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3RW51 Soft Starter
Manual, 06/2019, A5E37108631002A/RS-AB/002

Functions

7.1

Soft starting

Operating principle

A voltage ramp is used to implement soft starting. The 3RW51 soft starter increases the

motor voltage from a parameterizable starting voltage to the line voltage within a definable

ramp-up time.

①

Voltage ramp with short ramp-up time t1

②

Voltage ramp with long ramp-up time t2

Line voltage

Parameterizable starting voltage

Short ramp-up time

Long ramp-up time

Summary of Contents for 3RW51 Series

Page 1: ... 2019 A5E37108631002A RS AB 002 Description 1 Safety information 2 Mounting and Dismantling 3 Wiring 4 Parameter assignment 5 Commissioning 6 Functions 7 Messages diagnostics 8 Maintenance and servicing 9 Technical specifications 10 Dimension drawings 11 Circuit diagrams 12 Example circuits A Third party software B ...

Page 2: ...operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING S...

Page 3: ...dustry Online Support app 23 2 Safety information 25 2 1 Security information 25 2 2 ESD Guidelines 26 2 3 Five safety rules for working in or on electrical systems 28 2 4 Reactive power compensation 29 3 Mounting and Dismantling 31 3 1 Installing the 3RW51 soft starter 31 3 2 Mounting the fan cover 32 3 3 Mounting the 3RW51 soft starter on a level surface 34 3 4 Mounting the external bypass conta...

Page 4: ...als 63 4 7 Disconnecting the control terminals from the screw type terminals 64 4 8 Replacing the control terminals 65 4 9 Installing the cover for the control cable duct optional accessory 67 4 10 Removing the cover of the control cable duct optional accessory 68 5 Parameter assignment 69 5 1 Setting elements on the 3RW51 soft starter 69 5 2 Overview of parameters 71 5 3 Suggested settings 72 5 4...

Page 5: ...iagnostics options 117 8 2 LED display 117 8 2 1 Overview of the device LEDs of the 3RW51 soft starter 117 8 2 2 Status and error displays 118 8 2 3 LED STATE OVERLOAD 119 8 2 4 Overview of LEDs on 3RW5 HMI Standard 120 8 2 5 Overview of LEDs on 3RW5 HMI High Feature 121 8 3 Warnings and remedial measures 122 8 4 Faults and remedial actions of the 3RW51 soft starter 123 8 5 Faults and remedial act...

Page 6: ... PLC 162 A 2 5 Actuation of a line contactor 165 A 2 6 Wiring for remote RESET 167 A 2 7 Connecting the evaluation unit to the analog output 167 A 2 8 Serial starting of 3RW51 soft starter with 3 parameter sets 168 A 3 Special applications 170 A 3 1 Controlling a motor with a magnetic parking brake 170 A 3 2 EMERGENCY STOP shutdown to SIL 1 or PL c with a 3SK1 safety relay 172 A 3 2 1 Wiring of th...

Page 7: ...yone involved in the following tasks Planning and configuring systems Installation Commissioning Service and maintenance Requirements for use of 3RW5 soft starters Basic knowledge of the following areas General electrical engineering Drive technology Automation technology Handling the automation system and the software used ...

Page 8: ...3RW5 HMI High Feature accessories Interface for 3RW5 HMI Standard or 3RW5 HMI High Feature accessories Setting elements for parameter assignment MODE key Slot for 3RW5 communication module accessory Connectable conductor cross sections Scale for the setting element Ie Diagnostics LEDs and RESET key Eye for lead seal Main circuit connection motor Control terminals inputs outputs Control cable duct ...

Page 9: ...increased to 100 of the line voltage t2 The external bypass contactor close The power semiconductors are bypassed and the soft starter is in bypass operation Coast down to zero speed is activated when the switch on command is cancelled t4 and the motor is shut down The power semiconductors also ensure that the motor coasts down smoothly to a stop The power supply to the motor is maintained t5 unti...

Page 10: ...s Class 10A 10E 20E Class OFF The intrinsic device protection protects the 3RW51 soft starter against overload Ramp up detection Extended operating and diagnostic functions is provided by the optional 3RW5 HMI Standard or 3RW5 HMI High Feature Connection to motor in inline circuit or inside delta circuit Adjustable RESET MODE manual RESET remote RESET auto RESET for the functions of motor protecti...

Page 11: ...ble logic controller e g SIMATIC S7 1500 Motor 3RW5 HMI High Feature accessories 3RW5 HMI Standard accessories 3RW5 HMI High Feature 3RW5 HMI Standard Field bus via 3RW5 communication module 3RW51 Soft Starter Monitoring via user program LEDs Diagnostics LEDs Control Via input IN Parameter assignment 1 2 2 Setting elements 1 Analog output for device version with analog output only and ON RUN relay...

Page 12: ...th higher priority takes over or receives the master control function from the current mode in the following ways The mode with higher priority actively takes over the master control function 3RW5 HMI With the action LOCAL REMOTE The digital inputs receive the control priority from an operating mode with lower priority via the following options Via the Manual operation local input controlled bit i...

Page 13: ...Description 1 6 Device versions 3RW51 Soft Starter Manual 06 2019 A5E37108631002A RS AB 002 13 1 6 Device versions Size 1 2 Size 3 Size 4 ...

Page 14: ...ply system which can have a negative influence on other devices Flicker in lights Influence on computer systems Contactors and relays dropping out The 3RW51 soft starter controls the voltage continuously The torque and the current are thus also increased continuously The power supply system is safeguarded against peak loads and the drive train is protected against damage Smooth starting stopping e...

Page 15: ...ers The soft starter can be configured with the STS Simulation Tool for Soft Starters software The STS suggests suitable soft starters for the respective application based on the entered motor and load data and application requirements as well as providing information on the parameterization The Simulation Tool for Soft Starters STS can be downloaded from the Internet https support industry siemen...

Page 16: ...10 V 250 V AC 1 Rated operational voltage Ue 200 480 V AC 4 see table below Table 1 1 Size and rated operational current at Ue 400 V and TU 40 C and in a standard circuit Rated operational current Ie of the soft starter Rated operating power Pe of the soft starter x x Size 1 Ie 13 A Pe 5 5 Kw 1 3 Ie 18 A Pe 7 5 kW 1 4 Ie 25 A Pe 11 kW 1 5 Ie 32 A Pe 15 kW 1 6 Ie 38 A Pe 18 5 kW 1 7 Size 2 Ie 47 A ...

Page 17: ...in fieldbus systems 3RW5 PROFIBUS communication module 3RW5 PROFINET Standard communication module 3RW5 Modbus RTU communication module Integration into the automation software The 3RW51 soft starter can be integrated in an automation software for example STEP 7 TIA Portal via GSD GSDML You will find further information on operation of the 3RW5 communication module in the equipment manual for the ...

Page 18: ...ination and for status display as well as function and control keys Functions Any changes of setting elements will be indicated immediately in the display Error diagnostics are output as error numbers Faults and remedial actions of the 3RW51 soft starter Page 123 Acknowledgment of faults and execution of test functions via the RESET TEST key Starting and stopping the motor via control keys Mode ch...

Page 19: ...rror diagnoses as plain text messages Display of up to 5 measured values at the same time Analog output and ON RUN relay output can be parameterized with the 3RW5 HMI High Feature under small load test mode and without bypass mode Setting communication parameters of 3RW5 communication modules PROFINET device names and the IP parameters PROFIBUS station address Modbus RTU server address Backup of p...

Page 20: ...53754 Equipment Manual for the 3RW5 PROFIBUS communication module https support industry siemens com cs ww en view 109753753 SIMATIC PROFINET System Description https support industry siemens com cs ww en view 19292127 Programming manual From PROFIBUS DP to PROFINET IO https support industry siemens com cs ww en view 19289930 EMC guide http www siemens com emc guideline IEC guide http www siemens ...

Page 21: ...w en ps Product support Here you will find all the information and comprehensive know how for your product FAQs Our replies to frequently asked questions Manuals operating instructions Read online or download available as PDF or individually configurable Certificates Clearly sorted according to approving authority type and country Characteristics For support in planning and configuring your system...

