Siemens FUS1010 Operating Instructions Manual Download Page 21

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Safety notes

2.7 Certificates

FUS1010 IP65 NEMA 4X & IP66 NEMA 7

Operating Instructions, 01/2013, A5E02951520-AC

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II 2 (1) G Ex d [ia IIC] IIB+H2 T5 (Tamb = 0° To + 50°C) – Category 2 Transmitter

located in Zone 1 potentially explosive atmosphere with intrinsically safe circuits of

category Ex ia, which can be connected to Category 1 Sensors for use in potentially

explosive atmosphere containing gases

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6 – Ingress protection against solid bodies, rating of dust-tight and against liquid,

rating of heavy seas

nsor Markings and Explanations

IP6

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II 1 G Ex ia IIC T5 – Category 1 Sensors located in Zone 0 potentially explosive

2.7

atmosphere with intrinsically safe circuits of category Ex ia for use in potentially explosive

atmosphere containing gases

Certificates

h the

Summary of Contents for FUS1010

Page 1: ...S A O K7 4 1 2 7 P H O N E 9 1 8 5 8 4 4 7 0 0 WWW E R N I E G R A V E S C O M P R O D U C TI N S T R U C T I O NMA N U A LV 1 0 MA Y2 0 1 6 S I T R A N SS T A N D A R DL I Q U I DU L T R A S O I N CF L O W ME T E R MO D E L S F U S 1 0 1 0 ...

Page 2: ..._________ _______________ _ _ __ _______________ _ _ __ ___________________ 1 Introduction 2 Safety notes 3 Description SITRANS F 4 Installing mounting Ultrasonic Flowmeters 5 FUS1010 IP65 NEMA 4X IP66 NEMA 7 Connecting 6 Commissioning Operating Instructions 7 Functions Alarm error and system messages 8 Service and maintenance 9 10 Troubleshooting 11 Technical data A Appendix B Appendix 01 2013 A5...

Page 3: ...rated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siem...

Page 4: ...7 Transmitters 21 3 3 Applications 23 3 4 Theory of Operation 24 4 Installing mounting 33 4 1 Installation safety precautions 33 4 2 Determining a location 33 4 3 Use according to specifications 34 4 4 Application Guidelines 34 4 5 Mounting the Transmitter 35 5 Connecting 37 5 1 Safety notes for connecting 37 5 2 Transmitter Wiring 39 5 2 1 Connecting Power 39 5 2 2 Wiring Temperature Sensor to Tr...

Page 5: ...allation Menus 88 7 Functions 93 7 1 UniMass Table 93 7 2 Selecting Flow Units 104 7 3 Zero Flow Adjust Menu 109 7 4 Span Data 113 7 5 Analog Out Setup 115 7 6 Analog Input Setup 118 7 7 Expanded I O Option 120 7 8 Logger Control 124 7 9 Operation Adjust Menu Settings 127 7 10 Setting Relays 130 7 11 Memory Control 132 7 12 Analog Output Trim 133 7 13 Resistive Temperature Device RTD Calibration 1...

Page 6: ...tallation Outline Drawings 221 Glossary 223 Index 229 Tables Table 5 1 Keypad Function Chart 47 Table 5 2 Pipe Configuration Option List Definitions 52 Table 5 3 Temperature Sensors 78 Table 7 1 Totalizer Modes 105 Table 7 2 Totalizer Controls the n in Fn channel number 108 Table 7 3 Analog Outputs 115 Table 7 4 Analog Out Setup Data Categories 115 Table 7 5 I O Data Control Menu 118 Table 7 6 Typ...

Page 7: ... Diagrams and Part Numbers 190 Table A 9 Input Output Wiring TB2 7ME39400AL04 Expanded I O Module 192 Table A 10 Open Collector User Resistor Recommendations 193 Table A 11 Input Output Wiring TB3 7ME39400AL04 Expanded I O Module 194 Table A 12 Input Output Wiring TB4 7ME39400AL04 Expanded I O Module 195 Table A 13 Input Output Wiring TB3 7ME39406ML00 I O Module 4 Channel 196 Table A 14 Connection...

Page 8: ...8 Figure 5 11 Hi Precision Sensor Label 59 Figure 5 12 Reflect Mount with Mounting Frames and Spacer Bar 61 Figure 5 13 Sensor 63 Figure 5 14 Sensor Installation 63 Figure 5 15 Mylar Spacing Guide 64 Figure 5 16 Wrap Strap Under Pipe and Attach to Adjusting Screw 65 Figure 5 17 Wrapping the Mylar Spacing Guide around the pipe End View 67 Figure 5 18 Finding the Halfway Distance 67 Figure 5 19 Alig...

Page 9: ...creen 163 Figure 10 2 Setting Digital Damping Factor 166 Figure 10 3 Setting the MinDamp Factor 167 Figure 10 4 Envelope Threshold Adjustment 169 Figure A 1 7ME39400AL00 and 7ME39400AL01 I O Module 182 Figure A 2 7ME39400AL03 and 7ME39400AL04 Expanded I O Module 186 Figure A 3 7ME39400AL04 Expanded I O Module 191 Figure A 4 7ME39404SB00 Analog Input Module 197 Figure A 5 Temperature Sensor Inputs ...

Page 10: ...ections provided in the manual are read understood and followed by the relevant personnel before installing the device 1 2 Items supplied SITRANS F Transmitter SITRANS F literature CD For additional items refer to your packing slip Inspection 1 Check for mechanical damage due to possible improper handling during shipment All claims for damage are to be made promptly to the shipper 2 Make sure the ...

Page 11: ...am at http s13 me ns cv Expanded I O Module Installation Wiring Diagram 1010N 7 7 has been updated to Revision 08 I O Module Installation Wiring Diagram 1010N 2 7 has been updated to Revision 05 Analog Input Module Installation Drawing 1010N 5DS2 7 has been updated to Revision 06 Appendix I O Connection and Wiring chapter has been updated I O Module Installation Drawing 1010N 8MS2 7 has been updat...

Page 12: ... operation and maintenance Only qualified personnel should install or operate this instrument Note Alterations to the product including opening or improper modifications of the product are not permitted If this requirement is not observed the CE mark and the manufacturer s warranty will expire FUS1010 IP65 NEMA 4X IP66 NEMA 7 Operating Instructions 01 2013 A5E02951520 AC 11 ...

Page 13: ...e Dangerous electrical voltage Corrosive materials Toxic materials Isolate the device from power using a circuit breaker Protect the device from impact otherwise loss of degree of protection Protective insulation device in protection class II 2 3 Laws and directives General requirements Installation of the equipment must comply with national regulations For example the National Electrical Codes ...

Page 14: ...CE marked equipment The CE mark symbolizes the compliance of the device with the following Directives EMC Directive 2004 108 EC Low voltage Directive 2006 95 EC ATEX Directive 94 9 EC 2 4 Lithium batteries Lithium batteries are primary power sources with high energy content designed to represent the highest possible degree of safety WARNING Potential hazard Lithium batteries may present a potentia...

Page 15: ... has the following approval FM and CSA certified Class I Division 1 Groups ABCD Class II Division 1 Groups EFG ATEX WARNING Explosion Hazard Devices without the correct hazardous area approval create dangerous environments Make sure the hazardous area approval is suitable for the environment in which the device will be installed Intrinsically safe data WARNING Explosion Hazard User must install un...

Page 16: ... fault condition WARNING Explosion Hazard Flameproof enclosure type of protection Only open devices with type of protection Flameproof enclosure e g FUT1010 NEMA 7 in hazardous areas when the power to the device is turned off otherwise there is a risk of explosion WARNING Explosion Hazard Laying Cables Cable for use in zone 1 and 2 must satisfy the requirements for having a proof voltage AC 500 V ...

Page 17: ...ict use and repair to qualified personnel DANGER Explosion Hazard The use of unauthorized parts in the repair of the equipment tampering by unqualified personnel or installation in a Hazardous Classified Location will result in dangerous conditions which will cause death serious injury and or equipment and property damage Restrict use and repair to qualified personnel Follow all safety instruction...

Page 18: ...quipment or to provide for every possible contingency to be met in connection with installation operation or maintenance Should further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the local Siemens sales office www automation siemens com partner The contents of this Document shall not be...

Page 19: ...on the media Failure to install the equipment in the prescribed manner will result in unsafe operation Follow all regional safety laws when operating this equipment When properly installed the equipment meets the following ATEX ratings as stated in EC Type Examination Certificate KEMA03ATEX1134 Transmitter Markings and Explanations II 1 G Ex ia IIC Transmitter located in the non hazardous area wit...

Page 20: ...Groups A Suitable for Class II Division only Sensors Intrinsically safe Class I and II Division 1 Groups A B C D E F and G Nonincendive for Class I Division 2 Groups A B C and D Suitable for Class II Division 2 Groups E F and G outdoor Type 4X Class III CSA only ATEX installation Read understand and follow all safety instruction on the electroni equipment is rated for use in explosive atmospheres ...

Page 21: ... gases 6 Ingress protection against solid bodies rating of dust tight and against liquid rating of heavy seas nsor Markings and Explanations IP6 Se II 1 G Ex ia IIC T5 Category 1 Sensors located in Zone 0 potentially explosive 2 7 atmosphere with intrinsically safe circuits of category Ex ia for use in potentially explosive atmosphere containing gases Certificates h the See also w siemens com proc...

Page 22: ...re Note This operating Instructions manual applies to the following FUS1010 IP65 NEMA 4X NEMA 7 operating systems Version 3 02 00 and later and version 5 03 00 and later 3 2 NEMA 4X and NEMA 7 Transmitters SITRANS FUS1010 Transmitters The SITRANS FUS1010 NEMA 4 and NEMA 7 series transmitters are available in Dual Path and Multi Path versions The transmitters include a graphic display providing flo...

Page 23: ...panel of the unit The illustration shows a typical label but labels vary depending upon model and installation location Figure 3 1 Typical Transmitter Label SITRANS FUS1010 Model Numbers The SITRANS FUS1010 NEMA 4X model numbers Single Channel 7ME3530 1 2 Channel 2 Path 7ME3530 2 4 Channel 4 Path 7ME3530 9 Wall Mount only Figure 3 2 NEMA 4X Transmitter Case Note The NEMA 4X Multi Path transmitter ...

Page 24: ...or permit needed to setup FUS1010 NEMA 7 units using the graphic display and local keypad to avoid injury Standard Case Enclosure Figure 3 3 NEMA 7 Case Enclosure with graphic display and keypad 3 3 Applications Measurement of Liquids SITRANS F flow meters are designed for measurement of a variety of liquids and gases The transmitters are multi parameter devices offering accurate measurement of ma...

Page 25: ...e and stable digital signal processing method Using this detection scheme the flow meter is capable of resolving the relative transit time difference dT to within 100 psec Considering typical liquid flow transit time differences ranging from 1x104 to 1x106 psec the flow meter is capable of providing an exceptional turn down ratio The flow meter also incorporates a correlation technique which enabl...

Page 26: ...Flow Profile Compensation The flow equation shown above is only valid for plug flow where the flow velocity is uniform across the entire cross section of the pipe Frictional forces between the fluid and the pipe wall cause the flow velocity to be nearly zero at the pipe wall and peaked toward the center of the pipe as shown in the diagram below The acoustic beam traverses the center of the pipe an...

Page 27: ...ally determining the liquid API 15 6 C 60 F or the specified base temperature and then applying the API standard 2540 algorithm as outlined below Before describing API algorithm the steps required to obtain bulk or actual flow should be reviewed Based on the measured transit time difference Δt average transit time TN and pipe dimensions the RAW flow rate FLOWRAW and liquid sonic velocity VoS are c...

Page 28: ...perties as different liquid batches enter the flow sensor The lookup function for this table will also interpolate and extrapolate for values between and outside the table values Based on FLOWRAW and the inferred Viscosity the current Rey Reynolds value is used to correct the raw flow for non plug flow profile The compensated actual flow rate is then computed FLOWBULK The volume correction can now...

Page 29: ... the specific model Dual Channel supports Clamp on Transit time In line Transit time and Reflexor Upstream Sensors Pipe B Output Flow Downstream Sensors Channel 2 for Pipe B Channel 1 for Pipe A Pipe B Pipe A Output Flow Pipe A 4 Channel 4 Channel provides four independent measurement channels that operate simultaneously Depending on the specific model 4 Channel supports Clamp on Transit time In l...

