Siemens 8DJH Installation And Operating Instructions Manual Download | Manualshive

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500-8384.9 • Version 11 • Installation and Operating Instructions • 8DJH

7 Installation

In the instructions given in the following sections it is assumed that a new switchgear is being
installed which has not yet been connected to the mains, and is not live.

7.1 Safety instructions

For extending or replacing parts of an existing switchgear, observe the Five Safety Rules:

DANGER

Live parts

Touching live parts leads to a life-endangering electric shock. Observe the Five Safety Rules:
⇨ Isolate.
⇨ Secure against reclosing.
⇨ Verify safe isolation from supply.
⇨ Earth and short-circuit.
⇨ Cover or barrier adjacent live parts

CAUTION

Sharp-edged sheets

If covers have to be removed from the switchgear, sharp-edged sheets inside the switchgear
can cause cuts. Sharp-edged sheets inside the switchgear can damage cables.
⇨ Wear personal protective equipment (e.g. cut-resistant gloves and arm sleeves).
⇨ When working inside the switchgear, it must be observed that cables do not touch any

sharp-edged sheets. Cover sharp-edged spots, if required.

NOTICE

Sheet-metal work at the switching-device vessel

Sheet-metal work at the switchgear can cause damages to the switching-device vessel.
⇨ Do not drill into the switching-device vessel.
⇨ Remove metal cuttings, cement dust or liquids on the switching-device vessel in order to

avoid rust layers.

7.2 Tools and auxiliary means

▪ Standard tools such as torque wrenches (6...50 Nm), various screwdrivers (slot, Philips and

Torx), various wrenches

▪ Shims with a thickness of 0.5...1 mm to compensate for floor unevenness

7.3 Cleaning agents

INFORMATION

For protection of personnel and environment:
Read the instructions for use of cleaning agents and aids carefully.
Observe the safety instructions of the cleaning agents.

Activity

Cleaning agents

Cleaning the front covers and instrument transformers

Mild, customary household cleaner for general
degreasing work and cleaning work

(solvent-free)

Cleaning electrostatically stressed cast-resin insulators
or cast-resin components

Dry wiping cloths; plastic cleaner containing alcohol if
there is a lot of dirt

Applying and wiping off liquid cleaning agent (single
use)

Lint-free cleaning paper

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Summary of Contents for 8DJH

Page 1: ...Installation and Operating Instructions Medium Voltage Switchgear 8DJH Gas Insulated up to 24 kV siemens com 8djh 500 8384 9 11 03 2020 ...

Page 2: ...formation please contact the Siemens Service Hotline Customer Support Global 49 180 524 7000 support energy siemens com 24 hours Customer Support Brazil for the Brazilian market only 55 11 4585 8040 suporte br siemens com Local working hours Customer Support India for the Indian market only 91 1 800 419 7477 service energy in siemens com Local working hours ...

Page 3: ...tes 46 5 Transport 47 5 1 Safety instructions 47 5 2 Transport unit 47 5 3 Checking the delivery 47 5 4 Unloading and transporting the switchgear 48 5 5 Unpacking the switchgear for installation 50 6 Storage 51 7 Installation 53 7 1 Safety instructions 53 7 2 Tools and auxiliary means 53 7 3 Cleaning agents 53 7 4 Mounting paste 54 7 5 Tightening torques 54 7 6 Comments on electromagnetic compatib...

Page 4: ... 131 8 7 Applying operating voltage 131 8 8 After commissioning 132 9 Operation 133 9 1 Safety instructions 133 9 2 Indicators and control elements 134 9 2 1 Position indicators 135 9 2 2 Operations counter 135 9 2 3 Fuse tripped indicator 135 9 2 4 Spring charged indicator 135 9 2 5 Ready for service indicator 135 9 2 6 Operating levers 136 9 2 7 Hand crank 136 9 2 8 Mechanical interlocking with ...

Page 5: ...1 1 Switching the three position disconnector from OPEN to EARTHED position 154 9 7 7 L1 1 Switching the three position disconnector from EARTHED to OPEN position 154 9 8 Verification of safe isolation from supply 155 9 8 1 Voltage indicators 155 9 8 2 Integrated voltage detecting systems 157 9 9 Replacing HV HRC fuse links 160 9 10 Cable testing 163 9 10 1 Cable testing via cable plugs 163 9 10 2...

Page 6: ...ranties or modify the existing warranty The illustrations included in these instructions are simplified and serve to create a general understanding The illustrations may therefore deviate from the actual product 1 1 Symbols used Precondition symbol Identifies a necessary precondition for an operation 1 Numbered operation instruction Identifies an operation step Asks the operator to perform an oper...

Page 7: ...ions 8DJH NOTICE Indicates potential property damage If this hazardous situation is not avoided damage to property or environment can be the consequence Observe measures for the prevention of risks INFORMATION Indicates an important information or facilitation of work Observe the information ...

Page 8: ...ar can be found on the rating plate Page 46 Rating plates and in the technical data Page 27 Technical data 2 3 Changes to the product WARNING Changes to the product Modifications or alterations to the product can cause the expiration of warranty claims and cause danger to life limb and other legally protected interests The fulfillment of the type tests according to IEC 62271 200 may not be ensured...

Page 9: ...from an operating switchgear the IAC classification according to IEC 62271 Part 200 is no longer fulfilled The switchgear operator must take this into account when selecting the personal protective equipment In case of internal arc full personal protection is not provided then even if the personal protective equipment is worn 2 7 IT security The software of Siemens protection devices is regularly ...

Page 10: ...0 M 430 Busbar voltage metering panel with primary fuse protection M 430 430 M 500 Busbar voltage metering panel with disconnector M 500 500 Panel blocks Panel blocks can be operated with up to 4 functions in one common switchgear vessel Combinations of transformer feeder and circuit breaker feeder are possible via panel extensions Tab 2 Panel blocks Block of 2 panels Block of 3 panels Block of 4 ...

Page 11: ...uit breaker type L type 1 1 and type 2 1 Low voltage compartment option 8 Earthing point 2 Wiring duct option 9 Pressure relief device 3 Opening for secondary wires 10 Switchgear vessel 4 Operating mechanism of switching device 11 Control board 5 Bushing for cable plug 1 2 Bushings for busbar 6 Cable compartment cover 1 3 Busbar termination cover option 7 Earthing busbar 14 HV HRC fuse assembly ...

Page 12: ...first closed and then opened with separate pushbuttons When a HV HRC fuse link or the shunt release f release trips the precharged opening spring is available for the opening operation no additional charging process is required This ensures that the switch fuse combination can switch off all appearing faults reliably even when the three position switch disconnector closes In order to prevent the o...

Page 13: ... Three position switch disconnector locking device 5 Position indicator for three position disconnector 6 Actuating opening for three position disconnector EARTHING function 7 Sockets for capacitive voltage detecting system 8 Motor for circuit breaker option 9 Circuit breaker locking device 10 Position indicator for circuit breaker 11 OFF pushbutton for circuit breaker 1 2 Actuating opening for sp...

Page 14: ...and spring charging Switching straight from CLOSED to EARTHED position and from EARTHED to CLOSED position is not possible as the operating lever must be re inserted in the OPEN position The spring in transformer panels and circuit breaker panels is charged in a separate actuating opening Cable compartment interlock To remove the cable compartment cover the feeder must be earthed Locking device op...

Page 15: ...hree position disconnector X X X Standard O Option Not available Electrical interlocking On the customer s request different electrical interlocks can be installed 3 7 HV HRC fuse assembly Features of the HV HRC fuse assembly With fuse slide for fuse replacement without tools HV HRC fuse links according to DIN 43625 main dimensions with striker in medium version according to IEC EN 60282 1 as shor...

Page 16: ...on switch disconnector through the striker of the fuse Tripping of the three position switch disconnector via diaphragm and striker through overpressure e g if HV HRC fuse link has been inserted in correctly The HV HRC fuse links make SIBA Page 38 Selection of HV HRC fuse links release the striker depending on the temperature and trip the switch disconnector already in the overload range of the fu...

Page 17: ...tion Option Mounted cable clamps on cable bracket Deep cable compartment cover Cable testing e g with measuring bolt Page 163 Cable testing 3 8 2 Cable connection for transformer feeders For the cable connection customary cable plugs for interface type A with plug in contact standard or interface type C with bolted contact M16 option are used according to EN 50181 DIN EN 50181 Available designs Sc...

Page 18: ...2 Design 2 Thermoplastic insulated cables 12 kV according to IEC EN 60502 2 VDE 0276 620 1 core or 3 core cable PE and XLPE insulated N2YSY Cu and N2XSY Cu or NA2YSY Al and NA2XSY Al Nexans Euromold 400TB G 430TB G 480TB G T 35 300 screened 400LB G W 35 300 screened 484TB G T 70 630 screened 440TB G T 185 630 screened nkt cables CB 24 630 T 25 300 screened AB 24 630 T 25 300 insulated CB 36 630 12...

