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15-2

Manual OP5, OP15 

( ) J31069-D0840-U001-A2-7618

15.1 Setup Guidelines for Interference-Proof Installation

An automation system must be shielded to prevent interference.

When a system is poorly grounded, low-frequency and high-frequency inter-
ference signals can penetrate the internal bus of the PLC and cause malfunc-
tions.

Interference signals can also be caused when relays or contactors switch
(very rapid changes in current or voltage; high-frequency interference sig-
nals) or when two parts of a system have different grounding potentials (low-
frequency signals).

Use only shielded cables for all signal connections.

Ground the shields of cables on two sides for

cables to the PLC,

bus cables,

cables to I/O devices.

The standard cables specified in the ST80.1 catalog meet these requirements.

Screw down or lock all plug connections.

Do not install signal lines parallel to high-voltage lines. Use a separate cable
duct located at least 50 cm from high-voltage lines.

The basis of interference-free operation is the hardware setup of the PLC.
Any interference signals caused by the process must be kept away from the
hardware setup to the extent possible.

Install devices which could bring in interference signals from the outside at
the bottom of the cabinet. Place the grounding rail directly at the cabinet en-
trance so that cables which could be carrying interference signals can be ap-
plied directly to grounding potential. Apply all shielded lines with the shield
here. Apply only the outer shield of double-shielded signal lines here.

Install long signal lines along the cabinet walls. Setting up the cabinet in ac-
cordance with EMC guidelines is an important factor in the reduction of in-
terference. All grounding connections in the cabinet must have large cable
cross sections and be applied over a large surface.

Insulate analog devices in the switching cabinet and ground them to a single
point in the cabinet using copper tape.

Shielding

Use and
installation of
interference-proof
cables

Separate cable
duct for signal
lines

Interference-proof
hardware setup

Cabinet setup

Electrical Installation

Summary of Contents for OP15

Page 1: ...II Basic Functions 3 10 Teil III Expanded Configurable Functions 11 13 Teil IV Commissioning and Description of Devices 14 20 Teil V Appendix A F Glossary Index Release 01 96 6AV3991 1 AB20 0AB0 OP5 OP15 Operator Panel Equipment Manual SIMATIC HMI ...

Page 2: ...the machine which is to accommodate this component is in conformity with the guideline 89 392 EEC Faultless and safe operation of the product presupposes proper transportation proper storage erection and installation as well as careful operation and maintenance SIMATIC is a registered trademark of Siemens AG Some of the other designations used in these documents are also registered trademarks the ...

Page 3: ...system support engi neers with information on functionality and the technical design of the OP5 and OP15 Operator Panels The following manuals media make up the complete set of documentation for the OP5 and OP15 Operator Panels PC Configuration COROS ProTool Lite User s Guide Online help OP Installation Operator control COROS Operator Panel OP5 15 Equipment Manual PLC Coupling Other PLCs COROS Com...

Page 4: ...tings controller jobs and schedulers Chapters 14 to 20 inform you about installation connecting commissioning testing and maintenance of the Operator Panels This part is aimed primarily at installation and commissioning personnel Appendices A to F contain miscellaneous tables ESD guidelines and a glos sary of the terms used in this manual The following conventions are used in this manual Motor off...

Page 5: ...autforum to mention a few examples In addition our hotline is ready to help you telephone 49 911 895 7000 fax 49 911 895 7001 AS511 Protocol of the PU interface to the SIMATIC S5 ASIC Application specific integrated circuit CPU Central processing unit EM Equipment manual German abbreviation GHB EPROM with UV light erasable programmable read only memory EV Event messages FB Function block IF Interf...

Page 6: ...iv Manual OP5 OP15 J31069 D0840 U001 A2 7618 Preface ...

Page 7: ... Basic functions 3 Using the OP with Its Standard Functions 3 1 3 1 Operating Levels 3 1 3 2 Standard Screens 3 3 3 3 Branching in Standard Screens 3 5 4 General Operation 4 1 4 1 System Keyboard 4 1 4 1 1 ESCAPE Functions 4 4 4 1 2 Information Text 4 5 4 2 Entering Values 4 6 4 2 1 Entering Numerical Values 4 7 4 2 2 Entering Alphanumeric Values 4 8 4 2 3 Entering Symbolic Values 4 9 5 Screens 5 ...

Page 8: ...ting Event and Alarm Messages Using Standard Screens 7 12 7 5 2 Automatically Deleting the Alarm Buffer upon Buffer Overflow 7 12 7 5 3 Automatically Deleting the Event Buffer upon Buffer Overflow 7 13 7 5 4 Automatically Deleting the System Message Buffer upon Buffer Overflow 7 13 7 6 Printing Messages 7 14 7 6 1 Direct Message Logging 7 14 7 6 2 Printing the Message Buffer 7 15 8 Recipes 8 1 8 1...

Page 9: ...es for Interference Proof Installation 15 2 15 2 Assigning the Terminal Block 15 3 15 3 Connecting a Configuration Computer 15 5 15 4 Connections to PLC 15 6 15 5 Loop Through Mode OP15 only 15 7 16 Commissioning 16 1 16 1 Commissioning Guide 16 2 16 2 Start up Behavior 16 4 16 3 Testing the Configuration in OFFLINE Mode 16 5 16 4 Testing the Configuration in Conjunction with the PLC 16 6 17 Devic...

Page 10: ...1 D Interface Assignment D 1 D 1 Interface Configuration D 1 D 2 Pin Assignment D 1 E ESD Guidelines E 1 E 1 What Does ESD Mean E 1 E 2 Important Precautions against Electrostatic Discharge E 2 E 3 Handling ESD Assemblies E 2 E 4 Measuring and Modifying ESD Assemblies E 2 E 5 Shipping ESD Assemblies E 3 F Siemens Worldwide F 1 Glossary Index Contents ...

Page 11: ...Product Description 1 Functionality 2 Part I Introduction ...

Page 12: ... 2 Manual OP5 OP15 J31069 D0840 U001 A2 7618 ...

Page 13: ...ion and process control phases Before an OP can go into service it has to be prepared for its job of visualiz ing data from the PLC i e it has to be configured As far as the PLC is con cerned data areas used by the OP to communicate with the PLC have to be created in the memory The configuration for the OP is created on a computer PC PU using Pro Tool Lite configuration software under Microsoft Wi...

Page 14: ... vari ables have to be configured and the static text for explaining the variables has to be entered for example Temperature Variable_xx C of Furnace 1 Here Temperature C of Furnace 1 is the static text and Vari able_xx is the variable that is read from the memory area of the PLC You will find information on configuring the OP in the ProTool Lite User s Guide The Communications User s Guide provid...

Page 15: ...P15 are line displays Accordingly a screen on the display comprises text items which may include static text and current state values Screens may be combined on the OP in a directory You can use the directory to display print and edit screens Event messages are information and operating notes on current machine and process states during regular production operations Event messages may contain proc...

Page 16: ...r be mixed in a certain ratio These values are stored as variables in a recipe Each recipe can be made up of several data records containing different val ues for the recipe The data can be edited in the OP transferred to the PLC and read out from the PLC In the OP the recipes are combined by recipe number and title in a recipe directory Information text is additional information and hints for ope...

Page 17: ... played in several languages Up to three of the languages listed below can be loaded simultaneously on the same OP and presented to the operator for selection on line German English French Italian Spanish For the OP15 C displays can be configured in Russian i e in Cyrillic char acters Languages Product Description ...

