Siemens SIMATIC Box PC 627 Operating Instructions Manual Download

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Maintenance and service

11.1 Removing and installing hardware components

SIMATIC Box PC 627

11-12

Operating Instructions, Release 05/2006, A5E00362052-03

11.1.7

Installing / removing the power supply fan

Preparations

1.  Disconnect the device from mains.
2.  Open the device
3.  Removing the power supply module

Removing the fan

How to remove the fan
1 Unplug the power supply

connector.

2 Remove the 4 plastic rivets on the

housing.

3 Lift out the fan from the housing.

Summary of Contents for SIMATIC Box PC 627

Page 1: ...SIMATIC Industrial PC SIMATIC Box PC 627 DOCUMENTATION DOCUMENTATION Industrial PC Box PC 627 Operating Instructions Edition 05 2006 simatic ...

Page 2: ......

Page 3: ... Functions 9 Expansions and configuration 10 Maintenance and service 11 Alarm Error and System Messages 12 Troubleshooting 13 Technical Data 14 Dimensional Drawings 15 Detailed descriptions 16 Appendix A ESD Guidelines B Abbreviations C SIMATIC Industrial PC SIMATIC Box PC 627 Operating Instructions Release 05 2006 A5E00362052 03 ...

Page 4: ...ssioning and operation of a device system may only be performed by qualified personnel Within the context of the safety notes in this documentation qualified persons are defined as persons who are authorized to commission ground and label devices systems and circuits in accordance with established safety practices and standards Prescribed Usage Note the following Warning This device may only be us...

Page 5: ...cture 3 6 3 7 2 Operator Controls 3 8 3 7 3 Connection elements 3 9 4 Application Planning 4 1 4 1 Transport 4 1 4 2 Unpacking and checking the delivery unit 4 1 4 3 Device identification data 4 2 4 4 Ambient and environmental conditions 4 3 4 5 Permitted mounting positions 4 4 5 Installation 5 1 5 1 Installation of the device with mounting brackets 5 1 5 2 Installation of the device with the vert...

Page 6: ...odules 10 6 10 3 2 Installing removing expansion modules 10 6 10 4 Installing disk drives 10 8 10 4 1 Options of installing disk drives 10 8 10 4 2 Installing removing a drive bay module 10 10 10 4 3 Installing and removing DVD ROM CD RW drives 10 11 10 4 4 Installing removing hard disks 10 12 10 5 Installing removing a Compact Flash card 10 14 11 Maintenance and service 11 1 11 1 Removing and ins...

Page 7: ...11 8 Data backup 11 28 11 8 1 Creating an image 11 28 12 Alarm Error and System Messages 12 1 12 1 Boot error messages 12 1 12 2 BIOS POST codes 12 3 13 Troubleshooting 13 1 13 1 General problems 13 1 13 2 Problems when Using Modules of Third party Manufacturers 13 2 13 3 Display a temperature fault by means of the SOM application 13 3 14 Technical Data 14 1 14 1 General Specifications 14 1 14 2 P...

Page 8: ... Assignments 16 23 16 3 2 3 Memory address assignments 16 24 16 4 BIOS Setup 16 25 16 4 1 Overview 16 25 16 4 2 Starting BIOS Setup 16 25 16 4 3 BIOS Setup menus 16 26 16 4 4 Main menu 16 27 16 4 5 Advanced Menu 16 38 16 4 6 Security menu 16 42 16 4 7 Boot menu 16 44 16 4 8 Version menu 16 45 16 4 9 Exit Menu 16 46 16 4 10 Default BIOS Setup entries 16 47 A Appendix A 1 A 1 Guidelines and declarat...

Page 9: ...lyses Scope of validity of this document This documentation applies for all variations of the SIMATIC Box PC 627 and describes the delivery status as of May 2006 Its place in the information landscape The operating instructions are available on the supplied Documentation and Drivers CD For further instructions on how to handle the software please refer to the corresponding manuals Conventions The ...

Page 10: ...t installation options and installation instructions Connecting Options of connecting the product and connection instructions Commissioning Commissioning the product system Integration Options of integrating the product into existing or planned system environments networks Functions Monitoring and display functions Expansions Configuration Procedure for expansion devices memory modules drives Main...

Page 11: ...nned environment please contact your service representative Repairs Only authorized personnel are permitted to repair the device Warning Unauthorized opening and improper repairs can cause considerable damage to property or danger for the user System expansions Only install system expansion devices designed for this device The installation of other expansions can damage the system and violate the ...

Page 12: ... do not short circuit or reverse polarity do not heat up above 100 C dispose of in accordance with regulations and protect against direct exposure to sunlight moisture and condensation ESD guidelines Modules containing electrostatic sensitive devices ESDs can be identified by the following label Strictly follow the guidelines mentioned below when handling modules which are sensitive to ESD Always ...

Page 13: ...5E00362052 03 3 1 Description 3 3 1 3 1 Overview The SIMATIC Box PC 627 is especially suited for industrial PC applications and delivers high processor performance in compact space Compact design Expandable 2 PCI slots High performance Rugged SIMATIC Box PC 627 ...

Page 14: ...owntime through increased system availability Efficient self diagnostics SIMATIC PC DiagMonitor V 2 1 optionally available Solutions for data security preventative data backups Image Creator optionally available Service friendly design modifications servicing Additional hardware and software options secondary hard disk or RAID1 configuration Cost reductions through high investment security High pr...

Page 15: ...es Basic data Design Panel mounting device box Processor Celeron M 370 1 5 GHz 400 MHz Front Side Bus FSB 1024 KB Second Level Cache or Pentium M 730 760 1 6 or 2 GHz 533 MHz Front Side Bus FSB 2048 KB Second Level Cache RAM 128 MB SDRAM DDR2 Expandable up to 2 GB SDRAM DDR2 Slots for add ons 1x PCI 265 mm long 1x PCI 175 mm long Graphic Graphic memory 8 to 132 MB SDRAM set in system BIOS some usi...

Page 16: ... optimizing installation in switch cabinet Optional expansions SIMATIC PC DiagMonitor software V 2 2 Software tool for monitoring local and remote SIMATIC PCs Watchdog Temperature Fan speed Hard disk monitoring SMART System Ethernet monitoring Heart Beat Communication Ethernet interface SNMP protocol OPC for integration in SIMATIC software Client server architecture Layout of log files SIMATIC PC ...

Page 17: ...tooth Available Wireless Network Support Available Windows Firewall Available Windows Security Center Available MSN Explorer Not available Outlook Express Available Administrative Tools Available SMS Advanced Client Not available Remote Desktop Available Remote Assistance Available NET Framework 1 1 Not available ASP NET 1 1 Not available Windows NET Messenger Not available Codepages User Locale K...

Page 18: ...expansion modules 2 Cover for Compact Flash Card slot 3 Front interfaces 4 Power supply fan 5 On Off switch 6 IEC connector for AC power supply or connection for 24 V DC Rear view 1 Status display Two part 7 segment display and two LEDs for POST code optional 2 Steel cover plate for the operator panel interfaces 3 Rating plate 4 Equipment fan 5 Battery compartment ...

Page 19: ...e 05 2006 A5E00362052 03 3 7 Side view drive side 1 Mounting for WinAC backup battery please use the supplied battery mount without cover for WinAC module 2 Input data of the power supply 3 Drive mount module for hard disks and DVD ROM CD RW Bottom 1 Equipotential Bonding ...

Page 20: ...62052 03 3 7 2 Operator Controls On Off switch On Off switch Description The On Off switch does not disconnect the device from mains When the switch is in 0 position Off the device is still connected to the auxiliary voltage Warning The On Off switch does not disconnect the device from mains ...

Page 21: ...escription 1 DVI VGA DVI VGA connection for CRT or LCD monitor with DVI interface VGA via DVI VGA adapter 2 Compact Flash Card Slot for Compact Flash Card 3 PROFIBUS MPI DP MPI interface RS485 electrically isolated 9 pin Cannon socket 4 COM Serial V 24 interface 5 USB 2 0 4 ports for USB devices only 2 ports can be simultaneously used as high current 6 ETHERNET 2x RJ 45 Ethernet connection for 10 ...

Page 22: ...vers the interfaces described below 2 I O interface for connecting front panel components 3 USB 2 0 for front 4 LVDS display interface for TFT displays up to 1024 x 768 pixels 5 Access to 2nd LVDS display interface for TFT displays up to 1280 x 1024 AC power supply Position of the IEC power connector Description IEC power connector for the AC power supply to the device The maximum permitted power ...

Page 23: ...3 7 Design SIMATIC Box PC 627 Operating Instructions Release 05 2006 A5E00362052 03 3 11 DC power supply Location of the DC power connector Description DC power connector for DC power supply of the device 1 2 3 PI ...

Page 24: ...Description 3 7 Design SIMATIC Box PC 627 3 12 Operating Instructions Release 05 2006 A5E00362052 03 ...

Page 25: ...s situation ensure that no moisture condensation develops on or inside the device If condensation develops wait at least 12 hours before switching on the device 4 2 4 2 Unpacking and checking the delivery unit Unpacking the device Note the following points when you unpack the unit It is advisable not to dispose of the original packing material Keep it in case you have to transport the unit again P...