Page 19: ... 6 95 T 25 95 screened 93 EE 705 6 240 T 95 240 screened TE Connectivity for 1 core ca bles RICS 51 with IXSU 3 T 25 300 insulated RSTI 58xx T 25 300 screened RSTI 59xx T 400 800 screened for 3 core ca bles RICS 51 with IXSU 3 T 25 300 insulated RSTI 58xx RSTI TRFxx T 25 300 screened Paper insulated mass impregnated cables 12 kV according to IEC EN 60055 2 VDE 0276 621 3 core cable paper insu late...

Page 20: ... with capacitive measuring point Thermoplastic insulated cables 15 17 5 24 kV according to IEC EN 60502 2 VDE 0276 620 1 core cable PE and XLPE insulated N2YSY Cu and N2XSY Cu or NA2YSY Al and NA2XSY Al Nexans Euromold K158LR W 16 120 screened with capacitive measuring point K152SR G 25 120 screened with capacitive measuring point 200LR W 25 95 screened with capacitive measuring point K200LR 16 W ...

Page 21: ... Mounting depth at the panel connection for panel types R K and L Fig 15 Mounting depth at the panel connection for panel types R 500 and L 500 Tab 9 Cable plugs for double cable connection interface type C Cable plugs Connection combination Cable compartment cover 1 Make Type Design 2 Arrange ment 3 Mounting depth mm Deeper by a mm Depth of floor opening b mm Nexans K 430TB G K 300PB G K 480TB G ...

Page 22: ...arresters Connection combination Cable compartment cover 1 deeper by a 2 mm Make Type Design 3 Arrangement 4 Mounting depth mm Nexans K 430TB G 300SA K 480TB G 800SA K 484TB G 800SA screened K Ü 290 K 430TB G K 300PB G 300SA screened K K Ü 395 105 5 K 480TB G K 800PB G 800SA K 484TB G K 804PB G 800SA screened K K Ü 400 250 Südkabel SET 12 24 MUT 13 23 screened K Ü 302 105 SEHDT 23 1 MUT 23 screene...

Page 23: ...els and panel blocks with IAC A FL or FLR up to 21 kA 1s Panel blocks with IAC A FL up to 21 kA 1s Features of the exhaust opening with expanded metal 3 provided by the site Mesh breadth and width of the expanded metal 2 5 mm Effective exhaust cross section min 0 35 m2 1 Floor opening 3 Exhaust opening with expanded metal 2 Direction of pressure relief 4 Floor plate Tab 12 Pressure relief with pre...

Page 24: ...ntegrated voltage indicator 2 Plug in voltage indicator C1 Capacitance integrated into the bushing C2 Capacitance of the connecting cables and the voltage indicator to earth ULE UN 3 during rated operation in the three phase system U2 UA Voltage at the interface plug in sockets of the plug in voltage indicator or the test socket of the integrated voltage indicator 3 12 Ready for service indicator ...

Page 25: ...e pressure change in both gas volumes compensates for the effect of temperature The switchgear operates perfectly in a range between the rated filling level of 150 kPa and the minimum functional level of 130 kPa If the gas pressure falls below 130 kPa the switchgear must not be operated anymore The ready for service indicator changes from the green area to the red area not ready for service If the...

Page 26: ...t of the panel Panel block In the cable compartment of the left hand panel With comprehensive accessories In a separate transport box Standard accessories selection Operating and installation instructions Operating levers for operation of switching devices different designs Double bit key diameter 3 mm for the door of the low voltage compartment option Hand crank for charging the spring energy sto...

Page 27: ... up to kA 63 Circuit breaker feeder up to kA 63 Transformer feeder up to kA 63 60 Hz Rated short time withstand cur rent Ik Switchgear with tk 1 s up to kA 25 20 21 1 Switchgear with tk 3 s 1 up to kA 20 21 1 Rated peak withstand current Ip up to kA 65 52 55 1 Rated short circuit making cur rent Ima Ring main feeder up to kA 65 52 55 1 Circuit breaker feeder up to kA 65 52 55 1 Transformer feeder ...

Page 28: ...cation n 100 E3 Number of short circuit making operations with Ima Classification n 5 E3 C classification for switch disconnector no restrikes TD Icc IIc C2 1 Design option Tab 15 Switching capacity for make proof earthing switch according to IEC EN 62271 102 VDE 0671 102 Rated voltage Ur 7 2 12 15 17 5 24 Rated short circuit making current Ima 50 Hz up to kA 63 50 52 5 1 60 Hz up to kA 65 52 55 1...

Page 29: ...e used to trip or electrically open the switch fuse combination The opening command is executed by application of an auxiliary voltage AC or DC depending on the design option After opening the switch fuse combination the release is de energized internally Tab 19 Power consumption of the operating coils Operating coil Power consumption W VA Switch fuse combination Shunt release Y1 Y3 370 4 3 Three ...

Page 30: ...lassification of make proof earthing switch E2 Rated operating sequence O 0 3 s CO 3 min CO O 0 3 s CO 15 s CO on request Number of short circuit breaking operations n 25 or 50 1 Depending on the secondary equipment used 2 Design option 3 Charging the spring energy store manually Tab 23 Type 2 with three position disconnector Rated voltage Ur kV 7 2 12 15 17 5 24 Rated normal current of feeders lr...

Page 31: ...elease Y7 ms 60 65 Low energy release Y6 ms 65 Minimum command duration 1 CLOSE Closing solenoid Y9 ms 45 40 OPEN 1st shunt release Y1 ms 40 40 Additional release 2nd shunt release Y2 ms 20 Y3 ms 40 C t operated release Y4 ms 20 Y6 ms 20 Undervoltage release Y7 ms 20 20 Low energy release Y6 ms 20 1 For operation of the switchgear beyond the range defined by IEC 60721 3 3 Class 3K4 a minimum comma...

Page 32: ... trip the circuit breaker The electrical opening command is transmitted to the OPEN latch via a magnet armature by unlatching an energy store Depending on the operating mechanism used up to 2 releases can be used Shunt release Y1 Shunt releases are used to trip or electrically open circuit breakers The opening command is executed by application of an auxiliary voltage AC or DC depending on the des...

Page 33: ...elease e g by protection tripping there is a signal through the NO contact S6 If the circuit breaker is tripped deliberately with the mechanical pushbutton this signal is suppressed by the NC contact S7 Tab 27 Power consumption of the releases Release Power consumption W VA Circuit breaker type 1 1 Circuit breaker type 2 Closing solenoid Y9 440 370 Shunt release Y1 440 370 Shunt release Y2 60 W 10...

Page 34: ... 44 7 Insulating gas SF6 60376 0373 1 Installation and erection 61936 1 HD637 S1 0101 Environmental conditions 60721 3 3 DIN EN 60721 3 3 Type approval of vacuum interrupter The vacuum interrupters fitted in the switching devices are type approved in accordance with 45 of the Radiation Protection Act StrlSchG of the Federal Republic of Germany as interference radiators and they meet the requiremen...

Page 35: ...ed medium voltage switchgear does not belong to the category of dangerous goods in respect of transportation and is exempted from special transport regulations according to ADR Clause 1 1 3 1 b 4 8 Dimensions and weights The switchgear weight depends on the switchgear design and the degree to which it is equipped The table shows mean values Tab 31 Weight of individual panels Panel type Width Gross...

Page 36: ... 1050 330 360 400 RLR 1050 320 350 390 RRR 930 300 330 360 TTT 1290 410 440 490 LLL 1 1290 400 430 480 RRS 1050 320 350 390 RRH 1050 330 360 400 Block of 4 panels RRRT 1360 430 470 520 RRRL 1 1360 430 470 520 RRRR 1240 400 440 480 TRRT 1480 470 510 560 LRRL 1480 460 500 550 TTTT 1720 540 580 640 LLLL 1 1720 520 560 620 RRRS 1360 420 460 510 RRRH 1360 430 470 520 1 Applies to design with circuit br...

Page 37: ...level and to normal atmospheric conditions 101 3 kPa 20 C 11 g m3 humidity according to VDE 0111 and IEC 60071 The dielectric strength decreases with increasing altitude For site altitudes above 1000 m above sea level the standards do not provide any guidelines for the insulation rating but leave this to the scope of special agreements All parts housed inside the switchgear vessel which are subjec...

