Siemens IGWiPS200-1 Installation Manual Download Page 1

 

INSTALLATION GUIDE 

 

 

IGWiPS200-1 

 

Rev 3 

 

May 2007 

 
 
 
 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

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WiPS-200 Series 

Wireless Process Solution 

Frequency Hopping Spread Spectrum Radio 

Two-Way (Multipoint-to-Point) for Monitoring and Control 

With Expandable I/O Options 

 
 

Summary of Contents for IGWiPS200-1

Page 1: ...ALLATION GUIDE IGWiPS200 1 Rev 3 May 2007 WiPS 200 Series Wireless Process Solution Frequency Hopping Spread Spectrum Radio Two Way Multipoint to Point for Monitoring and Control With Expandable I O Options ...

Page 2: ......

Page 3: ... LED INDICATIONS 30 PULSE INPUT MODULE DIAGNOSTIC LED S 30 PULSE OUTPUT MODULE DIAGNOSTIC LED S 31 SPECIFICATIONS 31 WARRANTY 34 LIST OF FIGURES FIGURE AND TITLE PAGE Figure 1 Sample Installation 7 Figure 2 Current Amperage Budget Example 10 Figure 3 Physical Dimensions 14 Figure 4 Module Features 15 Figure 5 Removing a Connector Block 17 Figure 6 Transceiver Wiring 4 20 mA Current Loop with 2 Wir...

Page 4: ...e presence of an electrical shock hazard The associated text states the nature of the hazard Explosion hazard Symbol indicates that the danger of an explosion hazard exists The associated text states the nature of the hazard Electrostatic discharge The presence of this symbol indicates that electrostatic discharge can damage the electronic assembly Pinch hazard Symbol indicates that a pinch hazard...

Page 5: ...rinsically safe device loses its license as soon as it is operated in a circuit that does not meet the requirements of the examination certificate valid in your country The device may be operated with high pressure and corrosive media Therefore serious injury and or considerable material damage cannot be ruled out in the event of handling of the device The perfect and safe operation of the equipme...

Page 6: ... 1 4 Wave Antenna Typical I O Expansion Module Siemens Logo Power Supplies Two types of transceivers are provided Master and Remote i e Slave2 The master transceiver is installed at a central data collection and processing location such as a control room Remote transceivers are installed near field devices such as transmitters counters motors fans conveyer belts stirrers and annunciators Each wire...

Page 7: ... Combination Input Output Module with WiPS 26 1 analog input channel 1 analog output channel 2 digital input channels 2 digital output channels TGX 16347 326 WiPS 27 2 Channel Pulse Input Module TGX 16347 327 WiPS 28 2 Channel Pulse Output Module TGX 16347 328 Notes Order antennas antenna cable power supplies and other accessories separately Siemens Logo power supply is part number 6EP13311SH02 Al...

Page 8: ...site see the table below has current revisions of technical publications in Portable Document Format for downloading To send an instrument to Siemens for repair contact Siemens and request a Return Material Authorization RMA IMPORTANT An instrument must be thoroughly cleaned decontaminated to remove any process materials hazardous materials or blood born pathogens prior to return for repair Read a...

Page 9: ...is section The highly directional Yagi antenna shown below is used when data transmission over longer distances is necessary An omnidirectional whip antenna is used for shorter distances and when a circular radiation pattern is desired often due to the wide physical distribution of remote transceivers Regardless of antenna type a surge arrestor is highly recommended particularly in out of doors in...

Page 10: ...bel and a wiring label The nameplate label carries the module s part number agency approvals and other data The wiring label identifies the connection terminals Sample labels are shown here To assist module identification color coded faceplate labels are provided Transceiver White 4 Channel Analog Input Green 4 Channel Analog Output Yellow 8 Channel Digital Input Blue 8 Channel Digital Output Pink...

Page 11: ...pment described in this publication in installed without safety barriers the following precautions should be observed Switch off electrical power at its source in non hazardous location before connecting or disconnecting power signal or other wiring Précautions Français Emplacements dangereux de classe I division 2 Les pièces de rechange doivent être autorisées par l usine Les substitutions peuven...