Page 26: ...XO LQWHUIHUHQFH DQG WKLV GHYLFH PXVW DFFHSW DQ LQWHUIHUHQFH UHFHLYHG LQFOXGLQJ LQWHUIHUHQFH WKDW PD FDXVH XQGHVLUHG RSHUDWLRQ 7KLV ODVV GLJLWDO DSSDUDWXV FRPSOLHV ZLWK DQDGLDQ 6 HW DSSDUHLO QXP ULTXH GH OD FODVVH HVW FRQIRUPH OD QRUPH 10 GX DQDGD 693 02 0 5 69 9 56 1 1 217 4 Figure 4 1 Rating plate Order number of the device Ethernet address The Ethernet address of the device can be viewed in the ...

Page 27: ...sufficient ventilation Do not cover the vent slots of the device The device together with its AC power supply fulfils the requirements for fire protected enclosures according to EN 60950 1 Therefore it can be installed without any additional fire protective covering The device with DC power supply does not conform to EN 60950 1 in the area of its power supply connection therefore the mounting must...

Page 28: ...006 A5E00362052 03 4 5 4 5 Permitted mounting positions Fitting positions of the PC according to UL60950 1 UL508 EN60950 1 CSA22 2 No 60950 1 An inclination of 20 is permitted for all approved mounting positions Position 1 preferred Position 2 Position 3 desktop Position 4 ceiling CD DVD drive cannot be operated ...

Page 29: ...2 No 142 An inclination of 15 is allowed in this mounting position An external fire protection casing is required Position 5 ports facing down CD DVD drive cannot be operated Position 6 ports facing above CD DVD drive cannot be operated Note CD DVD and flopply drives cannot be operated in this position The CD drawer opens upward or downward which can lead to mechanical damages in the drawer mechan...

Page 30: ...Application Planning 4 5 Permitted mounting positions SIMATIC Box PC 627 4 6 Operating Instructions Release 05 2006 A5E00362052 03 ...

Page 31: ...cuted in accordance with the necessary risk analysis identified safety performance SIL PL or Cat The intended use of the device has to be secured The proper use of the device has to be varified with a function test on the system This test can detect programming configuration and wiring errors The test results have to be documented and if necessary inserted into the relevant inputs 5 1 5 1 Installa...

Page 32: ... min 13 mm thick 14 mm diameter Tilting dowel diameter 4 mm min length 50 mm Metal min 2 mm thick 5 mm diameter Metal screws diameter 4 mm min length 15 mm Warning Ensure that the wall or ceiling is capable of carrying at least four times the total weight of the device including the brackets and expansion modules The total weight is approx 7 kg 5 2 5 2 Installation of the device with the vertical ...

Page 33: ...ng Instructions Release 05 2006 A5E00362052 03 5 3 Mounting the vertical mounting plate onto the device 1 Remove the equipotential bonding screw 1 from the device and attach it with the vertical mounitng plate 2 2 Attach the vertical mounting plate with four M4 screws and three M3 screws to the device ...

Page 34: ...the device with the vertical mounting kit SIMATIC Box PC 627 5 4 Operating Instructions Release 05 2006 A5E00362052 03 Note Please note the information on the permissible mounting position in the section Permissible Mounting Positions ...

Page 35: ... Connect only I O modules approved for industrial applications to EN 61000 6 2 2001 Note Hot plug I O modules USB may be connected while the PC is in operation Caution I O devices not capable of hot plugging may only be connected after the device has been disconnected from the power supply Caution Strictly adhere to the specifications for I O modules ...

Page 36: ... the device must conform with local mains voltage Caution The mains connector must be disconnected to fully isolate the device from mains Ensure easy access to this area A master mains disconnect switch must be installed if the device is mounted in a switch cabinet Always ensure free and easy access to the power inlet on the device or that the safety power outlet of the building installation is fr...

Page 37: ...CSA or UL listed power cord must be used The connector must be compliant with NEMA 5 15 120 V AC power supply To be used is a flexible power cord approved to UL and with CSA label and which has the following features Type SJT with three leads min 18 AWG conductor cross section max 4 5 m in length and parallel ground contact connector 15 A min 125 V 240 V supply voltage Use a flexible power cord wi...

Page 38: ... current of the 24 V DC power source so that a short circuit will not damage the cable Only connect cables with a minimum cross section of 1 3 mm2 AWG16 and a maximum cross section of 3 3 mm2 AWG12 Notice The 24V DC power source must be adapted to the input data of the device see specifications Connecting Steps for connecting the device to the 24 V DC power supply 1 Ensure that the ON OFF switch i...

Page 39: ...s that interference signals generated by external power supply cables signal cables or cables to the I O modules are safely discharged to earth Equipotential bonding terminal The equipotential bonding terminal on the device large surface large area contact must be connected with the central grounding busbar of the cabinet or plant in which the PC is to be installed The minimum conductor cross sect...

Page 40: ...Connecting 6 4 Connecting the equipotential bonding circuit SIMATIC Box PC 627 6 6 Operating Instructions Release 05 2006 A5E00362052 03 ...

Page 41: ...before switching on the device 7 2 7 2 Basic commissioning initial startup The PC operating system is automatically set up the first time you switch on the device Procedure 1 Set the ON Off switch to I position On The PC performs a POST During the self test this message appears Press F2 to enter SETUP or ESC to display the boot menu 2 Wait until this message is cleared then follow the instructions...

Page 42: ...tter protect the device Firewall The Windows Firewall adds protection to the device by blocking network or Internet access to the device by unauthorized users Windows checks if the device is protected by a software firewall The firewall is enabled by default in the factory state Antivirus software Antivirus programs add protection to the device by searching for and eliminating viruses and other se...

Page 43: ...e instructions on the screen Information on burning CD Rs CD RWs Caution Data may be corrupted when burning CD R or CD RW Burning is permissible only in an undisturbed environment i e shock and vibration stress must be avoided Because of heavy fluctuation in the quality of CD Rs data may be corrupted in a burning session even if no error message is initially displayed The written data can only be ...

Page 44: ...ve name e g FUJITSU MHT2060BH SATA2 then press the key to move it up in the boot order Notice The drive letters for the partitions on both drives are assigned by the operating system used You can change these in the Control Panel as required 7 5 2 2 RAID system RAID 0 system A RAID 0 system Stripe enables you to increase the read write speed of your hard disk system This configuration reduces the ...

Page 45: ...s provided by the section Restoring the Factory State of the Software Using the Restore DVD Setup 1 Change the following setting in the BIOS Setup Menu Advanced SATA Configuration RAID support Enabled 2 Restart the device Steps 2 and 3 are not required as of BIOS version V 05 01 05 3 Also change this setting Menu Boot Set SCSI RAID to desired position Notice Do not change the setting in the RAID o...

Page 46: ...ommissioning 7 5 Notes on operation SIMATIC Box PC 627 7 6 Operating Instructions Release 05 2006 A5E00362052 03 7 In the subsequent dialog select RAID 1 Mirroring and enter a name for this configuration ...

Page 47: ...in the RAID 1 system This is usually the hard disk containing the operating system default Port 0 This hard disk is used as the source and its data will later be mirrored to the partner drive 9 Now select the partner drive where the data should be mirrored This is usually an empty hard disk default Port 2 10 Select Finish and the RAID system is created ...

Page 48: ...perating in the specified RAID 1 mode and the data will be saved on both hard disks Note Information about the operation of the RAID system can be found in the RAID user manual on the supplied SIMATIC PC Documentation and Drivers CD Notice The security functions of the RAID system take effect without starting the RAID software The RAID status is always indicated in the Windows status bar In the ev...

Page 49: ...iod Notice BIOS messages during startup At the first restart cold start following a hard disk failure or installation of a new hard disk servicing the RAID BIOS reports that the RAID functionality is no longer available and offers the appropriate operator options Notice The SIMATIC PC DiagMonitor diagnostics and alarm software also provides information about the RAID status This software only need...

Page 50: ...Management Station Afterwards stop the DiagMonitor SNMP Agent SOL Agent In order to do so select Start Run and enter cmd in the field Afterwards enter Net stop snmp and confirm with the Enter key If your device is remotely monitored with SIMATIC PC DiagMonitor In this case you need only stop the DiagMonitor SNMP Agent SOL Agent In order to do so select Start Run and enter cmd in the field Afterwar...

Page 51: ...automation devices such as SIMATIC S7 To this purpose you require the software package SOFTNET S7 PROFIBUS MPI The optional potentially isolated Profibus interface 12 Mbps can be used to interconnect distributed field devices or to carry out coupling to the SIMATIC S7 To couple the device to an S7 PLC you need the software package SOFTNET for PROFIBUS Further information For further information re...

Page 52: ...Integration SIMATIC Box PC 627 8 2 Operating Instructions Release 05 2006 A5E00362052 03 ...

Page 53: ...e on the CD Documentation and Drivers under Drivers Updates device 9 2 9 2 Temperature monitoring Temperature monitoring The temperature is recorded by means of three thermocouples One thermocouple monitors the processor temperature another the temperature in the area near the power supply and a third the air intake temperature next to the DVI interface When the temperature is out of the range of ...

Page 54: ...a PC reset Configurable SOM or DiagMonitor software is activated None WD monitoring times TWD The TWD are adjustable in increments of one second in a range from 3 to 255 seconds Note If the watchdog time is changed after the watchdog was enabled i e while the watchdog is running the watchdog is retriggered 9 4 9 4 Fan monitoring The function monitors operation of the enclosure and power supply fan...