Page 38: ...V rated lightning impulse withstand voltage see Dielectric strength table rated voltage 17 5 kV Necessary rated lightning impulse withstand voltage 95 kV 1 28 122 kV Result According to the above Dielectric strength table switchgear for a rated voltage of 24 kV with a rated lightning impulse withstand voltage of 125 kV is to be selected 4 12 Selection of HV HRC fuse links According to IEC 60282 1 ...

Page 39: ...ens Service Hotline if you want to use HV HRC fuse links from other manufacturers The selection of HV HRC fuse links is based on IEC 60282 1 IEC 62271 105 VDE 0671 105 IEC 60787 VDE 0670 402 Recommendations and data sheets of fuse manufacturers Permissible power loss in the switchgear enclosure at an ambient air temperature of 40º C NOTICE HV HRC fuse links with incorrect characteristic Using HV H...

Page 40: ...3 7 2 292 30 099 13 80 System operating voltage Un 5 0 5 5 kV 20 4 2 3 6 3 3 7 2 292 30 098 13 6 3 30 4 3 4 6 3 3 7 2 292 30 098 13 6 3 10 3 7 2 292 30 098 13 10 50 4 5 7 10 3 7 2 292 30 098 13 10 16 3 7 2 292 30 098 13 16 75 4 8 6 16 3 7 2 292 30 098 13 16 20 3 7 2 292 30 098 13 20 100 4 11 5 16 3 7 2 292 30 098 13 16 20 3 7 2 292 30 098 13 20 125 4 14 4 20 3 7 2 292 30 098 13 20 25 3 7 2 292 30 ...

Page 41: ...31 5 3 7 2 292 30 098 13 31 5 31 5 6 12 292 30 004 13 31 5 31 5 6 12 442 30 101 13 31 5 40 3 7 2 292 30 098 13 40 40 6 12 292 30 004 13 40 45DB120V40PTD 40 6 12 442 30 101 13 40 250 4 24 40 3 7 2 292 30 098 13 40 40 6 12 292 30 004 13 40 40 6 12 442 30 101 13 40 50 3 7 2 292 30 098 13 50 50 6 12 292 30 004 13 50 50 6 12 442 30 101 13 50 63 6 12 292 30 012 43 63 45DB120V63PTS2 315 4 30 3 50 3 7 2 2...

Page 42: ...2 30 101 13 16 16 10 17 5 292 30 255 13 16 16 10 17 5 442 30 231 13 16 16 10 24 442 30 006 13 16 45DB240V16PTD 125 4 7 2 16 6 12 292 30 004 13 16 45DB120V16PTD 16 6 12 442 30 101 13 16 16 10 17 5 292 30 255 13 16 16 10 17 5 442 30 231 13 16 16 10 24 442 30 006 13 16 45DB240V16PTD 20 10 24 442 45DB240V20PTD 160 4 9 3 20 6 12 292 30 004 13 20 45DB120V20PTD 20 6 12 442 30 101 13 20 20 10 17 5 292 30 ...

Page 43: ...B120V50PTD 50 6 12 442 30 101 13 50 50 10 17 5 292 30 221 13 50 50 10 17 5 442 30 232 13 50 50 10 24 442 30 014 13 50 45DB240V50PTD 63 6 12 292 30 012 43 63 45DB120V63PTS2 63 10 24 442 30 014 43 63 45DB240V63PTD 630 4 36 4 63 6 12 292 30 012 43 63 80 10 24 442 30 014 43 80 45DB240V80PTS 63 6 12 292 30 012 13 63 45DB120V63PTD 63 6 12 442 30 102 13 63 63 10 17 5 442 30 232 13 63 80 6 12 292 30 012 4...

Page 44: ...2 45DB240V40PTD 500 4 21 40 10 17 5 442 30 231 13 40 40 10 24 442 30 006 13 40 45DB240V40PTD 50 10 24 442 45DB240V50PTD 630 4 26 4 50 10 17 5 442 30 232 13 50 50 10 24 442 30 014 13 50 45DB240V50PTD 63 10 24 442 45DB240V63PTD 80 10 24 442 45DB240V80PTS 800 5 6 33 5 63 10 24 442 30 014 43 63 45DB240V63PTD 80 10 24 442 45DB240V80PTS 1000 5 6 41 9 80 10 24 442 30 014 43 80 45DB240V80PTD 1250 5 6 52 3...

Page 45: ...2 45DB240V10PTD 125 4 3 6 10 10 24 442 30 006 13 10 45DB240V10PTD 160 4 4 7 10 10 24 442 30 006 13 10 200 4 5 8 16 10 24 442 30 006 13 16 45DB240V16PTD 250 4 7 3 16 10 24 442 30 006 13 16 45DB240V16PTD 315 4 9 2 16 10 24 442 30 006 13 16 20 10 24 442 30 006 13 20 25 10 24 442 45DB240V25PTD 400 4 11 6 20 10 24 442 30 006 13 20 25 10 24 442 30 006 13 25 45DB240V25PTD 500 4 14 5 25 10 24 442 30 006 1...

Page 46: ...81 000030 001 J01 J02 J03 M1 M0 M0 U N N N 01 2018 6HULDO QR 0LQ SUHVVXUH SDH SPH SVZ 6 0 16 0 1 50 1 NJ E3 5LQJ PDLQ IHHGHU E3 C2 N C2 IAC A FL 20kA 1s 2 2 1 630 25 40 5 U 1 50 125 24 50 630 8D IEC n 1000 n 1000 n 1000 n 1000 n 1000 n 1000 PD S U XVEDU ma I 52680280 002 N3D r DEVROXWH N3D r DEVROXWH 3HUP DPELHQW DLU WHPSHUDWXUH 7 6HDOHG SUHVVXUH V VWHP LOOLQJ SUHVVXUH SUH 6 ILOOLQJ P HDU RI PDQXI...

Page 47: ...tment Move the transport units in packed condition for as long as possible Leave the transport units packed after unloading for as long as possible Do not damage the PE protective film 5 2 Transport unit A transport unit consists of an individually packed panel or panel block on a transport pallet The switchgear accessories are packed in the cable compartment of the panel in the left cable compart...

Page 48: ...chgear 1 Attach ropes far away on the hoisting tackle The ropes must not exert any force on the panel walls under load 2 Sling the ropes around the ends of the wooden pallets 3 During transport to the place of installation or storage place leave the panels on their transport pallet for as long as possible 4 Set down the transport units close to the place of installation or storage place 5 Observe ...

Page 49: ...at the factory For delivery without low voltage compartment and without pressure absorber the transport eyes must be turned before transporting the switchgear 1 Undo the bolt 2 of the transport eyes 1 and turn the transport eyes upwards by 180 2 Re tighten the bolt and washer assembly 2 Fig 25 Turning the transport eyes Transport facilities Transport with pallet Transport with crane rod Transport ...

Page 50: ...he cable compartment cover and take out the accessories Hook the cable compartment cover in again 4 If the switchgear can be lifted directly from the wooden pallet onto its mounting position remove the transport angles If the switchgear cannot be lifted directly from the wooden pallet onto its mounting position 5 Remove the transport angle from the transport pallet 6 Lower the transport units by m...

Page 51: ... can lead to the corrosion of switchgear parts and accessories High air humidity due to consumed desiccant bags can lead to the formation of creepage distances Have the desiccant bags replaced by a specialist every 6 months NOTICE Outdoor storage Outdoor storage of unpacked transport units can damage the switchgear or the accessories Preferably store transport units indoors Only store transport un...

Page 52: ...lacement of the desiccant by expert personnel to do this contact the regional Siemens representative Requirements on the storage place Ground with adequate load bearing capacity solid even and dry Ambient air temperatures always within the limit values for the switchgear Protected against mechanical damages e g collision with vehicles falling objects tilting falling over vandalism Protected agains...

Page 53: ...arp edged sheets Cover sharp edged spots if required NOTICE Sheet metal work at the switching device vessel Sheet metal work at the switchgear can cause damages to the switching device vessel Do not drill into the switching device vessel Remove metal cuttings cement dust or liquids on the switching device vessel in order to avoid rust layers 7 2 Tools and auxiliary means Standard tools such as tor...

Page 54: ... of external cables and wires Basic measures for ensuring EMC are already taken during design and assembly of the panels Among other things these measures include The low voltage compartment is an integral part of the panel which means that the protection and control devices with the internal wiring are metal enclosed Reliable earth connections of the frame parts via toothed contact washers or loc...

Page 55: ...connect the shield directly to earth potential combine or twist the shield wires or via short cable connections Use cable lugs or wire end ferrules at the connecting points Always keep the connecting leads of the shields as short as possible 10 cm If shields are used as protective earth conductors at the same time the connected plastic insulated lead must be marked green yellow over its entire len...

