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SIMATIC TI545/TI555

System Manual

Order Number: PPX:545/555–8101–2
Manual Assembly Number: 2586546–0084
Second Edition

Summary of Contents for SIMATIC TI545

Page 1: ...SIMATIC TI545 TI555 System Manual Order Number PPX 545 555 8101 2 Manual Assembly Number 2586546 0084 Second Edition ...

Page 2: ...ustrial Automation Inc does not possess full access to data concerning all of the uses and applications of customer s products we do not assume responsibility either for customer product design or for any infringements of patents or rights of others which may result from our assistance Technical data is subject to change We check the contents of every manual for accuracy at the time it is approved...

Page 3: ...stem Manual Order Manual Number PPX 545 555 8101 2 Refer to this history in all correspondence and or discussion about this manual Event Date Description Original Issue 02 93 Original Issue 2801030 0001 Second Edition 10 94 Second Edition 2801030 0002 ...

Page 4: ...right Second History Effective Pages Second iii xii Second 1 1 1 8 Second 2 1 2 15 Second 3 1 3 21 Second 4 1 4 20 Second 5 1 5 10 Second 6 1 6 5 Second 7 1 7 16 Second A 1 A 4 Second B 1 B 4 Second C 1 C 4 Second D 1 D 13 Second Index 1 Index 4 Second Registration Second ...

Page 5: ...es 2 1 Planning Your Installation 2 2 Defining Control 2 2 Calculating Power Needs 2 2 2 2 Safety Considerations 2 3 Operator Safety Switches 2 4 Emergency Stop Switch 2 4 JOG or INCH Switch 2 5 2 3 Enclosure and Temperature Considerations 2 6 Enclosure Selection 2 6 Temperature Considerations 2 6 2 4 Guidelines for Fuses Circuit Breakers 2 7 Fusing the Controller and Remote I O Base 2 7 2 5 Defin...

Page 6: ... 9 Power Supply Placement in Bases 3 9 Installing and Removing the Power Supply 3 9 3 6 Installing the TI545 TI555 CPU 3 11 CPU RBC Location in a Base 3 11 Installing and Removing the CPU 3 12 CPU Battery 3 13 Setting CPU Dipswitches 3 13 Using Port 1 3 14 Using Port 2 3 14 Setting Baud Rates 3 15 Enabling Battery Backup 3 15 3 7 Installing Series 505 Remote Base Controller 3 16 RBC Placement in B...

Page 7: ...ines 4 8 Connecting a CPU Drop Line 4 9 Connecting the RBC Drop Line 4 11 Connecting Terminal Block Trunk Lines 4 12 Alternate Cables 4 13 Configuration Requirements 4 14 Preparing Trunk Line Cables 4 16 Connecting Trunk Line to Terminal Blocks 4 17 4 4 Connecting Modems 4 18 Overview 4 18 Dedicated Line Operation 4 19 Dial up Phone Line Operation 4 19 4 5 Connecting a Printer 4 20 Overview 4 20 C...

Page 8: ...4 Run PLC Diagnostics 7 4 Display Failed I O 7 4 Show PLC Diagnostic Cell 7 4 7 2 Troubleshooting by Reading LEDs 7 6 7 3 Troubleshooting Controller Fatal Errors 7 7 CPU Fatal Error Indications 7 7 Causes of CPU Fatal Errors 7 7 Controller Responses to Fatal Errors 7 7 Steps to Clear Fatal Errors 7 8 Calling for Assistance 7 8 7 4 Troubleshooting Controller Non Fatal Errors 7 9 7 5 Troubleshooting...

Page 9: ...12020175G C 4 86ML8801041324_ C 4 Appendix D Upgrading Series 500 Installations D 1 Series 500 System Installations D 2 D 2 Upgrading a TI520 TI520C TI530 TI530C TI530T System D 3 Install RS 485 Twin Axial Cabling D 3 Check Base to be Upgraded D 4 Upgrading 14 Slot 12 Slot 6 Slot Bases D 4 Upgrading 16 Slot and 8 Slot Bases D 4 Finish Upgrade with these Steps D 4 D 3 Upgrading an RS 485 Based TI56...

Page 10: ...unting Base in NEMA Enclosure 3 8 Figure 3 7 Series 505 Module Placement in Base 3 9 Figure 3 8 Selecting Input Voltage PPX 505 6660 Only 3 10 Figure 3 9 Location of CPU RBC in a Series 505 Base 3 11 Figure 3 10 Installing CPU Module in a Series 505 Base 3 12 Figure 3 11 CPU Dipswitch Location 3 13 Figure 3 12 TI545 TI555 CPU Port Locations 3 14 Figure 3 13 RBC Dipswitch Location 3 16 Figure 3 14 ...

Page 11: ...0 Power Supply Fuse 7 13 Figure C 1 Serial Number Definition C 4 Figure D 1 Upgrading a TI520 TI520C TI530 TI530C TI530T System D 5 Figure D 2 Upgrading an RS 485 Based TI560 TI565 TI560T TI565P System D 7 Figure D 3 Upgrading an RF Based TI560 TI565 TI560T TI565P System D 9 Figure D 4 Series 500 RBC Switch Selection D 10 Figure D 5 Installed Series 500 RBC D 11 Figure D 6 Series 500 Remote Base C...

Page 12: ... 4 3 Cable Characteristics 4 13 Table 5 1 Program Storage Using EEPROM and EPROM 5 2 Table 5 2 EEPROM EPROM Portability Between Controllers 5 2 Table 5 3 TI545 TI555 Mode and Memory Status After Power up 5 5 Table 6 1 TI545 1102 CPU Memory Configuration 6 4 Table 6 2 TI555 1101 1102 CPU Memory Configuration 6 5 Table 7 1 Effects of Using AUX Functions 10 11 and 12 7 3 Table 7 2 CPU Indicators 7 6 ...

Page 13: ...1101 CPU refer to SIMATIC TI545 System Manual PPX 545 8101 x The following major topics are covered Site preparation including power and grounding requirements and other safety considerations Hardware installation including Series 505 bases power supplies TI545 TI555 CPUs Remote Base Controllers RBCs and I O modules Upgrade of Series 500 bases for connection to the TI545 TI555 System cable and wir...

Page 14: ... additional information about programming and operating your TI545 TI555 system Series 505 products have been developed with consideration of the draft standard of the International Electrotechnical Commission Committee proposed standard IEC 65A WG6 for programmable controllers released as IEC 1131 2 Programmable Controllers Part 2 Equipment Requirements and Tests First Edition 1992 09 Contact Sie...

Page 15: ...view 1 1 Features 1 2 1 2 Hardware Description 1 6 Series 505 Base Assemblies 1 6 Local and Remote I O 1 6 Series 505 Power Supply 1 6 Communication Ports 1 7 I O Port 1 7 Battery Backup 1 7 Real time Clock 1 8 Programming Software 1 8 Program Storage in EEPROM 1 8 Program Storage in EPROM 1 8 ...

