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Mounting

5.3 Mounting the 3KC0 transfer switching equipment

3KC0 manual transfer switching equipment
Manual, 09/2018, L1V30368969105-01

5.3

Mounting the 3KC0 transfer switching equipment

Note
If you need one of the following accessories, you must fit the accessory before you mount

the transfer switching equipment:

•

Floor mounting for sizes 1 and 2

Assembly kit for floor mounting

You can find more information in chapter Component overview for sizes 1 and 2

(Page 56).

•

Auxiliary switch module for sizes 1 and 2

You can find more information in chapter Auxiliary switches and auxiliary switch modules

(Page 64).

•

Additional poles for sizes 1 and 2

You can find more information in chapter Additional poles for sizes 1 and 2 (Page 61).

•

Direct operating mechanism

You can find more information in chapter Direct operating mechanism (Page 98).

5.3.1

DIN rail mounting for sizes 1 and 2

Overview

Note
You are not permitted to install the assembly kit for floor mounting in the case of DIN rail

mounting.

The figure below shows the procedure for mounting the 3KC0 transfer switching equipment

on a DIN rail (in compliance with DIN RAIL IEC 60715).

Summary of Contents for SENTRON 3KC0

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Page 3: ...____________ ___________________ ___________________ SENTRON Transfer switching equipment and load transfer switches 3KC0 manual transfer switching equipment Manual 09 2018 L1V30368969105 01 Introduction 1 General information 2 Product information 3 Functions 4 Mounting 5 Connection 6 Operation 7 Accessories 8 Service and maintenance 9 Technical data 10 Dimension drawings 11 Appendix A ESD guideli...

Page 4: ...be operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNIN...

Page 5: ...n 19 5 Mounting 21 5 1 Clearances for mounting 21 5 2 Mounting positions 24 5 2 1 Mounting position for sizes 1 and 2 24 5 2 2 Mounting position for sizes 3 4 and 5 24 5 3 Mounting the 3KC0 transfer switching equipment 25 5 3 1 DIN rail mounting for sizes 1 and 2 25 5 3 2 Removal from DIN rail for sizes 1 and 2 26 5 3 3 Floor mounting for sizes 1 and 2 27 5 3 4 Floor mounting for sizes 3 4 and 5 2...

Page 6: ... on sizes 1 and 2 67 8 6 2 Removing auxiliary switches from sizes 1 and 2 68 8 6 3 Mounting auxiliary switches on sizes 3 4 and 5 68 8 6 4 Removing auxiliary switches from sizes 3 4 and 5 71 8 7 Door coupling rotary operating mechanism of the 8UD1 series 72 8 7 1 Component overview 73 8 7 2 Types of delivery and versions 74 8 7 3 Mounting the door coupling rotary operating mechanism 74 8 7 3 1 Use...

Page 7: ...al covers 111 8 11 Spare parts 113 9 Service and maintenance 115 10 Technical data 117 10 1 Technical specifications of 3KC0 from 16 to 160 A 117 10 2 Technical specifications of 3KC0 from 200 to 500 A 120 10 3 Technical specifications of 3KC0 from 630 to 1600 A 123 11 Dimension drawings 127 11 1 Dimension drawings 127 11 2 Dimension drawing of additional poles for sizes 1 and 2 129 11 3 Dimension...

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Page 9: ...roduct specifications Mounting Connection Operation Commissioning Accessories Corrective maintenance and fault rectification Application examples 1 2 Target groups and required basic knowledge This manual is intended for Users Electrically skilled persons Switchgear manufacturers Maintenance personnel A general knowledge of low voltage power distribution is required to understand this manual Scale...

Page 10: ...et via the following link 3KC0 manual transfer switching equipment https support industry siemens com cs products mfn ps lc en US 1 3 Used symbols Symbol Meaning Symbol Meaning Pliers OK Hexagon socket wrench Not OK Cross tip screwdriver PZ Lock Wrench Click to snap Graver Solid conductor Cross tip screwdriver PH Stranded conductor Slotted screwdriver Measure Trash bin ...

Page 11: ...t 3 Switches Disconnectors Switch disconnectors Fuse combination units IEC 60947 5 1 Low voltage switchgear and controlgear Part 5 1 Control circuit devices and switching elements electromechanical control circuit devices IEC 60947 6 1 Low voltage switchgear and controlgear Part 6 1 Multiple function equipment Transfer switch ing equipment IEC 61010 1 Safety requirements for electrical equipment f...

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Page 13: ... 3 1 1 Design Sizes 1 and 2 Box terminals for connection of source I Switching unit Plug in assembly for rotary operating mechanism Switch position indicator Safety locking mechanism for connecting the cables in the box terminal Fixing bolt Box terminals for connection of source II I Switch I Side panel cover II Switch II ...

Page 14: ...chanism Connecting terminals of source II Cover Connecting terminals of source I I Switch I Plug in assembly for terminal co vers phase barriers II Switch II Assembly for mounting 3 1 2 Current ratings Size 1 2 3 4 5 Rated current A 16 63 80 160 200 400 500 800 1000 1600 Number of poles 3 4 Position of operating mechanism module Front operating mechanism center Front operating mechanism left ...

Page 15: ...0 Type of mounting Floor mounting wall mount ing DIN rail mounting Connections Flat terminal Box terminal You can find more information in chapter Component overview for sizes 1 and 2 Page 56 Sizes The figures below show the sizes of the transfer switching equipment depending on the current rating 3 pole 4 pole Current rating A Size 1 16 32 63 Size 2 80 100 125 160 Size 3 200 250 315 400 ...

Page 16: ...an interrupted supply at current ratings up to 1600 A The 3KC0 transfer switching equipment can also be used as a load transfer switch for switching between two loads 3 2 2 Properties 3 and 4 pole transfer switching equipment for AC applications 5 sizes Sizes 1 and 2 16 to 160 A operating mechanism at center Sizes 3 4 and 5 200 to 1600 A operating mechanism on the left Front operating mechanism Mo...

Page 17: ...ential non residential industrial and infrastructure applications Non residential residential Safety devices in high buildings Computing centers e g in banks insurance companies Fire pumps air conditioning systems cold rooms Lighting systems in shopping malls Industry Production lines in continuous operation Engine rooms Ancillary systems in crucial thermal power plants Pumps Cooling systems Fans ...