Page 55: ...current temperature or the min max values measured since the start of the application 1a Internal processor temperature 1b Device temperature beneath the power supply upper threshold can be set from 30 C to 80 C 1 Temperature range 1c Cooling air temperature surrounding the DVI connector depending on device 3 C to 5 C higher than the ambient temperature upper threshold can be set from 25 C to 55 C...

Page 56: ...e of the most recently started test step is displayed should an error occur Code 00 is displayed when the startup is completed without error Application codes can also be displayed if required Function of the LED H1 H2 During the BIOS startup the two LEDs light up in two colors red and green in order to test their operation The two LEDs switch off when the startup is completed without errors Appli...

Page 57: ... install expansions for memory and expansion card modules Caution The device contains electronic components which may be destroyed by electrostatic charge You therefore need to take precautionary measures before you open the device Refer to the ESD directives for handling components which are sensitive to electrostatic charge Tools All mechanical installation tasks on the device can be carried out...

Page 58: ...onfiguration 10 1 Opening the Device SIMATIC Box PC 627 10 2 Operating Instructions Release 05 2006 A5E00362052 03 Open the device up Steps for opening the device 1 Unscrew 2 screws 1 2 Swing the cover up and remove it ...

Page 59: ...e memory capacity of your PC to a maximum of 2 GB One or two modules can be installed Combination Slot X1 Slot X2 Maximum expansion 1 256 512 MB 1 GB 1 GB 2 256 512 MB 1 GB 256 512 MB 1 GB 2 GB Note The modules can be installed in any slot Preparation Disconnect the device from mains and unplug all cables Caution The electronic components on the PCBS are highly sensitive to electrostatic discharge...

Page 60: ...uctions Release 05 2006 A5E00362052 03 Installing a memory module How to install a memory module 1 Open the device 2 Note where the polarized cutout is on the pin side of the RAM chip before inserting it 3 Push the module carefully into the slot until the interlocks engage 4 Close the device ...

Page 61: ...dule How to remove a memory module 1 Open the device 2 Open the left and right interlocks 3 Pull the memory module out of the slot 4 Close the device Display of the current memory configuration A new memory module is automatically detected The allocation of the base memory and extended memory is automatically displayed when you switch on the device ...

Page 62: ... modules are found in the dimensional drawings section 10 3 2 Installing removing expansion modules Preparation Disconnect the device from mains Installing expansion modules How to install an expansion module PCI 1 Open the device 2 1 Remove the fastening screws 1 and lift out the module bracket 2 3 Remove the relevant steel slot cover 5 4 Insert the expansion module 4 into the relevant slot Pay a...

Page 63: ...ution No pressure should be applied to the module Therefore do not apply excessive force to the slider when you push it onto the module 2 Cut off the rest of the slider Use a knife to notch the slider at the upper edge of the bracket and then break this section off Cut off the residual element using a side cutter Notes on the Allocation of Resources The two slots for the PCI cards each have an exc...

Page 64: ...lling disk drives 10 4 1 Options of installing disk drives Drive bay module for hard disks and DVD ROM CD RW drives DVD ROM CD RW drive bay Pos Description 1 DVD ROM CD RW drive bay 2 Mounting slot for DVD ROM or DVD ROM CD RW drive One 3 5 hard disk Pos Description 1 Hard disk drive bay for one 3 5 drive 2 Mounting slot for a 3 5 hard disk drive bay ...

Page 65: ...on 10 4 Installing disk drives SIMATIC Box PC 627 Operating Instructions Release 05 2006 A5E00362052 03 10 9 Two 2 5 hard disks Pos Description 1 Hard disk drive bay for two 2 5 hard disks 2 Two mounting slots for 2 5 hard disks ...

Page 66: ...E00362052 03 10 4 2 Installing removing a drive bay module Preparations Disconnect the device from mains and unplug all cables Removing a drive bay for hard disks DVD CD RW Steps for removing the drive bay 1 Unscrew 4 screws 1 2 Lift out the drive bay module for hard disks and DVD CD RW drives and set it down on the device ...

Page 67: ...W drives Removing a DVD ROM CD RW How to remove the DVD ROM CD RW drive 1 Remove the drive bay module 2 Remove the 2 screws 1 on the DVD ROM CD RW drive bay 3 Remove the 3 fastening screws 2 of the drive 4 Remove the 2 screws 3 of the adapter board 5 Pull out the adapter board 6 Lift out the drive Required tools You need a Torx 6 screwdriver to remove the the DVD ROM CD RW drive ...

Page 68: ...ase 05 2006 A5E00362052 03 10 4 4 Installing removing hard disks Removing 2 5 drives How to remove 2 5 drives 1 Remove the drive bay module 2 Unscrew the four screws of the drive 1 3 Remove the drive and the steel mounting bracket from the bay 4 Disconnect the cable and the power supply adapter from the drive ...

Page 69: ... 2006 A5E00362052 03 10 13 Removing 3 5 drives How to remove 3 5 drives 1 Remove the drive bay module 2 Disconnect the power supply and the data cable from the drive 3 Remove the 4 screws 1 of the drive 4 Take the drive out of the bay Note Note that special screws with inch threads 6 32 x 3 16 St G3E are used ...

Page 70: ...nguished themselves with especially good data security a long life and excellent data transmissions rates Notice This slot is not hot plug capable The Compact Flash card must be installed before the PC is switched on and should only be removed when the device is switched off Preparation Disconnect the PC from mains Caution The electronic components on the PCBS are highly sensitive to electrostatic...

Page 71: ...5E00362052 03 10 15 Steps for opening the board slot 2 Slide the cover of the board slot in the direction of the DVI connector and lift it up Installing a Compact Flash card Steps for installing a Compact Flash card 1 Open the board slot 2 Insert the Compact Flash card in the slot with the connector facing in until it locks into place ...

Page 72: ... Flash card so that its label side is facing the front panel of the PC Caution If the Compact Flash card meets resistance flip it over Never insert the Compact Flash card with force 3 Close the board slot again Removing a Compact Flash card Steps for removing a Compact Flash card 1 Opening the board slot 2 Press the eject button for example with the cover of the board slot and remove the Compact F...

Page 73: ...ll only system expansion devices designed for this computer If you install other expansion devices you may damage the system or violate the safety requirements and regulations on RF suppression Contact your technical support team or your sales outlet to find out which system upgrades are suitable for installation If you install or exchange system expansions and damage your device the warranty beco...

Page 74: ...sure proper functioning of the PC To be noted before you replace the battery Caution Risk of damage The lithium battery may only be replaced with an identical battery or with a type recommended by the manufacturer Order No A5E00331143 Warning Risk of explosion and release of harmful substances For this reason do not burn lithium batteries do not solder on the cell body do not open do not short cir...

Page 75: ... configuration data of the device is retained only the date and time has to be reconfigured 1 Note down the current settings of the BIOS Setup A list in which you can note down this information is found in the BIOS manual 2 Disconnect the device from mains and unplug all cables Notice The battery can also be exchanged when the device is operating However we recommend switching off the device befor...

Page 76: ...placing the battery 2 Remove the battery holder 3 Unplug the cable 4 Remove the old battery from the holder 5 Place a new battery in the holder and reconnect the battery plug 6 Close the battery compartment Reconfiguring the BIOS setup When the battery is changed the device s configuration data are deleted and you will need to reconfigure these in the BIOS setup ...

Page 77: ...ng the Power Supply Warning Only qualified personnel is authorized to exchange the power supply module Preparations 1 Disconnect the device from mains and unplug all cables 2 Open the device Removing the power supply module How to remove the power supply module 1 Remove the hard disk DVD ROM CD RW drive bay module 2 Unscrew 5 screws 1 and remove the power supply module cover ...

Page 78: ...are components SIMATIC Box PC 627 11 6 Operating Instructions Release 05 2006 A5E00362052 03 How to remove the power supply module 3 Remove the 2 fastening screws 1 Torx T10 4 Pull out the plug 1 from the power supply module 6 Lift out the power supply module ...

Page 79: ... the bus board Preparation 1 Disconnect the device from mains and unplug all cables 2 Open the device Removing the bus board How to remove the bus board 1 Remove all modules from their slots 2 Remove the drive bay module for hard disks and DVD ROM CD RW 3 Remove the power supply cover Unscrew 5 screws 1 4 Remove the power supply module 5 Remove the 3 screws 1 on the bus board ...

Page 80: ... 5 Installing removing the motherboard Preparation 1 Disconnect the device from mains and unplug all cables 2 Open the device Removing the motherboard How to remove the motherboard 1 Remove the hard disk DVD ROM CD RW drive bay module 2 Remove the module bracket 2 To do so remove 1 screw 1 3 Remove the power supply cover 4 Remove the bus board 5 Remove the power supply module 6 Disconnect all cabl...

Page 81: ...e components SIMATIC Box PC 627 Operating Instructions Release 05 2006 A5E00362052 03 11 9 How to remove the motherboard 7 Remove the 6 screws 1 and the processor fan Unscrew 4 screws 2 8 Remove the 4 hexagonal bolts on the interfaces 9 Lift out the motherboard ...

Page 82: ...ctions Release 05 2006 A5E00362052 03 11 1 6 Installing removing the equipment fan Preparations 1 Disconnect the device from mains 2 Open the device Removing the fan How to remove the fan 1 Unplug the fan connector from the motherboard 2 Remove the 4 plastic rivets on the housing 3 Lift out the fan from the housing ...

