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Siemens AG 2012 All Rights Reserved

SIMODRIVE 611 Configuration Manual (PJU) – 02/2012 Edition

References

General Documentation

SINUMERIK & SIMODRIVE
Catalog NC 60

S

2009

Order No.: E86060–K4460–A101–B3
Order No.: E86060–K4460–A101–B3 –7600 (English)

SITOP power/LOGO!power power supplies
Catalog NC 10.1

S

2009

Order No.: E86060–K2410–A101–A7

SIMODRIVE and POSMO
Catalog NC 65.4

S

2005

Order No.: E86060–K5165–A401–A2

MOTION–CONNECT
Connections & System Components for SIMATIC, SINUMERIK,
MASTERDRIVES, and SIMOTION
Catalog NC Z
Order No.: E86060–K4490–A101–B1
Order No.: E86060–K4490–A101–B1–7600 (English)

Low–Voltage Switchgear
Automation and Drives
Catalog NS K
Order No.: E86060–K1002–A101–A1

Transformers SIDAC–T
Catalog PD 10 2001
Order No.: E86060–K2801–A101–A1

Safety Integrated
The Safety Program for Industries of the World
Application Manual
Order No.: 6ZB5000–0AA01–0BA1

/BU/

/KT101/

/KT654/

/Z/

/NSK/

/PD10/

/HBSI/

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Summary of Contents for 6SN1123-1AA00-0EA0

Page 1: ... 6SN1123 1AA00 0JA1 6SN11231AA000JA1 6SN1123 1AA00 0LA1 6SN11231AA000LA1 6SN1123 1AB00 0BA0 6SN11231AB000BA0 6SN1123 1AB00 0BA1 6SN11231AB000BA1 6SN1123 1AB00 0CA1 6SN11231AB000CA1 Presented by MROELECTRIC COM Quote Email inquiry MROELECTRIC COM Call 1 800 466 0649 Fax 919 415 1614 http www MROELECTRIC COM Siemens Simodrive 611 MRO ELECTRIC SUPPLY Company www mroelectric com ...

Page 2: ...SIMODRIVE Configuration Manual 02 2012 Drive Converter SIMODRIVE 611 GLJLWDO s ...

Page 3: ......

Page 4: ... System Configuration 2 Motor Selection and Position Speed Sensing 3 Control Units 4 Power Modules 5 Infeed Modules 6 Line Supply Connection 7 Important Circuit Information 8 Cabinet Design and EMC 9 Connection Diagrams 10 Service and Spare Parts 11 Dimension Drawings 12 Abbreviations and Terminology A References B Certificates Declarations of Conformity C Index D ...

Page 5: ... 6SN1197 0AA00 0BP5 C 02 03 6SN1197 0AA00 0BP6 C 10 04 6SN1197 0AA00 0BP7 C 11 05 6SN1197 0AA00 0BP8 C 02 07 6SN1197 0AA00 1BP0 C 05 08 6SN1197 0AA00 1BP1 C 02 12 6SN1197 0AA00 1BP2 C Trademarks All products mentioned may be trademarks or product designations of Siemens AG or their suppliers whose use by third parties for their own purposes may infringe the rights of the trademark owners Siemens A...

Page 6: ... specified in the applicable sales contract which also contains all the valid terms of warranty Any statements contained herein neither create new warranties nor modify the existing warranty The SIMODRIVE documentation is subdivided into the following levels S General Documentation Catalogs S User Documentation S Manufacturer Service Documentation You can find information on the following topics u...

Page 7: ...ens com automation service support You will find the certificates for the products described in this documentation in the Internet http www support automation siemens com under the Product Order No 15257461 or contact the relevant branch office of the A D MC group of Siemens AG All declarations of conformity and certificates such as CE UL etc are per formed with the system components described in ...

Page 8: ...ed The permissible environmental conditions must be complied with Information and instructions in the associated documentation must be observed Setup and operation of the device equipment system in question must only be performed using this documentation Commissioning and operation of a device system may only be performed by qualified personnel Qualified personnel as referred to in the safety inst...

Page 9: ... components for a SIMODRIVE group with High Performance High Standard and 611 universal modules are described in Edition A10 04 and higher Please refer to the overview in Chapter 4 1 regarding from which software releases use is possible The descriptions for the relevant controls in the Configuration Manual Edition 02 03 still remain valid for the analog components that have been discontinued not ...

Page 10: ...ymbol is shown if it relates to important information which the reader must observe Technical information Warning High leakage current As a result of the high switching frequencies capacitances parasitic and integrated with respect to ground may cause high leakage currents This is the reason that a permanent PE connection is required at the control cabinet and at the line filter Measures according...

Page 11: ... handling of these units i e not observing the warning information can therefore lead to death severe bodily injury or significant material damage Only appropriately qualified personnel may commission start up this equipment These personnel must be thoroughly familiar with all warnings and maintenance procedures described in these operating instructions Perfect safe and reliable operation of the e...

Page 12: ...ssible surface area Protective separation is required between the temperature sensor and motor winding If these limitations and constraints are not carefully observed then this can result in injury due to electric shock Warning Start up commissioning is absolutely prohibited until it has been ensured that the machine in which the components described here are to be installed fulfills the regulatio...

Page 13: ...h Warning Do not switch off devices e g using a line supply isolating device main switch before disabling the pulse inhibit T 48 on the infeed regenerative feedback modules Otherwise the device can be destroyed along with other devices in the control cabinet Warning The rated current of the connected motor must match the rated converter current If this is not the case then the protection of the mo...

Page 14: ...itations must be carefully observed if the machine is subject to a high voltage test 1 Power down the unit 2 Withdraw the overvoltage module in order to prevent the voltage limiting responding 3 Disconnect the line filter so that the test voltage does not dip 4 Connect M600 to PE through resistor 100 kΩ the grounding clip in the NE modules is open In the factory the units are subject to a high vol...

Page 15: ...ensitive modules into contact with chargeable and highly insulating materials such as plastic sheets insulating table tops or clothing made of synthetic materials S Measuring work may only be carried out on the components if the measuring unit is grounded e g via a protective conductor or when floating measuring equipment is used the probe is briefly discharged before making measurements e g a bar...

Page 16: ...arried out by the manufacturer Using the assessment based on this risk analysis it must be defined as to which additional measures are required e g external brakes Warning If the safe standstill function is activated when a fault condition occurs the mechanical axis system can make a jerky movement possibility of injury crushing as a result of the principle of operation The magnitude of this movem...

Page 17: ...he RFI suppression limits for EMC does not also ensure adher ence to the requirements for workplaces In particular machine construction control cabinet structure shop environment infeed conditions and other installations have a substantial impact on adher ence to the limits required by the trade association for the respective workplace Therefore the operator must always clarify whether wearers of ...

Page 18: ... for example Component malfunctions Static charges Operation outside the specification Condensation conductive contamination External effects 4 Electrical magnetic and electromagnetic fields that can pose a risk to people with a pacemaker and or implants if they are too close 5 Emission of pollutants if components or packaging are not disposed of properly An assessment of the residual risks see po...

Page 19: ...e spindle axes are not braked Depending on the kinetic energy involved they can coast down for a long time This must be integrated in the logic of the protective door interlocking e g with a logic operation with the signal n nx S Violation of limits may briefly lead to a speed higher than the speed setpoint or the axis may pass the defined position to a certain extent depending on the dynamic resp...

Page 20: ...2 2 1 2 Mounting and installing the modules 2 45 2 2 Ambient conditions 2 46 2 3 Motor selection 2 48 2 4 Position sensing actual speed value sensing 2 49 2 4 1 Position sensing direct 2 49 2 4 2 Position detection indirect 2 50 2 4 3 Drive module 2 51 2 5 Power modules 2 51 2 5 1 Function of the power modules 2 52 2 5 2 Connecting up the power modules 2 52 2 6 Control units 2 53 2 6 1 General 2 5...

Page 21: ...ule control board 4 112 4 4 1 System overview 4 113 4 4 2 Wiring 4 115 4 4 3 Bus interfaces 4 119 5 Power Modules 5 121 5 1 Description 5 121 5 2 Operating modes 5 123 5 3 Technical data 5 124 5 4 Current reduction derating 5 128 5 4 1 Pulse frequency power modules 5 128 5 4 2 Temperature dependent derating 5 130 5 4 3 Installation height dependent derating 5 130 5 4 4 Calculation examples 5 131 5...

Page 22: ... 2 2 Line supply types 7 205 7 2 3 Minimum cross sections for PE protective conductor equipotential bonding conductor 7 209 7 2 4 Transformers 7 210 7 3 Overcurrent protective devices transformers and main switch 7 215 7 3 1 Assignment of the line fuses to the NE modules 7 215 7 3 2 Assigning autotransformers to the I R modules 7 220 7 3 3 Assigning isolating transformers to the I R modules 7 224 ...

Page 23: ...systems and Standards 8 266 8 7 Circuit examples 1 to 9 with SIMODRIVE 611 8 268 8 7 1 Function description circuit examples 1 to 9 8 280 8 8 Information and instructions regarding applications with 611 digital 611 universal 8 294 8 8 1 Circuit example 611 digital with SINUMERIK 840D 8 295 8 8 2 Circuits with 611 digital 8 295 8 8 3 Circuits with 611 universal HRS 8 296 8 9 Master slave operation ...

Page 24: ...ated circuit 9 348 9 3 4 Safety related circuit infeed modules 9 350 9 3 5 Safety functions 9 351 9 3 6 Principle of STO in a safety function 9 352 9 3 7 Principle of SS1 in a safety function 9 353 9 4 Application examples 9 354 9 4 1 EMERGENCY STOP at a converter SS1 9 354 9 4 2 EMERGENCY STOP and protective door monitoring at a converter SS1 9 360 9 4 3 EMERGENCY STOP and protective door at seve...

Page 25: ...05 01 xxiv Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition 02 12 ...

Page 26: ... 611 Infeed Transformer optional Reactor Cable reactor VPM cable protection Motor Closed l oop control E g 611 digital 611 universal Switches contactors fuses Filter Chapter 3 Chapter 6 G Motor with position speed sensing Chapter 7 Power module Power module Closed loop control Chapter 4 Chapter 5 Optional Supply system Fig 1 1 Basic system structure 1 ...

Page 27: ...V AC with Derating 3 ph 400 V AC 3 ph 415 V AC 3 ph 480 V AC 3 ph 400 V AC Unregulated infeed module Infeed regenerative feedback module internal cooling 1 HF commutating reactors Line filter External pulsed resistor 2 0 3 25 kW Pulsed resistor module External pulsed resistor 1 5 25 kW Capacitor module Refer to Chapter 6 7 1 Line filter HF commutating reactor for 28 kW UI module S Residual current...

Page 28: ... setpoint interface S Option modules PROFIBUS DP or TERMINALS Control units with digital setpoint interface Control units with analog setpoint interface PROFIBUS 1FN3 1FT Control valve for hydraulic linear axes not included in the scope of supply 1PH2 1PH4 1PH7 Induction motor e g 1LA Control units See Chapter 4 1PM For 1FT6 1FT7 1FK7 1FN3 1FW6 1PH 1PM 2SP1 1FE1 motors S 1 axis version with High P...

Page 29: ...ant also in conjunction with third party products require a special contractual agreement The converter system is designed for installation in control cabinets which conform with the relevant standards for processing machines especially EN 60204 Description The converter system comprises the following modules refer to Fig 1 2 and 1 3 S Transformer S Switching and protective elements S Line filter ...

Page 30: ...IVE 611 it is assumed that the motors to be used are known Reference refer to the appropriate references for motors in the Appendix A SIMODRIVE drive group is configured in two phases S Phase 1 Selecting the components refer to Fig 1 4 S Phase 2 Connection configuration refer to Fig 1 5 Note A selection guide is available for engineering the 6SN series e g S NCSD Configurator For additional inform...

Page 31: ...apter 8 See Chapter 9 Cabinet design and EMC See Chapter 4 Block diagrams See Chapter 10 Connection diagrams Dimension drawings See Chapter 12 Fig 1 5 Connecting up Cables cable protection and switching devices must be selected carefully tak ing into account the relevant regulations standards and the requirements of the location where the system is installed Reference NCZ Catalog Connecting System...

Page 32: ...ly operated In the engineering sheet refer to Fig 1 6 to calculate the DC link power these factors are taken into account by the speed ratio ñ nN ratio between the oper ating speed and the rated speed and coincidence factor K Gating and electronic points used to determine the load limits of the power sup ply It is not possible to specify the power rating of an individual voltage source as several ...

Page 33: ...eed module Order No Charge limit μF Infeed unregulated p5 10 6SN1146 1AB0j 0BAj 1200 p10 25 6SN1145 1AA0j 0AAj 6000 p28 50 6SN114j 1AA0j 0CAj 20000 Infeed regenerative feedback module regulated p16 35 6SN114j 1BA0j 0BAj 20000 p36 70 6SN114j 1BA0j 0CAj 20000 p55 91 6SN114j 1Bj0j 0DAj 20000 p80 131 6SN114j 1BB0j 0EAj 20000 p120 175 6SN114j 1BA0j 0FAj 20000 1 Overview of the Drive System 05 08 ...

Page 34: ...ed axes is calculated using the engineering sheet The following factors must be taken into account S Speed ratio ñ nN S Coincidence factor K for the number of feed axes per area If the exact values of the speed ratio ñ nN and coincidence factor K are known for the application in question these should be used S Main spindles For main spindle drives the efficiencies must be included in the calculati...

Page 35: ...d to the motor rated speed S Feed axes with linear motors PS FD FMAX VMAX FMAX IMAX IN 2 PVN kW 0 5 0 9 UZK IMAX v VMAX FMAX 10 3 kW Where FMAX maximum force N VMAX FMAX maximum velocity at the maximum force m min Imax peak current A set for an axis IN rated current A set for an axis PVN rated motor power loss kW v VMAX FMAX max axis velocity referred to the maximum velocity at the maximum force S...

Page 36: ...e feedback module 1 3 3 Braking operation With the UI modules only deceleration with pulsed resistors is possible With I R modules a regenerative feedback of excess energy to the supply system also occurs For required braking operations in the event of a power failure the braking module and pulsed resistors are also needed The regenerative feedback power is dependent on the available energy to be ...

Page 37: ... Range II for Pcalc FD from 1 8 8 8 kW 1 2 3 4 5 6 Sum range II Range III for Pcalc FD from 8 8 27 kW 1 2 3 4 5 6 Sum range III Sum range I x KI Sum range II x KII Sum range III x KII x 1 1 kW DC link power PVSA DC link kW DC link power PZK FD kW DC link power PZK n nN Application scenario Feed drives 0 4 to 0 7 Robot drives 0 9 to 1 Robot drives with 1FT 1 Coincidence factor k per range Feed axes...

Page 38: ...ble is used to determine the power supply requirement of a drive line up The number of modules used should be entered The product from Evaluation factor individual module and Number of modules should be formed An additional monitoring module must be provided if one of these values is exceeded The following tables should be used again for the module line up supplied from the monitoring module The m...

Page 39: ...A00 0BA1 0 1 2 0 0 0 6SN11 2 1AA00 0CA1 0 1 2 0 0 0 44 6SN11 2 1AA00 0DA1 0 1 2 0 1 0 1 0 253 6SN11 2 1AA00 0LA1 1 0 1 0 1 0 1 0 1 55 6SN11 2 1AA00 0EA1 1 0 1 0 1 0 1 0 1 55 6SN11 2 1AA01 0FA1 1 0 5 1 0 1 0 1 0 1 23 6SN11 2 1AA00 0JA1 1 4 0 5 3 0 1 0 1 0 1 23 6SN11 2 1AA00 0KA11 2 0 5 0 0 0 1 2 5 6SN11 23 1AA02 0FA1 1 4 0 5 3 0 1 0 1 0 1 23 2 axis version 6SN11 2 1AB00 0HA1 4 0 3 0 2 0 2 0 4 3 6SN...

Page 40: ...SN11 2 1AA00 0CA1 0 3 0 0 3 0 44 6SN11 2 1AA00 0DA1 0 3 0 0 3 0 253 6SN11 2 1AA00 0LA1 0 3 0 0 3 0 55 6SN11 2 1AA00 0EA1 0 3 0 0 3 0 55 6SN11 2 1AA01 0FA1 13 0 3 13 0 13 0 3 13 0 23 6SN11 2 1AA00 0JA1 1 3 0 3 3 0 3 0 3 0 23 6SN11 2 1AA00 0KA1 1 3 0 3 3 0 3 0 3 0 2 5 6SN11 23 1AA02 0FA1 1 0 3 0 0 3 0 23 2 axis version 6SN11 2 1AB00 0HA1 0 0 4 2 0 0 4 2 3 6SN11 2 1AB00 0AA1 0 0 4 2 0 0 4 2 3 6SN11 2...

Page 41: ...0 5 0 5 0 5 0 5 0 75 0 75 B1 C 150 440 990 495 990 2145 2145 4290 10004 B1 C r g m d e 0 0 10004 C Br k g m d e 0 2 C 0 1 C 75 C C p c r m d e ce r d s r b ed 2 8 mF 4 1 mF 0 0 0 0 C B C 2800 4100 C B C HDA m d e 1 2 1 C 1 5 C 0 wer m d e w c r 6 r FD D v es 6r m T b es 1Ć3 C B C B C B C B C C C C C C B C B C B C B C C C B C C C B C B C B C B C B C C B C B C wer m d e w I ODRIV 611 vers HR v es 6r...

Page 42: ...ghtening torques for screw connections are Screw size tightening torque M3 0 8 Nm M4 1 8 Nm M5 3 0 Nm M6 6 0 Nm M8 13 0 Nm M10 25 0 Nm Tolerance 0 30 For tightening torque deviations for connections to the HF HFD reactors see the specifications in Chapter 6 5 The screws at terminal connections e g DC link busbars terminals should be checked and tightened each time that the equipment is transported...

Page 43: ...he wiring meets EMC requirements The capacitor modules must be located at the end of the drive line up after the power modules Drive bus cable1 Equipment bus cable 1 Note A round drive bus cable fed from the module group 6SX2002 xxxx should preferably be attached to the 6SN1162 0FA00 0AAx shield connection or clamped to the provided insert nut on the module housing For the NC control system Fig 2 ...

Page 44: ... PM 150 mm PM 150 mm Other modules Subsequent modules PZK 55 kW Fig 2 2 Module group without larger DC link busbars I R 300 mm PM 50 mm PM 100 mm PM 300 mm PM 50 mm PM 50 mm PM 150 mm PM 150 mm Other modules PZK 55 kW PZK 55 kW Note Reinforced DC link busbars must be used in the modules I R 300 mm PM 50 mm PM 100 mm PM 50 mm PM 50 mm PZK 55 kW PZK 55 kW PM 100 mm PM 50 mm Other modules Fig 2 3 Mod...

Page 45: ...apter 2 1 2 The equipment bus cable that is looped through a drive group at an infeed or monitoring module may not exceed 2 1 m from the supply connection point For a two tier configuration two equipment bus branches are possible each with a maximum length of 2 1 m from the branch point at the supply connection point The permitted cable lengths depend on the used line filters refer to the line fil...

Page 46: ...itioning prior to installation Covers with warped spring elements must be replaced For drives with a digital setpoint interface a drive bus cable is required for the control and communications interface SINUMERIK 840D powerline refer to Fig 2 1 Table 2 1 Order number assignment Designation Order number MLFB for module width S 50 mm 6SN11 61 1CA00 0AAj S 100 mm 6SN11 61 1CA00 0BAj S 150 mm 6SN11 61...

Page 47: ...dary side grounded module housing S As a result of the thinner air poor thermal dissipation above 1000 m the drive power must be derated reduced Refer to Chapter C 1 3 and 5 4 S Star point of the line supply is directly grounded the module housing is grounded According to EN 61800 5 1 and UL 508 only protective extra low voltages with safety separation may be connected at all connections and termi...

Page 48: ...ortation and storage Dew point temper ature td and relative air humidity U Annual average U 75 td 17 C d air humidity U On 30 days 24 h annually U 95 td 24 C These days should be naturally distributed over the complete year On the other days 24 h But maintaining the annual average U 85 td 24 C Relevant Standards DIN EN 60068 2 1 DIN EN 60068 2 2 DIN EN 60068 2 3 DIN EN 61800 5 1 Ambient climatic c...

Page 49: ...in motors S Using documentation online finding and searching in manuals information http www siemens com motioncontrol docu The selection of the motor and the brief overload capability determines he size rating of the power module refer to Chapter 4 A voltage protection module VPM is required for motors 1FE1 and 2SP1 with an EMF 800 V and maximum 2 kV 565 Veff up to a maximum 1400 Veff When a faul...

Page 50: ...ngleturn and multiturn encoders The feed and main spindle drive modules can be supplied with a second mea suring system evaluation e g for a table top measuring system or for spindle position sensing A direct measuring system is needed for example when a high degree of accuracy has to be achieved on the workpiece with a linear scale or exact positioning is required with a multi stage gear unit The...

Page 51: ...systems are connected to the digital control units The controls are equipped by default with a connection for the measuring system integrated in the feed and main spindle modules Together with the high resolution position detection of the digital controls the integrated motor measur ing system achieves a resolution of 4 000 000 increments per revolution Per formance Control In many cases also for ...

Page 52: ...al agreement We accept a warranty for our scope of supply up to the system interfaces that we have defined 2 5 Power modules A wide range of 1 axis or 2 axis power modules is available These modules are graded according to the current ratings and can be supplied with three dif ferent cooling techniques The range of power modules allows a seamless modular and space saving drive solution for S Small...

Page 53: ...nding on the selected motor and the control board 2 5 2 Connecting up the power modules The power module is grounded through the PE connecting screws The power module must be mounted on a grounded low resistance conductive mounting surface and must have a conductive connection to this mounting sur face Power is fed in through the DC link busbars Type plate Order No 50 mm power module Control unit ...

Page 54: ...odules included in the scope of supply S High Performance as 2 axis or 1 axis control unit optionally also with di rect measuring system S High Standard as 2 axis control unit optionally also with direct measuring system S HLA ANA as 2 axis control unit for highly dynamic hydraulic axes modu lating valves or universal dynamic analog interface for components to be controlled externally S SIMODRIVE ...

Page 55: ...cation S Incremental encoder S Resolver 14 12 bit 2048 4096 16348 128 2048 Maximum cable length encoder with voltage signal 50 m 50 m 50 m 20 m 1 Smooth running characteristics measure of the posi tion fluctuation by nset in the range 10 n N referred to a 10 mm spindle pitch motor revolution S 1 axis version S 2 axis version 0 1 μm 0 1 μm 0 2 μm 1 5 μm 0 1 μm 0 1 μm 1 The following limitations sec...

Page 56: ... 3 ph 200 V 220 V 240 V 440 V 500 V 575 V AC 10 50 Hz 60 Hz Please observe the appropriate information and instructions for the 300 mm modules For the arrangement of the infeed module see Chapter 2 1 1 A minimum lateral clearance of 50 mm must be maintained between the module groups mounted at the same height The necessary cooling components such as externally mounted fan and or air baffle plates ...

Page 57: ... that the dimensions for air baffle plates shield connecting plates built on fans and hose cooling must also be taken into ac count S Width 50 mm grid dimension S Relative to the mounting plane the depth of all modules without connectors and optional machine mounted accessories is Internal cooling or hose cooling 288 mm External cooling 231 mm in this case the heatsink penetration depth must be ta...

Page 58: ...r loss thermal is externally dissipated in the form of heat and the power loss of the control unit is inter nally dissipated in the form of heat 3 For pipe cooling version with 300 mm wide modules with internal cooling the complete power loss in the form of heat is conducted to the outside us ing a pipe connected to the module The mounted fan is connected directly to the control cabinet line suppl...

Page 59: ...03 0AA1 Pipe cooling for a 2 tier configuration Packet 2 for a 2 tier design Version for the Order no 6SN1145 1BB00 0DAV 6SN1123 1AA02 0F AV Order No 6SN11 62 0BA03 0CA1 Minimum 300 mm I R PM Fig 2 7 System configuration with hose cooling only for 300 mm wide modules The 2 tier design with pipe cooling is only permissible for the combination of modules order no 6SN1145 1BB00 0DAj at the top and 6S...

Page 60: ...l cooling Cooling clearance min 100 mm clearance Do not cover e g with cable to ensure the appropriate cooling Cooling clearance min 100 mm clearance Fig 2 8 Power module with inserted control unit internal cooling Note The power loss is dissipated in the cabinet and must therefore be taken into account when engineering dimensioning the cabinet cooling 10 04 ...

Page 61: ...ant preferably inside the cabinet should be applied around the circumference so that degree of protection IP54 is ensured First mount the frame and then seal It should be checked that the foam rubber seal is tight if required seal Fig 2 9 Power module with inserted control unit external cooling Note Refer to Fig 2 9 for the air flow direction and the dimension drawing in Chapter 12 for the ventila...