Page 30: ...surement channels to achieve a single output via a virtual third channel The resultant data is the average of the two channels Only clamp on or in line transit time operation is allowed Benefits include highest available precision and enhanced immunity to distorted flow profile conditions Sensor Path 1 Average Path 1 Path 2 2 Sensor Path 2 Pipe front view ...

Page 31: ...th 2 Average Path 1 Path 2 Path 3 Path 4 4 Sensor Path 3 Pipe front view Channel 1 2 and Channel 1 2 Arithmetic operation produces data output via a virtual Channel 3 proportional to the sum or difference of the liquid and energy flow of two independent pipes This requires setting the two channels to operate independently Only clamp on or in line transit time operation is supported Upstream Sensor...

Page 32: ... form of a WideBeam wave front traveling at an angle to the main pipe axis The wide beam rains over the receiving sensor The wide coverage of the receiver is necessary because the angle of the sonic beam is related to the liquid s sonic propagation velocity by Snell s Law HDP QJOH UF 6LQH 7UDQVGXFHU 3KDVH 9HORFLW LTXLG 6RQLF 3URSDJDWLRQ 9HORFLW According to this formula it can be stated that as th...

Page 33: ... that if the angle of flow stream is not in line with the pipe axis the flow calibration factor could be compromised This most often occurs when the sensor mounting location is within close proximity of a bend or other pipe obstruction Upstream Sensor Downstream Sensor Flow Direction Wide Beam transmissions exchanged between the Upstream and Downstream sensors Reflect mounting automatically correc...

Page 34: ...Upstream Downstream Avoid long drop lines downstream from the sensor to prevent the meter pipe from draining Avoid installing the sensor upstream of a free discharge in a drop line where possible Sensor Location in piping system The optimum location in the system depends on the application For liquid applications the presence of excessive gas or air bubbles in the fluid may result in erroneous mea...

Page 35: ...sing welding and use of accessories and spare parts not approved by Siemens Note If the flowmeter is not used according to the specifications the manufacturer cannot be held responsible for any resulting damage 4 4 Application Guidelines Basic Requirements Determine pipe material and dimensions Avoid vertical pipes flowing in a downward direction Avoid installation of sensors on the top and bottom...

Page 36: ... product Wall Mounting The transmitter can be mounted on any wall surface including wood metal or concrete Use the appropriate bolts and screws as needed for your mounting application and adhere to local codes See figure below for mounting bracket locations Pipe Mounting For installation on 2 inch 6 cm mounting pipe use Pipe Mount Kit CQO 1012NMB 1 optional see catalog See figure below Note Pipe m...

Page 37: ...olt Assembly for standard 2 in 6 cm mounting pipe Figure 4 1 Pipe Mounting and Mounting Locations for Transmitter Note Use conduit fittings or cable glands on all cables NOTICE Weather Seal Malfunctions Incorrect installation of weather seals may result in failure to meet to IP65 standards and damage to the equipment Install weather tight seals at all unused holes using proper cable conduit and cl...

Page 38: ...ns installation precautions are not taken Restrict use and repair to qualified personnel Only qualified personnel may carry out work on the electrical connections Before opening the terminal box check that No explosion hazard exists Local safety codes and policy requirements have been followed All connection leads are potential free FUS1010 IP65 NEMA 4X IP66 NEMA 7 Operating Instructions 01 2013 A...

Page 39: ...ere is a risk of explosion With intrinsically safe circuits use only certified meters appropriate for the transmitter DANGER Explosion Hazard Laying Cables Cable for use in zone 1 and 2 must satisfy the requirements for having a proof voltage AC 500 V applied between the conductor ground conductor shield and shield ground otherwise there is a risk of explosion Connect the devices that are operated...

Page 40: ...ower DANGER Electrical Shock Hazard Contact with exposed wiring will lead to fire electric shock or serious personal injury Turn off main power before installing AC connections to the transmitter Note If the transmitter is not already mounted and cabling has not been run proceed to Mounting the Transmitter Page 35 before connecting power 1 Open the transmitter top cover by releasing the cover latc...

Page 41: ...r mounting screws Figure 5 1 Input Power Plug J10 Wiring 4 Pull the desired length of input power wires through a cable gland and into transmitter case before wiring connector 5 Wire input power connector for AC or DC power depending on power supply provided Note Dress cables and make sure cable length is not excessive as to impede proper replacement of access cover 6 Insert wires into wire entry ...

Page 42: ...r board go to Wiring Temperature Sensor to Transmitter Page 43 If not go to step 10 CAUTION Power Supply Damage Improper power connections will damage power supply and may result in serious injury Ensure that all AC or DC power supply connections are properly connected to the appropriate power source 100 250 VAC 50 60 Hz or 9 36 VDC WARNING Electrical Shock Hazard Certain parts inside the device c...

Page 43: ...ill become active and a typical Siemens graphic will appear The screen also identifies the software version of the unit as shown below YHU Software Version xx xx xx 13 Press the MENU key and the Main Menu will appear Language selection is not on Version 3 op systems 6HOHFW 0HWHU 7 SH 0HWHU 7 SH KDQQHO ORZ 0HWHU DFLOLWHV 3DWK ORZ DQJXDJH K ORZ K ORZ 5HIOH RU 6LHPHQV KDQQHO KDQQHO ...

Page 44: ... and TB4 1 Disconnect power from the unit to the transmitter 2 Open the transmitter top cover by releasing the cover latch 3 Loosen the captive thumbscrew securing the Access Cover and remove Access Cover 4 Using a flat blade screwdriver remove four captive screws securing the I O board Remove board and set it aside 6 0 16 83 6 0 16 83 1 1 11 11 8 11 1387 02 8 7 67 21 2 32 5 87 21 92 7 86 ಯ 9 5 7 ...

Page 45: ... 7 7 75 Figure 5 3 Single Channel Temperature Sensor Inputs Black Short Terminals 1 and 4 For FUE1010 TB2 is used for another Temperature sensor Orange Ground Terminals 2 and 3 to Terminal 5 Brown To Sensor Red 7ME39600CR 992EC Series Cable Blue Note Alternate color codes for certain 1012EC cables White Orange Green Brown ...

Page 46: ...ach blue 5 wire at RTD end of cable 3 For single channel use wire TB2 as shown in figure above 4 For dual channel use connect Channel 2 temperature sensor to TB2 5 Replace I O Board and secure with four captive screws paying careful attention to pin alignment 6 Replace Access Cover and finger tighten captive thumbscrew Note TB3 and TB4 are also active analog inputs See wiring table below Pin TB3 F...

Page 47: ...AC or DC power supply connections are properly connected to the appropriate power source 100 250 VAC 50 60 Hz or 9 36 VDC 7 Connect power cables to the appropriate power source 90 240 VAC 50 60 Hz or 9 36 VDC Close transmitter top cover 5 3 Navigating the Menu Installation Menu Navigation The Installation Menu Chart is a multi level structure divided into three columns from left to right Level A l...

Page 48: ...ts etc Left Right Arrows Menu navigation keys move cursor Up Down Arrows Same as Left and Right arrows Scrolls option lists and graphic display screen CLR Erases data or selects list options Numbers 0 9 Use to type numeric data Decimal Point Use for decimal points in numeric data Math Operators 4 function math operations in numeric entry cells F Keys 1 2 and 3 Used to start stop reset Totalizer F4...

Page 49: ...VV 0DQXDO QWU 6HOHFW 3LSH 6L H 1 3LSH 2 LQ 3LSH 0DWHULDO 6WHHO DOO 7KLFNQHVV LQHU 0DWHULDO 1RQH LQHDU 7KLFNQHVV Menu Cell Data left hand column Current Selected Measurement Channel Highlighted Menu Cell Site Name Identified Menu Prompt Line Reverse Video Highlighted Data Current Selected Meter Type Menu Cell Data right hand column Figure 5 5 Typical Installation Menu Screen ...

Page 50: ...Arrow to return to main menu Select a Meter Type 1 Press the MENU key and select the Meter Type 2 Press the Right Arrow and scroll to 2 Channel Flow Note Select 2 Channel Flow if measuring two different pipes and Dual Path Flow if sensors are mounted on the same pipe 3 Press ENTER to select Press Right Arrow to select a different meter function if desired then press ENTER 6LHPHQV KDQQHO KDQQHO 6HO...

Page 51: ... g ABC 6LHPHQV KDQQHO KDQQHO 5LJKW UURZ QWHU UHDWHV D QHZ 6LWH KDQQHO 6HWXS 5HFDOO 6LWH 6HWXS 1R VLWHV KDQQHO QDEOH 1R 6LWH 6HFXULW 2II HOHWH 6LWH 6HWXS 1R VLWHV 6DYH QDPH 6LWH UHDWH 1DPH 6LWH Insert desired name 8 characters max Note To select letters Press Right Arrow to cursor and then press Up Down Arrows to select letters Press ENTER when done 4 Press Left Arrow and return to the Channel Setu...

Page 52: ... and scroll to desired pipe size Press ENTER Enter dimensions manually if pre programmed dimensions do not match application Note The DN sizes listed in the Select Pipe Size menu option list are referenced to DIN Table 2448 After selecting pipe size check pipe OD and wall thickness for correct dimensions 4 Press the Left Arrow and return to the main menu Select Liquid Class 1 Press the Down Arrow ...

Page 53: ...and the Sensor installation Use this menu cell to select the pipe configuration that most accurately represents the upstream pipe condition 4 Press the Left Arrow and return to the main menu Table 5 2 Pipe Configuration Option List Definitions Options Definitions Fully Developed Fully developed flow as would be expected for very long straight pipe runs or installation downstream of a flow conditio...

Page 54: ...XS 5HFDOO 6LWH 1R VLWHV KDQQHO QDEOH 1R UHDWH 1DPH 6LWH 6 7 6LWH 6HFXULW 2II HOHWH 6LWH 1R VLWHV 6DYH 5HQDPH 6LWH The saved site name now appears in the menu screen 3 Press Right Arrow and then ENTER to save all programmed data to site 4 To return to the top menu level continue to press the Left Arrow key 5 5 Sensor Installation 5 5 1 Preliminary Installation Procedures Reflect and Direct Sensor M...

Page 55: ...is is the simplest way to mount the sensors Also Reflect mount resists abnormal flow profile conditions such as cross flow within the flow stream Reflect mount supports the AutoZero function which zeroes the flow meter automatically without user participation In addition Reflect mount may be the only possibility if conditions do not allow access to the opposite side of the pipe Direct mount provid...

Page 56: ... measuring tape Mounting Straps Spacer Bar Mounting Guide for Direct Mount Ultrasonic coupling compound and or coupling pads Sensors matched set Mounting Strap Kits The available Mounting Strap kits are listed below Each kit comes with up to two band sizes to cover its designated pipe diameter range and a spacing guide for Direct Mount Mounting Strap Kits Pipe Diameter SAE Band Sizes Qty 7ME396000...

Page 57: ...es with cables from other instrumentation You can run these cables through a common conduit ONLY if they originate at the same flow meter 6 Never mount sensors under water unless you order submersible units and you install them in accordance with factory instructions 7 Avoid mounting sensors on the top or bottom of a horizontal pipe The best placement on a horizontal pipe is either the ten o clock...

Page 58: ...note that the instructions show vertical mounting for clarity purposes only Do not install sensors on the top of a pipe Pipe Cleaned Areas Figure 5 9 Pipe Surface Preparation 4 Clean an area 13 mm 1 2 inch on either side of the sensors 5 Clean an additional 13 mm 1 2 inch along the length of the sensors 5 5 2 Sensor Identification and Selection Sensor identification The sensor part number located ...

Page 59: ...re a matched set with the same serial numbers and marked with an A and B e g 19256A and 19256B Note Sensor Model names for Version 3 op systems are as follows 1011H Hi Precision 1011 Universal and 991 Universal Typical Sensor Labels 6LHPHQV QGXVWU QF 0DGH LQ 86 3 36 16 UHY 8QLYHUVDO Universal Sensor model number Sensor size Figure 5 10 Universal Sensor Label ...

Page 60: ...on The following is a typical sensor selection procedure Note The transmitter must be powered up before you can select a sensor model Refer to Transmitter Wiring Page 39 1 Press Left Arrow to return to main menu At Meter Type press the Right Arrow and then ENTER 2 The Channel Setup menu will appear 3 Press the Down Arrow to select install Sensor 4 Press the Right Arrow to Sensor Model Press Right ...

