Siemens 1FW6092-2PC15-6AB3 Configuration Manual Download Page 295

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1FW6 High Speed built-in torque motors
Configuration Manual, 01/2020, 6SN1197-0AE03-0BP3

293

Index

Accidents

First aid, 35

Accuracy, 26

Ambient conditions, 39

Anti-corrosion protection, 58

Area of application, 28

Axial forces, 114

Bearings, 82

Braking, 83

Braking and emergency stop concepts, 83

Certificates

EAC, 30

EC Declaration of Conformity, 31

UL and cUL, 31

Characteristics for 1FW6092-xxC05-xxxx, 150

Characteristics for 1FW6092-xxC10-xxxx, 155

Characteristics for 1FW6092-xxC15-xxxx, 160

Characteristics for 1FW6132-xxC05-xxxx, 165

Characteristics for 1FW6132-xxC10-xxxx, 170

Characteristics for 1FW6132-xxC15-xxxx, 175

Characteristics for 1FW6152-xxC05-xxxx, 180

Characteristics for 1FW6152-xxC10-xxxx, 185

Characteristics for 1FW6152-xxC15-xxxx, 190

Characteristics for 1FW6192-xxC05-xxxx, 195

Characteristics for 1FW6192-xxC10-xxxx, 200

Characteristics for 1FW6192-xxC15-xxxx, 205

Characteristics for 1FW6192-xxC20-xxxx, 210

Characteristics for 1FW6232-xxC05-xxxx, 215

Characteristics for 1FW6232-xxC10-xxxx, 220

Characteristics for 1FW6232-xxC15-xxxx, 225

Characteristics for 1FW6232-xxC20-xxxx, 230

Circuit diagram for stator, 243

Control quality, 26

Converter pulse frequencies and derating, 42

Coolant

Provision, 57

Water properties, 57

Cooler connection method, 125

Cooling, 36, 53

Cooling circuits, 54

Maintenance, 68

Cooling medium

Anti-corrosion agent properties, 58

General properties, 57

Cooling method, 36

Degree of protection, 36, 59

Derating and converter pulse frequencies, 42

Dimension drawing 1FW6092 rotor, 265

Dimension drawing 1FW6092-8PCxx-xxB3 stator with

double axial cable outlet, 264

Dimension drawing 1FW6092-8PCxx-xxB3 stator with

single axial cable outlet, 263

Dimension drawing 1FW6132 rotor, 268

Dimension drawing 1FW6132-8PCxx-xxB3 stator with

double axial cable outlet, 267

Dimension drawing 1FW6132-8PCxx-xxB3 stator with

single axial cable outlet, 266

Dimension drawing 1FW6152 rotor, 271

Dimension drawing 1FW6152-8PCxx-xxB3 stator with

double axial cable outlet, 270

Dimension drawing 1FW6152-8PCxx-xxB3 stator with

single axial cable outlet, 269

Dimension drawing 1FW6192 rotor, 274

Dimension drawing 1FW6192-8VCxx-xxB3 stator with

radial cable outlet, 273

Dimension drawing 1FW6192-8WCxx-xxB3 stator with

axial cable outlet, 272

Dimension drawing 1FW6232 rotor, 277

Dimension drawing 1FW6232-8VCxx-xxB3 stator with

radial cable outlet, 276

Dimension drawing 1FW6232-8WCxx-xxB3 stator with

axial cable outlet, 275

Direction of rotation, 38, 38

Disposal, 290

Summary of Contents for 1FW6092-2PC15-6AB3

Page 1: ...1FW6 High Speed built in torque motors ...

Page 2: ......

Page 3: ...03 0BP3 Introduction Fundamental safety instructions 1 Description of the motor 2 Mechanical properties 3 Motor components and options 4 Configuration 5 Technical data and characteristics 6 Preparation for use 7 Electrical connection 8 Installation drawings Dimension drawings 9 Coupled motors 10 Appendix A ...

Page 4: ...e operated only by personnel qualified for the specific task in accordance with the relevant documentation in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING...

Page 5: ...is aimed at planning project and design engineers as well as electricians fitters and service personnel Benefits This configuration manual enables the target group to comply with the rules and guidelines that apply when torque motors are configured It helps you select products and functions Text features In addition to the notes that you must observe for your own personal safety as well as to avoi...

Page 6: ...mentation Additional links to download documents Using documentation online find and search in manuals information More information https support industry siemens com cs de en view 108998034 If you have any questions regarding the technical documentation e g suggestions corrections please send an e mail to the following address E mail mailto docu motioncontrol siemens com Internet address for prod...

Page 7: ...com Usage phases and their documents tools Table 1 Usage phases and the required documents tools Usage phase Document tool measure Orientation SINAMICS S Sales Documentation Siemens Internet pages Motion Control Planning configuring SIDIM configuration tool CAD Creator selection and engineering tool for dimension drawings 2D 3D CAD data generating system documentation DT Configurator to select and...

Page 8: ...sioning tool SINAMICS S120 Getting Started SINAMICS S120 Manuals SINAMICS S120 Commissioning Manual SINAMICS S120 List Manual SINAMICS S120 Function Manuals Documentation for encoders Examples of additional documentation that may be required for the following system components Cooling system Brake Line filter HFD reactor or Active Interface Module Maintenance decommissioning disposal Operating ins...

Page 9: ...ducts Note Recommendation relating to third party products This document contains recommendations relating to third party products Siemens accepts the fundamental suitability of these third party products You can use equivalent products from other manufacturers Siemens does not accept any warranty for the properties of third party products ...

Page 10: ...Introduction 1FW6 High Speed built in torque motors 8 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 ...

Page 11: ...ical features 36 2 3 4 Defining the direction of rotation 38 2 3 5 Environmental conditions for stationary use 38 2 3 6 Scope of delivery 40 2 3 6 1 Built in torque motor with a cooling jacket 40 2 3 6 2 Built in torque motor with integrated cooling 40 2 3 6 3 Supplied pictograms 40 2 4 Derating factors 41 2 5 Selection and ordering data 42 2 5 1 Order designation 42 2 5 1 1 1FW6 High Speed built ...

Page 12: ...ug connector 86 5 Configuration 87 5 1 Configuring software 87 5 2 Configuring workflow 88 5 2 1 General mechanical conditions 90 5 2 2 Type of load cycle 91 5 2 3 Torque time diagram 94 5 2 4 Selecting motors 97 5 2 5 Uneven current load 97 5 2 6 Motor torque speed diagram 98 5 2 7 Torque speed requirements 100 5 2 8 Checking the moments of inertia 101 5 2 9 Selecting the drive system components ...

Page 13: ...humidity 238 8 Electrical connection 239 8 1 Permissible line system types 242 8 2 Motor circuit diagram 242 8 3 System integration 245 8 3 1 Drive system 245 8 3 2 Sensor Module SME12x 248 8 3 3 TM120 Terminal Module 249 8 3 4 SMC20 Sensor Module 249 8 3 5 Electrical connection components 249 8 3 6 Data of the power cable on the stator 251 8 3 7 Power connection 253 8 3 8 Signal connection 254 8 ...

Page 14: ...ndix 287 A 1 Recommended manufacturers 287 A 1 1 Supply sources for connection components and accessories for heat exchanger units 287 A 1 2 Supply sources for cooling systems 288 A 1 3 Supply sources for anti corrosion agents 288 A 1 4 Supply sources for braking elements 288 A 2 List of abbreviations 289 A 3 Environmental compatibility 290 A 3 1 Environmental compatibility during production 290 A...

Page 15: ...e is no voltage between any of the power connections and between any of the power connections and the protective conductor connection 5 Check whether the existing auxiliary supply circuits are de energized 6 Ensure that the motors cannot move 7 Identify all other dangerous energy sources e g compressed air hydraulic systems or water Switch the energy sources to a safe state 8 Check that the correc...

Page 16: ...ing due to unconnected cable shields As a minimum connect cable shields and the conductors of power cables that are not used e g brake cores at one end at the grounded housing potential WARNING Electric shock if there is no ground connection For missing or incorrectly implemented protective conductor connection for devices with protection class I high voltages can be present at open exposed parts ...

Page 17: ...ge the screws of the equipment Be sure to only use screwdrivers which exactly match the heads of the screws Tighten the screws with the torque specified in the technical documentation Use a torque wrench or a mechanical precision nut runner with a dynamic torque sensor and speed limitation system WARNING Unexpected movement of machines caused by radio devices or mobile phones Using radio devices o...

Page 18: ...cumentation before commissioning Carry out a safety inspection for functions relevant to safety on the entire system including all safety related components Ensure that the safety functions used in your drives and automation tasks are adjusted and activated through appropriate parameterizing Perform a function test Only put your plant into live operation once you have guaranteed that the functions...

Page 19: ... motor parts e g feather keys out of the motor enclosure can result in severe injury or death Remove any loose parts or secure them so that they cannot be flung out Do not touch any moving parts Safeguard all moving parts using the appropriate safety guards WARNING Fire due to inadequate cooling Inadequate cooling can cause the motor to overheat resulting in death or severe injury as a result of s...

Page 20: ... integrated circuits modules or devices that may be damaged by either electric fields or electrostatic discharge NOTICE Equipment damage due to electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components integrated circuits modules or devices Only pack store transport and send electronic components modules or de...

Page 21: ...nection is necessary and only when appropriate security measures e g firewalls and or network segmentation are in place For additional information on industrial security measures that may be implemented please visit https www siemens com industrialsecurity https www siemens com industrialsecurity Siemens products and solutions undergo continuous development to make them more secure Siemens strongl...

Page 22: ...mage Keep the software up to date Incorporate the automation and drive components into a holistic state of the art industrial security concept for the installation or machine Make sure that you include all installed products into the holistic industrial security concept Protect files stored on exchangeable storage media from malicious software by with suitable protection measures e g virus scanner...

Page 23: ...cation Condensation conductive contamination Parameterization programming cabling and installation errors Use of wireless devices mobile phones in the immediate vicinity of electronic components External influences damage X ray ionizing radiation and cosmic radiation 2 Unusually high temperatures including open flames as well as emissions of light noise particles gases etc can occur inside and out...

Page 24: ...llutants or emissions as a result of improper operation of the system and or failure to dispose of components safely and correctly 6 Influence of network connected communication systems e g ripple control transmitters or data communication via the network For more information about the residual risks of the drive system components see the relevant sections in the technical user documentation ...

Page 25: ... motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 23 Description of the motor 2 1FW6 High Speed built in torque motor Figure 2 1 1FW6 High Speed built in torque motors with cooling jacket left and with integrated cooling right ...

Page 26: ...d built in torque motors Article No 1FW6xx0 xxxxx xxxx 1FW6xx2 xxxxx xxxx Photo Features High torque for positioning tasks and slow continuous running duty High speed and high torque for fast continuous running duty and positioning tasks Water cooling Water cooling Application examples Rotary tables rotary indexing machines sub machine assemblies Tool revolvers Roller and cylinder drives e g print...

Page 27: ... requirements For applications with very high torque requirements or if large diameters 1 m are required Natural cooling Water cooling Application examples Roller and cylinder drives e g printing machines Swivel axes in measuring machines and medical equipment Feed and handling axes Application examples Large rotary tables e g vertical turning machines Large drives with high requirements for motio...