Page 18: ...3 2 4 Structure of the article numbers Article numbers for transfer switching equipment Serial No Description Value Explanation Number of poles 3 4 3 pole 4 pole Rated current 16 16 A 22 32 A 26 63 A 28 80 A 30 100 A 32 125 A 34 160 A 36 200 A 38 250 A 40 315 A 42 400 A 44 500 A 46 630 A 48 800 A 50 1000 A 52 1250 A ...

Page 19: ...ption Value Explanation 54 1600 A Connection type 0 2 Flat terminal Box terminal Size M Size 1 N Size 2 P Size 3 Q Size 4 R Size 5 Article numbers for accessories Serial No Description Value Explanation Suitable for transfer switching equip ment in size 1 Size 1 2 Size 2 3 Size 3 4 Size 4 5 Size 5 Type of accessory Accessory version ...

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Page 21: ...an interrupted supply at current ratings up to 1600 A Switchovers are performed manually The 3KC0 can be used for switching between two main sources one main source and one generator or between two generators It is possible to use the 3KC0 as transfer switching equipment for switching between two sources in compliance with IEC 60947 6 1 It is also possible to use the 3KC0 as a load transfer switch...

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Page 23: ...3KC0 manual transfer switching equipment Manual 09 2018 L1V30368969105 01 21 Mounting 5 5 1 Clearances for mounting Sizes 1 and 2 A mm B mm C mm D mm E mm Size 1 0 10 0 Size 2 0 10 0 ...

Page 24: ...mounting 3KC0 manual transfer switching equipment 22 Manual 09 2018 L1V30368969105 01 Sizes 3 4 and 5 without phase barriers A mm B mm C mm D mm E mm G mm 3KC0 36 38 40 42 20 40 33 0 14 3KC0 44 46 48 30 50 47 3KC0 50 52 54 36 5 73 ...

Page 25: ...nting 3KC0 manual transfer switching equipment Manual 09 2018 L1V30368969105 01 23 Sizes 3 4 and 5 with phase barriers A mm B mm C mm D mm E mm G mm 3KC0 36 38 40 42 16 5 44 5 33 0 14 3KC0 44 46 48 23 5 50 47 3KC0 50 52 54 36 5 70 73 ...

Page 26: ...368969105 01 5 2 Mounting positions 5 2 1 Mounting position for sizes 1 and 2 5 2 2 Mounting position for sizes 3 4 and 5 Note Overhead mounting is not permitted for sizes 3 4 and 5 Some applications require the use of phase barriers You can find more information in chapter Phase barriers Page 105 ...

Page 27: ...e 56 Auxiliary switch module for sizes 1 and 2 You can find more information in chapter Auxiliary switches and auxiliary switch modules Page 64 Additional poles for sizes 1 and 2 You can find more information in chapter Additional poles for sizes 1 and 2 Page 61 Direct operating mechanism You can find more information in chapter Direct operating mechanism Page 98 5 3 1 DIN rail mounting for sizes ...

Page 28: ...udibly locks into place on the underside 5 3 2 Removal from DIN rail for sizes 1 and 2 Overview Procedure 1 Lever the first slide for DIN rail mounting out of the enclosure e g using a slotted screwdriver The slide locks into place audibly 2 Lever the second slide for DIN rail mounting out of the enclosure e g using a slotted screwdriver The slide locks into place audibly 3 Lift the transfer switc...

Page 29: ...ding the mounting bracket are not included in the scope of supply Procedure Note Once you have inserted the mounting bracket into the recess of the side panel cover it is not possible to remove it again 1 Push the four mounting brackets into the recesses on the side panel cover 2 Push the two mounting plates on the underside on the left and right into the DIN rail guide until they engage Ensure th...

Page 30: ... Clearances for mounting Size 1 Size 2 mm 3 4 3 4 A 191 227 245 299 B 46 5 C 4 5 suitable for M4 bolts Note The clearances change when auxiliary switch modules and additional poles are used You can find more information in chapter Component overview for sizes 1 and 2 Page 56 See also chapter Component overview for sizes 1 and 2 Page 56 ...

Page 31: ...sizes 3 4 and 5 Note Some applications require the use of phase barriers You can find more information in chapter Phase barriers Page 105 Overview Size Tightening torque Nm Width across flats for wrench mm Bolt size 3 3 5 4 0 4 0 M5 4 8 0 10 0 6 0 M8 5 15 0 20 0 10 0 M12 Procedure 1 Mount the transfer switching equipment in the desired position using four bolts ...

Page 32: ...al transfer switching equipment 30 Manual 09 2018 L1V30368969105 01 Clearances for mounting Size A B C D E 3P 4P 3P 4P 3P 4P 3P 4P 3P 4P 3 216 260 88 12 20 5 5 4 293 353 127 18 29 5 5 5 435 525 156 5 27 41 12 5 5 4 Affixing labels Overview ...

Page 33: ...al 09 2018 L1V30368969105 01 31 Note Any label in the appropriate size can be used as an alternative to the labels offered by Siemens Label sizes Suitable for transfer switching equipment in size Max label size mm x mm 1 2 6 8 x 4 3 3 4 5 20 x 7 2 Procedure 1 Affix the labels ...

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Page 35: ...signed for the following rated impulse withstand voltage Uimp 8 kV for sizes 1 and 2 with 16 to 160 A 12 kV for sizes 3 4 and 5 with 200 to 1600 A When using the product in an application in which overvoltages of 8 kV or 12 kV can occur suitable measures such as surge arresters must additionally be taken to limit these overvoltages to no more than 8 kV or 12 kV respectively It is possible to use t...

Page 36: ...sfer switching equipment 34 Manual 09 2018 L1V30368969105 01 Circuit diagram of 3KC0 as three phase 4 wire network with three phases with neutral conductor 3PH N Circuit diagram of 3KC0 as three phase 4 wire network with three phases without neutral conductor 3PH ...

Page 37: ...phase network with neutral conductor 1PH N 6 1 2 Load transfer switches If the 3KC0 is used as a load transfer switch switching is performed between two loads in compliance with IEC 60947 3 Only one load is supplied or in the OFF position no load is supplied Circuit diagram of 3KC0 as three phase 4 wire network with three phases with neutral conductor 3PH N ...