Page 61: ...VRU 6LHPHQV XDO 3DWK 6FUROO LVW DQG VHOHFW GHVLUHG 0RGHO 6HQVRU 0RGHO 3 7 6HQVRU 6L H 6HQVRU 0RXQW 0RGH 5HIOHFW 6SDFLQJ 2IIVHW 1RPLQDO 1XPEHU QGH 6SDFLQJ 0HWKRG 6SDFHU DU 1 WQ 9DXH LQ QVWDOO RPSOHWH 1R PSW 3LSH 6HW 07 PDWLF HUR ORZ GMXVW FWXDO HUR QVWDOO 3DWK Select based on type Select based on size After sensor is mounted select Install 7 To select Sensor Size press Right Arrow Scroll to select ...

Page 62: ...engths of straps can be linked together to surround pipe Space Bar Platform Clamping Screw Mounting Strap positioned around Mounting Frame Space Bar Front View Sensor shown in the 9 o clock position on pipe Metal Post Mounting Frame Mounting Strap Adjusting Screw Figure 5 12 Reflect Mount with Mounting Frames and Spacer Bar Note Minimum Ltn 18 mm 0 75 in Ltn Menu Cell This view only menu cell show...

Page 63: ...ap around the pipe Make sure to position it so there is easy access to the Mounting Strap Adjusting Screw 4 At the mounting location place the Mounting Frame Spacer Bar Assembly on the pipe so that it rests on the top of the pipe 5 Engage the end of the Mounting Strap with the Mounting Strap Adjusting Screw 6 Slide strap under the spring clip of one of the Mounting Frames 7 Tighten the Mounting St...

Page 64: ... Edge Emitting Surface Sensor Coupling Compound Figure 5 13 Sensor 5 Front View Pipe Spring Clip Not present on some models Mounting Strap Note Optional 2nd Mounting Strap shown Larger pipes over 76cm 30 inches may need an additional support Sensor Clamping Screw Spacer Bar Platform and Clamping Screw Spacer Bar Spacer Bar Reference Hole 7ME39600M Mounting Frame Orientation for Single Beam Sensor ...

Page 65: ...ignment of the sensors and allows you to remove and replace either sensor while preserving their exact mounting location For Direct Mode mounting a spacer bar is used to establish the distance between sensors and a spacing guide to locate the sensors at the nine o clock and three o clock positions Should the distance between sensors be beyond the span of a spacer bar a measuring tape can be used T...

Page 66: ...the pipe and engage an end into adjusting screw screw should be pointing up Position frame in the middle of area you have cleaned and centered on the pipe with its angled end facing away from where the other frame will sit Sensor Clamping Screw Mounting Strap Spring Clip Mounting Strap Adjusting Screw Figure 5 16 Wrap Strap Under Pipe and Attach to Adjusting Screw 7 Slide the mounting strap over i...

Page 67: ... and then into the hole on the mounted frame Tighten Sight to ensure that this frame is lined up in center of pipe and while holding alignment place a dot with pencil or chalk in the center of the tapered roller at the bottom of the frame see A below While holding also mark along the front edge of the frame with pencil or fine chalk line see B below Sensor 1 Sensor Edge Line Pipe Spacer Bar Dot Do...

Page 68: ...not to trim at the overlapping end in order to keep it square 12 Realign left edge of the guide with the sensor edge mark Line up both vertical edges of the guide and ensuring that it is snug around the pipe mark along the overlapping edge 13 Remove Mylar spacing guide and lay it out on a flat surface Either measure the exact distance half way between the overlap edge and the mark at the overlap o...

Page 69: ...red on the pipe with its angled end facing away from where the other frame will sit and aligned with the edge and center marks on the guide Slide the mounting strap over it and under the clip if there is one and tighten with a screwdriver While tightening check to ensure that the center of the tapered roller is centered on the pipe 20 Take either sensor and apply a continuous lengthwise 3 mm 1 8 i...

Page 70: ...d on the pipe data entries Installing a 1012T Mounting Track in Reflect Mode The Sensor Installation procedures show how the automatic selection of sensors mounting mode and spacing method are established Examine the figure below which illustrates a typical Install Sensor menu screen Note the automatic assignment of mounting track part number plus the designation of the number index 6LHPHQV XDO 3D...

Page 71: ... Mounting Strap Guide 7ME39600CK Series Cable 992CNF 7ME39600M Series Mounting Track 1012TN 1012TNH 7ME3950 Series Sensor Upstream Ultrasonic Couplant Sensor Clamp Flow direction 7ME3950 Series Sensor Downstream Pipe REF Hole Index Pin Figure 5 20 Reflect Mount with Model 1012TN Mounting Track Side View 3 Place the track rail assembly on the top surface of the pipe at the location where you have d...

Page 72: ...the track into the position that was just cleaned Insert the index pin into the REF hole 9 Insert the index pin into the reference hole 10 Select a sensor and apply a thin band of couplant compound to the sensor s emitting surface 11 Place the sensor between the track rails slightly behind the pin and under the clamping screw assembly Slide it forward until it butts up firmly against the reference...

Page 73: ... 0LQLPXP 1XPEHU QGH 6SDFLQJ 0HWKRG 7UDFN 71 WQ 9DOXH LQ PSW 3LSH 6HW KDQQHO 1RW 6HWXS HUR ORZ GMXVW KDQQHO 1RW 6HWXS QVWDOO RPSOHWH 1R Automatic selection of mounting track part number mount mode and number index The combination of two Model 1012TN Mounting Tracks and a spacer guide is the recommended way to mount sensors in the Direct Mode This method ensures that sensors will align exactly 180 f...

Page 74: ...il to position one of the sensors see in figure below To SITRANS F Transmitter 7ME3950 Series Sensor Downstream 7ME39600CK Series Cable 992CNF Flow direction Mounting Strap Guide 7ME39600M Series Mounting Track 1012TN 1012TNH Sensor Clamp REF Hole Index Pin 7ME3950 Series Sensor Upstream Ultrasonic Couplant 7ME39600M Series Mounting Track 1012TN 1012TNH Pipe Figure 5 21 Direct Mount 180 opposed wi...

Page 75: ... adapter should be installed before placing the sensors in the tracks 3 Prepare pipe for the track mounts by degreasing the surface if needed and removing any grit corrosion rust loose paint or surface irregularities with the abrasive pipe conditioning material provided 4 If this is a horizontal pipe place the track rail assembly against the pipe While holding track place second track on pipe dire...

Page 76: ...least 8 cm 3 inches Trim to fit if necessary but in order to keep the end square be sure not to trim at the overlapping end Trim material from inner edge if necessary Mylar Spacing Guide 8 cm 3 inches Overlapping Edge Figure 5 22 Wrapping the Mylar Spacing Guide around the pipe End View 2 Remove the spacer guide Measure or fold spacer guide to find its halfway distance Mark a center line and then ...

Page 77: ...n tracks with Spacer Guide edge Mylar Spacer Guide Halfway distance of Spacer Guide Figure 5 24 Track Rail Alignment 4 Loosen the mounting straps enough to allow you to rotate the track assembly until the center of one track aligns with the center line on the Spacer Guide and the center of the other track aligns at the point where the Spacer Guide ends meet The tracks should now be 180 apart Tight...

Page 78: ...the second sensor into the track rail with its cable connector pointing away from the pin Move the sensor until it s stopped by the pin Move sensor clamping screw over the sensor and tighten 5 Using a pencil or chalk mark a generous area around where the sensors contact the pipe 6 Release the tension on the sensors and remove them 7 Loosen the mounting straps and rotate the track assembly on the p...

Page 79: ...nting Temperature Sensors Temperature is used to normalize the liquids sonic velocity in order to properly determine interfaces and for density determination Temperature sensors are available in clamp on style or in insert Thermowell style Refer to the table below Both styles incorporate 1000 ohm platinum RTD s for high precision Table 5 3 Temperature Sensors Description Part Number Standard clamp...

Page 80: ...010 IP65 NEMA 4X IP66 NEMA 7 Operating Instructions 01 2013 A5E02951520 AC 79 7ME39600CR 992EC Series Cable Thermal Couplant Clamp on Temperature Sensor Matched pair required for FUE1010 Pipe Mounting Assembly Figure 5 26 Clamp on Temperature Sensor ...

Page 81: ...92EC Series Cable Spring Loaded Sensing Element Threaded Pipe Fitting Pipe Wall Thermowell Figure 5 27 Insert Temperature Sensor Insert sensors are designed to be used in pipes equipped with Thermowells These are spring loaded 1 4 diameter sensors with 1 2 NPT integral connection heads available in several lengths to accommodate a range of pipe sizes Proceed to Commissioning Page 83 5 7 Sensor Wir...

Page 82: ...013 A5E02951520 AC 81 4 Proceed to Commissioning Page 83 83 1 83 1 11 11 8 11 1387 02 8 83 83 1 1 Transmitter Input Module To CH 2 UP Sensor Cables Connected to Transmitter To CH 1 DN Cable Strain Relief Bracket To CH 1 UP To CH 2 DN Channel 2 Channel 1 Figure 5 28 Sensor Cable Connections ...

Page 83: ...Connecting 5 7 Sensor Wiring FUS1010 IP65 NEMA 4X IP66 NEMA 7 82 Operating Instructions 01 2013 A5E02951520 AC ...

Page 84: ...stalling mounting Page 33 and chapter 5 Connecting Page 37 Device installed in hazardous location meets the requirements described in Installation in hazardous location Page 14 6 2 Commissioning Note Refer to Programming the Transmitter Page 49 if needed 1 Scroll down to Install Sensor and press Right Arrow FUS1010 IP65 NEMA 4X IP66 NEMA 7 Operating Instructions 01 2013 A5E02951520 AC 83 ...

Page 85: ...re 6 1 Final Setup 6HQVRU 0RGHO 3 7 6HQVRU 6L H 6HQVRU 0RXQW 0RGH 5HIOHFW 6SDFLQJ 2IIVHW 1RPLQDO 1XPEHU QGH 6SDFLQJ 0HWKRG 6SDFHU DU 1 WQ 9DOXH LQ QVWDOO RPSOHWH HV PSW 3LSH 6HW KDQQHO 1RW 6HWXS HUR ORZ GMXVW KDQQHO 1RW 6HWXS 6LHPHQV KDQQHO ULYH 0HDVXUHG 9V P V QVWDOO 6HQVRU Figure 6 2 Measuring Flow 3 Observe the Measured Vs window and verify a correct sound velocity measurement if known 4 Press ...

Page 86: ... a standard setting for the Empty Pipe alarm This process is normally sufficient for setting this parameter The Empty Pipe Set option list allows you to re invoke MTYmatic use an Actual MTY routine if application conditions allow you to empty and refill the pipe or use the Set Empty routine to set the empty pipe threshold by direct numeric entry Actual MTY Command If application conditions allow y...

Page 87: ... 6SDFLQJ 2IIVHW 1RUPDO 1XPEHU QGH 6SDFLQJ 0HWKRG 6SDFHU DU 1 WQ 9DOXH LQ PSW 3LSH 6HW 07 PDWLF HUR ORZ GMXVW FWXDO 07 QVWDOO RPSOHWH 6HW PSW 4 Empty the pipe completely then press ENTER Fill Pipe Press ENT appears on the menu prompt line 6LHPHQV KDQQHO LOO 3LSH 3UHVV 17 QVWDOO 6HQVRU 6HQVRU 0RGHO 3 7 6HQVRU 6L H 6HQVRU 0RXQW 0RGH 5HIOHFW 6SDFLQJ 2IIVHW 1RUPDO 1XPEHU QGH 6SDFLQJ 0HWKRG 6SDFHU DU 1 ...

Page 88: ...HU QGH 6SDFLQJ 0HWKRG 6SDFHU DU 1 WQ 9DOXH LQ PSW 3LSH 6HW 07 PDWLF HUR ORZ GMXVW FWXDO 07 QVWDOO RPSOHWH 6HW PSW 3 Move the cursor next to MTYmatic press the Right Arrow 4 To invoke MTYmatic press ENTER Using the Set Empty command Use Set Empty to enter a number that represents the signal strength level consistent with an empty pipe Set Empty uses non linear scaling There is no direct correlation...

Page 89: ...ars in a pop up window 5 Use the numeric keys to type a new Set Empty number 6 To store the Set Empty number press ENTER 6 4 Installation Menus FUS1010 Installation Menu Chart Use Left Right Up and Down arrow buttons to navigate the menu between levels and sub menus For example To navigate to Sensor Size 1 Press MENU to return to Level A 2 Press Right Arrow to Level B 2 Channel Flow then press ENT...