Page 62: ...t e g Terostat 96 made by Henkel must be used to seal the edges of the mounting frames in contact with the mounting panel Degree of protection IP 54 is achieved when the sealant is cor rectly applied The fan cable must be fed into the electrical cabinet using a PG gland to ensure that the degree of protection is maintained The mounting panel must be sealed at the rear panel of the electrical cabin...

Page 63: ...2 System Configuration 2 05 01 2 7 Infeed modules 2 62 Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition ...

Page 64: ... above the rated current 3 1 2 Motors with holding brake The holding brake mounted onto the motors is used to brake the motor when it is already at a standstill In an emergency it can also additionally reduce the braking travel The holding brake is not an operational brake Notice The motor holding brakes should only be actuated at standstill If the holding brake is operated during operation or whi...

Page 65: ... in the appropriate modules sin cos 1 Vpp or EnDat encoder SSI encoder only SIMODRIVE 611 High Performance High Standard HLA ANA Resolver only SIMODRIVE 611 universal TTL encoder only SIMODRIVE 611 universal with induction motors Induction motors can also be operated without encoders The modules provide high encoder resolutions with internal pulse multiplication The following encoder signals are r...

Page 66: ... count of the motor Resolver excitation the control unit produces the voltage with 4 3 VRMS at 9 6 kHz Nominal input voltage of the controller sin cos 2 0 VRMS Transmission coefficient of the resolver approx 0 46 at 9 6 kHz often de scribed with 1 2 transformation ratio in the datasheets The resolver excitation is controlled within the control range to provide the input voltage of 2 0 VRMS Maximum...

Page 67: ...x 200 kHz for High Standard control units With the encoder 2048 incr rev with 350 kHz 60s 2048 up to 10 250 RPM can be processed The High Standard control unit with the standard encoder permits max 200 kHz 60s 2048 up to 5 860 RPM Linear encoders 20 μm grid permit speeds with 350 kHz 20 μm 60s up to 420 m min Resolver The SIMODRIVE 611 universal control unit in the variant with resolver 1 6 pole p...

Page 68: ...e passed to a higher level controller using the PROFIBUS DP Note The actually achievable system quality with regard to speed or positioning accuracy depends primarily on the quality of the used encoders and other influencing factors such as the mechanical system rigidity backlash mass GD2 and also the control engineering configuration of motors power controller interpolation and control cycles con...

Page 69: ...limit frequency The maximum value is 420 kHz the lower limit and default value is 300 kHz Note Changes to this MD may only be made carefully taking into account the prevailing conditions This functionality is only supported by SIMODRIVE 611 digital High Performance control units Table 3 1 Encoder limit frequency and speed Encoder pulses rev Speed at the maximum encoder limit frequency 200 kHz 300 ...

Page 70: ...ncoder power supply Max power supply current 300 mA Max processable enc signal frequency 200 kHz standard module 420 kHz as of SW 5 1 14 1 350 kHz Note For the above specified max encoder signal frequency the signal amplitude must be 60 of the nominal amplitude and the deviation of the phase shift from the ideal 90 between track A and B must be 30 Observe the frequency characteristic of the encode...

Page 71: ...EIA 485 Power supply 5 V 5 also refer to Chapter 3 4 2 Encoder power supply Max power supply current 300 mA Max processable enc signal frequency 200 kHz standard module 420 kHz as of SW 5 1 14 1 350 kHz Note For the above specified max encoder signal frequency the signal amplitude must be 60 of the nominal amplitude and the deviation of the phase shift from the ideal 90 between track A and B must ...

Page 72: ...ignal level According to RS422 Power supply 5 V 5 also refer to Chapter 3 4 2 Encoder power supply Max power supply current Max 300 mA Max encoder signal frequency that can be evaluated 420 kHz Note For the above specified max encoder signal frequency the edge clearance between track A and B must be 200 ns Observe the frequency characteristic of the encoder signals A A B B R R 0 0 0 90 el 360 el R...

Page 73: ...it alarm bit are either gray or binary coded but never mixed Message frame length including alarm and or parity SIMODRIVE HLA 13 and 25 bit SIMODRIVE 611D from 13 to 25 bit Data format SIMODRIVE HLA only right justified For HLA The encoder zero point of the linear encoder absolute value 0 must not be located in the traversing range Transfer frequency f 100 or 500 kHz Monoflop time at 100 kHz tm mi...

Page 74: ... measuring systems with an undervoltage condition Note All data only apply for SIEMENS pre assembled cables as these are correctly dimensioned regarding the cable cross sections For SIMODRIVE connection systems and also for the measuring system suppliers remote sense operation is only possible for encoder systems with voltage signals For motor measuring systems and mounted SIMODRIVE sensor encoder...

Page 75: ... order to filter out noise and disturbances Maximum continuous operating current 0 8 A use a fuse Max voltage 30 V One filter is designed for two encoders with a maximum current 0 4 A The 24 V supply reference potential should be connected to the electronics ground of the system e g terminal X131 on the NE module if this connec tion is not already provided in the encoder Maximum cable length betwe...

Page 76: ...nfiguration Manual PJU 02 2012 Edition Red Black M5x12 max 10 5 mm Power supply Fig 3 8 Connection example for the High Performance digital control Red Black M5x12 max 10 5 mm Power supply Fig 3 9 Connection example for the HLA module control board 3 Motor Selection Position Speed Sensing 10 04 ...

Page 77: ...regarding the compatibility between the encoder SVE and closed loop control cannot be made Notice For new applications no longer use encoders with current signals as voltage signals offer a higher noise immunity The signal amplification electronics can be used in conjunction with the following control modules SIMODRIVE 611 digital High Standard or High Performance SIMODRIVE 611 universal HRS E HRS...

Page 78: ... 8 RN Inverse current signal input for track R zero mark reference pulse 9 SHIELD Ground pin to connect the inner shield Output of the SVE connection to the SIMODRIVE controls input at the direct measuring system for voltage signals A 12 pin flange mounted socket with plug contacts for standard round en coder connectors is provided at the SVE Table 3 4 Assignment of the SVE signal output Pin Signa...

Page 79: ...tor Multiturn absolute encoders Yes Yes Yes 1FN Linear motor Incremental encoder Hall sensor box 1 Vpp Absolute encoder Yes Yes Yes 1PH4 6 7 Main spindle motor Incremental encoder 1 Vpp Yes Yes Yes 1FE1 1PH2 1PM 2SP1 Main spindle motor Incremental encoder hollow shaft encoder 1 Vpp toothed wheel or magnetic Yes Yes Yes 1FW Built in torque motor Incremental encoder 1 Vpp Absolute encoder Yes Yes Ye...

Page 80: ...VE drive module SINUMERIK 840D powerline drive bus Drive bus 1FT6 Linear2 measuring system incremental l 50 m l 50 m Voltage signals 1FK SIMODRIVE drive module SINUMERIK 840D powerline drive bus Drive bus 1FT6 l 50 m l 50 m 1FK Linear measuring system incremental and absolute Voltage signals and EnDat interface Data clock 1 The absolute accuracy for so called synchronization with a BERO depends on...

Page 81: ...Drive control High Perfor SLM SIMODRIVE drive module SINUMERIK 840D powerline drive bus Drive bus incremental or incremental absolute linear scale 1FN Hall sensor box l 50 m control High Perfor mance SIMODRIVE drive module SINUMERIK 840D powerline drive bus Drive bus 1FW Temp l 50 m 3 6 Ordering information Refer to the relevant catalog for the Order Nos of the specified components Pre assembled e...

Page 82: ...party If suitable PROFIBUS DP terminals RS 232 485 SIMODRIVE 611 universal HRS 2 axis pos 2 Resolver SRM 1FT6 7 1FK 1FE1 1FW6 2SP1 IM 1PH 1PM6 SLM 1FN PROFIBUS DP terminals RS 232 485 SIMODRIVE 611 universal HRS 2 axis n set 2 Incremental encoder sin cos 1 VPP Absolute encoder SRM 1FT6 7 1FK 1FE1 1FW6 2SP1 IM 1PH 1PM6 SLM 1FN Third party If suitable PROFIBUS DP terminals RS 232 485 SIMODRIVE 611 u...

Page 83: ...D High Perfor mance control 1 Incremental encoders sin cos 1 VPP EnDat SRM 1FT6 1FK 1FE1 1FW6 2SP1 IM 1PH7 1PM SLM 1FN Standard 1LA Third party If suitable SIMODRIVE 611 with digital setpoint interface for FD and MSD High Standard control 2 Incremental encoders sin cos 1 VPP EnDat SRM 1FT6 1FK 1FE1 2SP1 IM 1PH7 1PM6 Standard 1LA Third party If suitable SIMODRIVE 611 with digital setpoint interface...

Page 84: ... the controller perfor mance and in the evaluation of the direct position measuring systems High Performance Order No 6SN1118 0DK2V 0AAV S Basic version with sinusoidal voltage signals and the possibility of connect ing absolute encoders with EnDat interface S In addition the evaluation of two direct measuring systems with sinusoidal voltage signals and the connection of absolute encoders with EnD...

Page 85: ...re releases of the SIEMENS drive components Table 4 2 Software functions High Performance High Standard MLFB 6SN1118 0DJ2V 0AAV 6SN1118 0DK2V 0AAV 6SN1118 0DM3V 0AAV NCU version w6 4 9 w6 4 9 drive version w6 3 11 w6 5 4 PCU50 PCU20 w6 2 18 w6 2 18 Commissioning tool for the PC w6 2 18 w6 2 18 NCU hardware w573 3 w572 3 571 3 w573 3 w572 3 571 3 Mixed operation FD MSD w6 2 12 w6 2 12 Software vers...

Page 86: ... 5 Nm M3 0 8 Nm M3 0 8 Nm DAC 1 DAC 2 DAC 3 Ground DAC assignment DAC 1 DAC 2 DAC 3 Ground DAC assignment M3 0 8 Nm Fig 4 1 Digital control High Performance and High Standard with direct measuring system Notice When using non PELV circuits at terminals AS1 AS2 connectors must be coded to prevent the connectors being incorrectly inserted refer to EN60204 1 Section 6 4 For Order No for coded connect...

Page 87: ... assignment M3 0 8 Nm Fig 4 2 Digital control High Performance and High Standard without direct measuring system Notice When using non PELV circuits at terminals AS1 AS2 connectors must be coded to prevent the connectors being incorrectly inserted refer to EN60204 1 Section 6 4 For the order number for coded connectors refer to Catalog NC 60 Warning At terminals 19 P24 and M24 only PELV circuits m...

Page 88: ...irect position encoder axis 15 For the terminal assignment refer to X422 Direct position encoder axis 25 assignment refer to Table X461 BERO input axis 1 For the terminal assignment refer to X462 BERO input axis 2 assignment refer to Table 4 6 X351 Equipment bus X141 341 Drive bus 1 I Input O Output NC NC contact NO NO contact for a signal NO High NC Low 2 The terminal may only be used to enable t...

Page 89: ...SE Remote sense encoder power supply P 15 ENDATDAT Data signal EnDat interface 16 MSENSE Remote sense encoder power supply N 17 RP Reference mark signal zero pulse 18 RN Inverse reference mark signal zero pulse 19 CP Singleturn absolute track signal C 20 CN Inverse singleturn absolute track signal C 21 DP Singleturn absolute track signal D 22 DN Inverse singleturn absolute track signal D 23 XENDAT...

Page 90: ...er power supply P 10 RP Reference mark signal zero pulse 11 MSENSE Remote sense encoder power supply N 12 RN Inverse reference mark signal zero pulse 13 M Inner shield ground 14 ENDATCLK EnDat interface clock signal 15 XENDATCLK Inverse clock signal EnDat interface Note The inputs on the control must not be assigned any signals other than the intended sig nals Otherwise sporadic or permanent malfu...

Page 91: ...ake Axis 1 Axis 2 1 Safety circuit Fig 4 3 Circuit example Connecting a motor holding brake to a High Standard High Performance control board Table 4 6 BERO input X461 X462 Pin Function Type 1 Technical specifications No Designation 1 X461 X462 Type 9 pin D sub socket connector 1 FRP FRP Internal enable voltage jumpered with terminal 9 O 24 V 2 BERO1 BERO2 BERO input I 15 30 V 3 Reserved do not us...

Page 92: ...rd option modules data medium Cons No Description Order No MLFB No Hardware Firmware Closed loop control module 1 2 axis1 for encoders n set 6SN1118 0NH01 0AA1 2 2 axis1 for encoders with sin cos 1 Vpp Positioning 6SN1118 1NH01 0AA1 4 2 axis1 for resolvers n set 6SN1118 0NK01 0AA1 6 2 axis1 for resolvers Positioning 6SN1118 1NK01 0AA1 8 1 axis for resolvers n set 6SN1118 0NJ01 0AA1 10 1 axis for r...

Page 93: ...gnaling contacts AS1 AS2 Using the start inhibit the energy feed from the drive to the motor is interrupted When the safe start inhibit function is correctly used the signaling contacts AS1 AS2 must be included in the line contactor circuit or the EMERGENCY OFF circuit Caution When using the safe start inhibit function it must be ensured that the velocity goes to zero The SIMODRIVE 611 universal H...

Page 94: ...rface The following applies to retaining screws Tighten to establish a good shield contact max torque 0 8 Nm 2 axis for encoders with sin cos 1Vpp or 2 axis for resolvers refer to Table 4 7 Equipment bus Display and operator unit S Interfaces S Terminals S Switches For plug connections Plug connectors with the same number of pins must be appropriately coded so that they cannot be interchanged refe...

Page 95: ...FIBUS DP module Memory module S Firmware S User data Pulse interface The following applies to retaining screws Tighten to establish a good shield contact max torque 0 8 Nm Equipment bus Display and operator unit S Interfaces S Terminals S Switches For plug connections Plug connectors with the same number of pins must be appropriately coded so that they cannot be interchanged refer to the index ent...

Page 96: ...tly assigned to drive A or axis A As of SW 4 1 can be freely assigned axes S The optional TERMINAL module can be used as follows dependent on the software release The following applies before SW 2 4 The module can only be used in the positioning mode The following applies as of SW 2 4 The module can be used independently of the operating mode Order number 6SN1114 0NA00 0AA0 I4 I5 I6 I7 I8 I9 I10 I...

Page 97: ...ilable Designation Order No MLFB Properties PROFIBUS DP2 6SN1114 0NB00 0AA2 S PROFIBUS ASIC DPC31 without PLL S For control boards as of SW 3 1 this module can replace the optional PROFIBUS DP1 module Features that PROFIBUS DP2 and DP3 have in common S Requirement Control board as of SW 3 1 is required S Cyclic data transfer PKW and PZD section possible S FW module can be updated using SimoCom U S...

Page 98: ... 2 A master configured software generated with a GSD file siem8055f gsd and P0875 2 can be operated with before SW 4 1 Yes Yes 3 A master configured software generated with a GSD file siem8055f gsd and P0875 2 can be operated with as of SW 4 1 Yes Yes 4 Master configured application generated with a GSD file si02808f gsd and P0875 2 can be operated with as of SW 6 1 Yes Yes Note Case 1 is for new ...

Page 99: ...transistors are inhibited Pulses enabled T 663 The gating pulses of the power transistors are enabled Relay safe start inhibit Terminals for supply and pulse enable X431 X431 Connector type 5 pin conn strip Max cond cross sect 1 5 mm2 P24 X431 1 External supply for digital outputs 24 V S Voltage tolerance including ripple 20 4 V to 28 8 V M24 X431 2 Reference for the ex ternal supply S The externa...

Page 100: ...nal source must be connected to this terminal Serial interface X471 X471 Serial interface for SimoCom U IO Type 9 pin D sub socket connector Cable diagram and pin assignment for RS232 or RS485 refer to Reference FB611U Description of Functions SIMODRIVE 611 universal Equipment bus X34 X351 Equipment bus IO Ribbon cable 34 pin Voltages various Signals various Test sockets X34 DAC1 Test socket 12 M ...

Page 101: ...ted operating voltage 10 V to 10 V Maximum current 3 mA 16 B X441 4 Analog output 22 AO Rated operating voltage 10 V to 10 V Maximum current 3 mA Resolution 8 bits Update In the speed contr 15 X441 5 15 X441 5 Reference Update In the speed contr clock cycle short circuit proof Terminals for analog inputs and digital inputs outputs X451 X452 X451 X452 Connector type 10 pin conn strip Max cond cross...

Page 102: ...d reference S Condition to maintain the surge strength Cable length 30 m Note Devices stations can be connected which conform to the RS485 RS422 standard The angular incremental encoder interface can either be parameterized as an input or output S Input To enter incremental position reference values S Output To output incremental actual position values O0 A X461 8 O0 B X461 8 Digital output 04 DO ...

Page 103: ...r power supply P 15 ENDATDAT Data signal EnDat interface 16 MSENSE Remote sense encoder power supply N 17 RP Reference mark signal zero pulse 18 RN Inverse reference mark signal zero pulse 19 CP Singleturn absolute track signal C 20 CN Inverse singleturn absolute track signal C 21 DP Singleturn absolute track signal D 22 DN Inverse singleturn absolute track signal D 23 XENDATDAT Inverse EnDat inte...

Page 104: ..._POS Resolver excitation pos 10 Reserved for test purposes do not use 11 EXC_NEG Resolver excitation neg 12 Reserved for test purposes do not use 13 THMOTP KTY 84 temperature sensor 14 Reserved do not use 15 Reserved for test purposes do not use 16 Reserved do not use 17 Reserved do not use 18 Reserved do not use 19 Reserved do not use 20 Reserved do not use 21 Reserved do not use 22 Reserved do n...

Page 105: ...Note The HLA module is described in detail in References FBHLA SINUMERIK 840D SIMODRIVE 611 digital HLA module Description of Functions The HLA module has the following features S Software and data The communications interface is compatible with SIMODRIVE 611 SRM FD ARM MSD for supported services Code and data structure is analogous to SIMODRIVE 611 SRM FD ARM MSD The hydraulics soft ware is store...

Page 106: ... module NCU Digital I O high speed NC I O Handwheel 2x 1x of M Measurement 2x NCU box PCMCIA Machine control panel Full CNC keyboard HLA module Operator panel Cable distributor ÄÄ ÄÄ Distributor box HHU Cable distributor External 26 5 V supply Enable BERO inputs Line infeed SITOP power external power supply Note Hydraulics shown for one axis Modulating valve Pressure sensor A Position sensing Pres...

Page 107: ...the last module X34 X35 Shut off valve axis 2 BERO input axis 2 Power enable term 663 Internal 0 V enable voltage Internal 24 V enable voltage Modulating valve Pressure sensor A Hydraulic drive axis 2 Position sensing Pressure sensor B Shut off valve Electronic ground Reserved do not use Electronic ground Reserved do not use Position measuring system Pressure sensing Modulating valve Modulating va...

Page 108: ...Table 4 14 Connectors X101 X102 15 pin sub D plug connector two tier Pin X1011 X1021 Function 1 PENC0 PENC2 Encoder power supply 5 V 5 300 mA 2 M M Encoder power supply ground 3 AP0 AP2 Incremental signal for track A 4 AN0 AN2 Inverse incremental signal for track A 5 ENDATDAT0 ENDATDAT2 EnDat or SSI interface data signal 6 BP0 BP2 Incremental signal for track B 7 BN0 BN2 Inverse incremental signal...

Page 109: ...XT O Extra pin for jumper between pins 10 11 with 3 wire connection 11 PIST1BN PIST2BN I Analog actual value signal reference ground 12 PIST1BP PIST2BP I Analog actual value signal max range 0 10 V 13 M24EXT M24EXT O Extra pin for jumper between pins 13 14 with 3 wire connection 14 PIST1AN PIST2AN I Analog actual value signal reference ground 15 PIST1AP PIST2AP I Analog actual value signal max ran...

Page 110: ...ST2N I Analog valve actual value input reference ground 15 UIST1P UIST2P I Analog valve actual value input 10 V 1 I Input O Output The analog valve actual value inputs are differential with 100 kΩ input resistance The current ratings of the 24 V outputs of the control valves are S for an ambient temperature of 40 C 2 0 A S for an ambient temperature of 55 C 1 5 A for the mean current value with a ...

Page 111: ...432 8 pin Phoenix Combicon connector Pin X432 Type 1 Function Typ voltage limit values 1 M I Electronic ground 2 PV2 O 24 V shut off valve axis 2 Max 2 0 A 3 MV2 O Ground for shut off valve for axis 2 4 C2 Reserved do not use 5 B1 I BERO input axis 1 15 V 30 V 6 19 O Internal enable voltage ground term 19 7 B2 I BERO input axis 2 15 V 30 V 8 9 O Internal 24 V enable voltage term 9 1 I Input O Outp...

Page 112: ... is available The input is therefore evaluated via optocouplers in the HLA module and also acts on the shut off valves The enable voltage can be taken from terminal 9 Terminal 663 is referenced to the internal enable voltage ground terminal 19 4 3 3 Test sockets diagnostics The start up tool or an MMC102 103 can be used to assign internal signals to the test sockets on the 611D drive in conjunctio...

Page 113: ... feedback within the axis and communication by means of the drive bus e g SINUMERIK Safety Integrated If necessary separate EMC measures must be taken for external drive units Note The ANA module is described in detail in References FBANA SINUMERIK 840D SIMODRIVE 611 digital ANA module Description of Functions The ANA module has the following features S Software and data The communications interfa...

Page 114: ...high speed NC I O Handwheel 2x 1x of M Measurement 2x NCU box PCMCIA Machine control panel Full CNC keyboard ANA module Operator panel Cable distributor ÄÄ ÄÄ Distributor box HHU Cable distributor External 26 5 V supply this is only required when using terminals PV1 MV1 or PV2 MV2 Enable BERO inputs Line infeed SITOP power external power supply Note Shown for one analog axis Analog sensors Positio...

Page 115: ...External 26 5 V supply Internal 24 V enable voltage 24 V switched axis 2 BERO input axis 2 Power enable term 663 Internal 0 V enable voltage Internal 24 V enable voltage Electronic ground Reserved do not use Electronic ground Reserved do not use C1 M24 P24 M 663 9 19 M B2 9 PV1 MV1 PV2 MV2 X431 X432 1 8 9 15 nset 10 V nset reference ground 1 8 9 15 nset 10 V nset reference ground External drive am...

Page 116: ...2 The measuring system must always be plugged into the connector of the asso ciated axis Table 4 19 Connectors X101 X102 15 pin sub D plug connector two tier Pin X1011 X1021 Function 1 PENC0 PENC2 Encoder power supply 2 M M Encoder power supply ground 3 AP0 AP2 Incremental signal A 4 AN0 AN2 Inverse incremental signal A 5 BMIDAT0 BMIDAT2 Data signal EnDat interface 6 BP0 BP2 Incremental signal B 7...

Page 117: ...al 0 V supply for the sensor 10 M24EXT M24EXT O Extra pin for jumper between pins 10 11 with 3 wire connection 11 PIST1BN PIST2BN I Analog actual value signal reference ground 12 PIST1BP PIST2BP I Analog actual value signal max range 0 10 V 13 M24EXT M24EXT O Extra pin for jumper between pins 13 14 with 3 wire connection 14 PIST1AN PIST2AN I Analog actual value signal reference ground 15 PIST1AP P...

Page 118: ...c ground 14 UIST1N UIST2N I Analog actual value input reference ground 15 UIST1P UIST2P I Analog valve actual value input 10 V 1 I Input O Output The analog actual value inputs are differential inputs with an input resistance of 100 kΩ each The load capability of the 24 V outputs P24RV1 2 is S for an ambient temperature of 40 C 2 0 A S for an ambient temperature of 55 C 1 5 A for the mean current ...

Page 119: ... V 30 V 8 9 O Enable voltage internal 24 V 1 I Input O Output Table 4 23 Connector X432 8 pin Phoenix Combicon connector Pin X432 Type 1 Function Typ voltage limit values 1 M I Electronic ground 2 PV2 O P24EXT switched axis 2 Max 2 0 A 3 MV2 O M24EXT switched axis 2 4 C2 Reserved do not use 5 B1 I BERO input axis 1 15 V 30 V 6 19 O Internal enable voltage ground term 19 7 B2 I BERO input axis 2 15...

Page 120: ...s reversed the outputs are not protected against overload The module specific enable is realized using terminal 663 The input is evalu ated via the optocoupler in the ANA module The enable voltage can be taken from terminal 9 Terminal 663 is referenced to the internal enable voltage ground terminal 19 4 4 3 Bus interfaces refer to SIMODRIVE 611 digital S X141 Input S X341 Output A bus terminator m...

Page 121: ...4 05 01 4 4 ANA module control board 4 120 Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition 4 Control Units ...