Page 16: ...ilot lights modulating control valves etc These signals are used to regulate the operation of various pieces of equipment The TI545 TI555 systems offer the following features Memory and I O capacities and scan performance are summarized in Table 1 1 Table 1 1 TI545 TI555 Capacity Performance Feature TI545 1102 TI555 1101 1102 User Memory bytes 192K 384K 1920K EEPROM EPROM bytes 256K Discrete I O P...

Page 17: ...onal Integral Derivative PID loop functions for process and batch control Special Function Programs SFPGMs and Special Function Subroutines SFSUBs that use a higher level statement driven programming language to ease the development of complex programs Up to 256 SF modules can be used in the TI545 TI555 system A communication port baud rate of up to 19 200 baud to provide fast communication with y...

Page 18: ... Figure 1 1 are designed for use in applications that require discrete and analog control Components include the CPU and the support devices that provide operator communication I O control and power see Figure 1 2 You can communicate with the CPU by using the following devices IBM PC AT 386 or higher or a 100 compatible computer using the SIMATIC APT or TISOFT software Control Vision Unit CVU100 C...

Page 19: ...ith other devices through the SINECr H1 or SIMATICr TIWAY Local Area Networks See documents listed in the Preface of this manual for information on these systems P S P S Local I O up to 16 I O Slots Remote I O up to 15 additional bases Series 505 and Series 500 I O can be used P S RBC 500 5114 The 8 slot and 16 slot I O bases operate with the PPX 500 5840 Adapter Series 505 I O 4 8 and 16 Slots TI...

Page 20: ...mbly as the CPU If you install the CPU in base assembly Model PPX 505 6516 the local I O may consist of as many as 16 I O modules The base assembly containing the local I O is designated 0 You can connect up to 15 additional base assemblies to the system numbered 1 15 The I O modules in these bases make up the remote I O as shown in Figure 1 2 Individual I O modules in the remote bases communicate...

Page 21: ...used to communicate directly with remote base controllers RBCs This port uses a twisted shielded pair RS 485 cable to communicate with RBCs Both Series 505 see NOTE and Appendix C and Series 500 I O modules can be connected to the TI545 TI555 CPU as remote I O The CPU is capable of directly addressing the PPX 505 6851 A RBC in a Series 505 base assembly or the PPX 500 5114 A RBC in a Series 500 ba...

Page 22: ...ramming tools To program the latest features that are described in the Preface of this manual you need TISOFT Release 5 0 which runs on an IBM PC AT 386 or higher compatible personal computer running MS DOS 3 3 or later Refer to your TISOFT manual for detailed instructions about how to enter a program The CPU offers the option of saving your RLL program in a non volatile form by downloading it to ...

Page 23: ... 2 3 Enclosure and Temperature Considerations 2 6 Enclosure Selection 2 6 Temperature Considerations 2 6 2 4 Guidelines for Fuses Circuit Breakers 2 7 Fusing the Controller and Remote I O Base 2 7 2 5 Definition and Source of Electrical Noise 2 8 Electrical Noise 2 8 2 6 Correcting Noise Problems 2 9 Noise Snubbing 2 9 Noise Isolation 2 11 2 7 Wiring Considerations 2 12 Guidelines 2 12 2 8 Power S...

Page 24: ...e power requirements and mounting space needed Consider availability of space including growth potential This is particularly true if several double wide modules are needed Calculate a power budget for each base prior to installation The power requirements of all modules must be included in the calculations the controller the base controllers as well as the I O modules The user supplied power to i...

Page 25: ...ly apply to installation of solid state programmable control devices These precautions conform to the guidelines for installation of Programmable Controllers as recommended in the NEMA ICS 3 304 Programmable Control Standards ICS 3 304 81 Safety Recommendations Consideration should be given to the use of an emergency stop function which is independent of the programmable controller Where the opera...

Page 26: ...h into machine User supplied critical loads which could cause injury Loads which could not cause injury Output points from the programmable control system Figure 2 1 Operator Safety Switch Provide a means for removing power from the output if an emergency condition occurs with the machine during operation Do this by disconnecting output power with a non semiconductor switch or hardwired relay cont...

Page 27: ...CH switch during machine loading or setup operations See Figure 2 3 Output Module User supplied critical loads which could cause injury Outputs from the programmable controller Jog Switch or contact open in the JOG or INCH mode Switch or contact closed in the jog or inch mode Figure 2 3 JOG or INCH Switch JOG or INCH Switch ...

Page 28: ...r wiring and components If environmental conditions permit a 19 inch rack may be used instead of a NEMA enclosure Use the 16 slot PPX 505 6516 I O base for 19 inch rack installations When preparing your installation plan for an adequate air flow to ensure proper cooling of equipment Do not permit the convection cooling of the controller to be hindered Unless ambient temperatures are extremely high...

Page 29: ...solation transformers may not be required if your power distribution system does not have a high level of noise A fuse after isolation transformer An external fuse before each power supply Input Power Line 110 220 VAC P S Line Neutral Ground Controller Remote I O Base Isolation Transformer P S Line Neutral Ground Optional Grounds Figure 2 4 Fuse Circuit Breaker Placement NOTE In order to ensure a ...

Page 30: ...s or clutches Noise can enter your control equipment by several routes It can be conducted through signal or power wiring or can be radiated by electromagnetic waves Conducted noise typically is coupled with the signal or power wiring either electrostatically or magnetically Electrostatic coupling occurs through parasitic capacitance between the noisy line and the signal power line This requires h...

Page 31: ...nly to devices driven by mechanical contacts snubbing suppresses arcing at electrical contacts caused by turnoff of inductive loads e g relays motors motor starters solenoids etc Load snubbing shown in Figure 2 5 reduces voltage transients at the load preventing them from traveling back to the contacts where they would produce a showering arc and couple with adjacent wiring Discrete input Load C R...

Page 32: ...y The resistance capacitance RC and metal oxide varistor MOV elements should have minimal effect on system timing their time constants are substantially less than one millisecond Discrete input Load C R Discrete input module protection RC snubbing Discrete input Load Discrete input module protection MOV snubbing MOV Input Power Input Power Figure 2 6 Contact Noise Snubbing NOTE Noise snubbing show...

Page 33: ...MA type recommended Two cases of field wiring warrant special attention wiring which enters the harsh noise area to enable monitoring and control of those devices and TTL or low level less than 24 V wiring In these cases supplement the physical separation between control and noise prone wiring with shielded twisted pair wiring 12 twists ft for the control signals Process transmitters should normal...

Page 34: ...d when possible Consider separating DC field wiring from AC field wiring wherever possible Avoid sharp bends to power and data cables Use 7 6 cm 3 inches radius on all bends Ensure that a good low earth ground impedance of 0 1 ohm or less exists for all components in the system Use metal wireways and conduit when possible Keep wire strippings from falling into modules controllers or bases For long...