Page 90: ...l Enter From List Liner Thickness Numeric Entry Application Data Liquid Class Select Liquid Enter From List Estimated Vs M S Numeric Entry Viscosity cS Numeric Entry Density S G Numeric Entry UniMass Table Enter From List Temp Range Enter From List Pipe Config Enter From List Anomaly Diams Numeric Entry Install Sensor Sensor Model Enter From List Sensor Size Enter From List Sensor Mount Mode Enter...

Page 91: ...ase Enter From List StripChart Clear No Yes Logger Setup Logger Mode Enter From List Logger Data Enter From List Logger Interval Enter From List Logger Events Enter From List Display Logger Enter From List I O Data Control Analog Out Setup Enter From List Relay Setup Relay 1 2 3 4 Analog Inp Setup Enter From List Diagnostic Data Flow Data Enter From List Application Info Enter From List Liquid Dat...

Page 92: ...Operate Trim 2V Trim Vo2 Operate Trim 2V Trim Pgen1 Operate Trim 1kHz Trim Pgen2 Operate Trim 1kHz RTD Calibrate RTD1 Factory User Cal RTD2 Factory User Cal Clock Set Date MM DD YY Edit Date Time HH MM Edit Time RS 232 Setup Baud Rate Enter From List Parity Enter From List Data Bits 7 8 Line Feed Yes No Network ID Numeric Entry RTS Key Time Enter From List Backlight Enter From List System Info Ver...

Page 93: ...Commissioning 6 4 Installation Menus FUS1010 IP65 NEMA 4X IP66 NEMA 7 92 Operating Instructions 01 2013 A5E02951520 AC ...

Page 94: ...r keep the highest or lowest table entry as its output Building the UniMass Table The table is built by inputting a series of data points two inputs and two outputs each Input data consists of sonic velocity Vs and temperature Output data consists of specific gravity S G and viscosity cS at the specified Vs and temperature UniMass Table Operation The UniMass Table is designed to operate with indiv...

Page 95: ...anging S G and Viscosity Create Edit Table Point New Point Points List 1 32 You may Create or Edit up to 32 points If you need support for multiple liquid classes you may create additional identical flow sensing sites to accommodate them altering only the UniMass Table entries Then each site may be called up as needed for each liquid Vs Vs Value This is the sound velocity of a liquid In the UniMas...

Page 96: ...elate with a given Vs sound velocity S G Specific Gravity This is the specific gravity of the process liquid at the Vs and Temperature for this table entry The specific gravity is defined as the density of the sample divided by the density of water at 20 C 68 F Viscosity Liquid Viscosity cS This is the viscosity of the process liquid in centistoke units at the Vs and Temperature for this table ent...

Page 97: ...scroll to select UniMass table type Constant Temp 5HYLHZ GLW 8QL0DVV 7DEOH LTXLG ODVV KDQJLQJ 7 9V 8QL0DVV 7DEOH RQVWDQW 7HPS 7HPS 5DQJH RQVWDQW 9V 3LSH RQILJ LVDEOHG QRPDO LDPV SSOLFDWLRQ DWD 6LHPHQV KDQQHO 3 Press the Right Arrow and select Create Edit Table GLW RU DGG WR OLTXLG WDEOH UHDWH GLW 7DEOH OHDU 7DEOH 1R 7DEOH FWLYH 1R RQVWDQW 7HPS 6LHPHQV KDQQHO 4 Press Right Arrow to highlight Table ...

Page 98: ... 6 Input data for S G and Viscosity cS 7 Scroll to Accept and press the Right Arrow 7DEOH 3RLQW 1HZ 3RLQW 9V 6 9LVFRVLW F6 FFHSW HV OHDU 3W UHDWH GLW 7DEOH 6LHPHQV KDQQHO 8 Select Yes and press ENTER to save data 9 Press Left Arrow Scroll to Table Active and press Right Arrow FWLYDWH FXUUHQW OLTXLG WDEOH UHDWH GLW 7DEOH OHDU 7DEOH 1R 7DEOH FWLYH 1R HV RQVWDQW 9V 6LHPHQV KDQQHO 10 Select Yes and pr...

Page 99: ...ect UniMass table type Constant Vs 5HYLHZ GLW 8QL0DVV 7DEOH LTXLG ODVV KDQJLQJ 7 9V 8QL0DVV 7DEOH RQVWDQW 9V 7HPS 5DQJH RQVWDQW 7HPS 3LSH RQILJ LVDEOHG QRPDO LDPV SSOLFDWLRQ DWD 6LHPHQV KDQQHO 3 Press the Right Arrow and select Create Edit Table GLW RU DGG WR OLTXLG WDEOH UHDWH GLW 7DEOH OHDU 7DEOH 1R 7DEOH FWLYH 1R RQVWDQW 7HPS 6LHPHQV KDQQHO 4 Press Right Arrow to highlight Table Point 6HOHFW WD...

Page 100: ...data 9 Press Left Arrow Scroll to Table Active and press Right Arrow FWLYDWH FXUUHQW OLTXLG WDEOH UHDWH GLW 7DEOH OHDU 7DEOH 1R 7DEOH FWLYH 1R HV RQVWDQW 7HPS 6LHPHQV KDQQHO 10 Select Yes and press ENTER 11 Press Left Arrow to return to Application Data menu Alternate Data Entry Method Constant Vs or Constant Temp The data table can also be input via the flow meter s serial port To accomplish this...

Page 101: ...read as follows 1510 0 Sonic Velocity 30 0 Temperature 1 1 Specific Gravity 2 7 Viscosity You may save this file by using a name suggested by the liquid in question Once the file is saved use HyperTerminal to send it as a simple text file to the PC serial port of the flow meter It is suggested that a moderate data rate be used e g 1200 baud for this function since the flow meter is fairly busy com...

Page 102: ... any particular order A description of the data can be included at the top of the file since this will be ignored by the 10x10 grid generating program Once the input data is properly formatted it can then be processed using the PC based UniMass grid generating program Follow the instructions included with this program to generate the final grid data which can be directly uploaded to the flow meter...

Page 103: ...1010 IP65 NEMA 4X IP66 NEMA 7 102 Operating Instructions 01 2013 A5E02951520 AC 3 Double click on UniMass exe Select Deg F or Deg C 4 Click Browse 5 Select UniMass ex table txt text table with your parameter changes in it Click Open ...

Page 104: ...he HyperTerminal Page 202 setup procedure if necessary 9 In HyperTerminal select the desired channel for the UniMass table upload For Channel 1 of a Dual Channel system type cv 0 For Channel 2 of a Dual Channel system type cv 1 For a Dual Path system type cv 2 For a Quad Path system type cv 3 10 Select the HyperTerminal Transfer menu and scroll to the Send Text File command ...

Page 105: ...ed time base for the flow rate and total outputs After making your selections a view only menu cell shows the resultant scaling Another menu cell lets you adjust the output resolution by selecting a display range Selecting Flow Volume Units The Flow Vol Units option list allows you to select the rate units the flow meter uses to report volumetric or mass flow If you select mass units the flow mete...

Page 106: ...on list and use the Up Down Arrows to select the desired units ORZ 7RWDO 8QLWV 6LHPHQV KDQQHO ORZ 9ROXPH 8QLWV ORZ 9RO 8QLWV DOORQV 86 ORZ 7LPH 8QLWV 0 1 ORZ LVS 5DQJH XWRUDQJH ORZ LVS 6FDOH 0 1 7RWDO 9RO 8QLWV DOORQV 86 7RWDOL HU 6FDOH 7RWDO 5HVROXWLRQ 7RWDOL HU 0RGH 1 7 2 DWFK 6DPSOH 7RW 6 Press ENTER to store selection Totalizer Modes The Totalizer function operates in any of the modes listed b...

Page 107: ...ghlighted 2 Press the Right Arrow to 2 Channel Flow and then press ENTER 3 The 2 Channel Flow menu with appear with Channel Setup menu item highlighted 4 Scroll down to the Totalizer Mode menu and press the Right Arrow to select the Totalizer Mode option list ORZ 7RWDO 8QLWV 6LHPHQV KDQQHO KRRVH SRVLWYH QHJDWLYH RU QHW WRWDO ORZ 9RO 8QLWV DOORQV 86 ORZ 7LPH 8QLWV 0 1 ORZ LVS 5DQJH XWRUDQJH ORZ LVS...

Page 108: ...ppendix A RS 232 Connection Page 202 if needed 1 Access Si Ware or if using a PC access HyperTerminal from the PC Programs menu then select HyperTerminal 2 In Connection Description dialog box enter a connection name e g FUS1010 Click OK 3 In Phone Number dialog box select Direct to COM 1 or COM 2 Click OK to select 4 In Properties dialog box enter RS 232 parameters Click OK 5 At terminal screen c...

Page 109: ...zes the Totalizer screen display However the flow meter will continue to update its internal registers The flow meter will show the current total when you repeat the F1 3 key sequence When you activate LAPTOT an L precedes the TOTAL symbol i e LTOTAL on the HyperTerminal screen F1 F2 F3 F4 CLEAR Batch Tot register Clears the Batch Sample Totalizer register The flow meter maintains a separate Total...

Page 110: ...lysis of the pipe wall component of the ultrasound signal to quantify any residual mismatch in the hardware Once the AutoZero routine is complete the system memorizes this measured zero offset and subtracts this value from the flow reading Actual Zero The Actual Zero function simply averages the indicated zero flow readings over a user defined time period then stores this average value in memory U...

Page 111: ...oke it again but then press Left Arrow to abort the installation Note The ZeroClr command only resets the memorized zero offset registers not those set when the AutoZero routine is invoked Using Actual Zero Note Flow must be stopped with the line blocked if possible before invoking this function To invoke Actual Zero 1 Access the Zero Flow Adjust option list by pressing Right Arrow 2 Press ENTER A...

Page 112: ...uple them to the pipe properly Press ENTER after re installing the sensor 6 The flow meter measures the negative flow rate briefly then beeps and repeats the prompt Reverse Sensors Press ENTER 7 Now remount the sensors for normal operation in their original orientation When remounting sensors couple them to the pipe properly Press ENTER after re installing the sensors This completes the ReversaMat...

Page 113: ...ll be displayed next to the Zero Flow Adjust menu cell 3 Select the ZeroMatic menu cell by pressing Up Down Arrow then press ENTER When the Initial Makeup of ZeroMatic is complete the screen will return to the Install Sensor menu and automatically highlight Operation Adjust which is the next menu cell To disable the ZeroMatic function 1 Select the Install Sensor menu cell from the Dual Path Flow m...

Page 114: ...ve flow whatever its absolute magnitude For example for a flow measurement range of 30 GPM to 10 GPM the 4mA span will be 30 GPM and the 20mA span will be 10 GPM Vfab Spanned Absolute Volumetric Flow Rate Vfab is the absolute magnitude of the volumetric flow rate Vfo There are no menu cells provided to span this output Vfab shares the Vfo span entries The Vfab minimum span is always zero The maxim...

Page 115: ... Data and press the Right Arrow 6SDQ 6HW DO 6LHPHQV XDO 3DWK 6SDQ DQG 9DOXHV IRU QDORJ DWD 6SDQ DWD 6HW ODUP HYHOV DOLEUDWH ORZUDWH QWULQVLF 4 Highlight Max Flow and press Right Arrow to Input 100 flow rate numeric data for 20mA Press ENTER to store data 5 Scroll down to Min Flow Press Right Arrow to input 0 flow rate numeric data for 4mA Press ENTER to store data 6SDQ DWD 6LHPHQV XDO 3DWK 6HW P I...

Page 116: ...a function Pgen TTL Logic 0 to 5000 Hz varies in proportion to an assigned data function Table 7 4 Analog Out Setup Data Categories Vfo Spanned volumetric mass flow Vfab Spanned unsigned flow magnitude Vs Spanned liquid sonic velocity Valc Receive signal amplitude Vaer Relative degree of liquid aeration cavitation Viscosity System liquid viscosity T1 Current liquid temperature Iin1 Iin2 Represents...

Page 117: ... conditions CAUTION Avoid Power Loop Connecting the Io current output to a power loop will damage the device and may result in injury to user Do not connect to a powered loop Assigning a function to the current output 1 From the Dual Path Flow menu scroll to I O Data Control 2 Press Right Arrow to highlight the Analog Out Setup menu 2 DWD RQWURO 6LHPHQV XDO 3DWK 3DWK VVLJQ DWD WR QDORJ 2XWSXWV QDO...