Page 18: ... height of the characters is 5 mm 6 keys F1 to F6 for calling freely programmable generally valid standard functions 4 keys F2 to F5 may alternatively be configured as soft keys Each of these keys can be configured with different functions for the various screens 24 keys with permanently assigned function calls The OP5 A1 has an interface for connecting the PLC computer and printer The OP5 A2 has ...

Page 19: ...r Panel OP15 The OP15 is available in the following versions OP15 A1 OP15 A2 OP15 A1 VF OP15 A2 VF OP15 C1 and OP15 C2 The versions listed above differ in their display and communication options Figure 1 3 Design of Operator Panel OP15 OP15 versions Product Description ...

Page 20: ...of the characters is 4 mm OP15 A VF Display of 2 lines each containing up to 40 characters the height of the char acters is 5 mm 16 keys K1 to K16 each having an LED for freely programmable func tions The LEDs can be driven from the PLC 8 keys F1 to F8 beneath the display which can be configured with screen specific functions 24 keys with permanently assigned function calls 3 interfaces for connec...

Page 21: ... ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Event Messages Maximum number Maximum length characters Display Print View event message text Maximum number of entries in the event buffer View event buffer Print event buffer Delete event buffer ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ 499 80x x x x 256 x x x ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ 999 80 x x...

Page 22: ...ÁÁÁÁÁ 99 396 x x 99 300 32 ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Recipes Maximum number View Print Recipe entries per recipe Recipe memory size in Kbytes Data records per recipe maximum Save fetch data record in from the OP Save fetch data record on from floppy disk additional hardware require...

Page 23: ...ÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Communication by means of SIMATIC S5 AS511 FAP SINEC L2 DP SIMATIC S7 PPI MPI Other PLCs SIMATIC 500 505 Free serial Allen Bradley Mitsubishi ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ A1 A1 A2 A2 A2 x x 1 1 ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ...

Page 24: ...2 4 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Functionality ...

Page 25: ... Its Standard Functions 3 General Operation 4 Screens 5 Password Protection 6 Message Handling 7 Recipes 8 STATUS VAR and FORCE VAR Functions with the OPs 9 System Settings on Standard Screens 10 Part II Basic functions ...

Page 26: ... 2 Manual OP5 OP15 J31069 D0840 U001 A2 7618 ...

Page 27: ...sen serviced and executed The message level is the highest level on the OP At message level waiting event messages alarm messages and system messages are displayed After the OP starts up it changes to message level and displays the standby mes sage The screen level is reached by pressing the ENTER key The first screen to be called is the start screen From the start screen you branch depending on t...

Page 28: ...matically whenever a system message or an alarm message is waiting to be displayed The OP then changes to mes sage level to display the message You cannot exit from the message level while a system message or unacknowledged alarm message is being dis played The display of an unacknowledged alarm message is indicated on the OP by the alarm message flashing and lit ACK LED You acknowledge an alarm m...

Page 29: ... not created any screens of your own the directory will be empty Data records At this point you can set up and edit data records You can also transfer data records from the OP to the PLC and back System settings At this point you can modify settings in online mode This includes for example printer parameters interface parameters mode and language changing Status variable At this point the PU funct...

Page 30: ...arm Messages View Print Number Delete Overflow Text Screens System Settings Operating mode Display message System messages Change language Date Time Printer parameters IF1 IF2 Status Variable Force Variable Edit Password Login Logout Edit Edit Print Data Records Figure 3 2 The Standard Screens Using the OP with Its Standard Functions ...

Page 31: ...ent number of text elements of the current entry These text elements show the name of oth er standard screens to which you can branch by using the assigned soft keys Using the soft keys beneath the symbols and you can move the dis played screen segment of the current screen You branch to the next screen by pressing the soft key beneath the appropriate text indicating the name of the screen to be c...

Page 32: ...he required screen segment is not within the visible display area Functions are called by means of the soft keys assigned to them during con figuration As protection against unauthorized use a password having a specific pass word level has to be entered first for some functions refer to Chapter 6 Choosing screens Calling functions Using the OP with Its Standard Functions ...

Page 33: ...E 6 F 7 8 9 DIR ACK DEL INS SHIFT HELP ENTER ESC HARD COPY Figure 4 1 System Keyboard SHIFT key By means of its Shift Lock mode position it enables the second function of dual assignment keys for example shift of numeric keys 1 6 for inserting characters A F The enabled Shift Lock mode is indicated by the Shift LED being on after you press the SHIFT key The second function of a dual as signment ke...

Page 34: ...ck mode DELETE key Pressing the insert key inserts a blank when alphanumeric values are being entered at the current cursor position All subsequent characters are moved one position to the right The delete key deletes the character when alphanumeric values are being entered at the current cursor position All the characters thereafter are moved one position to the left The key is enabled only when ...

Page 35: ...ction 4 1 2 Arrow keys Move the cursor Depending on the operating situation the cursor is moved one character field entry or display to the left right up or down In Shift Lock mode scrolling in symbolic lists and calling of the extended font refer to sections 4 2 2 and 4 2 3 The numeric and arrow keys have a repetitive function i e if you keep a key pressed your input is repeated after a short del...

Page 36: ...estination by default the last position called and finally from the start screen to the message level To avoid branching back further than the message level press the ESCAPE key At message level the ESCAPE key is used to hide a system message To cancel the display of information text press ESCAPE to return to the pre vious display To cancel scrolling through messages at the message level press ESC...

Page 37: ...ng the HELP key on the OP If the cursor is positioned in an input field or in an I O field for which in formation text is available lit LED the information text is output by press ing the HELP key Pressing the HELP key a second time displays information text associated with the screen entry if configured If the HELP key is pressed in a field for which information text is not avail able information...

Page 38: ...er to section 4 2 1 inputs of alphanumeric values refer to section 4 2 2 inputs of symbolic values refer to section 4 2 3 4 Confirm your input with ENTER You can cancel any incorrect input by pressing ESCAPE The original value is then automatically reinserted in the field Insert the correct value and then enter the corrected value by pressing ENTER 5 Position the cursor in the next input field usi...

Page 39: ...re changed to left justified When input begins the old value does not disappear from the display completely but its bit pattern is overwritten one character at a time You move the cursor in this type of field by pressing an arrow key and with activated Shift Lock mode You can configure limit values for numerical input fields In this type of field a limit value check takes place i e the entered val...

Page 40: ...ion the letters F on key 6 E on key 5 B on key 2 4 Press SHIFT Shift Lock is de activated the LED goes out 5 Enter the remaining digits 5 and 3 with de activated Shift Lock mode us ing keys 5 and 3 and confirm it by pressing ENTER If the characters available on the keypad are not sufficient for the alphanu meric input you can select additional letters and special characters from the extended chara...

Page 41: ...ues If a field has to be filled by entering symbolic values take the value from a list of options 1 Press SHIFT in the input field Shift Lock mode is indicated by the LED being on The list of options with its configured symbolic inputs is activated 2 Select the value you require using the arrow keys 3 Enter the value you selected by pressing ENTER Shift Lock mode is de activated automatically when...

Page 42: ...4 10 Manual OP5 OP15 J31069 D0840 U001 A2 7618 General Operation ...

Page 43: ... 5 1 Furnace 1 temperature 80 C Furnace 2 temperature 78 C Furnace 1 contents 1200 l Furnace 2 contents 3000 l Valve 1 pressure normal Valve 2 pressure slightly high Figure 5 1 Example of Process Values Grouped by Subject on a Screen Every screen contains a title optional screen entries a return destination reached by pressing the ESCAPE key Possible return destinations are the message level anoth...