Page 28: ...al design mechanical rigidity and bearings of the machine Control technology used Resolution and measuring accuracy of the encoder Control quality The control quality of a direct drive with torque motor is governed by the Rigidity of the drive system dynamic quality of the machine construction bearing encoder mounting The precision when mounting and adjusting the encoder system Quantification of t...

Page 29: ... drive transmission line that are subject to wear As a result of water cooling the motors meet high requirements regarding the thermal behavior within the machine assembly No reclamping between positioning and turning On rotary tables in machine tools the following types of machining are frequently required without reclamping Machining type example 1 Drilling and milling with stationary workpiece ...

Page 30: ...ition specifications contained in this documentation Where relevant take into account deviations regarding approvals or country specific regulations Contact your local Siemens office if you have any questions relating to correct use If you wish to use special versions and design versions whose technical details vary from the motors described in this document then you must contact your local Siemen...

Page 31: ...l license terms when operating direct motors so that no patent rights are violated 2 3 Technical features and ambient conditions 2 3 1 Directives and standards Standards that are complied with The motors of the type series SIMOTICS S SIMOTICS M SIMOTICS L SIMOTICS T SIMOTICS A called SIMOTICS motor series below fulfill the requirements of the following directives and standards EN 60034 1 Rotating ...

Page 32: ...together with the Power Drive System must comply with the requirements laid down in the applicable EMC Directive European RoHS Directive The SIMOTICS motor series complies with the Directive 2011 65 EU regarding limiting the use of certain hazardous substances European Directive on Waste Electrical and Electronic Equipment WEEE The SIMOTICS motor series complies with the 2012 19 EU directive on ta...

Page 33: ...sted Specifically developed motors and functions are the exceptions in this case Here it is crucial that you carefully observe the content of the quotation and that there is a UL or cUL mark on the rating plate Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001 Certificates for SIMOTICS motors can be downloaded from the Internet at ...

Page 34: ...netic fields In the no current condition the magnetic field strength of the motors comes exclusively from the magnetic fields of components equipped with permanent magnets Additional electro magnetic fields occur in operation Components with permanent magnets The rotors of the 1FW6 built in torque motors described in this manual contain permanent magnets Figure 2 2 Rotor with permanent magnets Fig...

Page 35: ...elds of the German Social Accident Insurance must be complied with This regulation lists all of the requirements that must be observed at workplaces In other countries the relevant applicable national and local regulations and requirements must be taken into account For magnetic fields you must carefully comply with the requirements laid down in the DGUV regulation 103 013 of the German Social Acc...

Page 36: ... The work should be done by at least two people Do not unpack the rotor until immediately before assembly Never unpack several rotors at once Never place the rotors directly next to one another without providing adequate protection Never carry any objects made of magnetizable materials for example watches steel or iron tools and or permanent magnets close to the rotor If tools that can be magnetiz...

Page 37: ...f required To free jammed parts of the body e g hands fingers feet pull apart components that are clamped together Do this using the non magnetic hammer to drive the non magnetic wedges into the separating rift Release the jammed body parts If necessary call the emergency medical service or an emergency physician Material damage caused by strong magnetic fields NOTICE Data loss caused by strong ma...

Page 38: ...tegrated cooling 2 cooling circuits Frame size 1FW6192 1FW6232 Pressure in the cooling circuit Max 10 bar static Cooler connection Motors with a cooling jacket Must be connected by customer Motors with integrated cooling Connection with without cooling connection adapter see Chapter Cooler connection Page 125 Thermal motor protection For motors with a single power connection 1 x triple PTC thermis...

Page 39: ...2 1FW6132 and 1FW6152 with axial cable outlet Frame size 1FW6192 and 1FW6232 with axial or radial cable outlet to the outside Connection type Permanently connected power cables as single cores with open core ends Length 1 m Permanently connected power cable with open core ends Length 1 m Motor feeder cables For the specifications of the motor feeder cables see Chapter Requirements for the motor su...

Page 40: ... torque motor The cable outlet of the built in torque motor is on the opposite side the NDE Whether the rotor is mounted on the DE flange or NDE flange has no effect on the direction of rotation of the rotor NDE flange with cable outlet Clockwise The rotor turns clockwise phase sequence U V W When viewing the DE flange DE flange Figure 2 4 Line of sight for determining the direction of rotation 2 ...

Page 41: ... 1 0 m Condensation Not permissible n Wind driven precipitation rain snow hail etc o Water other than rain See degree of protection p Formation of ice 1 Averaged over a period of 5 min 2 Conditions in mines are not considered 3 A cooling system based on natural convection can be disturbed by unforeseen air movements 4 The limit value of 78 4 KPa covers altitudes up to 2000 m Additional ambient con...

Page 42: ...y instructions 2 3 6 2 Built in torque motor with integrated cooling Stator with Cooling ready for connection Permanently connected power cables as single cores with open core ends Signal cables with open core ends Rotor Spacer film Rating plate attached additional loose rating plate Safety instructions 2 3 6 3 Supplied pictograms To warn of hazards the following durable adhesive stickers are supp...

Page 43: ...ibit signs pictograms in the immediate vicinity of the danger close to the motor The associated texts must be available in the language of the country in which the product is used 2 4 Derating factors For installation altitudes more than 2000 m above sea level reduce the voltage stress of the motors according to the Factors to reduce the maximum DC link voltage table reciprocal values from EN 6066...

Page 44: ...52 xxx10 2Pxx For these motors you must set a pulse frequency of 5 33 kHz or 8 kHz It is possible to operate the motors with both pulse frequencies Choose the pulse frequency depending on the required current controller cycle times and requirements from the bus clock cycle times Observe an appropriate Motor Module derating 2 5 Selection and ordering data 2 5 1 Order designation The article number ...

Page 45: ...Description of the motor 2 5 Selection and ordering data 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 43 2 5 1 1 1FW6 High Speed built in torque motor ...

Page 46: ...escription of the motor 2 5 Selection and ordering data 1FW6 High Speed built in torque motors 44 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 2 5 1 2 Stator as an individual component 1FW6 High Speed ...

Page 47: ...tor stator rotor using one single order designation article number Spare parts and accessories can be ordered by specifying separate order designations see Ordering examples Page 46 Note The cables are permanently attached You cannot subsequently change the cables When selecting a motor also observe the information in Chapter Data of the power cable on the stator Page 251 The cooling connection ad...

Page 48: ...B3 Example 3 Cooling connection adapter axial radial for frame sizes 1FW619 and 1FW623 Article number 1FW6160 1BA00 0AA0 Example 4 Individual component stator as spare part Article number 1FW6092 8PC15 6AB3 Individual component rotor as spare part Article number 1FW6192 8RA05 0AA0 Individual component spare part round sealing ring Article number 1FW6090 1EA00 0AA0 for size 1FW609x 2 5 2 Selection ...

Page 49: ...4 104 211 3000 735 1FW6132 xxC15 6Axx 811 1300 61 3 118 1290 249 1FW6132 xxC15 2Pxx 792 1300 119 237 2400 544 1FW6152 xxC05 3Axx 536 800 26 6 53 890 121 1FW6152 xxC05 6Axx 525 800 52 5 107 1800 296 1FW6152 xxC10 6Axx 1070 1600 53 8 107 902 134 1FW6152 xxC10 2Pxx 1050 1600 105 215 1800 303 1FW6152 xxC15 8Fxx 1610 2400 79 7 159 890 133 1FW6152 xxC15 2Pxx 1590 2400 119 241 1350 222 1FW6192 xxC05 4Fxx...

Page 50: ... 100 15 5 3 68 1FW6092 xxC05 4Fxx 2 99 230 89 100 15 5 3 68 1FW6092 xxC10 4Fxx 5 05 230 89 150 26 6 89 1FW6092 xxC10 8Fxx 5 01 230 89 150 26 5 6 89 1FW6092 xxC15 6Axx 7 13 230 89 200 37 10 1 1FW6092 xxC15 8Fxx 7 2 230 89 200 37 10 1 1FW6132 xxC05 3Axx 2 89 310 156 100 28 5 11 8 1FW6132 xxC05 6Axx 2 89 310 156 100 28 5 11 8 1FW6132 xxC10 6Axx 4 72 310 156 150 48 5 21 3 1FW6132 xxC10 2Pxx 4 72 310 1...

Page 51: ...27 1FW6232 xxC10 0Wxx 7 54 576 360 170 123 5 227 1FW6232 xxC15 2Pxx 10 7 576 360 210 169 327 1FW6232 xxC15 0Wxx 10 5 576 360 220 171 5 327 1FW6232 xxC20 2Pxx 13 9 576 360 260 217 427 1FW6232 xxC20 0Wxx 13 5 576 360 270 219 427 1 Water cooling with 20 C inlet temperature 2 6 Rating plate data Technical data of the stator is provided on the rating plate name plate A second rating plate is provided l...

Page 52: ...eed built in torque motors Position Description 1 Article No 2 Serial number 3 2D code contains the motor data 4 Rated speed nN 5 Approvals 6 Maximum speed nmax 7 Temperature class 8 Rated current IN 9 Temperature sensors 10 Degree of protection 11 Max coolant temperature at which the ratings are reached 12 Weight 13 Induced voltage UiN at rated speed nN 14 Maximum permissible rms value of the mot...

Page 53: ...Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 51 Figure 2 6 Example for a rating plate for 1FW6 High Speed rotor Table 2 9 Data on the rating plate for rotors Position Description 1 Article No 2 2D code 3 Weight 4 Serial number ...

Page 54: ...Description of the motor 2 6 Rating plate data 1FW6 High Speed built in torque motors 52 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 ...

Page 55: ...tion with water cooling with a water inlet temperature of 20 C Rotor flange temperature of the rotor mounting surface 60 C To comply with these conditions it may be necessary to take additional measures to cool the rotor NOTICE Demagnetization of the rotor magnets If the heat from the rotor is not sufficiently dissipated via the flange the rotors can heat up excessively in the upper speed range in...

Page 56: ...mplies with the requirements listed in this chapter Also note the maximum non operational times of cooling circuits corresponding to the coolant manufacturer s data Materials used in the cooling circuits of torque motors Table 3 1 Materials in the cooling circuits of torque motors not including the material used for the connections Cooling jacket for 1FW6092 1FW6132 and 1FW6152 Integrated cooling ...

Page 57: ...e flow in m3 s Coolant inlet temperature NOTICE Corrosion in the machine Condensation can lead to corrosion in the machine Choose inlet temperatures that prevent condensation from forming on the surface of the motor Condensation does not occur if the inlet temperature TVORL is higher than the ambient temperature or corresponds to the ambient temperature The rated motor data refer to operation at a...

Page 58: ... can obtain heat exchanger units see the appendix Dimensioning the heat exchanger unit The power loss generated in the motor during continuous operation causes a thermal flow to take place The surrounding machine assembly dissipates a small percentage of this thermal flow The cooling system coolant dissipates the majority of this thermal flow The remainder is dissipated through the surface structu...