Page 83: ...ATIC Box PC 627 Operating Instructions Release 05 2006 A5E00362052 03 11 11 Installing the fan Notice Always install a fan of the same type Fan mounting position The figure shows the correct fan mounting position Pay attention to the direction of the arrow on the fan enclosure ...

Page 84: ...e 05 2006 A5E00362052 03 11 1 7 Installing removing the power supply fan Preparations 1 Disconnect the device from mains 2 Open the device 3 Removing the power supply module Removing the fan How to remove the fan 1 Unplug the power supply connector 2 Remove the 4 plastic rivets on the housing 3 Lift out the fan from the housing ...

Page 85: ...Box PC 627 Operating Instructions Release 05 2006 A5E00362052 03 11 13 Installing the fan Notice Always install a fan of the same type Fan mounting position The diagram shows the correct mounting position of the fan 1 Pay attention to the direction of the arrow on the fan enclosure ...

Page 86: ...A5E00362052 03 11 1 8 Installing removing the processor Caution The processor replacement may only be carried out by authorized qualified personnel Preparation 1 Unplug the device from mains 2 Open the device Removing the processor How to remove the processor 1 Remove the 4 screws holding the processor heat sink and remove the heat sink ...

Page 87: ...service 11 1 Removing and installing hardware components SIMATIC Box PC 627 Operating Instructions Release 05 2006 A5E00362052 03 11 15 How to remove the processor 2 Opening the processor latch 3 Removing the processor ...

Page 88: ...socket match up 2 Close the processor latch 3 Apply some heat conductive paste to the processor Caution The processor may overheat when the system is in operation The heat conductive paste must be applied evenly as a thin film 4 Fasten the processor heat sink with the 4 screws To do so insert the screws diagonally and tighten them evenly working diagonally in order to avoid tilting of the fan unit...

Page 89: ...ware to the hard disk or CF card of your PC The following options are available for restoring software You can restore the entire hard disk with drive C system and drive D or only drive C This allows you to retain any user data on drive D Restore the entire CF card Caution With the option Restore system partition only all data on drive C System will be deleted All data user settings and all author...

Page 90: ... with the Exit Saving Changes entry 5 Now follow the instructions on the screen Caution All existing data programs user settings and authorizations or license keys will be deleted from the hard disk and therefore lost For information on the functions refer to the README TXT file on the Restore CD Note The Legacy USB Support option has to be set to Enabled in the Advanced menu of the BIOS so that t...

Page 91: ...m the Customer Support Note You require a USB keyboard in order to reinstall the operating system 11 2 2 2 Restoring the Software to Factory State Using the Restore DVD You can reinstall the original factory software included in the Windows XP Professional supply variant using the Restore DVD The DVD contains the necessary images and tools for transferring the factory software to the hard disk of ...

Page 92: ... authorizations or license keys will be deleted from the hard disk and therefore lost For information on the functions refer to the README TXT file on the Restore DVD Note The Legacy USB Support option has to be set to Enabled in the Advanced menu of the BIOS so that the device can address a USB DVD ROM drive Setting up the language selection for Windows XP Professional The Multilanguage User Inte...

Page 93: ...age field in the Input Locales tab In addition to the menu and dialog language settings you also need to set the default language by selecting Set Default from the Regional Options dialog box 11 2 2 3 Setting up the operating system via the Recovery CD Use the Recovery CD to install Windows to meet your special requirements The operating system used is Windows Preinstall Environment WinPE You will...

Page 94: ...ate values n 10000 for Windows 2000 or XP select partition 1 Select the primary partition active Activates the selected partition exit Closes DiskPart Additional DiskPart functions Help Shows all available DiskPart commands When a command is supplemented with other parameters the command is described with additional information Example create partition help Note Once you have change the configurat...

Page 95: ...in the Recovery functions window 5 Enter the following command in the displayed command prompt interface Drive cd I386 Winnt32 bat Drive Drive letter of the folder containing the I386 directory 6 The preparation of the Windows installation is displayed 7 When this is completed close the command prompt with the exit command 8 Close the Siemens SIMATIC Recovery window with the Finish button 9 The Wi...

Page 96: ...uage selection for Windows 2000 The Multilanguage User Interface MUI allows you to set up the Windows 2000 menus and dialogs for additional languages To install the MUI start the Recovery CD in directory CD_LW SOURCE MUI Program MUISETUP EXE Follow the on screen instructions in order to install the required languages To set the required languages for the Windows 2000 menus dialogs and keyboard lay...

Page 97: ... the memory size specified on the Compact Flash In order to revert to the original factory state partitions we recommend using the software tool SIMATIC PC PG Image Creator Detailed information about using this tool is available in the manufacturer documentation 11 3 2 Setting up partitions under Windows XP Professional Windows 2000 MUI After you have installed a new hard disk or if partitions are...

Page 98: ...un START 3 Select Drivers Updates in the tab 4 Select the operating system in Drivers Updates 5 Install the desired driver Notice For new Windows 2000 XP installations the chipset driver must be installed before you install any other drivers 11 4 1 Driver installation under Windows XP Embedded The driver installation under Windows XP Embedded is conducted in the same way as under XP Professional P...

Page 99: ...ng burner DVD software The supplied CD provides information about installation of the burner DVD software 11 7 11 7 Installing updates 11 7 1 Updating the operating system Windows XP Embedded An update of the operating systems is only possible with a new version of the Restore CD Please contact customer support for more information about its availability Windows XP Professional Monthly updates for...

Page 100: ...tion programs from third party manufacturers contact the respective manufacturer Notice Before you install new drivers or operating system updates at Windows XP Professional MUI versions the regional settings for menus and dialogs and the default language have to be reset to US English 11 8 11 8 Data backup 11 8 1 Creating an image Data backup under Windows XP Embedded Windows XP Professional To b...

Page 101: ...es On screen error message Meaning suggestions Address conflict Plug and Play problem Contact your technical support team Combination not supported Plug and Play problem Contact your technical support team IO device IRQ conflict Plug and Play problem Contact your technical support team Invalid System Configuration Data Plug and Play Problem Set the RESET CONFIGURATION DATA option in the Advanced m...

Page 102: ... Wrong drive addressed disk in drive A B Incorrect active boot partition Wrong boot drive settings in SETUP Hard disk is not connected defective Previous boot incomplete Default configuration used Abort of the previous BOOT procedure for example due to a power failure Adjust the settings in SETUP System cache error Cache disabled Error in the CPU s cache module Contact your technical support team ...

Page 103: ...fective 3CH TP_ADV_CS_CONFIG Configure the advanced chipset Test by switching off the hardware components in Setup 49H TP_PCI_INIT Initialize the PCI interface Test by switching off the hardware components in Setup or removing installed expansion modules from the bus module 55H TP_USB_INIT Activation of the USB hardware Removal of USB devices 4AH TP_VIDEO Initialize the video interface 5CH TP_MEMO...

Page 104: ...rnal graphics card on the bus board is not detected you can try to activate it by pressing the INSERT key The INSERT key activates special enumerations for activating a PCI VGA card 1 x long 8 x short Error on reading the MPI system information Please contact Customer Support 4 x short MPI firmware has been updated This can occur once following a BIOS update 2x short Error in checksum test of the ...

Page 105: ...onnected to the monitor and to the system unit or to the grounded shockproof outlet Check whether the monitor cable has been properly connected to the system unit and to the monitor The external monitor remains dark The power cord or the monitor cable is not connected If the monitor screen still remains dark after you have performed these checks please contact your technical support team The mouse...

Page 106: ...ssure to the contact until the front loader opens 3 Pull the loader further out 13 2 13 2 Problems when Using Modules of Third party Manufacturers Problem Possible causes To correct or avoid error Check your computer configuration If the computer configuration corresponds with factory state please contact your technical support team If the computer configuration has changed restore the original fa...

Page 107: ...ed display in the SOM Is the ambient temperature higher than the allowed value see technical data Is the total output of the power supply within the specified limit Are the heatsinks inside the PC covered with dust Remedy The temperature fault is stored until the temperature drops back below the temperature threshold and you acknowledge the error message in the SOM application Click on the button ...

Page 108: ...Troubleshooting 13 3 Display a temperature fault by means of the SOM application SIMATIC Box PC 627 13 4 Operating Instructions Release 05 2006 A5E00362052 03 ...

Page 109: ... consumption AC and DC 190 W 210 W max current output 5 V 16 5 A 18 5 W peak 3 3 V 8 5 A total of 90 W permitted 12 V 6 5 A 8 A peak 12 V 0 3 A The total sum of all voltages is max 150 W Noise emission 55 dB A according to DIN 45635 1 Degree of protection IP 20 Safety Protection class Protection class I to IEC 61140 Safety regulations AC EN 60950 1 UL60950 1 CAN CSA C22 2 No 60950 1 03 DC EN 61131...

Page 110: ...torage no condensation Relative humidity Operation Storage transport tested to IEC 60068 2 78 IEC 60068 2 30 5 to 80 at 25 C no condensation 5 to 95 at 25 C no condensation Mech ambient conditions Vibration in operation 2 3 storage transport tested to DIN IEC 60068 2 6 10 to 58 Hz 0 075 mm 58 to 500 Hz 9 8 m s2 5 to 9 Hz 3 5 mm 9 to 500 Hz 9 8 m s2 Shock resistance in operation 3 storage transport...