Page 35: ... and neutral from the conduit except at the service entrance housing see Figure 2 8 Ensure that system power is wired in accordance with National Electrical Manufacturers Association specifications Also comply with the following Ensure that the protective ground wire resistance is less than 0 1 ohm Ensure that the resistance to earth ground is 0 1 ohm or less Conduit Conduit Protective Ground Circ...

Page 36: ...er Use particular care when establishing the ground connections The following techniques will help to establish good electrical connections and decrease noise interference Terminate grounding braid and green wires at both ends with copper eye lugs to provide a good contact surface Lugs should be crimped and soldered Use 10 copper bolts or equivalent for those fasteners providing electrical connect...

Page 37: ...our equipment Star washers Equipment Subpanel Step 1 Step 3 Step 2 Step 1 Step 2 To ground equipment directly to the sub panel follow these steps 1 Remove the finish from the equipment at areas of contact 2 Tighten the first nut 3 Tighten the second nut You may need a lock washer to prevent the nut in Step 3 from backing off To attach ground leads to the sub panel follow these steps 1 Remove the f...

Page 38: ...talling and Removing the Power Supply 3 9 3 6 Installing the TI545 TI555 CPU 3 11 CPU RBC Location in a Base 3 11 Installing and Removing the CPU 3 12 CPU Battery 3 13 Setting CPU Dipswitches 3 13 Using Port 1 3 14 Using Port 2 3 14 Setting Baud Rates 3 15 Enabling Battery Backup 3 15 3 7 Installing Series 505 Remote Base Controller 3 16 RBC Placement in Bases 3 16 Dipswitches 3 16 Setting RS 232 ...

Page 39: ...ures The following chart identifies the tasks for installing Series 505 system hardware Install Base Rack mounting Section 3 3 Panel mounting Section 3 4 Install Power Supply Section 3 5 Install TI545 TI555 Controller Section 3 6 Install Remote Base Controller Section 3 7 Install I O Modules Section 3 8 ...

Page 40: ...5 6511 11 NEMA panel or rack PPX 505 6516 16 NEMA panel or rack Series 500 bases can be connected to a TI545 TI555 PLC system as a remote I O base assembly The TI545 TI555 controller is capable of addressing the Series 500 base assembly through the RBC PPX 500 5114 A See Appendix D for information about upgrading Series 500 bases Using the PPX 505 6860 RS 485 RF Converter the TI545 TI555 controlle...

Page 41: ...nstalled through the bracket holes 3 Position the base in the 19 inch rack Depth of base is 7 99 inches 20 3 cm NOTE There should be at least 6 inches 15 24 cm of clearance at the top and bottom of base for adequate airflow 4 Align two bracket slots with two screw holes located on each side of the 19 inch rack See Figure 3 1 5 Secure each bracket to the 19 inch rack with two screws installed throu...

Page 42: ...fer to Figure 3 2 through Figure 3 4 for screw hole dimensions for each base NOTE There should be at least 6 inches 15 24 cm of clearance at the top and bottom of base for adequate airflow The base depth is 7 99 inches 20 3 cm PPX 505 6516 and PPX 505 6511 0 64 16 26 17 70 449 58 0 64 16 26 8 97 227 81 1 47 37 31 18 34 465 84 10 47 265 94 Note in mm Figure 3 2 Screw hole Dimensions for PPX 505 651...

Page 43: ...rdware TI545 TI555 System Manual Panel Mounting Series 505 Bases continued PPX 505 6504 0 64 16 26 0 64 16 26 8 10 205 74 10 47 265 94 8 69 220 79 8 97 227 81 1 47 37 31 Note in mm Figure 3 3 Screw hole Dimensions for PPX 505 6504 Bases ...

Page 44: ...5 System Manual Installing Series 505 System Hardware PPX 505 6508 0 64 16 26 11 29 286 77 0 64 16 26 10 47 265 94 8 97 227 81 1 47 37 31 11 93 303 2 Note in mm Figure 3 4 Screw hole Dimensions for PPX 505 6508 Bases ...

Page 45: ...ase See Figure 3 5 5 Secure each bracket to base with two screws installed through the bracket holes See Figure 3 5 Figure 3 5 Mounting Brackets to Base 6 Position the base inside the NEMA enclosure NOTE Be sure that the bracket holes and the tapped holes in the sub panel are aligned 7 Install 10 screws through each bracket hole to attach the base to the sub panel See Figure 3 6 Figure 3 6 Mountin...

Page 46: ...re 3 7 for power supply placement in Series 505 bases The power supply must always be installed in the left most slot I O I O I O I O C P U R B C I O I O I O I O P S Figure 3 7 Series 505 Module Placement in Base Use the steps that follow to install or remove the Series 505 base power supply 1 Disconnect power to the base Disable all power to the base before installing or removing any module Failu...

Page 47: ...age before you attempt operation 2 Connect the voltage selector connector to TAB1 for 110 VAC input power or TAB2 for 220 VAC input power when installing the PPX 505 6660 power supply only See Figure 3 8 220 V 110 V TAB1 TAB2 Figure 3 8 Selecting Input Voltage PPX 505 6660 Only 3 Position the power supply so that the bezel is facing you 4 Grasp the top and bottom of the power supply 5 Carefully pu...

Page 48: ...power supply module as shown in Figure 3 9 I O I O I O I O I O I O I O I O P S C P U R B C Figure 3 9 Location of CPU RBC in a Series 505 Base Electronic equipment can be damaged by electrostatic discharge Ensure that personnel make contact with a grounded conductive pad and or wear a grounded wrist strap when handling the controller cards or modules CPU RBC Location in a Base CAUTION ...

Page 49: ...power is disabled before installing or removing the CPU 2 Position the CPU so that the bezel is facing you 3 Grasp the top and bottom of the CPU module 4 Carefully push the module into the slot until it mates with the back plane connectors 5 Tighten top and bottom bezel screws To remove the CPU disconnect the RS 485 cable from the I O port if it is connected and reverse the installation procedure ...

Page 50: ... be sent to the factory to replace the battery Refer also to Section 7 2 for more information on the battery LED Battery Damage Do not leave the unit powered down with the battery switch on for longer than six months Doing so could damage the battery to the point it cannot be recharged Return a unit in this condition to the factory for battery replacement Dipswitches are used to set CPU operating ...

Page 51: ...ance communication see Figure 3 12 RS 232 RS 423 connection for Operator Interface up to 50 feet RS 422 RS 485 connection to 3300 feet 1 km Switch 1 is used as follows When RS 232 or RS 422 cabling is used set Switch 1 to the left When RS 485 cabling is used set Switch 1 to to the right RS 485 uses a single twisted pair to transmit and receive data between the programming device and the CPU Multip...

Page 52: ...te Settings Dipswitches Baud Rate 6 7 8 19200 On On On 9600 Off On On 2400 Off Off On 1200 Off On Off 300 Off Off Off Switch 9 is used to set the backup battery On or Off see Figure 3 11 Moving the switch to the left sets the backup battery On setting the switch to the right sets the backup battery Off NOTE The battery in the CPU is rechargeable The battery LED indicates the state of the battery b...