Page 22: ...tly to a specialist in Technical Support Notifications Make sure you always have the latest information individually tailored to your needs Filter Simple management and re use of your filter settings from Product Support and the Technical Forum Favorites Tagging Create your own knowledge database by assigning Favorites and Tags to documents simply and efficiently Entries last viewed Clear presenta...

Page 23: ...stry siemens com My ww en requests Technical Assistance Telephone 0400 810 4288 8 00 a m 5 00 p m CST Fax 010 6471 9991 1 14 Siemens Industry Online Support app You can use the Siemens Industry Online Support app to access all the device specific information available on the Siemens Industry Online Support portal for a particular article number including operating instructions manuals datasheets F...

Page 24: ...Description 1 14 Siemens Industry Online Support app 3RW51 Soft Starter 24 Manual 06 2019 A5E37108631002A RS AB 002 ...

Page 25: ...ts should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures e g firewalls and or network segmentation are in place For additional information on industrial security measures that may be implemented please visit https www siemens com industrialsecurity Siemens products and solutions undergo cont...

Page 26: ...tion for such electrostatic sensitive components devices This is also the international abbreviation for such devices ESD devices are identified by the following symbol NOTICE Electrostatic discharge ESD devices can be destroyed by voltages well below the threshold of human perception These static voltages develop when you touch a component or electrical connection of a device without having drain...

Page 27: ...inst electrostatic discharge Make sure the grounding is good When handling electrostatic sensitive devices ensure that your body the workplace and packaging are grounded In this way you can avoid becoming electrostatically charged Avoid direct contact As a general rule only touch electrostatic sensitive devices when if this is unavoidable for example during maintenance work Handle the devices with...

Page 28: ...sconnection of live parts All pole disconnection can be achieved e g by Switching off the miniature circuit breaker Switching off the motor circuit breaker Unscrewing fusible links Removing LV HRC fuses 2 The feeder must be locked against inadvertent reconnection to ensure that it remains isolated for the duration of the work This can be achieved for instance by locking the motor and system circui...

Page 29: ...ge the 3RW51 soft starter Active filters e g for reactive power compensation must not be operated parallel to the motor control device If capacitors are to be used to correct the power factor actively or passively they must be connected on the line side of the device They must not actively control the power factor during the starting and coasting down phases If a contactor disconnector or main con...

Page 30: ...Safety information 2 4 Reactive power compensation 3RW51 Soft Starter 30 Manual 06 2019 A5E37108631002A RS AB 002 ...

Page 31: ...I Standard in 3RW51 soft starter Page 36 Installing the 3RW5 HMI High Feature in the 3RW51 soft starter Page 39 Installing the 3RW5 HMI Standard in the control cabinet door Page 41 Installing the 3RW5 HMI High Feature in the control cabinet door Page 44 Installing the 3RW5 HMI Standard on a flat surface Page 47 Installing the 3RW5 HMI High Feature on a flat surface Page 49 5 Optionally install the...

Page 32: ...ts Screwdriver T20 Fan cover that matches the size Size Article number of the soft starter Article number of the fan cover Number of required fan covers Size 1 2 3RW511 3RW5983 0FC00 0 3RW512 21 Size 3 3RW513 2 Size 4 3RW514 3RW5984 0FC00 1 1 See note Note Soft starters without fan The following soft starters do not require a fan cover 3RW5124 3RW5125 ...

Page 33: ...ical load Avoid a mechanical load on the fan hub when mounting the fan cover Place the fan cover on the fan and fasten the fan cover Sizes 2 and 3 You require 2 fan covers and 3 screws for each fan cover Size 4 You require 1 fan cover and 4 screws Result The fan cover provides enhanced touch protection and prevents the fan from being blocked by foreign objects ...

Page 34: ...vel surface e g sufficiently strong mounting plate 4 correctly implemented bore holes 4 screws of suitable size and with regular thread for insertion into the selected mounting plate or wall Use additional 4 washers if the head of the screw is smaller than the specified diameter Screwdriver depending on the drive of the screws Note If necessary use shims and snap rings Size of the 3RW51 soft start...

Page 35: ...to help you transport install and dismantle a heavy device Use suitable lifting equipment and wear personnel protective equipment Screw the lower 2 screws into the mounting plate Ensure that both screws of min 1 5 cm min 2 cm for size 4 are protruding and then place the 3RW51 soft starter onto the 2 lower most screws from above Tilt the 3RW51 soft starter up so that it is resting level against the...

Page 36: ...able size for insertion into the selected mounting plate or wall depending on the size of the contactor Screwdriver depending on the size of screws used in the contactor Procedure Follow the manufacturer s recommendation and mount the external bypass contactor next to the soft starter The external bypass contactor can be mounted on a standard mounting rail or by screwing it on the wall or mounting...

Page 37: ...r own body The electrostatic discharge current may result in latent failure of a module that is this damage may not be apparent immediately but may cause malfunction after a lengthy period of operation Note Locking switch Make sure that the locking switch on the rear of the 3RW5 HMI Standard is in the required position For more information in Chapter Standard 3RW5 HMI Page 18 Observe the coding of...

Page 38: ... A5E37108631002A RS AB 002 3 5 2 Removing 3RW5 HMI Standard Procedure Pull the 3RW5 HMI Standard far enough out of the 3RW51 soft starter to gain access to the HMI connecting cable Unfasten the retaining elements of the HMI connecting cable and pull the HMI connecting cable out of the 3RW51 soft starter ...

Page 39: ...rostatic charge ESD devices can be destroyed by voltages well below the threshold of human perception These static voltages develop when you touch a component or electrical connection of a device without having discharged your own body The electrostatic discharge current may result in latent failure of a module that is this damage may not be apparent immediately but may cause malfunction after a l...

Page 40: ...ge to the sealing surfaces Make sure that the sealing surfaces are not damaged by the screwdriver Release the 3RW5 HMI High Feature using a flat bladed screwdriver in the groove provided Pull the 3RW5 HMI High Feature far enough out of the 3RW51 soft starter to gain access to the HMI connecting cable Unfasten the retaining elements of the HMI connecting cable and pull the HMI connecting cable out ...

Page 41: ...ory of suitable length Cutout of suitable size in the control cabinet door PZ2 screwdriver in installation with door mounting kit IP65 Device depth of the 3RW5 HMI Standard Total depth 32 mm Embedded depth 29 mm Permissible wall thickness of the cabinet door Without IP65 door mounting kit 1 5 to 3 0 mm With IP65 door mounting kit 1 0 to 7 0 mm Optional accessories IP65 door mounting kit Procedure ...

Page 42: ...5 HMI Standard Ensure that the seal does not overlap Place the 3RW5 HMI Standard in the cutout of the control cabinet door Continue to screw the screws into the fixing brackets until they protrude approx 10 mm at the front Fasten the fixing brackets onto the 3RW5 HMI Standard Tighten the 3RW5 HMI Standard with a tightening torque of 0 3 0 35 Nm Ensure that all of the screw heads are in contact wit...

Page 43: ... to the 3RW51 soft starter Pay attention to the coding of the plug and socket Use the opening to the cable duct to install the cable in the 3RW51soft starter It is possible to route the cable up or down in the cable duct Make sure that you install the cable in accordance with EMC requirements For example route data cables separately from the motor cable Connect both sides of shielded cables over a...

Page 44: ... of suitable length Cutout of suitable size in the control cabinet door PZ2 screwdriver in installation with door mounting kit IP65 Device depth of the 3RW5 HMI High Feature Total depth 32 mm Embedded depth 26 mm Permissible wall thickness of the cabinet door Without IP65 door mounting kit 1 5 to 3 0 mm With IP65 door mounting kit 1 0 to 7 0 mm Optional accessories IP65 door mounting kit Procedure...