Page 111: ...SB 2 0 1x high current 1x low current Front panel ports 1x USB 2 0 high current 1x USB 1 1 high current PROFIBUS MPI interface 4 Transmission speed Operating mode Physical interface Memory address space Interrupts 9 pin Cannon socket 9 6 Kbps to 12 Mbps software selectable potential isolation Data lines A B Control lines RTS AS RTS_PG 5V supply voltage max 90 mA Ground connection DP12 connector ca...

Page 112: ...5 V 3 3 V 12 V 12 V Motherboard 1 8 A 2 1 A 0 01 A 0 02 A Pentium M or Celeron M processor 5 A Hard diskdrive 1x 3 5 or Hard disk drive 2x 2 5 1 0 6 A 0 8 A DVD ROM or DVD ROM CD RW drive 1 0 8 A Equipment fan 0 4 A Power supply fan 0 15 A Total base device 8 2 A 2 1 A 1 36 A 0 02 A PCI slots total 4 A 2 0 6 A 0 20 A Front panel port 1 1 A 0 1 A 4 2 A Single lines of current max permissible 16 5 A...

Page 113: ...r systems UPS must supply a sinusoidal output voltage in the normal and buffered mode when used with SIMATIC PCs with an active PFC UPS characteristics are described and classified in the standards EN 50091 3 and IEC 62040 3 Devices with sinusoidal output voltage in the normal and buffered mode are identified with the classification VFI SS or VI SS Output voltages Voltage Max current 12 V 6 5 A pe...

Page 114: ...14 4 DC power supply Technical data Degree of protection IP20 in installed state Protection class VDE 0106 Output voltages Voltage Max current 12 V 6 5 A peak 8 A 12 V 0 3 A 5 V 16 5 A 1 Peak 18 5 A 3 3 V 8 5 A 1 1 The max permitted accumulated power of the 5 V and 3 3 V is 90 W Power Good Signal of the DC power supply ...

Page 115: ...perating Instructions Release 05 2006 A5E00362052 03 15 1 Dimensional Drawings 15 15 1 15 1 Dimensional Drawing of the Device OO GLPHQVLRQV DUH LQ PLOOLPHWHUV Figure 15 1 Dimensional drawing for mounting with angle bracket ...

Page 116: ...g Instructions Release 05 2006 A5E00362052 03 0 GHHS RQO DYDLODEOH RQ WKLV VLGH OO GLPHQVLRQV DUH LQ PLOOLPHWHUV 0 GHHS 0 GHHS Figure 15 2 Dimensional drawing for mounting without angle bracket Notice When mounting devices with optical drives or WinAC backup batteries change the fitting depth ...

Page 117: ...ional Drawings 15 1 Dimensional Drawing of the Device SIMATIC Box PC 627 Operating Instructions Release 05 2006 A5E00362052 03 15 3 Figure 15 3 Dimensional drawing for mounting with the vertical mounting kit ...

Page 118: ...ion of expansion modules SIMATIC Box PC 627 15 4 Operating Instructions Release 05 2006 A5E00362052 03 15 2 15 2 Dimensional drawings for the installation of expansion modules PP PP PP Figure 15 4 Short PCI modules 5V PP PP PP Figure 15 5 Maximum size of PCI module ...

Page 119: ...16 1 16 1 Motherboard 16 1 1 Structure and functions of the motherboard The essential components of the motherboard are the processor and the chip set two slots for memory modules internal and external interfaces and the Flash BIOS 1 Processor heat sink 2 Two memory module slots 3 Slot for the bus board ...

Page 120: ...cs memory 8 128 Mbytes assigned in system memory 8 Mbytes are reserved For system memory 128 MBytes Additional dynamic assignment of up to 32 MBytes for system memory 256 Mbytes 2Gbytes additional dynamic assignment up to 128 MBytes Hard disk 2 channels Serial ATA Serial ATA 1 5 Mbps RAID On board Serial ATA Intel 82801 FR SATA RAID controller RAID 0 1 0 1 DVD ROM 4 DVD ROM CD RW4 Master on parall...

Page 121: ...1 3 Position of the ports on the motherboard Interfaces The motherboard of the device features the following interfaces Interfaces for the connection of external devices Interfaces for internal connections drives bus boards etc The figure below shows the location of the internal and external interfaces on the motherboard ...

Page 122: ...ort Ethernet external X500 X501 X500 first RJ45 port X501 second RJ45 port DVI I external X302 26 pin socket Compact Flash external X4 50 pin CF socket types I II COM1 external X135 Serial interface USB ports X40 X41 The Universal Serial Bus port has the following pinout USB port Pin No Abbreviation Meaning Input Output 1 VCC 5 V fused Output 2 Data Data channel Input Output 3 Data Data channel In...

Page 123: ...C is sending Input 5 M5EXT M5EXT return line GND of the 5 V power supply The current load caused by an external consumer connected between P5EXT and M5EXT must not exceed the maximum of 90 mA Output 6 P5 EXT P5EXT power supply 5 V of the 5 V power supply The current load caused by an external consumer connected between P5EXT and M5EXT must not exceed the maximum of 90 mA Output 7 not assigned 8 LT...

Page 124: ... Abbreviation Meaning Input Output 1 TD Transmitted data Output 2 TD Transmitted data Output 3 RD Received data Input 4 5 1 SYMR Internal 75 Ohm terminating resistor 6 RD Received data Input 7 8 1 SYMT Internal 75 Ohm terminating resistor S Shield LED green Off 10 Mbps Lit 100 Mbps LED yellow Lit Active connection e g to a hub Flashing Activity 1 is not necessary for data transfer ...

Page 125: ...N TDMS data 2 Output 2 TX2P TDMS data 2 Output 3 GND Ground 4 NC not assigned 5 NC not assigned 6 DDC CLK DDC clock Input Output 7 DDC CLK DDC data Input Output 8 VSYNC Vertical synchronizing pulse Output 9 TX1N TDMS data 1 Output 10 TX1P TDMS data 1 Output 11 GND Ground 12 NC not assigned 13 NC not assigned 14 5 V 5 V Output 15 GND Ground 16 MONDET Hotplug detect Input 17 TX0N TDMS data 0 Output ...

Page 126: ...6 15 14 12 11 10 8 A3 A10 Address bit 3 10 output to ground 21 22 23 2 3 4 5 6 47 48 49 27 28 29 30 31 D0 D15 Data bits 0 15 in out 37 INTRQ Interrupt request input 9 OE ATA SEL Enables True IDE mode 24 IOCS16 I O chip select 16 input 39 CSEL Cable select output 42 IORDY I O ready input 46 PDIAG Passed diagnostic 45 DASP Drive active slave present not connected 26 25 CD1 CD2 Card detect not connec...

Page 127: ...signment Serial interface COM1 PinNo Abbreviation Meaning Input Output 1 DCD M5 Receiving signal level carrier Input 2 RxD D2 Received data Input 3 TxD D1 Transmitted data Output 4 DTR S1 Data terminal ready Output 5 GND E2 Functional ground reference potential 6 DSR M1 Ready for operation Input 7 RTS S2 Request to send Output 8 CTS M2 Clear to send Input 9 RI M3 Incoming call Input ...

Page 128: ...displays The permitted display clock rate is 20MHz to 66MHz The display is selected automatically based on the code of the display select inputs The display supply voltages 3 3V and 5V are switched via the graphics controller according to the requirements of the connected displays The maximum cable length is 50 cm at a transmission rate of 455 MHz Special cable properties are required for the diff...

Page 129: ...Input Output 1 GND Ground 2 GND Ground 3 RXIN10 LVDS input signal bit 0 Output 4 RXIN10 LVDS input signal bit 0 Output 5 GND Ground Output 6 GND Ground Output 7 RXIN11 LVDS input signal bit 1 Output 8 RXIN11 LVDS input signal bit 1 Output 9 GND Ground 10 GND Ground 11 RXIN12 LVDS input signal bit 2 Output 12 RXIN12 LVDS input signal bit 2 Output 13 GND Ground 14 GND Ground 15 RXCLKIN1 LVDS clock s...

Page 130: ...w low low low reserved 1 low low low high 1280x1024 SXGA TFT 2 x 18Bit LVDS channel 1 and 2 2 low low high low DVI LCD 640 x 480 3 low low high high DVI LCD 800 x 600 4 low high low low 640 x 480 VGA TFT 18 Bit LVDS channel 1 5 low high low high reserved 6 low high high low 1024 x 768 XGA TFT 18 Bit LVDS channel 1 7 low high high high 800 x 600 SVGA TFT 18 Bit LVDS channel 1 8 high low low low res...

Page 131: ...fused 5 V fused Output 12 USB_D1M USB data channel 1 Input Output 13 USB_D1P USB data channel 1 Input Output 14 GND Ground 15 LCD_SEL0 Display Type Select Signal 0 Input 16 LCD_SEL1 Display Type Select Signal 1 Input 17 LCD_SEL2 Display Type Select Signal 2 Input 18 LCD_SEL3 Display Type Select Signal 3 Input 19 RESET_N Reset signal active low Input 20 reserved reserved 21 HD_LED HD LED anode with...

Page 132: ...ocessor Bus expansion Internal X10 Socket for bus expansion assigned PCI bus signals Power supply Internal X13 20 pin connector plug for power supply Hard disk drive Serial ATA Internal X50 X51 Serial ATA max 2 drives operable Optical drive Serial ATA Internal X52 Serial ATA max 1 drive operable Connection for PS serial ATA Internal X25 X26 X602 Power supply for serial ATA Optical drive Parallel A...