Page 56: ...1700 1800 2200 2300 2400 2600 2600 7 8 Preparing the foundation A suitable foundation can be a false floor a double floor or a reinforced concrete foundation The reinforced concrete floor must be equipped with foundation rails for supporting the panels As for design and construction of the foundation the relevant standards DIN 43661 Fundamentschienen in Innenanlagen der Elektrotechnik Foundation r...

Page 57: ...ea 2 Check the signaling switch of the ready for service indicator Checking the signaling switch During transport the signaling switch of the ready for service indicator can latch tight in the red area due to vibrations 1 Remove the front cover Page 127 Removing and mounting the front cover observe the instructions specified there 2 Push the roller lever of the signaling switch carefully towards t...

Page 58: ... installation work is started 1 Unscrew the bolted joint and remove the transport eyes and or transport blocks 4x 4x Fig 34 Removing transport blocks Fig 35 Removing transport eyes 1 Transport block 2 Transport eye 7 11 Installing the pressure relief duct for the pressure absorber system IAC up to 16 kA The pressure relief duct for panel blocks with IAC A FLR up to 16 kA 1s option is pre assembled...

Page 59: ...t for the pressure absorber system IAC up to 21 kA Switchgear installation with pressure relief duct pre assembled at the factory or supplied separately for switchgear with IAC A FL or FLR up to 21 kA 1s IAC A FL up to 21 kA 1s IAC A FLR up to 21 kA 1s Panels in wall standing arrangement except metering panels Height 1800 mm Panels in free standing arrangement Height 2300 mm Metering panels in wal...

Page 60: ... wall standing arrangement except metering panels Do not yet install the top unit of the pressure relief duct 3 Bolt the pressure relief duct together with the fixing brackets on both sides of the base using 6 self tapping bolts M6 each Panels in wall standing arrangement except meter ing panels Metering panels or panels in free standing arrangement 2x6 2x6 8x 4 Install the bases of all panels and...

Page 61: ... bases Do not stick felt strips on the bases 1 Lift the panel onto the base and move it into position Remove the cable brackets if necessary 2 Align panel and base Observe that the bolted joints between the base and the switchgear frame are in line Fig 41 Positioning the panel Fig 42 Aligning the panel flush 3 Remove the cable compartment cover Page 125 Removing and mounting the cable compartment ...

Page 62: ... Mount the fixing clips with bolts M8 Fig 43 Fixing clips front Fig 44 Possible positions for fixing clips rear 4 Bolt the base to the cross member using a bolt and washer assembly M8x25 a nut and washer assembly M8 and 2 conical spring washers Fig 45 Bolting the base to the cross member 1 Bolt and washer assembly M8x25 2 Conical spring washer 2x 3 Nut and washer assembly M8 5 Mount the tension br...

Page 63: ... clamps together using 4 self tapping bolts M6 tightening torque 12 Nm 4x 4x Fig 48 Mounting the cable bracket ring main panel Fig 49 Mounting the cable bracket transformer panel 8 Mount the cross member Page 126 Removing and mounting the cross member 9 Hook the cable compartment cover in Page 125 Removing and mounting the cable compartment cover 10 From now the high voltage cables can be mounted ...

Page 64: ...Pressure relief duct 6 Low voltage compartment example 7 13 1 Pressure absorber top unit with low voltage compartment If a low voltage compartment must be mounted on the panels then the low voltage compartment replaces the retaining bracket the front cover and the lateral part on the corresponding panel 1 Remove the transport eyes and transport blocks Page 73 Joining the panels 2 Install the low v...

Page 65: ...t 7 13 3 Mounting the front covers For mounting the front covers various options are possible Front cover mounted on panels without low voltage compartment Front cover mounted on panel with low voltage compartment in the adjacent panel Front cover mounted on metering panel 1 Fasten the front cover and the support using one bolt M8 plain washer and hexagon nut 2 Bolt the front covers together with ...

Page 66: ...58 Fixing points of the lateral parts Fig 59 Lateral parts mounted view from the rear 1 M6 bolt with plastic washer 3 Lateral part 2 Bolt M8 4 Bolt M5 2x 7 13 5 Mounting the absorber collar INFORMATION If a panel group consisting of 2 panels is wider than 620 mm there will be a gap on the right side between the absorber collar and the lateral part In this case fasten the right hand absorber collar...

Page 67: ...t plates Do not mount the offset plates If a low voltage compartment is mounted If voltage transformers are mounted at the busbar 1 Front lateral part 2 Position of low voltage compartment 3 Position of voltage transformer 4 Absorber collar 5 Installation dimension of offset plates 6 Offset plate 1 Measure the installation dimension 5 2 If offset plates with an installation dimension between 120 m...

Page 68: ...ove the cable compartment cover Page 125 Removing and mounting the cable compartment cover 3 If required remove the cross member Page 126 Removing and mounting the cross member 4 The panel must rest flush on the foundation if necessary lay shims underneath 5 Prepare the foundation for fastening e g mark holes and drill 6 Remove pollution such as drilling dust or drilling chips 7 Bolt or weld the p...

Page 69: ...oints for the different panel types and pressure relief methods Panels with a panel width of 310 mm have two recesses in the subframe for reasons of space These recesses must be observed for planning the foundation 85 35 220 10 Fig 66 Recess in the subframe Dimension drawings for panel versions with double cables deep cable compartment cover or other versions can be ordered via the regional Siemen...

Page 70: ... 14x28 Type M Panel blocks Dimension drawings for panel versions with double cables deep cable compartment cover or other versions can be ordered via the regional Siemens representative Tab 38 Floor openings and fixing points for panel blocks Dimension drawing Panel block Width 14x28 RR RK KR 620 mm RRT RRL RRS RRH 1050 mm 14x28 RT RL KT KL 740 mm RTR RLR 1050 mm 14x28 RRR 930 mm RRRR 1240 mm ...

Page 71: ...e cable connections Dimension drawings for other versions can be ordered via the regional Siemens representative Tab 39 Floor openings and fixing points for versions with deep cable compartment covers Panel width 310 430 500 mm Deep cable compartment cover with out base extension Deep cable compartment cover with base extension Deeper by 105 mm Deeper by 250 mm 14x28 14x28 14x28 Floor opening depe...

Page 72: ... and deep cable compartment covers Dimension drawings for other versions can be ordered via the regional Siemens representative Tab 40 Floor openings and fixing points for panels with pressure absorbers and deep cable compartment covers Panel width 310 430 mm Panel width 430 mm 14x28 14x28 867 867 1017 14x28 14x28 Type R Type K Type K E Type L Type T Panel width 500 mm Panel width 840 mm 14x28 14x...

Page 73: ...he wall and the panel to be lined up Keep the necessary wall distances Page 55 Preparing the switchgear room Preparing the existing switchgear If an existing switchgear assembly shall be extended with panels or panel blocks the corresponding end panel must be prepared Removing the busbar termination 1 Remove the busbar termination cover 1 2 Remove 3 clamping covers for dummy plugs 2 and silicone d...

Page 74: ... be lined up is on its mounting position and the others are placed at a small distance Transport blocks and transport eyes are removed All panels must be in vertical position and at the same level 1 Align the panel to be lined up laterally 2 Compensate floor unevenness under the panel with shims INFORMATION In panels with busbar coupling continue with the installation in the next chapter For insta...

Page 75: ...Use only new original components NOTICE Damage to the busbar bushes Removing the protective caps with pointed or sharp edged objects can damage the busbar bushes and cause an internal arc during operation Do not remove the protective caps using pointed or sharp edges objects Protective caps are mounted on the busbar bushes at the factory as transport protection Do not use the protective caps as su...

Page 76: ...refully inside with a lint free wiping cloth Use the supplied mounting paste as cleaning agent 5 Clean the contact studs with a lint free wiping cloth without mounting paste Fig 72 Cleaning the busbar bushes 1 Busbar bush 2 Contact stud Inserting the contact couplings 1 Evenly and centrally insert the contact couplings 1 on the contact studs in all phases as far as they will go Fig 73 Inserting th...

Page 77: ...at the tension spring for earthing can cause an internal arc during operation and damage the switchgear Push the tension spring for earthing to the side when inserting the silicone coupling 3 Insert the silicone coupling with the side previously coated with mounting paste into the busbar bush as far as it will go Turn the silicone coupling slightly while inserting The tension spring for earthing m...

Page 78: ... of the silicone couplings 1 Apply the supplied mounting paste to the push on surfaces of the silicone couplings evenly thinly and all around Fig 78 Applying mounting paste to the silicone couplings 2 Push the panel to be lined up to the fixed mounted panel 3 Thread the guiding tension bolts 1 into the clamping plate in the panel to be lined up until the distance 2 between the two panels is approx...