Page 118: ...ing a function to the voltage output 1 From the Analog Out Setup menu press Right Arrow to access the Vo1 option list 2 Move the cursor to the desired data function by pressing Up Down Arrow 3 To store selection press ENTER Pgen Output Functions The Pgen analog output is a buffered TTL compliant pulse rate signal that varies linearly from 0 5000 Hz in relation to a selected data function Assigning...

Page 119: ...spanning configuration allows the flow meter to use this constant numerical change to improve calibration in real time The various flow meter models allow you to associate the analog input to active system variables such as specific gravity viscosity and others see table below Note Refer to Appendix A Page 181 or I O Module markings for the locations of these inputs and wiring procedures Table 7 5...

Page 120: ...RO 6LHPHQV XDO 3DWK 3DWK QDORJ QSXW 6HWXS QDORJ 2XW 6HWXS 5HOD 6HWXS QDORJ QS 6HWXS 1 Access the Iin1 option list by pressing the Right Arrow twice QDORJ QS 6HWXS 6LHPHQV XDO 3DWK 3DWK QDEOH 6SDQ DQDORJ LQSXW FXUUHQW LQ 2II X 6 F6 F3 36 5 7 HJ 7 HJ 2 Move the cursor down to Aux by pressing the Down Arrow and then press ENTER This enables the port to receive an input current The cursor moves to 4 m...

Page 121: ... allows users to drive as many as four additional 4 20mA loop powered instrumentation outputs The following information is intended to be used with the I O Data Control Span Data and Analog Output Trim Menu information in the manual The SITRANS F 1010 flow meter provides an Analog Output Setup menu that allows the user to assign data functions for these output signals refer to Analog Output Setup ...

Page 122: ...d 4 20mA current loops signals Io1 and Io2 that are assignable and spannable by the user to many flow meter variables such as flow sonic velocity signal strength etc These self powered outputs also provide an industry standard fault indication by dropping to 2mA if assigned to flow rate and under fault conditions Note that these outputs though isolated from the system are NOT isolated from each ot...

Page 123: ...ur current outputs Aux Io1 Aux Io2 Aux Io3 and Aux Io4 see diagram By spanning and assigning a system variable to 0 10 volt Vo1 and Vo2 or 0 5000 Hz pulse output Pgen1 and Pgen2 the module simultaneously outputs these signals to the Expanded I O Module Option Aux outputs For a 2 Channel flow meter the programming assignments are as follows Table 7 6 Typical 2 Channel Flow Meter Expanded I O Option...

Page 124: ... O Module 9 9 9 9 9 9 X R X R R R 3JHQ 3JHQ 9R 9R X R X R Flow meter Internal Connections Output Terminal Strip Note The 1010N 7 Expanded I O Module auxiliary output signals Aux Io1 Aux Io4 generated from Pgen1 Pgen2 Vo1 and Vo2 are mirrored output currents For example if Vo1 is a 5 VDC signal then Aux Io3 will be 12mA Note The method used to create auxiliary current loops makes it impractical to ...

Page 125: ...of the hours and minutes of logging time remaining For convenience sake the Display Logger command is essentially a duplicate of the menu cell in Logger Setup It sends Logger data to the graphic screen with or without line wrapping The Output Logger command sends data to an external device via the RS 232 serial port The Clear Logger command erases the entire Logger file 1 From the Meter Facilities...

Page 126: ...own Arrow 3 To view Logger contents press ENTER 4 To return to Logger Control press MENU Output Logger This menu cell allows you to send the Logger contents to an external device usually a computer or printer via the flow meter s RS 232 Serial I O port This command is effective only after a successful install In addition you have to enable datalogging and select data items in the Logger Setup menu...

Page 127: ...Setup menu must be disabled To disable active channels select the Channel Enable menu cell and then No 4 In the Logger Control menu select Circular Memory 5 Press Right Arrow to access the Circular Memory option list 6 Move the cursor to Yes by pressing Up Down Arrow 7 To store selection press ENTER 8 Lastly re enable the channels paths that you disabled earlier to begin logging Est LogTime Left E...

Page 128: ...te below which the flow output will be forced to zero You can also select the flow meter response to a continuous Fault condition Damping Control The flow meter provides two different data output filter types Time Average and SmartSlew Time Average recommended integrates the instantaneous flow rate over a selectable time period Use the Time Average function when stability in flow reading is essent...

Page 129: ...e desired choice by pressing Up Down Arrow 5 To register the new value press ENTER Deadband Control Use the Deadband Control to instruct the flow meter to report zero flow if the flow rate falls below a specified level usually a very low rate It will prevent the possibility of data scatter a natural result of digital computation from causing false Totalizer accumulation during long non flowing per...

Page 130: ...emory Delay menu cell During the Memory duration the flow meter will maintain the last valid flow reading measured before the onset of the fault condition The default Memory Delay is 60 seconds You may select any duration from 3 to 604 800 seconds one week Selecting Memory Mode 1 From the Dual Path Flow menu scroll to the Operation Adjust menu and press Right Arrow 2 Scroll to the Memory Fault Set...

Page 131: ...r described in the last paragraph Relay 1 and 2 Function Assignments The flow meter depending upon the model provides four alarm relays Please refer to the Appendix A Page 181 for wiring details Relays respond to any of the alarm conditions or data functions included on the Relay Option List Table 7 8 Relay Option List Not Used Not Active Power Off Power Off alarm occurs when power fails High Flow...

Page 132: ...n and highlight I O Data Control 2 Press Right Arrow and scroll down to Relay Setup 2 DWD RQWURO 6LHPHQV XDO 3DWK 3DWK VVLJQ ODUP DWD IXQFWLRQ WR UHOD V QDORJ 2XW 6HWXS 5HOD 6HWXS QDORJ QS 6HWXS 3 To access the Relay Setup option list press Right Arrow 4 Move the cursor to the desired Relay assignment by pressing the Up Down Arrow 5HOD 6HWXS 6LHPHQV XDO 3DWK 3DWK 6HOHFW D XQFWLRQ IRU 5HOD 5HOD 1RW...

Page 133: ...ters available for Datalogger and site storage When the Datalogger is enabled for circular mode the meter allocates all memory left except for two conventional empty sites required for Datalogger use To view the amount of data memory bytes available press Right Arrow Memory Map Selecting YES for this item enables a snapshot display of current memory usage In this display the asterisk indicates a u...

Page 134: ...urrent voltage and Pgen trimming will be limited by the 12 bit resolution of the flow meter s D A Convertor DAC 1 From the Meter Facilities menu scroll to the Analog Out Trim menu 2 Press the Right Arrow to access the option list 0HWHU DFLOLWLHV 6LHPHQV XDO 3DWK 3DWK QDORJ 2XWSXW 7ULP 3UHIHUUHG 8QLWV QJOLVK 7DEOH 6HWXSV RJJHU RQWURO 0HPRU RQWURO QDORJ 2XW 7ULP 57 DOLEUDWH ORFN 6HW 56 6HWXS 1RQH DF...

Page 135: ...he Right Arrow and then press the Down Arrow to move the cursor to Trim 4mA QDORJ 2XW 7ULP 6LHPHQV XDO 3DWK 3DWK 7ULP P RXWSXW 7ULP R 2SHUDWH 7ULP R 7ULP P 7ULP 9R 2SHUDWH 7ULP 9R 2SHUDWH 7ULP 3JHQ 2SHUDWH 7ULP 3JHQ 2SHUDWH 3 Press ENTER This triggers a 4 00mA pop up window The ammeter should now be reading 4 00mA 4 If the ammeter reading does not match use the numeric keys to type in the current ...

Page 136: ...and then press Down Arrow to move the cursor to Trim 2V QDORJ 2XW 7ULP 6LHPHQV XDO 3DWK 3DWK 7ULP 9ROW RXWSXW 7ULP R 2SHUDWH 7ULP R 2SHUDWH 7ULP 9R 2SHUDWH 7ULP 9R 7ULP 9 7ULP 3JHQ 2SHUDWH 7ULP 3JHQ 2SHUDWH 3 Press ENTER This triggers a 2 00 Volts pop up window The multimeter should now be reading 2 00 Volts 4 If the multimeter reading does not match use the numeric keys to type in the voltage rea...

Page 137: ... Arrow and then press Down Arrow to move the cursor to Trim 1 kHz QDORJ 2XW 7ULP 6LHPHQV XDO 3DWK 3DWK 7ULP WR N RXWSXW 7ULP R 2SHUDWH 7ULP R 2SHUDWH 7ULP 9R 2SHUDWH 7ULP 9R 2SHUDWH 7ULP 3JHQ 2SHUDWH 7ULP 3JHQ 7ULP N 3 Press ENTER This triggers a 1 kHz pop up window The frequency counter should now be reading 1 kHz 4 If the frequency counter reading does not match use the numeric keys to type in t...

Page 138: ...perform an external calibration which can be accomplished either by data entry of the current RTD temperature or by a 0 C 32 F Ice Bath procedure You can switch between the intrinsic and external calibration modes at any time Note If you perform an external temperature calibration you should mark and record the location of each connector and sensor cable Once you have re calibrated the temperature...

Page 139: ...rently measuring temperature To enter the current RTD temperature 1 From the RTD Calibrate menu press Right Arrow to access the RTD option list 2 Press Right Arrow to highlight the RTD you want to calibrate RTD 1 or RTD 2 3 Move the highlight to Factory or User Cal then press ENTER 57 DOLEUDWH 6LHPHQV XDO 3DWK 3DWK 3LFN DFWRU RU 8VHU DO IRU 57 57 DFWRU 57 8VHU DO 4 This triggers the pop up window ...

Page 140: ...sign construction or operation of an Ice Bath NOTICE Sensor Damage If RTD sensor makes direct contact with ice during an ice bath calibration procedure the sensor may be damaged and the calibration results will be incorrect Do not allow an RTD sensor to make direct contact with ice during an ice bath calibration procedure To perform a 0 C 32 F calibration 1 Immerse RTD sensor in deionized water an...

Page 141: ...e site data pipe and liquid data part numbers etc 2 Choose a mounting location for the flow sensors 3 Prepare the pipe for sensor s mounting 4 Access the Installation Menu and create a site 5 Enter the pipe parameters 6 Mount flow sensors on pipe and connect to flow meter 7 Invoke the sensor installation procedure 8 Optimize installation through use of the Spectra Display and diagnostic data Almos...

Page 142: ...or mounting location that has a fully developed flow profile Do not locate the sensor so that sonic energy enters a region that is not representative of the flow velocities at the measuring location Use the figure below as a guide to select the proper mounting location Elbow Valve Expansion or Contraction Orifice Plate Figure 7 2 Sensor Mounting Examples ...

Page 143: ...ow meter Flow Direction Connect to UP on flow meter Figure 7 3 Adjacent Sensor Mounting On inline mounted metal pipes the Receive Sensor is always located downstream of the Transmit Sensor On plastic pipes the Transmit Sensor is always located downstream of the Receive Sensor Table 7 12 Inline Metal and Plastic Pipe Cable Connections Sensor Metal Pipe Plastic Pipe C2 Sensor A DN UP C2 Sensor B UP ...

Page 144: ...n Line Sensor Mounting Connecting Sensor Cables Connect sensor cables between the sensors and the flow meter The XMIT transmit sensor is connected to the Up cable connection and RCV receive sensor is connected to the Down cable connection The UP DN orientation is important for the in line sensor configuration It is not a factor for the adjacent configuration Select Reflexor Operating Mode Select M...

Page 145: ...hting Recall Site Note If a previous Saved Site is recalled and the same sensor and location is used then no other installation steps are required 5 Press the Left Arrow and scroll to Pipe Data and enter the required pipe data Sensor Selection 1 From Pipe Data scroll to the Install Sensor menu and press the Right Arrow 2 At Sensor Model press the Right Arrow and select the proper group of sensors ...

Page 146: ...low meter is now operational and the display will show flow by pressing the MENU key The Spectra Graph The Spectra Graph provides a powerful tool to determine if the installation has achieved an adequate margin of operation It also eliminates the possible effects of mechanical vibration and external RFI Radio Frequency Interference Mechanical vibration and external RFI can cause other types of Dop...

Page 147: ...VWDOO RPSOHWH HV 6SHFWUD UDSK 1R HV The Spectra Graph display shows the results of the Fast Fourier Transform FFT performed by the flow meter The horizontal scale represents flow velocity with the higher velocities on the right and lower velocities on the left The vertical axis is relative amplitude or magnitude each bar shows the relative amplitude for a velocity range QVWDOO GFU 6LHPHQV KDQQHO 9...

