Edition
04/2021
Installation Manual
SIMATIC NET
Rugged Ethernet Switches
RUGGEDCOM RS416
https://www.siemens.com
Page 1: ...Edition 04 2021 Installation Manual SIMATIC NET Rugged Ethernet Switches RUGGEDCOM RS416 https www siemens com ...
Page 2: ...gged Ethernet Switches RUGGEDCOM RS416 Installation Manual Preface Introduction 1 Installing Device 2 Device Management 3 Communication Ports 4 Technical Specifications 5 Certification 6 04 2021 C79000 G8976 1018 10 ...
Page 3: ...ied personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper Use of Siemens Products Note the following WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation If products and components from other manufact...
Page 4: ...Sources 6 1 6 2 TTL Outputs 7 1 6 3 IEEE 1588 Support 7 2 Installing Device 9 2 1 General Procedure 10 2 2 Unpacking the Device 10 2 3 Mounting the Device 11 2 3 1 Mounting the Device to a Rack 11 2 3 2 Mounting the Device on a DIN Rail 12 2 3 3 Mounting the Device to a Panel 13 2 4 Connecting the Failsafe Alarm Relay 14 2 5 Grounding the Device 15 2 6 Connecting Power 16 2 6 1 Connecting AC or DC...
Page 5: ...ptic Ethernet Port Specifications 32 5 5 Serial Port Specifications 33 5 6 IRIG B Port Specifications 33 5 7 Operating Environment 33 5 8 Mechanical Specifications 34 5 9 Dimension Drawings 34 6 Certification 37 6 1 Approvals 37 6 1 1 CSA 37 6 1 2 European Union EU 37 6 1 3 FCC 38 6 1 4 FDA CDRH 38 6 1 5 ISED 39 6 1 6 ISO 39 6 1 7 ACMA 39 6 1 8 RoHS 40 6 1 9 Other Approvals 40 6 2 EMC and Environm...
Page 6: ...able online at https support industry siemens com To request or inquire about a user document contact Siemens Customer Support Registered Trademarks RUGGEDCOM and ROS are trademarks of Siemens AG Other designations in this manual might be trademarks whose use by third parties for their own purposes would infringe the rights of the owner Warranty Siemens warrants this product for a period of five 5...
Page 7: ... critical communications network infrastructure technologies Siemens unique mix of IT Telecommunications expertise combined with domain knowledge in the utility transportation and industrial markets allows Siemens to provide training specific to the customer s application For more information about training services and course availability visit https www siemens com or contact a Siemens Sales rep...
Page 8: ...emens customers and the support community Contacting Siemens Address Siemens AG Industry Sector 300 Applewood Crescent Concord Ontario Canada L4K 5C7 Telephone Toll free 1 888 264 0006 Tel 1 905 856 5288 Fax 1 905 856 1995 E Mail ruggedcom info i ia siemens com Web https www siemens com RUGGEDCOM RS416 Installation Manual 04 2021 C79000 G8976 1018 10 vii ...
Page 9: ...Preface Contacting Siemens viii RUGGEDCOM RS416 Installation Manual 04 2021 C79000 G8976 1018 10 ...
Page 10: ...d heavy electrical surges typical of environments found in electric utility substations factory floors or in curb side traffic control cabinets The RUGGEDCOM RS416 also features a wide operating temperature range of 40 to 85 C 40 to 185 F allowing it to be installed in virtually any location The embedded Rugged Operating System ROS within the RUGGEDCOM RS416 provides advanced layer 2 and layer 3 n...
Page 11: ...dent 2 kV RMS isolated serial ports 40 to 85 C 40 to 185 F operating temperature no fans 18 AWG galvanized steel enclosure Universal Power Supply Options Fully integrated dual redundant optional power supplies Universal high voltage range 88 300 VDC or 85 264 VAC Popular low voltage ranges 24 VDC 10 36 VDC 48 VDC 36 59VDC Terminal blocks for reliable maintenance free connections CSA UL 62368 1 saf...