Page 38: ... manual transfer switching equipment 36 Manual 09 2018 L1V30368969105 01 Circuit diagram of 3KC0 as three phase 4 wire network with three phases without neutral conductor 3PH Circuit diagram of 3KC0 as single phase network with neutral conductor 1PH N ...

Page 39: ...ed properly Connect the two power supply systems with phase equality Tighten all terminals on sizes 1 and 2 6 2 1 Load connection The load can be connected in any way with the 3KC0 transfer switching equipment The load can be connected at either the top or the bottom of the device 6 2 2 Arrangement of the power supply systems Sources I or II can be connected with the 3KC0 transfer switching equipm...

Page 40: ...nals The box terminals of the transfer switching equipment have two openings Upper opening of box terminal Use the upper opening of the box terminal exclusively for the primary circuit Lower opening of box terminal You can connect either the bridging bar accessory 3KC9118 or 3KC9218 or a copper bar to the lower opening of the box terminal You can find more information in chapter Connecting transfe...

Page 41: ...e is no live voltage before mounting the bridging bars If you use the transfer switching equipment for switching between two sources in compliance with IEC 60947 6 1 a bridging bar must be used on the load side If you use the 3KC0 transfer switching equipment as a load transfer switch for switching between two loads in compliance with IEC 60947 3 you must mount a bridging bar on the line side You ...

Page 42: ...2 Ensure that the orientation of the bridging bar is correct 3 Push the bridging bar into the lower openings of the box terminals 4 Fix the bridging bar using a wrench As an alternative to a bridging bar you can connect the two poles of sources I and II that belong together using cables The cables must be of the following minimum lengths Size 1 Minimum length 220 mm Size 2 Minimum length 250 mm ...

Page 43: ... Hazardous voltage Ensure there is no live voltage before connecting the transfer switching equipment to the circuit NOTICE System damage if equipment is not installed properly Connect the power supply systems with phase equality Mount the bridging bars before connecting the transfer switching equipment to the circuit For more information see chapter Connecting a bridging bar to sizes 1 and 2 Page...

Page 44: ...und cable is used Insert the cables into the upper openings of the box terminal 3 Fix the cables using a wrench Size Tightening torque Nm 1 5 6 5 2 6 5 8 0 Note In order to access the box terminal bolt you must move the integrated cover using a wrench The box terminals of the 3KC0 are designed such that they can simultaneously accommodate a round and a flat cable solid copper bars or Flexibar 4 At...

Page 45: ...5 70 mm2 A 14 mm 18 mm Cu A 14 mm 18 mm B 9 0 mm 14 0 mm C 0 8 mm 0 8 mm D 2 3 Cu 1 x 1 16 mm2 2 x 9 mm2 1 x 2 5 16 mm2 3 x 14 mm2 A 14 mm 18 mm Cu 1 x 6 35 mm2 2 x 9 mm2 1 x 10 70 mm2 3 x 14 mm2 A 14 mm 18 mm NOTICE Material damage can occur if the maximum conductor thickness is exceeded If the calculation of the number of layers multiplied by the thickness of a layer yields the exact maximum thi...

Page 46: ...19 23 29 13 14 6 2 6 Connecting transfer switching equipment sizes 3 4 and 5 To connect the 3KC0 transfer switching equipment properly you must first mount the bridging bar accessory The steps listed below describe the mounting of the bridging bar and the connection to the power supply system 6 2 6 1 Connecting a bridging bar to sizes 3 4 and 5 WARNING Hazardous voltage Ensure there is no live vol...

Page 47: ...rs are not included in the scope of supply You can order the bridging bars as accessories You can find more information on the bridging bars in chapter Bridging bars Page 58 Bridging bar for flat terminal sizes 3 and 4 Bridging bar for flat terminal size 5 Procedure Note Three or four bridging bars are required for sizes 3 4 and 5 depending on the number of poles As only one bridging bar is includ...

Page 48: ...o the circuit 3KC0 manual transfer switching equipment 46 Manual 09 2018 L1V30368969105 01 1 Position the bridging bar on the connecting terminal Size Tightening torque Nm Width across flats for wrench mm 3 30 44 16 4 50 75 18 5 ...

Page 49: ...nut and washer 5 Position the second cable lug or the second busbar at the second connecting terminal and insert the second bolt from the center through the connecting terminal the bridging bar and the cable lug 6 Fix the second half of the bridging bar to the connecting terminal using the nut and washer Note The two halves of the bridging bar must come into contact completely after this work step...

Page 50: ...ridging bars Mount the bridging bars before connecting the transfer switching equipment to the circuit For more information see chapter Connecting a bridging bar to sizes 3 4 and 5 Page 44 Note The bolts washers and nuts needed for mounting on the connecting terminals are included in the scope of supply of the 3KC0 Size of transfer switching equip ment DIN ISO 46234 mm2 DIN ISO 46235 mm2 mm2 3 1 x...

Page 51: ...he transfer switching equipment Mount the cable lugs or busbars 1 Insert both bolts from the center 2 Secure each connection with 1 bolt 1 washer and 1 nut on the cable lug or busbar Size of transfer switching equipment Tightening torque Nm Width across flats for wrench mm 3 30 44 16 4 50 75 18 Procedure for size 5 WARNING Hazardous voltage All bolts must have the correct orientation The nuts must...

Page 52: ...ither on the top or on the bottom 1 Mount the cable lugs or busbars If the transfer switching equipment is connected using cable lugs Secure each connection with 1 bolt 1 washer and 1 nut on the cable lug If the transfer switching equipment is connected using busbars Secure each connection with 2 bolts 2 washers and 2 nuts on the busbar You must insert all bolts from the center Size of transfer sw...

Page 53: ... outside the cabinet Switching is between positions I 0 and II in each case Operating mechanism Switch I Switch II Position I Closed Open Position 0 Open Open Position II Open Closed You can find further details about rotary operating mechanisms in chapter Accessories Page 55 7 1 Operating transfer switching equipment sizes 1 and 2 Transfer switching equipment sizes 1 and 2 Switch I is on the left...

Page 54: ...fer switching equipment sizes 1 and 2 3KC0 manual transfer switching equipment 52 Manual 09 2018 L1V30368969105 01 Procedure Turn the handle by 90 in the clockwise or counter clockwise direction to switch to one of the two sources ...