Page 12: ...interconnects a transceiver and its connected I O modules see Figure 2 The current on this bus may not exceed 5A This section shows how to calculate the current flowing on the common current bus Note that the calculations in this section are also useful when determining power supply requirements at each transceiver location Figure 2 shows a two node remote site and control room wireless network Th...

Page 13: ... 1 DIN rail s mounting hardware and enclosure s appropriate to the environment and hazardous area certification 2 Signal and power wiring and appropriate tools for wire preparation e g wire cutters and strippers 3 Conduit tubing adapters and outlet boxes and appropriate tools for cutting and routing conduit 4 Circuit protection devices e g fuses circuit breakers on off switches Electrostatic Disch...

Page 14: ...he DC bias exceeds 3 6V such as in a ground loop condition All other applications including an AC sine wave input should be set to DC Coupling Switch 2 Input Impedance Low or High Default setting is High The Low impedance setting has an input impedance of 1K Ohm and the High setting has an impedance of 90K Ohm Use the High impedance setting for magnetic transducers to prevent the current draw from...

Page 15: ... for photographs alternatively label each wire to facilitate reconnection and then disconnect the wires Physically separate interconnected modules to disconnect the common current bus connectors Use a small straight slot screwdriver to lever the spring loaded module mounting lip away from the DIN rail allowing that module to slide on the rail Remove the module from the DIN rail 3 Remove the facepl...

Page 16: ... The DIN rail must be grounded When mounting the DIN rail in a non conductive enclosure install a ground wire between the rail and the single point ground DIN Rail Mount Transceiver or I O Expansion Module Figure 3 Physical Dimensions MOUNTING A TRANSCEIVER OR I O MODULE I O Expansion Modules may be mounted on a section of DIN rail in any sequence Mount the Transceiver at either end of the row of ...

Page 17: ...ient the module and hook the module s fixed mounting lip on the DIN rail 3 Press the module against the DIN rail until the spring loaded mounting lip snaps onto the rail 4 Slide the module to one side until the bus connector mates with the adjacent module A module will easily slide on the DIN rail if the spring loaded lip is levered away from the rail 5 As required place a bus connector cover supp...

Page 18: ...act with the grounded bracket 4 Thread the antenna onto the stud and tighten 5 Once the transceiver is installed plug the MCX male connector on the end of the antenna cable into the MCX female connector on the transceiver faceplate WIRING This section provides wiring guidelines for the transceiver and I O Expansion modules A wireless network contains a master transceiver and up to eight matched re...

Page 19: ...emes Use supply wires suitable for 5 C 10 F above ambient temperature exposure to sunlight vibration types of contaminates Wire Routing and Conduit DC wiring should be separated from AC wiring and away from AC powered pushbuttons alarms annunciators motors solenoids and similar devices Conduit and raceways are commonly used for routing wiring Wiring not installed in conduit or raceway should be cl...

Page 20: ...e wiring for an RF Link annunciator which can be an input to a PLC or controller or a separate light or siren A digital output wiring example is provided in Figure 9 The transceiver is DC powered typically by a DIN rail mount power supply as shown below The power supply for the transceiver also powers the connected I O modules Power is supplied through the transceiver and across the common current...

Page 21: ...IGWiPS200 1 Figure 7 Transceiver Wiring 4 20 mA Current Loop with 3 Wire Device May 2007 19 ...

Page 22: ...IGWiPS200 1 Figure 8 Transceiver Wiring 4 20 mA Current Loop with 4 Wire Device May 2007 20 ...

Page 23: ...IGWiPS200 1 Figure 9 Transceiver Wiring Analog and Digital Outputs Figure 10 Transceiver Wiring Analog Output Wiring for a Loop Powered Device May 2007 21 ...

Page 24: ...connect an analog or digital signal as described below when an RF link is lost Refer to the Specifications section for relay contact rating For additional information about RF Link response refer to Transceiver and I O Expansion Module Status LEDs on page 30 Transceiver Analog and Digital Output Last State Selection The default state upon loss of RF link for the analog and digital outputs is MAINT...