Page 44: ...guration defines the intervals at which PLC values are updated i e read again from the PLC and displayed With large screens containing more than 159 actual values or setpoint actual values partial screen updating is automatically enabled To enhance per formance only those values are updated which are currently present on the display This may mean that an older value is briefly displayed when scrol...

Page 45: ...andard screens Screens Edit or Screens Print Thereupon the screen directory is shown on the display It contains only pictures which were included in the directory during configuration You scroll through the screen directory using the arrow keys A screen is chosen by pressing the ENTER key As an alternative to the standard screen Screens Edit you can call the screen directory using the DIR key on t...

Page 46: ...confirming your input position the cursor again if necessary to perform further modifications 6 Terminate editing for example by pressing ESCAPE 5 4 Printing Screens To output a screen to a connected printer proceed as follows 1 Choose the screen you want to edit as described in section 5 2 The screen directory is displayed but not when choosing by means of a function key or a PLC job in these ins...

Page 47: ...ions not having input options for example viewing mes sage buffers A password is not required to call functions of password level 0 If an operator calls a function of a level other than 0 he is prompted on the display to enter a suitable password Levels 0 to 8 are assigned to functions of ascending importance A password level is assigned to a password by the superuser as part of his password manag...

Page 48: ... area The cursor is no longer visible after the last character has been typed If the password is valid the corresponding password level is shown on the display 3 Exit from the standard screen for example by pressing the ESCAPE key If a function requires a higher password level than the current one you are automatically requested to enter a suitable password when the function is called After enteri...

Page 49: ... 6 1 Password List Example 2 x 40 Representation You can scroll through the password list using the UP and DOWN arrow keys 1 Select the line for the password entry on the password list The cursor is located on the first character of the field for password input 2 Enter a unique password and confirm it Leading zeroes are not allowed in passwords 3 Move the cursor with the RIGHT arrow key to the fie...

Page 50: ...D0840 U001 A2 7618 To delete a password call the password entry in the same way as you do for allocating and changing a password but overwrite the first character of the password with a zero Deleting passwords Password Protection ...

Page 51: ...vent messages and alarm messages are initiated by the PLC They are con figured and contain process related information You have to acknowledge alarm messages System messages are initiated by the OP They are not configured They pro vide information on operating states of the OP or maloperations and break downs in communication Issued event messages and alarm messages are stored in separate message ...

Page 52: ...Unacknowledged alarm messages flash permanently Messages may contain static text and variable fields The variable fields dis play for example current actual values of the PLC in numerical or symbolic form In addition the date and time can also be output in messages If there is a condition present in the current process for a message to be is sued for example a variable has been reached a bit is se...

Page 53: ...mware and contains the ver sion and the device type OP15 A Vx xx 2 x 40 char 5 mm char height Figure 7 1 Example of Standard Standby Message on OP15 A Depending on the configuration the standby message can be represented by other text It can contain the date and time but not variables 7 1 1 Acknowledging Alarm Messages Alarm messages have to be acknowledged on account of their priority This can be...

Page 54: ...essages There is the possibility of inhibiting the display of frequently occurring alarm messages for the time being until the OP starts up as a result of a cold or warm start Password level 8 at least is required to inhibit the display To inhibit an alarm message press the Acknowledge key and ESCAPE si multaneously This message will not be displayed until the next time the OP starts up Inhibited ...

Page 55: ...hat it is not automatically hidden after a short while Display of a non serious system message can also be canceled automatically when a specific configured display time has expired A list of possible system messages and their explanations will be found in the appendix Display of system messages with the exception of internal errors 7xx can be inhibited at the configuration stage System messages w...

Page 56: ...nce If several mes sages of the same display priority exist simultaneously they are displayed according to their message priorities those with the highest message priority being shown first and those with the lowest last If several messages having identical display and message priorities exist si multaneously the most recent is displayed in all cases for both event and alarm messages Depending on ...

Page 57: ...high est priority are displayed simultaneously one on top of the other For mes sages which extend beyond the limit of the display line the full length mes sage text is repeated automatically across the display Exception On the OP15 C two event messages and two alarm mes sages are displayed with the 8 x 40 representation If several messages are queuing in the case of combined output the messages ar...

Page 58: ... message The message currently waiting will be displayed if you press ESCAPE or there is no operator input on the OP for one minute 7 3 3 Viewing Event and Alarm Message Text Irrespective of the current contents of the event or alarm buffer all config ured event and alarm message text can be shown on the display To do so proceed as follows Choose the standard screen Alarms Text to display alarm me...

Page 59: ...2 09 35 42 Figure 7 2 Example Display of Alarm Buffer Shown here for OP15 A Explanation relating to example display first message Using the UP and DOWN arrow keys you can now scroll through the mes sage text Q Gr No Details relating to next field acknowledgment group and alarm message number 04 112 The displayed alarm message belongs to acknowledgment group 04 the alarm message number is 112 K Mes...

Page 60: ...ating to example display first message Using the UP and DOWN arrow keys you can scroll through the event buffer Message No Details relating to next field Message number of event message 045 The displayed event message is number 045 K Message has arrived G Message has departed on date time Date and time of arrival departure of event message Display message text relating to selected event message Re...

Page 61: ...gure 7 4 Example Display of System Message Buffer Shown here for OP15 A Explanation relating to example display first message Using the UP and DOWN arrow keys you can now scroll through the list of system messages Message No Details relating to next field Message number of the system message 200 The displayed message number is number 200 on date time Date and time of occurrence of the system messa...

Page 62: ... event messages To delete event and alarm messages proceed as follows Depending on the type of message you want to delete choose one of two standard screens either Alarms Delete for alarm messages or Events Delete for event messages Delete buffer Press ENTER Do not delete buffer Press ESCAPE 7 5 2 Automatically Deleting the Alarm Buffer upon Buffer Overflow By default an overflow warning is output...

Page 63: ...be deleted automatically until such time as the configured remaining buffer size is reached If the remaining buffer size is not freed by this action as many of the oldest event messages are deleted irrespective of priority and message status ar rived departed as are necessary to restore the configured remaining buffer size If the remaining buffer size is still not available as many of the oldest w...

Page 64: ...ssage log is re printed If the printer is disabled not ready or assigned to another print function up to 16 messages are stored temporarily Temporary storage of the messages for the message log is independent of the message buffer concerned Direct message printing can be enabled and disabled online by means of a standard screen 1 Choose the standard screen System Printer 2 A parameter list is disp...

Page 65: ...together i e all messages contained in the buffer of the type of message concerned are printed in ascending message number order If a message occurs more than once it is slotted according to time related subcriteria Choose the standard screen Alarms Print to print alarm messages or Events Print to print event messages The default setting is The default setting can be modified during configuration ...

Page 66: ...7 16 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Message Handling ...

Page 67: ... now speak of data records Data re cords are stored on the OP which saves memory space on the PLC Let s assume that orange nectar orange drink and orange juice are to be pro duced using the same bottling station in a fruit juice plant The mixing ratios are different for each drink but the ingredients are the same The information required for production can be configured as the recipe Mixture TANK ...

Page 68: ...ated to the input fields are assigned with values and stored on the OP Together these values form one data record of the recipe Several data records can be set up for one recipe This permits a fruit juice plant to operate with different types of drinks for example by using a differ ent data record for each type of drink Name Orange Water Sugar Aroma Drink 90 l 10 l 1 5 kg 200 g Entries of the reci...