Page 79: ...ning up panels without busbar coupling For panels without busbar coupling a gap between the side walls of the gas filled switchgear vessels results during the interconnection To compensate this gap vessel adapters must be inserted between the panels The extension kit contains 2 vessel adapters Fig 82 Vessel adapters Mounting position of the vessel adapter The folded edge of the vessel adapter must...

Page 80: ...7 15 3 Bolting panels together INFORMATION Setnuts may be fastened at the bolted joints in the left hand panel Remove the setnuts before bolting the panels together 1 Tighten the 6 panel connecting bolts 1 uniformly together with the bolt and washer assemblies at the clamping plate 2 until both panels are joined without any gaps tightening torque 30 Nm 2 Screw each of the bolt and washer assemblie...

Page 81: ...ing the busbar termination On free busbar ends screened silicone dummy plugs are inserted each of which is pressed on through a clamping cover for dummy plugs A busbar termination cover is fastened over all three dummy plugs Fig 85 Principle of installation for busbar termination 1 Side wall of vessel 2 Silicone dummy plug 3 Clamping cover for dummy plugs 4 Busbar termination cover Preparing insta...

Page 82: ...n Do not apply mounting paste to the contact stud 3 Clean the busbar bushes carefully inside with a lint free wiping cloth Use the supplied mounting paste as cleaning agent 4 Clean the contact studs with a lint free wiping cloth without mounting paste 1 Busbar bush 2 Contact stud NOTICE Polluted silicone dummy plug Pollution of the silicone dummy plug reduces the electrical contact and can cause a...

Page 83: ...ummy plug into the busbar bush with a slight rotary movement and hold it 2 Hook the lower part of the clamping cover for dummy plugs into the clamping plate and press the upper part onto the clamping plate Fasten the clamping cover for dummy plugs to the clamping plate using a nut and washer assembly and a bolt and washer assembly tightening torque 30 Nm Fig 89 Mounting the clamping cover for the ...

Page 84: ...inally supplied as an end panel a closure plate must be mounted on the side walls in the cable compartment 1 If an earthing point is mounted on the side wall Remove the earthing point 2 2 Fasten the closure plate 1 to the side wall using 2 blind rivets 3 Observe the mounting position of the closure plate see arrow 3 Mount the removed earthing point 2 again at the same position on the closure plate...

Page 85: ... 7x 7 17 Earthing the switchgear 7 17 1 Earthing the extendable switchgear Extendable switchgear assemblies are earthed via one of the earthing points at the earthing busbar Fig 94 Earthing point at the earthing busbar 1 Earthing point earthing bolt M12 1 Connect the earthing point 1 with the substation earth 2 Connect each panel block or panel group of max 4 panels once with the substation earth ...

Page 86: ...e interconnected at the joints of the switchgear The earthing busbars are interconnected with a link The link is pre assembled on the earthing busbar as standard Fig 97 Position of the earthing busbar 1 Earthing busbar 2 Link Fig 98 Interconnecting the earthing busbars 1 Earthing busbar left hand panel 2 Link 3 Bolted joint of the link left hand panel 4 Bolted joint of the link right hand panel 5 ...

Page 87: ...ted panel Depending on the design of the respective panel the low voltage compartment can also be delivered separately 1 Before setting down the low voltage compartment lead the low voltage cables upwards out of the panel 2 Place the low voltage compartment onto the roof of the associated panel Do not damage the low voltage cables 3 Bolt the low voltage compartment onto the roof plate of the panel...

Page 88: ...g panel type busbar busbar Fig 103 Metering panel type cable cable 283 332 5 250 2 670 2 250 2 250 2 283 332 5 250 2 670 2 250 2 250 2 Fig 104 Metering panel type busbar cable Fig 105 Metering panel type cable busbar 1 Voltage transformer 5 Mounting height of voltage transformer 2 Current transformer 6 Mounting depth of instrument transformer 3 Instrument transformer distance centrally 7 Distance ...

Page 89: ...down NOTICE Damage to the switchgear due to inadequate instrument transformers Mount only instrument transformers which have been released by Siemens and correspond to the following standards Dimensions according to DIN 42600 8 for current transformers 4MA7 Dimensions according to DIN 42600 9 for voltage transformers 4MR 1 Remove the cable compartment covers in the metering panel Page 125 Removing...

Page 90: ...head square neck bolt M8 2 Prick punch point for the C rail position 3 Nut and washer assembly M8 4 C rail with Z angle Mounting the instrument transformers on the C rails Installation order First fasten the current transformer and voltage transformer for phase L2 in the center of the C rails Then fasten the instrument transformers for phases L1 and L3 on the left and right at a distance of 250 2 ...

Page 91: ...rol cap at the vessel bushing Check the control cap insulation for bad spots Check the minimum distance of the control cap to earthed components 65 mm Mounting the connection bars 1 Mount the spacers and connection bars on the current transformer tightening torque 40 Nm Type busbar busbar Type busbar cable Type cable cable Type cable busbar 1 Connection bar at the top 4 Hexagon head bolt M12 4x 2 ...

Page 92: ...s are observed The deflection of the connecting cables between the current and voltage transformers may not be more than 10 mm in any direction NOTICE Falling below the minimum distances of flexible steel tubes If flexible steel tubes are used in the cable compartment for wire routing an insufficient distance to live parts can cause an internal arc Lay the flexible steel tube while maintaining a s...

Page 93: ...onnecting cable 1 Undo the hexagon head bolt and conical spring washer at the voltage transformer 2 Mount the control cap together with the connecting cable onto the voltage transformer Tightening torque 20 Nm At the metering panel type busbar busbar mount only the connecting cable without control cap Fig 110 Mounting the control cap 1 Voltage transformer 2 Control cap 3 Nut and washer assembly M8...

Page 94: ... 10 mm 5 Connecting cable 6 Control cap 3 Cut the connecting cable to suit the distance between the current transformer and voltage transformer terminals 4 Strip the insulation of the connecting cable and press the cable lug on 5 Connect the connecting cable to the current transformer and voltage transformer according to the circuit diagrams Do not exceed the maximum deflection 2 pole voltage tran...

Page 95: ...voltage cables Too small minimum distances between the high voltage cables and live or earthed parts can cause an internal arc during operation Minimum distances according to IEC 61936 VDE 0101 must be observed and checked during the installation of the high voltage cables Minimum distance for 12 kV 120 mm Minimum distance for 24 kV 220 mm If the minimum distances are too small a dielectric test m...

Page 96: ...17 Minimum distance 7 20 7 Mounting the spherical connection bolts To earth the busbars or the high voltage cables when the current transformers are removed spherical connection bolts must be mounted on the connection bars The spherical connection bolts are available as accessories NOTICE Falling below the minimum distance of spherical connection bolts Too small minimum distances between spherical...

Page 97: ...dary equipment NOTICE Falling below the minimum distances of secondary wires Too small minimum distances between the secondary wires of the instrument transformers and primary live parts can cause an internal arc during operation Observe the minimum distance 190 mm for laying the secondary wires and verify it 1 The secondary wires of the instrument transformers are combined in a flexible steel tub...

Page 98: ...e to an internal arc Please observe the manufacturer information and suitability of the earthing accessories The earthing accessories must be designed for the short circuit currents of the respective grid configuration The connections of the earthing accessories must be suitable for installation at the switchgear DANGER Incorrectly mounted connecting element A connecting element on the earthing se...

Page 99: ... way this can make installation difficult or diminish the accessibility to the metering panel Fixing options for the earthing accessories Fig 121 Earthing connection for earthing accessories Fig 122 Connection with wing nut 1 Threaded stud M12 3 Bolt with nut M12 2 Through stud max Ø16 3 mm 4 Earthing accessories with wing nut INFORMATION Earthing accessories with wing nuts 4 can be bolted to the ...

Page 100: ... a sphere diameter of 25 30 mm Version number VSU7LDJ 1 EKV3 1 95R 3 pole earthing and short circuiting facil ity according to EN IEC 61230 DIN VDE 0683 100 Cross section of robe 95 mm2 35 mm2 Length of rope phase side 600 mm Length of rope earthing side 1800 mm UK 30 SK Universal terminal art no 773 130 For straight spherical connection bolt Sphere diameter 25 30 mm Spindle with hexagon EAS EK FS...

Page 101: ...174 500 8384 9 Version 11 Installation and Operating Instructions 8DJH Tab 43 Mounting the floor plates Panel Without cable feeder One cable feeder 2 plates Two cable feeders 3 plates a Mounting position and fixing points ...

Page 102: ...t plug sets in bent or twisted manner Do not exceed the maximum tightening torque of the bushings 50 Nm Mount the cable plugs according to the manufacturer s stipulations If there are no manufacturer stipulations please contact the Siemens Service Hotline Observe extreme cleanliness No smoking NOTICE Feeder without connection cables A switchgear without installed connection cables e g spare feeder...