Page 53: ...3 4 Front bezel Off On SW 2 Figure 3 13 RBC Dipswitch Location Dipswitch SW 2 is used to set baud rates for the RBC RS 232 port The RS 232 port is used to program the controller or to troubleshoot from a remote I O base See Figure 3 13 for positions of SW 2 on the board refer to Table 3 4 for individual dipswitch settings Table 3 4 RBC SW 2 RS 232 Port Baud Rate Settings Dipswitch Baud Rate 1 2 3 ...

Page 54: ...you want the outputs controlled by the RBC to be set to whenever a communication error occurs Previous models of the RBC automatically set all outputs to off 0 when communication is lost The A version of RBCs allow you to either freeze the outputs in the state they were in when communication was lost or have the outputs set to off 0 Energized parts could fail in an unsafe condition If the RBC fail...

Page 55: ... continued The RBC has a jumper to select the output state during a communication loss Figure 3 14 If the output modules in the remote base have a selection switch the freeze selection will override the output module s selection Outputs off default Freeze OFF FRZ OFF FRZ Figure 3 14 Series 505 RBC Jumper Locations ...

Page 56: ...Position the RBC so that the bezel is facing you 3 Grasp the top and bottom of the RBC 4 Carefully push the RBC into the slot until it mates with the back plane connectors 5 Tighten top and bottom bezel screws To remove the RBC module complete these steps 1 If attached remove cables from the front of the RBC 2 To complete the removal of the RBC module simply reverse procedures used during installa...

Page 57: ...l be frozen and word and discrete inputs will go to 0 The display at the top of the module see Figure 3 15 indicates the status of the Series 505 RBC Status is displayed in integer format see Table 3 6 for definitions of the displays Table 3 6 Series 505 RBC LED Messages Display Definitions 0 RBC Good 1 Self Diagnostics Failure 2 Module Mismatch 3 I O Communication Time Out 4 RAM Parity Error 5 St...

Page 58: ...y and or damage to equipment Ensure that all power is disabled before you install or remove I O modules 2 Use specification sheets provided with the modules to install option and wiring selections for your application 3 Position the I O module so the bezel is facing you 4 Grasp the top and bottom of the I O module 5 Carefully push the I O module into the slot until it mates with the back plane con...

Page 59: ... 6 Cabling Options 4 6 Trunk and Drop Lines 4 6 User Supplied Equipment 4 7 Mounting the Terminal Block 4 7 Programmable Controller and RBC Drop Lines 4 7 Preparing Cables for Drop Lines 4 8 Connecting a CPU Drop Line 4 9 Connecting the RBC Drop Line 4 11 Connecting Terminal Block Trunk Lines 4 12 Alternate Cables 4 13 Configuration Requirements 4 14 Preparing Trunk Line Cables 4 16 Connecting Tru...

Page 60: ...damage to equipment Ensure that all power is disabled before attempting the wiring procedures 2 Loosen three power connector screws 3 Connect wires as appropriate for your power supply module Model PPX 505 6660A insert ground neutral and AC line wires into socket on the power supply This power supply requires 110 or 220 VAC Ensure that PPX 505 6660A power supply is set to operate on 110 VAC or 220...

Page 61: ...Wiring the System TI545 TI555 System Manual 4 Tighten screws 5 Refer to Chapter 2 for grounding guidelines DC POWER GOOD AC LINE AC NEUTRAL GROUND Siemens SIMATIC TI505 Figure 4 1 Supplying Power with the PPX 505 6660A ...

Page 62: ...low the trunk cable to come into contact with any other electrical conductor If cabling is installed inside a conduit the conduit should be grounded according to applicable electrical codes Maintain a minimum of 3 feet 0 91 m between trunk lines and the following noise sources V Power lines V Electric motors and motor starters V Generators V Electric welders The type of routing is usually determin...

Page 63: ...e disadvantages of in ceiling routing are Collection of dust and other debris in ceilings Hazardous working conditions in ceilings Impracticality for buildings without drop ceilings Surface ducting is usually installed along baseboards or attached to walls at desktop height While surface ducting ordinarily protects cables from both physical and electro magnetic E M effects it usually requires I O ...

Page 64: ...ystems User Manual PPX 505 8125 2 Use RS 485 cabling to install your trunk and drop lines after you have installed other system hardware items Figure 4 2 shows a typical application The following sections provide information on cabling the TI545 TI555 controller and RBCs designed for RS 485 cables These models are as follows Programmable Controller PPX 545 1102 PPX 555 1101 or PPX 555 1102 RBC PPX...

Page 65: ...ed by the terminal block vendor for additional information The cable that connects the programmable controller and RBC to a terminal block is called a drop line Figure 4 2 Belden cable type 9271 and 9182 should be used for all drop lines NOTE If the trunk line is Belden cable type 9182 the drop line must be Belden cable type 9182 If the trunk line is Belden cable type 9860 or 9271 the drop line ca...

Page 66: ... 0 13 in 0 33 cm of each color coded insulation jacket to expose the bare wires NOTE One wire should already be bare 3 Install the cable wires to a 9 pin D connector according to directions provided by the connector vendor NOTE Install the wire without insulation to pin 5 of the 9 pin D connector Install the wires with the color coded insulation to pins 3 and 8 It does not matter which wire is ins...

Page 67: ... the appropriate terminal lug size Use the following procedure to connect a drop line cable between the programmable controller and terminal block 1 Ensure that the cable has been prepared as described on page 4 8 2 Plug the cable D connector onto the CPU I O connector 3 Tighten two cable connector screws to secure the cable D connector to the CPU I O connector 4 Loosen three terminal screws on th...

Page 68: ...ng the cable wires with the colored coded insulation jacket See Figure 4 5 NOTE The terminating resistor value depends on the type of cable being used See Table 4 1 From CPU Terminating Resistor Figure 4 5 Adding a Terminating Resistor Table 4 1 Terminating Resistors Cable Type Resistor Value Color Code 9860 120 Ohms Brown Red Brown Gold 9271 120 Ohms Brown Red Brown Gold 9182 150 Ohms Brown Green...

Page 69: ...ctor screws to secure the cable D connector to the RBC RS 485 connector 4 Loosen three terminal screws on the terminal block and install the cable terminal lugs onto the terminal block See Figure 4 6 NOTE Ensure that the RBC cable wires match with the CPU cable wires at the terminal block For example if a wire at a bottom terminal screw is blue the wire directly above it must also be blue To RBC F...

Page 70: ...es Terminal Blocks 9860 cable 9271 cable 9182 cable 2 5 3300 1006 1100 335 2200 670 6 3200 975 1067 325 2133 650 7 3100 945 1033 315 2067 630 8 3000 914 1000 305 2000 610 9 2900 884 967 295 1933 589 10 2800 853 933 284 1867 569 11 2700 823 900 274 1800 548 12 2600 792 867 264 1733 528 13 2500 762 833 254 1667 508 14 2400 732 800 244 1600 488 15 2300 701 767 234 1533 467 16 2200 671 733 223 1467 44...