Page 133: ... Input Output 15 D3 Data signal D3 Input Output 16 D13 Data signal D13 Input Output 17 D2 Data signal D2 Input Output 18 D14 Data signal D14 Input Output 19 D1 Data signal D1 Input Output 20 D15 Data signal D15 Input Output 21 D0 Data signal D0 Input Output 22 DREQ DMA request Input 23 GND Ground 24 IOR_N Read signal Output 25 IOW_N Write signal Output 26 GND Ground 27 IORDY Ready signal Input 28 ...

Page 134: ...he CMOS RAM is connected to this connector This is a 3 V Lithium battery with a capacity of 750 mAh Pin No Abbreviation Meaning Input Output 1 Plus pole Input 2 Minus pole Tap of the backup battery X240 OUT This connection is intended for expansion modules with on board CMOS RAM The voltage of the backup battery can be tapped here to backup the CMOS RAM data of the expansion module Pin No Abbrevia...

Page 135: ...t Output 7 GND Ground 8 GND Ground 9 GND Ground 10 GND Ground 16 2 16 2 Bus board 16 2 1 Layout and principle of operation The bus board is designed as a link between the motherboard and the expansion modules It is fastened with two screws The bus board has two PCI slots 1x short 1x long It can host expansion modules conforming to PCI specification Rev 2 2 for 5 V and 3 3 V modules All PCI slots a...

Page 136: ...INT H USB 2 0 16 2 3 Exclusive PCI hardware interrupt Applications demanding a high performance interrupt require a high speed hardware interrupt reaction The PCI hardware interrupt should be used only by one resource in order to ensure high speed reaction of the hardware To enable this the Ethernet 1 PROFIBUS MPI interfaces and the two slots each have an exclusive interrupt IRQ assignments for Wi...

Page 137: ...PRSNT1 Reserved 10 Reserved 5V I O 11 PRSNT2 Reserved 12 Ground Ground 13 Ground Ground 14 Reserved Reserved 15 Ground RST 16 CLK 5V I O 17 Ground GNT 18 REQ Ground 19 5V I O Reserved 20 AD 31 AD 30 21 AD 29 3 3V 22 Ground AD 28 23 AD 27 AD 26 24 AD 25 Ground 25 3 3V AD 24 26 C BE 3 IDSEL 27 AD 23 3 3V 28 Ground AD 22 29 AD 21 AD 20 30 AD 19 Ground 31 3 3V AD 18 32 AD 17 AD 16 33 C BE 2 3 3V 34 Gr...

Page 138: ...AD 09 50 CONNECTOR KEY 51 CONNECTOR KEY 52 AD 08 C BE 0 53 AD 07 3 3V 54 3 3V AD 06 55 AD 05 AD 04 56 AD 03 Ground 57 Ground AD 02 58 AD 01 AD 00 59 5V I O 5V I O 60 ACK64 REQ64 61 5V 5V 62 5V 5V 16 2 5 Pin assignment 12V power supply connection for WinAC module Pin Short description Meaning Input Output 1 12V1 12V voltage Output 2 GND Ground 3 GND Ground 4 5V1 5V voltage Output 1 max permissible ...

Page 139: ...vice 16 3 2 1 I O address allocation I O address hex Description of the basic function Possible alternative function from to 0000 0CF7 DMA controller 0020 0021 Programmable interrupt controller 0024 0025 Programmable interrupt controller 0028 0029 Programmable interrupt controller 002C 002D Programmable interrupt controller 002E 002F Basic unit resources 0030 0031 Programmable interrupt controller...

Page 140: ...ily 03E0 03E7 Unused 03F6 03F6 Primary IDE channel 03F7 03F7 Standard floppy disk controller 03F8 03FF COM1 04D0 04D1 Programmable interrupt controller 0680 06FF Motherboard resources 0800 080F Motherboard resources 0A79 0A79 ISA PNP Read Data Port 0D00 FFFF PCI bus 1000 107F Motherboard resources 1180 11BF Motherboard resources 1640 164F Motherboard resources 1800 1807 Mobile Intel 915GM GMS 910G...

Page 141: ... Ethernet Adapter 2 IRQ 22 Intel 82801FB FBM Universal Host Controller 265A 1 IRQ 22 Intel 82801FB FBM Universal Host Controller 265B 1 IRQ 22 VIA Rhine III Fast Ethernet Adapter 2 2 IRQ 23 Intel 82801FB FBM USB2 Enhanced Host Controller 265C 1 PCI Interrupt Lines PCI devices interrupt assignment PCI IRQ INT A Graphics USB A channel 0 1 USB B channel 2 3 INT B Slot 1 INT C Slot 2 INT D Serial ATA ...

Page 142: ...B004 0000 B004 03FF Intel 82801FB FBM USB2 Enhanced Host Controller 265C B004 0400 B004 07FF Intel 82801FB Ultra ATA Storage Controllers B008 0000 B00F FFFF Mobile Intel 915GM GMS 910GML Express Chipset Family B010 0000 B010 00FF VIA Rhine III Fast Ethernet Adapter B010 0400 B010 04FF VIA Rhine III Fast Ethernet Adapter 2 C000 0000 CFFF FFFF Mobile Intel 915GM GMS 910GML Express Chipset Family DFF...

Page 143: ... a fault occurs when the unit is powered up 16 4 2 Starting BIOS Setup Starting BIOS Setup 1 Start the setup program as follows 2 Reset the device warm or cold restart In the figures shown the default settings differ based on the device versions With the default settings on the Box PC for example the following screen appears after booting Phoenix BIOS 4 0 Release 6 0 A5E000xxxxx ES0x Copyright 198...

Page 144: ...UVLRQ LW 0DLQ GYDQFHG Figure 16 1 SETUP main menu example 1 Header 4 Help view 2 Menu line 5 Input line 3 Selectable submenu Menu layout The screen is divided into four sections In the top part 2 you can select the menu forms Main Advanced Security Boot Version Exit In the left of the center section 3 you can select various settings or submenus Brief help texts appear on the right 4 for the curren...

Page 145: ...xample release status can be found here Exit Used for terminating and saving 16 4 4 Main menu 3KRHQL 26 6HWXS 8WLOLW WHP 6SHFLILF HOS 6 VWHP 7LPH 6 LW 6 VWHP DWH 6HOHFW WHP 6HOHFW 0HQX 6HOHFW KDQJH 9DOXHV 6XE 0HQX 6HWXS HIDXOWV 6DYH DQG LW QWHU HOS KDQQHO 0DVWHU 0 KDQQHO 6ODYH 9 520 RRW 2SWLRQV H ERDUG HDWXUHV DUGZDUH 2SWLRQV 6 VWHP 0HPRU WHQGHG 0HPRU 6 7 3RUW 6 7 6 7 3RUW 1RQH 6 7 3RUW 1RQH 0HPRU...

Page 146: ...ype of installed disk drives SATA Port 0 Type of installed disk drives SATA Port 1 Type of installed disk drives SATA Port 2 Type of installed disk drives SATA Port 3 Type of installed disk drives Boot Options Used for setting the boot options Keyboard Features Used for setting of keyboard interface for instance NUM LOCK typematic rate Hardware Options Used for setting the hardware options System ...

Page 147: ...ant to define the hard disk drive You also need to configure the other options for example Cylinder Heads Sectors Track or other properties of the hard disk drive Auto The parameters that you can select here are usually stored on the respective IDE drive The Auto setting in the Type field means that these values are automatically read from the drive and written to memory If Type is selected for a ...

Page 148: ...Type field You exit the submenu using the ESC key SATA Port 0 SATA Port 1 SATA Port 2 SATA Port 3 The system jumps to the following submenu when you select this type of menu field 6 7 3RUW 6 7 3KRHQL 26 6HWXS 8WLOLW WHP 6SHFLILF HOS 7 SH 6 LW 6HOHFW WHP 6HOHFW 0HQX 6HOHFW KDQJH 9DOXHV 6XE 0HQX 6HWXS HIDXOWV 6DYH DQG LW QWHU HOS 0DLQ XWR RUPDW 7RWDO 6HFWRUV 6 7 0D LPXP DSDFLW 0XOWL 6HFWRU 7UDQVIHUV...

Page 149: ... select Auto are in fact connected to drives CD DVD ROM CD DVD ROM is connected ATAPI Removable This is where removable data media is connected Type None Select None if you have not connected a disk drive This setting reduces the system waiting time The number of sectors transmitted per interrupt are transferred in the option Multi Sector Transfers The value depends on the drive and should be set ...

Page 150: ...FN RQWUROV FDFKLQJ RI V VWHP FRQYHQWLRQDO PHPRU DQG PHPRU DERYH RQH PHJDE WH 6 7 3RUW 6HFXULW RRW 9HUVLRQ LW 0DLQ GYDQFHG Figure 16 5 Memory Cache field The cache is a high speed memory buffer between the CPU and memory DRAM Repeated memory access operations are executed in the faster cache and not in the main memory provided the feature is enabled In some cases it may be necessary to disable the ...

Page 151: ...ick Boot Mode Some hardware tests are skipped to speed up the boot sequence SETUP prompt During the system load phase the message Press F2 to enter Setup or Esc to show boot menu is output on the bottom of the screen The boot sequence is stopped if an error is detected you must press F1 to acknowledge Disabled No error confirmation is required for example when no keyboard is connected POST Errors ...

