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Comfort Panels INOX PCT 
Compact Operating Instructions, 05/2018, A5E38804191-AA 

27

 

 

Maintenance and repairs 

4.1

 

Cleaning and maintenance 

Scope of maintenance  

The HMI device is designed for maintenance-free operation.  
Proper handling and regular cleaning will extend the service life of the front operating panel. 

The front operating panel consists of:  

 

Stainless steel frame 

 

Glass front 

 

Mounting gasket 

 

Casting compound (edge cast)  

Regularly check the mounting seal and the edge grouting for damage. 
The components on the front panel have different resistances to chemical and mechanical 

influences (see section "Chemical resistance"). 

Cleaning interval for food contact 
To comply with the permissible limits for indirect contact with food (see section "Product 

overview"), the device must be regularly cleaned (see section "General cleaning 

instructions"): 

 

After a maximum of 8 hours of continuous use. 

 

In case of a longer interruption of operation, only clean the device at the end of the 

interruption before the recommissioning. 

 

We recommend that the device also be cleaned at the beginning of a longer interruption 

so that substances do not stick. 

In contact with food: 

 

Remove visible buildup immediately. 

 

Avoid direct contact of the food with the grouting compound. 

 

Prevent food adhering to or contacting the grouting compound from returning to the 

production process. 

General information on cleaning  

 

 

WARNING 

Danger of explosion when cleaning in hazardous areas 
When cleaning the front panel in hazardous areas with a dry cloth, static electricity may be 

discharged. An explosion can result in damage to persons and machines. 

 

Do not clean the front panel with a dry cloth. 

 

Use a well moistened cloth or a suitable anti-static cleaning device. 

 

Summary of Contents for SIMATIC TP1200 Comfort INOX PCT

Page 1: ...__________________ ___________________ SIMATIC HMI devices Comfort Panels INOX PCT Compact Operating Instructions 05 2018 A5E38804191 AA Preface Overview 1 Safety instructions and additional information 2 Mounting the device 3 Maintenance and repairs 4 Technical specifications 5 Technical Support A List of abbreviations B ...

Page 2: ...ly by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens prod...

Page 3: ...Panels operating instructions http support automation siemens com WW view en 49313233 Unless otherwise described in this document all of the specifications for the corresponding standard device that are described in the operating instructions of the associated standard device are valid for the TP900 1200 Comfort INOX PCT in particular the specifications on hardware operating system software config...

Page 4: ... should pay particular attention Naming conventions Term Applies to System System Machining center One or more machines Device INOX PCT device SIMATIC TP900 Comfort INOX PCT SIMATIC TP1200 Comfort INOX PCT PCT Projected Capacitive Touch Touch HMI device Device with capacitive single touch screen Touch screen Single touch screen Touch operation Single touch Figures This document contains illustrati...

Page 5: ...rating 16 2 6 Operating the capacitive single touch screen 18 3 Mounting the device 19 3 1 Preparing for installation 19 3 1 1 Check the scope of delivery 19 3 1 2 Checking the operating conditions 19 3 1 3 Permitted mounting positions 19 3 1 4 Notes on installation 22 3 1 5 Checking clearances 22 3 2 Inserting the mounting seal 23 3 3 Mounting the device 24 3 4 Wiring rules 26 4 Maintenance and r...

Page 6: ...Operating Conditions 38 5 5 Climatic ambient conditions 38 5 5 1 Long term storage 38 5 5 2 Transport and short term storage 38 5 5 3 Operating Conditions 39 5 6 Information on insulation tests protection class and degree of protection 40 5 7 Dimension drawings 41 5 7 1 9 device dimension drawing 41 5 7 2 Dimension drawing 12 device 42 5 7 3 Dimension drawing 12 device clamping frame 43 5 8 Techni...

Page 7: ...rticular attention has been paid to ensuring that the device is easy to clean and can be disinfected when needed The devices with stainless steel front have therefore been developed according to DIN EN 1672 2 Food Processing Machinery Safety and Hygiene Requirements Resistant to scratch and impact hardened glass Mohs 6 in stainless steel frame Resistant glass and sturdy stainless steel front with ...

Page 8: ...ket 1 clamping frame 1 power supply connector Mounting clips see section Mounting the device Page 24 Product information mounting instructions 3 product information approvals explosion protection individually enclosed 1 3 Layout of the devices The figures in this section show the layout using the 12 device as an example Front view and side view Cutout for mounting clip Stainless steel front Displa...

Page 9: ...Comfort Panels operating instructions 1 4 Interfaces Interfaces of the 9 and 12 variants The figure shows the interfaces of the following HMI devices TP900 Comfort INOX PCT TP1200 Comfort INOX PCT Connection for equipotential bonding ground X1 PROFINET LAN 10 100 Mb X80 power supply connector X90 Audio Line OUT X2 PROFIBUS Sub D RS422 485 X60 USB type Mini B X61 X62 USB type A ...