Page 55: ...anual 09 2018 L1V30368969105 01 53 7 2 Operating transfer switching equipment sizes 3 4 and 5 Switch I is at the rear and switch II is at the front with transfer switching equipment sizes 3 4 and 5 Procedure Turn the handle by 90 in the clockwise or counter clockwise direction to switch to one of the two sources ...

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Page 57: ...3KC0 manual transfer switching equipment Manual 09 2018 L1V30368969105 01 55 Accessories 8 WARNING Hazardous voltage Ensure there is no live voltage before mounting an accessory ...

Page 58: ...ipment 56 Manual 09 2018 L1V30368969105 01 8 1 Component overview for sizes 1 and 2 3KC0 manual transfer switching equipment Auxiliary switch module Assembly kit for floor mounting Auxiliary switches Bridging bar Door coupling rotary operating mechanism 4th pole Direct operating mechanism ...

Page 59: ...ment Manual 09 2018 L1V30368969105 01 57 8 2 Component overview for sizes 3 4 and 5 3KC0 manual transfer switching equipment Bridging bar Phase barriers Door coupling rotary operating mechanism Terminal cover short Direct operating mechanism Terminal cover Auxiliary switches Side panel cover ...

Page 60: ...fer switching equipment in size Suitable for trans fer switching equipment with number of poles Position on trans fer switching equipment Article number Required packages 1 3 4 On both sides 3KC9120 1 1 2 8 4 Bridging bars Function For all current ratings bridging bars can be mounted for implementing an upstream or downstream connection point The bridging bars serve as bridges for a load side or l...

Page 61: ... box termi nals 3 pole Bridging bar for sizes 1 and 2 with box termi nals 4 pole Bridging bar for sizes 3 and 4 with flat termi nals Bridging bar for size 5 with flat terminals Note In addition to the terminal covers you must also connect side panel covers for lateral touch protection of the connection side at which the bridging bars are used usually the load side in the case of sizes 3 4 and 5 Si...

Page 62: ...g a bridging bar to sizes 1 and 2 Page 39 Sizes 3 4 and 5 Three or four bridging bars are required for transfer switching equipment sizes 3 4 and 5 depending on the number of poles As the bridging bar cannot be supplied separately you will have to order 3 or 4 packages as appropriate The bolts for connecting the two bridging bar halves for flat terminals are included in the scope of supply Suitabl...

Page 63: ...3KC0 The additional pole extends a 3 pole 3KC0 to a 4 pole 3KC0 4th contact for size 1 3KD9105 2 4th contact for size 2 3KD9205 2 Note It is not possible to fit an additional pole in the case of transfer switching equipment sizes 3 to 5 No additional poles are available for these modules for this reason Sizes and article numbers Suitable for transfer switching equipment in size Suitable for transf...

Page 64: ...ot necessary to fit an additional switchable pole in the case of 4 pole transfer switching equipment You can use additional poles and auxiliary switch modules on one or both sides of the 3KC0 transfer switching equipment A maximum of one switchable pole and one auxiliary switch module are permitted on each side If a switchable pole and an auxiliary switch module are used simultaneously at the same...

Page 65: ... the side of the switch on which the additional module is to be mounted The removed bolts are no longer needed 2 Rotate the shaft of the additional pole or auxiliary switch module to the correct position Ensure that the pre inscribed marks are aligned 3 Mount the additional accessory on the transfer switching equipment e g additional pole or auxiliary switch module ...

Page 66: ...ly of the accessories Use the shorter bolts if you only want to mount one module Use the longer bolts if you wish to mount both an additional pole and an auxiliary switch module 8 6 Auxiliary switches and auxiliary switch modules Function Note None of the auxiliary switches of the 3KC0 have a test function Auxiliary switches signal the switch position of the main contacts of the 3KC0 and can be re...

Page 67: ... Page 68 Auxiliary switch indications Note The auxiliary switches indicate the switch position of the respective switch disconnector I or II to which they or the auxiliary switch module are connected Two auxiliary switches in total are required for each item of transfer switching equipment in order to be able to distinguish between all switching positions I 0 II In the case of transfer switching e...

Page 68: ...nsfer switch ing equipment in size Suitable for transfer switch ing equipment with number of poles Position on transfer switch ing equipment Article number Note 1 2 3 4 On both sides 3KD9103 1 CO contact 3KD9103 2 CO contact 3KD9103 3 CO contact solid state compatible 3KD9103 4 CO contact solid state compatible Without soldered on connection cables Auxiliary switches for sizes 3 4 and 5 Note Every...

Page 69: ...as auxiliary switches with a changeover contact NO contact and NC contact which are plugged into an auxiliary switch module You can connect a maximum of two auxiliary switch modules for each 3KC0 one on either side Up to two auxiliary switch modules can be mounted in each auxiliary switch module The auxiliary switch modules are mounted on the sides of the 3KC0 transfer switching equipment like an ...

Page 70: ... auxiliary switch 8 6 3 Mounting auxiliary switches on sizes 3 4 and 5 Procedure Note Transfer switching equipment sizes 3 4 and 5 use the auxiliary switches of the 3SU1 series Note The auxiliary switches are plugged into the operating mechanism module of the 3KC0 transfer switching equipment You can plug a maximum of three auxiliary switches into the 3KC0 transfer switching equipment size 3 You c...

Page 71: ...69 Mounting positions and switching behavior Auxiliary switches mounted at position 1 or at contact number 1 or 5 function as leading switch off auxiliary switches Auxiliary switches which are mounted at position 2 or at contact numbers 2 6 3 7 and 4 8 position 4 8 only with sizes 4 and 5 operate simultaneously with the main switch Size 3 ...

Page 72: ...Accessories 8 6 Auxiliary switches and auxiliary switch modules 3KC0 manual transfer switching equipment 70 Manual 09 2018 L1V30368969105 01 Sizes 4 and 5 ...

Page 73: ...cessories 8 6 Auxiliary switches and auxiliary switch modules 3KC0 manual transfer switching equipment Manual 09 2018 L1V30368969105 01 71 8 6 4 Removing auxiliary switches from sizes 3 4 and 5 Procedure ...