Page 45: ...37108631002A RS AB 002 45 Procedure with door mounting kit IP65 Remove the protective film from the adhesive tape on the seal and secure the seal on the rear side of the 3RW5 HMI High Feature Ensure that the seal does not overlap Place the 3RW5 HMI High Feature into the cutout of the control cabinet door ...

Page 46: ... contact with the fixing bracket Ensure that the fixing brackets with marking 002 are used Procedure for installing the cable Connect the connecting cable of the 3RW5 HMI High Feature to the 3RW51 soft starter Pay attention to the coding of the plug and socket Use the opening to the cable duct to install the cable in the 3RW51 soft starter It is possible to route the cable up or down in the cable ...

Page 47: ... sheet 3RW5 HMI Standard accessories Level surface e g sufficiently strong mounting plate 2 correctly executed drill holes 2 cap screws M4 x 12 DIN ISO 7045 to fit the bore holes Screwdriver depending on the drive of the screws Push in lugs for wall mounting accessories Connected HMI connecting cable of suitable length accessories Procedure Observe the coding of the plug and socket Lock the connec...

Page 48: ...sure that the locking switch on the rear of the 3RW5 HMI Standard is in the required position For more information see Chapter 3RW5 HMI Standard Page 18 Connect the connecting cable of the 3RW5 HMI Standard to the 3RW51 soft starter Insert the push in lugs into each side of the enclosure until you hear them engage and fix the 3RW5 HMI Standard on the wall ...

Page 49: ...p screws M4 x 12 DIN ISO 7045 to fit the bore holes Screwdriver depending on the drive of the screws Push in lugs for wall mounting accessories Connected HMI connecting cable of suitable length accessories Procedure Observe the coding of the plug and socket Lock the connector in the socket Observe the cable routing in the cable duct Cable routing to the bottom Connect the connecting cable of the 3...

Page 50: ...cutout can be ordered as an accessory Detached hinged cover without cutout Replacing the hinged cover of the 3RW51 soft starter Page 51 Solid sharp knife Procedure Make sure that you know which 3RW5 HMI you require the cutout for Cutout 1 3RW5 HMI Standard Cutout 2 3RW5 HMI High Feature Cut out the required cutout along the perforated line on the rear of the hinged cover using a solid sharp knife ...

Page 51: ... for 3RW5 HMI Standard Hinged cover with cutout for 3RW5 HMI High Feature Procedure NOTICE Damage to the HMI display Ensure that the display of the HMI does not sustain damage when replacing the hinged cover Open the hinged cover at an angle of approx 20 Loosen the hinges vertical to the soft starter surface starting from the bottom Take the cover off the 3RW51 soft starter Follow the steps in rev...

Page 52: ...Mounting and Dismantling 3 5 Installing mounting removing 3RW5 HMI 3RW51 Soft Starter 52 Manual 06 2019 A5E37108631002A RS AB 002 ...

Page 53: ...8631002A RS AB 002 53 Wiring 4 4 1 Connections 4 1 1 Overview of all connections Main circuit connection network 1 L1 3 L2 5 L3 Main circuit connection external bypass contactor 7 B1 8 B2 9 B3 Main circuit connection load motor 2 T1 4 T2 6 T3 ...

Page 54: ...Q I und AQ U Connection of an evaluation unit to display the motor current optional AQ AQ U For evaluation units with output signal type Voltage signal range 0 10 V AQ AQ I For evaluation units with output signal type Current signal range 4 20 mA factory setting Note Parameterizing output 13 14 You will find more information on parameterization in Chapter Parameterizing output 13 14 output signal ...

Page 55: ... 2 State diagrams of the inputs and outputs Supply voltage for control terminals A1 and A2 Main circuit connection network 1 L1 3 L2 5 L3 Input IN to switch the motor on and off Main circuit connection load motor 2 T1 4 T2 6 T3 Output 13 14 Parameterized to signal operating state ON Page 77 ...

Page 56: ...the front beneath the hinged cover Procedure DANGER Hazardous voltage Will cause death or serious injury Turn off and lock out all power supplying to this device before working on this device 1 Connect the main circuit connections line side motor side of the 3RW51 soft starter Page 57 2 Connect the external bypass contactor to the main circuit terminal Page 59 3 Connect the control terminals of th...

Page 57: ...heet or on the front beneath the hinged cover Pay attention to the required tools indicated on the front beneath the hinged cover When using a busbar connection sizes 3 and 4 you require wrenches of width A F of 13 and 17 Size Article number Tightening torque Size 1 2 3RW5 1 4 5 6 Nm 3RW5 2 Size 3 3RW5 3 10 14 Nm Size 4 3RW5 4 14 24 Nm Procedure for screw connection size 2 DANGER Hazardous voltage...

Page 58: ... T1 4 T2 6 T3 with the motor Procedure for bar connection sizes 3 and 4 Pay attention to the representation on the packaging of the connection set Connect connection 1 L1 3 L2 5 L3 to the supply network Connect connection 2 T1 4 T2 6 T3 to the motor Example circuits Feeder assembly type of coordination 1 fuseless Page 149 Feeder assembly type of coordination 1 with fuses Page 150 Feeder assembly t...

Page 59: ...ons and tightening torques in the data sheet or on the front beneath the hinged cover Pay attention to the required tools indicated on the front beneath the hinged cover Size Article number Tightening torque Size 1 2 3RW5 1 4 5 6 Nm 3RW5 2 Size 3 3RW5 3 10 14 Nm Size 4 3RW5 4 14 24 Nm Procedure for screw connection size 2 Connect connection 7 B1 8 B2 9 B3 to the supply system and tighten the screw...

Page 60: ... Starter 60 Manual 06 2019 A5E37108631002A RS AB 002 Procedure for bar connection sizes 3 and 4 Pay attention to the representation on the packaging of the connection set Connect connection 7 B1 8 B2 9 B3 to the supply network Connect connection 2 T1 4 T2 6 T3 to the motor Example circuit ...

Page 61: ...required tools indicated on the front beneath the hinged cover Dismantling procedure DANGER Hazardous voltage Will cause death or serious injury Turn off and lock out all power supplying this device before working on this device Unscrew the 3 screws on the two connecting terminals and lever the terminal off the main circuit connections Remove the connecting terminal from the main circuit connectio...

Page 62: ...terminals on size 1 2 devices 3RW51 Soft Starter 62 Manual 06 2019 A5E37108631002A RS AB 002 Assembly procedure Plug the new terminal into the main circuit connections and tighten the screws with a tightening torque of 4 5 6 Nm ...

Page 63: ...tention to the required tools indicated on the front beneath the hinged cover Procedure DANGER Hazardous voltage Can cause death or serious injury Turn off and lock out all power supplying to this device before working on this device Example circuits Control by pushbutton Page 156 Control by switch Page 158 Switching with the control supply voltage Page 160 Control by PLC Page 162 Actuation of a l...

Page 64: ... RS AB 002 4 7 Disconnecting the control terminals from the screw type terminals Requirements Pay attention to the required tools indicated on the front beneath the hinged cover Procedure DANGER Hazardous voltage Will cause death or serious injury Turn off and lock out all power supplying this device before working on this device ...

Page 65: ...quirements Remove the cover over the control cable duct Page 68 Control terminal as spare part screw terminal 3RW5980 1TR00 Dismantling procedure DANGER Hazardous voltage Will cause death or serious injury Turn off and lock out all power supplying this device before working on this device Press against the lock and pull the control terminal out ...

Page 66: ...ing 4 8 Replacing the control terminals 3RW51 Soft Starter 66 Manual 06 2019 A5E37108631002A RS AB 002 Assembly procedure Place the control terminal onto the intended connection until the terminal engages ...

Page 67: ...ing the cover for the control cable duct optional accessory Requirements 1 2 cable ties Cover for control cable channel accessory part 3RW5950 0GD20 Procedure Lay the control cables in the control cable duct and fix the control cables in place with cable ties Press the cover for the control cable duct into the openings provided until it audibly engages ...

Page 68: ...t Starter 68 Manual 06 2019 A5E37108631002A RS AB 002 4 10 Removing the cover of the control cable duct optional accessory Procedure Press the cover of the control cable channel at top and bottom from the front and remove the cover for the control cable channel of the 3RW51 soft starter ...