Page 71: ... Alternate cables should have a specified characteristic impedance between 100 and 150 ohms 124 ohms being optimum Other considerations for alternate cables include a high uniform twist and spacing of conductors usually found in cables called twinaxial shield coverage approaching 100 DC resistance of the installed cable length smaller than the characteristic impedance and a jacket suitable for the...

Page 72: ...r P L C Figure 4 7 Maximum Trunk Length By using a T configuration Figure 4 8 you can increase the total trunk line length to twice the length specified in Table 4 2 T T T Terminal Block T T T T T Total Trunk Line Length P L C A terminating resistor must be installed on the end terminal blocks If only one terminal block is used a terminating resistor must be installed on that terminal block See Fi...

Page 73: ...e multiple connections like this or this T Remote Base Remote Base Remote Base but not like this T T T Remote Base Remote Base Remote Base Figure 4 9 Multiple Tap Connections in Close Proximity Tap connections on the trunk line should be spaced on average so that the total length of trunk cable separating several taps is greater than the sum of the total length of drop cables connected at the taps...

Page 74: ...installation Use the following procedures to prepare trunk line cables for connecting terminal blocks 1 Strip back 1 50 in 3 8 cm of the sleeving on both ends of the cable NOTE You will see three wires when the sleeving is stripped back Two wires have color coded insulation jackets and one is bare 2 Remove 0 13 in 0 33 cm of each color coded insulation jacket both ends to expose the bare wires NOT...

Page 75: ...econd set of terminal lugs Terminal Block A Terminal Block B Terminating resistor Figure 4 11 Connecting Terminal Blocks 2 Tighten screws on terminal block A 3 Loosen three screws on terminal block B 4 Install the terminal lugs on the other cable end to the terminal screws in terminal block B 5 Tighten screws on terminal block B 6 If you are not using another terminal block install a terminating r...

Page 76: ...ovide an EIA RS 232C DCE interface to the TI545 TI555 controller and operator interface and must have a built in V 32 error correction capability Although the TI545 and TI555 controllers support both full and half duplex communications TISOFT only supports full duplex communications RS 232 9 Pin Port TI555 Programming Device Modem Modem Connect in accordance with the modem manual 25 9 Pin female a...

Page 77: ...dem Use these procedures to establish communication between modems in a dial up phone line configuration 1 Connect the modem configuration 2 Ensure that the CPU controller and modem baud rates are set to the same value 3 Depending on the type of modems being used the following are three ways to establish communication between the modems Manually call from one modem station to the other modem stati...

Page 78: ...OFF printer handshaking see Figure 4 13 READY BUSY printer handshaking see Figure 4 14 NOTE Set dipswitch 2 on the CPU to the OFF position for printing Not required for all printers RCV XMT XMT RCV GND RTS CTS Port 1 RS 232 423 RTS CTS RSD DSR DTR 9 6 5 1 Serial Printer or Programming Device Figure 4 13 XON XOFF Printer Handshaking CTS CTS XMT RCV GND Port 1 RS 232 423 RSD DSR DTR 9 6 5 1 Serial P...

Page 79: ... EPROM 5 1 Introduction 5 2 Program Storage 5 2 Using an EEPROM 5 2 Using an EPROM 5 3 EEPROM Functions 5 4 5 2 TI545 TI555 Memory and Mode Status at Power up 5 5 5 3 Installing EEPROMs and EPROMs 5 6 5 4 Copying a Program into an EEPROM 5 8 5 5 Editing a Program Stored in EEPROM 5 10 ...

Page 80: ...ur current program without using a separate EEPROM programming device The program can be downloaded directly from RAM to a 128K byte or 256K byte EEPROM by using Auxiliary Function 84 Complete instructions on storing a program using an EEPROM appear later in this chapter Refer to Table 5 2 for EEPROM compatibility Table 5 2 EEPROM EPROM Portability Between Controllers Controller Firmware Release C...

Page 81: ...s saved the total user memory space to be stored in the EEPROM must not exceed 126K bytes or 254K bytes If the total user memory not system memory space occupied by these areas is greater than 126K bytes or 254 K bytes no data is saved The error message OPERATION FAILED is displayed on the screen if the user memory exceeds the applicable size when attempting to save the data If your operating prog...

Page 82: ...UX Function 84 on your programming unit If necessary refer to your SIMATIC TI505 Programming Reference manual for detailed instructions about executing AUX Functions AUX Function 84 allows you to do the following procedures Copy RAM to EEPROM Copy EEPROM to RAM Select RAM as program source Select EEPROM as program source Erase the program in EEPROM Report source RAM OR EEPROM of program being exec...

Page 83: ...at result from various battery and EEPROM EPROM conditions Table 5 3 TI545 TI555 Mode and Memory Status After Power up Conditions Results Battery Status Programmed EEPROM or EPROM Installed and Selected Controller Memory Controller Mode Bad or Off No Cleared PROGRM Bad or Off Yes Cleared then loaded with program that is in EEPROM EPROM RUN Good and On No No change Mode prior to power loss Good and...

Page 84: ...s enables backup battery 3 Turn off all user supplied power to the TI545 TI555 base Electrostatic discharge can damage the CPU Personnel must make contact with a grounded conductive pad and or wear a grounded wrist strap when handling the CPU 4 Remove the CPU from the base assembly and place component side up on a non conductive surface 5 Insert the EEPROM EPROM aligning the notches on the EEPROM ...

Page 85: ...5 7 Using an EEPROM or EPROM TI545 TI555 System Manual Note location of notches Figure 5 1 EEPROM EPROM Socket and Jumper Pins ...

Page 86: ... copy the program from RAM to the EEPROM NOTE The CPU does not allow changes to program memory during the programming of the EEPROM The CPU returns to the PROGRAM mode when the copy process is completed 7 If you are finished copying the program go to step 8 To copy the program to another EEPROM turn off controller power replace the EEPROM with another and power up again Repeat Steps 5 and 6 to cop...

Page 87: ...trol equipment connected to the I O If an error occurs during the copy process it will be listed on the programming unit If an error occurs perform the following checks Ensure that the EEPROM jumper pin programming enable strap is installed correctly Ensure that an EEPROM not an EPROM is installed Ensure that all EEPROM pins are properly seated in the socket Other possible causes for errors includ...

Page 88: ... death or serious injury and or damage to equipment When you select EEPROM the controller is cleared and then loaded with the EEPROM content This clears V memory and resets all timers counters and drums etc Be sure that you really want to select EEPROM 2 Select RAM as the program source 3 Edit the program source code in RAM memory as required 4 Use the AUX Function 84 to erase program data on the ...

Page 89: ...545 TI555 System 6 1 Powering Up the TI545 TI555 System 6 2 Overview 6 2 Start up Procedures 6 2 6 2 TI545 CPU Memory Configuration 6 4 Memory Configuration 6 4 Maximum Configurable Memory 6 4 6 3 TI555 CPU Memory Configuration 6 5 Memory Configuration 6 5 Maximum Configurable Memory 6 5 ...