Page 103: ...g and mounting the cable compartment cover 2 The cross member 7 can be removed to swing in the cables Page 126 Removing and mounting the cross member 3 Remove the upper part of the cable clamps 6 4 Pre adjust the cable bracket 5 and the lower part of the cable clamps 5 Optionally Mount the cable type current transformers Page 106 Mounting the cable type current transformers 6 Fit the cable plugs o...

Page 104: ... the cable compartment cover The cable connection is completed Double cables and surge arresters Double cables and surge arresters can be connected to the following panel types using the corresponding plug in cable systems Ring main panel Cable panel Circuit breaker panel Please observe the following Depending on its type a double cable connection requires a deep cable compartment cover and larger...

Page 105: ... the upper cross member Fig 128 Fastening the surge arrester plate 6 Earth the cable shields with cable lugs and earthing bolts M10 at the upper cross member Fig 129 Earthing the cable shields 1 Cable shield phase L1 2 Cable shield phase L2 3 Cable shield phase L3 4 Upper cross member 7 Observe the minimum distances according to the manufacturer s instructions while connecting non screened cable p...

Page 106: ... cables 5 Mount the cable plugs according to the manufacturer s stipulations 6 Adjust the position of the transformer mounting plates or of the adjustment rails at the cable bracket according to the current transformer type There must be enough space available for mounting the current transformers 7 Lead the cable shield back through the current transformer Fix the cable shield at the earthing con...

Page 107: ...ting position INFORMATION To provide enough space for the instrument transformer wires place the current transformers slightly turned on the transformer mounting plate Due to their height mounted current transformers can reach into the cable basement Fig 130 Principle of installation for 4MC7032 and 4MC7033 1 Cup head bolt M8x20 2 Extension of adjustment rail optional 3 Adjustment rail 4 Self tapp...

Page 108: ...r type 4MC7031 WIC1 Panel width 310 mm 430 500 mm 430 500 mm Instrument transformer height 89 mm 89 mm 130 mm Mounting position Fig 131 Principle of installation for 4MC7031 current transformers Fig 132 Principle of installation for WIC1 current transformers 1 Transformer mounting plate 4 Self tapping Torx bolt M6x16 2 Holder for transformer mounting plate 5 Current transformer 3 C rail ...

Page 109: ...tment cover 2 Remove 2 the cross member Page 126 Removing and mounting the cross member 3 Only for switchgear with pressure absorber IAC up to 21 kA Remove the front plate 3 of the base To do this remove the 6 self tapping bolts M6x16 4 High voltage cable max Ø 52 mm 5 Nut and washer assembly M8 2x 6 Rubber sleeve Ø 70 mm for high voltage cables 7 Rubber sleeve Ø 56 mm for control cables 8 Front f...

Page 110: ... assemblies M8 5 4 Fasten the front floor plate together with the switchgear frame at the fixing point 10 of the foundation 5 Hook the cable compartment cover 1 in Page 125 Removing and mounting the cable compartment cover Cable installation is completed Switchgear with pressure absorber IAC up to 21 kA 1 Insert the front floor plate 8 into the switchgear The front floor plate must be seated in th...

Page 111: ... sensors next to each other Mount the cable plugs together with the ring core current sensors on phases L1 and L3 Push the ring core current sensor on phase L2 further onto the cable plug and position it in front of the two other ring core current sensors Fig 139 Ring core current sensors panel width 310 mm 3 Connect the cable plugs together with the ring core current sensors at the bushings Page ...

Page 112: ...ical cable T plugs 24 50 125 SMVS UW1002 0 nkt cables CB 24 Shortened cone CC 24 TE Connectivity RSTI 58xx RSTI CC58xx SMVS UW1002 1 Nexans 430TB SMVS UW1002 2 Cellpack CTS S 630 A 1 Rated voltage rated power frequency withstand voltage lightning impulse withstand voltage Fig 140 Voltage sensor example 1 Cast resin hexagon key size 24 Tightening torque max 30 Nm 2 Connection of earthing cable Cond...

Page 113: ... executing the installation work CAUTION Heavy instrument transformer An instrument transformer falling down can cause injury Lift the instrument transformer together with several persons Secure the instrument transformer against falling down The voltage transformers may already be pre assembled in the panel when delivered To install the instrument transformers together with the connection cables ...

Page 114: ...MT8 3x 5 Transformer mounting plate 6 Remove the protective caps of the bushings 6 if available Fig 143 Bushings and transformer mounting plate 5 Transformer mounting plate 6 Bushing Checking the voltage transformer alignment 1 Screw the centering bolt 7 into the right hand bushing 6 2 The centering bolt serves as adjustment aid for correct positioning of the voltage transformers The centering bol...

Page 115: ...ushing onto the centering bolt 7 Fig 145 Pushing the voltage transformer onto the centering bolt Correcting the voltage transformer alignment If the voltage transformer cannot be pushed onto the centering bolt the voltage transformer alignment on the transformer slide must be corrected 1 Undo the 4 hexagon socket head bolts 9 at the voltage transformer 4 Fig 146 Correcting the voltage transformer ...

Page 116: ... bushing and adjust in the same way 6 Screw the centering bolt 8 into the central bushing and adjust in the same way 7 Remove the centering bolt 8 Now the instrument transformer fixing is adjusted for instrument transformer installation The cables can be connected to the feeder Connecting the voltage transformers If a power frequency voltage test is planned on site after switchgear installation Pa...

Page 117: ... 3 Voltage transformer cone 14 Contact spring 1 5 Hexagon nut 16 Bolt M16 17 Feeder cable 18 Contact washer Aligning and fastening the voltage transformer Bolt the transformer slide 8 together with the transformer mounting plate 5 1 First bolt both exterior hexagon head bolts 2 tight until the voltage transformer begins to incline Then turn the bolts back slightly 2 Counter the bolted joint with t...

Page 118: ...transformers from the busbar If a power frequency voltage test is performed before commissioning Page 131 Preparing the power frequency voltage test the voltage transformers must be removed Precondition The panels must be accessible from the rear or from above DANGER Damaged metal coating of voltage transformers The metal coating on the outside of voltage transformers is connected to earth potenti...

Page 119: ...st falling down Removing the cover option 1 Detach the low voltage plug connections 1 from the voltage transformers 2 Remove the cap 2 3 Remove 2 bolts M8 from the voltage transformer cover option 4 Open the cover right side push backwards and remove from the side Fig 152 Removing the cover right side view from the rear 1 Cover right side 2 Cover left side 3 Bolt M8 2x 5 Push the cover left side b...

Page 120: ... L2 L3 Fig 154 Fixing the voltage transformers top view 1 Transformer mounting plate 2 Fixing point 4 fixing points per voltage transformer 3 Transformer support 4 Position of voltage transformer in phase L1 5 Position of voltage transformer in phase L2 6 Position of voltage transformer in phase L3 2 Lift the voltage transformer upwards by the handles 1 Fig 155 Lifting the voltage transformer 3 If...

Page 121: ...wn can cause injury Lift the instrument transformer together with several persons Secure the instrument transformer against falling down Preparing installation of the voltage transformer 1 Take the surge proof caps off the busbar bushings 2 Clean the bushing in the panel carefully with a lint free wiping cloth 3 Apply mounting paste evenly to the bushing 4 Coat the transformer inside cone with the...

Page 122: ...tage transformer at the busbar Necessary tools Socket spanner extension Insert size 10 with magnet 6 Fasten the voltage transformer with 4 bolts tightening torque 12 Nm L1 L2 L3 Fig 158 Fixing the voltage transformers top view 1 Transformer mounting plate 2 Fixing point 4 fixing points per voltage transformer 3 Transformer support 4 Position of voltage transformer in phase L1 5 Position of voltage...

Page 123: ... Hook the cover right side in push to the front and close 4 Fasten the cover using 2 bolts M8 Fig 161 Mounting the cover right side view from the rear Final work 1 Lead the low voltage plug connection from the voltage transformers into the low voltage compartment and connect it to the mating socket according to the phase designation 2 Fix loosened DIN rail again if required 3 Close the low voltage...

Page 124: ...gh the cover 4 Ready for service indicator 5 Fixing duct 6 Terminal strip 7 Customer side wiring Fig 164 Wire routing in the operating mechanism box NOTICE Blocked ready for service indicator Wires for secondary equipment can block the transmission linkage of the ready for service indicator This can damage the switchgear due to an incorrectly indicated service readiness Lay the wires at a large di...

Page 125: ...res or lay them in the wiring ducts 1 and 2 or the fixing duct 5 in a meandering pattern Fig 165 Secondary wires laid in a meandering pattern 9 Wire routing to the side is possible through the cut out cap 3 10 For wire routing from below use screened cable plugs 11 Do not switch on auxiliary voltage yet 7 22 Recurring activities DANGER Live parts Touching live parts leads to a life endangering ele...