Page 69: ...SS setting for motor overload protection Rated operational current Ie of the motor Current limiting factor as a multiple of the set rated operational current Ie of the motor Ramp up time Starting voltage Ramp down time MODE key Parameterization of RESET MODE Deactivation Activation of Soft Torque Parameterization of ON RUN relay output ...

Page 70: ... limited by the technology To perform a detailed setting a 3RW5 HMI should be used Insert the slotted screwdriver in the opening of the setting element Turn the slotted screwdriver until the arrow of the setting element points to the required parameter setting Tip Display parameter values in the 3RW5 HMI accessories 3RW5 HMI Standard During the setting of parameters at the setting elements the cur...

Page 71: ...nt Ie of the motor 1 3 7 x Ie Max 4 x Ie Ramp up time 0 20 s If parameter value 0 is set the motor is switched on with a ramp up time of approx 100 ms 10 s Starting voltage 30 100 30 Ramp down time 0 20 s 0 s Soft Torque Off LED off On LED on Off RESET MODE Manual RESET LED off Remote RESET LED flashes green Auto RESET LED lit green Manual RESET 1 The rated operational current Ie of the motor may ...

Page 72: ...ent limiting function Ramp down time s Conveyor belt full 70 5 7 Ie 10 Roller conveyor full 60 5 7 Ie 10 Compressor without pressure 50 4 4 Ie Not relevant Small fan 40 2 4 Ie Not relevant Pump1 40 3 4 Ie 10 Hydraulic pump 40 2 4 Ie Not relevant Agitator 40 2 4 Ie Not relevant Milling machine 40 4 4 Ie Not relevant 1 It is recommended that the Soft Torque function is activated ...

Page 73: ...tection on setting elements CLASS and Ie The scale for rated operational current Ie is listed for each connection type in the table on the front of the 3RW51 soft starter Make sure that the arrow of the CLASS setting elements points to the required setting Setting the Electronic motor overload protection Page 89 3 Set the soft starting at the setting elements t and U Page 83 4 Set the current limi...

Page 74: ...que at the same time Procedure WARNING Automatic restart Can cause death or serious injury If a starting command is pending a restart will be triggered automatically after the reset This particularly applies if the motor protection has tripped Dangerous states of the system can result Reset the start command e g via the PLC or switch before performing a reset To do this for example link the group ...

Page 75: ... response of the motor overload protection You will find more information in Chapter Faults and remedial measures Page 123 with the comment Depends on parameter RESET MODE LED RESET MODE RESET MODE set Off Manual RESET Flashes green Remote RESET Lights up green Auto RESET Soft Torque Note Effects of Soft Torque For more information see Chapter Soft Torque Page 91 LED Soft Torque Soft Torque set Of...

Page 76: ... RESET MODE Manual RESET Manual RESET means that the following options are available for acknowledging faults RESET TEST key on 3RW51 soft starter RESET TEST key on 3RW5 HMI Standard Reset via bus interface Reset via F key on 3RW5 HMI High Feature Reset via 3RW5 HMI High Feature Remote RESET Remote RESET means that faults are acknowledged by switching the control supply voltage off and on again Th...

Page 77: ...ERLOAD is off Procedure 1 Activate the programming mode by holding the MODE key down for longer than 2 s until the LED STATE OVERLOAD flickers green Hold the MODE key down 2 Simultaneously press the RESET TEST key down for longer than 1 s until the LED STATE OVERLOAD on the device lights up red The set state of the relay output ON RUN is displayed on LED Soft Torque LED Soft Torque Signal set on o...

Page 78: ...nu of the 3RW5 HMI High Feature accessories 5 8 Analog output Note You may change the default parameters of the analog output with the 3RW5 HMI High Feature Page 100 The analog output provides the present motor current I as a percentage independent of the connection type Depending on the selected parameter the signal can either be output as current or as voltage Depending on the selected signal co...

Page 79: ... Parameterize the 3RW51 soft starter according to the application with the setting suggestions Page 73 If necessary optimize the setting suggestions step by step Page 72 For example you can continually adjust the current limiting factor while the motor is starting up 4 Perform the use test Page 134 5 Optionally seal the 3RW51 soft starter with a lead seal Page 80 Result The 3RW51 soft starter is r...

Page 80: ...cover you protect the operator controls of the 3RW51 soft starter from unauthorized access It is nevertheless still possible to operate a 3RW5 HMI and acknowledge messages Tip The Local Interface and the memory module interface of the 3RW5 HMI High Feature can be protected from unauthorized access by sealing the interface cover Proceed in the same sequence as for sealing the hinged cover For more ...

Page 81: ...gh Feature Requirements Control supply voltage is connected for the first time or the factory settings have been restored on the 3RW5 HMI High Feature Procedure Set the desired language Result The 3RW5 HMI High Feature is ready to use It is now possible to modify the parameters of the 3RW5 HMI High Feature the 3RW51 soft starter and any connected 3RW5 communication module ...

Page 82: ...Commissioning 6 3 First commissioning of the 3RW5 HMI High Feature 3RW51 Soft Starter 82 Manual 06 2019 A5E37108631002A RS AB 002 ...

Page 83: ...implement soft starting The 3RW51 soft starter increases the motor voltage from a parameterizable starting voltage to the line voltage within a definable ramp up time Voltage ramp with short ramp up time t1 Voltage ramp with long ramp up time t2 UN Line voltage US Parameterizable starting voltage t1 Short ramp up time t2 Long ramp up time ...

Page 84: ...th short ramp up time Torque with long ramp up time Torque of the load Acceleration torque Difference between activation torque and load torque Current characteristic with direct on line starting without 3RW51 soft starter Current characteristic with short ramp up time Current characteristic with long ramp up time Ie Rated operational current ne Rated motor speed ...

Page 85: ...rives the load during the ramp up operation A longer ramp up time results in a shorter acceleration torque across the motor ramp up The motor therefore runs up more slowly and smoothly Set the length of the ramp up time such that the motor can reach its rated speed by the time the end of the ramp is reached The actual motor starting time is load dependent and can differ from the parameterized ramp...

Page 86: ...ed during motor starting The motor is always started up with the voltage ramp Before the current exceeds the parameterized current limit value x Ie the voltage ramp function is aborted and the current limitation function starts If the motor current drops below the limit value again the voltage ramp function takes over control again until the motor has finished starting up Idirect starting motor Is...

Page 87: ... value until it has reached its rated operating speed In this case the motor starting times may be longer than the maximum parameterizable ramp up time The maximum possible current limiting value for the 3RW51 soft starter max position is 7x the value of the maximum rated operational current for the 3RW51 soft starter where this value is identical to 7x the value of the maximum rated operational c...

Page 88: ... With the ramp based stopping function the motor voltage is decreased along a linear negative voltage ramp t1 t2 Ramp down time UN Line voltage Parameters Parameter Description Ramp down time The length of the ramp down time defines the time within which the motor voltage is reduced from line voltage to 0 V It may take longer for the motor to actually coast down to a standstill ...

Page 89: ... the motor will not have any protection at all Parameter Description Trip class The trip class specifies the maximum time within which a protective device must trip from a cold state at 7 2 x the rated operational current Ie motor protection to IEC 60947 CLASS OFF Deactivates the electronic motor overload protection CLASS 10A 10E 20E Tripping times according to the trip class Rated operational cur...

Page 90: ...ty damage due to short circuits The intrinsic device protection system does not protect against irreparable equipment damage caused by short circuits Connect semiconductor fuses upstream in order to protect the thyristors against irreparable damage by short circuits e g in case of cable damage or an interturn fault in the motor Recovery time after device protection is triggered If the 3RW51 soft s...

Page 91: ...ng The Soft Torque function reduces the drive acceleration rate shortly before the motor reaches its rated speed This produces an almost linear speed curve This helps to ensure smooth movement of a conveyor belt for example and so prevent fragile goods on the belt from tipping over Torque without Soft Torque Torque with Soft Torque Torque with direct start ...