Page 12: ...et Ports Serial Ports Green Solid Link detected Green Blinking Link activity Traffic detected Status Off No link detected No traffic Green Solid Full duplex mode Orange Blinking Half duplex mode Duplex Off No link detected Green Solid 100 Mb s 19200 to 57600 bps Green Blinking 57600 bps or higher Orange Solid 10 Mb s 19200 bps Speed Off No link detected Display Mode Indicator LEDs The display mode...
Page 13: ...Flathead screwdriver For mounting the device to a DIN rail Phillips screwdriver For mounting the device to a panel 4 x 6 32 screws For mounting the device to a panel 1 4 Decommissioning and Disposal Proper decommissioning and disposal of this device is important to prevent malicious users from obtaining proprietary information and to protect the environment Decommissioning This device may include ...
Page 14: ...le types are supported under the stated conditions Distance m Cable Type Wavelength nm Modal Bandwidth MHz km 100Base FX 1000Base SX 10GBase SR 850 200 275 33 OM1 62 5 125 1300 500 2000 850 500 550 82 OM2 50 125 1300 500 2000 850 1500 550 300 OM3 50 125 a 1300 500 2000 850 3500 550 400 OM4 50 125 a 1300 500 2000 a Laser optimized 1 6 Precision Time Protocol PTP Support The Precision Time Protocol ...
Page 15: ...B time synchronization is an even older established inter device time synchronization mechanism providing accuracy in sub milliseconds IEEE 1588 IEEE 1588 is designed to provide networked packet based time synchronization between different networking nodes PTP devices The RUGGEDCOM RS416 supports PTP v2 which is defined in the IEEE 1588 2008 standard IEEE 1588 is designed to fill a niche not well ...
Page 16: ... schematic shows the interface between an IRIG B source and connected devices VS RS RC RL N 3 2 1 1 Source 2 Cabling 3 Device Figure 1 3 IRIG B Simplified Circuit Schematic The maximum number of devices N that can be connected to the source is determined by checking if the source current IS required to drive the connected devices is less than the maximum drive current the source can provide and ve...
Page 17: ...Introduction 1 6 3 IEEE 1588 Support Peer to Peer Slave Clock Peer to Peer Master Clock 8 RUGGEDCOM RS416 Installation Manual 04 2021 C79000 G8976 1018 10 ...
Page 18: ...adiation exposure CAUTION Burn hazard risk of personal injury The surface of the device may be hot during operation or as a result of the ambient air temperature Wear appropriate personal protective equipment and use caution when working with or around the device NOTICE This product contains no user serviceable parts Attempted service by unauthorized personnel shall render all warranties null and ...
Page 19: ...lsafe alarm relay For more information refer to Connecting the Failsafe Alarm Relay Page 14 5 Connect power to the device and ground the device to safety Earth For more information refer to Connecting Power Page 16 6 Connect the device to the network For more information refer to Communication Ports Page 23 7 Configure the device For more information refer to Configuring the Device Page 22 2 2 Unp...
Page 20: ...reliability of all equipment mounted in the rack space Note For detailed dimensions of the device with either rack DIN rail or panel hardware installed refer to Dimension Drawings Page 34 2 3 1 Mounting the Device to a Rack For rack mount installations the RUGGEDCOM RS416 can be equipped with rack mount adapters pre installed at the front or rear of the chassis Additional adapters are provided to ...
Page 21: ... to the enclosure it is recommended that 1 rack unit of space or 44 mm 1 75 in be kept empty above the device This allows a small amount of convectional airflow Forced airflow is not required However any increase in airflow will result in a reduction of ambient temperature and improve the long term reliability of all equipment mounted in the rack space 4 Secure the adapters to the rack using the s...
Page 22: ...ure 2 2 DIN Rail Mounting 2 Install one of the supplied screws on either side of the device to secure the adapters to the DIN rails 2 3 3 Mounting the Device to a Panel For panel installations the RUGGEDCOM RS416 can be equipped with panel DIN rail adapters pre installed on each side of the chassis The adapters allow the device to be attached to a panel using screws RUGGEDCOM RS416 Installation Ma...
