Z Operating Ins...

Page 90: ...Maintenance 9 3 Corrective Maintenance SIMOTICS HV C 1NA14544WA600AG0 Z 90 Operating Instructions 06 2018 ...

Page 91: ... the drive end of the shaft Note The graphical representations in this chapter show schematic diagrams of the basic versions They are used for spare parts definitions The supplied version may differ in details from these representations You can use commercially available standard components but ensure that they have the same construction type dimensions strength class etc 10 2 Ordering spare parts...

Page 92: ...erminal box cover part 20 30 Serial number of the motor Machine type Rolling contact bearings When ordering roller bearings in addition to the bearing identification code the supplementary specifying code is also necessary for the bearing version Both of these codes are stamped on the lubricant plate and specified in the motor documentation or can also be taken from the installed bearings Spare pa...

Page 93: ...tor complete 20 04 Auxiliary terminal box 10 00 Stator frame with laminated core and winding 20 11 Intermediate plate 10 84 Cover with seal 20 51 Cable entry plate 20 00 Terminal box for stator winding see main terminal box spare parts list Spare parts 10 3 Stator and rotor SIMOTICS HV C 1NA14544WA600AG0 Z Operating Instructions 06 2018 93 ...

Page 94: ...cartridge floating bearing 4 40 Deep groove ball bearing 4 10 V ring 4 45 Compression spring 4 16 Labyrinth ring optional 4 50 Inner bearing cover 4 20 Outer bearing cover 4 81 Nut 4 30 Locking ring 4 82 Grease tube 4 35 Grease slinger 6 00 Bearing shield Spare parts 10 4 Rolling contact bearings non drive end SIMOTICS HV C 1NA14544WA600AG0 Z 94 Operating Instructions 06 2018 ...

Page 95: ...rtain hazardous substances In compliance with RoHS Restriction of certain Hazardous Substances we replace substances that are damaging to the environment by those that are not based on state of the art technology In doing so safety in operation and handling will take priority at all times 11 2 Preparing for disassembly Disassembly of the machine must be carried out and or supervised by qualified p...

Page 96: ...ling according to whether they are Iron and steel Aluminum Non ferrous metal e g windings The winding insulation is incinerated during copper recycling Insulating materials Cables and wires Electronic waste Process materials and chemicals Sort the process materials and chemicals for recycling according to whether they are for example Oil Grease Cleaning substances and solvents Paint residues Anti ...

Page 97: ...consists of impregnated wood Observe the local regulations The foil used for water proof packaging is an aluminum composite foil It can be recycled thermally Dirty foil must be disposed of via waste incineration Disposal 11 4 Disposal of components SIMOTICS HV C 1NA14544WA600AG0 Z Operating Instructions 06 2018 97 ...

Page 98: ...Disposal 11 4 Disposal of components SIMOTICS HV C 1NA14544WA600AG0 Z 98 Operating Instructions 06 2018 ...

Page 99: ...f you wish to request on site service or order spare parts please contact your local office This office will contact the responsible service center on your behalf You can find your contact person in the relevant contact data base www siemens com yourcontact www siemens com yourcontact Siemens Support for on the move You can obtain optimum support anywhere you go using the Siemens In dustry Online ...

Page 100: ...Service and Support SIMOTICS HV C 1NA14544WA600AG0 Z 100 Operating Instructions 06 2018 ...

Page 101: ...ces or removable adhesives e g Loctite 243 when installing fixing bolts with a clamping length of less than 25 mm The clamping length is taken as the distance between the head of the bolt and the point at which the bolt is screwed in Tightening torques The bolted connections with metal contact surfaces such as end shields bearing cartridge parts terminal box parts bolted onto the stator frame shou...

Page 102: ...bolts with property class 8 8 according to ISO 898 1 Case C Applies to bolts with property class 8 8 A4 70 or A4 80 according to ISO 898 1 however only to bolts screwed into components made from materials with higher property class e g cast iron steel or cast steel Note Non standard tightening torques Different tightening torques for electrical connections and bolted connections for parts with fla...

Page 103: ...ons in Appendix Quality documents of the machine manual You should also file the documents that will only be handed over to you at a later time due to the process required You can find general quality documents here https support industry siemens com cs ww de ps 24701 cert https support industry siemens com cs ww en ps 24701 cert SIMOTICS HV C 1NA14544WA600AG0 Z Operating Instructions 06 2018 103 ...

Page 104: ...Quality documents SIMOTICS HV C 1NA14544WA600AG0 Z 104 Operating Instructions 06 2018 ...

Page 105: ... of the machine manual in Additional documents Operating instructions of Siemens components such as temperature transducer SITRANS TR200 TR300 etc can be downloaded from the Siemens Industry Online Support Portal See also Sitrans in the Service Support portal http support automation siemens com WW view en 26102748 SIMOTICS HV C 1NA14544WA600AG0 Z Operating Instructions 06 2018 105 ...

Page 106: ...Additional documents SIMOTICS HV C 1NA14544WA600AG0 Z 106 Operating Instructions 06 2018 ...

Page 107: ... supply 60 Correct usage 20 Corrosion protection 31 68 Counter clockwise 55 D Damage during transportation 25 Degree of protection Derating 45 Delivery 25 Direction of rotation 55 Disassembly Disposal 95 Internal fan 85 Machine 85 Rolling bearings 86 Disposal Chemicals 96 Components 96 E Electrical faults 70 Electromagnetic compatibility 16 Electromagnetic fields 17 Emergency off 67 Emitted interf...

Page 108: ...ances 56 More information 99 Mounting foot hole dimensions 38 N Noise emissions 15 Noise protection measures 22 O On site service 99 Operating mode 21 Output element 40 Overspeed 21 Overvoltage 63 P Paint finish 20 Paint system 84 Paintwork damage 84 Polarization index 34 37 61 69 84 Positioning 47 Precision alignment 47 Pressure relief device 57 Property class 46 Protective ring 87 Q Qualified pe...

Page 109: ...ings 68 Storage 29 Storage location 29 Supplementary devices 20 Switching on 62 67 Switching overvoltages 24 60 System resonances 23 T Technical Support 99 Temperature monitoring Stator winding 58 Terminal box 53 close 57 Maintaining 83 Rotating 53 Terminal marking 52 Test run 62 Thermal protection 24 Tightening torques 51 Bolted connection 101 Cable lug 54 Ground terminals 54 Torsional loads 23 T...

Page 110: ...Index SIMOTICS HV C 1NA14544WA600AG0 Z 110 Operating Instructions 06 2018 ...

Page 111: ......

Page 112: ...Further Information www siemens com drives Siemens AG Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY ...

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