Page 92: ...t Torque function enables the motor to coast down smoothly at an almost constant rate of deceleration Ensuring that the motor coasts down smoothly is particularly useful for stopping pumps in order to prevent water hammers in the connected piping The Soft Torque function for stopping can only be activated when a stopping time of more than 3 s is set nN Rated motor speed Motor speed with Soft Torqu...

Page 93: ...ter Additional parameters Parameters Parameters Description Bypass mode External bypass No bypass Use the No bypass setting for applications with high switching frequency Please note that the No bypass setting is not suitable for applications in continuous duty Test with small load The auxiliary and main circuit wiring is tested using a small load A direction of rotation test can be performed by v...

Page 94: ...anual 06 2019 A5E37108631002A RS AB 002 7 8 3RW5 HMI Standard 7 8 1 Design of the 3RW5 HMI Standard Display Navigation keys RESET TEST Status LED Device LEDs Plug in connection for HMI connecting cable Locking switch Cable duct Start key Stop key LOCL REMT ...

Page 95: ... 3RW5 HMI Standard is the master control REMT means that the 3RW5 HMI Standard is not the master control Locking switch Locked Unlocked To be able to operate the 3RW51 soft starter with the 3RW5 HMI Standard the locking switch on the rear of the 3RW5 HMI Standard must be unlocked If the locking switch on the rear of the 3RW5 HMI Standard is in the Locked switch position the RESET TEST LOCL REMT St...

Page 96: ... at the motor overload protection OVLD No motor overload exists OVLD OVERLOAD as a percentage OVLD Status of the electronic motor overload protection as a percentage SCR silicon controlled rectifier power semiconductor temperature rise SCR Status of the intrinsic device protection as a percentage This measured value reflects the temperature rise of the power semiconductor It comprises the measurem...

Page 97: ...rent Ie of the motor U ON Starting voltage s t ON Ramp up time s t OFF Ramp down time CLASS Trip class for motor overload protection A I e Rated operational current Ie of the motor RMode AUTO Auto RESET MAN Manual RESET REMT Remote RESET PBADR Station address for PROFIBUS only displayed if a PROFIBUS communication module is being used Diagnostics display Display Diagnostics display ERROR Display o...

Page 98: ...he display 3 Select the desired entry ER 0 9 using the navigation key If an entry contains an active error the associated error number will appear above it If an entry contains no errors the error number 0000 will appear 4 To exit the menu press and hold a navigation key until the entry ERROR appears on the display Alternatively the 3RW5 HMI Standard automatically exits after 5 seconds of inactivi...

Page 99: ...mbol denotes the processing status of the station address 3 Press a navigation button The first position of the station address runs through the potential digits 0 1 4 Press a navigation button when the desired digit appears This sets the first digit of the station address The second position of the station address runs through the potential digits 0 9 depending on the first digit 5 Press a naviga...

Page 100: ...ce design Display Device LEDs Page 118 Navigation keys Cable duct Plug in connection for HMI connecting cable Master RESET key OK key ESC key Motor stop key Motor start key Favorites key Eyes for lead seals Hole for mounting the interface cover Status LED Page 121 Local interface point to point connection between PC and 3RW5 HMI High Feature Memory module interface micro SD card slot Page 115 ...

Page 101: ...o next menu item Set number or letter Jump to previous menu item Set number or letter To confirm To open the menu Jump to selected menu item To exit the menu Motor stops as parameterized if the 3RW5 HMI High Feature is the master control Motor starts as parameterized if the 3RW5 HMI High Feature is the master control After an error has been acknowledged when using the 3RW5 HMI High Feature you mus...

Page 102: ...RW5 HMI High Feature 3RW51 Soft Starter 102 Manual 06 2019 A5E37108631002A RS AB 002 Menus Symbol Menu Monitoring Diagnostics Control Parameters Overview Security Memory card only visible if a memory card is inserted ...

Page 103: ...put PII Process image output PIQ For more information see Chapter Monitoring Page 108 Diagnostics Menu Content Soft starter Diagnosis state Device state Statistic data Maximum pointer Self test user test Logbooks Communication This menu item is only displayed if a 3RW5 communication module is used Diagnosis state HMI Diagnosis state Self test You can find additional information in Chapters Diagnos...

Page 104: ... is only displayed if a 3RW5 communication module is used PROFINET Modbus RTU PROFIBUS DP HMI Local interface Timer Lighting Dark Do Control After Logoff Message display Operation display Language Factory settings Soft starter1 Communication HMI All devices1 1 All parameters that have not been set by means of the setting elements are reset You can find additional information in Chapters Functions ...

Page 105: ... information Manufacturer Serial number Communication Article number Hardware Firmware Manufacturer Serial number HMI Article number Hardware Firmware Manufacturer Serial number For more information see Chapter Overview Page 111 Security Menu Content Local access protection Define PIN Change PIN Delete PIN Auto Log Off time Log in Log out For more information see Chapter Defining the local access ...

Page 106: ...loading of communication and HMI parameters on memory card Device change Back up the configuration data on the micro SD card Transfer configuration data to soft starter Save logbooks to micro SD card FW update This menu item is only displayed if a valid FW file is stored on the micro SD card Memory space Complete memory Free memory Used memory For more information see Chapter Micro SD card Page 11...

Page 107: ...re the brightness of the background lighting switches off after a specified time has elapsed Do Control after logoff Continue with motor control factory setting 3RW5 HMI High Feature is still the master control Stop motor and give back control The motor stops and 3RW5 HMI High Feature is no longer the master control Message display Faults Enable Disable factory setting The settings of the message ...

Page 108: ...se currents are displayed in amperes You can monitor each phase L1 L2 L3 individually or the average of all 3 phases Remaining motor cooling time s Remaining recovery time minimum cooling time of the motor still to be observed following activation of motor overload protection until the 3RW51 soft starter is once again ready for operation Remaining contact block cooling time s The remaining cooling...

Page 109: ...h Feature You can re parameterize the output of the analog output with the High Feature 3RW5 HMI High Feature The actual average phase current L1 L3 of the motor is displayed in at the evaluation unit via the analog output Depending on the respective connecting terminal being used the signal can be displayed either as current or voltage Terminals AQ AQ I Measuring range of current output 4 20 mA T...

Page 110: ...red value Measured value Factor Unit Phase current average 3 125 Example for calculating the parameters for the range start value and range end value The following measured values and parameters are given as an example Output signal type 4 20 mA Measured value Phase current average Range start value desired start value e g 50 factor of the measured value Range end value desired end value e g 200 f...

Page 111: ...following menus and click OK to confirm Soft starter Communication module HMI Depending on the selected menu item the following device related information is available to the respective component Overview Content Soft starter Module Article number Hardware Firmware Module information Tag function Tag location Installation date Additional information Manufacturer information Manufacturer Serial num...

Page 112: ...7108631002A RS AB 002 Overview Content Communication module if existing Module Article number Hardware Firmware Manufacturer information Manufacturer Serial number Note I M data Please note that it is not possible to process the displayed information of the 3RW5 HMI High Feature ...

Page 113: ...irm your entry with OK If the entry is correct the display of the 3RW5 HMI High Feature will show the user information Log in was successful Confirm with OK 3 Using the navigation keys define a 4 digit PIN and confirm your entry with OK The display of the 3RW5 HMI High Feature shows the user information Log out was successful Confirm with OK After confirmation the 3RW5 HMI High Feature returns to ...

Page 114: ...on is enabled you will receive an entry prompt for the current PIN Log out2 Log out of your current session Access protection is activated again 1 This menu can only be displayed if a PIN has been defined 2 This menu can only be seen after logging in with an active PIN Result With the PIN you can protect the 3RW5 HMI High Feature from unauthorized access The menus of the 3RW5 HMI High Feature can ...

Page 115: ... HMI High Feature is not active or has been reset Inserted micro SD card e g micro SDHC Class 10 File format FAT32 Capacity max 32 GB You are in the Micro SD Card menu Observe the following regarding the device replacement procedure Make sure that there is only one folder with configuration data on the micro SD card Rename the folder as follows 1P3RW5 xxx xxx specify the article number instead of ...