Page 90: ... slots use filler bezels part 2587705 8003 and bezel screws part 2587705 8001 to cover the openings in the base This prevents debris from getting into the system it also helps prevent electrostatic discharge and other types of electrical noise interference After installation is complete remove the plastic dust guard on the top grill of every installed Series 505 base You must remove the dustguard ...

Page 91: ... the CPU clears memory and enters PROGRAM mode Enable the battery backup circuit by turning on switch 9 The Battery Good LED should light The CPU is now initialized NOTE If the battery LED does not come on the battery may be discharged The LED should light when fully charged with the switch enabled and power applied A blinking light means marginal charge The battery will be fully charged after 24 ...

Page 92: ... memory are available on the TI545 CPU You cannot configure all memory types to their maximum allocation size simultaneously For example if V memory is configured to 177K bytes then S memory cannot be configured to 176K bytes because the 192K bytes of system memory would be exceeded Refer to your TISOFT manual and SIMATIC TI505 Programming Reference manual for additional information on memory conf...

Page 93: ...y types to their maximum allocation size simultaneously For example for the TI555 1101 if you configure V memory to 369K bytes then you cannot configure S memory to 368K bytes because the 384K bytes of system memory would be exceeded Refer to your TISOFT manual and SIMATIC TI505 Programming Reference manual for additional information on memory configuration Table 6 2 TI555 1101 1102 CPU Memory Con...

Page 94: ...troller Fatal Errors 7 7 CPU Fatal Error Indications 7 7 Causes of CPU Fatal Errors 7 7 Controller Responses to Fatal Errors 7 7 Steps to Clear Fatal Errors 7 8 Calling for Assistance 7 8 7 4 Troubleshooting Controller Non Fatal Errors 7 9 7 5 Troubleshooting by Using Status Words 7 10 7 6 Troubleshooting EEPROMs or EPROMs 7 11 7 7 Troubleshooting the Power Supply 7 12 7 8 Checking RS 485 Twisted ...

Page 95: ...menu the following functions are available for resetting the CPU initiating diagnostics or displaying diagnostic information Power up restart AUX 10 Partial restart AUX 11 Complete restart AUX 12 Compare PLC to Disk AUX 17 Run PLC diagnostics AUX 20 Display failed I O AUX 25 Show PLC diagnostic cell AUX 29 AUX Function 10 power up restart AUX Function 11 partial restart and AUX Function 12 complet...

Page 96: ...No change Cleared Cleared Forced Elements No change Cleared No change No change No change No change TMR CTR Drum Presets No change Cleared No change No change Downloaded Downloaded L V K S U Memory No change Cleared No change No change No change No change Memory Configuration No change Default value No change No change No change No change I O Configuration No change Cleared No change No change No ...

Page 97: ...s such as word and analog modules report that they have failed if the user supplied voltage is not correct AUX Function 25 also displays I O mismatch es indicating that one or more installed module s do not agree with the I O configuration Verify that the configuration data for listed modules is correct before considering that the module may actually be malfunctioning AUX Function 29 checks the op...

Page 98: ...auses and indicates the corrective actions Battery On indicates the backup battery is switched On and good Off indicates the backup battery is switched Off or bad Download select switch is not user accessible and is always Off Program in RAM or ROM RAM if system is operating from RAM memory ROM if system is operating from an EEPROM EPROM TI545 TI555 Operational Status Scan 027 milliseconds Battery...

Page 99: ...ff Data in the CPU is backed up by a rechargeable lithium battery Status of the battery LED is determined as follows When the battery dipswitch is set to the ON position a 250 ms battery test is initiated within one second At the end of the test the battery status LED is updated with the test result While the battery dipswitch is in the ON position the battery is retested whenever the hour byte of...

Page 100: ...s an illegal instruction Diagnostic test failure the CPU fails a diagnostic test Operating system fatal error the CPU detects a non recoverable error during execution Abnormal power loss the CPU detects DC power failure without advance warning from the power supply Dynamic Program Memory Diagnostics Error the CPU determines a checksum error in the user program memory ladder or external subroutine ...

Page 101: ...atal error and go to step 4 2 Execute AUX Function 11 CPU partial restart If this fails to clear the error execute AUX Function 12 CPU complete restart 3 If the fatal error persists ensure that the battery backup is enabled power cycle the CPU then reattempt step 2 and execute the AUX Function 10 CPU power up restart 4 If you have been unable to clear the fatal error to this point you must re init...

Page 102: ... cabling and or I O configuration Special function port failure A communication port on an SF module has failed Check all SF modules I O module failure A configured module is not present or is reporting an error Run AUX 25 or see Appendix C to identify the module I O table does not agree with modules installed The configured I O does not match what is installed in the base Check the I O configurat...

Page 103: ...erational information in the form of 16 bit status words Status words can be read with your programming device Status words can also be used within a RLL program thus allowing the system to execute diagnostics during run time conditions Status words supported by the CPU are described in detail in the SIMATIC TI505 Programming Reference Manual ...

Page 104: ...he socket Other possible causes for errors include the following The EEPROM may already have been programmed and not erased Use the AUX Function 84 to erase program data on the EEPROM The size of your user program L K S and U memories that is being stored may exceed the size of the E EPROM 126 or 254K bytes NOTE To help ensure that the user program will be saved the total user memory space occupie...

Page 105: ...ore removing or installing a CPU or I O module 5 Remove the power supply module from the base This step is not required for the PPX 505 6663 power supply a Ensure that the jumper in the back of the power supply module is set to the correct line voltage b If the voltage has been set incorrectly wait at least one minute before touching the jumper Then move the jumper to the appropriate quick connect...

Page 106: ... Place the fuse cap in socket and turn it clockwise with a standard screwdriver Fuse Cap Front Bezel Fuse Figure 7 2 Replacing PPX 505 6660 Power Supply Fuse 13 Re install the power supply and apply power to the system 14 If the power supply continues to malfunction replace it Follow procedures established at your site for processing defective equipment If necessary contact your distributor or sal...

Page 107: ...om the cable by removing the 9 pin D connector 3 Measure the resistance from either isolated wire to the other isolated wire line to line and record this value 4 Measure the resistance from one line to the shield wire and record this value 5 Measure the resistance from the other line to the shield wire and record this value 6 Compare the values you recorded with those in Table 7 3 Table 7 3 Cable ...

Page 108: ...shield resistance that is below the minimum specified in Table 7 3 may be caused by the following One of the 9 pin connectors is connected to an RBC or CPU Cable line wires are shorted to the shield Line to line resistance that is above the maximum specified in Table 7 3 may be caused by the following Incorrect termination resistors are installed Fewer than two termination resistors are installed ...