Page 69: ...ot exist If no name is assigned to a data record it is assigned the name data record Standard screens with the following functions are available for data records Record Edit Print Transfer Set up edit and delete data re cords 1 2 3 1 2 3 Print data records Transfer data records from the OP to the PLC or vice versa Figure 8 2 Standard screens for data records Recipes are combined into a recipe dire...

Page 70: ...me can be active on the PLC Transmission of data records between OP and PLC is synchronized to prevent uncontrolled overwriting Transmission of data records between OP and PLC can be performed di rectly or indirectly Direct transmission The variables of the data record are written directly to the defined addresses of the PLC Indirect transmission The variables of the data record are stored in an i...

Page 71: ...isplayed by paging up in the first entry 4 Position cursor on the value to be changed 5 Enter numeric or symbolic value 6 Confirm the value If you want to change more values position the cur sor in the input field of the next entry and change the value there 7 To conclude editing data records after the last modified value has been accepted press ESCAPE You will then be asked whether you want to sa...

Page 72: ...rd name before saving the data record 1 Position cursor in the field for the data record number enter the number and confirm 2 Position cursor in the field for the data record name enter the name and confirm The data record name may not exceed 12 characters The next time you call the data record directory you will find the new data record listed under the new data record number Storing a changed d...

Page 73: ...ou want to change later 1 Call the data record to be copied via the standard screen Records Edit 2 Instead of changing a value in the data record exit the displayed data re cord again immediately by pressing ENTER When the standard screen is exited you will be asked whether you want to save the data record regardless of whether values have been changed or not 3 Position cursor in the field for the...

Page 74: ...data record transfer to the PLC PLC OP Transfer the data record which is active in the PLC to the OP under a new number and a new name OP OP Copy an already existing data record on the OP The transfer screen is called via Records Transfer It is shown below Source Dest Juice Accept PLC OP No of the source data record 1 1 2 3 No of the destination data record The recipe data record active in the PLC...

Page 75: ...source data record is the active data record on the PLC which is to appear on the OP destination after the transfer under data record number 22 If data record number 22 already exists it can be overwritten or not if requested OP OP Transfer i e copying Source Destina tion Description 33 44 Source data record 33 is an already existing data record on the OP which is to be copied as data record 44 If...

Page 76: ...e direction of transfer desired enter the appropriate source number see examples and confirm 4 Position the cursor on the Destination field Depending on the direction of transfer desired enter the appropriate des tination number see examples and confirm 5 Position the cursor on the Accept field and confirm transfer During the data transfer an asterisk is indicated in the acceptance field 6 Exit th...

Page 77: ...d still continues to be active in the PLC Proceed as follows to delete data records 1 Select Records Edit in the standard screen 2 Select the desired recipe from the recipe directory 3 Using the cursor keys select the data record to be deleted from the data record directory 4 Press SHIFT DELETE 5 Delete Press ENTER Do not delete Press ESCAPE 6 Repeat steps 3 and 4 as necessary If only one single d...

Page 78: ...8 12 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Recipes ...

Page 79: ...M and are still valid after a warm start of the OP Before calling the STATUS VAR and FORCE VAR functions you must set the MPI address or PPI address of the connected SIMATIC S7 If only one PLC is connected its address is address 2 You call FORCE VAR by means of the standard screen ForceVAR Following the call the operand list is displayed Depending on the line length of the display an operand is di...

Page 80: ...s you select are displayed in the value field in the specified format If the cursor is located in the first field and if input has not been started and updating is not in progress you can insert a new variable line in front of the current line using the Insert key and you can delete the current line with the Delete key If the cursor is located in a value field not KM containing at least one charac...

Page 81: ... ÁÁÁÁÁÁ KZ count value ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ 0 to 999 decimal ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ 278 ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ C counters ÁÁÁÁÁÁ ÁÁÁÁÁÁ KH hexadecimal ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ 0 to FFFF ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ 1ABC ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁ KM bit pattern ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ 0000000000000000 to 11111111111111...

Page 82: ... 2A3C 117 0110 1100 0100 1111 XY ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ Z Counter ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ HEX DEC BIN ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ 0 to FFFF 0 to 0999 dec 16 bits ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ 2A3C 777 0110 1100 0100 1111 ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ T1 Timer ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ HEX DEC ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ 0 to FFFF 0 0 to 9990 sec ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ...

Page 83: ...the same OP and presented to the operator for selection on line German English French Italian Spanish Displays can also be configured in Russian i e in Cyrillic characters on the OP15 C To choose another language proceed as follows 1 Choose the standard screen System Language 2 Select the language you require by means of a symbolic input The selec tion list contains only the languages which have b...

Page 84: ...2 message log ON OFF With message printing enabled ON every alarm message and event mes sage can be printed in online mode as they arrive and depart alarm messages also when they are acknowledged OFF disables printing To set the parameters for your printer proceed as follows 1 Choose the standard screen System Printer 2 Scroll through the parameter list on the display using the UP and DOWN arrow k...

Page 85: ...APE key The OP does not have a hardware clock Since the date and time are gener ated by software this information has to be updated every time the OP starts up 10 3 Adjusting Contrast On the OP5 and OP15 you can adjust the contrast of the LCD The display contrast can be adjusted by means of direct adjustment or a standard screen The display contrast of the LCD on the OP5 and OP15 can be adjusted a...

Page 86: ...mmissioned troubleshooting or optimization of the PLC program is often necessary For this purpose the PU or PC can be con nected to the second interface of the OP in Loop Through mode This way it is possible to communicate between PC PU and the PLC through the OP For the restrictions which have to be taken into account in Loop Through mode refer to section 15 5 Jobs from the PLC to the OP can be i...

Page 87: ...Process Dependent Operator Guidance 11 Schedulers 12 Controlling the OP from the PLC 13 Part III Expanded Configurable Functions ...

Page 88: ... 2 Manual OP5 OP15 J31069 D0840 U001 A2 7618 ...

Page 89: ...ignment applies to one screen entry only This makes it possible for the operator to initiate functions as and when required by the situation When the assignment of function keys may vary from screen entry to screen entry the keys are referred to as soft keys The following keys can be assigned as soft keys on the different devices Keys F2 to F5 of the function keyboard may be configured as soft key...

Page 90: ...nge of display which modifies soft key assignment the bit is reset 11 2 Self Defined Screen Hierarchy The screen hierarchy can be adapted to system specific requirements and be modified either in part or in whole Screens can be removed or added Screens can be linked together in random order The design sequence of the link inclusion in the screen directory and the relevant cross jump destina tions ...

Page 91: ... the fruit juice flows into the bottling tank after a valve has been opened and then bottled in the correct quantities The bottles are conveyed on a belt Before being filled they are checked for breakages After they have been filled the bottles are capped labeled and transferred to pallets The configured basic screen could look for example on the OP5 display like the one shown in figure 11 2 It co...

Page 92: ...s This entry contains static text and two output fields Tank Contents and Set Temperature as well as an input field Valve Position The position of the tank valve can be set in the input field by means of a symbolic value input for example OPEN or CLOSED Tank2 Contents 371 liters Temp 17 0 C Valve OPEN Figure 11 4 Screen with Input and Output Fields Example Process Dependent Operator Guidance ...

Page 93: ...ly at which a certain function is to be executed Up to 48 schedulers and their corresponding functions can be configured A scheduler is contained in a screen entry where it can be entered changed or deactivated when the screen is displayed When a scheduler time is reached the configured bit is set in the interface area of the PLC See User Guide Communication for detailed information on the interfa...