Page 59: ...and malfunctions due to water hardness deposits the formation of algae and slime as well as corrosion for example Worsening of the heat transfer Higher pressure losses due to reductions in cross sectional area Blockage of nozzles valves heat exchangers and cooling ducts General requirements placed on the cooling medium The cooling medium must be pre cleaned or filtered in order to prevent the cool...

Page 60: ...point of the water used is reduced to at least 5 C The anti corrosion agent used must be compatible with the fittings and cooling system hoses used as well as the materials of the motor cooler Check these requirements especially in regard to material compatibility with the cooling unit manufacturer and the manufacturer of the anti corrosion agent Suitable mixture 25 30 ethylene glycol ethanediol T...

Page 61: ...can destroy the motor during operation This also applies to corrosive chemicals e g coolants oil that could penetrate the motor compartment Corrosive chemicals can damage the magnetic bonds of the rotor Liquids can compromise the insulation resistance of the stator The thermal properties of the motor are influenced by the ingress of liquids and foreign particles 1FW6 torque motors have degree of p...

Page 62: ...res to reduce the sound pressure level The following components and settings influence the noise levels reached when built in motors are operational Machine design Encoder system Bearing Controller settings Pulse frequency As a result of unfavorable machine designs configuration or system settings measuring surface sound pressure levels of over 70dB A can occur Contact Application Mechatronic Supp...

Page 63: ...al range of the motor and the motor undesirably rotates this can result in death injury and or material damage Always switch off the motor before working in the rotational range of the motor Ensure that the motor is in a completely no voltage condition WARNING Risk of death and crushing as a result of permanent magnet fields Severe injury and material damage can result if you do not take into cons...

Page 64: ...ork should be done by at least two people Do not unpack the rotor until immediately before assembly Never unpack several rotors at once Never place the rotors directly next to one another without providing adequate protection Never carry any objects made of magnetizable materials for example watches steel or iron tools and or permanent magnets close to the rotor If tools that can be magnetized are...

Page 65: ...er high pressure This can cause the cooling water system to burst resulting in death severe injury and material damage Never operate the motor without cooling Only commission the cooling water circuit when the motor is in a cool condition CAUTION Risk of burns when hot cooling water escapes There is a risk of burns caused by escaping hot cooling water and steam if you open the cooling circuit of a...

Page 66: ...ents if you are qualified to do so Any work carried out at the motor must always be done with the system in a no voltage condition Do not touch the cable ports Correctly connect the stator power connections or insulate them properly Do not disconnect the power connections when the stator is under voltage live Only use the specific power cables intended for the purpose First connect the protective ...

Page 67: ...ssembly work observe the information in Chapter Decommissioning and disposal in the operating instructions SIMOTICS T 1FW6 built in motors The motors have been designed for a long service life Carefully ensure that maintenance work is correctly performed e g removing chips and particles from the air gap For safety reasons it is not permissible to repair the motors WARNING Risk of injury when chang...

Page 68: ...ing maintenance work on the motor Note It is essential that you observe the safety information provided in this documentation As a result of their inherent principle of operation the motors are always wear free To ensure that the motor functions properly and remains free of wear the following maintenance work needs to be carried out Regularly check that the rotary axis is free to rotate Ensure per...

Page 69: ...ce using high voltage on a plant machine equipped with direct drives or directly at the motors this can damage the motor insulation Examples necessitating that the insulation resistance is checked include the installation test preventive maintenance and troubleshooting Only use test equipment that is in compliance with EN 61557 1 EN 61557 2 and EN 61010 1 or the corresponding IEC standards The tes...

Page 70: ...ect to PE connection You have checked the insulation resistance of the motor Each insulation resistance must be at least 10 MΩ otherwise the motor insulation is defective WARNING Risk of death due to electric shock During and immediately after the measurement in some instances the terminals are at hazardous voltage levels which can result in death if touched Never touch the terminals during or imm...

Page 71: ...be dissipated more effectively For liquid cooling the motor is provided with water as the coolant main cooler The system design depends on the frame size external diameter of the motor see the Cooling method table at the end of this chapter Rotor The rotor is the reaction part of the motor and consists of a cylindrical hollow shaft made of steel and an iron core with integrated magnets Cooling con...

Page 72: ...ains circular grooves which in conjunction with a surrounding construction provided by the machine manufacturer create a closed liquid cooling circuit The coolant inlet return flow circuit must be provided by the machine manufacturer in the surrounding construction Stator with cooling jacket Electrical connections Rotor with permanent magnets Figure 4 1 1FW6092 1FW6132 and 1FW6152 motor components...

Page 73: ...cooling circuit main cooler dissipates most of the winding losses Pv of the stator A thermal insulation layer between the stator and the mounting flanges of the stator prevents heat from flowing from the motor winding to the machine construction Any heat that does flow through the insulation layer is captured for the most part by a second heat sink precision cooler on the flange surfaces and dissi...

Page 74: ...ature monitoring circuits Temp S and Temp F The motors are equipped with the two temperature monitoring circuits Temp S and Temp F that are described below Temp S activates the thermal motor protection when the motor windings are thermally overloaded In this case the precondition is that Temp S is correctly connected and evaluated For a thermal overload the drive system must bring the motor into a...

Page 75: ...U V and W switching threshold at 130 C in each winding section for motors with double power connection The two triple PTC thermistor temperature sensors of the two winding sections of this temperature monitoring circuit are connected in series Winding section 1 Winding section 2 Figure 4 4 Triple PTC thermistors of the two winding sections connected in series Every phase winding is monitored so th...

Page 76: ... is not exceeded Note No temperature monitoring with Temp S As a result of their non linear characteristic PTC temperature sensors are not suitable for determining the instantaneous temperature Temp F The Temp F temperature monitoring circuit comprises an individual temperature sensor Contrary to Temp S this temperature sensor only monitors one phase winding As a consequence Temp F is only used fo...

Page 77: ... to EN 50178 Correctly connecting temperature sensors NOTICE Motor destroyed as a result of overtemperature The motor can be destroyed as a result of overtemperature if you do not correctly connect the temperature sensors When connecting temperature sensor cables with open conductor ends adhere to the correct assignment of conductor colors as described in Signal connection Page 254 4 1 2 2 Technic...

Page 78: ...e PTC triplet See characteristic if 20 C T ϑNAT 20 K R 3 x 250 Ω R 750 Ω Minimum resistance when warm R at the PTC triplet See characteristic if T ϑNAT 5 K R 3 x 550 Ω R 1650 Ω if T ϑNAT 5 K R 3 x 1330 Ω R 3990 Ω if T ϑNAT 15 K R 3 x 4000 Ω R 12000 Ω Typical characteristic R ϑ of a PTC temperature sensor according to DIN 44081 On motors with a double power connection the triple PTC thermistors of ...

Page 79: ... the motor winding Table 4 3 Technical data of the Pt1000 PTC thermistor Name Description Type Pt1000 according to EN 60751 Transfer range 0 C 300 C Resistance when cold 20 C ca 1080 Ω Resistance when warm 100 C ca 1380 Ω Characteristic of a Pt1000 System requirements for the Pt1000 temperature sensor To use the Pt1000 together with the following systems you will need at least the specified versio...

Page 80: ...stems stand for angular measuring systems rotary encoders encoders etc The encoder system has a range of different functions Actual speed value encoder for closed loop speed control Position encoder for closed loop position control Rotor position encoder commutation The encoder system is not included in the scope of delivery Due to the wide range of different applications it is not possible to pro...

Page 81: ...curacy specifications for a wide range of applications In some instances encoder systems also internally interpolate the measurement signal However when being used on the drive system this should be avoided as a result of the highly accurate internal interpolation of the measurement signal in the SINAMICS sensor modules Depending on the mechanical design of the machine regarding elasticity and nat...

Page 82: ...mutation requires an adequately precise connection between the motor and encoder without any play The closed loop speed and position control requires that the encoder is integrated into the mechanical structure with the highest possible stiffness and lowest possible vibration Using the encoder as an angle measuring system for the machine precision requires that the encoder is connected as close as...

Page 83: ...1 Motor components 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 81 Two options for integrating an encoder are shown as example in the following example Figure 4 6 Installation diagram example ...

Page 84: ...wing factors Geometric requirements internal and external diameter Speed Load magnitude direction Rigidity accuracy pretension Service life The bearing is not included in the scope of supply WARNING Bearing currents and static charging of the rotor Depending on the design and properties of the bearing the rotor may become statically charged Apply the corresponding remedial measures e g insulated b...

Page 85: ... mechanical braking systems depends on the maximum kinetic energy that is the maximum moment of inertia of the rotating mass and its maximum speed Possible malfunctions Malfunctions can occur e g for Power failure Encoder failure encoder monitoring responds Higher level control failure e g NCU bus failure Control Unit failure Drive fault Faults in the NC Below are a number of options showing how r...

Page 86: ...e of the brake controller may mean that the rotating mass continues to rotate for some time without being braked We recommend that all three measures be implemented together Measures 2 and 3 are used as an additional protection here in case measure 1 fails The short circuiting of the stator works at high speeds to begin with and then the mechanical brake takes effect at lower speeds A list of reco...

Page 87: ...nts result Unexpected movements of the drive can lead to damage e g a motor with a large mass can also generate a high level of kinetic energy Drives with a weight load must be shut down and de energized in any position To prevent movements when the drive is switched on or off the holding brake response must be synchronized with the drive During commissioning refer to the documentation for the dri...

Page 88: ...6SN1197 0AE03 0BP3 4 2 2 Cooling connection adapter Note The cooling connection adapter is an option and only fits for built in torque motors with integrated cooling for frame sizes 19 and 23 Please order as required 4 2 3 Plug connector Connector type Connector size Article No Signal connection M17 6FX2003 0SU07 ...

Page 89: ...ncoder Optimum integration of the encoder into the mechanical structure Siemens will support you with dimensioning designing and optimizing your machine by means of measurement based and computer based analyses You can obtain additional information from your Siemens contacts You will find the Internet link on Technical Support in the Introduction 5 1 Configuring software The STARTER commissioning ...

Page 90: ...onfiguring workflow Requirements Your choice of torque motor depends on the following factors The peak and rms torque of the duty cycle required for the application The required speed and angular acceleration The installation space available The required possible drive arrangement single parallel operation The required cooling method ...

Page 91: ...ue motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 89 Procedure Selecting the motors is generally an iterative process because in particular with highly dynamic direct drives the moment of inertia of the motor type is a factor in determining the required torques ...

Page 92: ...onal torque Mr is in opposition to the direction in which the rotor rotates It can be approximately calculated from a combination of the constant adhesion component MRH and sliding friction component MRG Both components also depend on the bearing used and its load Depending on the mechanical design loads here generally include axial forces and clamping forces between the bearing components Further...

Page 93: ... short that the final thermal state is not reached The subsequent zero current break is so long that the motor practically cools down completely NOTICE Motor overload An excessively high load can lead to shutdown or if the temperature sensors are not correctly evaluated then the motor could be destroyed Ensure that the load does not exceed the value IMAX specified in the data sheets Ensure that th...