Page 23: ...larm conditions The NO Normally Open contact is closed when the unit is powered and there are no active alarms If the device is not powered or if an active alarm is configured the relay opens the NO contact and closes the NC Normally Closed contact Note Control of the failsafe relay output is configurable through RUGGEDCOM RS416 One common application for this relay is to signal an alarm if a powe...
Page 24: ...ure 2 4 Failsafe Alarm Relay Wiring 2 5 Grounding the Device The RUGGEDCOM RS416 chassis ground terminal uses a 6 32 screw It is recommended to terminate the ground connection with a 6 ring lug and torque it to 1 7 N m 15 lbf in 2 1 3 1 Stainless Steel Stud 2 6 32 Screw 3 6 Ring Lug Figure 2 5 Chassis Ground Connection RUGGEDCOM RS416 Installation Manual 04 2021 C79000 G8976 1018 10 15 ...
Page 25: ...es For 100 240 VAC rated equipment an appropriately rated AC circuit breaker must be installed For 88 300 VDC rated equipment an appropriately rated DC circuit breaker must be installed Use minimum 16 gage copper wiring when connecting terminal blocks A circuit breaker is not required for 12 24 or 48 VDC rated power supplies It is recommended to provide a separate circuit breaker for each power su...
Page 26: ... the screws from the positive live L and negative neutral N terminals associated with the selected internal power module i e terminals 1 and 3 for POWER 1 or terminals 5 and 7 for POWER 2 Use these screws along with 6 ring lugs to secure the wires to the terminal block Note For wiring options refer to Wiring Examples Page 18 4 Connect the positive wire from the power source to the positive live L ...
Page 27: ...rnal to the unit 7 Connect the ground terminal on the power source to the chassis ground terminal on the device For more information refer to Grounding the Device Page 15 DANGER Electrocution hazard risk of death serious personal injury and or damage to the device Make sure the supplied terminal block cover is always installed before the device is powered 8 Install the terminal block cover 2 6 2 W...
Page 28: ...Installing Device 2 6 2 Wiring Examples Figure 2 8 Single DC Power Supply Figure 2 9 Dual AC Power Supply RUGGEDCOM RS416 Installation Manual 04 2021 C79000 G8976 1018 10 19 ...
Page 29: ...Installing Device 2 6 2 Wiring Examples Figure 2 10 Dual DC Power Supply Figure 2 11 Dual AC DC Power Supply 20 RUGGEDCOM RS416 Installation Manual 04 2021 C79000 G8976 1018 10 ...
Page 30: ...le port is intended to be used only as a temporary connection during initial configuration or troubleshooting Connection to the console port is made using an RJ45 to DB9 console cable The following is the pin out for the console port 8 1 Figure 3 1 RJ45 Console Port Pin Configuration Pin RJ45 Male DB9 Female Name Description 1 6 DSR a Data Set Ready 2 1 Reserved Do Not Connect 3 4 DTR a Data Termi...
Page 31: ...n about available ports refer to Communication Ports Page 23 3 2 Configuring the Device Once the device is installed and connected to the network it must be configured All configuration management is done via the RUGGEDCOM RS416 interface For more information about configuring the device refer to the RUGGEDCOM RUGGEDCOM RS416 User Guide associated with the installed software release 22 RUGGEDCOM R...
Page 32: ...rts 5 Fast Ethernet 10 100Base TX 10Base FL or 10 100Base FX or IRIG B BNC Ports 6 Fast Ethernet 10 100Base TX 10Base FL or 10 100Base FX 4 1 Copper Ethernet Ports The RUGGEDCOM RS416 supports several 10 100Base TX Ethernet ports that allow connection to standard Category 5 CAT 5 unshielded twisted pair UTP cables with RJ45 male connectors The RJ45 connectors are directly connected to the chassis ...
Page 33: ...wing is the pin out for the RJ45 male connectors 8 1 Figure 4 2 RJ45 Ethernet Port Pin Configuration Pin Name Description 1 RX Receive Data 2 RX Receive Data 3 TX Transmit Data 4 Reserved Do Not Connect 5 Reserved Do Not Connect 6 TX Transmit Data 7 Reserved Do Not Connect 8 Reserved Do Not Connect Specifications For specifications on the available copper Ethernet ports refer to Copper Ethernet Po...