Page 126: ...ng bolt M6x50 3 Hexagon head bolt with hexalobular socket and small flange M6x16 Hooking the cable compartment cover in 1 Hook the cable compartment cover in from above 2 If the cable compartment cover was bolted on Fasten the cable compartment cover again at the panel using the bolts removed previously 7 22 2 Removing and mounting the cross member NOTICE Removed cross member If the cross member w...

Page 127: ...g the front cover WARNING High speed moving parts Parts behind the front cover can automatically move quickly and cause serious injury Do not remove the front cover of the operating mechanism until the following actions have been performed To avoid impermissible switching operations switch off auxiliary voltage e g Switch off the auxiliary voltage supply of the motor Trip the m c b Disconnect the ...

Page 128: ...ndicator shows spring not charged Page 135 Spring charged indicator 1 Remove 4 bolts from the front cover metering panel 8 bolts and store them 2 Carefully remove the front cover from the front Store the front cover safely Fig 170 Removing the front cover example Mounting the front cover 1 Fasten the front cover again at the panel using the bolts removed previously ...

Page 129: ...arth 5 Check connection of all earthing connections 6 Check earthing of cable terminations on all connected high voltage cables 7 If intended by the customer perform cable test Page 163 Cable testing 8 On all feeders without connected high voltage cables switch the switching devices to EARTHED position and lock them or close all bushings in a surge proof way 9 Check the tightening torques of the b...

Page 130: ... On circuit breakers type 2 the undervoltage release is delivered by the factory in position A Trip blocked On circuit breakers type 1 1 the undervoltage release is delivered by the factory in position B Trip reset Only circuit breaker type 2 While charging the spring energy store and in ready to close state auxiliary voltage must be applied without interruption at the undervoltage release option ...

Page 131: ...ng voltage DANGER Mortal danger due to internal arc or electric shock If the following instructions are not carried out applying operating voltage can cause an internal arc or electric shock Install the switchgear according to the installation instructions and drawings supplied Fit all covers and bolt them tight Switch all circuit breakers to OPEN position Switch all three position disconnectors a...

Page 132: ...parison test unit has shown coincidence on all 3 phases the phase sequence of the tested incoming feeder is correct The incoming feeder can be energized Applying voltage to the busbar If the phase sequence of all incoming feeders is correct the incoming feeders can be connected to the busbar The busbar of the switchgear is live Energizing consumer feeders When all incoming feeders are connected to...

Page 133: ...N Switching operations with missing service readiness Switching without service readiness can cause injury due to an internal arc Check service readiness of the switchgear before performing any switching operation The pointer of the ready for service indicator must be in the green area If the pointer of the ready for service indicator is in the red area Do not operate the switchgear Contact the Si...

Page 134: ...r 6 Position indicator for disconnector 1 5 Actuating opening for CLOSING OPENING the disconnector 7 Key operated interlock option 16 Position indicator for earthing switch 8 OFF pushbutton for transformer feeder 17 Locking device 9 Spring charged indicator 18 Sockets for capacitive voltage detecting system 0000 SIEMENS L2 Fig 173 Circuit breaker panel type L2 1 Ready for service indicator 2 ON pu...

Page 135: ...ator Shows the state of the fuse links of the switch fuse combination Panel Fuse not tripped Fuse tripped Transformer panel 9 2 4 Spring charged indicator Panel Spring not charged Spring charged Transformer panel Circuit breaker panel type 2 Circuit breaker panel type 1 1 9 2 5 Ready for service indicator The ready for service indicator shows if the gas density in the gas insulated switchgear vess...

Page 136: ...itch fuse combinations Operating levers with red handles Operation of earthing switches Long operating levers option All operating levers are optionally available with long design The long operating lever is equipped with an additional spacing tube Use of long operating levers Switchgear in compact substations Switchgear with deep cable compartment cover Anti reflex levers With anti reflex levers ...

Page 137: ...ice for pushbutton The pushbuttons can be equipped with a device for padlocking or for sealing option Tab 49 Shackle diameter of padlock Minimum mm Maximum mm 3 6 Fig 178 Locking the pushbutton 1 Flap at the pushbutton 2 Hole for shackle padlock 3 Hole for sealing Locking the pushbutton 1 Close the flap at the pushbutton 2 Hook the padlock in and lock it or fit the sealing 9 2 10 Local remote swit...

Page 138: ...to EARTHED position KF 2 Key free in OPEN position Key trapped in EARTHED position Earthing switch Interlocking the switching operation from EARTHED to OPEN position KF 3 Key free in EARTHED position Key trapped in OPEN position Fig 179 Control gate of the key operated interlock Interlocking the switch position 1 Switch the panel to the switch position to be interlocked 2 Push the control gate upw...

Page 139: ...cumentation Manual switching operations are also possible with motor operating mechanism If the locking device is operated in order to perform a switching operation electrical switching commands are suppressed INFORMATION If the auxiliary power supply is interrupted while the motor is charging the operating spring the operating mechanism returns to the initial situation autonomously To repeat the ...

Page 140: ... the busbar 9 4 2 Switching the three position switch disconnector from CLOSED to OPEN position Three position switch disconnector in CLOSED position 1 Check service readiness Page 135 Ready for service indicator 2 Remove the padlock from the locking device optional 3 Push the locking device upwards and hold it The actuating opening of the switch disconnector is open 4 Insert the operating lever a...

Page 141: ...is open 5 Insert the operating lever and turn straight clockwise as far as it will go The position indicator of the earthing switch shows the EARTHED position 6 Remove the operating lever The locking device returns to its initial position 7 Fit the padlock optional on the locking device at the desired position Page 137 Mechanical interlocking with padlock The feeder is earthed 9 4 4 Switching the ...

Page 142: ...e of the motor operating mechanism is described in the circuit documentation Manual switching operations are also possible with motor operating mechanism If the locking device is operated in order to perform a switching operation electrical switching commands are suppressed Charging the spring energy store with motor operating mechanism If the spring operated stored energy mechanism is equipped wi...

Page 143: ...itch disconnector in OPEN position 1 Check service readiness Page 135 Ready for service indicator 2 Remove the padlock optional from the locking device 3 Push the locking device upwards and hold it The actuating opening for spring charging is open 4 Insert the operating lever and turn straight clockwise as far as it will go The spring charged indicator shows spring charged 5 Remove the operating l...

Page 144: ... position Three position switch disconnector in OPEN position 1 Check service readiness Page 135 Ready for service indicator 2 Verify safe isolation from supply of the feeder Page 155 Verification of safe isolation from supply 3 Remove the padlock optional from the locking device 4 Push the locking device downwards and hold it The actuating opening of the earthing switch is open 5 Insert the opera...

Page 145: ...ion 5 Remove the operating lever The locking device returns to its initial position 6 Fit the padlock optional on the locking device at the desired position Page 137 Mechanical interlocking with padlock The feeder is de earthed 9 5 5 Protection tripping of the switch fuse combination If the switch fuse combination was tripped by a fuse link the fuse tripped indicator shows a red transverse bar Ele...

Page 146: ...erating mechanism option the spring energy store is charged automatically after applying auxiliary voltage INFORMATION To deactivate the blocking of the operating mechanism and the interlocks switch the auxiliary voltage on again Control board for circuit breaker type 2 example 0000 SIEMENS L2 1 Spring charged indicator 2 ON pushbutton for circuit breaker 3 Circuit breaker locking device 4 Positio...

Page 147: ... indicator shows spring charged The spring charged indicator shows spring charged 0000 5 Remove the operating lever The locking device of the circuit breaker returns to its initial position The spring energy store is charged The circuit breaker can now be closed and opened again 0000 9 6 2 Closing circuit breaker type 2 Circuit breaker in OPEN position Three position disconnector in CLOSED positio...

Page 148: ...ot charged The position indicator of the circuit breaker shows the OPEN position 0000 9 6 4 L2 Switching the three position disconnector from OPEN to CLOSED position Circuit breaker in OPEN position Three position disconnector in OPEN position 1 Check service readiness Page 135 Ready for service indicator 2 Remove the padlock optional from the locking device of the three position disconnector 0000...

Page 149: ...onnector shows the OPEN position 0000 5 Remove the operating lever The locking device returns to its initial position 6 Fit the padlock optional on the locking device at the desired position Page 137 Mechanical interlocking with padlock The three position disconnector is in OPEN position 0000 9 6 6 L2 Switching the three position disconnector from OPEN to EARTHED position Circuit breaker in OPEN p...