Page 25: ...IGWiPS200 1 Green Faceplate Figure 12 4 Channel Analog Input Module Wiring Yellow Faceplate Figure 13 4 Channel Analog Output Module Wiring May 2007 23 ...

Page 26: ...IGWiPS200 1 Blue Faceplate Figure 14 8 Channel Digital Input Module Wiring Pink Faceplate Figure 15 8 Channel Digital Output Module Wiring May 2007 24 ...

Page 27: ...IGWiPS200 1 Multiple Colors Faceplate Figure 16 Combination Input and Output Module Wiring One Analog Input One Analog Output Two Digital Inputs and Two Digital Outputs May 2007 25 ...

Page 28: ...IGWiPS200 1 Orange Faceplate Figure 17 2 Channel Pulse Input Module Wiring Orange Faceplate Figure 18 2 Channel Pulse Output Module Wiring May 2007 26 ...

Page 29: ...complementary Analog Input Module at the control room green faceplate are set to address 1 The small triangle symbol points to the selected module address When assigning I O module addresses Assign a module address to each complementary pair of I O modules on a wireless network An address may be used for only ONE complementary pair on each wireless network If module addresses conflict or are impro...

Page 30: ...ansceiver and power is applied the transceiver will memorize the identification hop frequencies and hop sequence of the matched transceiver When power is removed it will retain this information even if the Hop Key is removed The newly matched transceiver and the original matched transceiver will communicate with the other matched transceiver s IMPORTANT When replacing or adding a transceiver to a ...

Page 31: ...e the anti static wrist strap from your wrist When power is applied to the spare transceiver it will memorize Hop Key data allow a few seconds after power up for the data to transfer to transceiver memory POST INSTALLATION SIGNAL STRENGTH AND LED INDICATIONS This section describes a method for determining whether received signal strength is adequate It also provides status LED indications that wil...

Page 32: ...emote transceivers A Remote transceiver will indicate a loss of RF Link when it cannot communicate with the master transceiver Flashes rapidly when signal strength is marginal see the RSSI graph in the Servicing section of this guide ON steady indicates an exceptionally strong RF link Most systems will flash occasionally indicating the presence of intermittent interference in the area Digital Inpu...

Page 33: ...fied voltage levels consult factory for relay options Outputs Analog 1 4 to 20 mA 12 bit resolution short circuit protected Digital 2 250 Vac 30 Vdc 2A dry contact RF Link 1 250 Vac 30 Vdc 2A dry contact Repeatability 4 20 mA Current Loop 0 02 Accuracy 4 20 mA Current Loop 0 2 full scale Transmitter Power Output 1 Watt 30 dBm Range Standard Omnidirectional Antenna 600 to 1000 feet 183m to 305m in ...

Page 34: ... Channels 4 Range 4 20 mA Resolution 16 bit Input Impedance 170 Ohms Channel Isolation None power supply connections are common with transceivers Reverse Polarity Protected Yes Compatibility 2 wire 3 wire 4 wire devices Over Voltage Rating 42 Vdc maximum Accuracy 0 2 of full scale Repeatability 0 02 of full scale Power Input 12 30 Vdc Current Consumption 130 mA maximum Operating Temperature Range ...

Page 35: ...plate Label Colors Analog In section Green Analog Out section Yellow Digital In section Blue Digital Out section Pink Pulse Input Module Channels 2 Input Voltage 3 6 Vdc minimum Single Edge Mode 100 mVac P P Differential Mode Input Frequency 0 32 kHz Pulse Width 10 μSec minimum Input Impedance 1k Ohms low 90k Ohms high Selectable Coupling AC or DC Selectable Channel Isolation Optical Reverse Polar...

Page 36: ...price which may include a full refund of the contract price for the nonconforming goods c SELLER HEREBY DISCLAIMS ALL OTHER WARRANTIES EXPRESS OR IMPLIED EXCEPT THAT OF TITLE SPECIFICALLY IT DISCLAIMS THE IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE COURSE OF DEALING AND USAGE OF TRADE d Buyer and successors of Buyer are limited to the remedies specified in this article a...

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