Page 122: ...may be necessary to provide a series reactor in the form of a 3 arm iron core reactor not a Corovac reactor and or increase the inverter pulse frequencies of the converter Motors with a low leakage inductance are from experience motors that can achieve high stator frequencies maximum motor stator frequency 300 Hz or motors with a high rated current rated current 85 A A wide range of 1 axis or 2 ax...

Page 123: ...screws of the control unit front panel must be tightened in order to establish a good electrical connection to the module housing The power module is equipped with overload protection which when corre spondingly dimensioned prevents the motors and cables from being over loaded The overload protection functions as described in the documentation SINUMERIK 840D 810D drive functions Chapter 2 4 1 It d...

Page 124: ...or the MSD SRM operating mode high speed MSD synchronous applications inverter pulse frequencies are set that differ from the rated frequencies This consequently ensures an optimum ratio between the inverter pulse frequency and the output frequency The derating resulting from this should be taken into account when selecting the power module The frequencies relevant when engineering the system shou...

Page 125: ...max Peak current Imin Minimum motor current nFS Speed at the start of field weakening I0Mot Motor no load current in Arms The following restrictive conditions must be met for induction motors The no load current of the motor I0Mot must be less than the rated cur rent of the power module according to Table 5 1 On the basis of the actual current value resolution the lowest occurring no load current ...

Page 126: ... 90 170 250 Power loss external PVext W 21 31 55 125 270 435 620 640 1130 1660 General technical data for the regulated infeed Input voltage V DC Regulated 600 V or 625 V DC unregulated UDC link USupply 1 35 Maximum output voltage Veff Ua_max UDC link 1 4 Minimum motor current Imin 5 A 0 6 1 1 1 8 3 6 5 7 8 5 11 14 21 28 Transistor limit current A 8 15 25 50 80 108 160 200 300 400 Efficiency 0 98 ...

Page 127: ...motors Nominal current In Aeff 3 5 9 18 Peak current Imax Aeff 6 10 18 36 Inverter pulse frequency f0 kHz 4 Derating factor XL 55 Power loss total PVtot W 70 100 180 380 Power loss internal PVint W 27 38 69 130 Power loss external PVext W 43 62 111 250 General technical data for the regulated infeed Input voltage V DC regulated 600 V or 625 V DC unregulated UDC link USupply 1 35 Maximum output vol...

Page 128: ... Peak current load duty cycle with preload condition t I Imax In 2 65 s 10 s Fig 5 3 Peak current duty cycle without preloading condition S Rated load duty cycles for MSD IM and MSD SRM t I Imax In Is6 0 7 In 4 min 10 min Fig 5 4 S6 load cycle with pre load condition t I Imax In Is6 0 7 In 10 s 60 s Fig 5 5 S6 peak current load cycle with pre load condition Load duty cycles 5 Power Modules 10 04 ...

Page 129: ...ction factor refer to the calculation example Chapter 5 4 4 5 4 1 Pulse frequency power modules The current should be reduced from the reference frequency f0 onwards ac cording to the following rule XT 100 100 XL f f0 8 kHz f0 The pulse frequency of the power modules inverters must be at least factor 5 for the maximum motor frequency S f0 Pulse frequency reference frequency in accordance with the ...

Page 130: ...65 60 55 50 45 40 Power in Inverter pulse frequency in kHz 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 XL 50 XL 55 Fig 5 6 Power as a function of the inverter pulse frequency for MSD IM and MSD RSM S for FD 110 105 100 95 90 85 80 75 70 65 60 55 50 45 40 Power in Inverter pulse frequency in kHz 2 0 2 5 3 0 3 5 4 0 4 5 5 0 5 5 6 0 6 5 7 0 7 5 8 0 XL 50 XL 55 Fig 5 7 Power as a function of t...

Page 131: ... 30 0 35 0 40 0 45 0 50 0 55 0 Fig 5 8 Power as a function of the temperature Notice The maximum ambient temperature for operation of TU 55 C may not be exceeded 5 4 3 Installation height dependent derating For an installation altitude h 1000 m above sea level derating is required ac cording to the following derating characteristic 110 105 100 95 90 85 80 75 70 65 60 55 50 45 40 Power in Installat...

Page 132: ...Hz 4 0 kHz XT 100 8 0 kHz 4 0 kHz 74 125 XTU 100 2 5 45 C 40 C 87 5 XH 85 S Calculating the permissible current values INred IN XT XTU XH 56 A 0 74125 0 875 0 85 30 8 A Imaxred Imax XT XTU XH 112 A 0 74125 0 875 0 85 61 7 A Power module 6SN1123 1AA0j 0EA1 Operating mode FD Inverter pulse frequency 6 3 kHz Installation altitude 1000 m above sea level Ambient temperature 40 C XL 55 f0 4 0 kHz IN 56 ...

Page 133: ...ary S Temperature e g internal temperature of the switchgear cabinet with 45 _C no air conditioner Derating to 87 IN necessary S Power module clock cycle frequency 6SN1123 1AA0 0EA2 XL 50 e g for a 6 3 kHz spindle application Derating to 68 IN necessary Result Derating for the power unit to 83 S 87 S 68 50 IN required Derating for the line supply infeed to 83 S 87 72 IN required Derating example 5...

Page 134: ...6 40 IS6 40 A 2 0 3 3 6 7 21 3 28 0 42 0 53 3 73 3 105 0 175 0 Peak current Imax A 2 0 5 3 10 7 21 3 35 7 53 2 68 0 84 7 135 1 179 9 Inverter pulse frequency fT 8 0 kHz Rated current IN A 1 5 2 5 4 0 12 0 16 5 24 8 30 0 42 5 66 0 110 0 Current for S6 40 IS6 40 A 1 5 2 5 5 0 16 0 22 0 33 0 40 0 55 0 82 5 137 5 Peak current Imax A 1 5 4 0 8 0 16 0 28 1 41 8 51 0 63 5 106 2 141 4 Table 5 4 Power modu...

Page 135: ...e in the upper speed range than with the use of the infeed regenerative feedback module As a result of the low DC link voltage of 490 V for a line supply infeed with 400 V 3 ph 10 for the UI module or unregulated operated I R module the available continuous output is given by If 1 UZK 1 5 x VN motor then only the following continuous power is available Pcontinuous PN UZK 1 5 x VN motor UDC link li...

Page 136: ...stor module must be provided or the regenerative power reduced by using longer braking times Operating drive modules with 1FT6 1FK and 1FN motors on uncontrolled infeeds As a result of the lower DC link voltage of 490 V1 for the UI module 600 V for the I R module under certain circumstances the following restrictions must be expected S Reduction of the dynamic drive properties in the upper speed v...

Page 137: ...rews P600 M600 DC link DC link I O I O 300 V 300 V Busbar Busbar Table 5 6 2 axis module Term no Designa tion Function Type 1 Typ voltage limit values Max cross section U2 V2 W2 A1 Motor connection for axis 1 O 3 ph 430 V AC See Chapter5 6 2 U2 V2 W2 A2 Motor connection for axis 2 O 3 ph 430 V AC See Chapter5 6 2 PE Protective conductor 0 V 2 screws P600 M600 DC link DC link I O I O 300 V 300 V Bu...

Page 138: ... 8 A X X X X M5 0 7 0 8 6SN112V 1AB00 0CAV 2x50 A X X X X M5 0 7 0 8 6SN1123 1AB00 0BAV 2x25 A X X X X M5 0 7 0 8 6SN112j 1AB00 0AAV 2x15 A X X X X M5 0 7 0 8 6SN1123 1AB00 0HAV 2x8 A X X X X M5 0 7 0 8 Key Terminal area for flexible cable with end sleeves with or without plastic collars Terminal area for flexible cables with terminal pin X IP20 is guaranteed when correctly used e g insulated pin ...

Page 139: ... terminals A1 and A2 The arrangement of the motor terminals A1 A2 can be taken from Table 5 8 diagrams 5 11 and 5 12 Table 5 8 Motor terminals A1 and A2 provided at the power module MLFB Device A1 A2 6SN112j 1AA00 0KAV 400 A 6SN112j 1AA00 0JAV 300 A 1 Axis 1 6SN112j 1AA01 0FAV 200 A 1 Axis 1 6SN1123 1AA02 0F AV 200 A 6SN112V 1AA00 0EAV 160 A 2 Axis 1 6SN112V 1AA00 0LAV 108 A 2 Axis 1 6SN1123 1AA00...

Page 140: ...12 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition 6SN112V 1AA00 0KAV 6SN112V 1AA00 0JAV 6SN112V 1AA00 0FAV 6SN112V 1AA02 0FAV 6SN112V 1AA00 0EAV 6SN112V 1AA00 0LAV Fig 5 11 Power Modules device 1 und 2 5 Power Modules 10 04 02 12 ...

Page 141: ...ghts Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition 6SN1123 1AA00 0DAV 6SN1123 1AB00 0CAV 6SN1124 1AB00 0CAV 1AB00 0CAV 1AB00 0HAV 1HA00 0AAV 1HA00 0BAV 1AA00 0HAV 1AA00 0AAV 1AA00 0BAV Fig 5 12 Power Modules devices 2 8 J 5 Power Modules 10 04 02 12 ...

Page 142: ...re additional pulsed resistor modules PR modules can be used within the limits specified when engineering the system This module is used for the following applications Machines with few or short braking cycles low braking energy Drive groups with limited dynamic demands in particular for the main spindle drive I R modules and HF HFD commutating reactors form the step up converter 7 kHz for control...

Page 143: ...es are available in order to comply with the CE requirements regarding the radio interference voltage limit values Shield terminal plates are available to meet EMC requirements when using shielded power cables Number of charge operations within 8 min Charge limit infeed module μF Σ DC link capacitance of the drive group μF Fig 6 1 DC link pre charging frequency Note In the standby mode of the line...

Page 144: ... for group signal I2t and motor overtemperature Pulse enable Enable voltage Drive enable Reference potential for enable voltage Enable voltage P24 P15 N15 N24 M M RESET R term 15 Enable voltage Set up operation Contactor energization start 213 Signaling contact line contactor Enable signal for internal line contactor Signaling contact start inhibit NC contact M500 P500 2U1 1U1 2V1 1V1 2W1 1W1 DC l...

Page 145: ...ntact Relay contact for group signal I2t and motor overtemperature Pulse enable Enable voltage Drive enable Reference potential for enable voltage Enable voltage P24 P15 N15 N24 M M RESET R term 15 Enable voltage Set up operation Contactor energization start 213 Signaling contact line contactor Enable signal for internal line contactor Signaling contact start inhibit NC contact M500 P500 2U1 1U1 2...

Page 146: ...V1 2W1 1W1 DC link power supply for buffering power failures External infeed for the electronics power supply External infeed for the electronics power supply External infeed for the electronics power supply 1 1 Jumpers inserted when the equipment is supplied 1 73 2 1 X121B X141A X141B 9 112 48 NS1 15 NS2 Enable voltage FR Contactor energization start Enable signal for internal line contactor Set ...

Page 147: ... 1 S1 2 1 3 1 4 1 5 1 Gating control unit I Act ual T max power section P600 M600 Line supply rectification and synchronization DC link pre charging circuit Signal line contactor Commutating reactor 1 When supplied OFF 2 When supplied ON 3 Jumpers closed when supplied T 1U1 2U1 1V1 2V1 1W1 2W1 T 9 112 48 T NS1 NS2 M500 P500 4 1W1 2W1 1V1 2V1 1U1 2U1 U1 V1 W1 L1 L2 L3 Line supply 3 ph 400 V AC 415 ...

Page 148: ...the generalreference ground X131 T 15 inside the module Terminal 15 must not be connected to PE to terminal 19 or to external voltage sources Terminal 19 can be connected with X131 The terminal may be used only for enabling the associated drive group 3 I R infeed regenerative feedback module UI unregulated infeed MM monitoring module PR pulsed resistor module 4 The first data applies with pin type...

Page 149: ... voltage 2 Term 19 is the reference ground connected through10 kW to the generalreference ground X131 T 15 inside the module Terminal 15 must not be connected to PE to terminal 19 or to external voltage sources Terminal 19 can be connected with X131 The terminal may be used only for enabling the associated drive group 3 I R infeed regenerative feedback module UI unregulated infeed MM monitoring mo...

Page 150: ...plies with pin type cable lug The second data is used for finely stranded cable without end sleeve 5 The grounding clip is used to ground the DC link M600 busbar through 100 kΩ must be closed and must not be closed if RCCBs are used see also Chapter 8 1 the grounding clip must be opened if the system is subject to a high voltage test 6 RESET resets the fault memory edge triggered for the complete ...

Page 151: ...1 72 X121B X121B X121B X121B Relay signal Ready fault NC I I NO 1 ph 250 V AC 50 V DC 2 A max7 5 V DC 3 mA min 1 5 mm2 1 5 mm2 1 5 mm2 1 5 mm2 632 92 4 92 4 642 R5 19 X141AX 141A X141A X141A X141A X141A Pulse enable FR FR Drive enable RESET FR reference ground enable voltage I O O I I O 13 V 30 V RE 1 5 kΩ 24 V 24 V 13 V 30 V RE 1 5 kΩ terminal 19 RE 10 kΩ 1 5 mm2 1 5 mm2 1 5 mm2 1 5 mm2 1 5 mm2 1...

Page 152: ...ce ground connected through 10 kW to the general reference ground X131 inside the module Terminal 15 must not be connected to PE to terminal 19 or to external voltage sources Terminal 19 can be connected to X131 The terminal may be used exclusively for enabling the associated drive group 3 The grounding clip is used to ground the DC link M busbar through 100 kΩ must be closed the grounding clip mu...

Page 153: ...20 kW X M6 25 30 6SN1143 1BB00 0EA 80 kW X M6 15 20 6SN1145 1BA01 0DA 55 kW X M6 15 20 6SN1145 1BB00 0DA 55 kW X M6 15 20 6SN1145 1BA02 0CA 36 kW X M6 6 8 6SN1145 1BA01 0BA 16 kW X M5 1 5 1 8 6SN114 1A 01 0BA 28 kW X M6 6 8 6SN1145 1AA01 0AA 10 kW X M5 1 5 1 8 6SN1146 1AB00 0BA 5 kW X X X X M5 0 7 0 8 Key Terminal area for flexible cable with end sleeves with or without plastic collars Terminal ar...

Page 154: ...to the circuit examples in Section 8 7 2 For I R modules with setting for regulated operation the following applies refer to switch S1 Chapter 6 Term 48 must be de energized 10 ms earlier before the line contacts of the main switch open e g using a leading contact 3 Terminals L1 and L2 are only available for I R modules 80 kW and 120 kW 4 Grounding bar for line supplies with poor chassis connectio...

Page 155: ... link has been charged then simultaneously after 500 ms the pre charging contactor is opened and the main con tactor is closed after 1 second the internal enable signals are then issued If terminal 48 is de energized then initially after approx 1 ms the internal pulse enable signals are inhibited and then the DC link is electrically isolated from the line supply delayed by the drop out time of the...

Page 156: ... is again ready in the regulated mode im mediately after the pulses have been enabled Drive Enable The drive modules are enabled using terminal 64 The modules are simulta neously enabled or inhibited after approx 1 ms If terminal 64 is inhibited then nset 0 is set for all drives and the axes brake as follows For 611D 611 universal ANA HLA drives the pulses are cancelled after a selectable speed ha...

Page 157: ...oughput rating VA 80 80 Input voltage V 380 230 380 230 Output voltage V 415 min 360 max 458 460 415 Output current A 0 193 0 19 0 17 Insulating material class T40 B T40 B Applicable standard EN 61558 13 VDE 0532 Frequency Hz 50 60 50 60 Vector group IA0 Ii0 Degree of protection IP00 IP00 Dimension sketch PD10 T8 2 LV 10 for voltage fluctuations 10 13 2 10 13 2 Note If for the 80 104 kW or 120 156...

Page 158: ...nding conductor via terminal X131 This cable must be routed in parallel to the speed setpoint cable Cross section 10 mm Electronics power supply Terminal 7 P24 20 4 to 28 8 V 50 mA Terminal 45 P15 15 V 10 mA Terminal 44 N15 15 V 10 mA Terminal 10 N24 20 4 to 28 8 V 50 mA Terminal 15 M 0 V only for circuits of terminals 7 45 44 and terminal 10 max load 120 mA Terminal 15 may not be connected to PE ...

Page 159: ... the control unit independently of the processor The function of terminals 72 73 is not a safety function in the sense of the Ma chinery Directive 98 37 EU For the switch position S1 2 ON Fault signal the relay pulls in if the following conditions are fulfilled Internal main contactor CLOSED terminals NS1 NS2 connected terminal 48 enabled No faults may be present on any of the SIMODRIVE drives in ...

Page 160: ...in the machine control system then this can destroy the system converter or motor The relay is activated if S At NE module Heatsink temperature monitoring trips S At 611D Motor temperature monitoring trips Heatsink temperature monitoring trips I2t axis limiting responds S At 611 universal HRS Motor temperature monitoring trips Heatsink temperature monitoring trips I2t axis limiting responds Input ...

Page 161: ... setting up operation line fault for UI PW either not operational or too small line supply voltage too high dynamic overload line filter inserted between I R and the commutating reactor 1 2 3 4 5 6 1 LED red electronics power supply 15 V faulted Note 1 Detection time for line supply failure approx 30 ms Line supply failure is detected from a 3 phase voltage 280 V For a 1 phase line supply failure ...

Page 162: ...odule Does the NE module function correctly Yes The overvoltage limiter module is defective and must be replaced No Check the line supply and possibly the NE module group Note Operation can continue but without overvoltage protection when the overvoltage limiter module is withdrawn and connector X181 has been removed from the NE module Operation without overvoltage limiter module is not in conform...

Page 163: ...are increased 2 5 2 For S1 4 ON S1 1 S1 3 and S1 6 have no effect Fig 6 8 DIL switch S1 Note For a configuration 480 V S1 4 ON only controlled regenerative feedback is realized independent of the position of S1 5 Notice For I R modules sinusoidal current mode is the initial setting For operation with filters that are not listed in Table 6 6 the mode must be changed to squarewave current mode in or...

Page 164: ...the NCU must have run up OFF Standard setting regenerative feedback into the line supply active I R modules 16 kW to 120 kW are capable of regenerative feedback UI module 5 kW 10 kW 28 kW The pulsed resistor in the module is effective and active ON Regenerative feedback to the line supply is switched off I R modules 16 kW to 120 kW Regenerative feedback mode is disabled UI module 5 kW 10 kW The pu...

Page 165: ...he line supply I R 16 kW I R 36 kW I R 55 kW I R 80 kW I R 120 kW For internal Cooling For internal Cooling For internal Cooling For internal Cooling For internal Cooling 6SN1145 1BA01 0BA 6SN1145 1BA02 0CA 6SN1145 1BA01 0DA 6SN1145 1BB00 0EA 6SN1145 1BB00 0FA For external Cooling For external cooling For external cooling For external Cooling For external cooling 6SN1146 1BB01 0BA 6SN1146 1BB02 0C...

Page 166: ...he above diagram Fig 6 9 otherwise this can lead to failures or defects Table 6 7 Power factory at the rated power without filter Module Operation on the line side Factor cos ϕ1 Factor λ I R Sinusoidal current operation cos ϕ 0 98 λ 0 97 I R Squarewave current operation cos ϕ 0 98 λ 0 89 UE cos ϕ 0 87 λ 0 67 cos ϕ The power factor only contains the basic fundamental λ The power factor contains the...

Page 167: ...te windings in vector group yn on the secondary side must be connected upstream refer to Chapter 7 for the dimensioning Table 6 8 Supply voltage and frequency NE Module S1 1 S1 4 OFF Un 3AC 400 V S1 1 ON Un 3AC 415 V S1 4 ON Un 3AC 480 V Line voltage U1 V1 W1 3AC 400 V 10 3AC 415 V 10 3AC 480 V 6 10 With derating Prated and Pmax 1 3AC 380 V 15 DC link voltage DC 600 V DC 625 V DC 580 710 V Frequen...

Page 168: ... 95 Max 95 Max 150 Output voltage V regulated 600 625 unregulated 490 680 line supply dependent Module width mm 100 200 300 300 300 Type of cooling Internal cooling volumetric flow rate m3 h Fan 56 Fan 112 Fan 112 Built on fan 4003 Built on fan1 4003 volumetric flow rate External cooling1 Hose cooling m h 56 Fan 112 Fan Mounting frame Bestell Nr 6SN1162 0BA04 0EA with fan assembly and built on fan...

Page 169: ...or parallel infeed AC and DC connection Frequency Hz 50 to 60 10 Connection cross section max mm2 6 16 50 Output voltage V 0 490 680 depending on the line supply voltage Output frequency Hz 0 1400 depending on the control unit Module width mm 50 100 200 Type of cooling Internal cooling Non ventilated Universal cooling Internal separately driven fan Internal cooling External cooling Hose cooling No...

Page 170: ... S6 load cycle with pre load condition Fig 6 10 Nominal load duty cycles for NE modules The effective load must be determined over a load period cycle and this must be set to the ratio for the rated power of the module The resulting weighting factor B must not exceed the factors of the associated time interval T indicated in Table 6 11 Note that the maximum Pmax must not be exceeded at any time an...

Page 171: ...d power Pmax of the infeed module may not be ex ceeded The power derating as a function of the installation altitude must be taken into account Table 6 11 Evaluation factor for the load duty cycle Total duration T 10 s 10 s T 60 s 60 s T 600 s Bmax 1 03 0 90 0 89 Calculation example for a block type load duty cycle Evaluation assessment factor B should be determined for the following load duty cyc...

Page 172: ...used For a line supply circuit with overvoltage category III the standard prescribes greater isolating distances at altitudes starting at 2000 m For this reason a non line supply circuit must be implemented using an isolating transformer The isolating transformer is used for uncoupling of a line supply circuit overvol tage category III to form a non line supply circuit overvoltage category II in w...

Page 173: ...nection flange 2000 mm hose 1x cabinet connection flange 1x radial fan with cabi net connection flange1 refer to Fig 2 7 6SN11 62 0BA03 0CA1 3 ph 360 457 V AC 47 5 62 5 Hz 1 0 1 2 A Counter clock wise direction of rotation when viewing the ro tor IP 54 8 Motor circuit breaker Size S00 Setting value 0 3 A Setting value 1 A Size S0 Setting value 0 3 A Setting value 1 A 3RV1011 0DA10 0 22 0 32 A 3RV1...

Page 174: ... Configuration Manual PJU 02 2012 Edition I R L1 L2 L3 PE Q to other fans The motor protection circuit breaker Q is not included in the scope of supply M Fan U1 V1W1 In 1 5 A Observe the rotating field Fig 6 13 Connection for 3 phase fans Connection for 3 phase fans 6 Infeed Modules ...

Page 175: ...rface of the reactors can reach high temperatures The 100 mm clearance above and below the components to ensure air circulation and cooling must be carefully maintained If this is not observed then the components could prematurely age Temperature sensitive components must be located a sufficient distance away or thermally partitioned off Note The connecting cables to the NE module must be kept as ...

Page 176: ... 450 W 590 W Degree of protec tion acc to DIN EN 60529 IEC 60529 IP00 Maximum permis sible ambient temperature Transport Storage Operation 25 80 C 25 80 C 0 40 C for power derating up to 55 C Connection max 35 mm2 max 16 mm2 max 35 mm2 max 70 mm2 max 95 mm2 Tightening torque of terminals Nm 2 5 1 2 2 5 Conductor 7 PE 3 4 Spring loaded terminals Terminals of HFD resistor 1 2 Approx weight 6 kg 8 5 ...

Page 177: ...3000 0DE28 0AA 6SL3100 1BE21 3AA 800 W 120 kW 6SN1111 0AA00 0FV0 6SL3000 0DE31 2AA 6SL3100 1BE21 3AA 800 W HFD package includes an HFD line reactor a damping resistor and a Wideband Line Filter Table 6 14 HFD packages with Wideband Line Filter that can be ordered For I R modules HFD package HFD line reactor Damping resistor Wideband Line Filter 16 kW 6SN1111 0AA00 1BV0 6SL3000 0DE21 6AA 6SN1113 1A...

Page 178: ...ble to the HFD reactor 1 Jumper 2 3 PE for potential connection EMC is provided as standard 1 2 3 PE 1 Resistance U L1 C L V L2 W L3 D L PE Connection circuit 300 W resistor Note It is not permissible to route cables in or close to the warm airflow of the damping resistor Mounting position Arbitrary mounting position but consider the heat dissipation if necessary provide a Hot surface warning noti...

Page 179: ...ications if the following is true after a warm up run when all axes are shut down in a regulated way After an operating period of over two hours no temperature in excess of 150 C may occur on the surface of the 6SN1113 1AA00 0DA0 resistor This warm up run must be repeated if the hardware configuration e g motor cable lengths is changed 2 Preferred type 3 Alternative possible Note Preferably the HF...