Page 10: ...h cable ties 1 5 Accessories Accessories can be ordered on the Internet at Industry Mall https mall industry siemens com The following service packs with clamping frame mounting gasket and mounting clips are available for the INOX devices TP900 INOX Service Pack article number 6AV2185 4JA10 0AX0 TP1200 INOX Service Pack article number 6AV2185 4MA00 0AX0 You need service packs to replace the gasket...

Page 11: ...pplied to the front of the device is not intended use of the device and can destroy its touch screen e g break the glass front In hazardous areas there is then a risk of explosion injury and food contamination with further consequential and health damages Make sure that excessive force cannot be applied to the device front If the touch screen of the device is defective follow these steps Stop prod...

Page 12: ...dent prevention instructions applicable to your application in addition to the safety information given in the device documentation Strong high frequency radiation NOTICE Observe immunity to high frequency radiation The device has an increased immunity to high frequency radiation according to the specifications on electromagnetic compatibility in the technical specifications Radiation exposure in ...

Page 13: ...This product includes third party software Siemens AG only provides a warranty for updates patches of the third party software if these have been distributed as part of a Siemens software update service contract or officially released by Siemens AG Otherwise updates patches are undertaken at your own risk You can find more information about our Software Update Service offer on the Internet at Soft...

Page 14: ...the device You can find additional information in the section Operating Conditions Page 39 Industrial applications The HMI device is designed for industrial applications It conforms to the following standards Requirements for emissions EN 61000 6 4 2007 Requirements for interference immunity EN 61000 6 2 2005 Use in mixed use zone Under certain circumstances you can use the HMI device in a mixed u...

Page 15: ...cations with severe operating conditions for example due to Corrosive vapors gases oils or chemicals Strong electrical or magnetic fields of high intensity In systems that require special monitoring for example in Elevators Systems in especially hazardous rooms 2 4 Use in hazardous areas The following warnings apply to operating a device with Ex approval in hazardous areas WARNING Explosion Hazard...

Page 16: ...ch off the power to the device Also read the enclosed documentation for use in potentially explosive atmospheres and the information in the section Certificates and approvals Page 33 2 5 Notes on commissioning and operating WARNING Personal injury or property damage due to no earth connection An inadequate earth connection or the lack of one may cause malfunction of the capacitive touch screen Fun...

Page 17: ...e usefulness of the gloves you are using To avoid incorrect operation certain inputs are ignored and blocked from further entry Simultaneous operation with multiple fingers Surface contact with a diameter of 3 cm for example resting the palm of the hand on the touch screen As soon as the touch screen is no longer touched input is possible again Functions of the capacitive single touch screen Gener...

Page 18: ...ng the unit and physical injuries can result Examples of faulty operation Operation with an unsuitable touch pen or with the fingernail Operation with a thick glove such as a work glove Touching the touch screen at a slant to the surface Touching the touch screen for longer than 30 seconds for example with the knuckle or by leaning against or propping free hand on display Make sure to observe the ...

Page 19: ...epresentative 3 1 2 Checking the operating conditions Note the following aspects before installing the device 1 Familiarize yourself with the standards approvals EMC parameters and technical specifications for operation of the device This information is available in the following chapters Certificates and approvals Page 33 Electromagnetic compatibility Page 36 2 Check the mechanical and climatic a...

Page 20: ...permitted ambient temperature for vertical installation The HMI device may otherwise be damaged and its certifications and warranty will be void Note Extended inclination and ambient temperature range You can operate the 9 and 12 devices with extended inclination and extended temperature range under the following conditions The USB load does not exceed 100 mA per USB port The 24 V DC connection of...

Page 21: ...ble for horizontal mounting positions A maximum ambient temperature of 50 C is permitted for vertical mounting 0 tilt angle a maximum of 40 C is permitted for inclined mounting Mounting in vertical format The Touch HMI devices are also suitable for mounting in vertical format Select the appropriate screen format during configuration A maximum ambient temperature of 40 C is permitted for vertical m...

Page 22: ...onsist of sheet steel or material of a strength that corresponds to at least the stability of sheet steel Mounting cutout Dimensions Material thickness 1 5 to 6 mm Permitted deviation from plane This condition must be fulfilled for the mounted HMI device 0 5 mm Permitted surface roughness in the area of the mounting seal 120 µm Rz 120 3 1 5 Checking clearances The following figure shows the cleara...