Page 148: ...e arbitrarily placed at one half the minimum flow expected Noise Level Set Cursor This cursor appears as a horizontal line on the Spectra Graph All signals below this line will be excluded from the flow calculation Position the cursor approximately one quarter the height of the FFT peak Using Spectra Graph Data and Controls When the Spectra Graph is first displayed The data shown on the top highli...

Page 149: ... the Available Adjustments To Spectra Graph table for details 6 Press the Down Arrow from Low Limit to advance to the Carrier FX control The and keys are active in this position 7 Press the Down Arrow from Carrier FX to advance to the Diagnostic Data Display The and keys are active in this position 8 To exit the Spectra Graph press the MENU key 9 To display the Digital Flow Display press the MENU ...

Page 150: ...The width of Spectra is used to determine beam penetration and calibration The selection of Slurry in Application Data is recommended for flow rate indication accuracy when the Deviation is less than 25 For Deviation above 35 the use of Liquid is recommended For applications that continuously have Deviation between 25 and 35 proper selection of either Liquid or Slurry can be confirmed by compariso...

Page 151: ...ro Fault Set allows the option of indicating Zero Flow rather than a Fault Selecting Liquid Composition The width of the Spectra wave shape is an indication of the depth of penetration of sonic energy into the flow stream The Deviation is a measure of the width of the Spectra and is representative of the penetration of the sonic beam into the liquid Select Slurry in the Application Data menu for b...

Page 152: ...nstructions 01 2013 A5E02951520 AC 151 SSOLFDWLRQ DWD 6LHPHQV KDQQHO 3LFN LTXLG RU 6OXUU ORZ DOLEUDWLRQ LT RPSRVLWLRQ LTXLG HQVLW 6 Other Menu Entries All other flow meter menu entries will operate and be used in the same manner as the transit time flow measurement mode ...

Page 153: ...Functions 7 14 Reflexor FUS1010 IP65 NEMA 4X IP66 NEMA 7 152 Operating Instructions 01 2013 A5E02951520 AC ...

Page 154: ...the alarm set point MEMRY Memory Last valid reading for a selected interval during Fault condition MAKUP Makeup In Process Makeup occurred The following alarm codes appear in the Datalogger status messages I Interface Liquid Vs exceeds interface alarm set point P Pig Pig passage detected optional Z ZeroMatic ZeroMatic signal occurred The displays shown below indicate where the Alarm Codes appear o...

Page 155: ... and system messages 8 1 Alarm Codes FUS1010 IP65 NEMA 4X IP66 NEMA 7 154 Operating Instructions 01 2013 A5E02951520 AC 9 26 12 45 68 10112 38 30 0 30 0 9V 5 9V 0 1727 5 2 6LHPHQV KDQQHO 8QLW 2 0 1 8 7 Alarm Codes ...

Page 156: ...ut the device described in these Operating Instructions and do not find the right answers you can contact Customer Support Via the Internet using the Support Request Support request http www siemens com automation support request Via Phone Europe 49 0 911 895 7222 America 1 423 262 5710 1 800 333 7421 Asia Pacific 86 10 6475 7575 Further information about our technical support is available on the ...

Page 157: ...stry Automation and Drives Technologies in our partner database Information about field service repairs spare parts and lots more under Services Additional Support Please contact your local Siemens representative and offices if you have additional questions about the device Find your local contact partner at http www automation siemens com partner See also Local contact person http www automation ...

Page 158: ...nsure the cleaning is completed We shall not service a device or spare part unless the declaration of decontamination confirms proper decontamination of the device or spare part Shipments without a declaration of decontamination shall be cleaned professionally at your expense before further proceeding You can find the forms on the Internet and on the CD delivered with the device See also Decontami...

Page 159: ...ices identified by this symbol may not be disposed of in the municipal waste disposal services under observance of the Directive 2002 96 EC on waste electronic and electrical equipment WEEE They can be returned to the supplier within the EC or to a locally approved disposal service Observe the specific regulations valid in your country ...

Page 160: ...ressing and holding the F4 key during power up Use the F4 key function to restore operation if a severe event e g a violent power surge disrupts system operation Clr Saved Data Clr Saved Data only appears after pressing the Down Arrow in response to Clr Active Memory Answering Yes to Clr Saved Data will erase ALL saved data To invoke in RS 232 serial mode type and then press ENTER key EOT Response...

Page 161: ...ta in anticipation of resolving the difficulty later Call technical support for help if necessary Low Signal Press ENTER During the Initial Makeup the flow meter decides that the level of the receive signal is insufficient for proper operation Some reasons for low signal are Invoking Install Complete on an empty pipe Coupling compound insufficient not applied or evaporated Reapply couplant A disco...

Page 162: ...ll Saved Memory If the first sequence fails then you have to resort to the second level of the F4 sequence which allows you to clear ALL Saved Memory Be aware that this erases all saved Site Setups including flow calibrated sites Datalogger Data and user defined pipe and sensor tables This will require you to completely re install the system and repeat all desired default settings custom pipe tabl...

Page 163: ...luding pipe or sensor tables plus all desired Meter Facilities menu entries 4 To clear all Saved Memory press ENTER 5 Create a Site Setup before attempting to access other menu items 6 To restore operation press MENU to access the installation menu Create a new site setup and complete the installation procedure 7 Re select desired Meter Facilities menu items e g RS 232 setup parameters 10 3 Test F...

Page 164: ...tem 2 Press the Right Arrow to enter the Graph menu and scroll to highlight the Yes item in the option list 3 Now press the ENTER key to access the Graph Screen 4 To exit the Graph Screen and return to the main menu press the MENU key once Diagnostic Text Display The text to the upper left hand corner of the screen represents diagnostic items which can be individually turned on or off to reduce un...

Page 165: ...orrelating the up and down stream receive signals select the Correlated Plot option from the display menu list Return to the graph screen and observe the relative position of the up and down waveforms In a properly correlated receive signal the two images should be nearly superimposed on top of each other even during high flow conditions In the unlikely situation where the two images appear to be ...

Page 166: ...e MinDamp command described above however the two parameters interact in the following manner The MinDamp value must not exceed the MaxDamp value therefore increasing the MinDamp value above the previous MaxDamp value will set both parameters to the same value In most cases it is preferred that both damping parameters be set to the same value however in cases where rapid response to changes in liq...

Page 167: ...ne Noise Figure 10 2 Setting Digital Damping Factor Setting the Digital Damping Factor to a value HIGHER than the default value of 4 may be necessary in cases where the signal to noise ratio SN is found to be unacceptably low 15 1 but only if the noise is determined to be asynchronous i e not associated with the transmit or flow meter timing circuitry as shown in the signal example above where the...

Page 168: ...ased Damping Factor Figure 10 3 Setting the MinDamp Factor The above example shows that increasing the Digital Damping reduces asynchronous noise Setting the Digital Damping factor to a value LOWER than the default value of 4 may be justified in cases where pulsating flow is present such as from a reciprocating pump or for the purpose of diagnosing transient signal behavior A pulsating flow condit...

Page 169: ...ressing the or keys will cause the Tn marker to move later or earlier respectively As you adjust the Tn marker both Tn and Vs liquid sound velocity will change accordingly 3 To exit this mode press the 0 key on the keypad Zero Crossover Adjustment Hot Key 4 Observe the small X mark located on the zero crossing line near the middle of the receive signal in the Graph Screen above This X indicates th...

Page 170: ...the envelope which may be causing the Tn detection problem 96 7Q G7 6 61 L6HW Envelope Signal Crossover Marker HiSet Envelope Threshold TN Marker LoSet Envelope Threshold Zero Baseline Figure 10 4 Envelope Threshold Adjustment 1 If it appears that the default placement of the Tn marker is incorrect or unstable it can be adjusted by pressing the 5 key on the keypad to invoke the Hi Set command or b...

Page 171: ...on of Graph Screen Text Display Parameters Screen Text Parameters Menu List Item Description F Flow Measured flow rate in selected flow units VS Vs m s Sound Velocity in meters per second Display Metrics Represents the digital sample position of the receive window Correlated plot Displays the receive waveform in its proper superposition or registration The true delta time will be displayed by NOT ...

Page 172: ...he main menu 1 MinDamp Minimum damping exponent control or to increase or decrease 2 MaxDamp Maximum damping exponent control or to increase or decrease 3 TnSet Transit time adjustment use or to move Tn marker 4 ZCOSet Zero Crossover adjustment use or to move crossover marker 5 HiSet Signal envelope threshold level use or to move threshold 6 LoSet Signal envelope threshold level use or to move thr...

Page 173: ...uring Initial Makeup To change N count press Right Arrow At equal sign enter numeric value 1 to 9 only Ltn mm in Spacing distance between the sensors It will be in inches or millimeters depending on default units Vf max The flow velocity in selected units corresponding to one whole cycle offset between upstream and downstream receive signals Vs max M S Maximum Vs for current sensor spacing Vs min ...

Page 174: ...f the HF parameter if the flow rate is insufficient too low to accurately measure the required correction If the maximum flow rate for the application is relatively low then this correction is not be required If the flow rate is very high and the flow meter is reporting erroneous or unstable flow then the flow meter may already be having trouble resolving the upstream and downstream signals In thi...

Page 175: ...below Note Press the Up Down Arrow to select Automatic if desired 2 Use the numerical keys to input the desired correction value Press ENTER to input value I GULYH 1 EXUVW OHQJWK WQ 9I PD 9V PD 0 6 9V PLQ 0 6 PSW 6DPSOHV FOH 0D DPSLQJ 0LQ DPSLQJ 6LWH 6HWXS DWD 6LHPHQV XDO 3DWK GMXVWPHQW 0DQXDO I GULYH 1 EXUVW OHQJWK WQ 9I PD 9V PD 0 6 9V PLQ 0 6 PSW 6DPSOHV FOH 0D DPSLQJ 0LQ DPSLQJ 6LWH 6HWXS DWD ...

Page 176: ...DWD 6LHPHQV XDO 3DWK Automatic Adjustment Procedure 1 In the Site Setup Data Menu press the Down Arrow and scroll to the HF menu cell Press the Right Arrow and a pop up Manual prompt will appear 2 Press the Up or Down Arrow to select Automatic then press ENTER 3 The current measured correction value is displayed see below 4 Press ENTER again to install this correction value which will now appear n...

Page 177: ...or user information only I GULYH 1 EXUVW OHQJWK WQ 9I PD 9V PD 0 6 9V PLQ 0 6 PSW 6DPSOHV FOH 0D DPSLQJ 0LQ DPSLQJ 6LWH 6HWXS DWD 6LHPHQV XDO 3DWK GMXVWPHQW XWRPDWLF I GULYH 1 EXUVW OHQJWK WQ 9I PD 9V PD 0 6 9V PLQ 0 6 PSW 6DPSOHV FOH 0D DPSLQJ 0LQ DPSLQJ 6LWH 6HWXS DWD 6LHPHQV XDO 3DWK XWRPDWLF 5 If you decide not to use the Automatic selection press any key other than ENTER to abort the operatio...

Page 178: ...ansmit bursts while reporting current receive signal strength for the user To initiate the Force Transmit function refer to the Short Burst detection mode example shown below Setting a Force Transmit condition 1 After Install command is invoked and while the flow meter is going through the drive selections press the ALT and MENU keys simultaneously 6LHPHQV XDO 3DWK QVWDOO RPSOHWHG QVWDOO 6HQVRU QV...

Page 179: ...QVWDOO RPSOHWH QVWDOO 6LHPHQV XDO 3DWK QVWDOO 6HQVRU QVWDOO 3DWK 6HQVRU 0RGHO 3 7 6HQVRU 6L H 6HQVRU 0RXQW 0RGH LUHFW 6SDFLQJ 2IIVHW 0LQLPXP 1XPEHU QGH 6SDFLQJ 0HWKRG 6SDFHU DU 73 WQ 9DOXH LQ PSW 3LSH 6HW KDQQHO 1RW 6HWXS HUR ORZ GMXVW KDQQHO 1RW 6HWXS QVWDOO RPSOHWH QVWDOO HWHFWLRQ DXOW 3UHVV 17 3 To exit Force Transmit press the Left Arrow and a Detection Fault prompt will appear see above 4 Pre...