Page 109: ...4 4 I O slots base PPX 505 6508 8 I O slots base PPX 505 6511 11 I O slots base PPX 505 6516 16 I O slots base 19 inch rack compatible PPX 505 6660A or PPX 505 6663 Power Supply Module 3 0A 250 V slow blow fuse 3AG for PPX 505 6660A PPX 2587679 8015 Qty 5 8 0A 250 V normal blow fuse 3AG for PPX 505 6663 PPX 2587679 8018 Qty 5 Order the following spare parts as needed from your supplier or Siemens ...

Page 110: ...System Specifications A 1 TI545 TI555 System Manual Appendix A System Specifications A 1 Series 505 System Specifications A 2 ...

Page 111: ...soidal Random IEC 68 2 6 Test Fc 0 15 mm peak to peak 10 57 Hz 1 0 g 57 150 Hz NAVMAT P 9492 or IEC 68 2 34 Test Fdc with 0 04 g2 Hz 80 350 Hz and 3 dB octave rolloff 80 20 Hz and 350 2000 Hz at 10 min axis Impact Shock IEC 68 2 27 Test Ea Half sine 15 g 11 ms Pollution Degree 2 IEC664 684A Electric Noise Immunity Conducted noise Radiated noise Electrostatic discharge IEC 801 Part 4 Level 3 MIL ST...

Page 112: ...e RS 485 Local back plane connectors User Memory Capacity RAM for 545 1102 192K bytes user configurable RAM for 555 1101 384K bytes user configurable RAM for 555 1102 1920K bytes user configurable TI545 TI555 EEPROM EPROM 126K bytes total or TI555 EEPROM EPROM 254K bytes total Memory Backup EEPROM 128K bytes Part 2587681 8022 EEPROM 256K bytes Part 2587681 8030 EPROM 128K bytes Part 25587681 8023 ...

Page 113: ...ut 55 W at 5 VDC 3 75 W at 5 VDC Fuse PPX 505 6660A PPX 505 6663 3 0A 250 V slow blow 3 AG 8 0A 250 V normal blow 3 AG In addition the system complies with applicable requirements of Verband Deutscher Elektrotechniker VDE 0160 Electrical Equipment except 220 VAC Input Modules No PPX 505 44XX Series 505 products have been developed with consideration of the draft standard for programmable controlle...

Page 114: ...Module Power Consumption B 1 T545 TI555 System Manual Appendix B Module Power Consumption B 1 Series 505 Modules B 2 ...

Page 115: ... point n 2 0 PPX 505 4317 24 VDC Interrupt Input 16 32 n2 2 0 PPX 505 4318 48 VDC Interrupt Input 16 32 n 2 0 PPX 505 4319 125 VDC Interrupt Input 16 32 n 2 0 PPX 505 43321 24 VDC Input 32 point n 2 0 PPX 505 44081 220 VAC Input 8 point n 2 0 PPX 505 44161 220 VAC Input 16 point n 2 0 PPX 505 44321 220 VAC Input 32 point n 2 0 PPX 505 45081 24 VDC Output 8 point n 2 5 PPX 505 45161 24 VDC Output 1...

Page 116: ...PPX 505 5184 MODNIM Modbus NIM n 8 0 PPX 505 5190 6MTCC TI505 to 6MT Interface n 4 0 PPX 505 54171 Relay Output 115 VDC 16 point n 3 0 PPX 505 60101 Input Simulator n 2 0 PPX 505 60111 Output Simulator n 2 5 PPX 505 6108 Analog Input n3 4 0 PPX 505 6108A Analog Input n3 4 0 PPX 505 6202 Analog Output 2 point n3 2 5 PPX 505 6204 Analog Output 4 point n3 5 0 PPX 505 6208 Analog Output 8 point n3 5 0...

Page 117: ... Input n 2 2 0 01 PPX 505 7038 RTD Input n 2 2 0 PPX 505 7101 BASIC Module n 6 0 0 125 PPX 505 7190 7MT Channel Controller 4 0 PPX 505 7201 FIM Field Inteface Module 2 5 PPX 505 7339 NIM Network Interface Module n 8 0 PPX 505 7340 Dual Media NIM n 8 0 PPX 505 7354 Peerlink n 8 0 PPX 505 ATM 0220 0440 4120 386 ATM Coprocessor Module IBM AT Compatible Coprocessor n 11 0 0 2 PPX 545 1102 PPX 555 1101...

Page 118: ...bility C 1 I O Module Compatibility C 2 I O Modules not Compatible with TI545 TI555 CPUs C 2 Determining the Compatibility of a Module C 3 Series 505 High Speed Counter C 3 C 2 Reading the Serial Numbers C 4 Determining the Manufacturing Date C 4 Examples C 4 86ML8712020175_ C 4 86ML8712020175G C 4 86ML8801041324_ C 4 ...

Page 119: ...tain the status reporting mechanism and are compatible with the TI545 TI555 CPU The Series 505 Simulators PPX 505 6010 32 Input Simulator and PPX 505 6011 32 Output Simulator are also affected by this compatibility restriction NOTE Note1 in Table B 1 indentifies all affected modules The following modules are fully compatible with the TI545 TI555 CPU regardless of the manufacturing date All Series ...

Page 120: ...hich could cause improper operation NOTE High Speed Counter modules manufactured prior to May 1990 that have been modified for TI545 TI555 controller s local base compatibility have the letter A immediately following the serial number Before you install Series 505 High Speed Counter modules into a TI545 TI555 local base check the serial number of each module to ensure that it is compatible with th...

Page 121: ...serial number on the modules This module was manufactured in December 12 of 1987 87 This unit is not compatible with the TI545 TI555 controller because it was manufactured prior to January 1988 and the letter G designating that a modification occurred does not appear at the end of the serial number This module was manufactured in December 12 of 1987 87 This unit is compatible with the TI545 TI555 ...

Page 122: ...heck Base to be Upgraded D 4 Upgrading 14 Slot 12 Slot 6 Slot Bases D 4 Upgrading 16 Slot and 8 Slot Bases D 4 Finish Upgrade with these Steps D 4 D 3 Upgrading an RS 485 Based TI560 TI565 TI560T TI565P System D 6 D 4 Upgrading an RF Based TI560 TI565 TI560T TI565P System D 8 D 5 Installing a PPX 500 5114A RBC D 10 Output State Selection D 10 Installing a Series 500 RBC D 11 Setting Baud Rates D 1...

Page 123: ...nd TI565P systems using twin axial RS 485 remote I O channels SIMATIC TI560 TI560T TI565 and TI565P systems using coaxial RF remote I O channels Refer to Section D 2 for information about upgrading an existing TI520 TI520C TI530 TI530C or TI530T systems Refer to Section D 3 for information about upgrading an existing TI560 TI560T TI565 or TI565P system with one or more RS 485 remote I O channels R...

Page 124: ...rison the TI545 TI555 remote base assembly addresses up to 16 contiguous slots with a single base address To reduce down time for your process plan to install the new RS 485 twin axial cables for the I O trunkline before upgrading the hardware for each I O base Update time for a special function module is significantly faster when you install the module in the local base versus a remote base Becau...