Page 94: ...executed when the sched uler time is reached If the input field contains the scheduler is deacti vated Proceed as follows to set a scheduler time 1 Select input field You can use the cursor keys to switch between scheduler type and day of the week field and date field and time field 2 Enter scheduler time Date and time are entered via the system keyboard Activate the SHIFT LOCK combination to cont...

Page 95: ...C This means it is possible to signal to the operator by means of a lit key LED that it is advisable to press a specific key in a certain situation For LED control it is necessary to create an LED image on the PLC In the configuration two bits are assigned to every LED in the LED image area These two bits can be used to im plement four different LED states Off Per manently On Low Speed Flashing Hi...

Page 96: ...this data area the operator s attention can be drawn to the wrong operation of a key for example by means of an error message Transfer of date and time can be initiated from the OP by means of a PLC job in order to synchronize the OP and PLC By creating a suitable data area it is possible for alarm messages to be ac knowledged by the PLC instead of on the OP If the PLC is required to announce that...

Page 97: ...ical Installation 14 Electrical Installation 15 Commissioning 16 Device Description 17 Connecting a printer 18 Test and Monitoring Functions 19 Maintenance 20 Part IV Commissioning and Description of Devices ...

Page 98: ... 2 Manual OP5 OP15 J31069 D0840 U001 A2 7618 ...

Page 99: ...ctors Caution To prevent the OP from overheating in operation the device must not be exposed to direct sunlight this simultaneously prevents fading of the foil front and the ventilation slits in the device housing must remain free after moun ting Note The IP65 degree of protection on the front panel can be insured only when the gasket on the front panel of the OP fits properly Insert the OP from t...

Page 100: ...Type Hooks on the OP5 and OP15 To attach them you must put in the screw type clamps in the housing of the OP and screw the threaded spindles at the rear with an Allen key towards the front panel 14 2 Rear of device Threaded spindles Allen key Screw type clamps Figure 14 2 Tighten the OP to the Front Panel Mechanical Installation ...

Page 101: ... to the configuration computer is required to down load the configuration to the OP The basis for interference free operation is interference proof hardware de sign of the PLC in accordance with EMC guidelines and the use of interfer ence proof cables Caution Assemblies may be changed only by suitably qualified persons who must be completely familiar with all the warning notices and steps of this ...

Page 102: ...voltage lines The basis of interference free operation is the hardware setup of the PLC Any interference signals caused by the process must be kept away from the hardware setup to the extent possible Install devices which could bring in interference signals from the outside at the bottom of the cabinet Place the grounding rail directly at the cabinet en trance so that cables which could be carryin...

Page 103: ...nce signals to a separate operating ground iso lated from the central grounding point of the cabinet surface grounding with housing construction reinforcement 15 2 Assigning the Terminal Block Connect the power supply to the terminal block on the bottom of the housing and wire up the authorization input Figure 15 1 shows the assignment of the 3 pin terminal block for the OP5 A2 figure 15 2 shows t...

Page 104: ...mA maximum continuous current OP15 200 mA typically 300 mA maximum continuous current Caution With a 24 V supply make sure the extra low voltage is isolated safely Use only power supplies complying with ICE 364 4 41 or HD 384 04 41 DE 0100 Part 410 The power supply must be within the aforementioned voltage range If not functional failures cannot be ruled out Connect the chassis ground on the botto...

Page 105: ...igure 15 3 and which are used only to download configuration data Standard cables are available for the connections shown in the figure refer to the ST80 1 catalog IF1 V 24 TTY passive TTY passive V 24 TTY V 24 converter COM1 2 25 pin COM1 25 pin COM2 9 pin PC PU 7xx OP OP5 OP15 Figure 15 3 Connection Configuration Scheme for a Configuration Computer Interfaces for the connections Electrical Insta...

Page 106: ...sive PU interface SI 2 V 24 9 25 pin RS422 9 pin SIMATIC S5 TTY active CP523 TTY active V 24 TTY V 24 converter COM1 2 9 25 pin V 24 RS485 Other PLCs PC RS422 RS422 RS485 RS485 CPU SIMATIC TI500 TI505 SINEC L2 DP SIMATIC S7 V 24 TTY 1 Any SINEC L2 bus terminal except FSK OP OP5 OP15 IF2A IF2B OP 15 A2 A2 VF C2 1 CP521 SI IF1A IF2B IF1B OP 5 A2 OP 15 A1 A1 VF C1 Figure 15 4 Connection Configuration...

Page 107: ...in the figure refer to the ST80 1 catalog TTY passive OP5 OP15 IF1 COM1 25 pin V 24 PU 7xx Operator Panel TD OP with AS511 protocol OP15 TTY passive TTY passive IF2 PLC V 24 Figure 15 5 Connnection Configuration Scheme for AS511 Loop Through Mode Print functions of the looped through OP cannot be used The OP does not perform life bit monitoring i e it cannot detect whether the PLC is in Stop mode ...

Page 108: ... FB on the PLC in this particular instance Upon termination of status functions by means of the ESC key on the PU OP functions are resumed If Apply is pressed once only with Force VAR after a value has been en tered the value you entered is transferred to the PLC and the status function of the PU is still not active This value for example a message bit or an ac tual value can still be read by the ...

Page 109: ... OP Download configuration data to OP COM1 2 IF1 Set Download mode by means of the standard screen System OPMode Download Switch on OP power supply Initial startup Neither configuration nor firmware on the OP Restart The OP already has a config uration but is required to work with a modified or new configuration Normal operation The OP is operated with the loaded configuration Message level ProToo...

Page 110: ...able or if it not functioning properly the OP issues a corresponding error message If the link is in order downloading of the configuration from the PC or PU is initiated to the OP Note Refer to the ProTool Lite Configuration Manual for a detailed account of the procedure Once the configuration has been successfully downloaded the OP runs up again and displays the standby message If you wish to re...

Page 111: ...age If the link is in order downloading of the configuration from the PC or PU is initiated to the OP In doing so the present configuration on the OP is overwritten by the new one Once the configuration has been successfully downloaded the OP runs up again and displays the standby message Any fault occurring during commissioning or in operation is normally dis played by means of an error message o...

Page 112: ...t it checks the operability of the most important device components and displays the test results If there is not a configuration on the OP the OP switches automati cally to Download mode The OP then performs various internal initializations In this start up phase the OP attempts to establish a connection to the PLC If communication is not possible for example because the cable to the PLC has not ...

Page 113: ...mode variables are not updated 1 Switch the OP to OFFLINE mode using the standard screen System OPMode 2 Check all configured screens for proper display 3 Check the screen hierarchy 4 Check the input fields 5 Test the soft keys 6 Check the different items of message text 7 Test the function keys If errors occur when you perform tests 2 through 7 above you must down load the configuration again Pur...

Page 114: ...ndard screen System OPMode You can now test all items in your configuration for which communication with the PLC is necessary Depending on the configuration this might be event messages alarm messages for the Inhibit Alarm Message function refer to section 7 1 2 buffers for event messages and alarm messages print functions automatic message printout screen selection viewing variables etc The OP15 ...

Page 115: ...nection ele ments of Operator Panels OP5 and OP15 17 1 OP5 The OP5 is available in versions A1 and A2 The functionality of the two versions is virtually identical 168 158 Front view Side view 40 110 8 The OP5 requires the following mounting cutout W H 112 1 mm 160 1 mm Top view Mounting dimensions In this chapter OP5 versions 17 ...