Page 180: ...ccuracy 0 15 to 0 3 of flow depending on version Batch repeatability 0 05 of flow maximum Zero Drift 0 0003 m s 0 001 ft s with ZeroMatic path active Data refresh rate 5 Hz 80 Hz output for flow rate available on special order Power Supply IP65 NEMA 4X and IP66 NEMA 7 Wall Mount 90 to 240 VAC 50 or 60 Hz 30 VA 9 to 36 VDC 12 Watts Sensor Type Nonintrusive externally mounted Temperature Range 40 C ...

Page 181: ...Products Gasoline Only Kerosene Jet Fuel Diesel Multiple Fuel Oils Heavy Fuel Oils Liquefied Gases Other Define Liquid name and Vs Unit Repair and Excluded Liability All changes and repairs must be done by qualified personnel applicable safety regulations must be followed Please note the following The user is responsible for all changes and repairs made to the device All new components must be pro...

Page 182: ... http www siemens com processinstrumentation catalogs A 2 I O Connections and Wiring Terminal Block Wiring 7ME39400AL00 and 7ME39400AL01 I O Module Refer to manual drawing 1010N 2 7 sheet 2 of 2 These connection diagrams apply to the part numbers listed below Table A 1 Connection Diagrams and Part Numbers 1010N 2 7 Sheet 2 of 2 Drawing FUS1010 7ME3530 7ME3533 FUE1010 7ME3500 FUH1010 7ME3600 7ME360...

Page 183: ...put 2 Vo1 Ref Ground 3 Vo2 0 10 Volt Analog Output 4 Vo2 Ref Ground 5 CGND Chassis GND 6 Io1 4 20mA Output 1 7 Io1 Isolated Return 8 Io2 4 20mA Output 2 9 Io2 Isolated Return 10 CGND Meter process variables are assigned to individual outputs under menu control System outputs assignable and scalable to flow related parameters CGND is for cable shield terminations 4 20mA outputs also provide a fault...

Page 184: ...51520 AC 183 1 2 3 4 5 6 7 8 9 10 11 12 13 14 TB2 9R 9R 1 R R 1 3 3 3 3 0 10VDC Load 10k ohm min 4 20mA Load 1k ohm max Note 7ME360x only Totalizer pulses TB2 11 NEG Total OC GND TB2 2 or TB2 4 TB2 12 NEG Total TTL GND TB2 2 or TB2 4 TB2 13 POS Total OC GND TB2 2 or TB2 4 TB2 14 POS Total TTL GND TB2 2 or TB2 4 ...

Page 185: ...A Relay 2 Normally Open 6 K2 B Relay 2 Normally Closed 7ME39400AL01 only 7 K2 C Relay 2 Common Relay 2 Alarm or control functions set by CH 1 Alarm or control functions set by CH 1 Alarm or control functions set by CH 3 Alarm or control functions set by CH 3 8 K3 A Relay 3 Normally Open 9 K3 B Relay 3 Normally Closed 7ME39400AL01 only 10 K3 C Relay 3 Common Relay 3 Alarm or control functions set b...

Page 186: ...2 A K2 B K2 C K3 A K3 B K3 C K4 A K4 B K4 C TB3 Note Relays shown in Power OFF position which is the same as the alarm assertion position 7ME39400AL00 Mercury Relay only available with Normally Open Terminal Block Wiring 7ME39400AL03 and 7ME39400AL04 Expanded I O Module Refer to manual drawing 1010N 7 7 sheet 2 of 2 These connection diagrams apply to the part numbers listed below ...

Page 187: ...A 4 Connection Diagrams and Part Numbers 1010N 7 7 Sheet 2 of 2 Drawing FUS1010 7ME3530 7ME3533 FUE1010 7ME3500 FUH1010 Not Used 7 8 2 8 2 8 2 8 2 8 8 8 8 3 5 5 5 5 5 5 5 5 63 1 63 1 63 1 63 1 52 52 52 52 7 7 576 75 5 76 1 1 1 1 1 7 7 1 1 3 3 3 3 2 2 2 2 92 92 92 92 1 1 Figure A 2 7ME39400AL03 and 7ME39400AL04 Expanded I O Module ...

Page 188: ...frequency output assignable 5V TTL 8 Io2 Isolated Return 7 Io2 4 20mA Output 2 6 Io1 Isolated Return 5 Io1 4 20mA Output 1 4 Vo2 Ref Ground 3 Vo2 0 10 Volt Output 2 Vo1 Ref Ground 1 Vo1 0 10 Volt Output Flow meter process variables assigned to individual outputs under menu control System outputs assignable scalable to flow related parameters 4 20mA outputs also provide a fault indication by droppi...

Page 189: ... DGND 5 K2 A Relay 2 Normally Open 6 K2 B Relay 2 Normally Closed 7ME39400AL04 only 7 K2 C Relay 2 Common Relay 2 Alarm or control functions set by CH 3 Alarm or control functions set by CH5 8 K3 A Relay 3 Normally Open 9 K3 B Relay 3 Normally Closed 7ME39400AL04 only Relay 3 Alarm or control functions set by CH 3 10 K3 C Relay 3 Common Alarm or control functions set by CH5 11 GND Digital Return G...

Page 190: ...y voltage allowed 2 AUX I01 Io1 4 20mA Output Io1 Signal Same output assignment as TB2 9 3 AUX I02 Isolated Loop Supply Io2 Io2 External Power 30V max supply voltage allowed 4 AUX I02 Io2 4 20mA Output Io2 Signal Same output assignment as TB2 11 Not Used 5 AUX I03 Isolated Loop Supply Io3 Io3 External Power 6 AUX I03 Io3 4 20mA Output Io3 Signal 30V max Same as TB2 1 7 AUX I04 Isolated Loop Supply...

Page 191: ...DC to 30VDC max Loop Supply RL 1000 ohms max Loop wire resistance plus user s input load resistance I 4 20mA Terminal Block Wiring 7ME39400AL04 Expanded I O Module Refer to manual drawing 1010N 7 7 sheet 2 of 2 These connection diagrams apply to the part numbers listed below Table A 8 Connection Diagrams and Part Numbers 1010N 7 7 Sheet 2 of 2 Drawing FUH1010 7ME3600 7ME3603 FUS1010 Not Used FUE10...

Page 192: ...NEMA 4X IP66 NEMA 7 Operating Instructions 01 2013 A5E02951520 AC 191 7 8 2 8 2 8 2 8 2 8 8 8 8 3 5 5 5 5 5 5 5 5 63 1 63 1 63 1 63 1 52 52 52 52 7 7 576 75 5 76 1 1 1 1 1 7 7 1 1 3 3 3 3 2 2 2 2 92 92 92 92 1 1 Figure A 3 7ME39400AL04 Expanded I O Module ...

Page 193: ...1 4 Vo2 Ref Ground 3 Vo2 0 10 Volt Output 2 Vo1 Ref Ground 1 Vo1 0 10 Volt Output Flow meter process variables assigned to individual outputs under menu control System outputs assignable scalable to flow related parameters 4 20mA outputs also provide a fault indication by dropping to 2mA if assigned to flow rate and under fault conditions OC Open Collector 5V 5V PG1 PG3 PG4 1 3 2 1 3 2 PG2 DPGEN_1...

Page 194: ...2 9 510 17 6 1 2 12 680 17 6 1 2 18 1000 18 3 4 24 1500 16 1 28 1800 15 5 1 1 4 36 2400 15 1 1 4 Note TB2 9 and TB2 11 are Open Collector Outputs that require external pull up resistors for operation See table for External Supply Voltage and suggested resistor value and ratings Maximum current into the transistor is 100mA Maximum Voltage is 36 VDC NOTICE Transistor Damage Negative voltages with re...

Page 195: ...ctions set by CH 5 4 GND Digital Return GND DGND 5 K2 A Relay 2 Normally Open 6 K2 B Relay 2 Normally Closed 7ME39400AL04 only 7 K2 C Relay 2 Common Relay 2 Alarm or control functions set by CH 3 Alarm or control functions set by CH 5 8 K3 A Relay 3 Normally Open 9 K3 B Relay 3 Normally Closed 7ME39400AL04 only Relay 3 Alarm or control functions set by CH 3 10 K3 C Relay 3 Common Alarm or control ...

Page 196: ... 2 No Connection 3 No Connection 4 No Connection 5 AUX 103 Isolated Loop Supply Connect 30V max Loop Supply here 6 AUX 103 Loop Powered 4 20mA PGEN 1 Data Presented as 4 20mA 7 AUX 104 Isolated Loop Supply Connect 30V max Loop Supply here 8 AUX 104 Loop Powered 4 20mA PGEN 2 Data Presented as 4 20mA Note Auxiliary 4 20mA loops are assigned and spanned under menu control of Vo and PGEN outputs RL R...

Page 197: ...oop Return 4 20mA proportional to spanned selected variable loop power 3 Iout 2 Isolated Loop Supply 4 Iout 2 Isolated Loop Return 5 Iout 3 Isolated Loop Supply 6 Iout 3 Isolated Loop Return 4 20mA outputs also provide a fault indication by dropping to 2mA if assigned to flow rate and under fault conditions 7 Iout 4 Isolated Loop Supply 8 Iout 4 Isolated Loop Return Note Flow meter requires extern...

Page 198: ...e A 14 Connection Diagrams and Part Numbers 1010N 5DS2 7 Drawing FUS1010 7ME3530 7ME3533 FUE1010 7ME3500 FUH1010 7ME3600 7ME3603 Figure A 4 7ME39404SB00 Analog Input Module Note Use 1012ECN series cables to connect between temperature sensor input wiring terminals TB1 through TB4 and 991T or 1011T series temperature sensors Note Supply and Return temperature sensor designations when used with FUE1...

Page 199: ...ltage Low TB2 4 Red RTD Current Low TB2 5 Blue Ground RTD Temperature measurement T2 or Channel 1 Tr Return Temperature AWG 14 24 1000 Ft max w o factory approval Table A 17 Input Output Wiring TB3 7ME39404SB00 Analog Input Module 2 Chan Dual Path Pin Color Function Description Wiring Cable TB3 1 Black RTD Current High TB3 2 White RTD Voltage High TB3 3 Green RTD Voltage Low TB3 4 Red RTD Current ...

Page 200: ...Cable TB5 1 AUX 1 IN Iin1 Input TB5 2 AUX 1 COM Iin1 Common TB5 3 AUX 2 IN Iin2 Input TB5 4 AUX 2 COM Iin2 Common Analog current input referenced to meter ground 4 to 20 mA 200 Ω AWG 14 24 100 ft max w o factory approval Net load is 335 ohms when safety barriers are used 7 7 76 7 7 75 7 7 76 7 7 75 Black Terminal Board 1 Orange Terminal Board 2 Brown Terminal Board 5 Red To Sensors Blue Terminal B...

Page 201: ... 20 Connection Diagrams and Part Numbers 1010N 5S2 7 Drawing FUS1010 7ME3530 7ME3533 FUH1010 7ME3600 7ME3603 Figure A 6 7ME39400SA00 Analog Input Module Table A 21 Input Output Wiring TB1 7ME39400SA00 Analog Input Module Pin Color Function Description Wiring Cable TB1 1 Black RTD Current High TB1 2 White RTD Voltage High TB1 3 Green RTD Voltage Low TB1 4 Red RTD Current Low TB1 5 Blue Ground RTD T...

Page 202: ... Blue Ground RTD Temperature measurement T2 or Channel 1 Tr Return Temperature AWG 14 24 1000 Ft max w o factory approval Table A 23 Input Output Wiring TB3 and TB4 7ME39400SA00 Analog Input Module Pin TB3 Function TB4 Function Use Description Behaviour Load Wiring 1 AUX 1 IN AUX 3 IN Iin1 Input 2 AUX 1 COM AUX 3 COM Iin1 Common 3 AUX 2 IN AUX 4 IN Iin2 Input 4 AUX 2 COM AUX 4 COM Iin2 Common Anal...

Page 203: ...both types of IBM compatible serial ports A PC communication program such as Si Ware download program at http s13 me ns cv or HyperTerminal Windows 95 98 NT 2000 XP serves as the data entry interface These programs reproduce the menu screens that would appear on the system s graphic screen Once the serial interface is established you can choose to program a graphic display system using a PC and a ...

Page 204: ...ardware handshaking 1 5 7 7 9 Pin Connector Solder side shown 25 Pin Connector Figure A 7 1015CPC N Serial Interface Cable Due to the different SITRANS F 1010 flow meter configurations there are 3 types of RS 232 communication cables employed You can determine which cable is required for your model flow meter from the table below Be sure you have the appropriate cable available for use For those w...