Page 23: ...ap On all mounting gaskets of the INOX devices the coding tap is on the bottom left in relation to the rear of the device Note Use a new mounting seal for each installation because the promised degree of protection cannot be guaranteed otherwise Procedure 1 Look for the coding tap on the mounting seal Turn the mounting seal so that the coding tap is on the bottom left as seen in the figure below C...

Page 24: ...tire stainless steel front This must not lead to distortions and protrusions If necessary correct the seat To do this press the mounting seal into the recess The edge of the mounting seal is flush with the edge of the stainless steel front all around 3 3 Mounting the device The following figures in this section are examples Requirement All packaging components and the edge protection tape if prese...

Page 25: ...tscrews 4 Check that the mounting gasket is properly seated The edge of the mounting gasket must be flush and close evenly with the stainless steel front on all sides The edge may protrude 0 1 to 0 5 mm 5 Tighten the setscrew of the mounting clip until the fixed stop is reached and the torque increases perceptibly The tightening torque then amounts to approx 1 Nm 6 Check that the stainless steel f...

Page 26: ...he wires 7 to 8 mm End sleeves according to DIN 46228 without plastic sleeve Design A 7 mm long with plastic sleeve Design A 7 mm long Sheath diameter 8 5 mm Tool 3 to 3 5 mm screwdriver conic design Connection system Screw terminal Tightening torque from 0 5 Nm to 0 6 Nm American Wire Gauge Ambient and cable temperature Note Permissible cable temperatures At the max ambient temperature of the dev...

Page 27: ... the device must be regularly cleaned see section General cleaning instructions After a maximum of 8 hours of continuous use In case of a longer interruption of operation only clean the device at the end of the interruption before the recommissioning We recommend that the device also be cleaned at the beginning of a longer interruption so that substances do not stick In contact with food Remove vi...

Page 28: ...ainst the ingress of liquids according to the degree of protection You can find additional information in the section Information on insulation tests protection class and degree of protection Page 40 Cleaning the machine Just as you foam your machine disinfect it wash away product residues with a steam jet and a pressure cleaner you can also clean the front panel of the built in device Observe the...

Page 29: ...ter This is why high pressure cleaners are generally not recommended for machine and plant cleaning in the hygiene sector Cleaning guidelines If possible do not clean the HMI device directly and repeatedly with a pressure washer Use only clean water Cover sensitive areas beforehand When cleaning with a pressure washer you need to ensure that you can manually regulate the pressure The pressure wash...

Page 30: ... surface should be properly ventilated Keep the surface clean Remove cleaners and food residue immediately Always avoid the return of food stuff splashes to the production process If mechanical cleaning is necessary do not use cleaning equipment made of metal Clean with brushes made of plastic or natural bristles or with microfiber pads Use plenty of water to clean the surface Make sure surface is...

Page 31: ...screen while the system is running Cannot be operated when the clean screen is active When the clean screen is active operations on the HMI device are not possible Wait for the period of the clean screen to lapse Then you can operate the system again with the HMI device 4 5 Chemical Resistance Impermissible and unsuitable cleaning agents may cause damage to the HMI device see General cleaning inst...

Page 32: ...leaning agent or the concentration specified in the list Cleaning with a combination of substances may have varying effects If you clean the equipment with substances that are not tested or unsuitable for the device or with suitable substances in concentrations higher than those specified we recommend the following Cover the device during cleaning of the system Clean the device separately using a ...

Page 33: ...ificates and approvals Approvals Note The following overview shows possible approvals The HMI device itself is approved as shown on the rear panel labels CE approval The devices meet the general and safety related requirements of the following EU Directives and conform with the harmonized European standards EN published in the official gazettes of the European Union and confirmed in the EU declara...

Page 34: ...rve the following information The device shall be supplied from an isolating source rated 24 VDC Only for use in LAN not for connection to telecommunication circuits Underwriters Laboratories Inc to UL 508 Industrial Control Equipment CSA C22 2 No 142 Process Control Equipment or Underwriters Laboratories Inc to UL 508 Industrial Control Equipment CSA C22 2 No 142 Process Control Equipment UL 1604...

Page 35: ...iemens AG Industry Sector Werner von Siemens Straße 50 D 92209 Amberg Germany Comfort Panel DEKRA11ATEX0005X IEC 61131 The devices fulfill selected requirements and criteria according to IEC 61131 2 Programmable Logic Controllers Part 2 Operating resource requirements and tests RCM Declaration of Conformity for Australia New Zealand This product meets the requirements of the standards AS NZS 61000...

Page 36: ... for electromagnetic compatibility is that the HMI device meets the specifications and guidelines for electrical installation Pulse shaped interference Tested with Degree of severity Electrostatic discharge in accordance with IEC 61000 4 2 Air discharge 8 KV Contact discharge 6 kV 3 Burst pulses high speed transient interference in accordance with IEC 61000 4 4 2 KV signal cable with 24 V DC 2 KV ...