Page 116: ...ents on OP5 A1 IF 1B IF 1A Figure 17 2 Location of connection elements on OP5 A2 OP5 Connections SIMATIC S5 SIMATIC S7 SIMATIC TI 500 505 Other PLCs Printer AS511 FAP SINEC L2 DP V24 RS422 V24 TTY RS422 RS485 A1 IF 1A IF 1A IF 1A IF 1A IF 1A A2 IF 1B IF 1B IF 1A IF 1B IF 1A IF 1B IF 1A IF 1A TTY V24 IF 1B MPI RSx Device Description ...

Page 117: ...available in six versions The functionality of the different ver sions is virtually identical 168 240 130 157 Front view Side view 40 229 8 The OP15 requires the followingmounting cutout W H 231 1 mm 159 1 mm Top view Mounting dimensions OP15 versions Device Description ...

Page 118: ... TI 500 505 Other PLCs Printer AS511 FAP SINEC L2 DP V24 RS422 V24 TTY RS422 RS485 A1 A1 VF IF 2A IF 2A IF 2A IF 2B IF 2A IF 2B IF 1 A2 A2 VF IF 2B IF 2B IF 2A IF 2A IF 1 C1 IF 2A IF 2A IF 2A IF 2B IF 2A IF 2B IF 1 C2 IF 2B IF 2B IF 2A IF 2A IF 1 IF 1 TTY V24 IF 2A TTY V24 IF 2B For OP15 A1 A1 VF C1 RSx For OP15 A2 A2 VF C2 MPI Device Description ...

Page 119: ...g labeling strips Caution The labeling on the strips must be smudge proof before they are inserted A key membrane that is contaminated on its inside cannot be cleaned and can be replaced only at our works Labeling strips should be replaced only when the OP15 has been dismounted To replace labeling strips proceed as follows figure 17 3 extract old labeling strips if any from the device and insert t...

Page 120: ...ified values for accesses to the floppy disk station These values cannot be configured The operator functions are integrated centrally in the OP The external floppy disk station is connected to the printer interface of the OP with standard cables The same type of interface must be used which was configured for the printer interface i e TTY or V 24 To permit operation of a printer despite a connect...

Page 121: ...rinter for loop through operation Connection for the power supply 24 V DC minimum of 18 V max imum of 34 V is required for the power supply Connection is per formed with Phoenix connection terminals protected against pole reversal Grounding terminal Fine wire fuse DIP switch factory setting both OFF Do not change this setting 6 2 1 6 3 5 4 Figure 17 4 Connection and setting elements on the floppy ...

Page 122: ...17 8 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Device Description ...

Page 123: ... Scheme for Printers For attaching Siemens printers DR210 211 230 231 N there are standard cables available refer to Catalog No ST80 1 For other printers you have to use the cables supplied or specially manufac tured ones Note SIEMENS AG accepts no responsibility whatsoever for malfunctions and damage arising from the use of self made cables or cables from other manufacturers The OP makes the foll...

Page 124: ... the User s Manual for your printer You can configure headers and footers for the print functions in various con figurations and text with different attributes for example underline italics The text attributes have to be stored in ProTool Lite for the different printers under System Printer Settings by using different control characters Print function settings Connecting a Printer ...

Page 125: ... withtest functions for all the impor tant components of the device can be initiated by operator input Hardware test displays are in German irrespective of the language you set Initiation of hardware test The hardware test is not initiated at screen level but upon the power supply being switched on To initiate the hardware test press three arrow keys simultaneously From the hardware test menu you ...

Page 126: ... IF1 and IF2 and connect a shorting plug you have made yourself to every socket connector To do this use a 15 pin Sub D connector plug connectors on which the following pins are linked by insulated wire jumpers For the TTY test 2 with 15 6 with 11 and 7 with 9 For the V 24 test 3 with 4 and 5 with 10 The hardware clock on the OP15 is reset and the current time of day is dis played until some key o...

Page 127: ...other 1 Display light 2 Display dark 3 Character set Authorization The status of the authorization input is displayed 0 inactive 1 active until some key or other is pressed Watchdog The internal watchdog hardware initiates RESET of the processor and the OP executes a cold start A check determines whether the ASIC chip responsible for the SINEC L2 DP and MPI connection is present If this is not the...

Page 128: ...19 4 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Test and Monitoring Functions ...

Page 129: ...ware clock continues to run OP15 only Lifetime The OP uses a 3 6 V approx 1 5 Ah lithium battery It is installed in the de vice ex works and has a typical life of about four years under normal operat ing conditions Battery condition An exhausted battery is indicated by a system message during routine opera tion of the OP The backup battery should be changed as quickly as possible after the message...

Page 130: ...nance obligatory labe ling Before you replace a battery take note of the following Caution S Battery replacement may be performed only by qualified persons S Before replacing a battery study the ESD guidelines in the appendices to this manual Note Make sure the voltage supply is switched on when you replace a battery to prevent a loss of data To replace a battery proceed as follows 1 Remove the ba...

Page 131: ...Short Description of Standard Screens A System Messages B Technical Data C Interface Assignment D ESD Guidelines E Siemens Worldwide F Part V Appendices ...

Page 132: ... 2 Manual OP5 OP15 J31069 D0840 U001 A2 7618 ...

Page 133: ... messages ÁÁÁ ÁÁÁ 0 ÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁ Events ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ View ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Display event messages in event buffer Display message text relating to a message selected in event buffer ÁÁÁ ÁÁÁ ÁÁÁ ÁÁÁ 0 ÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁ Events ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ Print ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Print ...

Page 134: ...ÁÁÁ Dat Time ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Set date and time ÁÁÁ ÁÁÁ 4 ÁÁÁÁÁÁ ÁÁÁÁÁÁ System ÁÁÁÁÁ ÁÁÁÁÁ Printer ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Set printer parameters ÁÁÁ ÁÁÁ 2 ÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁ System ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁ IF1A V24 IF1A TTY IF1B IF1 IF2A B ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ OP5 only...

Page 135: ...es and the action that has to be taken to remedy the errors Self explanatory system messages are not included Note Messages are displayed in English until configuration data have been down loaded to the OP Proceed as follows for all system messages that relate to internal errors a Switch off the OP put the PLC in STOP mode and restart the OP and the PLC b Put the OP in Download mode during start u...

Page 136: ...g transferred between PU or PC and OP Firmware not compatible Firmware cannot be used for cur rent configuration EPROM memory failure Memory submodule defective internal hardware error Return device for repair with details of error RAM failure Flash memory failure Memory submodule defective or transfer failure Repeat download configuration or return de vice for repair System Messages ...

Page 137: ...fective or not plugged in Character delay time too short FAP only Check physical connection Modify and repeat download configu ration or PLC program 041 Temporary driver error Restart PC Download configuration 100 Invalid RAM contents 104 Download mode canceled by pres ing a key 106 Serious error eliminated and key pressed 108 Mode change 110 Mode change 114 PLC cold restart 115 Establishment of l...

Page 138: ...orted Check printer cable and connector 210 Internal error Refer to Action for internal errors 212 Internal error Refer to Action for internal errors 213 Offline mode not possible at present Try mode change again later 214 The job number sent by PLC is too high Check PLC user program 217 218 The addresses of two variables overlap Modify configuration variable 220 221 Printer buffer overflowed mess...

Page 139: ...resent on PLC Modify configuration variable 312 Print job rejected because similar job now being executed Wait until previous job terminated initiate again 313 Print job will be processed later be cause printer now busy 315 Information text has not been con figured for highlighted object e g message variable 316 317 Current password level too low for required operator input Log in at higher passwo...