Page 116: ...e following data is transferred Device parameters of the 3RW5 HMI High Feature Communication parameters Device change When a device is replaced the configuration data and communication parameters can be transferred to the new device The following data is transferred I M 1 data I M 3 data Device parameters of the 3RW5 HMI High Feature Communication parameters Save logbooks to micro SD card The logb...

Page 117: ... 3RW5 communication module in question 8 2 LED display 8 2 1 Overview of the device LEDs of the 3RW51 soft starter RUN green Indicates whether the 3RW51 soft starter is ready for operation ERROR red Indicates whether there is an error MAINTAINANCE amber Indicates whether a message is present STATE OVERLOAD with LED green yellow red Indicates the motor operating state RESET MODE with LED green Indi...

Page 118: ...tartup Device factory settings are being restored Self test active Firmware update LED ER ERROR State Meaning Off No error present Flashes red At least one error exists LED MT MAINTENANCE WARNING State Meaning Off No maintenance warning is active Lights up yellow At least one maintenance warning exists The cause has not been eliminated LED combinations State Meaning RN ER MT Flashes green Flashes ...

Page 119: ... Motor is not ready to start An ON command will cause an error while at least one of the starting conditions is not fulfilled Example Supply voltage of motor missing Flashes green yellow Operation with motor overload warning Motor has started up and is running A motor overload warning exists e g Motor temperature has reached the overload limit Lights up yellow Stop with motor overload warning Moto...

Page 120: ... green Operation The ramp up is over the motor is running and the soft starter is in bypass mode Flashes green Ramp up time or ramp down time active Motor is ramping up or ramping down Reference You will find more information on the messages of the soft starter in the Chapter Status and error displays Page 118 You will find more information on the messages of the 3RW5 communication module in the e...

Page 121: ...Ds on the 3RW51 soft starter Status LED Status LED Status of the soft starter Motor operating state Lights up green Operation The ramp up is over the motor is running and the soft starter is in bypass mode Flashes green Ramp up time or ramp down time active Motor is ramping up or ramping down Reference You will find more information on the messages of the soft starter in the Chapter Status and err...

Page 122: ...e HMI and the device Check the connection between the PC and the local device interface Contact block overload Contact block switching contact power semiconductor too hot Check the ambient conditions linked to cooling You might have to take derating into consideration Check the number of switching operations Internal fan fault Internal fan is dirty not rotating freely Connecting cable has fallen o...

Page 123: ...e to take derating into consideration Check the number of switching operations Acknowledgment after cooling down x x 317 Electronics supply voltage too low The supply voltage is below the permissible value Check the power supply load dimensioning voltage range x 319 No supply voltage The power switch is open or the power supply is not correctly connected No current Inspect the cables and the cable...

Page 124: ... incomplete and or the firmware expansions are incomplete or incompatible Execute a complete firmware update Check any occuring error messages Check to see whether or not the firmware update has been interrupted x 381 Device error Irrecoverable error detected following self diagnostics self test contactor contacts contact block etc Replace the device 1408 Zero current after ON command No current f...

Page 125: ...g Motor terminals are incorrectly connected Error in configuratio n of inside delta circuit There is a ground fault Fault occurs during starting Chosen starting voltage too high Network disturbances like harmonic distortions Check and correct the wiring Adjust parameters Check if there are other devices installed in the same network that might be generating network disturbances and use correspondi...

Page 126: ... internal diagnostics self test etc Replace the device FWUpdateUnsuccessful The firmware is incomplete and or the firmware expansions are incomplete or incompatible Run a complete firmware update Check any occurring error messages Check to see whether or not the firmware update was aborted FWUpdateInvalidSignature Error during self test Unrecoverable error detected after internal diagnostics self ...

Page 127: ...Manual RESET Manual RESET means that the following options are available for acknowledging errors RESET TEST key on 3RW51 soft starter RESET TEST key on 3RW5 HMI Standard Reset via bus interface Reset via F key on 3RW5 HMI High Feature Reset via 3RW5 HMI High Feature Remote RESET Remote RESET means that faults are acknowledged by switching the control supply voltage off and on again The control su...

Page 128: ... connection unknown Type of motor connection inline Type of motor connection inside delta Rotation direction Unknown direction of phase rotation of the power system at terminals L1 L2 L3 not detected CW CCW Statistic data Phase current max The statistic data is based primarily on operating states relating to operating hours and operating frequency of the 3RW51 soft starter in the past Last trippin...

Page 129: ...t I L3 max Maximum trigger current Number of motor overload trips Maximum trigger current Minimum phase current I L1 rms Phase current I L2 min rms Phase current I L3 min rms Maximum phase current I L1 rms Phase current I L2 max rms Phase current I L3 max rms Maximum switching element heating Operating hours motor current 18 49 9 x Ie Operating hours motor current 50 89 9 x Ie Operating hours moto...

Page 130: ... is a history memory in which events warnings and faults are shown with a real time stamp and stored in a list The communication and HMI device logbook are also displayed here The logbook can be stored on a micro SD card Application Device Delete Application 1 From 3RW51 V2 0 0 8 7 2 Diagnostics of communication with the 3RW5 HMI High Feature Requirements You are in Diagnosis Communication menu Pa...

Page 131: ...lf test Test LEDs The device LEDs of the 3RW5 HMI High Feature are tested one after the other The display of the 3RW5 HMI High Feature shows which device LED is currently being controlled You can navigate through the test operation with the OK key Test buttons The 3RW5 HMI High Feature keys are tested one after the other The display of the 3RW5 HMI High Feature indicates what key has to be pressed...

Page 132: ...ntains all messages relating to functions and parameters This logbook is only present in the basic unit The logbook application can be deleted with the command Delete logbook application xy Logbook device The following messages are recorded in the device logbook Device fault Device prewarning Device warnings Device events The device logbook is available in every module and cannot be deleted More i...

Page 133: ...ce part conducts hazardous voltages Touching live components can result in death or severe injury Installation commissioning and maintenance only by qualified specialist personnel Observe the notes included in the operating instructions and manuals of the soft starter in question Note Repair of the devices is only permissible by qualified personnel Please contact the authorized Siemens service par...

Page 134: ...5 s Motor overload protection test The entire control circuit is tested including the contact blocks and the error signaling output If the device responds as intended tripping on overload occurs This can be reset immediately without a cooling time by pressing the TEST RESET key again You can also start the user test via the Diagnosis Self test menu of the 3RW5 HMI High Feature Here the user test i...

Page 135: ...ass fail RN Lights up green Off ER Lights up red Off MT Lights up yellow Off STATE OVERLOAD Lights up yellow Off RESET MODE Lights up green Off SOFT TORQUE Lights up green Off Current detection test Display of test result LED pass fail STATE OVERLOAD Flickers red Off In case of error System LEDs RN ER MT flashing Device fault replace device ...

Page 136: ...ror System LEDs RN ER MT flashing Device fault replace device ER Flashes red In case of error System LEDs RN ER MT flashing Device fault replace device Error signaling output Active Not active Contact blocks motor Off Unchanged Self test of the 3RW5 HMI High Feature You will find more information on the self test of the 3RW5 HMI High Feature in Chapter Diagnostics of the HMI with the 3RW5 HMI High...

Page 137: ... HMI High Feature Communication modules Requirements Valid firmware update Link https support industry siemens com cs ww en ps 16212 dl Procedure 1 Make sure that the motor is switched off and you do not start the motor during the firmware update A control command for starting the motor is not supported during the firmware update Make sure that the main voltage is only applied to the 3RW5 soft sta...

Page 138: ...ated in the 3RW5 HMI High Feature during updating of the firmware Premature removal of the micro SD memory card from the 3RW5 HMI High Feature is not permissible and will terminate updating of the firmware Data could also be lost Select the folder of the respective device Select the firmware file of the device and confirm with OK You can see the firmware update is being performed from the progress...