Page 74: ...chanism can be used to operate the switch disconnector from outside the cabinet door 8UD1 series The modern design of the handles is identical to that of the 3KD 3KF switch disconnectors and the 3VA molded case circuit breakers The 8UD series has the following functions Padlocking function on handle with a maximum of 3 padlocks With or without optional tolerance compensation With inscription I 0 I...

Page 75: ...r switching equipment Manual 09 2018 L1V30368969105 01 73 8 7 1 Component overview Handle including front cover seal and bolts for fixing to the front door Coupling driver without tolerance compen sation Inscription label Extension shaft Coupling driver with tolerance compensa tion Shaft coupling ...

Page 76: ...olerance compensation Handle in gray or red yellow The article numbers of the 8UD1 complete units are listed below You can find the ordering information for the other components in chapter Accessories for the 8UD1 series Page 92 Suitable for transfer switching equipment in size Handle length mm Suitable for shafts mm x mm Article number 1 2 55 8 x 8 8UD1131 2AE21 3 100 8 x 8 8UD1141 2AE21 4 140 10...

Page 77: ...969105 01 75 Size of transfer switch ing equipment A mm B mm C mm 1 2 65 30 4 5 3 4 5 88 65 5 5 Note Shaft positioning You can find the assignment of the center hole in the cabinet door shaft to the position of the 3KC0 transfer switching equipment in the cabinet in the dimension drawings of the 3KC0 See chapter Dimension drawings Page 127 ...

Page 78: ...e can only be carried out when the handle has not yet been mounted on the cabinet door Deactivation of the door padlocking Activation of the locking function in the ON position Mounting of the inscription label If you want to use these functions or the accessory you must perform the required steps before fitting the handle on the door You can find additional information on the functions outlined a...

Page 79: ...9 2018 L1V30368969105 01 77 Size of transfer switching equipment Cross tip screwdriver Tightening torque Nm 1 2 PZ2 1 1 1 3 3 4 5 2 1 2 4 8 7 3 3 Calculating shaft length and cutting shaft to size Procedure Without tolerance compensation Size of 3KC0 A mm min A mm max B mm C mm 1 2 108 0 365 5 84 5 1 0 3 225 7 448 2 197 2 1 0 ...

Page 80: ...1 2 150 0 407 5 84 5 43 0 3 267 7 490 2 197 2 43 0 4 303 1 513 6 232 6 43 0 5 382 0 564 5 311 5 43 0 1 Measure clearance A from the mounting plate rear panel of the control cabinet to the outside of the cabinet door Observe the maximum values for A 2 Calculate length D 3 Insert the shaft into the 3KC0 until it engages 4 Fix the shaft to the door coupling driver using a bolt 5 Mark clearance D on t...

Page 81: ...coupling driver to the shaft Procedure NOTICE Risk of damage to the device If you pull at the door with a force of 800 N or more when door padlocking is activated you can irreparably damage the mechanism Only open the door if the padlocking has been unlocked 1 Attach the door coupling driver onto the shaft until it engages 2 Fix the shaft to the door coupling driver using a bolt ...

Page 82: ...Accessories 8 7 Door coupling rotary operating mechanism of the 8UD1 series 3KC0 manual transfer switching equipment 80 Manual 09 2018 L1V30368969105 01 3 Insert the shaft into the 3KC0 until it engages ...

Page 83: ...ected slightly downwards This deflection is caused by tolerances between the 8UD1 shaft and the mounting point on the 3KC0 as well as by tolerances between the 3KC0 and the mounting plate or DIN rail in the cabinet In the usual applications the taper on the rear plate of the handle ensures that the coupling head engages in the handle even in the event of deflection If the 3KC0 is mounted on DIN ra...

Page 84: ...pment 82 Manual 09 2018 L1V30368969105 01 Closing the cabinet door Coupling head deflected slightly downwards cabinet door can be closed Coupling head deflected downwards by too much cabinet door cannot be closed Coupling head deflected downwards by too much 8UD1 handle with shaft jack cabinet door can be closed ...

Page 85: ...05 01 83 8 7 4 Function and operation 8 7 4 1 Door padlocking Overview of door padlocking NOTICE Material damage Risk of damage to the device When deactivating door padlocking ensure that the 8UD1 handle and the 3KC0 switch are in the same position both ON or OFF before you close the cabinet door Otherwise the operating mechanism can be damaged ...

Page 86: ...18 L1V30368969105 01 The padlocking of the door coupling rotary operating mechanism locks the door as soon as it is turned to the ON position I or II NOTICE Material damage Risk of damage to the device If a force of at least 800 N pulls at the door when door padlocking is activated the operating mechanism can be irreparably damaged ...

Page 87: ...o be opened if the operating mechanism is in the ON position I or II e g for service purposes Procedure 1 Press in the door locking pin using a pointed object 2 Hold down the pin when opening the door NOTICE Material damage Risk of damage to the device When overriding door padlocking ensure that the 8UD1 handle and the 3KC0 switch are in the same position both ON or OFF before you close the cabine...

Page 88: ...te door padlocking the lever on the rear of the front cover of the 8UD1 must be turned to the vertical position using a 2 5 mm slotted screwdriver Activated door padlocking Deactivated door padlocking Note The lever for deactivating door padlocking can only be accessed when the handle has not yet been mounted on the cabinet door If you want to deactivate door padlocking ensure that the lever is in...

Page 89: ...on Door coupling rotary operating mechanisms are supplied as standard with tolerance compensation This device compensates potential minor offsets between the rotary switch of the cabinet door and the shaft of the door coupling rotary operating mechanism Coupling driver with tolerance compensation Note The coupling drivers are also available without tolerance compensation accessory ...

Page 90: ...de padlocking with one padlock You can use up to 3 padlocks with a shackle diameter of 4 5 to 9 5 mm simultaneously for locking the rotary operating mechanism Padlocks are not included in the scope of supply Padlocking in position I or II The 8UD1 can be modified such that it can be locked in any position using padlocks Note This modification is not reversible Padlocking in position I or II is onl...

Page 91: ...ual transfer switching equipment Manual 09 2018 L1V30368969105 01 89 Procedure 1 Turn the handle to position 0 OFF 2 Loosen the bolts on the rear of the cover 3 Pull the handle off the cover 4 Nip out the plastic part shown in the diagram using pliers 5 Reattach the handle to the cover ...