Page 125: ... I O configuration the slot that was previously slot 1 becomes slot 2 For 16 slot and 8 slot bases follow these steps Upgrade Path B 1 Remove the existing controlling device s the controller and IOCC if an IOCC is present or the DBC 2 Install a PPX 500 5840 adapter base See user manual PPX 500 8140 for information about installing the adapter base 3 Install an AC PPX 500 2151A or DC PPX 500 2153 p...

Page 126: ...ontrolling device controller and IOCC if present or DBC 1 Install PPX 500 5840 Adapter Base 2 Upgrade Path A 1 Remove controlling device controller and IOCC if present or DBC 2 Set base address es 3 Connect twin axial cable to RBC port Upgrade Path B 3 Install PPX 500 2151A or PPX 500 2153 Power Supply in slot A Finish upgrade with these steps P S TI555 Series 505 I O 4 8 or 16 slots Local I O 2 I...

Page 127: ...ng and Wiring the System for information about installation of a twin axial remote I O trunk line 2 Renumber your bases so that no two bases have the same number and so that base number 0 is not used 3 Modify the controller s I O configuration to reflect the channel number and base number changes 4 Connect the I O trunk line to the TI545 TI555 I O connector Update time for a special function modul...

Page 128: ...s 500 Installations D 7 TI545 TI555 System Manual P S TI555 Series 505 I O 4 8 or 16 slots Local I O Upgrade Path P S TI560 R C C TI565 1 2 3 R C C TI545 or Figure D 2 Upgrading an RS 485 Based TI560 TI565 TI560T TI565P System ...

Page 129: ...ntation for information about installation of a coaxial remote I O channel 2 Renumber your bases so that no two bases have the same number and so that base number 0 is not used 3 Modify the controller s I O configuration to reflect the channel number and base number changes 4 Connect the resulting I O channel to the TI545 TI555 system using the PPX 505 6860 RF to RS 485 converter Update time for a...

Page 130: ... Installations D 9 TI545 TI555 System Manual P S TI555 Series 505 I O 4 8 or 16 slots Local I O Upgrade Path P S TI560 R C C TI565 1 2 3 R C C TI545 or 5 0 5 6 8 6 0 Figure D 3 Upgrading an RF Based TI560 TI565 TI560T TI565P System ...

Page 131: ...s in the state they were in when communication was lost or to have them set to off 0 The Series 500 output modules in the remote base have a selection switch for the state of the outputs during a communication loss Figure D 4 If the output modules in the remote base have a selection switch the freeze selection will override the output module s selection NOTE If the RBC fails or the system loses po...

Page 132: ...ition the RBC so that the bezel is facing you 2 Grasp the top and bottom of the RBC 3 Carefully push the RBC into the slot until it mates with the back plane connectors 4 Tighten top and bottom bezel screws 5 Connect the RBC to the RS 485 trunkline Remote Base Controller Power Supply Figure D 5 Installed Series 500 RBC Installing a Series 500 RBC ...

Page 133: ...Baud Number Rate 0 9600 1 2400 2 1200 3 300 4 9600 5 2400 6 1200 7 300 8 9600 9 2400 10 1200 11 300 12 9600 13 2400 14 1200 15 300 RS 485 I O port 9 pin female RS 232 port 25 pin female Figure D 6 Series 500 Remote Base Controller and Baud Rate Settings The base thumbwheel Figure D 6 is used to assign a base number to the RBC for system identification If you are using more than one RBC each RBC mu...

Page 134: ...assignment Therefore do not select number 0 on the Series 500 RBC The display at the top of the module refer to Table D 2 indicates the status of the Series 500 RBC Status is displayed in integer format see Table D 2 for definitions of the displays Table D 2 Series 500 RBC LED Messages Display Definitions 0 RBC Good 1 Self Diagnostics Failure 2 Module Mismatch 3 I O Communication Time Out 4 RAM Pa...

Page 135: ...rop lines 4 8 4 10 overview 4 6 resistance of line to line 7 15 routing guidelines 4 4 RS 485 connecting drop line 4 8 4 10 connecting terminal blocks 4 17 measuring resistance 7 14 preparing trunk line 4 16 user supplied equipment 4 6 Cable routing in ceiling 4 5 methods 4 4 mounting tap 4 5 surface duct 4 5 terminal block 4 5 under floor 4 5 Circuit breaker guidelines for fuses circuit breakers ...

Page 136: ... I I O modules compatibility determing of module C 2 controller compatibility C 2 local overview 1 6 mismatches troubleshooting 7 4 remote overview 1 6 serial number C 4 series 505 installing and removing 3 21 mixing 3 21 troubleshooting 7 4 I O port description 1 7 Inch switch location 2 5 Installing EEPROM and EPROM 5 6 planning for 2 2 series 500 RBC in adapters D 11 in bases D 11 series 505 3 ...

Page 137: ...3 16 RBE support 1 2 Restart list of auxiliary functions 7 3 7 16 using auxiliary functions 7 2 RF to RS 485 converter D 8 S Safety guidelines 2 3 inch switch 2 5 jog switch 2 5 operator safety switches 2 4 Series 500 base numbers assigning D 12 Series 500 RBC installing and removing D 11 LED messages D 13 placing in bases D 11 setting baud rates D 12 Series 505 base installing controller 3 11 3 1...

Page 138: ...s series 500 RBC assigning base numbers D 12 setting baud rate D 12 series 505 RBC assigning base numbers 3 19 TIWAY support 1 5 Troubleshooting cable RS 485 7 14 compare disk to PLC 7 4 EPROM EEPROM 7 11 fatal errors 7 7 non fatal errors list of 7 9 reading LEDs 7 6 restart 7 2 series 505 power supply 7 12 using auxiliary functions 7 2 using status words 7 10 U Upgrading series 500 system D 3 D 5...

Page 139: ... and AT are registered trademarks of International Business Machines Incorporated MS DOS is a registered trademark of Microsoft corporation Belden is a registered trademark of Cooper Industries Inc TI505 TI520 TI520C TI530 TI530C TI530T TI545 TI555 TI560 TI565 TI560T and TI565P are trademarks of Texas Instruments Incorporated CSA is a registered trademark of the Canadian Standards Association ...

Page 140: ...cy Organization Clarity Completeness Overall design Size Index Would you be interested in giving us more detailed comments about our manuals Yes Please send me a questionnaire No Thanks anyway Your Name Title Telephone Number Company Name Company Address Manual Name SIMATIC TI545 555 System Manual Edition Second Manual Assembly Number 2586546 0084 Date 10 94 Order Number PPX 545 555 8101 2 ...

Page 141: ...JOHNSON CITY TN FOLD FOLD POSTAGE WILL BE PAID BY ADDRESSEE NO POSTAGE NECESSARY IF MAILED IN THE UNITED STATES ATTN Technical Communications M S 3519 SIEMENS INDUSTRIAL AUTOMATION INC 3000 BILL GARLAND RD P O BOX 1255 JOHNSON CITY TN 37605 1255 ...

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