Page 139: ...d the 3RW5 HMI High Feature are reset to the factory settings as described above Procedure 1 Make sure that the motor is switched off and you do not start the motor while restoring the factory settings Make sure that the main voltage is only applied to the 3RW5 soft starter when it is necessary 2 Restore the factory settings The following procedures are possible With a fieldbus via a 3RW5 communic...

Page 140: ...rs Factory Settings The 3RW5 HMI High Feature LOCAL has control priority Procedure 1 Select the desired menu item 3RW5 soft starter Communication module 3RW5 HMI High Feature All 2 Confirm the menu item Result The factory setting of the selected device or all devices is restored Note the effects of the factory settings described in Chapter Restore factory setting Page 139 Note Alternatively a Rese...

Page 141: ...onnected to 3RW51 soft starter via the HMI connecting cable Procedure 1 Press the Master RESET button on the rear of the 3RW5 HMI High Feature The menu for restoring the factory setting appears on the display 2 Select the desired menu item 3RW5 soft starter Communication module 3RW5 HMI High Feature All 3 Confirm the menu item with OK Result The factory setting of the selected device or all device...

Page 142: ...Maintenance and servicing 9 5 Restore factory setting 3RW51 Soft Starter 142 Manual 06 2019 A5E37108631002A RS AB 002 ...

Page 143: ...y Online Support https support industry siemens com cs ww en ps 16212 td 1 Enter the full article number of the desired device in the Product field and confirm with the Enter key 2 Click the Technical data link Overview tables technical data You will find overview tables with technical data in the Product information tab in our online ordering system https mall industry siemens com mall en WW Cata...

Page 144: ...Technical specifications 10 1 Technical data in Siemens Industry Online Support 3RW51 Soft Starter 144 Manual 06 2019 A5E37108631002A RS AB 002 ...

Page 145: ...rawings 11 11 1 CAx data You can find the CAx data in the Siemens Industry Online Support https support industry siemens com cs ww en ps 16212 td 1 Enter the full article number of the desired device in the Product field and confirm with the Enter key 2 Click the CAx data link ...

Page 146: ...Dimension drawings 11 1 CAx data 3RW51 Soft Starter 146 Manual 06 2019 A5E37108631002A RS AB 002 ...

Page 147: ...agrams 12 12 1 CAx data You can find the CAx data in the Siemens Industry Online Support https support industry siemens com cs ww en ps 16212 td 1 Enter the full article number of the desired device in the Product field and confirm with the Enter key 2 Click the CAx data link ...

Page 148: ...Circuit diagrams 12 1 CAx data 3RW51 Soft Starter 148 Manual 06 2019 A5E37108631002A RS AB 002 ...

Page 149: ...ion 1 fuseless Feeder assembly type of coordination 1 fuseless The connections of the 3RW51 soft starter are wired into the motor feeder between the motor starter protector and the motor This achieves type of coordination 1 Q1 Motor starter protector e g 3RV2 or 3VA Q11 3RW51 soft starter Q21 External bypass contactor M1 Motor PE Protective conductor ...

Page 150: ...tarter could otherwise indicate a Missing load voltage fault in case of a start command and delayed connection of the contactor Feeder assembly type of coordination 1 with fuses If galvanic isolation is required install a motor contactor between the soft starter and the fuses protector F1 gG full range fuse for cable and line protection e g 3NA3 Q12 Motor contactor for electrical decoupling Q21 Ex...

Page 151: ...wer semiconductors against short circuits by means of special semiconductor fuses e g SIEMENS SITOR A short circuit can occur for instance as a result of a defect in the motor windings or in the motor s power supply cable Q1 Motor starter protector F3 aR partial range fuse for protection of semiconductors e g SITOR 3NE3 4 or 3NC3 F3 gR full range fuse for protection of semiconductors e g SITOR 3NE...

Page 152: ... If the 3RW51 soft starter is operated in an inside delta circuit the motor power output of the individual devices is increased by a factor of root 3 On the front of the device behind the hinged cover you will find a value table with increase current values for an inside delta circuit If the load voltage is connected and the motor is connected to the device the 3RW51 soft starter automatically det...

Page 153: ...Q1 Motor starter protector F3 aR partial range fuse for protection of semiconductors e g SITOR 3NE3 4 or 3NC F3 gR full range fuse for protection of semiconductors e g SITOR 3NE1 Q11 3RW51 soft starter Q21 External bypass contactor Q22 Motor contactor for electrical decoupling M1 Motor PE Protective conductor ...

Page 154: ...Example circuits A 1 Main circuit connection 3RW51 Soft Starter 154 Manual 06 2019 A5E37108631002A RS AB 002 Motor rotation contrary to the line phase direction ...

Page 155: ...Q1 Motor starter protector F3 aR partial range fuse for protection of semiconductors e g SITOR 3NE3 4 or 3NC F3 gR full range fuse for protection of semiconductors e g SITOR 3NE1 Q21 External bypass contactor Q22 Motor contactor for electrical decoupling Q11 3RW51 soft starter M1 Motor PE Protective conductor ...

Page 156: ...its A 2 Control circuit connection 3RW51 Soft Starter 156 Manual 06 2019 A5E37108631002A RS AB 002 A 2 Control circuit connection A 2 1 Control by pushbutton Requirements ON RUN relay output was parameterized to ON ...

Page 157: ...rcuits A 2 Control circuit connection 3RW51 Soft Starter Manual 06 2019 A5E37108631002A RS AB 002 157 Wiring of control circuit for control by pushbutton F1 Fuse S1 Pushbutton Start motor S2 Pushbutton Reset 4 s ...

Page 158: ...a fuseless or fused version with type of coordination 1 or 2 A 2 2 Control by switch WARNING Automatic restart Can cause death or serious injury If a starting command is pending a restart will be triggered automatically after the reset This particularly applies if the motor protection has tripped Dangerous states of the system can result Reset the start command e g via the PLC or switch before per...

Page 159: ...Example circuits A 2 Control circuit connection 3RW51 Soft Starter Manual 06 2019 A5E37108631002A RS AB 002 159 Wiring of control circuit for control by switch F1 Fuse S1 Switch S2 Switch Reset 4 s ...

Page 160: ... least 5 minutes must be allowed to elapse prior to restarting if the device is switched on and off in normal operation by means of the control voltage WARNING Automatic restart Can cause death or serious injury If a starting command is pending a restart will be triggered automatically after the reset This particularly applies if the motor protection has tripped Dangerous states of the system can ...

Page 161: ...51 Soft Starter Manual 06 2019 A5E37108631002A RS AB 002 161 Wiring of control circuit on switching with the control supply voltage F1 Fuse S1 Switch Reset 4 s OFF Q1 Motor starter protector Q11 3RW51 soft starter Q21 External bypass contactor M1 Motor ...

Page 162: ...ING Automatic restart Can cause death or serious injury If a starting command is pending a restart will be triggered automatically after the reset This particularly applies if the motor protection has tripped Dangerous states of the system can result Reset the start command e g via the PLC or switch before performing a reset To do this for example link the group error output terminals 95 and 96 in...

Page 163: ...Example circuits A 2 Control circuit connection 3RW51 Soft Starter Manual 06 2019 A5E37108631002A RS AB 002 163 Wiring of control circuit for control by PLC ...

Page 164: ...use K1 Intermediate relay control for Reset 4 s K2 Intermediate relay for IN Q1 Motor starter protector Q11 3RW51 soft starter Q21 External bypass contactor Q22 PLC K3 Intermediate relay for error K4 Intermediate relay for ON RUN P1 Indicator light for error P2 Indicator light for ON RUN M1 Motor PE Protective conductor ...

Page 165: ...NG Automatic restart Can cause death or serious injury If a starting command is pending a restart will be triggered automatically after the reset This particularly applies if the motor protection has tripped Dangerous states of the system can result Reset the start command e g via the PLC or switch before performing a reset To do this for example link the group error output terminals 95 and 96 int...