Page 92: ...ng mechanism on the cabinet door 8 7 4 4 Assigning the switch position between the 8UD1 handle and 3KC0 The coupling drivers shafts and the operating mechanism module of the 3KC0 are equipped with a tongue and groove connection to maintain the usual position for the 8UD1 handle position I on the left OFF on the top position II on the right If the 3KC0 is rotated by 90 during mounting the position ...

Page 93: ...Accessories 8 7 Door coupling rotary operating mechanism of the 8UD1 series 3KC0 manual transfer switching equipment Manual 09 2018 L1V30368969105 01 91 ...

Page 94: ...desired position Turn the bolt back into the direct operating mechanism at one of the three other possible positions 8 7 5 Accessories for the 8UD1 series 8 7 5 1 Handles The handles are also available without extension shafts and without coupling drivers with the inscription I 0 II in the colors gray and red yellow Suitable for transfer switching equipment in size Handle length mm Suitable for sh...

Page 95: ...3AE05 5 200 0 12 0 x 12 0 Gray 8UD1861 4AE01 Red Yellow 8UD1861 4AE05 8UD1841 2AE01 8UD1841 2AE05 8 7 5 2 Coupling drivers The coupling driver is available with and without tolerance compensation Suitable for transfer switching equipment in size Suitable for shafts mm x mm Tolerance compensa tion Article number 1 2 8 0 x 8 0 without 8UD1900 2HA00 with 8UD1900 2GA00 3 8 0 x 8 0 without 8UD1900 6HA0...

Page 96: ...A00 8 7 5 3 Extension shafts The extension shafts are available in 300 mm and 600 mm lengths A shaft coupling can be used to extend a shaft Suitable for transfer switching equipment in size Suitable for shafts mm x mm Length mm Article number 1 2 3 8 0 x 8 0 300 0 8UC6032 600 0 8UC6082 4 10 0 x 10 0 300 0 8UC6033 600 0 8UC6083 5 12 0 x 12 0 300 0 8UC6034 600 0 8UC6084 8UC6032 ...

Page 97: ... shaft length of 300 600 mm is not sufficient and needs to be extended For 3KC0 sizes 1 to 4 Size of 3KC0 Tightening torque Nm Width across flats for wrench mm A mm 1 2 3 2 6 3 0 8 0 28 0 4 5 5 4 6 0 8 0 40 0 For 3KC0 size 5 Sizes and article numbers Suitable for transfer switching equipment in size Suitable for shafts mm x mm Article number 1 2 3 8 0 x 8 0 8UC6022 4 10 0 x 10 0 8UC6023 5 12 0 x 1...

Page 98: ...er 8UD1900 0FA00 is used if the coupling head is deflected too much and the cabinet door cannot therefore be closed due to the mechanical collision between the coupling head and the 8UD1 handle This accessory is also required if a 3KC0 is to be mounted on a DIN rail and the shafts are longer than 300 mm Size of 3KC0 Cross tip screwdriver Tightening torque Nm 1 2 PZ2 1 0 No shaft jack is provided f...

Page 99: ...68969105 01 97 8 7 5 6 Inscription label The inscription label with article number 3VA9087 0SX10 can be used for labeling directly at the front on the 8UD1 handle The inscription area is 44 5 x 14 5 mm Mounting Remove the knockout on the rear panel of the front cover of the 8UD1 Snap the inscription label onto the front cover of the 8UD1 ...

Page 100: ...t operating mechanism for sizes 1 and 2 Overview Direct operating mechanism for sizes 1 and 2 standard version Direct operating mechanism for size 1 only flat version Gray Gray 3KC9201 3 3KC9101 4 Note The flat version of the direct operating mechanism is especially designed for distribution boards and requires no additional overall depth in the closed condition ...

Page 101: ...uipment Manual 09 2018 L1V30368969105 01 99 8 8 1 1 Mounting the direct operating mechanism on sizes 1 and 2 Procedure 1 Ensure that the 3KC0 is in position 0 2 Loosen the bolt until the recess is completely free 3 Attach the handle 4 Tighten the bolt to fix the handle in place ...

Page 102: ...1V30368969105 01 8 8 1 2 Removing the direct operating mechanism from sizes 1 and 2 Procedure 1 Ensure that the 3KC0 is in position 0 2 Loosen the bolts using a wrench 3 Pull out the handle 8 8 2 Direct operating mechanism for sizes 3 4 and 5 Overview Direct operating mechanism Direct operating mechanism ...

Page 103: ... Size 4 3KC9401 1 Size 5 3KC9501 1 Size 3 3KC9301 2 Size 4 3KC9401 2 Size 5 3KC9501 2 8 8 2 1 Mounting the direct operating mechanism on sizes 3 4 and 5 WARNING Danger of death If you are using a direct operating mechanism you must mount terminal covers or a shrouding cover You can find more information in chapter Installing the terminal covers Page 109 ...

Page 104: ...105 01 Procedure 1 Remove the cover using a screwdriver The cover is not needed for operation with the direct operating mechanism 2 Mount the handle with the direct operating mechanism attached on the transfer switching equipment 3 Bolt the handle onto the transfer switching equipment using the four supplied bolts ...

Page 105: ...the handle in position 0 1 Ensure that the handle is in position 0 2 Loosen the bolts 3 Pull out the handle 8 8 3 Padlocking mode for direct operating mechanism Function Padlocking mode prevents inadvertent operation of the 3KC0 transfer switching equipment The direct operating mechanisms can only be locked in position 0 using padlocks Version of direct operating mechanism Maximum number of padloc...

Page 106: ...3KC0 manual transfer switching equipment 104 Manual 09 2018 L1V30368969105 01 8 8 3 1 Padlocking mode of direct operating mechanism for sizes 1 and 2 Standard version Flat version 8 8 3 2 Padlocking mode of direct operating mechanism for size 3 ...

Page 107: ...8 9 Phase barriers Function Phase barriers are used for safe insulation between the connecting terminals They are available for current ratings 200 A to 1600 A WARNING Danger of death For the following applications of the 3KC0 transfer switching equipment size 3 you must mount phase barriers or terminal covers AC 23 AC 22 from 400 V AC 33B AC 33iB If cable lug connections are used ...