Page 140: ...rd number in PLC job in valid Set up missing data record or specify another data record in the PLC job 335 Confirmation of alarm message in hibit 336 337 338 Printer cannot be addressed Check printer and connection to OP 339 Communication with PLC resumed 340 You cannot operate the OP with sta tus function running on PU 401 Entered value does not match dis play format 402 Operating error in STATUS...

Page 141: ...e data Set up DB or change configuration 511 Data record number in PLC job or function key invalid Set up new data record or specify another data record in PLC job 520 Too many returns stored Go to message level if necessary by pressing ESCAPE key 522 Screen cannot be selected due to in adequate storage space Results in cold restart with memory optimization 1 Delete unused fields from configuratio...

Page 142: ...ss to data record via job and operator input Repeat access which was not executed 540 Maximum number of data records already set up 600 Wrong parameter transferred by ProTool Lite overflow warning Set required value by means of standard screen or PLC 601 Wrong parameter transferred by ProTool Lite message log Set required value by means of standard screen or PLC 602 Wrong parameter transferred by ...

Page 143: ...pe too long for the mailboxes Configure recipe shorter 629 LED image area too small Enlarge LED image area according to config ured bit offsets 630 Keyboard image area too small Enlarge image area according to configured bit offsets 631 Message with one variable 1 2 Initiated alarm message not configured 5 6 Initiated event message not configured 8 to 20 Internal errors 25 Invalid field type Add t...

Page 144: ...t key specified in entry does not exist 7 to 9 Internal errors 19 28 41 to 43 Add to or modify configuration and repeat download 636 637 Initiated event message No x not configured Add to configuration and repeat download 640 641 Initiated alarm message No x not configured Add to configuration and repeat download 645 649 Internal error 650 Area pointer for function you used not configured Configur...

Page 145: ...nsfer again 660 Invalid destination configured for cross jump in screen Add to configuration and repeat download 662 Invalid destination configured for cross jump in screen Add to configuration and repeat download 664 Too many data records in the con figuration file Reduce configuration of the recipes 702 Internal Error actual value error 703 Internal Error job faulty 704 Flash memory full Limit c...

Page 146: ...B 12 Manual OP5 OP15 J31069 D0840 U001 A2 7618 System Messages ...

Page 147: ...230x158 mm Useful depth Approx 40 mm Degree of protection front rear IP65 IP20 Weight Approx 0 8 kg Approx 1 1 kg Processor Type V25 Clock frequency 12 MHz Memories Flash memory for configuration data 128 KBytes SRAM working memory 128 KBytes EPROM Firmware 512 KBytes Display Type LCD VF LCD Number of lines 4 2 2 4 8 Characters per line 20 40 40 20 40 Character height 5 mm 5 mm 5 mm 8 4 mm C ...

Page 148: ...keys 4 8 Supply voltage Rated voltage 24 VDC Permissible range 18 to 30 VDC Maximum permissible transients 35 V 500 ms Time between tran sients min 50 sec Power input Typically Maximum 180 mA 250 mA 200 mA 300 mA Fuse internal Backup battery1 Type Lithium cell Voltage 3 6 V Capacity 1 5 Ah 1 Subject to change Authorization input Inhibited U 3 6 V or open input Enabled 15 V U 30 V Technical Data ...

Page 149: ...95 no condensation 95 Shock load Operation Transportation storage 5 g 11 msec 25 g 6 msec Vibration Operation Transportation storage 0 075 mm 1 g 3 5 mm 1 g Max pressure differ ence front back 2 hPa Air pressure Operation Transportation storage 706 to 1030 hPa 581 to 1030 hPa Interference Immunity EN 50082 1 Static discharge contact discharge IEC 801 2 class 3 RF irradiation ENV 50140 class 3 Burs...

Page 150: ...C 4 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Technical Data ...

Page 151: ... pin assignment refer to D 2 I t f OP Device Family Interface designation OP5 A1 OP5 A2 OP15 A1 OP15 A2 OP15 A1 VF OP15 A2 VF OP15 C1 OP15 C2 IF1A 1 1 IF1B 2 3 IF1 1 1 1 1 1 1 IF2A 1 1 1 1 1 1 IF2B 2 3 2 3 2 3 D 2 Pin Assignment Pin General V 24 TTY 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Protective conductor Protective conductor GND 5 Volt GND RxD TxD CTS RTS RxD TxD TxD RxD 20 mA 20 mA D 1 8 1 15 9 ...

Page 152: ...001 A2 7618 Pin RS 422 RS 485 1 2 3 4 5 6 7 8 9 TxD B RxD B GND 5 V TxD A TxD A Data B GND 5 V Data A Pin L2 DP MPI PPI 1 2 3 4 5 6 7 8 9 Data B isolated GND isolated 5 V isolated Data A isolated Interface Assignment 2 5 1 9 6 3 5 1 9 6 ...

Page 153: ... German abbreviation for such devices is EGB Elektrostatisch Gefährdete Bauelemente Baugruppen The following symbol on plates on cabinets mounting racks or packages draws attention to the use of electrostatic sensitive devices and thus to the contact sensitivity of the assemblies concerned ESDs may be destroyed by voltages and energies well below the perception threshold of persons Voltages of thi...

Page 154: ...to touch a conductive grounded object immediately beforehand for example bare metal parts of a switching cabinet water pipe etc Assemblies should not be brought into contact with charge susceptible and highly insulating materials such as plastic films insulating table tops and items of clothing containing synthetic fibers Assemblies should be deposited only on conductive surfaces tables with an ES...

Page 155: ...ed before they are packed You can use for example conductive foam rubber ESD bags domestic aluminum foil and paper under no circumstances should you use plastic bags or foils With assemblies containing fitted batteries make sure that the conductive packing does not come into contact with or short circuit battery connections if necessary cover battery connections beforehand with insulating tape or ...

Page 156: ...E 4 Manual OP5 OP15 J31069 D0840 U001 A2 7618 ESD Guidelines ...

Page 157: ...ns Technical Office Alexandria EGEMAC S A E Cairo Mattaria Äthiopien Addis Electrical Engineering Ltd Addis Abeba Algerien Siemens Bureau d Alger Alger Angola TECNIDATA Luanda Argentinien Siemens S A Bahía Blanca Buenos Aires Còrdoba Mendoza Rosario Australien Siemens Ltd Adelaide Brisbane Melbourne Perth Sydney Bahrain Transitec Gulf Manama Bangladesh Siemens Bangladesh Ltd Dhaka Belgien Siemens ...

Page 158: ... in Bulgarien Sofia Bundesrepublik Deutschland Aachen Augsburg Bayreuth Berlin i l f ld Bielefeld B Bonn B h i Braunschweig Bremen Bremen Chemnitz Chemnitz Darmstadt Darmstadt Dortmund Dortmund Dresden Dresden Duisburg Duisburg Düsseldorf Düsseldorf Erfurt Erfurt Essen Essen Frankfurt a M Frankfurt a M Freiburg Freiburg Hamburg Heilbronn Karlsruhe Kassel All Kempten Allg Ki l Kiel K bl Koblenz Köl...

Page 159: ...te Siemens AG Abidjan El Salvador Siemens S A San Salvador Finnland Siemens Oy Espoo Helsinki Frankreich Siemens S A Haguenau Lille Seclin Lyon Caluire et Cuire Marseille Metz Paris Saint Denis Strasbourg Toulouse Griechenland Siemens A E Athen Amaroussio Thessaloniki Großbritannien Siemens plc Birmingham Walsall Bristol Clevedon Congleton Edinburgh Glasgow Leeds Liverpool London Sunbury on Thames...