Page 166: ...2019 A5E37108631002A RS AB 002 Wiring of control circuit for controlling a line contactor F1 Fuse S1 Switch S2 Pushbutton Reset 4 s Q1 Motor starter protector Q11 3RW51 soft starter Q21 External bypass contactor Q22 Line contactor M1 Motor P1 Indicator light PE Protective conductor ...

Page 167: ...cting the evaluation unit to the analog output Requirements 3RW51 soft starter with analog output Evaluation unit for displaying the analog output signal Parameterized analog output Parameterizing analog output AQ via the 3RW5 HMI High Feature Page 78 Procedure Connect the evaluation unit Voltage at terminals AQ AQ U Current at terminals AQ AQ I Result The actual analog output signal is displayed ...

Page 168: ...Example circuits A 2 Control circuit connection 3RW51 Soft Starter 168 Manual 06 2019 A5E37108631002A RS AB 002 A 2 8 Serial starting of 3RW51 soft starter with 3 parameter sets ...

Page 169: ...Example circuits A 2 Control circuit connection 3RW51 Soft Starter Manual 06 2019 A5E37108631002A RS AB 002 169 ...

Page 170: ...erized to RUN WARNING Automatic restart Can cause death or serious injury If a starting command is pending a restart will be triggered automatically after the reset This particularly applies if the motor protection has tripped Dangerous states of the system can result Reset the start command e g via the PLC or switch before performing a reset To do this for example link the group error output term...

Page 171: ...Example circuits A 3 Special applications 3RW51 Soft Starter Manual 06 2019 A5E37108631002A RS AB 002 171 Wiring F1 Fuse S1 Switch S2 Pushbutton Reset 4 s Q1 Motor starter protector ...

Page 172: ...reason it is neither positively nor negatively considered in the safety application and also does not have to be included in the calculation for proof according to the standards If achievement of SILCL 1 according to IEC 62061 2005 PL c according to EN ISO 13849 1 2015 is required the series connection of an additional contactor with the 3RW51 soft starter in conjunction with a suitable safety rel...

Page 173: ...he soft starter In this case the soft starter must be reset according to the selected RESET MODE WARNING Automatic restart Can cause death or serious injury If a starting command is pending a restart will be triggered automatically after the reset This particularly applies if the motor protection has tripped Dangerous states of the system can result Reset the start command e g via the PLC or switc...

Page 174: ... Special applications 3RW51 Soft Starter 174 Manual 06 2019 A5E37108631002A RS AB 002 Wiring of the 3RW51 soft starter F1 Fuse S1 Switch Start stop S2 Push button Reset 4 s Q1 Motor starter protector Q11 3RW51 soft starter ...

Page 175: ...RS AB 002 175 Q21 Contactor Q22 External bypass contactor P1 Indicator light P2 Indicator light M1 Motor PE Protective conductor A 3 2 1 Wiring of the 3SK1 safety relay SIL 1 with line contactor F2 Fuse Q11 Line contactor Q21 Contactor S3 Start button S4 Emergency stop K1 3SK1111 safety relay ...

Page 176: ...al applications 3RW51 Soft Starter 176 Manual 06 2019 A5E37108631002A RS AB 002 A 3 2 2 Wiring of the 3SK1 safety relay SIL 1 without line contactor F2 Fuse Q21 Contactor S3 Start button S4 Emergency stop K1 3SK1111 safety relay ...

Page 177: ...or negatively considered in the safety application and also does not have to be included in the calculation for proof according to the standards Safe shutdown up to SILCL 3 according to IEC 62061 2005 PL e according to EN ISO 13849 1 2015 requires the use of 2 redundant contactors and monitoring of the auxiliary contacts of both contactors Two channel monitoring of the EMERGENCY STOP is also requi...

Page 178: ...he soft starter In this case the soft starter must be reset according to the selected RESET MODE WARNING Automatic restart Can cause death or serious injury If a starting command is pending a restart will be triggered automatically after the reset This particularly applies if the motor protection has tripped Dangerous states of the system can result Reset the start command e g via the PLC or switc...

Page 179: ...e circuits A 3 Special applications 3RW51 Soft Starter Manual 06 2019 A5E37108631002A RS AB 002 179 Wiring of the 3RW51 soft starter F1 Fuse S1 Switch Start stop S2 Switch Reset 4 s Q1 Motor starter protector ...

Page 180: ...ntactor Q22 Contactor Q23 External bypass contactor P1 Indicator light Fault P2 Indicator light Emergency stop M1 Motor PE Protective conductor A 3 3 1 Wiring of the 3SK1 safety relay SIL 3 with line contactor F2 Fuse F3 Fuse Q11 Line contactor Q21 Contactor Q22 Contactor S3 Start button S4 Emergency stop K1 3SK1111 safety relay ...

Page 181: ...tions 3RW51 Soft Starter Manual 06 2019 A5E37108631002A RS AB 002 181 A 3 3 2 Wiring of the 3SK1 safety relay SIL 3 with line contactor F2 Fuse F3 Fuse Q21 Contactor Q22 Contactor S3 Start button S4 Emergency stop K1 3SK1111 safety relay ...

Page 182: ...c restart Can cause death or serious injury If a starting command is pending a restart will be triggered automatically after the reset This particularly applies if the motor protection has tripped Dangerous states of the system can result Reset the start command e g via the PLC or switch before performing a reset To do this for example link the group error output terminals 95 and 96 into the contr...

Page 183: ...Example circuits A 3 Special applications 3RW51 Soft Starter Manual 06 2019 A5E37108631002A RS AB 002 183 Wiring F1 Fuse S1 Switch S2 Push button Reset 4 s ...

Page 184: ...E37108631002A RS AB 002 Sn Soft starter selector button Sn1 Start stop direct on line starting Q1 Motor starter protector Q11 Soft starter Q21 Direct on line starting contactor Q22 External bypass contactor P1 Indicator light fault P2 Indicator light M1 Motor PE Protective conductor ...

Page 185: ...titled to modify the Combined Product for your own use including but not limited to the right to modify the Combined Product to relink modified versions of the LGPL Licensed Module and ii you may reverse engineer the Combined Product but only to debug your modifications The modification right does not include the right to distribute such modifications and you shall maintain in confidence any infor...

Page 186: ...hout modification are permitted provided that the following conditions are met Redistributions of source code must retain the above copyright notice this list of conditions and the following disclaimer Redistributions in binary form must reproduce the above copyright notice this list of conditions and the following disclaimer in the documentation and or other materials provided with the distributi...

Page 187: ...ents Incorporated Copyright 2013 2017 Texas Instruments Incorporated Copyright 2012 2017 Texas Instruments Incorporated Copyright 2011 2017 Texas Instruments Incorporated Copyright 2010 2017 Texas Instruments Incorporated Copyright 2008 2017 Texas Instruments Incorporated Copyright 2007 2017 Texas Instruments Incorporated Copyright 2006 2017 Texas Instruments Incorporated Copyright 2005 2017 Texas...

Page 188: ...Third party software B 1 Information about third party software 3RW51 Soft Starter 188 Manual 06 2019 A5E37108631002A RS AB 002 ...

Page 189: ... system GSDML Device master file This file is required to be able to configure a device as a DN device in the HW Config of a Siemens or external system STS Simulation Tool for Soft Starters The soft starter can be configured with the STS Simulation Tool for Soft Starters software The STS suggests suitable soft starters for the application based on the motor and load data and application requiremen...

Page 190: ...Glossary 3RW51 Soft Starter 190 Manual 06 2019 A5E37108631002A RS AB 002 ...

Page 191: ... 145 147 D Dimension drawings 22 Duty type 12 E EPLAN macros 22 F Five safety rules for electricians 28 I Interaction interfaces 11 L LED test 134 M Main menu Overview 111 Maintenance 133 Motor protection test trip 134 O Overview I M data 111 P Product data sheet 145 147 R Repairs 133 S Safety rules 28 T Test Current measurement 134 ...

Page 192: ...Index 3RW51 Soft Starter 192 Manual 06 2019 A5E37108631002A RS AB 002 ...

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