Page 94: ...ent Intermittent duty S3 With intermittent duty S3 periods of load time ΔtB with constant current alternate with periods of downtime ΔtS with no current feed The motor heats up during the load time and then cools down again while at standstill After a sufficient number of duty cycles with cycle duration ΔtSpiel ΔtB ΔtS the temperature characteristic oscillates between a constant maximum value To a...

Page 95: ...ddition to the frictional torque you must also take into account the duty cycle when selecting the motor The duty cycle contains information regarding the sequence of motion of the drive axes and the machining forces that occur in the process Motional sequence The motional sequence can be specified as a rotation angle time diagram angular velocity time diagram speed time diagram or angular acceler...

Page 96: ...time diagram n t the resulting angular acceleration time diagram α t and a machining torque time diagram Mb t 5 2 3 Torque time diagram Required motor torque The required motor torque Mm is always the sum of the individual torques The sign in front of the torque specifications must always be taken into account Mm Ma Mb Mr Ma Accelerating torque Mb Machining torque Mr Frictional torque ...

Page 97: ...al torque characteristic can be determined on the basis of the speed characteristic The total formula can then be used to create the motor torque time diagram see diagram below from which the required peak torque MmMAX can be read directly Figure 5 3 Individual torques that occur and the resulting required motor torque Mm for a torque drive as characteristic with respect to time ...

Page 98: ...factor when dimensioning the motor The rms torque Meff mainly responsible for the temperature rise in the motor can be derived from the motor torque time diagram by means of quadratic averaging root mean square and must not exceed the rated torque MN If the individual torques are stable in each section the integral can be simplified to create a totals formula see also the following diagram Figure ...

Page 99: ...rated in a long motor with a smaller diameter as well as in a short motor with a larger diameter If more than one torque motor generates a torque for a specific axis the values of the peak torques and rms torques of the duty cycle of the individual motors must be added If the motor is to be operated over a longer period of time at minimum speed then select a motor with an appropriately higher rate...

Page 100: ...the motor torque speed diagram If the motor torque speed diagram is not available then determine the motor torque speed diagram from the following data taken from the Motor torque speed diagram figure Maximum torque MMAX with the associated speed nMAX MMAX Rated torque MN with the associated speed nN In this diagram transfer all operating points of the duty cycle from the motor torque time diagram...

Page 101: ...Configuration 5 2 Configuring workflow 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 99 Figure 5 6 Motor torque time diagram and associated speed time diagram ...

Page 102: ... the range A is required a motor with a larger diameter and or longer length is required see motor 2 in the following diagram Advantage Higher torques are available Disadvantage A larger motor installation space is required Figure 5 7 Requirement larger motor Motor with faster winding If an operating point in the range B is required a motor with a lower phase inductance is required see motor 2 in ...

Page 103: ...very low A lower current is required refer to the description for field weakening operation in Chapter Technical data and characteristics Figure 5 9 Requirement Field weakening 5 2 8 Checking the moments of inertia Once a suitable motor has been selected the moment of inertia of the rotating mass on the axis has been determined This value can be used to check the assumptions made regarding the dut...

Page 104: ... These oscillations are among other things influenced by The lengths of the cables The rating of the infeed regenerative feedback module The type of infeed regenerative feedback module particularly when an HFD commutating reactor is already present The number of axes The size of the motor The winding design of the motor The type of line supply The place of installation The oscillations lead to inc...

Page 105: ...sφLine If the Active Infeed is operated according to the factory setting i e with a line side power factor of cosφLine 1 so that it draws only pure active power from the supply then the formula can be simplified to ILine PLine 3 ULine The Active Infeed must now be selected such that the permissible line current of the Active Infeed is higher or equal to the required value ILine 5 2 11 Voltage Prot...

Page 106: ...n procedure however General conditions for positioning within a defined period Moment of inertia in kgm2 J 5 1 kg m2 moved cylindrical mass m 30 kg with equivalent radius r 0 583 m axis of rotation of the moved mass and the motor are identical calculated from Figure 5 10 Moments of inertia of moving cylindrical mass and torque motor Rotation angle in degrees φ 120 is equivalent in rad φ 2 3 π rad ...

Page 107: ... of the traversing profile is not stipulated but the angle to be traversed and the duration are specified for this Provided that no restrictive requirements regarding angular acceleration and or angular velocity have been specified the most straightforward suitable traversing operation simply involves acceleration followed by deceleration Figure 5 11 Idealized depiction of the traversing profile w...

Page 108: ...llows the shortest positioning times The required constant angular acceleration or angular deceleration can be calculated from the defined final angle φMAX and the associated instant in time t1 For the sake of simplicity momentary transitional phases between acceleration deceleration and the resulting angle changes are not taken into account Since the areas below the curves for ω t are the same in...

Page 109: ...pm specifying the max torque For positioning you will already find 4 suitable motors in the series with the smallest shaft height in Table Built in torque motors overview in Chapter Selection and ordering data 1FW6 High Speed Page 46 1FW6092 xxC05 2Exx not suitable maximum torque 214 Nm too low 1FW6092 xxC05 4Fxx not suitable maximum torque 214 Nm too low 1FW6092 xxC10 4Fxx suitable maximum torque...

Page 110: ...able continuous torque at 1200 rpm 1FW6092 xxC10 4Fxx not suitable continuous torque at 1200 rpm 1FW6092 xxC10 8Fxx suitable continuous torque approx 340 Nm at 1200 rpm 1FW6092 xxC15 6Axx not suitable continuous torque at 1200 rpm 1FW6092 xxC15 8Fxx suitable continuous torque at approx 430 Nm at 1200 rpm Evaluation Because both the positioning and the turning requirement must be met the following ...

Page 111: ...ms torque Meff of the duty cycle is also defined This results in a very short cooling phase the length of which must not be undershot A significantly simplified load cycle comprising three time segments with lengths Δt1 Δt2 Δt3 is assumed by way of example In these time segments torques M1 M2 M3 are produced Each of these torques can have any value between MMAX and MMAX The effective torque Meff o...

Page 112: ...ne by at least two people Do not unpack the rotor until immediately before assembly Never unpack several rotors at once Never place the rotors directly next to one another without providing adequate protection Never carry any objects made of magnetizable materials for example watches steel or iron tools and or permanent magnets close to the rotor If tools that can be magnetized are still required ...

Page 113: ...ucture due to thermal expansion Excessive mechanical loads can also be transmitted through the stator which could destroy the motor Only attach the stator on one side WARNING Electric shock caused by defective cables Defective connecting cables can cause an electric shock and or material damage e g by fire When installing the motor make sure that the connection cables are not damaged are not under...

Page 114: ...or power connections or insulate them properly Do not disconnect the power connections when the stator is under voltage live Only use the specific power cables intended for the purpose First connect the protective conductor PE Connect the cable shield through a wide area First connect the power cable to the stator before you connect the power cable to the inverter First disconnect the connection t...

Page 115: ...tor and rotor The following table shows the active radial forces in N per 0 1 mm centering error between the stator and rotor The longer the active component the greater the radial force Table 5 3 Radial forces in N 0 1 mm with radial centering errors during installation Active length in mm 50 100 150 200 1FW6092 540 1060 1600 1FW6132 580 1140 1720 1FW6152 740 1490 2200 1FW6192 590 1200 1790 2380 ...

Page 116: ...r is therefore Axial forces between the stator and rotor Table 5 4 Axial forces in N between the stator and rotor during installation 1FW6092 1FW6132 1FW6152 1FW6192 1FW6232 Axial forces in N 180 220 400 700 800 Note At the beginning of insertion of the rotor into the stator the axial forces of attraction between the stator and rotor are 4x to 5x higher At the end of the removal of the rotor from ...

Page 117: ...ed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 115 5 4 3 Specification of the installation side Permissible installation side DE flange NDE flange with cable outlet Figure 5 13 DE flange and NDE flange on the stator ...

Page 118: ...Axx X X 1FW6132 xxC05 6Axx X X 1FW6132 xxC10 6Axx X X 1FW6132 xxC10 2Pxx X X 1FW6132 xxC15 6Axx X X 1FW6132 xxC15 2Pxx X X 1FW6152 xxC05 3Axx X X 1FW6152 xxC05 6Ax X X 1FW6152 xxC10 6Axx X X 1FW6152 xxC10 2Pxx X X 1FW6152 xxC15 8Fxx X 1FW6152 xxC15 2Pxx X 1FW6192 xxC05 4Fxx X X 1FW6192 xxC05 8Fxx X X 1FW6192 xxC10 8Fxx X X 1FW6192 xxC10 2Pxx X 1FW6192 xxC15 8Fxx X X 1FW6192 xxC15 0Wxx X 1FW6192 xx...

Page 119: ...nge on the stator You may only mount the rotors for transmitting the output load at the DE flange The drilling pattern on the NDE flange is only suitable for lower strength requirements e g handling purposes due to weaker dimensioning According to the diagrams below 2 mounting positions are possible The active center of the stator must always be at the same height as the active center of the rotor...

Page 120: ...center of the rotor Screw on area for the stator Active center of the stator Figure 5 16 DE flange of stator and rotor are installed on the same side example Stator Screw on area for the rotor Rotor Active center of the rotor Screw on area for the stator Active center of the stator Figure 5 17 DE flange of stator and rotor are installed on the opposite sides example ...

Page 121: ...Configuration 5 4 Mounting 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 119 Figure 5 18 Mounting 1FW6092 1FW6132 and 1FW6152 rotors ...

Page 122: ...Configuration 5 4 Mounting 1FW6 High Speed built in torque motors 120 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Figure 5 19 Mounting 1FW6192 and 1FW6232 rotors ...

Page 123: ...ssible alternatively if lk d 5 is not possible check pretensioning of the screws at regular intervals For this purpose tighten the fixing screws with a calibrated torque wrench Apply the tightening torques specified in the table below Tighten the screws in such a way that the angle of rotation is controlled Using a calibrated torque wrench with the shortest possible bit insert however ensure that ...

Page 124: ...Stator 7 4 12 M6 10 9 13 2 1FW6132 Rotor 7 4 12 M6 10 9 13 2 1FW6152 Stator 7 4 12 M6 10 9 13 2 1FW6152 Rotor 7 4 12 M6 10 9 13 2 1FW6192 Stator 8 12 M8 10 9 31 8 1FW6192 Rotor 9 7 12 M8 10 9 31 8 1FW6232 Stator 8 12 M8 10 9 31 8 1FW6232 Rotor 9 7 12 M8 10 9 31 8 5 4 5 Procedure when installing the motor Sequence of work steps for installing the motor WARNING Personal injury and damage to property...

Page 125: ...the motor into the grooves provided Avoid problems with mounting and leak tightness Do not overstretch the O rings Do not stretch the O rings more than 10 Lightly lubricate the O rings Pull the O rings through an oil soaked rag for example Take into account compatibility with the O ring material Viton fluoroelastomer Do not twist the O rings Do not use any sharp objects Use tools and materials for...

Page 126: ...ged during this operation Ensure that the motor does not become tilted in the installation space during joining Slight tilting of the motor can be remedied by careful blows with a rubber hammer on the flange 6 Screw the flange face of the stator to the machine enclosure and the flange face of the rotor to the moving axis When doing this observe the following points Exact centering of the stator an...