Page 152: ... a summary screen 3KRHQL 26 6HWXS 8WLOLW 38 7 SH 3HQWLXP 5 0 SURFHVVRU 6KDGRZ 5DP 6 VWHP 0HPRU 6 VWHP 520 W 0HPRU 26 DWH 20 3RUWV DFKH 5DP LVSOD 7 SH 9 DUG LVN 0 DUG LVN DUG LVN DUG LVN 9 520 6 7 9 520 DUG LVN DUG LVN 1RQH 1RQH Figure 16 7 Summary screen example The Summary screen appears when the system run up phase completes ...

Page 153: ...6XE 0HQX 6HWXS HIDXOWV 6DYH DQG LW H OLFN LVDEOHG H ERDUG DXWR UHSHDW UDWH QWHU HOS 0DLQ 2Q H ERDUG HDWXUHV H ERDUG DXWR UHSHDW GHOD VHF VHF 6HOHFWV 3RZHU 2Q VWDWH IRU 1XPORFN RQ QH W ERRW Figure 16 8 Keyboard Features submenu example Numlock Switches Numlock on or off following power on If Auto is set this will be remembered the next time the device is switched on Key Click A keystroke can be hea...

Page 154: ...O 6LPXOWDQ XWR 2QERDUG WKHUQHW 5HP Figure 16 9 Hardware Options submenu example The parameters of the interfaces present on the motherboard are set here Entry Meaning Enabled Enables the CP5611 compatible MPI DP interface The resources are managed by the BIOS PCI Plug and Play mechanism PCI MPI DP 1 Disabled The CP5611 compatible MPI DP interface is disabled Enabled The Ethernet port on the mother...

Page 155: ...ring the boot sequence if not the procedure as for CRT only applies Simultan Auto The two interfaces CRT and LVDS are activated when a CRT monitor is connected with valid display detection The external monitor is only enabled for operation if it is connected and detected at the start of the boot sequence Data are not output to an external monitor which is not connected until after the boot sequenc...

Page 156: ... the Plug Play functionality Other BIOS handles the entire Plug Play capability default setting Installed O S WinXP 2000 The operating system handles the Plug Play functions Yes All installations under Plug Play are deleted and the configuration is retriggered the next time the system boots The entry is then reset to No System components that do not support Plug Play have to be entered manually Re...

Page 157: ... 0HQX 6HWXS HIDXOWV 6DYH DQG LW DVH 2 DGGUHVV QWHU HOS GYDQFHG 2 HYLFH RQILJXUDWLRQ QWHUUXSW 54 QDEOHG RQILJXUH 20 XVLQJ RSWLRQV LVDEOHG 1R FRQILJXUDWLRQ QDEOHG 8VHU FRQILJXUDWLRQ XWR 26 RU 26 FKRRVHV FRQILJXUDWLRQ Figure 16 11 COM LPT configuration submenu The resources used by an interface are released when you disable the interface in question The I O addresses and interrupts are pre assigned i...

Page 158: ...2052 03 PCI Configuration submenu 3KRHQL 26 6HWXS 8WLOLW WHP 6SHFLILF HOS 3 HYLFH 6ORW 6 LW 6HOHFW WHP 6HOHFW 0HQX 6HOHFW KDQJH 9DOXHV 6XE 0HQX 6HWXS HIDXOWV 6DYH DQG LW 3 HYLFH 6ORW QWHU HOS GYDQFHG 3 RQILJXUDWLRQ 6HWXS LWHPV IRU FRQILJXULQJ WKH VSHFLILF 3 GHYLFH Figure 16 12 PCI Configuration submenu example ...

Page 159: ... HIDXOW DWHQF 7LPHU Figure 16 13 PCI Devices submenu slot 1 Enabled The ROM option of the PCI module if present is enabled ROM scan option Disabled The ROM option of a PCI module is disabled Enabled This slot can be assigned master functions Enable Master Disabled This slot can only operate as PCI slave Default The number of active PCI clock cycles of the master modules is determined by this modul...

Page 160: ...s or enables the PATA controller Enhanced SATA drive Primary on the SATA controller in native mode PATA drive Primary on the PATA controller in legacy mode SATA Controller mode Compatible SATA drive Primary on the SATA controller in legacy mode PATA drive drive on the SATA controller in legacy mode AHCI Configuration Disabled Enabled Enhanced AHCI WinXP SP1 IAA driver supports AHCI mode RAID suppo...

Page 161: ...ncluding the user password User Password is The field resets automatically from Disabled to Enabled when the password is entered Set Supervisor Password This field opens the dialog box for entering a password Once it has been entered the supervisor password can be changed or deleted by pressing Return and thus deactivated Set User Password This field opens the dialog box for entering a password On...

Page 162: ...L HG RU UHPRYDEOH H FOXGH RU LQFOXGH WKH GHYLFH WR ERRW 6KLIW HQDEOHV RU GLVDEOHV D GHYLFH RDGV GHIDXOW ERRW VHTXHQFH RRW SULRULW RUGHU 6DQ LVN 6 30 726 9 520 6 5 67 67 FOXGHG IURP ERRW RUGHU 86 606 86 6HFXULW RRW 9HUVLRQ LW 0DLQ GYDQFHG Figure 16 15 Boot Menu This screen shows all possible boot devices The boot source with the highest boot priority is at the top To change the sequence Select the ...

Page 163: ...have to quote when you send us technical questions about your system 3KRHQL 26 6HWXS 8WLOLW WHP 6SHFLILF HOS 6 LW 6HOHFW WHP 6HOHFW 0HQX 6HOHFW KDQJH 9DOXHV 6XE 0HQX 6HWXS HIDXOWV 6DYH DQG LW 03 3 LUPZDUH QWHU HOS 6 0 7 3 LRV 9HUVLRQ LRV 1XPEHU 38 7 SH 38 RGH 5HYLVLRQ 9 6 6 0 7 R 3 3DQHO3 9 3HQWLXP 5 0 SURFHVVRU 6HFXULW RRW 9HUVLRQ LW 0DLQ GYDQFHG Figure 16 16 Version menu example ...

Page 164: ...HU 0DQXIDFWXUHU 6DYH KDQJHV LW LW LWKRXW 6DYLQJ KDQJHV HW HIDXOW 9DOXHV RDG 3UHYLRXV 9DOXHV 6DYH KDQJHV 3URILOH 6HFXULW RRW 9HUVLRQ LW 0DLQ GYDQFHG Figure 16 17 Exit menu Save Changes Exit All changes are saved a system restart is carried out with the new parameters Exit Without Saving Changes All changes are discarded and the system performs a restart based on the old parameters Get Default Value...

Page 165: ...he pages in a safe place once you made your entries BIOS Setup default settings System parameters Defaults Custom entries Main System Time hh mm ss System Date MM DD YYYY IDE Channel 0 Master 257MB IDE Channel 0 Slave None SATA Port 0 120GB SATA1 SATA Port 1 None SATA Port 2 None SATA Port 3 None Memory Cache Write Back Boot Options Quick Boot Mode Enabled SETUP prompt Enabled POST Errors All but ...

Page 166: ...nctions Enabled Fan Control Enabled CRT LCD selection Simultan Auto Advanced Installed O S Other Reset Configuration Data No Legacy USB support Enabled USB controller restart Disabled I O Device Configuration Internal COM 1 Enabled Base I O address 3F8 Interrupt IRQ 4 PCI Configuration PCI Device Slot 1 ROM scan option Enabled Enable Master Enabled Latency timer Default PCI Device Slot 2 ROM scan ...

Page 167: ...sword is Disabled Set User Password Enter Set Supervisor Password Enter Password on boot Disabled Fixed disk boot sector Standard Boot Boot priority order Excluded from boot order Version SIMATIC PC SIMATIC BoxPC627 PanelPC677 BIOS Version V05 01 08 BIOS Number A5E00378214 ES008 MPI DP Firmware V01 CPU Type Pentium M processor 2 00 GHz CPU ID 06D6 Code Revision 0017 ...

Page 168: ...Detailed descriptions 16 4 BIOS Setup SIMATIC Box PC 627 16 50 Operating Instructions Release 05 2006 A5E00362052 03 ...

Page 169: ...dustry EN 61000 6 4 2001 EN 61000 6 2 2001 The device is also compliant with the EN 61000 3 2 2000 harmonic currents and EN 61000 3 3 1995 voltage fluctuation and flicker standards Low voltage directive The devices with AC and DC power supply are compliant with the requirements of the EC Directive 73 23 EEC Low Voltage Directive Conformance with this directive has been verified according to EN 609...

Page 170: ...ent systems EQ Net certificate no 1323 01 Software License Agreement The device is shipped with preinstalled software Please observe the respective license agreements Approvals for the USA Canada and Australia Product safety One of the following markings on a device is indicative of the corresponding approval Underwriters Laboratories UL per UL 60950 1 I T E or per UL 508 IND CONT EQ Underwriters ...

Page 171: ...area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Shielded Cables Shielded cables must be used with this equipment to maintain compliance with FCC regulations Modifications Changes or modifications not expressly approved by the manufacturer could void the user s authority to operate the equipment Conditions of Operat...