Page 180: ...approx 600 mA Type of cooling Natural ventilation Weight approx 5 kg Assessment factor for the electronic points EP Max 8 Assessment factor for the gating points AP Max 17 The cross section that can be connected to the P600 N600 X131 terminal block Max 10 mm2 for cables with conductor end sleeves Max 16 mm2 for cables with pin type cable lug Reader s note For an overview of the interfaces refer to...

Page 181: ...ons Electronic power supply P500 M500 DC link busbars DC link terminals P600 M600 X131 PE1 Equipment bus X111 X121 X141 X161 X181 X351 M600 P600 Note For a description of the interfaces refer to Chapter 6 2 1 Table 6 1 5 3 5 2 5 1 63 9 9 64 19 74 73 2 73 1 72 7 45 44 10 15 15 R 9 112 Relay contact Ready signal NC contact NO contact Enable voltage Drive enable Enable voltage P24 M M RESET R term 15...

Page 182: ... module is enabled as soon as the external enable sig nals have been issued via terminals 63 pulse enable and 64 drive enable The total signal activates the Ready relay and can be fetched potential free using the 74 73 2 and 73 1 72 terminals The load capability of the contacts is 250 V AC 1 A or 30 V DC 1 A LEDs on the front panel of the monitoring module indicate the signal states of the monitor...

Page 183: ...4 45 7 M N24 N15 P15 P24 63 9 9 64 EN Power supply and signals Unit enable V act 5 3 72 73 1 73 2 74 5 2 5 1 DC link sensing 1 1 S1 2 1 3 1 4 1 P600 M600 Line rectification M500 P500 X131 refer to Chapter 8 2 PE PE1 M600 P600 Settings refer to Chapter 6 3 L1 L2 L3 START A B Switch S1 3 does not have any function 1W1 2W1 1V1 2V1 1U1 A B 1 Delivered state OFF 2 Delivered state ON 3 Jumper closed in ...

Page 184: ...link voltage of approximately 300 V and above This also means that if an internal fuse rup tures it can be identified This does not guarantee safe and reliable monitoring of the charge state The module with 2 8 mF or 4 1 mF is implemented without pre charging circuit and can because it is directly connected to the DC link absorb dynamic en ergy and therefore operate as dynamic energy storage devic...

Page 185: ...it from VDC link 300 V Equipment bus equipment bus cable is included in the scope of supply DClink P600 M600 Mounting brackets Fig 6 18 Central capacitor module 4 1 mF Note The equipment bus is only looped through the capacitor module and has no function in the module itself If capacitor modules are mounted at the end of the module lineup then the equipment bus does not have to be wired 6 Infeed M...

Page 186: ...eserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition LED READY Status display is lit from VDC link 300 V Distributed capacitor module Width 100 mm Connecting terminals Mounting position Fig 6 19 Distributed capacitor module 2 8 mF 4 1 mF 6 Infeed Modules ...

Page 187: ...e distributed capacitor modules Designation Distributed modules 2 8 mF 4 1 mF Order number 6SN11 12 1AB00 1AA0 6SN11 12 1AB00 1BA0 Voltage range VDC 350 750 V Storage capacity w 1 2 x C x V2 VDC steady state examples 600 V 504 Ws 680 V 647 Ws VDC steady state examples 600 V 738 Ws 680 V 948 Ws Temperature range 0 C to 55 C Weight 5 3 kg 5 8 kg Dimensions W x H x D 100 x 334 x 231 mm W x H x D 100 ...

Page 188: ...k Dynamic energy The DC link capacitors should be considered as being a battery The capaci tance and thus the storage capacity are increased as a result of the capacitor module In order to evaluate the required capacitance for a specific requirement in a cer tain application the energy flow must be determined The energy flow depends on the following All moved masses and moments of inertia Velocity...

Page 189: ...or accelerating Fmot N Max motor force when braking or accelerating nmot max RPM Max speed at the start or the end of the operation nmot min RPM Min speed at the start or end of the operation vmot max m s Max velocity at the start or end of the operation vmot min m s Min velocity at the start or end of the operation ηG Total efficiency ηM Motor efficiency ηINV Inverter efficiency Torque M and forc...

Page 190: ...everal capacitor modules can be con nected in parallel For the capacitor modules with 2 8 mF and 4 1 mF the total charge limit of the line infeed may not be exceeded refer to Chapter 1 3 The capacitor modules 2 8 mF and 4 1 mF central distributed must be dimen sioned selected corresponding to the engineering table 1 4 in Chapter C 1 1 taking into account the charge limits of the infeed The 20 mF c...

Page 191: ...be implemented using a 3 phase line supply connection this is not disconnected while discharging Note Discharge through a pulsed resistor is not possible for a 5 kW UI Warning The pulsed resistor modules can only convert a certain amount of energy into heat refer to Table 6 24 The energy available to be converted depends on the voltage A monitoring function protects the resistance against overload...

Page 192: ...exclu sively implemented through the DC link P500 N500 If heat sensitive components e g cable ducts are located above the module with a clearance 500 mm then an air baffle plate must be provided Order No 6SN1162 0BA01 0AA0 As a result of the universal housing design of the pulsed resistor module this can be used both for internally as well as externally cooled module groups The UI and PR modules a...

Page 193: ...2R 3R 1R X151 X351 19 50 X221 DC link fast discharge PE PE Shield connecting plate Connecting an external resistor Connector without jumper Internal resistor is not active External resistor is active With internal pulsed resistor With external pulsed resistor 1 Installation see Chapter 12 Fig 12 63 Fig 6 21 PR module Order No 6SN1113 1AB01 0BA Note Only the external PR 6SL3 100 1BE22 5AA0 can be c...

Page 194: ...r of pulsed resistors used on the same DC link The following condition must be fulfilled T R N CDC link 7 5 ms 1 R N 1 R1 1 R2 1 R3 1 Rn R N Resistance of the parallel connected resistors in the system 15 ohm resistor CDC link μF Total of all DC link capacities of the drive group Secondary condition CDC link with pulsed resistor of at least 500 μF per resistor Note For a module group with pulsed r...

Page 195: ...nals Table 6 23 Technical specifications Data External pulsed resistor 0 3 25 kW 15 Ω Plus 1 5 25 kW 15 Ω Order number 6SN1113 1AA00 0DA0 only for 28 kW UI module HFD 6SL3100 1BE22 5AA0 Degree of protection acc to DIN EN 60529 IEC 60529 IP54 IP20 Weight kg 3 4 5 6 Type of cooling Natural ventilation Natural ventilation Dimensions W x H x D mm 80 x 210 x 53 193 x 410 x 240 including the connecting ...

Page 196: ... kW Emax 7 5 kWs 180 kWs Dimension drawings refer to Chapter 12 1 External PR can also be used for damping after a protecting measurement on the HFD reactor The resistor can be mounted either horizontally or vertically red blue PE green yellow each 1 5 mm2 Shielded 3 m connecting cable can be extended up to max 10 m PE Fig 6 23 Connection for external pulsed resistor 0 3 25 kW The shield is connec...

Page 197: ...ield connection Table 6 25 Permissible ways of connecting external pulsed resistors to a 28 kW UI PR Terminal block TR1 Terminal block TR2 0 3 25 kW 1R 2R 3R 1 PR 0 3 kW 1R 2R 3R 2 x 0 3 25 kW 0 6 50 kW 1 1R 2R 3R PR 0 3 kW 1 1R 2R 3R PR 0 3 kW 1 5 25 kW 1R 2R 3R PR 1 5 kW 25 1R 2R 3R 2 x 1 5 25 kW 3 50 kW 1R 2R 3R PR 1 5 kW 1R 2R 3R PR 1 5 kW 1 Jumper for coding the thermal limit characteristic N...

Page 198: ...power of the pulsed resistor Emax Ws Energy of the pulsed resistor for a single braking operation t s P kW Pmax Pn 0 kW 0 kW A A T Fig 6 26 Load duty cycle for internal and external pulsed resistors Table 6 26 Examples Values PR 0 2 10 kW PR 0 3 25 kW PR 1 5 25 kW Emax Pn Pmax 13500 Ws 1 200 W 10000 W 7500 Ws 300 W 25000 W 180000Ws 1500 W 25000 W Example A T 0 2 s 10 s 0 12 s 10 s 0 6 s 10 s A T 1...

Page 199: ...6 05 01 6 7 DC link options 6 198 Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition 6 Infeed Modules ...

Page 200: ... may be directly connected to TN line supplies with selec tively tripping AC DC sensitive RCCBs as protective measure Upstream devices providing protection against hazardous leakage currents or for fire protection such as residual current protective devices must be univer sal current sensitive in accordance with the requirements of DIN EN 50178 In the case of other residual current protective devi...

Page 201: ...tem S It is not possible to connect RCCBs in series in order to implement selective tripping S The max permissible ground resistance of the selective protection device must be observed 83 Ω max for RCCBs with a rated differential current Inn 0 3 A S The total length of the shielded power cables used in the drive group motor cable incl supply cables from supply system filters to the NE connection t...

Page 202: ... point The line supply specifications according to EN 50178 are complied with as a result of the series upstream line reactor for 5 kW and 10 kW UI these are integrated in the module Notice The described minimum line supply fault level is needed to trigger the fuses in the case of ground fault and short circuit within the prescribed time in order to protect the plant and prevent damage and faults ...

Page 203: ...voltage 16 21 kW Sn 21 kVA uk 3 36 47 kW Sn 46 kVA uk 3 55 71 kW Sn 70 kVA uk 3 80 120 kW Sn 102 kVA uk 3 120 156 kW Sn 153 kVA uk 3 UI module used Pn P Required rated power Sn of the isolating autotransformer Required uk short circuit voltage 5 10 kW Sn 6 4 kVA uk 10 10 25 kW Sn 13 kVA uk 10 28 50 kW Sn 36 kVA uk 10 Before powering up the system for the first time the cabinet wiring the motor enc...

Page 204: ... higher power loads are directly connected depending on the line supply stiffness and extent of the line supply already necessary from 20 kW and above and if Line supplies that do not reliably fulfill the line supply specifications according to IEC EN 61000 2 4 Table 7 3 Technical specifications Max energy absorption 100 Joule Weight approx 0 3 kg Dimensions H x W x D 76 mm x 70 mm x 32 5 mm Power...

Page 205: ...tage condition 2 Withdraw connector X181 from the NE module 3 Insert the overvoltage limiter module into connector X181 up to its endstop 4 Insert connector X181 onto the overvoltage limiter module Fig 7 2 Overvoltage limiter module Notice If the system is subject to a high voltage test then the overvoltage limiting mo dule must be withdrawn in order to prevent the voltage limiting function from r...

Page 206: ...IMODRIVE 611 drive converter system have been dimensioned for rated voltages up to 520 V AC 300 V phase grounded neutral point This voltage may never be exceeded as otherwise the converter insulation system would be damaged and would result in inadmissibly high touch volt ages Caution The drive converters may only be connected to TN line supplies either directly or through an autotransformer The S...

Page 207: ...y direct connection schematic TN C line supply with autotransformer direct connection schematic PE PE N Z Z Line filter Line filter N 5 conductor Fig 7 3 TN C line supply connection schematic Symmetrical 4 conductor or 5 conductor three phase line supply with grounded neutral point with a protective and neutral conductor connector con nected at the neutral point which depending on the line supply ...

Page 208: ...ne supply Commutating reactor U1 V1 W1 Connection schematic TT line supply with grounded neutral point and isolating transformer Line supply transformer for the factory Isolating transformer PE N L3 L2 L1 PE NE module Commutating reactor U1 V1 W1 TT line supply grounded phase conductor and isolating transformer connection schematic Line supply transformer for the factory Isolating transformer PE N...

Page 209: ...transformer for the factory Isolating transformer PE N L3 L2 L1 NE module PE PE Line filter Line filter Fig 7 5 IT line supplies connection schematic Thus within the pulsed transistor converter the voltage stressing on the insulat ing clearances between the power circuits at the line supply potential and the open and closed loop control circuits referred to the protective conductor poten tial acco...

Page 210: ...ition 7 2 3 Minimum cross sections for PE protective conductor equipotential bonding conductor Table 7 4 Minimum cross sections for PE protective conductor Prated kW Irated A PE mm2 PE AWG kcmil 5 7 1 5 16 10 14 4 14 28 40 10 8 16 23 4 10 10 36 52 16 6 55 79 16 4 80 115 25 3 120 173 50 1 0 7 Line Supply Connection 02 12 ...

Page 211: ...SK transformer Matching trans former for the machine PE NE module V1 U1 W1 Commutating reactor Line filter Line filter For isolating transformer Ground the star point Fig 7 6 Connection schematic matching transformer Suggestion Dyn0 or Yyn0 this means either a delta or star circuit on the pri mary side and star circuit on the secondary side where the neutral point is brought out For the connection...

Page 212: ... matching transformer must be dimensioned for the total of all loads connected to it The apparent power required for the NE modules must be determined and added as shown in Chapter C 1 3 Table 7 1 If the transformer Sn or SK is too small this can lead to increased line voltage dips and faults in the system and in other loads at this connecting point The short circuit power must be adequately dimen...

Page 213: ...t circuit voltage of the matching transformer as see Table 7 2 SK Short circuit power SK plant if necessary consult the utility company SK line at least the value contained in Chapter C 1 3 Table 7 1 The system fault level at the plant connection SK plant plays a decisive role in dimensioning selecting the matching transformer From the rated power Sn1 or Sn2 calculated under a and b the higher mus...

Page 214: ...Pn I R module kW kVA Condition b In order to avoid faults and disturbances at the other loads that are con nected to the secondary side of the matching transformer the sum of the system fault level short circuit power of the plant connection and that of the matching transformer at the connection point SK line supply must con tain at least the values shown in Table 7 1 Chapter C 1 3 Depending on th...

Page 215: ...VA based on a Sn1 1 27 36 kW 45 72 46 kVA based on b Calculation of Sn2 Case 1 Sn2 79 61 80 kVA 50000 2520 3 50000 2520 100 Sn2 Sn1 Sn2 is decisive The matching transformer requires a rated power Sn of 80 kVA at a uk of 3 Case 2 If the uk of the matching transformer is less than e g uk 1 for otherwise unchanged conditions for Case 1 Sn2 26 54 27 kVA 50000 2520 1 50000 2520 100 Sn1 Sn2 Sn1 is decis...

Page 216: ...propriate protection measure should be selected corresponding to the local situation from Table 7 5 Table 7 5 Selection aid for line supply protection measures Short circuit power as specified in the Configuration Manual Loop resistance allows short circuit current Transformer vector group can be loaded asymmetrically Protection Risk n n n Fusible links in accordance with the documentation when tr...

Page 217: ... 2400 A 3000 A Residual current monitor including UL4 1 FI Breakers 5SM3 fuse RCMA470LY 21 AC DC30 mA 3 A Transducer W1 A35S internal diameter 35 mm or Transducer W2 A70SS internal diameter 70 mm 1 Selection aid for line supply protection measures see Table 7 5 2 Minimum short circuit current Before connecting the machine to the line supply the necessary minimum value must be checked using a measu...

Page 218: ...1 80 A DIV Diazed Order No 5SC211 Rated voltage 500 V 1 16 A Size 00 LV HRC Order No 3NA3805 25 A Size 00 LV HRC Order No 3NA3810 80 A Size 00 LV HRC Order No 3NA3824 35 A Size 00 LV HRC Order No 3NA3814 80 A Size 00 LV HRC Order No 3NA3824 125 A Size 00 LV HRC Order No 3NA3832 160 A Size 1 LV HRC Order No 3NA3136 250 A Size 1 LV HRC Order No 3NA3144 Minimum short circuit current2 270 A 500 A 1600...

Page 219: ... for personnel and avoid the risk of fire When connecting the machine using a suitable measuring device according to DIN EN IEC 61557 3 VDE 0413 3 at the connection point of the drive system the short circuit current should be determined and the overcurrent protective devices installed checked to ensure that they comply with these ope rating conditions The measuring results and installed protectio...

Page 220: ...ing time of fuses circuit breakers Note The dotted line for AC 2 applies if there is only one single circuit with DVC A The solid line applies if there is more than one circuit with DVC A For timely tripping of fuses the loop resistance as well as the vector group of the line supply transformer being fed must satisfy the requirement that the touch voltage of the devices is switched off by the prov...

Page 221: ... if not corrected with an N MP line supply Permiss ambient temperature Operation C Storage transport C 25 to 40 for power derating up to 55 C 25 to 80 Humidity classification in accordance with DIN EN 60721 3 3 Class 3K5 moisture condensation and formation of ice not permissible Low air temperature 0 C Degree of protection acc to DIN EN 60529 IEC 60529 IP00 IP20 IP23 Degree of protection IP 00 Ord...

Page 222: ...ox mm Autotransf IP00 IP20 Autotransformer IP23 270x192x250 351x330x395 370x220x330 460x465x555 370x240x340 460x465x555 420x260x370 460x465x555 480x220x420 565x460x520 Drilling template Dimensions in mm Footprint view from the top t3 b4 t4 t1 t2 b3 b2 b1 t1 270 351 t2 235 t3 35 t4 10 b1 192 330 b2 140 5 b3 39 5 b4 18 Height 250 395 t1 370 460 t2 317 t3 53 t4 10 b1 220 465 b2 179 b3 41 b4 18 Height...

Page 223: ...ion acc to DIN EN 60529 IEC 60529 IP00 IP20 IP23 Degree of protection IP 00 Order No 0 Degree of protection IP 20 Order No 8 Degree of protection IP 23 Order No 2 2 Order No mdexx GmbH Richard Dunkel_Straße 120 28199 Bremen Germany Tel 49 421 51 25 0 E Mail info mdexx de IP00 4AU3696 0ER30 2XA0 IP23 4AU3696 0ER30 2XC0 4BU4395 0CB6 8B 4BU4595 0BD0 8B 4BU5295 0AE4 8B 4BU5495 1AA1 8B Power loss W Aut...

Page 224: ...30 520 t1 480 565 t2 418 t3 62 t4 15 b1 300 460 b2 241 b3 59 b4 22 Height 430 520 t1 530 900 t2 470 t3 60 b1 290 600 b2 254 b3 71 d1 12 5 Height 520 720 t1 590 900 t2 530 t3 60 b1 320 600 b2 279 b3 81 d1 15 Height 585 720 1 Not IP20 2 10 power derating required 3 FL flat termination hole 9 mm The permissible current of the transformers reactors etc depends on the ambi ent temperature and the insta...

Page 225: ...364 425 536 600 688 Dim L x W x H approx mm 480 x 209 x 420 480 x 267 x 420 630 x 328 x 585 780 x 345 x 665 780 x 391 x 665 Max conn secondary mm2 16 35 70 Cable lug according to DIN 46235 Input voltage 3 ph 575 V 500 V 480 V AC 10 50 Hz 10 to 60 Hz 10 Rated input current A 26 58 87 127 189 Max conn primary mm2 16 35 50 70 Cable lug according to DIN 46235 Order No according to Catalog PD10 4BU43 9...

Page 226: ...rox weight for S Degree of prot IP 00 kg S Degree of prot IP 20 23 kg 55 65 70 95 200 216 Dim L x W x H approx mm 360 x 268 x 320 420 x 262 x 370 480 x 267 x 420 Max conn secondary mm2 6 6 35 Input voltage 3 ph 575 V 500 V 480 V AC 10 50 Hz 10 to 60 Hz 10 Rated input current A 10 20 58 Max conn primary mm2 6 6 35 Order No according to Catalog PD10 4AU36 95 0SB0V 0CN2 4AU39 95 0SA3V 0CN2 4BU47 95 0...

Page 227: ...W Switch type 3LD2504 0TK 3LD9250 3B 3LD2704 0TK 3LD9280 3B 3KA5330 1EE01 3KX3552 3EA01 3KA5530 1EE01 3KX3552 3EA01 3KA5730 1EE01 3KX3552 3EA01 7 3 6 Use of a leading contact for line isolating device For various plant and system configurations the use and the correct connection of a leading contact integrating terminal 48 for the switching element is either absolutely necessary or not required In...

Page 228: ... switching element without leading contact For the configurations that are now described a leading contact for the switch ing element is absolutely necessary If one or more I R modules are connected together with other loads through a switching element If NE modules having different power classes are connected together to one switching element In this case the restrictions described on the followi...

Page 229: ... one NE module is connected to the switching element Caution When using I R modules no additional loads may be connected to the switching element Connection of NE modules with the same power class to one switching ele ment In this case the restrictions for connecting several NE modules to a switching element must be carefully observed refer to the following page Caution If I R modules are connecte...

Page 230: ...les that can regenerate into the line supply with additional loads If a leading contact is not used then the additional connected loads could be de stroyed by overvoltages I R modules together with UI modules It is necessary to use overvoltage limiter modules If an overvoltage limiter module is not used when the switching element is opened the module could be destroyed by other modules that are re...

Page 231: ...arding an EMC correct design refer also to the EMC Guidelines for SINUMERIK Order No 6FC5297 0AD30 0AP1 Other suitable measures can also be adopted to comply with the EMC limits An EMC examination is necessary in particular cases Note The line supply connection conditions as specified in Section 7 1 must always be observed If the line supply does not comply with the requirements according to EN IE...

Page 232: ...or damage other loads powered from the line supply It is not permissible to connect other loads after the line filter Measures according to DIN EN 61800 5 1 must be taken e g a PE conductor 10 mm2 CU or fit an additional connection terminal for a PE conductor with the same cross section as the original PE conductor Danger The 100 mm clearances above and below the components must be observed The mo...

Page 233: ...edance The Wideband Line Filters should be preferably used TFor sinusoidal current operation the total length of the power cables from the line filter should not exceed 350 m and for square wave current operation should not exceed 500 m L1 L2 L3 UVW Load connection upper Warning and connection label Rating plate PE conductor lower Line supply connection lower Mounting position wall mounting Note I...

Page 234: ...260 200x480x260 300x480x260 Module width Refer to dimension drawings Chapter 12 Weight filter 9 kg 16 kg 19 kg 22 kg 34 5 kg Power loss 70 W 90 W 110 W 150 W 200 W Connection 16 10 mm2 3 1 5 Nm PE M5 studs 3 Nm2 50 mm2 6 Nm PE M8 studs 13 Nm2 50 mm2 6 Nm PE M8 studs 13 Nm2 95 mm2 15 Nm PE M8 studs 13 Nm2 95 mm2 15 Nm PE M8 studs 13 Nm2 Terminals Line supply connection line L1 L2 L3 PE L1 L2 L3 PE ...

Page 235: ...Rated AC current 16 A 25 A 65 A Order number 6SN1111 0AA01 1BA 3 6SN1111 0AA01 1AA 3 6SN1111 0AA01 1CA 3 Supply voltage 3 ph 380 V 10 3 ph 480 V AC 10 TN line supply 1 50 60 Hz 10 Mounting position Arbitrary only for UI modules Dimensions W x H x D approx 156 x 193 x 81 156 x 281 x 91 171 x 261 x 141 Module width Refer to dimension drawings Chapter 12 Weight filter 3 8 kg 5 7 kg 12 5 kg Power loss...

Page 236: ... have properties similar to line filters that are generally available The Basic Line Filter offered by Siemens however have the advantage that they have been system tested and released for SIMODRIVE 611 If they are used taking into account the secondary conditions then the Siemens system certificates for the converter system such as CE UL etc remain valid and do not result in loss of warranty The ...

Page 237: ...ion Mounting position preferred position Note If the line supply and load connections are interchanged this will immediately damage the components Any mounting position base mounting is possible However cooling must be guaranteed and it is not permissible to interchange the line supply and load connection 100 mm Cooling clearance 100 mm Cooling clearance Fig 7 14 Basic line filter for I R module e...

Page 238: ...2 PE M6 studs 3 Nm2 50 mm2 PE M6 studs 3 Nm2 Terminals Line supply connection line L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE Terminals Load connection load L1 L2 L3 PE L1 L2 L3 PE L1 L2 L3 PE Irated fuse4 35 A 80 A 125 A Compatibility residual cur rent protective devices The discharge current is limited to approx 110 mA in conjunction with a universally cur rent sensitive residual current protective dev...

Page 239: ... the 16 kW or 36 kW HFD reactor and the wideband filter The mounting depth ex tends beyond the front plane of the drive group by 20 mm to 30 mm dimension drawings refer to Chapter 12 Fig 7 15 Construction with an adapter set Table 7 17 Adapter sets I RF module 16 21 kW I RF module 36 47 kW I RF module 55 71 kW I RF module 80 104 kW I RF module 120 156kW Adapter set Order No 6SL3060 1FE21 6AA 6SN11...