Page 127: ... return in the axis design as shown in the following figures You will find information for making mounting hole fit in Chapter Mounting drawings dimension sheets Note Flow direction of the coolant Every cooler has an inlet and a return As far as cooling is concerned it does not make any difference in which direction the coolant flows through the cooling circuit Which connection is used as the inle...

Page 128: ...26 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Customer enclosure Rotor O rings Connection block 1 for the electrical connection Water cooling Connection block 2 for the electrical connection Stator Inlet or return Figure 5 20 Cooler connection for 1FW6092 example ...

Page 129: ... High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 127 All dimensions in mm Figure 5 21 Dimensions of cooler connection 1FW6092 All dimensions in mm Figure 5 22 Dimensions of cooler connection 1FW6132 ...

Page 130: ...he case of the 1FW6152 the inlet and return for the coolant must be located directly above the electrical connection with a signal cable Customer enclosure Rotor O rings Connection block 1 for the electrical connection Water cooling Connection block 2 for the electrical connection Stator Inlet or return Figure 5 23 Cooler connection for 1FW6152 example ...

Page 131: ... directly connect the cooler using fittings 1 8 pipe thread DIN 2999 For motors that are equipped with a precision and main cooler each cooling circuit can be separately fed and controlled Suitable connectors are required for connecting the hoses Note Keep the pressure loss for motors with precision and main cooler low Keep the pressure losses low by applying the following measures Connect the pre...

Page 132: ...as the inlet and which as the return can be freely selected In a series connection the coolant must flow through the precision cooler first and then the main cooler Otherwise the coolant already warmed up in the main cooler would enter the precision cooler and have a negative impact on the cooling effect NOTICE Destruction of the motor Most of the motors have a permanently mounted cooling connecti...

Page 133: ...e motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 131 Cooler connection for 1FW619x and 1FW623x Stator Inlet or return for main cooler Inlet or return for precision cooler All dimensions in mm Figure 5 26 Cooler connection plate for 1FW619x and 1FW623x ...

Page 134: ...guration 5 4 Mounting 1FW6 High Speed built in torque motors 132 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Figure 5 27 Axial cooler connection with cooling connection adapter option for 1FW619x 1FW623x ...

Page 135: ...tion 5 4 Mounting 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 133 Figure 5 28 Outer radial cooler connection with cooling connection adapter option for 1FW619x 1FW623x ...

Page 136: ...Configuration 5 4 Mounting 1FW6 High Speed built in torque motors 134 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Figure 5 29 Cooling connection adapter option for 1FW619x 1FW623x ...

Page 137: ... from whom you can obtain connectors and accessories for cooling systems see the appendix Note We cannot guarantee the composition nature state or quality of non Siemens products Read the detailed text in Manufacturer recommendations in the appendix 5 4 6 4 Cooling connection adapter Mounting the cooler connection adapter for motors with integrated cooling The components required for connecting th...

Page 138: ...Configuration 5 4 Mounting 1FW6 High Speed built in torque motors 136 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Figure 5 30 Mounting the cooling connection adapter 1FW619x 1FW623x ...

Page 139: ...connect the motor power cables Alternatively Insulate the plug connector contacts or terminals and conductors of open cable ends before you rotate the rotor The mounted rotary axes must always be able to move without hindrance Examples of axes that cannot necessarily be checked by hand Large axes with a high friction torque Blocking in a current free state Uneven weight forces WARNING Danger if an...

Page 140: ...Configuration 5 4 Mounting 1FW6 High Speed built in torque motors 138 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 ...

Page 141: ... link voltage UDC is 600 V the converter output voltage Ua max is 425 V The motor is water cooled with the recommended minimum volume flow rate according to the data sheet and a water flow temperature TVORL of 20 C The rated temperature of the motor winding TN is 130 C Voltages and currents are specified as rms values Installation altitude of the motors up to 2000 m above sea level For motors with...

Page 142: ...ides rated torque MN PV N Motor power loss at the rated operating point MN nN at the rated temperature TN Limit data MMAX Maximum motor torque IMAX Maximum motor current at the maximum torque MMAX Maximum possible load duration see Short time duty S2 PEL MAX Electric power drawn by the motor at the MMAX nMAX MMAX point at rated tem perature TN Note The sum of the mechanical power Pmech output and ...

Page 143: ...otor torque constants at a rotor temperature of 20 C refers to the lower linear range of the torque current characteristic kE Voltage constants for calculating the mutually induced line to line voltage kM 20 Motor constant for a winding temperature of T 20 C The motor constant kM T can be calculated for other temperatures kM T kM 20 1 α T 20 C using the temperature coefficients α 0 001 1 K for mag...

Page 144: ...ing the power loss among other things R20 can be converted for other phase resistances as follows RSTR T RSTR 20 1 α T 20 C with the temperature coefficients α 0 00393 1 K for copper The following applies for RSTR 130 RSTR 130 RSTR 20 1 4323 LSTR Phase inductance of the stator winding with integrated fan Data for main motor cooler QH MAX Maximum thermal power that is dissipated by the main cooler ...

Page 145: ...nt pressure drop between the inlet and return flow circuit of the main cooler with volume flow H MIN The main and precision coolers for motors with integrated cooling are connected in parallel The volume flow rates of the main and precision cooler are added to create a total volume flow rate the pressure drop in the main cooler ΔpH corresponds to the pressure drop in the precision cooler ΔpP Figur...

Page 146: ...emperature increase on the mounting surface of the stator with respect to TVORL ΔTp The temperature increase of the cooling medium between the inlet and return flow circuit of the precision cooler at the operating point QP MAX and P MIN can be estimated with the following formula Average density of water ρ 1000 kg m3 Average specific thermal capacity of water cp 4 18 103 J kg K Temperature change ...

Page 147: ...mit characteristic 6 Limit characteristic for S1 duty 7 Voltage limit characteristic with field weakening 8 Rated operating point at MN nN IN 9 Operating point at MMAX IMAX nMAX MMAX 10 Torque M0 at speed n 1 rpm Figure 6 5 Schematic description of the torque speed diagram The voltage induced in the motor winding increases as the speed increases The difference between the DC link voltage of the co...

Page 148: ...s required refer to Chapter Configuring and Data sheets and characteristics on this topic Please note that as the speed increases the rotor power loss also increases This means that additional measures must be taken to dissipate the rotor power loss The circle shown in the Schematic description of the torque speed curve on the torque axis characterizes the area around M0 and M0 In the detail view ...

Page 149: ...age UDC Converter output voltage rms value Ua max Permissible line supply voltage rms value SINAMICS S120 Line Module 634 V 460 V 3 x AC 480 V Smart Line Module uncontrolled with regenerative feedback or Basic Line Module uncontrolled without regenerative feedback 600 V 425 V 3 x AC 400 V Active Line Module controlled with regenerative feedback 528 V 380 V 3 x AC 400 V Smart Line Module uncontroll...

Page 150: ...Nm 214 214 Maximum current IMAX A 30 1 50 8 Electric motor power at MMAX PEL MAX kW 15 8 24 2 Maximum speed nMAX rpm 1890 3000 Maximum speed at maximum torque nMAX MMAX rpm 434 814 Max speed without VPM nMAX INV rpm 1120 1890 No load speed nMAX 0 rpm 820 1380 Torque at n 1 rpm M0 Nm 157 157 Current at M0 and n 1 rpm I0 A 19 6 33 Thermal static torque M0 Nm 115 115 Thermal stall current I0 A 13 8 2...

Page 151: ...FW6092 Symbol Unit xxC05 2Exx xxC05 4Fxx Data for main motor cooler Maximum dissipated thermal power QH MAX kW 3 05 2 99 Recommended minimum volume flow rate H MIN l min 5 9 5 9 Coolant temperature rise ΔTH K 7 45 7 29 Pressure drop ΔpH bar 0 419 0 419 From a speed of 2400 rpm a pulse frequency 4 kHz is required to operate the motor Observe an appropriate Motor Module derating ...

Page 152: ...acteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 150 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Characteristics for 1FW6092 xxC05 xxxx Torque M versus speed n Torque M versus speed n ...

Page 153: ...nical data and characteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 151 Torque M versus speed n Torque M versus speed n ...

Page 154: ...ics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 152 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Short circuit braking torque MBr versus speed n Main cooler pressure losses Δp versus volume flow rate ...

Page 155: ...ximum current IMAX A 60 2 102 Electric motor power at MMAX PEL MAX kW 30 5 47 5 Maximum speed nMAX rpm 1890 3000 Maximum speed at maximum torque nMAX MMAX rpm 457 837 Max speed without VPM nMAX INV rpm 1120 1890 No load speed nMAX 0 rpm 820 1380 Torque at n 1 rpm M0 Nm 313 313 Current at M0 and n 1 rpm I0 A 39 1 66 Thermal static torque M0 Nm 230 230 Thermal stall current I0 A 27 7 46 7 Physical c...

Page 156: ...FW6092 Symbol Unit xxC10 4Fxx xxC10 8Fxx Data for main motor cooler Maximum dissipated thermal power QH MAX kW 5 05 5 01 Recommended minimum volume flow rate H MIN l min 9 21 9 21 Coolant temperature rise ΔTH K 7 9 7 83 Pressure drop ΔpH bar 0 877 0 877 From a speed of 2400 rpm a pulse frequency 4 kHz is required to operate the motor Observe an appropriate Motor Module derating ...

Page 157: ...acteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 155 Characteristics for 1FW6092 xxC10 xxxx Torque M versus speed n Torque M versus speed n ...

Page 158: ...nical data and characteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 156 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Torque M versus speed n Torque M versus speed n ...

Page 159: ...ics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 157 Short circuit braking torque MBr versus speed n Main cooler pressure losses Δp versus volume flow rate ...

Page 160: ...mum current IMAX A 85 5 120 Electric motor power at MMAX PEL MAX kW 43 3 57 8 Maximum speed nMAX rpm 1790 2520 Maximum speed at maximum torque nMAX MMAX rpm 434 647 Max speed without VPM nMAX INV rpm 1060 1490 No load speed nMAX 0 rpm 777 1090 Torque at n 1 rpm M0 Nm 470 470 Current at M0 and n 1 rpm I0 A 55 6 78 2 Thermal static torque M0 Nm 345 345 Thermal stall current I0 A 39 3 55 3 Physical c...

Page 161: ...1FW6092 Symbol Unit xxC15 6Axx xxC15 8Fxx Data for main motor cooler Maximum dissipated thermal power QH MAX kW 7 13 7 2 Recommended minimum volume flow rate H MIN l min 12 1 12 1 Coolant temperature rise ΔTH K 8 49 8 58 Pressure drop ΔpH bar 1 38 1 38 From a speed of 2400 rpm a pulse frequency 4 kHz is required to operate the motor Observe an appropriate Motor Module derating ...

Page 162: ...acteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 160 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Characteristics for 1FW6092 xxC15 xxxx Torque M versus speed n Torque M versus speed n ...

Page 163: ...nical data and characteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 161 Torque M versus speed n Torque M versus speed n ...