Page 34: ...d RJ45 ports can be run in RS232 RS485 or RS422 mode They can also be ordered with IRIG B time code support Note On power up all serial RJ45 ports default to RS485 mode Each port can be individually set to RS232 RS485 or RS422 mode through RUGGEDCOM RS416 For more information refer to the RUGGEDCOM RS416 User Guide for the RUGGEDCOM RS416 Note For information about how to connect devices configure...
Page 35: ...Isolated Ground 6 DSR a RX 7 RTS TX RX TX 8 CTS 9 RI c Shield Chassis Ground a The DSR DCD and DTR pins are connected together internally b In RS232 DCE mode ports transmit to DTE devices on pin 2 and receive from DTE on pin 3 c RI is not connected Note Pins 1 4 and 6 and pins 7 and 8 are connected internally In RS232 mode these pins enter a high impedance state A DTE that asserts RTS will see CTS...
Page 36: ... asserted However the device will not perform hardware flow control Serial RJ45 Port 8 1 Figure 4 10 Serial RJ45 Port Pin Configuration Pin RS232 Mode RS485 Mode RS422 Mode 1 DSR a RX 2 DCD a 3 DTR a 4 Common Isolated Ground 5 RXD b RX 6 TXD b TX RX TX 7 CTS 8 RTS TX RX TX Shield Chassis Ground a The DSR DCD and DTR pins are connected together internally b In RS232 mode the RJ45 ports conform to E...
Page 37: ...4 4 BNC Ports The following BNC ports are available on the PTP module TTL IN TTL OUT 1 3 2 1 TTL OUT Port 2 Sync LED 3 TTL IN Port Figure 4 12 PTP Module Port Function TTL OUT IRIG B PWM or 1 PPS signal output software selectable TTL IN TTL level IRIG B PWM signal input Inputs are controlled by RUGGEDCOM RS416 and only one can be active at any time For information about activating an input refer t...
Page 38: ...polarity must be observed throughout a single sequence or ring The number of devices wired should not exceed 32 and total distance should be less than 1219 m 4000 ft at 100 kbps The Common terminals should be connected to the common wire inside the shield The shield should be connected to earth ground at a single point to avoid loop currents The twisted pair should be terminated at each end of the...
Page 39: ...Communication Ports 4 5 Connecting Multiple RS485 Devices 6 RS485 Devices 32 Total Figure 4 13 Recommended RS485 Wiring 30 RUGGEDCOM RS416 Installation Manual 04 2021 C79000 G8976 1018 10 ...
Page 40: ... fuse b T denotes time delay fuse c Power consumption varies based on configuration 10 100Base TX ports consume roughly 1 W less than fiber optic ports d The HI power supply is the same power supply for both AC and DC 5 2 Failsafe Relay Specifications Maximum Switching Voltage Rated Switching Current 30 VAC 0 3 A 1 0 A 80 VDC 0 3 5 3 Copper Ethernet Port Specifications The following details the sp...
Page 41: ...ion dBm Distance km a Power Budget dB 62 5 125 16 9 18 MM ST 50 125 850 19 8 12 8 34 11 2 2 14 2 a Typical Fast Ethernet 100 Mbps Optical Ports Mode Connector Type Cable Type μm Tx λ nm a Tx Min dBm Tx Max dBm Rx Sensitivity dBm Rx Saturation dBm Distance km a Power Budget dB 62 5 125 19 12 MM ST 50 125 1300 22 5 14 31 14 2 8 5 62 5 125 19 12 MM SC 50 125 1300 22 5 14 31 14 2 8 5 62 5 125 19 12 MM...
Page 42: ...elength nm Cable Size 50 125 Multimode ST 5 850 62 5 125 5 6 IRIG B Port Specifications IRIG B PWM Input Specifications Parameter Specification Input Voltage TTL Compatible Input Impedance 200 kΩ IRIG B PWM Output Specifications Parameter Specification Output Current Is 100 mA Output Voltage Vs TTL Compatible Output Impedance Rs 50 Ω 5 7 Operating Environment The RUGGEDCOM RS416 is rated to operat...