Page 240: ...l energy and hazardous touch voltages are still available at the power DC link of the drive group while the DC link capacitors discharge max 30 min This means that these hazardous touch voltages are also available at components that are electrically connected to the DC link terminals cables switching devices motors etc This must be carefully taken into consideration as part of the hazard analysis ...

Page 241: ...Section 8 15 2 Warning In order to shutdown the system when the power fails using the DC link energy it is possible to have a connection between terminals P500 M500 and the DC link P600 M600 Warning When the NE module is connected up using a six conductor connection and the electronics power supply is connected directly to the line supply the jumpers in connector X181 at the NE module inserted whe...

Page 242: ...y from the power circuit of the drive group using the internal line contactor The coil circuit can be disconnected in order to reliably open de energize the line contactor using external electrically isolated contacts via terminals NS1 NS2 at the NE module The DC link is not pre charged if the connection is missing when the unit is powered up The state of the contactor whether it is open de energi...

Page 243: ...ot be connected to terminal 48 Fig 8 2 Connection schematic several NE modules connected to terminal 48 If enable signal terminals e g terminal 663 are connected in parallel to terminal 48 then the number of NE modules must be appropriately reduced due to the higher current load connected to terminal 9 Note If the internal power supply at NE module 1 fails then the remaining NE modules and drives ...

Page 244: ...ack circuit of the external safety rele vant EMERGENCY STOP switchgear combination safety relay This means that the function of the line contactor is cyclically monitored Notice If a protective separation of the power DC link from the supply line is required for example work must be performed on the power unit connect disconnect motor also ensure that all parallel connections to the power infeed a...

Page 245: ...e I R module Ready signal The ready relay can only pull in if pre charging has been completed and the internal line contactor has pulled in When the power fails line supply failure the I R module is internally inhibited This means that the I R module can no longer regulate the DC link voltage which means that no braking energy can be fed back into the line supply no regenerative feedback The drive...

Page 246: ...W1 At the NE module 1U1 2U1 1V1 2V1 PE 1V1 1 1U1 1W1 W1 V1 U1 4 1U2 1U1 1V2 1W2 1V1 1W1 U V W L1 L2 L3 L1 L2 2 L3 PE L1 L2 UK10 DREHSI 6 3x32 with jumper FBI 10 12 or EB 10 12 UL 300V or Phoenix ZFK 6 DREHSI 6 3x32 with jumper FBI 10 12 UL 600V or equivalent UK 6 3 HESI with jumper EBS x 8 UL 600V or With fuse insert 6 3x32 mm 500V 10A SIBA 70 125 40 10A UL 500V Fused terminal PHOENIX CONTACT Fuse...

Page 247: ...r message S1 2 72 73 1 FR 19 1 19 FR Ready Error message S1 2 63 IF 9 FR 0 V To the external power supply 1 A1 A3 B1 B3 A2 18 15 16 24 V KT KT 15 18 2 3 NE module Monitoring module Fig 8 6 Delayed shutdown pulse enable 1 Settings S1 2 Ready fault signal refer to Chapter 6 3 2 The shutdown function is shown in a simplified fashion without the contacts of the drive related control 3 Time relay with ...

Page 248: ...er connection of the NE mod ule As an alternative the power supply of the monitoring module can also be taken from the P600 M600 power DC link through terminals P500 M500 In this case it must be taken into account that as a result of the limit imposed by the DC link pre charging circuit in the NE module a maximum of two monitoring modules with the associated axes may be connected In this case it m...

Page 249: ...e ready fault signal at the NE module If the signal is withdrawn at the NE module termi nal 63 is however only inhibited via time relay KT with drop out delay This means for example for a line fault or a fault signal at the NE module under certain secondary conditions the drives can be even more quickly braked When braking the DC link voltage must remain within the minimum and maximum monitoring l...

Page 250: ...ble EN DA1 DA2 DA3 M X35 X34 19 B1 9 EN EN BERO 1 BERO 2 B2 Feedback Start inhibit P24 BI1 M24 M24 BI2 Brake 2 P24 Brake 1 X412 X411 X422 X421 X462 X461 X341 X141 X351 X151 Motor 1 e g 1FK6 Motor 2 e g 1FK6 Motor encoder 2 Motor encoder 1 Motor encoder 1 Motor encoder 2 Direct position 1 BERO input 2 BERO input 1 X431 X432 2 axis FD module Fig 8 7 Diagram showing the terminals of the VSA module wi...

Page 251: ...or for 2 axis modules for a specific module The start inhibit terminal 663 open circuit acts with a delay of approx 40 ms after terminal 663 is inhibited due to the drop out delay of the start inhibit relay The start inhibit supports safety relevant functions refer to Section 8 5 For pulse inhibit start inhibit the drives coast down without being braked Switch on terminal 663 after the ready signa...

Page 252: ...is 1 and axis 2 Rated operating voltage 13 to 30 V If the referencing of the encoder zero pulses cannot be evaluated then a signal supplied from a mounted sensor BERO can be fed via this input as an equiv alent zero mark Three 8 bit digital analog converter DAC channels are available An analog image of various drive signals can be connected through to a test socket via these converters The three D...

Page 253: ...er gener ate torque The safe standstill function prevents unexpected starting of the motor from standstill that is connected to the drive control unit The motor shaft is in a no torque condition when the safe standstill function is active This is the reason that this safety function should only be activated after the drive actually comes to a standstill Otherwise it will not be able to brake The e...

Page 254: ...HRS M600 P600 M 3 AS1 AS2 K1 safety relay 663 K1 2 1 2 1 Control amplifier SIDU ASIC Optocoupler 19 Fig 8 8 Mode of operation using as an example the SIMODRIVE 611 universal HRS A relay contact interrupts the power supply of the optocoupler inputs This means that the optocoupler blocks and cannot transfer any signal The pulse generation logic is inhibited using an additional branch that is electri...

Page 255: ... hanging suspended axes The start inhibit does not result in electrical isolation This means that under no circumstances does it provide protection against electric shock For operational interruptions maintenance servicing and cleaning work performed on the machine or plant the complete machine must also be electrically isolated from the line supply using the line supply isolating device e g main ...

Page 256: ...rol input start inhibit Nominal resist ance of the ex citation coil 600 Ω 1000 Ω I 21 30 V DC Max switching frequency 6 min Electrical lifetime min 100 000 operating cycles Mechanical lifetime 10 mil lion operating cycles 9 Enable voltage FR internal O 24 V 19 Reference FR external O Chassis ground 1 I input O output NC NC contact 2 When the AS1 AS2 contacts are connected in series a contact resis...

Page 257: ... sequence for the start inhibit must be repeated Under fault condi tions all of the drives machine and the plant must be shutdown If one of the following faults occurs with terminal 663 de energized and the pro tective devices withdrawn then under all circumstances EMERGENCY STOP must be immediately initiated The feedback signaling contacts AS1 AS2 remain open the start inhibit is not activated Th...

Page 258: ...t must close The drive coasts down Withdrawing the protective devices e g opening the protective door guard while the drive is running The drive must be braked as quickly as possible and then shut down In so doing no inadmissible hazard may occur All of the possible fault error cases that can occur must be individually simu lated in the signal lines cables between the feedback signal contacts and ...

Page 259: ...13 213 EN U1 V1 W1 111 48 NS1 NS2 SIMODRIVE NE Closed Open A1 Y10 Y21 Y22 Y11 Y12 13 14 3TK2828 24 23 31 47 57 32 48 58 Y33 Y34 PE A2 A1 Y10 Y11 Y12 Y21 Y22 13 14 3TK2828 24 23 31 47 57 32 48 58 Y33 Y34 PE A2 IF M M P24 P24 P24 A1 A2 S2 S3 EN 19 M S1 K1 K1 S2 On Off 1 Monitoring the internal line contactor of the Infeed unit K1 M P24 1 Monitoring the internal line contactor of the Infeed unit Line...

Page 260: ...e of the contactor safety combination A1 is set so that the drive has come to a standstill when the delayed contacts open therefore initiating the second contactor safety combination A2 The contactor safety combination A2 instantaneously de energizes the safety relay in the drive via terminal 663 The feedback signal contacts of the safety relay must be closed after the selected delay time has expi...

Page 261: ...it terminal 663 Delayed contact at the interlocking logic b c a 2 1 3 Main contactor AS1 AS2 AS1 AS2 AS1 AS2 AS1 AS2 AS1 AS2 AS1 AS2 Protective door A Protective door A Protective door B Protective door B Drive 1 1 Drive 1 2 Drive 1 3 Drive 2 1 Drive 2 2 Drive 3 1 Line supply infeed NE 48 Start EN 1 2 3 Moving protective device Fig 8 10 Example safe standstill function with several drive groups Th...

Page 262: ...ctive door B X X X the drives are shutdown when the protective device is actuated As long as the assigned protective device prevents any intervention in the haz ardous zone the feedback signal contacts of these power modules are jump ered After the protective device has been opened the drives must be shut down in the defined time and the feedback signal contacts of the safety relay must be closed ...

Page 263: ...ition Limit position Move away from the limit position Automatic setting up MSD Spindle encoder n 0 MSD Request enable Position switches Agreement function Setup t v changeover when setting up Automatic Setpoint changeover when setting up Start drives Start agreement Stop drives Control on off Drives off Drives on n nx MSD EMERGENCY STOP 1 1 1 2 PLC NC E E A A Monitor machine control panel n setpo...

Page 264: ...rmature short circuit braking 8 and Power contactors in motor circuit 9 can be used for the particular applications graduated from basic up to complex functions When expanding the control system step by step up to the fully expanded configuration the terminal jumpers in the circuit examples should be removed interrupted and the required interlocking and monitoring circuits in serted In the applica...

Page 265: ...ive motors is disconnected via the start inhibit functions in the drive modules The shutdown is realized using terminal 663 The positively driven feed back signal contact of the start inhibit relay via terminal AS1 AS2 is cycli cally monitored and intervenes in the EMERGENCY STOP circuit of the safety relay For a detailed description of the start inhibit function refer to Section 8 5 Second shutdo...

Page 266: ...ned or for the setting up mode where the agreement function is frequently applied Circuit example 3 Using this circuit one or more drives can be selectively shut down in a safe ty related way from an operational drive group using a key operated switch limit switch light barriers and brought into the safe standstill oper ating mode Beforehand the NC control must have safely stopped the drives This ...

Page 267: ...slative bod ies for various areas regulated area In order to achieve these objectives the legislative bodies place demands on companies operating plants and systems and the manufacturers of equipment and machines These legislative bodies have at the same time allocated responsibility for possible damage A new concept new approach global approach used as basis for the EU Directives EU Directives on...

Page 268: ...le for placing such equipment on the market is legally obliged to perform a risk analysis in order to determine all of the risks that may arise in connection with the machine or safety component concerned He must design and construct the machine or safety component on the basis of this analysis A risk assessment must identify all residual risks that need to be documented For the technique to evalu...

Page 269: ... safe standstill Sheet 1 1 8 272 Fig 8 16 4 On off stopping in an emergency start stop safe standstill Sheet 1 2 8 273 Fig 8 17 4 On off stopping in an emergency start stop safe standstill Sheet 2 2 8 274 Fig 8 18 5 Operating modes automatic setup mode with agreement Sheet 1 1 8 275 Fig 8 19 6 Automatic operation with protective door monitoring Sheet 1 1 8 276 Fig 8 20 7 Limit switch limit positio...

Page 270: ...g device Line supply 6 4 2 Q1 1 3 5 3 PE AC 50 60 Hz 400 V 17 insulation monitor removed an If the jumper is e g 3LD2 18 3KE4 3KA5 Powering down element for Leading auxiliary contact 10 ms G11 Q11 F11 L L 2 1 F12 24 V DC 14 13 2 4 1 3 6 5 22 21 required Only when 17 Dec 2002 Instantaneous EMERGENCY STOP Valves Braking 5 6 Load A3431 820937 instead of circuit 2 if circuit 4 EMERGENCY STOP instantan...

Page 271: ... Ready for operation OFF fault Ready fault signal ON Start 48 S1 2 AF 64 A10 2 2 7 K23 14 K22 2 5 14 13 1 Q1 1 1 1 18 17 23 AS2 heatsink Motors Overtemperature 112 NE module 24 V EN IF 63 9 AS1 Line contactor NS2 NS1 1 2 7 24 2 4 A12 1 2 4 1 A25 17 Dec 2002 Feed drives 5 6 synchronous A3431 820937 KIC 7 X412 G G M12 3 M U2 V2 W2 PE1 PE2 11 X411 4 A1 M13 3 M U2 V2 W2 PE1 PE2 11 4 A2 Sh Holding brak...

Page 272: ...levant insert the monitoring circuits of the user side machine control Y21 uC2 Y34 Y22 Y32 On off Emergency Stop Stopping in an emergency 14 tv 28 Drives On S23 6 K22 5 51 52 K23 7 51 52 A10 1 0 111 213 A12 1 5 AS1 AS2 A14 1 8 AS1 AS2 K27 7 21 3 NE module Ready for operation PLC A25 I21 PLC Drives On 13 14 1 21 22 6 33 34 43 44 K25 A1 A2 3TK2830 1CB30 K22 1 1 6 1 1 3 1 4 4 S22 2 I22 PLC Drives Off...

Page 273: ... 24 V EN 9 A11 1 2 4 1 A25 3 K11 14 13 K13 6 24 V DC 12L 2 1 8 28 K11 3 24 V DC 11L 13 K11 K14 K13 X351 AS1 IF AS2 14 Start Drives S12 Y11 CONTROL 7 1 1 LOGIC Y10 A1 Ch2 Ch1 Y21 Y12 Y22 2 2 5 2 K22 21 7 22 22 Drives Stop 6 21 S11 23 24 33 34 48 47 max 2 A F11 17 Dec 2002 34 33 34 7 33 5 6 43 44 7 A3431 820937 KIC 43 7 44 t v 60 ms 21 13 22 3 14 1 A2 A1 K13 48 14 24 32 58 Diode 21 13 K14 22 3 14 2 ...

Page 274: ...4 34 5 84 24 5 1 1 62 1 34 1 1 7 54 72 44 81 6 82 61 53 71 23 43 33 62 1 54 72 44 14 3 2 A2 A1 44 54 66 K24 A2 13 A1 4 25 04 2001 A3431 820937 KIC Sh 22 7 21 43 33 44 34 7 14 3 K25 13 A2 A1 A25 22 3 1 44 34 8 21 43 33 9 14 1 9 K27 13 A2 A1 3 9 24 11L Drives K2 K3 D2 R2 K1 H2 K2 K1 K2 K3 Stopping emergency X5 in an 13 23 33 43 53 65 3 Open jumper term 91 92 for armature short circuit braking circui...

Page 275: ... 21 A2 PE 2 Ch1 t Ch2 t Ch2 24 14 32 14 Y22 Y12 Y11 Y21 Ch1 2 5 14 2 6 23 13 31 S31 Stop Drives max 2 A F31 5 1 9 5 1 9 13 13 54 5 1 8 5 1 8 1 56 1 53 55 13 23 43 61 51 71 81 33 MSD delayed stop K33 4 t v 60 ms 82 6 1 8 5 44 8 52 1 62 2 1 72 5 1 1 34 1 4 24 6 Diode 14 6 A2 A1 4 25 04 2001 A3431 820937 KIC Sh 7 FD delayed stop 1s 3 1 5 s 2s 8 81 9 61 53 71 23 43 33 72 t v 60 ms Diode 13 11L K36 A2 ...

Page 276: ...4 7 13 A2 A1 K16 43 84 9 1 7 5 24 2 44 8 54 8 1 6 62 4 74 7 34 7 21 31 6 22 1 44 32 13 14 6 A2 A1 K17 14 7 A2 A1 5 25 Apr 2001 A3431 820937 KIC Sh 1 Open jumpers 61 62 611 612 613 614 for automatic operation with protective door monitoring circuit 6 7 for setting up operation with agreement Drives Start pulse 2 For agreement buttons with two positions an EMERGENCY STOP button close to it 8 9 Set u...

Page 277: ...ng Protective door 602 24 04 2001 7 1 3 5 1 7 43 5 K13 43 5 44 I14 K14 44 8 K16 E13 44 43 13 3 K17 I17 14 F11 max 2 A PLC and closed Protective door interlocked PLC A1 9 K11 released Protective door Ch1 Ch2 Y2 7 81 Y1 A2 3TK2821 1CB30 K18 Autostart LOGIC CONTROL PLC closed Protective door 21 11 22 41 42 12 31 32 11L 24 V DC 13 8 K16 14 13L 24 V DC 24 V DC 12L E1 Positively driven opening contacts ...

Page 278: ...1 Limit position 2 Limit position 2 Limit position 1 Limit position retraction Setup operating mode Limit position retraction Limit position approached Limit position completed 5K16 53 54 5 1 5 K11 31 32 3 K11 21 22 3 K13 21 22 6 PLC I14 PLC I15 PLC I11 PL C E12 PL C I21 PL C I22 PL C K13 A1 A2 K11 A1 A2 Diode t V 60 ms Move away from the limit position Limit position not approached EMERGENCY STOP...

Page 279: ... V AC motor voltage in accordance with DIN VDE 0106 Part 101 Contactor K11 and R11 resistors touch safe installed X411 Short circuit safe Cable Option Holding brake M11 NE module Fast Pulse lock optocoupler mode Setup Limit position Move clear No armature short circuit Retraction Completed If necessary Open jumper and insert limit switch E g 8WA1011 1EF20 EMERG STOP 1 Axis specific coordinated act...

Page 280: ...or The terminal 663 can be triggered simultaneously or delayed after closing the power contacts 3 WARNING The circuit can be used only with control units with approx 1 ms non delayed pulse inhibit using terminal 663 Delayed stop Delayed stop Principle schematic 1 1 channel switch Principle schematic 2 2 channel switch Drive module Drive module Drive off on Drive off on Drive Off Drive Off Power co...

Page 281: ...d with positively driven auxiliary contacts according to ZH1 457 IEC 60947 5 1 Contact reliability The auxiliary contacts switching contacts of the switching devices and the line isolation equipment must be able to reliably switch low switching cur rents 17 V 5 mA Overvoltage limiting All of the switching devices coils inductances brakes etc must be equipped for EMC reasons and for reasons associa...

Page 282: ...iting terminal 64 drive enable at the NE module or the monitoring module the drives are stopped as quickly as possible at the selected cur rent limit torque limit ramp of the drive module NE module regenerative feedback power The power rating of the NE module is selected according to the rated power of the connected motors reduced by a demand factor When braking at the current limit ensure that th...

Page 283: ...s are safely cancelled in the drive modules Features The motor cannot be started accidentally The power feed to the motor is safely disconnected The motor is not electrically isolated from the drive module or the con verter DC link The machinery construction OEM must take the appropriate measures to ensure that the drives do not undesirably move after the power feed has been disconnected Secondary...

Page 284: ... to Chapter 7 3 5 and Catalog NSK The line isolating device electrically disconnects the equipment from the power supply G11 SITOP power power supply unit for 24 V DC refer to Catalog KT 10 1 The power supply and the connected circuits must fulfill the requirements of PELV function extra low voltage with protective separation We recom mend that regulated power supply units that limit the current a...

Page 285: ...devices K21 K22 and K23 the ready message is issued via PLC input I11 provided no error messages are pending The ready monitoring is now activated in the power off circuit by means of the PLC logic The feedback circuit from contactor K25 is monitored using PLC I25 Contact A1 A25 1 2 NC ready ready signal must be switched through to the NC control Interlock circuit terminal 35 36 is closed The expa...

Page 286: ...PLC O27 When the drives are stopped the brake is ad ditionally safely shutdown per hardware using an off delay contact of contactor K23 This means that a PLC fault when the drive is stationary cannot cause the brake to be incorrectly controlled Temperature sensor If the temperature monitoring is tripped because of overtemperature of a drive module and or a motor the 5 1 5 3 relay contact on the NE...

Page 287: ...d in a cyclic manner after every stop operation Holding brake The function is similar to that in circuit example 2 Circuit example 4 Drives on off stopping in an emer gency start stop safe standstill Drive group comprising an NE module MSD module for 1PH7 motor and three FD modules 611 with High Standard control boards Circuit 4 is the basic cir cuit for the drive related control e g of a machine ...

Page 288: ...ng pushbutton S28 stop the drives are brought to a controlled standstill Stop drives Using the two channel pushbutton S31 drives stop the drives are braked and stopped as quickly as possible at the selected current limit of the drive modules if these have not already been stopped by the NC program Terminal 64 drive enable is de energized by the instantaneous contact of contactor K31 After the driv...

Page 289: ...to avoid potential hazards The drives can only be operated with an agreement issued by the operator in the setting up mode with reduced velocity speed This agreement can for example depend ing on the risk assessment be issued from a secure location outside the haz ardous zone of the machine or using a mobile hand held unit with additional EMERGENCY STOP pushbutton in the operating zone of the mach...

Page 290: ...plete drive group is already shutdown after this shorter time Further with the changeover to setting up the speed setpoint for the drives is reduced via PLC I18 The speeds and feed ve locities are therefore to be reduced to permissible values according to the type C Standard or the hazard analysis Notice Setpoint limiting is not a safety relevant function Agreement function The safety relay K11 an...

Page 291: ...d limit switch is additionally required for the door monitoring function The protective door is prevented from being opened as long as a hazardous state exists e g as a result of the drives running down The enable signal is only issued with a time delay after the drive with the longest braking time has been reliably and safely stopped or optionally using the standstill signal of an external speed ...

Page 292: ... 613 614 The protective door is initially just released but is still closed relay K17 is energized Using the PLC e g sub functions of the user side machine control that are still not hazardous can be executed Opening the protective door By opening the protective door the protective door safety circuit is opened via the actuator of the door position switch S11 redundantly to the position moni torin...

Page 293: ...tting up mode the axis can be moved away in the opposite direction us ing key operated switch S13 and button 5 S11 agreement Circuit example 8 Armature short circuit braking Armature short circuit braking is only possible when using permanent magnet motors and is used for example when passing end position limit switches when the power fails for fault signals or EMERGENCY STOP with some delay When ...

Page 294: ...s and starts to brake In the setting up mode the axis can be moved away using the key operated switch S13 move away from end position and pushbutton 5 S11 agree ment Circuit example 9 Power contactors in the motor circuit For special applications the circuits allow the motor to be galvanically isolated from the drive module via contactors The contactors may only be de energized with a leading puls...

Page 295: ...Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition 8 8 Information and instructions regarding applications with 611 digital 611 universal Fig 8 23 Circuit example 611 digital with SINUMERIK 840D 8 Important Circuit Information 05 08 ...

Page 296: ...rfaces of the 611 digital control units refer to Chapter 5 All of the NC control communications to the 611D drive modules are realized via the digital drive bus The axis specific controller and pulse enable signals as well as the operating and monitoring signals are placed on the digital drive bus via NC PLC interface signals The terminal 663 pulse enable start inhibit for the 611D modules is prov...

Page 297: ...via the equipment bus The NC ready signal acts on the ready signal terminal 72 74 of the NE module via the equipment bus The control has one hardware terminal 663 pulse en able start inhibit for all axes together The closed loop controllers and pulses are enabled on an axis for axis basis and are controlled on the digital internal drive bus via NC PLC interface signals The safety relevant drive re...

Page 298: ...igid coupling Mset mode with the coupling released nset mode Dependent on the mechanical coupling Torque setpoint Signal No 36 Fig 8 24 Master slave operation with SIMODRIVE 611 universal HRS Warning If the rigid mechanical coupling is released then the slave drive must be simultaneously changed over to closed loop speed control as otherwise inadmissibly high speeds could occur which could result ...

Page 299: ...tion A star delta changeover is only permitted below the star field weakening speed nratedY nratedD Mstall Y MratedY 0 M MstallD MratedD 1 nY 1 nD n Fig 8 25 Speed torque diagram for Y Δ operation of induction motors Note If in the delta mode a torque lower than Mrated is taken an appropriately smaller power module can be selected as a maximum up to root 3 Warning During the phase when changing ov...

Page 300: ...K1 K2 U2 V1 W1 V2 W2 U2 V2 W2 U1 Notes 1 A safe standstill is not guaranteed by just opening K1 and K2 This is the reason that for safety related reasons contactor Kx should be used to provide electrical isolation This contactor may only be opened closed in the no current condition i e the pulse enable must be withdrawn 40 ms before the contactor is opened de energized Refer to Sections 9 4 2 and ...

Page 301: ...ort Table 8 3 Dimensioning and selecting the main contactors for 1PM motors Three phase motor Power kW Irated A Recommended contactor type K1 K2 duty Category AC 1 Recommended auxiliary contactor type K1h K2h 1PM4101 2LF8 3 7 13 0 3RT1023 3RH11 1PM4105 2LF8 7 5 23 0 3RT1025 3RH11 1PM4133 2LF8 11 41 0 3RT1026 3RH11 1PM4137 2LF8 18 5 56 0 3RT1035 3RH11 1PM6101 2LF8 3 7 13 0 3RT1023 3RH11 1PM6105 2LF...