Page 164: ...ics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 162 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Short circuit braking torque MBr versus speed n Main cooler pressure losses Δp versus volume flow rate ...

Page 165: ...m 432 432 Maximum current IMAX A 52 9 106 Electric motor power at MMAX PEL MAX kW 23 6 41 2 Maximum speed nMAX rpm 1730 3000 Maximum speed at maximum torque nMAX MMAX rpm 332 723 Max speed without VPM nMAX INV rpm 907 1810 No load speed nMAX 0 rpm 664 1330 Torque at n 1 rpm M0 Nm 276 276 Current at M0 and n 1 rpm I0 A 28 1 56 2 Thermal static torque M0 Nm 203 203 Thermal stall current I0 A 19 9 39...

Page 166: ...FW6132 Symbol Unit xxC05 3Axx xxC05 6Axx Data for main motor cooler Maximum dissipated thermal power QH MAX kW 2 89 2 89 Recommended minimum volume flow rate H MIN l min 8 1 8 1 Coolant temperature rise ΔTH K 5 14 5 14 Pressure drop ΔpH bar 0 541 0 541 From a speed of 2400 rpm a pulse frequency 4 kHz is required to operate the motor Observe an appropriate Motor Module derating ...

Page 167: ...acteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 165 Characteristics for 1FW6132 xxC05 xxxx Torque M versus speed n Torque M versus speed n ...

Page 168: ...nical data and characteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 166 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Torque M versus speed n Torque M versus speed n ...

Page 169: ...ics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 167 Short circuit braking torque MBr versus speed n Main cooler pressure losses Δp versus volume flow rate ...

Page 170: ...ximum current IMAX A 106 211 Electric motor power at MMAX PEL MAX kW 45 1 80 4 Maximum speed nMAX rpm 1730 3000 Maximum speed at maximum torque nMAX MMAX rpm 344 735 Max speed without VPM nMAX INV rpm 907 1810 No load speed nMAX 0 rpm 664 1330 Torque at n 1 rpm M0 Nm 552 552 Current at M0 and n 1 rpm I0 A 56 2 112 Thermal static torque M0 Nm 405 405 Thermal stall current I0 A 39 7 79 4 Physical co...

Page 171: ... 1FW6132 Symbol Unit xxC10 6Axx xxC10 2Pxx Data for main motor cooler Maximum dissipated thermal power QH MAX kW 4 72 4 72 Recommended minimum volume flow rate H MIN l min 14 14 Coolant temperature rise ΔTH K 4 85 4 85 Pressure drop ΔpH bar 1 53 1 53 From a speed of 2400 rpm a pulse frequency 4 kHz is required to operate the motor Observe an appropriate Motor Module derating ...

Page 172: ...acteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 170 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Characteristics for 1FW6132 xxC10 xxxx Torque M versus speed n Torque M versus speed n ...

Page 173: ...nical data and characteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 171 Torque M versus speed n Torque M versus speed n ...

Page 174: ...ics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 172 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Short circuit braking torque MBr versus speed n Main cooler pressure losses Δp versus volume flow rate ...

Page 175: ...aximum current IMAX A 118 237 Electric motor power at MMAX PEL MAX kW 53 2 93 2 Maximum speed nMAX rpm 1290 2400 Maximum speed at maximum torque nMAX MMAX rpm 249 544 Max speed without VPM nMAX INV rpm 677 1350 No load speed nMAX 0 rpm 495 991 Torque at n 1 rpm M0 Nm 829 829 Current at M0 and n 1 rpm I0 A 62 9 126 Thermal static torque M0 Nm 608 608 Thermal stall current I0 A 44 4 88 9 Physical co...

Page 176: ...Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Technical data 1FW6132 Symbol Unit xxC15 6Axx xxC15 2Pxx Data for main motor cooler Maximum dissipated thermal power QH MAX kW 6 58 6 58 Recommended minimum volume flow rate H MIN l min 19 5 19 5 Coolant temperature rise ΔTH K 4 85 4 85 Pressure drop ΔpH bar 2 87 2 87 ...

Page 177: ...acteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 175 Characteristics for 1FW6132 xxC15 xxxx Torque M versus speed n Torque M versus speed n ...

Page 178: ...nical data and characteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 176 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Torque M versus speed n Torque M versus speed n ...

Page 179: ...ics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 177 Short circuit braking torque MBr versus speed n Main cooler pressure losses Δp versus volume flow rate ...

Page 180: ...Nm 800 800 Maximum current IMAX A 53 107 Electric motor power at MMAX PEL MAX kW 25 3 39 1 Maximum speed nMAX rpm 890 1800 Maximum speed at maximum torque nMAX MMAX rpm 121 296 Max speed without VPM nMAX INV rpm 427 865 No load speed nMAX 0 rpm 312 633 Torque at n 1 rpm M0 Nm 545 545 Current at M0 and n 1 rpm I0 A 27 1 55 Thermal static torque M0 Nm 409 409 Thermal stall current I0 A 19 2 38 9 Phy...

Page 181: ...FW60152 Symbol Unit xxC05 3Axx xxC05 6Axx Data for main motor cooler Maximum dissipated thermal power QH MAX kW 4 58 4 31 Recommended minimum volume flow rate H MIN l min 8 87 8 87 Coolant temperature rise ΔTH K 7 43 6 99 Pressure drop ΔpH bar 0 69 0 69 From a speed of 1600 rpm a pulse frequency 4 kHz is required to operate the motor Observe an appropriate Motor Module derating ...

Page 182: ...acteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 180 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Characteristics for 1FW6152 xxC05 xxxx Torque M versus speed n Torque M versus speed n ...

Page 183: ...nical data and characteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 181 Torque M versus speed n Torque M versus speed n ...

Page 184: ...ics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 182 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Short circuit braking torque MBr versus speed n Main cooler pressure losses Δp versus volume flow rate ...

Page 185: ... Maximum current IMAX A 107 215 Electric motor power at MMAX PEL MAX kW 46 2 74 4 Maximum speed nMAX rpm 902 1800 Maximum speed at maximum torque nMAX MMAX rpm 134 303 Max speed without VPM nMAX INV rpm 432 865 No load speed nMAX 0 rpm 316 633 Torque at n 1 rpm M0 Nm 1090 1090 Current at M0 and n 1 rpm I0 A 55 110 Thermal static torque M0 Nm 817 817 Thermal stall current I0 A 38 9 77 8 Physical co...

Page 186: ...FW6152 Symbol Unit xxC10 6Axx xxC10 2Pxx Data for main motor cooler Maximum dissipated thermal power QH MAX kW 7 15 7 15 Recommended minimum volume flow rate H MIN l min 14 7 14 7 Coolant temperature rise ΔTH K 6 99 6 99 Pressure drop ΔpH bar 1 84 1 84 From a speed of 1600 rpm a pulse frequency 4 kHz is required to operate the motor Observe an appropriate Motor Module derating ...

Page 187: ...acteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 185 Characteristics for 1FW6152 xxC10 xxxx Torque M versus speed n Torque M versus speed n ...

Page 188: ...nical data and characteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 186 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Torque M versus speed n Torque M versus speed n ...

Page 189: ...ics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 187 Short circuit braking torque MBr versus speed n Main cooler pressure losses Δp versus volume flow rate ...

Page 190: ...Maximum current IMAX A 159 241 Electric motor power at MMAX PEL MAX kW 68 5 88 8 Maximum speed nMAX rpm 890 1350 Maximum speed at maximum torque nMAX MMAX rpm 133 222 Max speed without VPM nMAX INV rpm 427 646 No load speed nMAX 0 rpm 312 473 Torque at n 1 rpm M0 Nm 1630 1630 Current at M0 and n 1 rpm I0 A 81 4 123 Thermal static torque M0 Nm 1230 1230 Thermal stall current I0 A 57 6 87 2 Physical...

Page 191: ...iguration Manual 01 2020 6SN1197 0AE03 0BP3 189 Technical data 1FW6152 Symbol Unit xxC15 8Fxx xxC15 2Pxx Data for main motor cooler Maximum dissipated thermal power QH MAX kW 10 6 9 97 Recommended minimum volume flow rate H MIN l min 18 7 18 7 Coolant temperature rise ΔTH K 8 12 7 66 Pressure drop ΔpH bar 2 94 2 94 ...

Page 192: ...acteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 190 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Characteristics for 1FW6152 xxC15 xxxx Torque M versus speed n Torque M versus speed n ...

Page 193: ...nical data and characteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 191 Torque M versus speed n Torque M versus speed n ...

Page 194: ...ics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 192 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Short circuit braking torque MBr versus speed n Main cooler pressure losses Δp versus volume flow rate ...

Page 195: ... Nm 1180 1180 Maximum current IMAX A 68 136 Electric motor power at MMAX PEL MAX kW 28 2 48 1 Maximum speed nMAX rpm 893 1500 Maximum speed at maximum torque nMAX MMAX rpm 138 300 Max speed without VPM nMAX INV rpm 407 814 No load speed nMAX 0 rpm 298 596 Torque at n 1 rpm M0 Nm 868 868 Current at M0 and n 1 rpm I0 A 41 5 83 Thermal static torque M0 Nm 653 653 Thermal stall current I0 A 29 3 58 7 ...

Page 196: ...mum dissipated thermal power QH MAX kW 4 3 4 3 Recommended minimum volume flow rate H MIN l min 8 32 8 32 Coolant temperature rise ΔTH K 7 44 7 43 Pressure drop ΔpH bar 1 22 1 22 Data for precision motor cooler Maximum dissipated thermal power QP MAX kW 0 478 0 478 Recommended minimum volume flow rate P MIN l min 2 96 2 96 Coolant temperature rise ΔTP K 2 32 2 32 Pressure drop ΔpP bar 1 22 1 22 Pa...

Page 197: ...acteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 195 Characteristics for 1FW6192 xxC05 xxxx Torque M versus speed n Torque M versus speed n ...

Page 198: ...nical data and characteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 196 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Torque M versus speed n Torque M versus speed n ...

Page 199: ...ics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 197 Short circuit braking torque MBr versus speed n Main cooler pressure losses Δp versus volume flow rate ...

Page 200: ...Maximum current IMAX A 136 214 Electric motor power at MMAX PEL MAX kW 53 3 75 8 Maximum speed nMAX rpm 893 1410 Maximum speed at maximum torque nMAX MMAX rpm 142 235 Max speed without VPM nMAX INV rpm 407 640 No load speed nMAX 0 rpm 298 468 Torque at n 1 rpm M0 Nm 1740 1740 Current at M0 and n 1 rpm I0 A 83 131 Thermal static torque M0 Nm 1310 1310 Thermal stall current I0 A 58 7 92 3 Physical c...

Page 201: ...um dissipated thermal power QH MAX kW 7 04 6 9 Recommended minimum volume flow rate H MIN l min 10 4 10 4 Coolant temperature rise ΔTH K 9 76 9 56 Pressure drop ΔpH bar 1 87 1 87 Data for precision motor cooler Maximum dissipated thermal power QP MAX kW 0 783 0 767 Recommended minimum volume flow rate P MIN l min 3 78 3 78 Coolant temperature rise ΔTP K 2 97 2 91 Pressure drop ΔpP bar 1 87 1 87 Pa...