Page 43: ...ding the center of the enclosure b Non condensing 5 8 Mechanical Specifications Weight 4 5 kg 10 lbs Ingress Protection IP20 Enclosure 18 AWG Galvanized Steel 5 9 Dimension Drawings Note All dimensions are in millimeters unless otherwise stated 285 24 303 28 438 15 44 45 Figure 5 1 Overall Dimensions 34 RUGGEDCOM RS416 Installation Manual 04 2021 C79000 G8976 1018 10 ...
Page 44: ... Dimensions MODE STATUS SPEED DUPLEX ALARM POWER 2 POWER 1 57600 N 8 1 CONSOLE 1 2 3 4 5 6 7 8 11 12 9 10 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 11 7 486 4 476 3 51 6 38 9 84 1 285 5 134 3 159 8 80 0 125 5 7 4 10 4 127 5 158 0 Figure 5 3 Panel and DIN Rail Mount Dimensions RUGGEDCOM RS416 Installation Manual 04 2021 C79000 G8976 1018 10 35 ...
Page 45: ...Technical Specifications 5 9 Dimension Drawings 36 RUGGEDCOM RS416 Installation Manual 04 2021 C79000 G8976 1018 10 ...
Page 46: ...irements Bi National standard with UL 62368 1 UL 62368 1 Information Technology Equipment Safety Part 1 General Requirements The device is marked with a CSA symbol that indicates compliance with both Canadian and U S requirements C US A copy of the CSA Certificate of Compliance is available via Siemens Industry Online Support at https support industry siemens com cs ww en view 109476557 6 1 2 Euro...
Page 47: ...and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This device generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause har...
Page 48: ...ABN 98 004 347 880 Radiocommunications Compliance Labelling Devices Notice 2014 made under Section 182 of the Radiocommunications Act 1992 Radiocommunications Labelling Electromagnetic Compatibility Notice 2008 made under Section 182 of the Radiocommunications Act 1992 Radiocommunications Compliance Labelling Electromagnetic Radiation Notice 2003 made under Section 182 of the Radiocommunications A...
Page 49: ...d Environmental and Testing Requirements for Communications Networking Devices in Electric Power Substations IEC 61850 3 Communication Networks and Systems for Power Utility Automation Part 3 General Requirements IEC 61000 6 2 Electromagnetic Compatibility EMC Part 6 2 Generic Standards Immunity for Industrial Environments 6 2 EMC and Environmental Type Tests The RUGGEDCOM RS416 has passed the fol...
Page 50: ...Power ports 30 for 1 period 100 for 5 periods 100 for 250 periods Signal ports 2 5 kV common 1 kV differential mode 1 MHz 3 DC Power ports 2 5 kV common 1 kV differential mode 1 MHz 3 IEC 61000 4 12 Damped Oscillatory AC Power ports 2 5 kV common 1 kV differential mode 1 MHz 3 Signal ports 30 V Continuous 300 V for 1 s 4 IEC 61000 4 16 Mains Frequency Voltage DC Power ports 30 V Continuous 300 V f...
Page 51: ... differential mode 1MHz Oscillatory AC Power ports 2 5 kV common and differential mode 1MHz Signal ports 5 kV Failsafe Relay DC Power ports 5 kV HV Impulse AC Power ports 5 kV Signal ports 2 kVAC Failsafe Relay DC Power ports 1 5 kV Dielectric Strength AC Power ports 2 kV Environmental Type Tests Test Description Test Levels Severity Levels IEC 60068 2 1 Cold Temperature Test Ad 40 C 40 F 16 Hours...
Page 52: ...ttps www siemens com ruggedcom Industry Online Support service and support https support industry siemens com Industry Mall https mall industry siemens com Siemens AG Digital Industry Process Automation Postfach 48 48 90026 NÜRNBERG GERMANY ...