Page 108: ...The optionally available phase barriers are listed in the table below Suitable for trans fer switching equipment in size Suitable for trans fer switching equipment with number of poles Position on trans fer switching equipment Article number Quantity per pack age Required packag es per device 3 3 Top bottom 3KD9308 6 6 2 4 3KD9308 8 8 4 3 3KD9408 6 6 4 3KD9408 8 8 5 3 3KD9508 6 6 4 3KD9508 8 8 8 9...

Page 109: ...g equipment sizes 3 and 4 if necessary 2 Insert the phase barrier into the appropriate mounting channel on the transfer switching equipment With 3 pole types insert 6 phase barriers per side in each case You will need a total of 12 phase barriers per device With 4 pole types insert 8 phase barriers per side in each case You will need a total of 16 phase barriers per device ...

Page 110: ...can be used instead of phase barriers Phase barriers and terminal covers cannot be connected simultaneously Sizes and article numbers The optionally available terminal covers are listed in the table below Suitable for trans fer switching equipment in size Suitable for trans fer switching equipment with number of poles Position on trans fer switching equipment Article number Required packages 3 3 T...

Page 111: ...969105 01 109 8 10 1 Installing the terminal covers Requirement Note If bridging bars are used mount them first You can find more information in chapter Bridging bars Page 58 The following steps are necessary for fitting the terminal covers Circuit is disconnected Bridging bars are mounted if used ...

Page 112: ...ver 2 Nip off the plastic part using pliers 3 Nip off the plastic grid on the top of the terminal cover using pliers 4 Push the first terminal cover over a flat terminal The rear panel must be positioned on the inside 5 Push the removed rear panel into the terminal cover Note If you are using bridging bars you cannot push the removed rear panel into the terminal covers ...

Page 113: ...to the terminal covers 8 10 2 Side panel covers for terminal covers Function Note In addition to the terminal covers you must also connect side panel covers for lateral touch protection of the connection side at which the bridging bars are used usually the load side in the case of sizes 3 4 and 5 Sizes and article numbers The side panel covers are only suitable for terminal covers of a standard le...

Page 114: ...Accessories 8 10 Terminal cover 3KC0 manual transfer switching equipment 112 Manual 09 2018 L1V30368969105 01 Mounting the side panel covers for the terminal covers ...

Page 115: ...ntains 4 items Suitable for transfer switching equipment in size Suitable for transfer switching equipment with number of poles Article number 1 3 4 3KD9120 1 2 3KF9112 0BA00 slide for mounting on DIN rail The slides for mounting on DIN rail are included in the scope of supply of the 3KC0 sizes 1 to 2 They are also available as spare parts one unit contains 5 items Suitable for transfer switching ...

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Page 117: ...3KC0 manual transfer switching equipment Manual 09 2018 L1V30368969105 01 115 Service and maintenance 9 No servicing measures are necessary ...

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Page 119: ...ithstand voltage Uimp kV 8 Overvoltage category with pollution degree 3 III Operational current in compliance with IEC 60947 6 1 AC 31 B at 415 V AC 32 B at 415 V AC 33 B at 415 V AC 35 B at 400 V A A A A 16 16 16 16 32 32 32 32 63 63 63 63 80 80 80 80 100 100 100 100 125 125 125 125 160 160 160 160 Operational current in compliance with IEC 60947 3 AC 21 A at AC 22 A at 415 690 V AC 23 A at 415 V...

Page 120: ...h IEC 60947 3 Short time withstand current Icw 1 s 415 V 690 V kA 3 4 Short circuit current making capacity Icm 690 V kA 7 12 Conditional short circuit current with fuse Operational power in compliance with IEC 60947 3 Continuous current of upstream gG fuse 500 V 690 V A 63 160 Conditional short circuit current with gG fuse 415 V in compliance with IEC 60947 6 1 kA 100 100 Conditional short circui...

Page 121: ...alues for connection of aluminum cables in the product data sheet You can find more information at Siemens Industry Online Support https support industry siemens com Other properties Manual transfer switching equipment MTSE from 16 to 160 A 3KC0 16 M 22 M 26 M 28 N 30 N 32 N 34 N Size 1 2 Continuous current A 16 32 63 80 100 125 160 Power loss per pole W 0 2 0 6 2 2 3 4 5 7 Mechanical endurance 15...

Page 122: ... Insulation voltage Ui V 1000 AC Impulse withstand voltage Uimp kV 12 Overvoltage category with pollution degree 3 IV Operational current in compliance with IEC 60947 6 1 AC 31 B at 415 V AC 32 B at 415 V AC 33 B at 415 V AC 35 B at 400 V A A A A 200 200 200 200 250 250 250 250 315 315 315 315 400 350 315 350 500 500 500 500 Operational current in compliance with IEC 60947 3 AC 21 A at AC 22 A at ...

Page 123: ...withstand current Icw 1 s 415 V 690 V kA 13 30 Short circuit current making capacity Icm 690 V kA 26 63 Conditional short circuit current with fuse Operational power in compliance with IEC 60947 3 Continuous current of upstream gG fuse 500 V 690 V A 250 400 630 Conditional short circuit current with gG fuse 415 V in compliance with IEC 60947 6 1 kA 100 65 100 Conditional short circuit current with...

Page 124: ...the values for connection of aluminum cables in the product data sheet You can find more information at Siemens Industry Online Support https support industry siemens com Other properties Manual transfer switching equipment MTSE from 200 to 500 A 3KC0 36 P 38 P 40 P 42 P 44 Q Size 3 4 Continuous current A 200 250 315 400 500 Power loss per pole W 4 7 10 17 15 Mechanical endurance 10000 8000 Electr...

Page 125: ...C 60947 3 V 690 Insulation voltage Ui V 1000 AC Impulse withstand voltage Uimp kV 12 Overvoltage category with pollution degree 3 IV Operational current in compliance with IEC 60947 6 1 AC 31 B at 415 V AC 32 B at 415 V AC 33 B at 415 V AC 35 B at 400 V A A A A 630 630 500 630 800 800 500 800 1000 1000 800 1000 1250 1250 800 1250 1600 1250 800 1250 Operational current in compliance with IEC 60947 ...