Page 202: ...acteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 200 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Characteristics for 1FW6192 xxC10 xxxx Torque M versus speed n Torque M versus speed n ...

Page 203: ...nical data and characteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 201 Torque M versus speed n Torque M versus speed n ...

Page 204: ...ics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 202 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Short circuit braking torque MBr versus speed n Main cooler pressure losses Δp versus volume flow rate ...

Page 205: ...0 Maximum current IMAX A 136 272 Electric motor power at MMAX PEL MAX kW 58 6 98 6 Maximum speed nMAX rpm 596 1190 Maximum speed at maximum torque nMAX MMAX rpm 89 9 198 Max speed without VPM nMAX INV rpm 271 543 No load speed nMAX 0 rpm 199 397 Torque at n 1 rpm M0 Nm 2600 2600 Current at M0 and n 1 rpm I0 A 83 166 Thermal static torque M0 Nm 1960 1960 Thermal stall current I0 A 58 7 117 Physical...

Page 206: ...ximum dissipated thermal power QH MAX kW 9 78 9 78 Recommended minimum volume flow rate H MIN l min 13 7 13 7 Coolant temperature rise ΔTH K 10 3 10 3 Pressure drop ΔpH bar 3 2 3 2 Data for precision motor cooler Maximum dissipated thermal power QP MAX kW 1 09 1 09 Recommended minimum volume flow rate P MIN l min 5 13 5 13 Coolant temperature rise ΔTP K 3 04 3 04 Pressure drop ΔpP bar 3 2 3 2 Para...

Page 207: ...acteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 205 Characteristics for 1FW6192 xxC15 xxxx Torque M versus speed n Torque M versus speed n ...

Page 208: ...nical data and characteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 206 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Torque M versus speed n Torque M versus speed n ...

Page 209: ...ics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 207 Short circuit braking torque MBr versus speed n Main cooler pressure losses Δp versus volume flow rate ...

Page 210: ...0 Maximum current IMAX A 136 272 Electric motor power at MMAX PEL MAX kW 63 8 104 Maximum speed nMAX rpm 447 893 Maximum speed at maximum torque nMAX MMAX rpm 63 145 Max speed without VPM nMAX INV rpm 203 407 No load speed nMAX 0 rpm 149 298 Torque at n 1 rpm M0 Nm 3470 3470 Current at M0 and n 1 rpm I0 A 83 166 Thermal static torque M0 Nm 2610 2610 Thermal stall current I0 A 58 7 117 Physical con...

Page 211: ...imum dissipated thermal power QH MAX kW 12 6 12 6 Recommended minimum volume flow rate H MIN l min 14 6 14 6 Coolant temperature rise ΔTH K 12 5 12 5 Pressure drop ΔpH bar 3 63 3 63 Data for precision motor cooler Maximum dissipated thermal power QP MAX kW 1 4 1 4 Recommended minimum volume flow rate P MIN l min 5 51 5 51 Coolant temperature rise ΔTP K 3 67 3 67 Pressure drop ΔpP bar 3 63 3 63 Par...

Page 212: ...acteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 210 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Characteristics for 1FW6192 xxC20 xxxx Torque M versus speed n Torque M versus speed n ...

Page 213: ...nical data and characteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 211 Torque M versus speed n Torque M versus speed n ...

Page 214: ...ics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 212 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Short circuit braking torque MBr versus speed n Main cooler pressure losses Δp versus volume flow rate ...

Page 215: ...AX Nm 1490 1490 Maximum current IMAX A 100 139 Electric motor power at MMAX PEL MAX kW 37 2 47 9 Maximum speed nMAX rpm 943 1300 Maximum speed at maximum torque nMAX MMAX rpm 156 224 Max speed without VPM nMAX INV rpm 460 638 No load speed nMAX 0 rpm 337 467 Torque at n 1 rpm M0 Nm 1090 1090 Current at M0 and n 1 rpm I0 A 59 81 9 Thermal static torque M0 Nm 822 822 Thermal stall current I0 A 41 7 ...

Page 216: ...um dissipated thermal power QH MAX kW 4 58 4 61 Recommended minimum volume flow rate H MIN l min 8 01 8 01 Coolant temperature rise ΔTH K 8 22 8 28 Pressure drop ΔpH bar 1 28 1 28 Data for precision motor cooler Maximum dissipated thermal power QP MAX kW 0 509 0 512 Recommended minimum volume flow rate P MIN l min 2 91 2 91 Coolant temperature rise ΔTP K 2 51 2 53 Pressure drop ΔpP bar 1 28 1 28 P...

Page 217: ...acteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 215 Characteristics for 1FW6232 xxC05 xxxx Torque M versus speed n Torque M versus speed n ...

Page 218: ...nical data and characteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 216 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Torque M versus speed n Torque M versus speed n ...

Page 219: ...ics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 217 Short circuit braking torque MBr versus speed n Main cooler pressure losses Δp versus volume flow rate ...

Page 220: ...90 Maximum current IMAX A 199 279 Electric motor power at MMAX PEL MAX kW 71 5 93 Maximum speed nMAX rpm 934 1300 Maximum speed at maximum torque nMAX MMAX rpm 159 230 Max speed without VPM nMAX INV rpm 456 638 No load speed nMAX 0 rpm 334 467 Torque at n 1 rpm M0 Nm 2180 2180 Current at M0 and n 1 rpm I0 A 117 164 Thermal static torque M0 Nm 1640 1640 Thermal stall current I0 A 82 7 116 Physical ...

Page 221: ...um dissipated thermal power QH MAX kW 7 72 7 54 Recommended minimum volume flow rate H MIN l min 13 2 13 2 Coolant temperature rise ΔTH K 8 38 8 19 Pressure drop ΔpH bar 3 51 3 51 Data for precision motor cooler Maximum dissipated thermal power QP MAX kW 0 858 0 838 Recommended minimum volume flow rate P MIN l min 5 19 5 19 Coolant temperature rise ΔTP K 2 38 2 32 Pressure drop ΔpP bar 3 51 3 51 P...

Page 222: ...acteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 220 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Characteristics for 1FW6232 xxC10 xxxx Torque M versus speed n Torque M versus speed n ...

Page 223: ...nical data and characteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 221 Torque M versus speed n Torque M versus speed n ...

Page 224: ...ics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 222 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Short circuit braking torque MBr versus speed n Main cooler pressure losses Δp versus volume flow rate ...

Page 225: ... Maximum current IMAX A 199 279 Electric motor power at MMAX PEL MAX kW 78 99 6 Maximum speed nMAX rpm 623 872 Maximum speed at maximum torque nMAX MMAX rpm 102 150 Max speed without VPM nMAX INV rpm 304 426 No load speed nMAX 0 rpm 222 311 Torque at n 1 rpm M0 Nm 3280 3280 Current at M0 and n 1 rpm I0 A 117 164 Thermal static torque M0 Nm 2470 2470 Thermal stall current I0 A 82 7 116 Physical con...

Page 226: ...ximum dissipated thermal power QH MAX kW 10 7 10 5 Recommended minimum volume flow rate H MIN l min 14 7 14 7 Coolant temperature rise ΔTH K 10 5 10 3 Pressure drop ΔpH bar 4 3 4 3 Data for precision motor cooler Maximum dissipated thermal power QP MAX kW 1 19 1 16 Recommended minimum volume flow rate P MIN l min 5 83 5 83 Coolant temperature rise ΔTP K 2 94 2 87 Pressure drop ΔpP bar 4 3 4 3 Para...

Page 227: ...acteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 225 Characteristics for 1FW6232 xxC15 xxxx Torque M versus speed n Torque M versus speed n ...

Page 228: ...nical data and characteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 226 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Torque M versus speed n Torque M versus speed n ...

Page 229: ...ics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 227 Short circuit braking torque MBr versus speed n Main cooler pressure losses Δp versus volume flow rate ...

Page 230: ...aximum current IMAX A 199 279 Electric motor power at MMAX PEL MAX kW 84 6 106 Maximum speed nMAX rpm 467 654 Maximum speed at maximum torque nMAX MMAX rpm 73 1 109 Max speed without VPM nMAX INV rpm 228 319 No load speed nMAX 0 rpm 167 234 Torque at n 1 rpm M0 Nm 4370 4370 Current at M0 and n 1 rpm I0 A 117 164 Thermal static torque M0 Nm 3290 3290 Thermal stall current I0 A 82 7 116 Physical con...

Page 231: ...imum dissipated thermal power QH MAX kW 13 9 13 5 Recommended minimum volume flow rate H MIN l min 15 3 15 3 Coolant temperature rise ΔTH K 13 12 7 Pressure drop ΔpH bar 4 68 4 68 Data for precision motor cooler Maximum dissipated thermal power QP MAX kW 1 54 1 5 Recommended minimum volume flow rate P MIN l min 6 12 6 12 Coolant temperature rise ΔTP K 3 62 3 53 Pressure drop ΔpP bar 4 68 4 68 Para...

Page 232: ...acteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 230 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Characteristics for 1FW6232 xxC20 xxxx Torque M versus speed n Torque M versus speed n ...

Page 233: ...nical data and characteristics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 231 Torque M versus speed n Torque M versus speed n ...

Page 234: ...ics 6 2 Data sheets and characteristics 1FW6 High Speed built in torque motors 232 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Short circuit braking torque MBr versus speed n Main cooler pressure losses Δp versus volume flow rate ...

Page 235: ... retain the original packaging of the stators and rotors and the spacer film You will need the original packaging for the separate storage and transportation of the stators and rotors The spacer film is required during assembly and disassembly of the motors WARNING Risk of toppling over Motors stators and rotors must not be stacked too high risk of death personal injury and or material damage Neve...

Page 236: ...e observed when components are transported by air Mark locations where rotors are stored with warning and prohibit signs according to the tables in Chapter Supplied pictograms Observe the warning instructions on the packaging Always wear safety shoes and safety gloves Take into account the maximum loads that personnel can lift and carry The motors and their components can weigh more than 13 kg Tor...

Page 237: ...le 7 1 Climatic ambient conditions Lower air temperature limit 5 C deviates from 3K3 Upper air temperature limit 40 C Lower relative humidity limit 5 Upper relative humidity limit 85 Rate of temperature fluctuations Max 0 5 K min Condensation Not permissible Formation of ice Not permissible Transportation Class 2K2 Transport is only permissible in locations that are fully protected against the wea...

Page 238: ...re the product is being shipped country of origin and the country where the airfreight company is based Special measures need to be taken to enable the product to be shipped When shipping products whose highest field strength is equal to or greater than 0 418 A m as determined at a distance of 2 1 m from the product you have a duty to notify the relevant authorities and appropriately label the pro...

Page 239: ... humidity limit 85 Rate of temperature fluctuations Max 0 5 K min Condensation Not permissible Formation of ice Not permissible Long term storage Class 1K3 and class 1Z1 have a different upper relative humidity Storage is only permissible in locations that are fully protected against the weather in halls or rooms Table 7 7 Biological ambient conditions Long term storage Class 1B1 Table 7 8 Chemica...