Page 302: ... series reactor or the necessary drive converter pulse frequency can be estimated using the following formula However it must be taken into account that when the inverter clock cycle frequency is increased the module current must be reduced or a module with a higher current rating must be selected Ls1 Stator leakage inductance of the motor in H Ls2 Rotor leakage inductance of the motor in H Lserie...

Page 303: ...tionships apply nmax nFS 2 for high speed motors max output frequency 300 Hz 5 for wide range motors Standard motors nmax Max motor speed nFS Speed at the start of field weakening for the motor UDC link 1 6 Vnmot An approximate value can be calculated with nFS nn refer above If a motor is changed over from delta to star operation and vice versa and auxiliary and main contactors are required for ea...

Page 304: ...drive module Operation of motors connected in parallel with dynamic load where the load condition changes quickly and in the open loop controlled range require an additional dimensioning 1 2 Σ rated motor currents rated current of the drive module The current limit of the drive module must be increased to 150 of the rated current when commissioning the system The motors should not be subject to to...

Page 305: ...istor evaluation circuit 3 ph 400 V AC 50 60 Hz Infeed module PTC Motor 1 1 M8 3 M3 3 M2 3 M1 3 PTC PTC PTC Motor 2 Motor 3 Motor 8 I R Drive module Notes 1 Σ Rated motor currents or when taking into account the load duty cycles the total rms current of the motor group Fig 8 27 Motors connected in parallel to SIMODRIVE 611 Notice For parallel operation all of the motors must always be operated sim...

Page 306: ...me 2 This is only required for special high speed motors Pulse enable Motor 1 Motor 2 Motor 3 Motor 4 K1 M1 3 K1 K2 K3 K4 Input terminals I8 I9 2 K2 M2 3 K1H K2 K3 K4 K2H K1 K3 K4 K3H K1 K2 K4 K3 M3 3 K4 M4 3 K4H K1 K2 K3 Output terminals P24 U2 V2 W2 O11 O10 O9 0 0 1st input 2nd input Motor selection 1 2 3 4 1 0 0 1 1 1 K1H K2H K3H K4H 0 V PTC PTC PTC PTC O81 Fig 8 28 Motor changeover at SIMODRIV...

Page 307: ...on unit If motor feeder cables have to be protected where the rated drive converter cur rent is significantly greater than the rated motor current then this must be imple mented outside the drive converter Notice Motors may only be changed over using the power contactors in the motor circuit when terminal 663 pulse enable start inhibit is inhibited de energized This means that the power contactor ...

Page 308: ...ate control functions After a hazard analysis the machinery construction OEM must evaluate these risks and requirements and apply appropriate measures to avoid such hazards or damage The requirements placed on the power failure concepts differ significantly de pending on the user and machine and must therefore be individually engine ered 8 13 2 Functions An essential criterion when implementing po...

Page 309: ...n AND logic operation with the relay contact of the ready signal of terminals 72 73 1 of the NE module The drives are braked and stopped as quickly as possible at the current limit In addition for example via a second digital output of the 611 universal module the setpoint polarity of a drive can be changed over and retraction motion initi ated for a drive before the other remaining drives are bra...

Page 310: ...n between the NC and the drives is inter rupted for a sign of life failure of the NC or other selected fault signals in the drive system the drives can be stopped retracted using a drive based function i e a function that runs autonomously in the drives When the power fails the energy required to stop retract the drives is supplied from the energy stored in the capacitors of the power DC link If t...

Page 311: ...ing operations must be released The external 24 V power supply for the control voltage must be buffered using power supply units e g SITOP power with capacitor or battery back up This maintains the drive enable signals the PLC functions and the control and machine functions on the user side During the braking and retraction phase it is not permissible that the NC and PLC controls generate fault si...

Page 312: ...o be contactlessly dis connected from the line supply The drives are brought to a standstill in the opti mum way adapted to the operating conditions of the machine This means for example in the setting up mode with the protective door opened it is possible to stop axes as quickly as possible path related and also in the automatic mode with closed protective door This means High degree of protectio...

Page 313: ... MM P600 M600 U1 V1 W1 PE PMxx PMxx 4 MM X181 M500 P500 2U1 1U1 2V1 1V1 2W1 1W1 X181 M500 P500 2U1 1U1 2V1 1V1 2W1 1W1 n c n c n c n c Correct e g NCU PMxx P600 M600 U1 V1 W1 PE PMxx PMxx X181 M500 P500 2U1 1U1 2V1 1V1 2W1 1W1 X181 M500 P500 2U1 1U1 2V1 1V1 2W1 1W1 n c n c n c n c Incorrect Filter 5 kW L1 LK 1 FN X A Filter X kW PE L2 L3 Schematic diagram Three conductor connection to the line sup...

Page 314: ...1W1 n c n c L1 LK 1 FN X A Filter X kW PE L2 L3 Schematic diagram Three conductor connection to the line supply with more than four monitoring modules NE Note 1 Lk for 5 kW and 10 kW integrated therefore not necessary here MM Twisted cable 9th MM PMxx X181 M500 P500 2U1 1U1 2V1 1V1 2W1 1W1 n c n c 5th MM P600 M600 Twisted cable MM Connection 10 MM x MM FN 10 A Fig 8 30 Examples of correctly connec...

Page 315: ...f the reactor choke Burnt PC board tracks connectors 3 Another connection to the line supply in front of the reactor choke Defective DC link electrolytic capacitors The following burn Connector in the power supply Rectifier diodes Pre charging de coupling diodes 1 2 3 4 4 Short circuit due to phase interchange with jumper X181 the following will burn PC board tracks of the internal power supply Va...

Page 316: ...tive DC link electrolytic capacitors at the power supply The following burn DC link de coupling diodes PC board tracks of the power supply 2 Another connection to the line supply in front of the reactor choke Defective DC link electrolytic capacitors at the power supply The following will burn in the power supply Connector De coupling diodes PC board tracks Pre charging circuit printed circuit boa...

Page 317: ...be used e g using UPS For all of the following examples cables must be routed so that they are short circuit and ground fault proof or fuse e g NCU PMxx P600 M600 U1 V1 W1 PE PMxx PMxx X181 M500 P500 2U1 1U1 2V1 1V1 2W1 1W1 X181 M500 P500 2U1 1U1 2V1 1V1 2W1 1W1 Correct 1L1 LK 1 FN X A Filter X kW PE 1L2 1L3 Schematic diagram 2L1 FN T10 A Filter 5 kW 2L2 2L3 Six conductor connection to the line su...

Page 318: ...ur monitoring modules NE e g NCU PMxx PMxx 5th MM 9th MM PMxx Correct Note 1 L 2 DC link connection for six conductor connection to the line supply is not permissible Schematic diagram Six conductor connection to the line supply for more than four monitoring modules for 5 kW and 10 kW integrated therefore not necessary here K Connection per line maximum five monitoring modules F N T10 A 3 3 3 Cabl...

Page 319: ...B NCU LTxx LTxx ÜW LTxx 4 ÜW 24 V 5 kW Δt 10 ms Six conductor to thr line supply with standstill Three conductor connction to the line supply in operation with DC link buffering Example for connection of more than four monitoring modules Schematic diagram Circuit breaker Note 2 L k for 5 kW and 10 kW integrated therefore not necessary here Twisted cable Fig 8 35 Examples for correct six conductor ...

Page 320: ...U1 V1 W1 PE PMxx X181 M500 P500 2U1 1U1 2V1 1V1 2W1 1W1 X181 M500 P500 2U1 1U1 2V1 1V1 2W1 1W1 Correct for NE 16 kW L1 LK FN X A Filter X kW PE L3 Schematic diagram Six conductor connection to the line supply with DC link buffering NE MM FN T10 A Twisted cable Fig 8 36 Example for correct six conductor connection to the line supply DC link connection 8 Important Circuit Information 02 12 ...

Page 321: ...nnection to the line supply with DC link buffering 1 1 Consequenceswhen incorrectly connected to the line supply 1 For a six conductor connection to the line supply with DC link connection the following can occur immediately or over the medium term DC link electrolytic capacitors on the power supply will be destroyed Arcing occurs The following burn DC link de coupling diodes PC board tracks Note ...

Page 322: ...the line supply 1 Arcing with respect to PE in the power supply Refer to the use of HF HFD commutating reactor to prevent system oscillations in Chapter 6 5 Consequences when the system oscillates Burned overvoltage limiting module 2 3 4 More than four monitoring modules Additional loads Consequence Burnt PC board tracks on the line infeed module NE module power supply M 3 3 e g 24 V DC e g SITOP ...

Page 323: ...he energy remaining in the motor is con verted into heat as a result of the short circuit between the VPM and the motor feeder cables The Voltage Protection Module is available in 3 different versions Table 8 4 Overview of the Voltage Protection Modules that are available Designation Rated current VPM 120 120 A VPM 200 200 A VPM 200 Dynamik 200 A When using third party synchronous motors generally...

Page 324: ...the signaling contact and the motor cables U V W according to DIN VDE 0160 pr EN 50178 UL 508 Degree of protection to EN 60529 IEC 60529 IP20 Permissible humidity Humidity classification according to DIN EN 60721 3 3 90 Cl 3K5 condensation and formation of ice excluded Low air temperature 0 C Permiss ambient temperature Storage and transport Operation 25 55 C 0 55 C Cooler Air cooled free convecti...

Page 325: ...nt and may only be used as specified Other application e g armature short circuit in operation and others are not permissible The warning information on the unit must be carefully observed Operation with VPM is only permitted in conjunction with the SIMODRIVE 611 digital SIMODRIVE 611 universal converter system shielded Motion Connect 800 motor supply cables and enabled permanent magnet induction ...

Page 326: ...igen die prinzipielle Lage der Schnittstellen und der Gehäusedurchlässe der Voltage Protection Modules VPM 120 VPM 200 und VPM 200 Dynamik X3 X3 signal contact PE connection Cable gland Connecting bars U V W To the power module To the motor Cable gland Fig 8 39 Voltage Protection Modules VPM 120 without cover Interface description 8 Important Circuit Information 02 12 ...

Page 327: ...o the power module To the motor Cable gland X3 Fig 8 40 Voltage Protection Modules VPM 200 without cover X3 signal contact PE connection Cable gland Connecting bars U V W To the power module To the motor Cable gland X3 Fig 8 41 Voltage Protection Modules VPM 200 Dynamik without cover In operation the housing is closed so that the electrical connection points are covered 8 Important Circuit Informa...

Page 328: ...motor the cables are routed through the cable glands of the Voltage Protection Module and con nected to the connecting bars inside the device MOTOR VPM 120 SIMODRIVE 611 Terminal 9 enable voltage Terminal 663 pulse enabling U2 V2 W2 PE U3 V3 W3 PE U4 W4 V4 M PE X3 Cable length max 1 5 m Cable length max 50 m Fig 8 42 Connection VPM 120 Connection VPM 120 8 Important Circuit Information 02 07 02 12...

Page 329: ...ction Module and con nected to the connecting bars inside the device Wiring diagram U U2 V2 W2 PE X3 V W M VPM 200 VPM 200 Dynamik Terminal 9 Enable voltage Terminal 663 Pulse enable Cable length max 1 5 m Cable length max 50 m SIMODRIVE 611 digital For VPM 200 Dynamik connect series reactor here Motor PE PE Series reactor motor connection not permitted Fig 8 43 Connection VPM 200 VPM 200 Dynamik ...

Page 330: ...1 brown L3 W2 K2 black L1 U2 For the time being do not connect the remaining three cables Insert K3 and K4 into VS3 and VS4 and pull tight making sure that the black cable L1 and the protective cable are on top Connect the individual cables in the following order K3 blue L2 V2 K4 blue L2 V2 K3 brown L3 W3 K4 green yellow PE PE4 K4 black L1 U3 K1 black L1 U4 K3 black L1 U1 K2 brown L3 W4 K4 brown L...

Page 331: ... rating 30 V DC at 0 1 A Switching voltage switching current min 19 V 10 mA Interrupts when the housing temperature 80 2 5 C Switches back 55 C Interruptiontime after the start of short cir cuit operation 2 min Note This value is valid 15 s after the drive and pulse enable Terminal type Spring loaded terminal WAGO type 226 111 cable cross sectionmax 1 5 mm2 shiel ded cable Cable gland max 9 mm Typ...

Page 332: ...erminal 663 pulse enable 2 Switch on SIMODRIVE 611D 3 Allow the spindle to rotate at an average speed for at least 2 seconds 4 Switch off SIMODRIVE 611D the relay is reset when the internal 24 V supply is switched off 5 Remove the jumper between terminal 9 and terminal 663 The maximum length of the power cable between the power module and Volta ge Protection Module is 1 5 m It is not permissible t...

Page 333: ... just a few volts if not the VPM is defect Note To measure the EMC Perform the measurement with the oscilloscope For the measurement either potential separate active voltage dividers for high voltages or passive probes explicitly suitable for voltages above 1 5 kV must be used Multimeters also not effective value multimeters cannot be used No standard probes may be used for the oscilloscope measur...

Page 334: ... is only permissible to connect motor reactors between the Voltage Protection Module and the motor From the power module From the motor 284 11 18 1 700 27 56 300 11 81 ca 200 7 87 2 ca 200 7 87 2 1 Hole size for the mounting plate screw mounting with 4 x M5 2 Mounting clearance for routing cables dependent on the cable type 125 4 92 1 Fig 8 47 Mounting dimensions for a Voltage Protection Module VP...

Page 335: ...rom the power module From the motor 286 11 26 1 700 27 56 300 11 81 ca 200 7 87 2 ca 200 7 87 2 1 Hole size for the mounting plate screw mounting with 4 x M5 2 Mounting clearance for routing cables dependent on the cable type 225 8 86 1 Fig 8 48 Mounting dimensions for a Voltage Protection Module VPM200 8 Important Circuit Information 02 12 ...

Page 336: ... the high leakage current of the line filters Measures according to EN 50178 94 Part 5 3 2 1 must be taken e g a PE conductor 10 mm2 Cu or a second conductor must be routed electrically parallel to the PE conductor via separate terminals This conductor must also fully meet the requirements for PE conductors according to IEC 60364 5 543 The line filters described have been dimensioned to suppress S...

Page 337: ...ting loca tions are also provided for brake terminals Order No refer to Table 9 1 Also refer to the dimension drawing EMC measures Chapter 12 Table 9 1 Order Nos for the shield connecting plates Module width mm Shield connecting plate for modules with internal cooling 6SN1162 0EA00 external cooling 6SN1162 0EB00 50 0AA0 0AA0 100 0BA0 0BA0 150 0CA0 0CA0 200 0JA0 0JA0 300 0DA0 0DA0 300 for fan hose ...

Page 338: ...mmutating reactor for 28 kW UI module refer to Section 3 4 2 When routing cables into the cabinet a clearance of 100 mm must be maintained around the HFD reactor or measures must be taken to discharge the heat appropriately guide the air 4 Note The filter may only be mounted with the line supply connection at the bottom downwards Cables longer than 1 m must be shielded If unshielded connections ar...

Page 339: ...d in the sequence 2 3 4 When removing the module proceed in the inverse sequence Fig 9 2 Mounting the shielding plate The shield connection is used to ensure that cables for electronics e g incre mental shaft angle encoders for SIMODRIVE 611 universal HRS are con nected to the ground potential of the module housing in compliance with EMC for Siemens encoder cables the shield is connected in the en...

Page 340: ...de of the module The threaded sockets provided can be used for this purpose M5x10 3 Nm Drive bus cable from SINUMERIK 840C Here the shield is connected to the threaded socket mentioned above using the clamp provided Drive bus and equipment bus extension cables for 2 tier configurations Here shields are connected at both ends of the cables to the above mentioned threaded sockets using the clamps pr...

Page 341: ...l cables Length max 30 m permissible without any additional circuitry For longer lengths the user must connect suitable circuitry to provide overvol tage protection e g the following type TERMITRAB UK5 24DC Article no 27 94 69 9 from Fa Phoenix Contact GmbH Co 32823 Blomberg Germany Tel 49 0 5235 300 Fax 49 0 5235 341200 http www phoenixcontact com Note We recommend that prefabricated cables are u...

Page 342: ...this can significantly reduce the service life of the equipment and result in premature component failure The following specifications must be carefully observed when mounting instal ling a SIMODRIVE 611 drive group S Cooling clearance S Cable routing S Air flow climate control equipment Minimum 100 mm clearance at the top and bottom for cooling ÄÄÄ ÄÄÄ ÄÄÄ ÄÄÄ Channel cable Incorrect Correct ÄÄÄ ...

Page 343: ...Cooling air Warm discharged air Fig 9 5 Air flow in the electrical cabinet Notice For modules that generate a significant amount of heat pulsed resistor module 5 kW and 10 kW UI module a heat deflecting plate 100 mm wide should be used to protect the cable from excessive temperature For the pulsed resistor module 50 mm wide mounted so that they overlap 9 Cabinet Design and EMC 02 12 ...

Page 344: ... N 10 S Shield plate S Channel cable Supplementary fan 200 mm A B C N 10 50 mm Supplementary fan The following measures must be applied as a minimum in order to ensure adequate air intake A or B or C Power modules Infeed module Shield plate Channel cable Fig 9 6 Measures when building the cabinet Cables may not be routed over modules the ventilation grilles may not be cov ered The 50 mm wide devic...

Page 345: ...SIMODRIVE 611 drive converter system for a two tier equipment con figuration a connecting cable is required for the equipment and drive bus In the two tier equipment configuration the DC link is connected using parallel cables max length 5 m in conjunction with SIMODRIVE POSMO SI CD CA the guidelines correspond to the User Manual SIMODRIVE POSMO SI CD CA The required cable cross section of the con...

Page 346: ... Schematic diagram Round cable Terminating connector for the drive bus Cable length max 5 m 2 Danger notice Do not use for module widths 50 200 mm Danger of death because the contact safety is endangered Pay attention to the cooling Connection short circuit resistant cable busbar Equipment bus cable Fig 9 7 Connection example two tier configuration 1 The continuous equipment bus cable of a drive g...

Page 347: ... conditions limitations must be carefully observed when the system is subject to a high voltage test 1 Power down the unit 2 Withdraw the overvoltage module in order to prevent the voltage limiting responding 3 Disconnect the line filter so that the test voltage does not dip 4 Connect M600 to PE through resistor 100 kΩ the grounding clip in the NE modules is open In the factory the units are subje...

Page 348: ...control unit from standstill When the Safe Torque Off function is acti vated the motor shaft cannot generate a torque This safety function should only be activated after the drive has come to a standstill otherwise it loses its braking capability The standstill of the drive as well as the activation of the Safe Torque Off func tion must be realized and secured using an external machine control If ...

Page 349: ...afety relay to implement the STO function For double axis modules the safety relay acts on both axes Everyline infeed includes an integrated main contactor which can be used for the Safe Torque Off function STO 9 3 3 Control modules safety related circuit U2 V2 W2 P5 ASIC mit Ansteuerlogik uP control mudule SIMODRIVE 611 universal HRS M600 P600 M 3 AS1 AS2 663 K1 2 1 2 1 19 Power module Optocouple...

Page 350: ...o the opto couplers is interrupted In order that the control module of the SIMODRIVE 611 identifies the state Safe Torque Off and processes it in the sequence control the logical signal level of terminal 663 is signaled to the control module via an optocoupler If the Safe Torque Off function is active this input immediately generates a pulse inhibit via the control logic The feedback signal contac...

Page 351: ...t IF AF FR SIMODRIVE NE Integrated line contactor K2 A10 Fig 9 11 Line infeed control line contactor block diagram The internal circuit of the line contactor via terminal 48 is shown symbolically The control logic of the line and pre charging contactors has a somewhat com plex design in order to guarantee a defined switch on and switch sequence Before interrupting the connection NS1 NS2 the line c...

Page 352: ...he Safe Torque Off safety function in two channels the line contactor integrated in the infeed modules as well as the safety relay inte grated in the control modules should be used The positively driven NC contacts of the line contactor and the safety relay should be evaluated as feedback si gnal The line fuses and feeder components should be selected and dimensioned according to the regulations a...

Page 353: ...subsystems are not considered in any more depth here The selection and installation of the components must conform to the re quirements of the safety function to be implemented DThe RESPOND subsystem in principle has a two channel structure The first channel includes the safety relay K1 of the drive This operates according to the pulse shutdown principle with monitoring Line contactor K2 forms the...

Page 354: ...bsystem can have the same structure as described in Chapter 9 3 6 Activating the safety function using the SENSE subsystem immediately initiates that the drive is stopped through a single channel At the same time a safe tim er is started in EVALUATE The drives can be stopped for example by ramping down the drives in a con trolled fashion via the NC program by inhibiting the drive enable terminal 6...

Page 355: ...tion acc to EN ISO 13849 1 2008 Definition Description B10d Lifetime of products where up to 10 of the product range fails in a dangerous fashion dangerous failure CCF Common cause failure DC Diagnostic coverage level DCavg Average diagnostic coverage level dop Average operating time in days per annum MTTFd Mean time to a dangerous failure nop Average frequency of actuation per annum PFHd Probabil...

Page 356: ...0 U1V1 W1 111 113 NS1 9 48 SIMODRIVE NE Integrated line contactor A10 213 FR FR Start FR NS2 K2 M A11 A1 Y10 Y11 Y12 Y21 Y22 13 23 31 47 57 Y33Y34 PE A2 M 14 24 32 48 58 PV AS1 AS2 FR 663 19 KL65 9 IF FR RF Control module Power module M K1 U2V2 W2 M 3 Safety relay Emergency Stop Fig 9 14 EMERGENCY STOP at a SIMODRIVE 611 converter SS1 at the drive 9 Cabinet Design and EMC 02 12 ...

Page 357: ...ly through two channels S This behavior corresponds to stop Category 1 according to EN 60204 1 2006 S If the pulses are canceled before the drive comes to a standstill then it co asts down S Suspended hanging axes must be secured using holding brakes or similar S3 A1 K2 K1 Fig 9 15 Block diagram of the supplementary EMERGENCY STOP safety function SENSE subsystem The safety functions are initiated ...

Page 358: ... SI RIUS 3TK3827 safety relay The safety relay has instantaneous and delayed electromechanical enable circuits Table 9 6 Parameters for the EVALUATE subsystem Parameter Value Comment Safety relay 3TK2827 A1 PFHd 2 7 x 10 9 h Manufacturer s data Service life T1 20 years Manufacturer s data Instantaneous enable circuit Performance Level PLe with Category 4 Delayed enable circuit Performance Level PL...

Page 359: ... 1 2008 Table 9 7 Determining MTTFd Parameter Value Comment Channel 1 Safety relay K1 on the control module B10d value 20 000 000 Manufacturer s data nop 12 pro Jahr 12 actuations per year as a result of EMERGENCY STOP MTTFd K1 16 666 666 years capped to 100 years MTTFd B10d 0 1 x nop Channel 2 Line contactor K2 in the line infeed B10d value 1 333 333 Manufacturer s data nop 12 pro Jahr 12 actuati...

Page 360: ...ts is required Table 9 9 Measures according to EN ISO 13849 1 to attain SRP CS from Category 2 and higher Measure Points Physical separation between the signal paths S Separate wiring in the control cabinet S Sufficient creepages and clearances on printed circuits 15 Protection against overvoltage overcurrent 15 Using well proven components 5 Diversity regarding the technology is applied as a resu...

Page 361: ... EMERGENCY STOP safety function are fulfilled 9 4 2 EMERGENCY STOP and protective door monitoring at a conver ter SS1 a Opening the protective door stops the drive in a controlled fashion After the stopping time has expired the drive is safely switched into a no torque condition b The supplementary safety function Emergency Stop results in the drive being safely stopped in a controlled fashion Aft...

Page 362: ...e M K1 U2V2 W2 M 3 K5 K5 integriertes Netzschütz Sicherheitsrelais K3 K5 Hilfsschütz K4 K6 K4 K6 M 3TK2842 3TK2842 3TK2842 A1 Y32 Y11 Y12 Y21 Y22 1 A2 Y32 Y35 Y34 14 28 A1 Y32 Y11 Y12 Y21 Y22 1 A2 Y32 Y35 Y34 14 28 M M M K5 K4 K3 A1 Y32 Y11 Y12 Y21 Y22 1 A2 Y32 Y35 Y34 14 28 tv T V auf zu S4 S5 Ein S1 K3 K5 S3 A1 A2 NOT HALT tv K3 A3 24 V Fig 9 16 EMERGENCY STOP and protective door monitoring at a...