Page 37: ...00 4 6 Test voltage 10 V with 80 amplitude modulation at 1 KHz in the 10 KHz to 80 MHz range Emission of radio interference The following table shows the emitted interference from electromagnetic fields according to EN 61000 6 4 measured at a distance of 10 m From 30 to 230 MHz 40 dB μV m quasi peak From 230 to 1000 MHz 47 dB μV m quasi peak See also Notes about usage Page 14 5 4 Mechanical ambien...

Page 38: ...ong term storage The following information applies to a device that is stored in its original packaging for longer than two weeks The device meets the requirements of IEC 60721 3 1 Class 1K2 5 5 2 Transport and short term storage The following information applies to a device that is transported in the original packaging and weather proof packaging and stored from some time The device meets the req...

Page 39: ...igh pressure cleaner temporarily 80 C clean 3 min maximum with 80 C hot water then let it cool down Atmospheric pressure 2 oper ation elevation 1140 795 hPa corresponds to an elevation of 1000 to 2000 m Relative humidity From 10 90 no condensation on the rear panel of the device Pollutant concentration SO2 0 5 ppm relative humidity 60 no condensation at the rear of the device H2S 0 1 ppm relative ...

Page 40: ... of pollution and overvoltage category The device meets the following requirements according to IEC 61131 2 2007 Degree of pollution 2 front 1 rear Overvoltage category II Protection class Protection class III according to IEC 61131 2 Protection against foreign objects and water The device meets the requirements according to EN 60529 Device side Degree of protection Front When mounted IP69 accordi...

Page 41: ...f the following is observed The mounting gasket fits completely to the mounting cut out see section Inserting the mounting seal Page 23 The conditions for the mounting cut out Read the corresponding information in section Notes on installation Page 22 The device has been installed according to the information provided in this document 5 7 Dimension drawings 5 7 1 9 device dimension drawing All dim...

Page 42: ...Technical specifications 5 7 Dimension drawings Comfort Panels INOX PCT 42 Compact Operating Instructions 05 2018 A5E38804191 AA Clamping frame 5 7 2 Dimension drawing 12 device ...

Page 43: ...900 Comfort TP1200 Comfort including clamping frame gasket and mounting clips without pack aging 2 9 kg 4 2 kg Display Comfort HMI devices TP900 Comfort TP1200 Comfort Type LCD TFT with extended viewing angle Touch screen capacitive Yes Yes Active display area 9 0 195 mm x 117 mm 12 1 261 mm x 163 mm Resolution 800 x 480 pixels 1280 x 800 pixels Possible colors Up to 16 million Brightness control ...

Page 44: ...rial number 1 4301 V2A Front glass Float glass pre stressed toughened safety glass ESG Shock resistant according to EN62262 IK08 5J ball drop test anti glare Gloss 85 through disk etching not surface coated safe occupational safety Fracture pattern defined at break disinte gration into small glass particles no sharp edged fragments Mounting gasket EPDM 70 Shore A black Power supply Comfort HMI dev...

Page 45: ... portal Your local representative http www automation siemens com mcms aspa db en Pages default aspx Training center http sitrain automation siemens com sitrainworld AppLang en Industry Mall https mall industry siemens com When contacting your local representative or Technical Support please have the following information at hand MLFB of the device BIOS version for industrial PC or image version f...

Page 46: ...ents and modules endangered by electrostatic discharge EMC Electromagnetic Compatibility EN European standard FDA Food and Drug Administration GND Ground HF High Frequency IEC International Electronic Commission IP Internet Protocol LED Light Emitting Diode TFT Thin Film Transistor UL Underwriter s Laboratory USB Universal Serial Bus ...

Page 47: ...ic compatibility 36 EMC 36 Emission 37 EU Declaration of Conformity 34 F Figure 4 FM Approval 34 Full front 32 G Glass front 27 32 Grouting compound 27 32 Guidelines for Explosion Protection 35 H HMI device EMC compatible installation 36 HMI devices Display 43 I Instructions General 14 Insulation test 40 Interference Pulse shaped 36 Sinusoidal 37 L Labeling 35 Approvals 34 EU Declaration of Confor...

Page 48: ...12 Radio interference 15 Emission 37 Recycling 32 Resistance 31 RoHS 33 S Safety Certificates 33 Standards 33 Safety instruction Operation indoors 14 Preventing inadvertent operation 31 Storage 38 Transportation 38 Unintentional response 31 Scope of maintenance 27 Scope of validity 3 Stainless steel frame 27 31 Stainless steel surface 31 Standards 33 Steam cleaners 29 T Technical specifications Di...

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