Page 126: ...me withstand current Icw 1 s 415 V 690 V kA 30 50 Short circuit current making capacity Icm 690 V kA 63 105 Conditional short circuit current with fuse Operational power in compliance with IEC 60947 3 Continuous current of upstream gG fuse 500 V 690 V A 630 800 1000 1250 1600 Conditional short circuit current with gG fuse 415 V kA 100 65 100 80 80 Conditional short circuit current with gG fuse 415...

Page 127: ...e values for connection of aluminum cables in the product data sheet You can find more information in Siemens Industry Online Support https support industry siemens com Other properties Manual transfer switching equipment MTSE from 360 to 1600 A 3KC0 46 Q 48 Q 50 R 52 R 54 R Size 4 5 Continuous current A 630 800 1000 1250 1600 Power loss per pole W 22 35 47 70 120 Mechanical endurance 8000 6000 El...

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Page 129: ...8969105 01 127 Dimension drawings 11 11 1 Dimension drawings Sizes 1 and 2 mm Size 1 Size 2 3P 4P 3P 4P A 42 42 42 42 B 42 42 42 42 C 18 18 27 27 D 46 5 46 5 46 5 46 5 E 119 119 126 126 F 176 212 230 284 G 191 227 245 299 H 201 6 237 6 255 6 309 6 J 88 124 115 169 ...

Page 130: ... 3 4 and 5 mm Size 3 Size 4 Size 5 3P 4P 3P 4P 3P 4P A 35 35 46 46 66 66 B 44 44 60 60 90 90 C 30 30 40 40 60 60 D 3 3 5 5 10 10 E 216 260 293 353 435 525 F 235 279 319 379 475 565 G 121 121 177 177 230 230 H 164 164 235 235 310 310 J 197 2 197 2 232 6 232 6 311 5 311 5 K 58 7 58 7 72 5 72 5 97 97 M 108 108 156 156 197 5 197 5 ...

Page 131: ...or sizes 1 and 2 3KC0 manual transfer switching equipment Manual 09 2018 L1V30368969105 01 129 11 2 Dimension drawing of additional poles for sizes 1 and 2 mm 3KD9105 2 3KD9205 2 W 18 27 11 3 Dimension drawing of auxiliary switch for sizes 1 and 2 mm 3KD9103 5 W 18 ...

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Page 133: ...emperature At a temperature of 25 C to 70 C Correction factor Kt Temperature 0 9 40 C 50 C 0 8 50 C 60 C 0 7 60 C 70 C The simplified method of calculating the derating is used here lthu Ith x Kf In a few cases specific requirements demand precise derating calculations You can find further support on the Internet at https www siemens com lowvoltage technical support https www siemens com lowvoltag...

Page 134: ...000 m Ue 0 95 0 8 Ie 0 85 0 85 1 Height A 3 Storage conditions A 3 1 Temperature Store the transfer switching equipment between 50 C and 80 C A 3 2 Storage conditions Maximum storage time 12 months Storage in a dry non corrosive salt free environment is recommended A 3 3 Storage position If the 3KC0 transfer switching equipment is stored on a pallet the number of stackable layers is not unlimited ...

Page 135: ...imensions in cluding packag ing mm Net Gross 3KC03 M 1 3 1 4 1 568 184 x 133 x 100 3KC04 M 1 4 1 7 1 91 220 x 133 x 100 3KC03 N 2 3 2 1 2 232 236 x 132 x 100 3KC04 N 2 4 2 65 2 796 290 x 132 x 100 3KC03 P 3 3 5 4 6 64 393 x 200 x 238 3KC04 P 3 4 6 5 7 926 393 x 200 x 238 3KC03 Q 4 3 13 75 15 94 540 x 263 x 285 3KC04 Q 4 4 16 75 19 36 540 x 263 x 285 3KC03 R 5 3 31 9 46 724 x 348 x 496 3KC04 R 5 4 ...

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Page 137: ...at can be destroyed by electrostatic discharge These modules can be easily destroyed or damaged by improper handling You must discharge your body electrostatically immediately before touching an electronic module To do this touch a conductive grounded object e g a bare metal part of a switch cabinet or the water pipe Always hold the component by the plastic enclosure Electronic modules should not ...

Page 138: ...30368969105 01 ESD workstation The diagrams below illustrate the required ESD protective measures for electrostatic sensitive devices ESD seat ESD standing position ESD seat and ESD standing position Protective measures a Conductive floor b ESD table c ESD footwear d ESD smock e ESD bracelet f Cubicle ground connection ...

Page 139: ...ternating voltage MTSE Manually Operated Transfer Switching Equipment Cu Copper DC Direct current DPS Dual power supply EN European Standard ESD Electrostatic discharge IEC International Electrotechnical Commission IP International Protection N Neutral conductor RJ Registered jack PH Phase Meaning of symbols and abbreviations Sym bol abbreviation Meaning ΔU Voltage tolerance ΔF Frequency tolerance...

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Page 141: ...9 Bridging bars sizes 3 4 and 5 44 Transfer switching equipment sizes 1 and 2 39 Transfer switching equipment sizes 3 4 and 5 44 Cubicle ground connection 136 D Design Sizes 1 and 2 11 Sizes 3 4 and 5 12 Dimension drawing Additional poles for sizes 1 and 2 129 Auxiliary switches for sizes 1 and 2 129 Sizes 1 and 2 127 Sizes 3 4 and 5 128 Direct operating mechanism Padlocking mode 103 Sizes 1 and 2...

Page 142: ...1 and 2 51 Sizes 3 4 and 5 53 Switch positions 51 Overview Accessories for sizes 1 and 2 56 Accessories for sizes 3 4 and 5 57 Auxiliary switches 64 Direct operating mechanism for sizes 1 and 2 98 Direct operating mechanism for sizes 3 4 and 5 100 Door padlocking 83 Door coupling rotary operating mechanism 73 Sizes 13 P Padlocking 88 Padlocking mode Size 3 104 Sizes 1 and 2 104 Sizes 4 and 5 105 P...

Page 143: ... Manual 09 2018 L1V30368969105 01 141 Size 4 650 A to 800 A 123 Size 5 123 Sizes 1 and 2 117 Terminal cover 108 Tolerance compensation 87 Transfer switching equipment Applications 33 Article numbers 16 Circuit diagrams 34 Mounting 25 Transport 135 ...

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