Page 363: ...m A2 supplies a low signal at the drive controller enable The motor is stopped at the current limit S After the selected time at A2 has expired the delayed output 28 switches the cascading input 1 from A3 to a low signal level S The instantaneous output 14 of A3 switches out de energizes safety relay K1 via K6 the drive pulses are canceled and in turn the energy feed to the motor is interrupted S ...

Page 364: ... K1 via K6 the drive pulses are canceled and in turn the energy feed to the motor is interrupted S The delayed output 28 of A1 switches out de energizes line contactor K2 after the selected time This behavior corresponds to stop Category 1 according to EN 60204 1 2006 S The drive must be stopped within the delay time set at A2 If the pulses are canceled before the drive comes to a standstill then ...

Page 365: ...tem The protective door is monitored using two independent position switches S4 and S5 Both position switches have a positively opening contact Table 9 11 Parameters for the SENSE subsystem Parameter Value Comment Position switches S4 and S5 B10 value 10 000 000 Manufacturer s data Percentage of dangerous failures 20 Manufacturer s data B10d value 50 000 000 B10d B10 Percentage of dangerous failur...

Page 366: ...el PLd with Category 4 RESPOND subsystem The RESPOND subsystem has a two channel structure The first channel com prises safety relay K1 and contactor relay K6 Line contactor K2 and contac tor relays K3 K4 and K5 form the second channel In this example the RESPOND subsystem has a two channel structure with different demand rates per channel A dangerous fault in channel 1 means that channel 2 is imm...

Page 367: ...ars MTTFd B10d 0 1 x nop Intermediate result channel 1 MTTFd channel 1 501 years Capped to 100 years MTTFd Channel 1 1 MTTFd K1 K6 1 Channel 2 Line contactor K2 B10d value 1 333 333 Manufacturer s data nop 12 per year 12 actuations per year as a result of EMERGENCY STOP MTTFd K2 1 111 111 years MTTFd B10d 0 1 x nop Auxiliary contactors K3 K4 and K5 B10d value 1 333 333 Manufacturer s data nop 2497...

Page 368: ... average S sufficient measures against common cause failures Acc to EN ISO 13849 1 2008 Annex K PLe mit PFHd 4 29 x 10 8 h is attained Measures against common cause failures CCF of the safety function According to EN ISO 13849 1 Annex F for SRP CS from Category 2 a mini mum of 65 points is required The considerations according to Chapter 9 4 1 Table 9 9 This means that in total the adequate number...

Page 369: ...tem The safety functions are initiated by the EMERGENCY STOP pushbutton which can be released by turning and which is connected through two chan nels This has positively opening contacts Fault exclusion is assumed for the positively opening contacts as well as for the mechanical system of the EMERGENCY STOP pushbutton An accumulation of faults between two consecutive actuations of the EMERGENCY ST...

Page 370: ...n instantaneous and delayed enable circuits Result PFHd 1 62 x 10 10 h PFHd PFHd A1 PFHd A2 PFHd A3 Performance Level PLe RESPOND subsystem When actuating EMERGENCY STOP the power supply of line contactor K2 as well as contactor relay K1 are shutdown de energized via the delayed output 28 from A1 When requesting EMERGENCY STOP contactor relays K3 and K4 therefore have no influence on the correct f...

Page 371: ...ult channel 1 MTTFd channel 1 501 years Capped to 100 years MTTFd Channel 1 1 MTTFd K1 K6 1 Channel 2 Line contactor K2 B10d value 1 333 333 Manufacturer s data nop 12 per year 12 actuations per year as a result of EMERGENCY STOP MTTFd K2 1 111 111 years MTTFd B10d 0 1 x nop Contactor relay K5 B10d value 1 333 333 Manufacturer s data nop 12 per year 12 actuations per year as a result of EMERGENCY ...

Page 372: ...sures against common cause failures CCF of the safety function According to EN ISO 13849 1 Annex F for SRP CS from Category 2 a mini mum of 65 points is required The considerations according to Chapter 9 4 1 Table 9 9 This means that in total the adequate number of 65 points is reached Checking the PFH value of the complete safety func tion Table 9 20 PFH value of the complete safety function Para...

Page 373: ...ired the drives are safely switched into a no torque condition b The supplementary safety function EMERGENCY STOP results in the drives being quickly stopped After the stopping time has expired the drives are safely switched into a no torque condition As a result of the risk assessment the required Performance Level for both sa fety functions is defined to be PLr d When the protective door is open...

Page 374: ...tes Hilfsschütz 3TK2842 M 24 V Hauptschalter Q0 Netz 111 113 NS1 9 48 213 FR FR Start FR NS2 K2 SIMODRIVE NE K6 A11 A16 AS1 AS2 9 663 19 KL 65 FR IF FR RF Regelungs baugruppe SIMODRIVE 611 Leistungsbaugruppe M K1 PV Sicherheits relais U2 V2 W2 M 3 A12 Regelungs baugruppe SIMODRIVE 611 Leistungsbaugruppe K1 PV U2 V2 W2 AS1 AS2 9 663 19 KL 65 FR IF FR RF M Regelungs baugruppe SIMODRIVE 611 Leistungs...

Page 375: ...f K2 K3 and K5 It is not inclu ded in the calculation for the protective door safety function SENSE subsystem The evaluation of the SENSOR subsystem is explained in Chapter 9 4 2 EMERGENCY STOP and protective door monitoring at a converter SS1 The higher number of switching cycles has no influence on the evaluation of this subsystem The results are taken over and used EVALUATE subsystem The evalua...

Page 376: ...nel 1 21 8 years MTTFd channel 1 1 MTTFd K1 A11 A16 K6 1 Channel 2 Line contactor K2 and contactor relay K5 B10d value 1 333 333 Manufacturer s data nop 12 per year 12 actuations per year as a result of EMERGENCY STOP MTTFd K2 1 111 111 years MTTFd B10d 0 1 x nop Contactor relays K3 K4 B10d value 1 333 333 Manufacturer s data nop 525612 per year 525600 per year by the protective door 12 per year b...

Page 377: ... 3 average MTTFd channel 1 1 MTTFd channel 2 1 DCavg MTTFd channel 1 DC1 MTTFd channel 2 DC2 S Structure of the SRP CS corresponding to Category 3 S MTTFd is average S DCavg is average S Sufficient measures against common cause failures Acc to EN ISO 13849 1 2008 Annex K PLd with PFHd 5 5 x 10 7 h is attai ned Note Contactor relays K3 K4 and K6 should be replaced in plenty of time Operating time T...

Page 378: ...nformation given in Chapter 9 4 2 Supplementary safety function EMER GENCY STOP for an axis Only in the RESPOND area in channel 1 the addi tional safety relay K1 has been added This must also be taken into account when calculating the RESPOND subsystem The SENSE and EVALUATE subsystems are not affected by this S3 A1 A2 A3 K1 A16 K5 K6 K2 K1 A12 K1 A11 Fig 9 21 Block diagram of the safety function ...

Page 379: ...gs baugruppe SIMODRIVE 611 Leistungsbaugruppe M K1 PV Sicherheits relais U2 V2 W2 M 3 A12 Regelungs baugruppe SIMODRIVE 611 Leistungsbaugruppe K1 PV U2 V2 W2 9 663 19 KL 65 FR IF FR RF M Regelungs baugruppe SIMODRIVE 611 Leistungsbaugruppe K1 PV U2 V2 W2 AS1 AS2 9 663 19 KL 65 FR IF FR RF M M 3 M 3 auf zu S4 S5 S1 Ein F CPU F DI DI F DO DO K5 M AS1 Fig 9 22 Design with the safe programmable logic ...

Page 380: ...mponents are not completely shown Refer to Chapter 8 The following comments should be observed in the connection diagrams 1 The jumper may only be removed in conjunction with the start inhibit 2 Not available for unregulated infeed 3 Connect with terminal 19 of the NE module 4 Drive bus round cable 5 Drive bus ribbon cable 6 Drive bus terminating connector 7 For an external pulsed resistor remove ...

Page 381: ...1 15 7 45 44 10 15 M P24 P15 N15 N24 M RESET X161 9 112 EN Setting up X121 72 74 73 1 73 2 X111 Alarm Ready for operation 9 5 3 5 2 5 1 63 9 Group message 64 19 I2t temperature monitoring Interpulse enable Drive enable EN EN 10 SPP EXT 5 V UNIT VDC link M600 PE1 PE to from NC 19 50 X221 DC link fast discharge X 4 1 1 Motor Encoder X 4 1 1 Motor encoder 1 X 4 1 2 Motor encoder 2 X 4 1 1 Motor Encod...

Page 382: ...ge 64 19 I2t temperature monitoring Interpulse enable Drive enable EN EN 10 SPP EXT 5 V UNIT VDC link M600 PE1 PE 19 50 X221 DC link fast discharge X 4 1 1 L K F N L1 L2 L3 PE External Pulsed resistor M 3 G M 3 G L1 L2 L3 M600 P600 P600 M600 1 2 3 2 7 SIMODRIVE 611 universal HR for two axes X421 75 A AS1 9 663 19 External Power supply EN IF AS2 65 A 20 A 16 B 15 56 A 14 A 24 A AO1 0 10 V e g Analo...

Page 383: ...10 05 01 10 382 Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition 10 Connection Diagrams 05 08 ...

Page 384: ...ntwär mung 6SN1145 1BB00 0DAV 300 6SL3162 0BA02 0AA V3 I R module 80 kW internalSchlauchentwär mung 6SN1145 1BB00 0EAV 300 6SL3162 0BA02 0AA V3 I R module 80 kW external 6SN1146 1BB00 0EAV 300 6SL3162 0BA02 0AA V I R module 120 kW internalSchlauchentwär mung 6SN1145 1BB00 0F AV 300 6SL3162 0BA02 0AA V3 I R module 120 kW external 6SN1146 1BB00 0F AV 300 6SL3162 0BA02 0AA V PM module 25 A internal 6...

Page 385: ...A00 0EAV 150 6SL3162 0AF00 0AA V PM module 200 A external 6SN1123 1AA01 0F AV 300 2 PM module 200 A Extern 6SN1124 1AA01 0F AV 300 6SL3162 0BA02 0AA V PM module 200 A internal pipe cooling 6SN1123 1AA02 0F AV 300 6SL3162 0BA02 0AA V3 PM module 300 A internalpipe cooling 6SN1123 1AA00 0JAV 300 6SL3162 0BA02 0AA V3 PM module 300 A external 6SN1124 1AA00 0JAV 300 6SL3162 0BA02 0AA V PM module 400 A i...

Page 386: ... drive group 4 Open the fan cover Module width 50 mm Module width 100 mm Module width 150 mm and 200 mm 5 Taking out the fan 6 Loosen the cable connector Module width 50 mm Module width 100 mm Module width 150 mm and 200 mm 1 Before installing the fan check the air flow direction the arrow on the fan must point towards the cooling ribs 2 Insert the cable connector until it fully engages 3 Introduc...

Page 387: ...in 6SY9904 Power connector pulsed resistor 3 pin 6SY9905 X161 X171 X172 2 pin Module I R UI monitoring module 6SY9433 X121 4 pin UI module 6SY9432 X111 X161 X431 X432 6 pin Module I R High Performance High Standard module 6SY9896 X141 7 pin I R module 6SY9898 X121 X431 X432 8 pin Module I R HLA ANS module 6SY9897 X181 electronics power supply 8 pin I R module 6SY9900 11 3 DC link covers Damaged DC...

Page 388: ...oduction year Key Production month A 1990 2010 1 January B 1991 2011 2 February C 1992 2012 3 March D 1993 2013 4 April E 1994 2014 5 May F 1995 2015 6 June H 1996 2016 7 July J 1997 2017 8 August K 1998 2018 9 September L 1999 2019 O October M 2000 2020 N November N 2001 2021 D December P 2002 2022 R 2003 2023 S 2004 2024 T 2005 2025 U 2006 2026 V 2007 2027 W 2008 2028 X 2009 2029 The serial numb...

Page 389: ...ael Koch GmbH www koch mk de S 3 incandescent lamps 230 V 100 W S Various small parts such as lamp sockets etc Danger As a result of the DC link capacitors after the device has been disconnected from the supply voltages are present in the device for up to 5 min It is only permissible to work on the device or the DC link terminals at the earliest after this wait time has expired Power module to be ...

Page 390: ...t is imperative that the DC link bridge is removed S Ensure that the power module does not receive a switch on command S Connect the forming circuit S Over the course of the forming time the incandescent lamps must become darker go out completely If the incandescent lamps are continually lit then there is a fault in the power module the wiring S When forming using PTC resistors the modules must re...

Page 391: ...11 05 01 11 4 Inspection of the DC link capacitors of the PM modules 11 390 Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition 11 Spare Parts and Service ...

Page 392: ...4 Fig 12 13 Adapter set line filter for I R module 16 kW 6SL3060 1FE21 6AAx dimension drawing 12 405 Fig 12 14 Adapter set line filter for I R module 16 kW 6SL3060 1FE21 6AAx mounting 12 406 Fig 12 15 Adapter set line filter for I R module 36 kW 6SN1162 0GA00 0CAx dimension drawing 12 407 Fig 12 16 Adapter set line filter for I R module 36 kW 6SN1162 0GA00 0CAx mounting 12 408 Fig 12 17 3 phase HF...

Page 393: ...6SN1145 1AA01 0AA2 12 434 Fig 12 43 External cooling 200 mm UI Modul 6SN1146 1AB00 0CA0 12 435 Fig 12 44 External cooling installation cutout for installation frames 12 436 Fig 12 45 External cooling module 300 mm mounting plane PM module 6SN1124 1AA0x 0xA1 and I R module 6SN1146 1BB00 0xA1 12 437 Fig 12 46 External cooling mounting frame for cabinet installation 50 mm module width 6SN1162 0BA04 0...

Page 394: ...DC link adapter set 16 50 mm2 and 35 95 mm2 6SN1161 1AA01 0BA0 0AA0 12 452 Fig 12 61 Shield connection 6SN1162 0FA00 0AA1 dimension drawing 12 453 Fig 12 62 Shield connection 6SN1162 0FA00 0AA2 dimension drawing 12 454 Fig 12 63 Thermally conductive plate 6SN1162 0BA01 0AAx dimension drawing 12 455 Fig 12 64 VPM 120 dimension drawing 6SN1113 1AA00 1JAx 12 456 Fig 12 65 VPM 200 VPM 200 DYNAMIK dime...

Page 395: ...12 05 01 12 394 Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition Fig 12 1 Empty housing Order No 6SN1162 1AA00 0AA0 12 Dimension Drawings 02 07 ...

Page 396: ...tion terminal 10 mm2 Terminal sleeve M4 thread Tightening torque 1 5 1 8 Nm Terminal studs M5 3 Nm Connection terminals 10 mm2 Terminal sleeve M4 thread Tightening torque 1 5 1 8 Nm 19 1 j 13 4x45_ 2x45_ 12 12 5 100 Load connection Line supply connection Fig 12 2 Line filter Wideband line filter for I R modules 16 kW 6SL3000 0BE21 6AAx 12 Dimension Drawings 02 07 02 12 ...

Page 397: ... 6 5 4x45_ 2x45_ 12 5 12 5 100 244 5 3 29 1 440 526 477 Load connection PE Connection terminal 50 mm2 Terminal sleeve M6 thread Tightening torque 6 8 Nm Terminal studs M8 13 Nm Connection terminals 50 mm2 Terminal sleeve M6 thread Tightening torque 6 8 Nm Fig 12 3 Line filter Wideband line filter for I R modules 36 kW 6SL3000 0BE23 6AAx 12 Dimension Drawings 02 07 02 12 ...

Page 398: ...0 526 6 5 4x45_ 2x45_ 12 5 12 5 100 Line supply connection Load connection Connection terminal 50 mm2 Terminal sleeve M6 thread Tightening torque 6 8 Nm Terminal studs M8 13 Nm Connection terminals 50 mm2 Terminal sleeve M6 thread Tightening torque 6 8 Nm Fig 12 4 Line filter Wideband line filter for I R modules 55 kW 6SL3000 0BE25 5AAx 12 Dimension Drawings 02 07 02 12 ...

Page 399: ... 2x45_ PE 259 5 4 542 max 440 29 1 13 Line supply connection Load connection Connection terminal 95 mm 2 Terminal sleeve M8 thread Tightening torque 15 20 Nm Terminal studs M8 13 Nm Connection terminals 95 mm 2 Terminal sleeve M8 thread Tightening torque 15 20 Nm Fig 12 5 Line filter Wideband line filter for I R modules 80 kW 6SL3000 0BE28 0AAx 12 Dimension Drawings 02 07 02 12 ...

Page 400: ... 30 259 0 5 3 5 Marking 75 20 440 480 300 Line Load U V W L1 L2 L3 85 1 5 All dimensions in mm General tolerance conform to ISO 2768 C 1 Nm 3 4 x 45_ Line supply connection Load connection Connection terminal 95 mm2 Terminal sleeve M8 thread Tightening torque 15 20 Nm Connection terminals 95 mm2 Terminal sleeve M8 thread Tightening torque 15 20 Nm Fig 12 6 Line filter Wideband line filter for I R ...

Page 401: ...m Connection terminal 10 mm2 Tightening torque 1 5 1 8 Nm Fig 12 7 Line filter Basic line filter for I R modules 16 kW 6SL3000 0BE21 6DAx 1 Tightening torque 3 0 15 Nm Connection terminal 35 mm2 Tightening torque 3 2 3 7 Nm Fig 12 8 Line filter Basic line filter for I R modules 36 kW 6SL3000 0BE23 6DAx 12 Dimension Drawings 02 07 02 12 ...

Page 402: ...d SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition 1 Tightening torque 6 0 3 Nm Connection terminal 50 mm2 Tightening torque 6 8 Nm Fig 12 9 Line filter Basic line filter for I R modules 55 kW 6SL3000 0BE25 5DAx 12 Dimension Drawings 02 07 02 12 ...

Page 403: ...Marking Connection terminal VDFK4 Tightening torque 0 5 0 8 Nm 22 5 1 30 1 max 125 8 max 39 max 81 36 1 20 5 0 5 24 5 1 M6 Tightening torque 3 0 15 Nm 1 0 1 max 193 115 0 2 max 171 6 6 0 2 140 0 3 max 156 LINE LOAD Fig 12 10 Line filter for UI modules 5 kW 6SN1111 0AA01 1BA1 12 Dimension Drawings 02 07 02 12 ...

Page 404: ...king Connection terminal HDFK10 Tightening torque 1 5 1 8 Nm 22 5 1 140 0 3 max 156 M6 Tightening torque 3 0 15 Nm 30 1 max 281 115 0 2 max 231 24 1 max 91 46 1 31 0 5 max 125 8 max 42 1 0 1 LINE LOAD 6 6 0 2 57 0 5 Fig 12 11 Line filter for UI modules 10 kW 6SN1111 0AA01 1AA1 12 Dimension Drawings 02 07 02 12 ...

Page 405: ...n Marking Connection terminal HDFK50 VP Z Tightening torque 6 8 Nm 155 0 3 65 0 8 max 171 18 0 5 max 141 1 0 0 1 max 141 97 1 54 0 5 M10 Tightening torque 10 1 Nm 38 5 1 max 348 max 261 115 0 2 6 6 0 2 LINE LOAD Fig 12 12 Line filter for UI modules 28 kW 6SN1111 0AA01 1CA1 12 Dimension Drawings 02 07 02 12 ...

Page 406: ...lity model or design patent are reserved Weitergabe sowie Vervielfältigung Verbreitung und oder Bearbeitung dieses Dokumentes Verwertung und Mitteilung seines Inhaltes sind verboten soweit nicht ausdrücklich gestattet Zuwiderhandlungen ver pflichten zu Schadenersatz Alle Rechte für den Fall der Patentertei lung Gebrauchsmuster oder Geschmacksmustereintragung vorbehalten 1 Anzugsdrehmoment 1 5 1 8 ...

Page 407: ...mittal reproduction dissemination and or editing of this document as well as utilization of its contents and communication thereof to others without express authorization are prohibited Offenders will be held liable for payment of damages All rights created by patent grant or registration of a utility model or design patent are reserved Weitergabe sowie Vervielfältigung Verbreitung und oder Bearbe...

Page 408: ...ll rights created by patent grant or registration of a utility model or design patent are reserved Weitergabe sowie Vervielfältigung Verbreitung und oder Bearbeitung dieses Dokumentes Verwertung und Mitteilung seines Inhaltes sind verboten soweit nicht ausdrücklich gestattet Zuwiderhandlungen ver pflichten zu Schadenersatz Alle Rechte für den Fall der Patentertei lung Gebrauchsmuster oder Geschmac...

Page 409: ...reproduction dissemination and or editing of this document as well as utilization of its contents and communication thereof to others without express authorization are prohibited Offenders will be held liable for payment of damages All rights created by patent grant or registration of a utility model or design patent are reserved Weitergabe sowie Vervielfältigung Verbreitung und oder Bearbeitung d...

Page 410: ... 1PK00 mm 2 1 16 2 5 16 mm 2 10 25 10 25 mm 2 2 5 16 10 16 71 A 51 to 40 _C to 55 _C Single conductor connection Ambient temperature A HFD line commutating reactor 16 kW 6SL3000 0DE21 6AAx 1W1 PE 3 2 1 1U1 PE PE 1U2 1V1 1V2 1W2 Weight ca 13 kg Not true to scale ALS BETRIEBSGEHEIMNIS ANVERTRAUT ALLE RECHTE VORBEHALTEN PROPRIETARY DATA ALL RIGHTS RESERVED CONFIADO COMO SECRETO INDUSTRIAL RESERVADOS ...

Page 411: ...ate Marking terminal Warning plate Terminal assignment 1W1 PE 3 1 1U1 PE 1V1 1V2 330 max 235 136 0 5 150 ALS BETRIEBSGEHEIMNIS ANVERTRAUT ALLE RECHTE VORBEHALTEN PROPRIETARY DATA ALL RIGHTS RESERVED CONFIADO COMO SECRETO INDUSTRIAL RESERVADOS TODOS LOS DERECHOS Weight ca 20 6 kg Not true to scale Fig 12 18 3 phase HFD line commutating reactor 36 kW 6SL3000 0DE23 6AAx 12 Dimension Drawings 02 07 ...

Page 412: ...ca 27 kg Not true to scale 175 0 5 8x15 Rating plate Marking terminal 330 max 290 136 0 5 150 Terminal assignment ALS BETRIEBSGEHEIMNIS ANVERTRAUT ALLE RECHTE VORBEHALTEN PROPRIETARY DATA ALL RIGHTS RESERVED CONFIADO COMO SECRETO INDUSTRIAL RESERVADOS TODOS LOS DERECHOS Fig 12 19 3 phase HFD line commutating reactor 55 kW 6SL3000 0DE25 5AAx 12 Dimension Drawings 02 07 ...

Page 413: ... 1W2 1W1 Mounting hole 325 0 5 156 0 5 156 0 5 Warning plate Marking terminal Terminal assignment End halter Type plate 2 Type plate 1 175 0 5 325 0 5 27 75 175 0 5 7 8 15 max 185 max 325 ca 250 25 104 79 HFD line commutating reactor 80 kW with terminal SIEMENS Fig 12 20 3 phase HFD line commutating reactor 80 kW 6SL3000 0DE28 0AAx 12 Dimension Drawings 02 07 05 08 ...

Page 414: ... 1 Type plate 2 325 0 5 175 0 5 206 0 5 HFD line commutating reactor 120 kW with terminal MLFB 6SL3000 0DE31 2AA1 476 325 175 75 75 5 23 max 360 285 230 max 20 5 Lifing eyebolts 10x25 206 230 12 PE 1U1 1U2 1 2 3 1V1 1V2 1W21W1 33 5 110 5 75 5 25 11 SIEMENS Fig 12 21 3 phase HFD line commutating reactor 120 kW 6SL3000 0DE31 2AAx 12 Dimension Drawings 02 07 05 08 ...

Page 415: ...M8 13 Nm Adhere to following tightening torques for module assembly Screws M3 7 in lb Screws M4 16 in lb Screws M5 26 in lb Screws M6 52 in lb Screws M8 112 in lb Umgebungstemperatur 0 _C bis 40 _C Ambient temperature 0 _C to 40 _C Schutzart IP20 Bei Modulen mit Impulsschnittstellen oder HSA Regelung IP00 Type of protection IP20 Spindle Modules or modules with pulse interface IP00 Lüftungsfreiraum...

Page 416: ...nte Schrauben M3 0 8 Nm Schrauben M4 1 8 Nm Schrauben M5 3 0 Nm Schrauben M6 6 0 Nm Schrauben M8 13 Nm Adhere to following tightening torques for module assembly Screws M3 0 8 Nm 7 in lb Screws M4 1 8 Nm 16 in lb Screws M5 3 0 Nm 26 in lb Screws M6 6 0 Nm 52 in lb Screws M8 13 Nm 112 in lb Umgebungstemperatur 0 _C bis 40 _C Ambient temperature 0 _C to 40 _C Schutzart IP20 Bei Modulen mit Impulssch...