Page 205: ...rial Com port FUS1010 NEMA 4 Includes all models N DN MN FUE EXCEPT those with A1 option Termination is made to the 1010N 2 I O Data Module Flow meter end of cable is un terminated wire FUS1010 NEMA 4 With A1 Option Flow meters that carry A1 option have 1010N 7 module installed that houses a DB 9 connector for RS 232 communication FUP1010 IP67 Includes all models P DP Termination is made to the RS...

Page 206: ... communications program All PC computers provide at least one serial port using either a 9 pin or 25 pin D type connector The port designation can be either COM 1 or COM 2 Usually when a computer includes two serial ports COM 1 will be the 9 pin connector and COM 2 will be the 25 pin connector However port designations can vary from manufacturer to manufacturer so you will have to positively ident...

Page 207: ... up to Programs then across to Accessories Slide the highlight down to HyperTerminal then release the left mouse button 3 Within the HyperTerminal window move the mouse pointer down to Hyperterm exe and then double click the left mouse button 4 This selects the Connection Description dialog box Enter a name for your connection e g 1010N You can optionally select an icon for this connection by clic...

Page 208: ...shown below 8 Next left click on the ASCII Setup button see screen above In the ASCII Sending dialog box make sure that both send line ends with line feeds and Echo Typed characters locally are UNCHECKED In the ASCII Receiving dialog box left click to place a check mark before the Append line feeds to incoming line ends dialog When your screen looks like the example below left click the OK button ...

Page 209: ... Menu Once the parameters are set HyperTerminal automatically initiates Command mode You will see a blank screen 1 Press Enter a few times until you see For Help on the screen 2 Type question mark and then press Enter to see a list of the available commands Use the MENU command type Menu and then press Enter to access the top level of the Installation Menu You will see a screen similar to the exam...

Page 210: ...uivalent to the MENU key is CTRL L Note that the RS 232 interface does not support graphics Therefore when you use HyperTerminal to view the data display screens you will see the same data in alphanumeric form only as shown below You can still use the Up Arrow and Down Arrow to switch between available display screens 6LHPHQV Current active site setup name The 1 indicates that the measurement chan...

Page 211: ...w Display DATALOG D Ctrl D Generate Datalogger report CLR Backspace or DEL Deselect list selection ALT Up Arrow U Ctrl U Logger Display Page Advance chg sign bar shift backslash Change numeric sign Can also type key ENTER Carriage Return Enter Key Digits Digits Numerals zero through 9 Divide by X upper case 8 Multiply by Plus Minus Equals Decimal Point Terminal Mode Menu Commands In addition to Me...

Page 212: ...rns on the Line Feed at the end of any text string sent by the flow meter Lf off Turns off the Line Feed at the end of any text string sent by the flow meter Provides a list of available Terminal Mode flow meter commands Transferring information from a 1010 flow meter to the PC With HyperTerminal active 1 Point to Transfers and click 2 Select Capture Text 3 Select desired drive path or directory e...

Page 213: ...l Import Wizard to select Space Delimiters for importation of the data Site data is downloaded in plain text and can be imported directly into MS Word Reset Procedure for Blind Systems SITRANS F 1010 Blind systems allow you to perform a system reset via the RS 232 interface The following instructions require the flow meter to be connected serially to a PC Note Custom RS 232 settings for baud rate ...

Page 214: ...pe the character three times The prompt Clr Active Memory appears at the top of the screen Press the Down Arrow Note Note that the prompt switches to Clr Saved Data No 3 Press the Right Arrow and then the Down Arrow to switch the option list to Clr Saved Data Yes 4 Press ENTER to clear all Saved Site Data Datalogger Data user created Pipe Data and Sensor Data 5 To restore operation press MENU to a...

Page 215: ...st provide an accurate and consistent shift across the entire flow range anticipated for the application Kc Factor To obtain the Kc factor compare flow total data taken simultaneously from the flow meter and a reference meter whose accuracy meets the required standard Allow both meters to accumulate flow total data long enough to average out any differences due to flow fluctuation between the two ...

Page 216: ...er allows the user to select any of a wide variety of system variables flow rate pressure viscosity etc as a pointer into a table of calibration factors up to 32 As the system variable is updated the value of the table s output factors or positive and negative flow is re evaluated and used as a modifier for the current rate register Note that the flow register is still zeroed and Reynolds number c...

Page 217: ...bling these calibration tables Although it is unlikely that all three tables would ever be employed in a real installation three tables are offered for maximum user flexibility Since the tables can be disabled without being destroyed 2 or 3 optimization strategies may be tested by this means in order to determine which approach is most effective A 5 Setup Procedure for Wet Flow Calibration Calibra...

Page 218: ...t for the sensor spacing index utilized during the flow calibration Using the mounting configuration employed during the flow calibration install the sensors on the pipe at the above noted spacing positions in accordance with the instructions provided on the sensor installation drawings 3 Attach the sensor cables noting that the cable marked UP upstream attaches to the sensor closest to the source...

Page 219: ...ter DO NOT save the site This might contaminate the wet flow calibration data already stored Note Contact Siemens Technical Services Department http www siemens com automation service support if any flow calibration data is accidentally removed or overwritten Transfer Install Function All SITRANS F 1010 flow meter operating systems version 3 00 20 and greater include the installation facility call...

Page 220: ...p 1 above 7 For Multi Path systems repeat Step 6 above for the remaining paths 8 The flow meter should now be operational at the new spacing location Note Depending on the size of the pipeline the change in the estimated sonic velocity Vs and the repositioning of sensors the flow meter may not operate out of Fault even if the spool or pipe is filled with liquid This can be expected when performing...

Page 221: ...Appendix A 5 Setup Procedure for Wet Flow Calibration FUS1010 IP65 NEMA 4X IP66 NEMA 7 220 Operating Instructions 01 2013 A5E02951520 AC ...

Page 222: ...er Agency Approved 1010MWX S2 7 Rev A Installation Drawing 1010 Series Multi Channel Flow Computer Agency Approved 1010 443 Rev 05 Connection Diagram for Hazardous Area Use Agency Approved 1010WX S2 Series Flow Computer 1010NS9 7 Rev A Installation Drawing 1010 Series Flow Computer Agency Approved 1010MNS9 7 Rev A Installation Drawing 1010 Series Multi Channel Flow Computer Agency Approved 1010 38...

Page 223: ...tallation Drawing Dual Path Transducer Set w Mounting Frames 1012MS 8 Rev F Installation Outline Adjustable Mounting Strap 1012TN 7 Rev A Installation Drawing 1010 Series Transducers and Mounting Tracks 1012TNH 7 Rev A Installation Drawing 1010 Series Transducer and Mounting Tracks 991TS2 7 Rev 03 Installation Drawing Temp Sensor Dedicated NEMA 4 Pipe O D 1 1 4 48 32 1220mm 991TDS2 7 Rev 03 Instal...

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Page 277: ...1012TN 7 INSTALLATION DRAWING 1010 SERIES TRANSDUCERS AND MOUNTING TRACKS 21614 C ...

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Page 279: ...1012TNH 7 INSTALLATION DRAWING 1010 SERIES TRANSDUCERS AND MOUNTING TRACKS 21614 C ...

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Page 286: ... 18 20 24 30 36 42 48 54 60 72 84 3 80 0 39 3 02 4 80 0 42 3 96 6 90 0 44 6 02 9 05 0 46 8 13 11 10 0 50 10 10 13 20 0 54 12 12 15 30 0 57 14 16 17 40 0 60 16 20 19 50 0 64 18 22 21 60 0 67 20 26 25 80 0 76 24 28 31 74 0 88 29 98 37 96 0 99 35 98 44 20 1 10 42 00 50 50 1 26 47 98 56 66 1 35 53 96 62 80 1 39 60 02 75 34 1 62 72 10 87 54 1 72 84 10 O D Wall I D CLASS B 3 96 0 42 3 12 5 00 0 45 4 10 ...

Page 287: ...0 0 109 9 9 9 9 9 0 113 9 9 9 9 9 0 133 9 9 9 9 9 0 140 9 9 9 9 9 0 145 9 9 9 9 9 0 154 9 9 9 9 9 0 203 9 9 9 9 9 0 216 9 9 9 9 9 0 226 9 9 9 9 9 0 237 9 9 9 9 9 0 258 9 9 9 9 9 0 280 9 9 9 9 9 0 322 9 9 9 9 9 0 365 9 9 9 9 9 0 406 0 438 500 0 562 0 593 0 687 0 250 0 250 0 250 0 312 0 312 0 312 0 375 9 9 9 9 9 0 375 9 9 9 9 9 0 375 9 9 9 9 9 500 500 500 500 500 500 500 1 1 4 2 3 3 1 2 5 8 10 12 14...

Page 288: ...an move the asterisk with the Up or Down Arrows to a new selection then press ENTER to select the item CLR Clear Key Use the CLR key to erase a numeric value or clear a selection from a multiple select option list Cursor This refers to the highlighted text and the arrow cursor that you move via the arrow direction when navigating through menus or menu cells Data Entry Refers to data entered into a...

Page 289: ...s where the flow meter recovers its Initial Makeup parameters after a fault condition interrupts operation Installation Menu The flow meter s overall menu structure It allows you to define all aspects of operation for the flow meter Interface m s Refers to an alarm function that declares the passage of a liquid or gas interface by a comparison analysis of the relative sonic velocities of the two l...

Page 290: ...index based on the estimated sonic velocity measurement This Index can not be overridden by installer Numeric Data Refers to a value entered into a menu cell An example would be the pipe outer diameter Numeric Entry Refers to a number you type into menu cell that stores numeric data Numeric Keys Use the Numeric keys to type a numeric value where appropriate Op Sys ROM The Read Only Memory that sto...

Page 291: ... collection of parameters used by the flow meter to service a specific site or location The flow meter allows you to store several independent Site Setups Site Storage Memory Section of RAM allocated for permanent data storage This memory segment stores inactive site setups including a backup of active site The flow meter s Site Setup storage capacity depends on the dynamic memory allocation as di...

Page 292: ...sensor offset assigned by the flow meter This can be overridden by the installer TOTCNT A Totalizer pulse count function used for Batching or Sampling Transducer Also known as sensor Vaer The flow meter s aeration percent output Vps The sonic propagation velocity of a pipe Vs The sonic velocity of a liquid or gas ...

Page 293: ...Glossary FUS1010 IP65 NEMA 4X IP66 NEMA 7 228 Operating Instructions 01 2013 A5E02951520 AC ...

Page 294: ...y screen setup 125 Est LogTime Left 126 RS 232 output 125 Deadband Control 128 Decontamination 156 Description 21 Device inspection 9 Digital Damping Control Hot Key 1 and 2 164 Drawings Installation and Outline 221 E Empty Pipe Set 85 Expanded I O Module 120 Identification 121 Programming 123 F F4 Reset 161 Clearing Active Memory 161 Clearing All Saved Memory 162 Flow Calibration Factor 32 Flow M...

Page 295: ...on 140 Spectra Graph 145 Relay Functions 130 Repair 155 Resistive Temperature Device RTD Calibration 137 Ice Bath RTD Calibration 139 Return procedures 156 RS 232 Serial Port Connections 202 Interface Cable 203 RS 232 Setup 107 S Safety 11 Sensor installation 33 Sensors Forced Transmit and Forced Frequency 177 Identification 57 Installation Direct Mount 64 Mounting Strap Kits 55 Mounting Supplies ...

Page 296: ...e 93 Using 1012T Sensor Mounting Tracks 69 W Wall Mounting 35 Warning symbols 12 Wide Beam Transmission 31 Wiring Expanded I O Module 185 I O Module 181 Wiring Temperature Sensor to the Analog Input Module 43 Z Zero Flow Compensation Methods 109 Actual Zero 109 AutoZero 109 ReversaMatic 109 ZeroMatic 110 ...

Page 297: ...Index FUS1010 IP65 NEMA 4X IP66 NEMA 7 232 Operating Instructions 01 2013 A5E02951520 AC ...

Page 298: ...j e c t t oc h a n g ew i t h o u t n o t i c e L I MI T E DWA R R A N T Y S e l l e r S e l l e r w a r r a n t st h a t t h eG o o d sma n u f a c t u r e db yS e l l e r w i l l b ef r e ef r o m d e f e c t si nma t e r i a l so r w o r k ma n s h i pu n d e r n o r ma l u s ea n ds e r v i c e a n dt h a t t h eS o f t w a r ew i l l e x e c u t et h ep r o g r a mmi n gi n s t r u c t i o n ...

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