Page 150: ...tor 2 Remove the padlock optional from the locking device of the three position disconnector 0000 3 Push the locking device of the three position disconnector downwards and hold it The actuating opening of the earthing switch is open 0000 4 Insert the operating lever and turn counter clockwise as far as it will go The position indicator of the earthing switch shows the OPEN position 0000 5 Remove ...

Page 151: ...cking device 5 Padlock option 6 Actuating opening for earthing switch 7 Position indicator for earthing switch 8 Spring charged indicator 9 Position indicator for circuit breaker 10 Operations counter 11 ON pushbutton for circuit breaker 1 2 OFF pushbutton for circuit breaker 1 3 Actuating opening for spring charging 9 7 1 Charging the spring energy store in circuit breaker type 1 1 manually For a...

Page 152: ...sm the spring energy store is automatically charged again after a few seconds Then the spring charged indicator shows spring charged again 0000 9 7 3 Opening circuit breaker type 1 1 Circuit breaker in CLOSED position Three position disconnector in CLOSED position Auxiliary voltage applied at the undervoltage release option 1 Check service readiness Page 135 Ready for service indicator 0000 2 Actu...

Page 153: ... 9 7 5 L1 1 Switching the three position disconnector from CLOSED to OPEN position Circuit breaker in OPEN position Three position disconnector in CLOSED position 1 Check service readiness Page 135 Ready for service indicator 2 Remove the padlock optional from the locking device 0000 3 Push the locking device upwards and hold it The actuating opening of the disconnector is open 0000 4 Insert the o...

Page 154: ...the operating lever and turn clockwise as far as it will go The position indicator of the earthing switch shows the EARTHED position 0000 6 Remove the operating lever The locking device returns to its initial position 7 Fit the padlock optional on the locking device at the desired position Page 137 Mechanical interlocking with padlock The three position disconnector is in EARTHED position 0000 9 7...

Page 155: ...e with national standards On a live panel With a test unit according to IEC 61243 5 EN 61243 5 On all phases Use only voltage indicators or devices according to EN 61243 5 IEC 61243 5 VDE 0682 415 to test the function of the coupling section The interface conditions have not changed as against the old standard VDE 0681 Part 7 the corresponding indicators can still be used Perform repeat test of in...

Page 156: ...ors can be used indoors and outdoors Store and transport voltage indicators in dry and clean condition Maintenance Voltage indicators do not contain any parts replaceable by the user and they are maintenance free Overview 2018 Fig 181 Voltage indicator 1 Inscription on the upper and lower side Type designation year of manufacture and test symbol 2 Plug 3 Indication XXXXXXXXXXXXXXX XXXXXXXXXXXXXXX ...

Page 157: ... or LRM interface On a voltage source with known voltage in the range of the pickup values according to IEC 61243 5 With an HR or LRM function test unit 1 Insert the voltage indicator in a test unit and read the indication Verification of safe isolation from supply WARNING Defective voltage indicator Touching live parts can lead to electric shock If the voltage indicator does not indicate any volt...

Page 158: ...tional failure of the voltage detecting system and an electric shock The C2 module 3 is set to the operating voltage of the switchgear The setting is recognizable from the correspondence of the arrow 1 and the marking 2 The factory setting of the C2 module can only be changed with the approval of Siemens If the setting of the C2 module was modified by mistake re establish the factory setting as fo...

Page 159: ...not available only CAPDIS S2 A3 U 0 U 0 Failure in phase L1 operating voltage at L2 and L3 for CAPDIS Sx also indication earth fault A4 U 0 U 0 Voltage not operating voltage present A5 U 0 U 0 Indication Test passed lights up shortly A6 U 0 U 0 Indication Test not passed lights up shortly A7 U 0 U 0 Overvoltage present lights up permanently A8 U 0 U 0 Indication ERROR e g in case of missing auxili...

Page 160: ...e missing 1 LED does not light up LED lights up 9 9 Replacing HV HRC fuse links NOTICE Unsuitable HV HRC fuse links or extension tubes Using untested or incorrect HV HRC fuse links can damage the fuse box Use only fuse links tested by Siemens which are listed in the fuse protection table Do not use HV HRC fuse links with different characteristics for nominally equal rated current Any use of other ...

Page 161: ...earth the feeder 2 Remove the cable compartment cover Page 125 Removing and mounting the cable compartment cover 3 Push the handle of the fuse slide slightly upwards towards the stop in order to detach the gasket in this way and be able to pull the fuse slide out more easily CAUTION Hot HV HRC fuse links HV HRC fuse links may be hot und may cause burns on the hands during replacement Wear gloves L...

Page 162: ...he HV HRC fuse link 9 Push the fuse slide into the guide slot of the fuse box 10 Push the fuse slide into the fuse box as far as it will go The fuse slide cover must rest fully on the cast resin frame of the fuse box 11 Push the handle of the fuse slide down until it latches tight 12 The cable compartment cover can only be hooked in correctly if the fuse slides are properly latched in 13 Hook the ...

Page 163: ...le measures taken by the switchgear operator NOTICE High test voltage The test voltage can damage connection cables cable plugs and voltage detecting systems Observe the manufacturer information related to the connection cables cable plugs and voltage detecting systems maximum test values a d s g h f 1 Bushing 2 Measuring bolt 3 Test lead 4 Earthing connection of cable shield 5 Earthing connection...

Page 164: ...e cable compartment cover Page 125 Removing and mounting the cable compartment cover 7 De earth the panel and the opposite substation and re energize the feeder 9 10 2 Cable sheath test DANGER Mortal danger due to non interlocked feeder If the cable compartment cover is removed the feeder is not interlocked during the cable sheet test Switching to CLOSED position can cause an internal arc or an el...

Page 165: ...ecking the gas quality The gas quality needs no checking throughout the entire service life Test operation A function test of the switching devices is required only at the time of commissioning modification or retrofit at the panel Replacement of components Due to the fact that all parts of this switchgear have been optimized to last the normal service life it is not possible to recommend particul...

Page 166: ...ed scrap and residual mixed scrap After evacuating the insulating gas the switchgear mainly consists of the following materials Steel enclosure and operating mechanisms Stainless steel vessel Copper conductor bars Silver contacts Cast resin based on epoxy resin bushings and post insulators Plastic materials switchgear and fuse tripping Silicone rubber The switchgear can be recycled in ecological m...

Page 167: ...ontrols the following motor operating mechanisms for three position switches in medium voltage switchgear Spring operated mechanism Spring operated stored energy mechanism The MCU is equipped with a universal wide voltage range It can optionally be connected to different auxiliary and motor voltages The auxiliary and motor voltages can be combined and do not necessarily have to be identical 12 1 3...

Page 168: ... is an internal MCU fault watchdog The feedback monitoring time runtime monitoring of the operating mechanism for protecting the drive motor and the mechanical system was exceeded A command for moving the operating mechanism is applied to the active command inputs disconnector CLOSED disconnector OPEN earthing switch CLOSED earthing switch OPEN for more than 5 minutes although existing interlockin...

Page 169: ...ck of opening contact after earth ing switch OPEN command Flashes 6x red CLOSED Earthing switch could not be OPENED within the maximum permissible run time Mechanical defect or defect at the gear motor Check operating mechanism and gear motor Switch the operating mechanism manually to an end position and perform reset No standby mode after end of command Flashes 8x red CLOSED Circuit for automatic...

Page 170: ...e control voltage leads to a defined behavior of the motor control unit The sequence applies to the voltage failure both in inoperative position and while moving The operating mechanism can no longer be operated electrically or stops No fault signal is issued Manual movement by manual operation is possible Once the voltage returns normal operation is reestablished ...

Page 171: ... cable Deflection 94 Cross member 126 Current transformer Cable type current transformer 106 D Degrees of protection 35 Desiccant bag Replacing 51 Dew point 165 Dielectric strength 37 38 Dimensions 35 Disconnector Switching capacity 29 E Earthing accessories 100 Earthing busbar 86 Earthing point 85 Electromagnetic compatibility 34 54 EMC 54 F Foundation 56 Fastening the switchgear 68 Function test...

Page 172: ...166 Release 29 Power consumption 33 Ring core current sensor 110 Room dimensions Door dimensions 55 S Secondary equipment Wire routing 124 Service Hotline 2 Shunt release 29 32 Site altitude 37 Spare parts 165 Spring operated mechanism 12 Spring operated stored energy mechanism 12 Storage 51 Switch disconnector Switching capacity 28 Switch fuse combination Protection tripping 145 Switching capacit...

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Page 174: ...Imprint Siemens AG Smart Infrastructure Distribution Systems Switchgear Factory Frankfurt Carl Benz Str 22 D 60386 Frankfurt Siemens AG 2020 Order No 500 8384 9 Version 11 Issue 03 2020 ...

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