Page 417: ... Blatt 2 dargestellt Drehrichtungspfeil punktgeschweißt spot welde 170 5 4 258 0 2 241 8 0 1 215 1 8 schwarz W1 braun V1 blau U1 8 5 0 1 26 5 0 2 5 52 0 1 83 021 17 0 1 5 180 ca 20 ca 20 Technische Daten af 010 1 Crimp Kontakt AMP 350654 1 009 2 Produktverpak kungsschild GWE Snr 462008 0231 00 008 2 Typenschild GWE Snr 462008 0128 50 007 4 Crimp Kontakt AMP 926884 1 006 1 Stecker Gehäuse 005 1 Lüf...

Page 418: ...r Three phase motor Moteur tiphasé Sternschaltung Star connected Couplage étoile L1 L2 L3 U2 V2 W2 L1 schwarz black L2 blau blue L3 braun brown grün gelb green yellow Drehrichtungsänderung durch Vertauschen von zwei Phasen Change of direction of rotation by interchanging of two phases Changement du sens de rotation par inversion de deux phases U1 V1 W1 A5E00107336A TA af Fig 12 25 Built on fan 6SN...

Page 419: ...st angle projection DIN 6 B B C 200 215 200 215 130 130 7 5 35 7 5 35 4 5 88 110 110 55 120 162 11 37 5 133 443 97 97 99 67 27 5 237 5 138 5 162 7 300 8 142 8 142 238 278 238 260 4 5 4 5 5 5 5 5 5 5 5 5 Allg T oleranz Doc number A5E A ISO 2768 mk Scale 1 4 kg piece Tolerierung ISO 8015 A1 Tolerances Surface Material Sheetsize Date 20 12 94 MASSBLA TT Author Knauer Check Masatz SCHLAUCHENTW AERMUNG...

Page 420: ...odulmontage einzuhaltende Anzugsdrehmomente Schrauben M3 0 8 Nm Schrauben M4 1 8 Nm Schrauben M5 3 Nm Schrauben M6 6 Nm 1 Maximale Gesamtlänge für Schlauch 2 m 2 Lüftergewicht 5 kg 3 Schutzart für Filter IP54 4 Mindestbiegeradius für Schlauch R 125 mm 1 Maximum total length for hose 2 m 2 Fan weight 5 kg 3 Degree of protection for filter IP54 4 Minimum bending radius for hose R 125 mm ab ac Confié...

Page 421: ...Schlauchschelle DIN 3017 AL 16 25 W1 1 Hose clamp DIN 3017 AL 16 25 W1 1 Schlauchschelle DIN 3017 AL 16 25 W1 1 Hose clamp DIN 3017 AL 16 25 W1 1 Schlauchschelle DIN 3017 AL 16 25 W1 1 Hose clamp DIN 3017 AL 16 25 W1 1 Schlauchschelle DIN 3017 AS 25 40 W1 1 Hose clamp DIN 3017 AS 25 40 W1 1 Schlauchschelle DIN 3017 AS 25 40 W1 1 Hose clamp DIN 3017 AS 25 40 W1 1 Schlauchschelle DIN 3017 AS 32 50 W...

Page 422: ...A00 0BA0 167 8 167 8 93 63 6SN1162 0EA00 0BA0 Made in Germany 120 148 Maßblatt EMV Maßnahme Doc Number 462008900010MB 462008 9000 10 MB Name Typ MLFB SIMODRIVE 6SN11 AF Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo empresarial Resrevados todos os direitos Transmittal reproduction dissemination a...

Page 423: ... Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo empresarial Resrevados todos os direitos Transmittal reproduction dissemination and or editing of this document as well as utilization of its contents and communication thereof to others without express authorization are prohibited Offenders will be...

Page 424: ...mm externe Entwärmung Dimensional drawings shield connecting plates 50 mm 200 mm external colling Maßblatt EMV Maßnahme Doc Number 462008900010MB 462008 9000 10 MB Name Typ MLFB SIMODRIVE 6SN11 AF Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo empresarial Resrevados todos os direitos Transmittal ...

Page 425: ...municado como segredo empresarial Resrevados todos os direitos Transmittal reproduction dissemination and or editing of this document as well as utilization of its contents and communication thereof to others without express authorization are prohibited Offenders will be held liable for payment of damages All rights created by patent grant or registration of a utility model or design patent are re...

Page 426: ...Anschluss 5 Combicon Klemmen Anlieferzustand gesteckt 6 Zusätzliche Anschlussmöglichkeit für Schirmauflage M5x10 Geber Sollwert 7 Abdeckung eingerastet 8 Bohrung für Befestigungsgewinde M5 bzw 10 24 UNC 2A 10 32 UNF 2A 9 Gehäuse Blech DIN EN 10143 FE P0 3G Z140 M8 0 1 5 10 Frontplatte Kunststoff 11 Abdeckung Kunststoff 12 Nur unter Verwendung von Stiftkabelschuhen möglich 13 Bei Modulen mit Impuls...

Page 427: ... inlb Screws M6 6 0 Nm 52 inlb Assembly Cutout Montagedurchbruch für Kühlkörper for heat sink Power module 1 2 axis Leistungsteil 1 2 Achs MLFB 6SN1124 1AA00 0HAV 6SN1124 1AA00 0AAV 6SN1124 1AA00 0BAV 6SN1124 1AB00 0HAV 6SN1124 1AB00 0AAV 6SN1124 1AB00 0ABV Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como ...

Page 428: ...ben M5 3 0 Nm Schrauben M6 6 0 Nm Adhere to folowing tightening torques for module assembly Screws M3 0 8 Nm 7 inlb Screws M4 1 8 Nm 16 inlb Screws M5 3 0 Nm 26 inlb Screws M6 6 0 Nm 52 inlb MLFB 6SN1124 1AA00 0CAV Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo empresarial Resrevados todos os dir...

Page 429: ...8 Nm Schrauben M5 3 0 Nm Schrauben M6 6 0 Nm Adhere to following tightening torques for module assembly Screws M3 0 8 Nm 7 in lb Screws M4 1 8 Nm 16 in lb Screws M5 3 0 Nm 26 in lb Screws M6 6 0 Nm 52 in lb Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo empresarial Resrevados todos os direitos Tr...

Page 430: ...omente Schrauben M3 0 8 Nm Schrauben M4 1 8 Nm Schrauben M5 3 0 Nm Schrauben M6 6 0 Nm Adhere to following tightening torques for module assembly Screws M3 0 8 Nm 7 in lb Screws M4 1 8 Nm 16 in lb Screws M5 3 0 Nm 26 in lb Screws M6 6 0 Nm 52 in lb Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo e...

Page 431: ...Nm Schrauben M4 1 8 Nm Schrauben M5 3 0 Nm Schrauben M6 6 0 Nm Adhere to following tightening torques for module assembly Screws M3 0 8 Nm 7 in lb Screws M4 1 8 Nm 16 in lb Screws M5 3 0 Nm 26 in lb Screws M6 6 0 Nm 52 in lb Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo empresarial Resrevados to...

Page 432: ...ben M4 1 8 Nm Schrauben M5 3 0 Nm Schrauben M6 6 0 Nm Adhere to following tightening torques for module assembly Screws M3 0 8 Nm 7 in lb Screws M4 1 8 Nm 16 in lb Screws M5 3 0 Nm 26 in lb Screws M6 6 0 Nm 52 in lb Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo empresarial Resrevados todos os di...

Page 433: ...M5x10 Geber Sollwert 7 Abdeckung eingerastet 8 Bohrung für Befestigungsgewinde M5 bzw 10 24 UNC 2A 10 32 UNF 2A 9 Gehäuse Blech DIN EN 10143 FE P0 3G Z140 M8 0 1 5 10 Frontplatte Kunststoff 11 Abdeckung Kunststoff 12 Bei Modulen mit Impulsschnittstelle IP00 13 Anschlussbereich L1 L2 X131 Anzugsdrehmoment 1 5 1 8 Nm Max Anschlussquerschnitt unter Verwendung von Stiftkabelschuhen möglich 14 Lüfterge...

Page 434: ...7 in lb Screws M4 1 8 Nm 16 in lb Screws M5 3 0 Nm 26 in lb Screws M6 6 0 Nm 52 in lb Maßblatt int ext Entwärmung UE 5kW PW Modul ÜW Modul Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo empresarial Resrevados todos os direitos Transmittal reproduction dissemination and or editing of this document...

Page 435: ...us droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo empresarial Resrevados todos os direitos Transmittal reproduction dissemination and or editing of this document as well as utilization of its contents and communication thereof to others without express authorization are prohibited Offenders will be held liable for payment of damages All r...

Page 436: ...ews M5 3 0 Nm 26 in lb Screws M6 6 0 Nm 52 in lb Monitoring module 28 kW UE Modul 28 kW MLFB 6SN1145 1AB00 0CA0 Mounting Cutout Montagedurchbruch for heat sink and braking resistor für Kühlkörper und Bremswiderstand Maßblatt ext Entw 200 mm UE 28 kW Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo ...

Page 437: ...rvés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo empresarial Resrevados todos os direitos Transmittal reproduction dissemination and or editing of this document as well as utilization of its contents and communication thereof to others without express authorization are prohibited Offenders will be held liable for payment of damages All rights created ...

Page 438: ...ng dimensions for assembly location e g Cabinet back wall This representation corresponds to the constructions of two assembly racks 300 mm wide Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo empresarial Resrevados todos os direitos Transmittal reproduction dissemination and or editing of this do...

Page 439: ...2 394 2 0 2 486 0 2 506 0 2 512 2x45_ 2x45_ 20 2 40 2 6 2x 1 1 2 2 8 5 1 Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo empresarial Resrevados todos os direitos Transmittal reproduction dissemination and or editing of this document as well as utilization of its contents and communication thereof ...

Page 440: ...2 1 1 2 8 5 1 434 2 0 2 486 0 2 506 0 2 512 2x45_ 30 2 23 2 6 2x 489 0 2 2x45_ 3 Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo empresarial Resrevados todos os direitos Transmittal reproduction dissemination and or editing of this document as well as utilization of its contents and communication ...

Page 441: ... Bending radius R1 ab Gratseite ab ab ab 6SN1162 0BA04 0JA0 21 5 0 1 21 5 0 1 24 5 0 24 5 8 0 15 20 0 15 12 0 2 0 2 8 5 1 486 0 2 506 0 2 512 489 0 2 2x45_ 2x45_ 1 1 20 2 6 2x 40 2 3 2 ab ab ab ab ab ab ab ab ab ab zueinander 1 mm Gewindebolzen M5 x 15 Typ FH M5 15 Fa König Threaded bolt M5 x 15 Typ FH M5 15 König co Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto ...

Page 442: ...6 0 2 489 0 2 2x45_ 20 2 6 2x 50 2 3 2x45_ 435 1 0 2 506 0 2 512 Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo empresarial Resrevados todos os direitos Transmittal reproduction dissemination and or editing of this document as well as utilization of its contents and communication thereof to other...

Page 443: ... 0 2 95 4 0 2 2 ac ac ac ac 8 5 1 486 0 2 489 0 2 2x45_ 45 2 6 4x 25 2 2x45_ 434 2 0 2 506 0 2 512 ac ac ac Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo empresarial Resrevados todos os direitos Transmittal reproduction dissemination and or editing of this document as well as utilization of its ...

Page 444: ... 0 2 151 2 0 2 1 2x45_ 20 2 6 4x 40 2 65 4 0 2 0 8 5 1 2 2 252 7 0 2 2x45_ 512 1 1 3 ac ac ac ac Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo empresarial Resrevados todos os direitos Transmittal reproduction dissemination and or editing of this document as well as utilization of its contents an...

Page 445: ... Biegeradius R1 Bending radius R1 Gratseite ac Dichtplatte 150 ext Entw mit Lüfter Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo empresarial Resrevados todos os direitos Transmittal reproduction dissemination and or editing of this document as well as utilization of its contents and communicatio...

Page 446: ... 6 4x 70 2 ac ac 50 2 8 5 1 0 Dichtplatte 200 ext Entw mit Lüfter 44 6 0 2 2x45_ Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo empresarial Resrevados todos os direitos Transmittal reproduction dissemination and or editing of this document as well as utilization of its contents and communication ...

Page 447: ...MLFB nr 6SN1162 0BA04 0EA0 stamped lettering DIN 1451 3 E3 2 Tightening torque 1 8 Nm ab ab ab ab 4 4 1 2 B B 2 3 A A Flaechen buendig zueinander Bestellzeichnung 7 4 15 5 95 5 175 5 255 5 18 ab 145 2 40 2 ab Confié à titre de secret d entreprise Tous droits réservés Confiado como segreto de empresa Nos reservamos todos los derechos Comunicado como segredo empresarial Resrevados todos os direitos ...

Page 448: ... 52 Housing Cover M6 DIN 912 M4 or M6 or 1 To fasten the housing two M6 9 5 deep threads are present on the base M6 screw for fastening externally or DIN 912 M4 screw for fastening internally DIN 912 M4 Fastening with two screws 1 1 1 1 Fig 12 55 Signal amplifier electronics SVE 6SN1115 0AA12 0AA0 12 Dimension Drawings 02 07 05 08 ...

Page 449: ...rd Tested by Handled by Date Scale Page P Replacement for replaced by F Equipment Plant Erlangen DIN 6 80 72 160 210 80 210 52 8 66 196 7 7 General tolerance Surface 1 1 kg piece ISO 2768 mk Tolerance ISO 8015 30 07 97 Lehner Kno Masatz E245 ab 504737 31 07 97 Kno Automation 2 aa 504397 10 06 97 Bm 3 Group 5 0 3 25 kW MRPD 6SN1113 1AA00 0DA0 Pulsed resistor for 28 kW Fig 12 56 External pulsed resi...

Page 450: ...240 143 179 5 193 PG 13 5 with shield connection Cable 6FX5008 1BB21 xxxx Power cable 4x2 5 C UL CSA 5 m long connected at the resistor Note The 5 m long cable to connect the resistor may be shortened but not extended 155 7 5 120 240 Fig 12 57 External pulsed resistor Plus 6SL3100 1BE22 5AA0 12 Dimension Drawings 02 07 ...

Page 451: ...267 552 200 200 150 70 75 Power cable 4 x 1 5 mm 2 A 1 2 6 5 10 A Note The 5 m long cable to connect the resistor may be shortened but not extended Schematic diagram Mounting position Flat on the control cabinet IP51 or any position in the control cabinet Fig 12 58 Damping resistor for 3 phase HFD line commutating reactors 6SL3100 1BE21 3AA0 12 Dimension Drawings 02 07 02 12 ...

Page 452: ... plated Air outlet min 100 clearance Air intake min 100 clearance Cable outlet 211 225 7 100 50 25 8 320 334 101 5 25 Stand by mode LED green 6 5 M 1 2 Distributed capacitor modules dimensions and mounting dimensions Order No Distributed capacitor modules 2 8 mF 600 V 6SN1112 1AB00 1AA0 Distributed capacitor modules 4 1 mF 600 V 6SN1112 1AB00 1BA0 Siemens AG A D SE WKC BFA Version 04 07 2001 Ratin...

Page 453: ...ly from system bus and drive bus cables For DC Link cables longer than 0 5m we recommend the use of shielded cables 2 Install the equipotential bonding conductor between the DC link cables Use highly flexible braided copper no 13012 with cable lugs similar DIN46234 4 10 3 Example of high surface area shield contact when using shielded DC Link cables 4 Tightening torque 1 8 Nm 5 Hex socket M5 tight...

Page 454: ...ights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition 6SN1162 0FA00 0AA1 25 20 2 5 5 1 2 3 5 7 10 64 Shield connection Z aa Fig 12 61 Shield connection 6SN1162 0FA00 0AA1 dimension drawing 12 Dimension Drawings 02 07 05 08 ...

Page 455: ...iemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition 6SN1162 0FA00 0AA2 25 5 2 9 4 Fig 12 62 Shield connection 6SN1162 0FA00 0AA2 dimension drawing 12 Dimension Drawings 02 07 05 08 ...

Page 456: ...xtends over a neighboring device It does not matter whether the plate extends to the right or the left The division of the rear side breakouts to fasten the thermally conductive plate take account of this The thermally conductive plate together with the device fastening is screwed to the rear wall This does not impair the bus lines and DC link connections Fig 12 63 Thermally conductive plate 6SN11...

Page 457: ...MODRIVE 611 Configuration Manual PJU 02 2012 Edition 150 4 92 147 5 79 144 5 67 168 5 6 63 172 6 77 10 0 39 6 4 0 25 9 5 0 37 8 0 31 268 10 55 300 11 81 16 5 0 65 50 5 1 99 Fig 12 64 VPM 120 dimension drawing 6SN1113 1AA00 1JAx 12 Dimension Drawings 02 07 ...

Page 458: ...U 02 2012 Edition 244 9 61 250 9 84 178 5 7 03 1 248 5 9 78 2 10 0 39 182 7 17 1 252 9 92 2 6 4 0 25 9 5 0 37 300 11 81 8 0 31 268 10 55 1 VPM 200 2 VPM 200 Dynamik 16 5 0 65 50 5 1 99 Fig 12 65 VPM 200 VPM 200 DYNAMIK dimension drawing 6SN1113 1AA00 1xAx J 12 Dimension Drawings 02 07 02 12 ...

Page 459: ...12 05 01 12 458 Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition 12 Dimension Drawings 02 07 ...

Page 460: ... interface Analog output Rotating induction motor Induction motor Communications module Commissioning Central processing unit Digital to analog converter DC link Control board with digital interface Direct measuring system encoder 2 Direct measuring system Distributed periphery I O General term for main spindle and feed module Dynamic servo control Electromagnetic compatibility Electromotive force...

Page 461: ... number High frequency damping High resolution actual position value ramp function generator Hardware limit switch Input Field generating current Pulse enable Induction motor without encoder IM operation Indirect measuring system motor measuring system Modules with integrated heatsink in some cases with hose connection Interpolator Torque generating current Infeed regenerative feedback module with...

Page 462: ... unit Line infeed Line supply infeed module general term for UI and I R modules Speed setpoint Output Operating condition Operator panel interface Protective extra low voltage Programming device Programmable logic controller Pole position identification Power module POWER ON Protected power unit Pulsed resistor module Process field bus Serial data bus Packaging unit Residual current circuit breake...

Page 463: ...urrent amplification electronics Software Software limit switch DC link voltage Uncontrolled infeed Infeed module with non regulated DC link voltage and pulsed resistor VP module module to limit the DC link voltage when a fault condition occurs VPM Voltage Protection Module Voltage protection module Peak to peak voltage Actual position value Position setpoint value J RLI SLM SRM SS SSI SVE SW SWE ...

Page 464: ...E and POSMO Catalog NC 65 4 S 2005 Order No E86060 K5165 A401 A2 MOTION CONNECT Connections System Components for SIMATIC SINUMERIK MASTERDRIVES and SIMOTION Catalog NC Z Order No E86060 K4490 A101 B1 Order No E86060 K4490 A101 B1 7600 English Low Voltage Switchgear Automation and Drives Catalog NS K Order No E86060 K1002 A101 A1 Transformers SIDAC T Catalog PD 10 2001 Order No E86060 K2801 A101 A...

Page 465: ...o 6FX2 060 4AA00 4XB0 German English French Ordering location WK Fürth Manufacturer Service Documentation Note A list of additional documents updated on a monthly basis is available on the Internet for the available languages at http www siemens com motioncontrol Select the menu items Support Technical Documentation Ordering Documentation Printed Documentation J PI B References 11 05 02 07 ...

Page 466: ...at http support automation siemens com There as search term enter the number 22383669 Note Listing and file names regarding UL CSA FM certification of SIEMENS SIMODRIVE products can be found under http support automation siemens com There as search term enter SIMODRIVE certificates Note Certificates Declarations of Conformity test certificates such as CE UL Safety Integrated etc are valid only whe...

Page 467: ...C 05 01 C 466 Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition Fig C 1 Certificate SINUMERIK Safety Integrated C Certificates Declarations of Conformity 02 12 ...

Page 468: ... 05 01 C 467 Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition Fig C 2 Safety Manufacturers Declaration SIMODRIVE C Certificates Declarations of Conformity 02 12 ...

Page 469: ...1 C 468 Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition Fig C 3 Safety Manufacturers Declaration SIMODRIVE continued C Certificates Declarations of Conformity 02 12 ...

Page 470: ...1 C 469 Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition Fig C 4 Safety Manufacturers Declaration SIMODRIVE continued C Certificates Declarations of Conformity 02 12 ...

Page 471: ...1 C 470 Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition Fig C 5 Safety Manufacturers Declaration SIMODRIVE continued C Certificates Declarations of Conformity 02 12 ...

Page 472: ...1 C 471 Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition Fig C 6 Safety Manufacturers Declaration SIMODRIVE continued C Certificates Declarations of Conformity 02 12 ...

Page 473: ...C 05 01 C 472 Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition Extract following C Certificates Declarations of Conformity 02 12 ...

Page 474: ...C 05 01 C 473 Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition C Certificates Declarations of Conformity 02 12 ...

Page 475: ...C 05 01 C 474 Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition C Certificates Declarations of Conformity 02 12 ...

Page 476: ...C 05 01 C 475 Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition C Certificates Declarations of Conformity 02 12 ...

Page 477: ...C 05 01 C 476 Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition C Certificates Declarations of Conformity 02 12 ...

Page 478: ...ding to Category C2 or to limit value class A Group 1 are maintained In addition other measures for example the use of an additional radio interfer ence suppression filter EMC filter may be required Further measures for EMC compliant installation of the system are described in detail in this manual or in the Configuration Manual EMC Installation Guideline It should be noted that the label attached...

Page 479: ...C 05 01 C 478 Siemens AG 2012 All Rights Reserved SIMODRIVE 611 Configuration Manual PJU 02 2012 Edition C Certificates Declarations of Conformity 02 12 ...

Page 480: ... 6 154 Terminal 48 6 154 Terminal 63 6 154 Terminal 64 6 155 Terminal 9 6 154 Terminal P500 M500 6 158 Terminal R 6 156 Terminal X131 6 157 Terminals 111 113 213 6 158 Terminals 2U1 2V1 2W1 6 157 Terminals 5 1 5 2 5 3 6 159 Terminals 7 45 44 10 15 6 157 Terminals 72 73 1 73 2 74 6 158 Terminals AS1 AS2 6 157 Terminals L1 L2 6 156 Terminals NS1 NS2 6 154 Closed loop Control Module 1 axis for resolv...

Page 481: ...a operation 8 298 Typical circuit diagram 8 268 Explanation of symbols viii External cooling 2 60 External pulsed resistors 6 194 F Fan 6 173 Field weakening range 8 302 Folder of dimension drawings 12 391 of references B 463 Fundamental principles when engineering a drive Braking module 2 44 Checking the DC link capacitance 1 31 DC link capacitance 1 31 Dimensioning 1 31 Drive bus 2 44 Equipment ...

Page 482: ...r 8 302 Motor encoder 3 64 Motor holding brake 4 90 Motor rotor position sensing 3 68 Motor speed sensing 3 68 Mounting and installing the modules 2 45 N NCSD Configurator 1 29 NE module Block diagram 6 146 Interface overview 6 147 Nominal load duty cycles 6 169 Settings 6 162 Network failure 8 244 Method of operation 8 307 No ground faults 7 202 Nominal load duty cycles FDD 5 127 MSD IM 5 127 MSD...

Page 483: ...Switching element 7 226 System structure 1 25 T Technical Support vi Terminal overview SIMODRIVE 611 digital 10 380 SIMODRIVE 611 universal HRS 10 381 Tightening torque for screws retaining electrical connections 2 41 Toolbox 4 91 Toothed wheel encoder Ordering notes 3 80 Transformers 7 210 Typical circuit diagram with SIMODRIVE 611 digital 8 295 with SIMODRIVE 611 universal HRS 8 296 U UI module ...

Page 484: ... 611 Manufacturer Service Documentation Manufacturer Service Documentation SIMOTICS M Configuration Manual AC Servomotors for Feed and Main Spindle Drives 1FT 1FK Configuration Manual AC Motors for Main Spindle Drives Synchronous Built In Motors 1FE1 Configuration Manual Hollow Shaft Motors for Main Spindle Drives 1PM 2SP SIMODRIVE Configuration Manual Linear Motors 1FN SIMODRIVE Configuration Man...

Page 485: ...www siemens com motioncontrol Älterations reserved Siemens AG 201 Siemens AG Industry Sector Drive Technologies Motion Control Systems Postfach 3180 91050 ERLANGEN GERMANY ...

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