Page 172: ...mall automation siemens com Training center Siemens offers a number of training courses to familiarize you with the SIMATIC automation system Please contact your regional Training Center or the central Training Center in D90327 Nuremberg Phone 49 911 895 3200 Internet http www sitrain com Technical support You can reach technical support for all A D products at Support request form on the web http...

Page 173: ...your products Relevant documentation for your application which you can access via the search function in our service support database The current BIOS version A forum is available for users and specialists from all over the world to exchange experiences Your local Siemens partner for Automation Drives in our partner database Information about on site service repairs spare parts Lots more is avail...

Page 174: ...Appendix A 3 Service and support SIMATIC Box PC 627 A 6 Operating Instructions Release 05 2006 A5E00362052 03 ...

Page 175: ...monly referred to as ESD devices You can also find the commonly used international designation ESD for electrostatic sensitive device Electrostatic sensitive modules are identified by the following symbol Caution Electrostatic sensitive devices may be destroyed by voltages and energies that are undetectable to a human Voltages of this kind occur as soon as a component or an assembly is touched by ...

Page 176: ...gure B 1 Electrostatic voltages on an operator Basic protective measures against discharge of static electricity Ensure good equipotential bonding When handling electrostatic sensitive devices ensure that your body the workplace and packaging are grounded This helps you avoid static charge As a general rule only touch electrostatic sensitive devices when this is unavoidable e g during maintenance ...

Page 177: ...e Gauge US standard for the cable diameter BIOS Basic Input Output System Basic Input Output System CAN Controller Area Network CD ROM Compact Disc Read Only Memory Removable storage medium for large data volumes CD RW Compact Disc Rewritable Rewritable CD CE Communauté Européenne CE symbol The product is in conformance with all applicable EC directives CF Compact Flash CGA Color Graphics Adapter ...

Page 178: ...igital display interface ECC Error Correction Code Error correction code ECP Extended capability port Extended parallel port EGA Enhanced Graphics Adapter PC to monitor interface ESD Components sensitive to electrostatic charge DM Electronic Manual EIDE Enhanced Integrated Drive Electronics An enhancement of the IDE standard EISA Extended Industry Standard Architecture Extended ISA standard EMM Ex...

Page 179: ...ial Signaling LW Disk drive MAC Media access control Media access control MC Memory Card Memory card in credit card format MLFB Machine readable product designation MMC Micro Memory Card Memory card with the format 32 x 24 5 mm MPI Multipoint capable interface for programming devices MS DOS Microsoft Disc Operating System MTBF Mean Time Between Failures MUI Multilanguage User Interface Language lo...

Page 180: ...rial ATA SCSI Small Computer System Interface SDRAM Synchronous DRAM SELV Safety Extra Low Voltage Safety extra low voltage SMART Self Monitoring Analysis and Reporting Technology Hard disk error diagnostics program SMS Short Message Service Short message via telecommunication network SNMP Simple Network Management Protocol Network protocol SO DIMM Small Outline Dual Inline Memory Module SOM SafeC...

Page 181: ... via serial ports VDE Verein deutscher Elektrotechniker Union of German Electrical Engineers VGA Video Graphics Array Video adapter which meets industrial standard VRM Voltage Regulator Module W2k Windows 2000 WAV Wave Length Encoding Loss free file format for audio data WD Watchdog Program monitoring with error detection and alarming WLAN Wireless LAN LWireless local area network WWW World Wide W...

Page 182: ...Abbreviations C 1 Abbreviations SIMATIC Box PC 627 C 6 Operating Instructions Release 05 2006 A5E00362052 03 ...

Page 183: ...ion of vital and non replaceable data against loss when the working copy is corrupted Some applications automatically generate backup copies of data files and manage both the current and the previous versions on the hard disk Baud Physical unit for the step speed in signal transmission Defines the number of transferred signal states per second With only two states one baud is equivalent to a trans...

Page 184: ...files containing data which define the configuration after restart Examples of such files are CONFIG SYS AUTOEXEC BAT and the registry files Configuration software The configuration software updates the device configuration when new modules are installed This is done either by copying the configuration files supplied with the module or by manual configuration using the configuration utility Contro...

Page 185: ...e monitor hard disk and CPU by restricting their activity based on the current system or component load Energy management is of particular importance for mobile PCs Energy options The energy options can be used to reduce energy consumption of the computer while keeping it ready for immediate use This can be configured in Windows by selecting Settings Control Panel Energy options ESD guidelines Dir...

Page 186: ...sors operating systems and applications are supported Image This refers to the image for example of hard disk partitions saved to a file in order to restore them when necessary Intel chip set 915 GM The chip set organizes the data traffic between the main processor working memory cache slots and other interfaces Functions of the 915 GM Front side bus with 533 MHz Intel graphical media accelerator ...

Page 187: ...Centronics interface is a parallel interface that can be used to connect a printer Memory card Memory cards in credit card format Memory for user programs and parameters for example for programmable modules and CPs Module Modules are plug in units for PLCs programming devices or PCs They are available as local modules expansion modules interfaces or mass storage Mass storage module Module bracket ...

Page 188: ...3 millimeters which is conceived mainly for use as external memory Version 2 of the PCMCIA specification also defines a card Type II with a thickness of 5 mm and a card of the Type III with a thickness of 10 5 mm Type II cards can realize devices such as modems fax and network interface cards Type III cards are equipped with devices that require more space for example wireless communication module...

Page 189: ... installations or servicing tools for example RAID Redundant Array of Independent Disks Data storage system which is used to store data along with the error correction codes e g parity bits on at least two hard disks in order to increase system reliability and performance The hard disk array is controlled by management programs and a hard disk controller for error correction The RAID system is usu...

Page 190: ...ce configuration of the PC PG is preset with defaults Changes must therefore be entered in the SETUP if a memory extension new modules or a new drive are added to the hardware configuration Track at once In track at once recording a CD can be written to in bits in several sessions if the CD was not closed Troubleshooting Error cause cause analysis remedy V 24 interface The V 24 interface is a stan...

Page 191: ...e 05 2006 A5E00362052 03 Glossary 9 WLAN Wireless LAN is a local network that transmits data via radio waves infrared light or another wireless technology Wireless LAN is mainly used in connection with mobile computers in the office or in factory environments ...

Page 192: ...Glossary SIMATIC Box PC 627 Glossary 10 Operating Instructions Release 05 2006 A5E00362052 03 ...

Page 193: ...16 25 Setup menus 16 26 Boot Options 16 33 Boot sequence Error messages 12 1 Booting Error messages 12 1 Bottom 3 7 Burning CD R CD RW 7 3 Bus board Design 16 17 Removing 11 7 C CD R CD RW Operating notes 7 3 CE label A 1 Certificates Certifications and approvals A 2 Certifications and approvals Certificates A 2 Characteristics 3 3 Climatic conditions 14 2 COA label 4 2 Cold restart 7 1 COM port I...

Page 194: ... Equipment fan 11 10 11 12 Equipotential bonding terminal 6 5 Error messages BIOS beep codes 12 3 Booting 12 1 Troubleshooting 13 1 ESD guidelines 2 2 ESD Guidelines B 1 expansion 3 4 Expansion Module 10 6 PCI AT cards 10 6 Extension Memory 10 3 External ports 16 4 F Factory state 11 17 11 20 Fan Monitoring 9 4 Fans Monitoring 9 2 Removal 11 10 11 12 FAQs 13 3 Fault 13 3 Field devices 8 1 Firewall...

Page 195: ...ssages BIOS beep codes 12 3 Modules Installation 10 3 Module bracket 10 6 Monitoring DiagMonitor 9 1 Fan 9 4 Fans 9 2 SOM Safecard On Motherboard 9 3 Temperature 9 1 Watchdog 9 2 Monitoring functions 3 3 Motherboard 11 8 14 2 16 1 External ports 16 4 Internal interfaces 16 14 Location of the interfaces 16 3 Removing 11 8 Mounting angle Screw mounting 5 1 5 2 5 3 Multilanguage User Interface 11 21 ...

Page 196: ...overy CD 11 23 Recovery functions 11 23 Removing Bus board 11 7 Drive bay module 10 10 DVD ROM CD RW 10 11 Fans 11 10 11 12 Hard disk drive 10 12 memory modules 10 5 Motherboard 11 8 Power supply 11 5 Processor 11 14 Repairs 2 1 11 1 Replacing Battery 11 2 Restore CD 11 17 11 19 RJ45 Ethernet 8 1 16 6 Interfaces 3 4 S Safety instructions 2 1 Secondary Master BIOS Setup 16 29 Secondary Slave BIOS S...

Page 197: ...er Password 16 43 V Vent slots 4 3 Version menu BIOS Setup 16 45 VGA Interfaces 3 4 3 9 W Warranty 2 1 Watchdog Monitoring function 9 2 Monitoring times 9 2 Weight 14 1 Windows 2000 Partitioning the hard disk 11 21 11 22 Windows Security Center 7 2 Windows XP Language selection 11 24 Partitioning the hard disk 11 21 11 22 Windows XP Embedded Data backup 11 28 Partitioning the hard disk 11 25 Reins...

Page 198: ...Index SIMATIC Box PC 627 Index 6 Operating Instructions Release 05 2006 A5E00362052 03 ...

Page 199: ......

Page 200: ...Siemens AG Automation and Drives Industrial Automation Systems Postfach 4848 90437 NUERNBERG Federal Republic of Germany www siemens com automation ...

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