Page 160: ...Casoria Firenze Genova Milano Padova Roma Torino Japan Siemens K K Tokyo Kanada Siemens Electric Ltd Montreal Québec Toronto Katar Trags Electrical Engineering and Air Conditioning Co Doha Kolumbien Siemens S A Barranquilla Bogotá Cali Medellín Korea Siemens Ltd Changwon Seoul Ulsan Kroatien Siemens d o o Zagreb Kuba Respresentación Consult iva EUMEDA La Habana Kuwait National German Electrical an...

Page 161: ... Siemens Ltd Auckland Wellington Nicaragua Siemens S A Managua Nigeria Electro Technologies Nigeria Ltd ELTEC Lagos Niederlande Siemens Nederland N V Den Haag Rijswijk Norwegen Siemens A S Bergen Oslo Stavanger Trondheim Österreich Siemens AG Österreich Bregenz Graz Innsbruck Linz Salzburg Wien Oman Waleed Associates Muscat Pakistan Siemens Pakistan Engineering Co Ltd Islamabad Karachi Lahore Pesh...

Page 162: ...ns AB Göteborg Jönköping Malmö Sundsvall Upplands Väsby Stockholm Schweiz Siemens Albis AG Basel Bern Zürich Siemens Albis S A Renens Lausanne Simbabwe Electro Technologies Corporation Pvt Ltd ETC Harare Singapur Siemens Pte Ltd Singapore Slowakische Republik Siemens AG Bratislava Slowenien Siemens d o o Ljubljana Spanien Siemens S A Barcelona Bilbao Gijón Granada La Coruña Las Palmas de Gran Cana...

Page 163: ...á Boleslav Praha Türkei SIMKO Adana Ankara Bursa Istanbul Izmir Samsun Tunesien Sitelec S A Tunis Ukraine Siemens AG Kiew Ungarn Siemens Kft Budapest Uruguay Conatel S A Montevideo Venezuela Siemens S A Caracas Valencia Vereinigte Arabische Emirate Electro Mechanical Co oder Siemens Resident Engineers Abu Dhabi Scientechnic oder Siemens Resident Engineers Dubai Vereinigte Staaten von Amerika Sieme...

Page 164: ...F 8 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Yemen Arab Republik Tihama Tractors Engineering Co Ltd oder Siemens Resident Engineers Sanaa Zaire SOFAMATEL S P R L Kinshasa Siemens Worldwide ...

Page 165: ...F 9 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Siemens Worldwide ...

Page 166: ...t which a message is initiated by the PLC or OP External access to superuser password level B Clearance of the display and representation of operating readiness by means of a block in character size running across the screen C Definition of system specific basic settings messages and screens using COM TEXT configuration software D The time at which a message is withdrawn by the Programmable Logic ...

Page 167: ... system con nected to the PLC F The time between the arrival and departure of an alarm message Programmable memory which can be deleted quickly and then re written Placeholders in configured or permanent text used to output and or input certain values Automatic printouts of alarm or event messages that are deleted upon a buff er overflow H Output of display contents to an attached printer I Additi...

Page 168: ...rm and event messages concurrently with output on display N OP operating mode in which messages are displayed and screens can be ma nipulated O Field for displaying an actual value P To use a protected function it is necessary to enter a Password identifying a given password level A password level defines the permissions of an opera tor The requisite password level is preset by means of configurat...

Page 169: ...s can be viewed and manipulated Field for setting values of parameters one of several defined values can be selected Keys that can be assigned with different functions depending on displayed screen entry Check on the status of the central processing unit and memories each time the supply voltage is applied Draws attention to internal conditions on the OP and the PLC Screen Screen entry Screen leve...

Page 170: ... soft keys 11 1 Brightness 10 3 Buffer overflow 7 12 7 13 C Cabinet setup 15 2 Cables interference proof 15 2 Cancel 4 4 Capacity of backup battery C 2 Change of operating level 3 2 Character deleting 4 2 Character height on display 2 1 Characters number per line 2 1 Characters A F input 4 8 Chassis ground 15 4 Choice of screens 5 3 Chronological 7 15 Cleaning keyboard and display 20 1 Clock frequ...

Page 171: ...ties 7 6 7 7 Display priority 1 4 7 5 Display sequences 7 7 DISPLAY TEST 19 3 Displaying password list 6 3 Download 10 4 Download mode 10 4 16 2 16 4 Driving LEDs 11 2 E Edit screen 5 4 A 1 Electrical Installation 15 1 ENTER key 4 2 Entry text 5 2 EPROM Firmware C 1 EPROM TEST 19 2 ESCAPE key 4 2 4 4 Evaluation of screen number 13 1 Event buffer 7 2 delete automatically 7 13 view 7 10 Event messag...

Page 172: ...alues 4 8 Input numerical values 4 7 Input symbolic values 4 9 INSERT key OP5 OP15 4 2 Installation electrical 15 1 interference proof 15 2 mechanical 14 1 Interface configuration D 1 Interface parameters modify 10 2 Interfaces OP15 1 8 OP5 1 6 Interference signals 15 2 Interference proof installation 15 2 Internal errors A 1 A 11 K Key second function 4 1 Key combination for Download mode 16 3 fo...

Page 173: ...essage first display 7 6 Message last display 7 6 Messages delete 7 12 displaying 7 6 print 7 14 scroll message level 7 8 Mode Download 10 4 Loop through 10 4 Offline 10 4 Online 10 4 Modes 10 4 Modify interface parameters 10 2 operands 9 1 screen 5 4 Monitoring battery 19 1 voltage 19 1 Monitoring functions 19 1 Mounting cutout 14 1 C 1 Mounting dimensions OP15 17 3 OP5 17 1 N Normal operation 16...

Page 174: ...sages 7 14 screens 5 4 A 1 Print functions 15 7 18 1 Printer attaching a printer 18 1 set parameters A 2 settings 18 1 Printout 1 4 Priorities display 7 7 Priority display priority 7 6 message priority 1 4 Process control phase 1 1 Process dependent operator guidance 11 1 Processor type C 1 Programming unit 16 2 ProTool Lite 1 1 PU 16 2 PU functions 9 1 FORCE VAR 9 1 A 2 STATUS VAR 9 1 A 2 R RAM T...

Page 175: ... messages 7 2 STATUS VAR 9 1 A 2 Superuser 6 1 SUPPLEMENTARY FUNCTION TEST 19 3 Supply voltage C 2 Suppress alarm messages 7 4 System keyboard OP15 1 8 OP5 1 6 System keyboard image 13 2 System keys C 2 System message hide 4 4 System message buffer delete 7 13 display A 2 view 7 11 System message buffer 7 5 System messages 7 5 inhibit 7 5 System settings 10 1 display messages A 2 interface paramet...

Page 176: ...ical 4 6 Valuess input alphanumeric 4 6 Versions OP15 1 7 17 3 OP5 1 6 17 1 Versions of device 17 3 OP15 17 3 OP5 17 1 View alarm buffer 7 9 alarm message text 7 8 alarm messages A 1 event buffer 7 10 event message text 7 8 event messages A 1 message buffer 7 9 system message buffer 7 11 Voltage monitoring 19 1 Voltage range 15 4 W Watchdog 19 3 Weight C 1 Working memory C 1 Y Y cable 18 1 Index ...

Page 177: ...Index 8 Manual OP5 OP15 J31069 D0840 U001 A2 7618 Index ...

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