Page 240: ...ace must be free of any aggressive gases Protect the motor against shocks and humidity Make sure that the motor is covered properly Protection against humidity If a dry storage area is not available then take the following precautions Wrap the motor in humidity absorbent material Then wrap it in foil so that it is air tight Include several bags of desiccant in the sealed packaging Check the desicc...

Page 241: ...If you connect the voltage to the stator as individual component then there is a risk of electric shock as there is no touch protection Only connect a voltage if the motor component is installed in the assembled state in the machine WARNING Risk of electric shock due to incorrect connection If you incorrectly connect the motor this can result in death serious injury or extensive material damage Th...

Page 242: ...Only use the specific power cables intended for the purpose First connect the protective conductor PE Connect the cable shield through a wide area First connect the power cable to the stator before you connect the power cable to the inverter First disconnect the connection to the inverter before you disconnect the power connection to the stator Disconnect the protective conductor PE last NOTICE De...

Page 243: ...uirements are laid down in standards EN 61800 5 1 and EN 60204 1 For high leakage currents attach warning symbols to Power Drive System WARNING Risk of electric shock as a result of residual voltages There is a risk of electric shock if hazardous residual voltages are present at the motor connections Even after switching off the power supply active motor parts can have a charge exceeding 60 μC In ...

Page 244: ...using the SINAMICS S120 drive system the motors are always approved for operation on the following line supplies TN line systems with grounded neutral point TT line systems with grounded neutral point IT line systems When operated on IT line systems a protective device should be provided that switches off the drive system in the case of a ground fault In operation with a grounded external conducto...

Page 245: ...0BP3 243 The following table shows which circuit diagram applies to which motor Figure 8 1 Circuit diagram A Figure 8 2 Circuit diagram B Note Temp S for circuit diagram B If you operate motors of type circuit diagram B electrically in parallel the series connection of the temperature monitoring circuits Temp S is not permissible ...

Page 246: ...Axx A 1FW6132 xxC05 6Axx A 1FW6132 xxC10 6Axx A 1FW6132 xxC10 2Pxx B 1FW6132 xxC15 6Axx A 1FW6132 xxC15 2Pxx B 1FW6152 xxC05 3Axx A 1FW6152 xxC05 6Axx A 1FW6152 xxC10 6Axx A 1FW6152 xxC10 2Pxx B 1FW6152 xxC15 8Fxx A 1FW6152 xxC15 2Pxx B 1FW6192 xxC05 4Fxx A 1FW6192 xxC05 8Fxx A 1FW6192 xxC10 8Fxx A 1FW6192 xxC10 2Pxx A 1FW6192 xxC15 8Fxx A 1FW6192 xxC15 0Wxx A 1FW6192 xxC20 8Fxx A 1FW6192 xxC20 0W...

Page 247: ... motors simultaneously on a single drive system either one Motor Module per motor or one Motor Module for several motors can be provided depending on the application The appropriate choice of Line Module is primarily determined by the power consumption of the motors used Other important related factors are the line voltage regenerative feedback and the DC link voltage Note Cables for power connect...

Page 248: ...mp F and an incremental encoder sin cos 1 VPP via SME120 Figure 8 4 System integration with SME120 example The following diagram shows an example of a motor integrated into a system with Temp S and Temp F connected via TM120 and SMC20 An incremental encoder sin cos 1 VPP or absolute encoder EnDat with 1 VPP order designation EnDat01 or EnDat02 or SSI with 1 VPP is connected via SMC20 Figure 8 5 Sy...

Page 249: ...n of Temp S and Temp F via TM120 A DRIVE CLiQ encoder is connected directly to the TM120 Figure 8 6 System integration with TM120 example Requirements The Motor Module is selected depending on the motor current at torque M0 or according to the maximum motor current The encoder system used must be harmonized with the particular application Note Read the corresponding documentation about open loop a...

Page 250: ...ion To dampen the oscillations we recommend the use of the associated Active Interface Module or an HFD reactor with damping resistor For specific details refer to the documentation of the drive system being used or contact your local Siemens office Note The corresponding Active Interface Module or the appropriate HFD line reactor must be used to operate the Active Line Module controlled infeed un...

Page 251: ... evaluate Incremental encoders with sin cos 1 VPP interface Absolute encoders with EnDat interface Information about the SMC20 is provided in the SINAMICS S120 Control Units and Additional System Components Equipment Manual 8 3 5 Electrical connection components Table 8 3 Motor types with different cable outlets that can be ordered Order designation Outgoing feeder Strain relief 1FW6092 2PCxx xxxx...

Page 252: ...or connection PE as a cable or threaded hole in a single and double version depending on the version 1FW6092 1FW6132 or 1FW6152 with a single axial cable outlet and cable for the protective conductor connection PE 1FW6092 1FW6132 or 1FW6152 with double axial cable outlet and 2 cables for the protective conductor connection PE connection block 1 and connection block 2 1FW6192 or 1FW6232 with single...

Page 253: ...e 7 8 4x 1x6 single cores 30 18 1FW6092 xxC15 8Fxx Double 7 8 4x 1x6 single cores 30 18 1FW6132 xxC05 3Axx Single 7 8 4x 1x6 single cores 30 18 1FW6132 xxC05 6Axx Single 9 4x 1x10 single cores 36 18 1FW6132 xxC10 6Axx Single 9 4x 1x10 single cores 36 18 1FW6132 xxC10 2Pxx Double 7 8 4x 1x10 single cores 30 18 1FW6132 xxC15 6Axx Single 9 4x 1x10 single cores 36 18 1FW6132 xxC15 2Pxx Double 7 8 4x 1...

Page 254: ...0 M10 for PE 1x25 single cores 65 6 27 1FW6192 xxC20 8Fxx Single 10 3x 1x16 M10 for PE 1x16 single cores 40 18 1FW6192 xxC20 0Wxx Single 16 4 3x 1x50 M10 for PE 1x25 single cores 65 6 27 1FW6232 xxC05 6Axx Single 9 3x 1x10 M10 for PE 1x10 single cores 36 18 1FW6232 xxC05 8Fxx Single 10 3x 1x16 M10 for PE 1x16 single cores 40 18 1FW6232 xxC10 2Pxx Single 13 3x 1x35 M10 for PE 1x25 single cores 52 2...

Page 255: ...le axial cable outlet there are 2 cables for the protective conductor connection PE Connect the two protective conductors PE Operate the motors only with connected protective conductors PE Note Protective conductor PE for stators 1FW6192 and 1FW6232 On stators 1FW6192 and 1FW6232 with single radial cable outlet to the outside there are 2 threaded holes for connecting the protective conductor PE Co...

Page 256: ...k when incorrectly connecting the temperature monitoring circuit In the case of a fault circuits Temp S and Temp F do not provide safe electrical separation with respect to the power components Use for example the TM120 or the SME12x to connect the Temp S and Temp F temperature monitoring circuits You therefore comply with the directives for safe electrical separation according to EN 61800 5 1 pre...

Page 257: ...iagrams for System integration Page 245 and the following connection overviews Note Checking the shutdown circuit Before commissioning and switching on for the first time carefully check that the Temp S temperature monitoring circuit correctly shuts down the system when it responds via the SME12x or the TM120 Typical characteristic R ϑ of a PTC temperature sensor according to DIN 44081 is provided...

Page 258: ...ate conductors and their associated shields that are not used The insulation must be able to withstand the rated voltage Further unshielded or incorrectly shielded cables can lead to faults in the drive particularly the encoder or in external devices for example Electrical charges that are the result of capacitive cross coupling are discharged by connecting the cores and shields NOTICE Device dama...

Page 259: ...at occur Note Cables routed further The cross sections of the power cables mounted on the motor are dimensioned according to IEC 60364 5 52 Table B52 12 installation type F 5 for a maximum ambient temperature of 40 C and a maximum operating temperature of 90 C For cables routed further consider the ampacity of the cables used and the ambient conditions Permissible motor feeder cable lengths The pe...

Page 260: ...or Also refer to Chapter System integration Data on the motor feeder cables see Chapter Data of the power cable at the stator and catalog MOTION CONNECT cables from the terminal box provided by the customer or extensions for the power and signal connection see catalog Specification of the motor feeder cables The built in torque motors are supplied with MOTION CONNECT cables according to the catalo...

Page 261: ...g water connections Surface quality of the opposite sealing surfaces Rmax 16 µm Rz 10 µm Ra 1 6 µm Note the installation hole fit H8 If the play is too great the O ring does not provide sufficient sealing or the permissible gap is too large Figure 9 1 Design information for installation hole and O ring 9 2 Information on the installation drawings Note Observe the permissible mounting side For desi...

Page 262: ...0 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Installation dimensions For the design pay special attention to the following dimensions D1 External diameter of stators L_St Stator length D2 Internal diameter of rotors L_RO Rotor length D3 Internal diameter of stator Figure 9 2 Diameter and length 1FW6092 1FW6132 and 1FW6152 ...

Page 263: ...rawings 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 261 D1 External diameter of stators L_St Stator length D2 Internal diameter of rotors L_RO Rotor length D3 Internal diameter of stator Figure 9 3 Diameter and length 1FW6192 and 1FW6232 ...

Page 264: ...o date You can request up to date dimension drawings at no charge Fastening holes The schematic representation below shows the position tolerance for fastening holes according to EN ISO 1101 2008 08 The diameter d of the circular tolerance zone indicates the tolerance Figure 9 4 Position tolerance for fastening holes The actual position of the hole s mid point actual dimension must lie within the ...

Page 265: ...ation drawings Dimension drawings 1FW6092 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 263 9 3 Installation drawings Dimension drawings 1FW6092 Figure 9 5 1FW6092 8PCxx xxB3 stator with single axial cable outlet ...

Page 266: ...ension drawings 9 3 Installation drawings Dimension drawings 1FW6092 1FW6 High Speed built in torque motors 264 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Figure 9 6 1FW6092 8PCxx xxB3 stator with double axial cable outlet ...

Page 267: ...allation drawings Dimension drawings 9 3 Installation drawings Dimension drawings 1FW6092 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 265 Figure 9 7 1FW6092 rotor ...

Page 268: ...ation drawings Dimension drawings 1FW6132 1FW6 High Speed built in torque motors 266 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 9 4 Installation drawings Dimension drawings 1FW6132 Figure 9 8 1FW6132 8PCxx xxB3 stator with single axial cable outlet ...

Page 269: ...ension drawings 9 4 Installation drawings Dimension drawings 1FW6132 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 267 Figure 9 9 1FW6132 8PCxx xxB3 stator with double axial cable outlet ...

Page 270: ...allation drawings Dimension drawings 9 4 Installation drawings Dimension drawings 1FW6132 1FW6 High Speed built in torque motors 268 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Figure 9 10 1FW6132 rotor ...

Page 271: ...ation drawings Dimension drawings 1FW6152 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 269 9 5 Installation drawings Dimension drawings 1FW6152 Figure 9 11 1FW6152 8PCxx xxB3 stator with single axial cable outlet ...

Page 272: ...nsion drawings 9 5 Installation drawings Dimension drawings 1FW6152 1FW6 High Speed built in torque motors 270 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Figure 9 12 1FW6152 8PCxx xxB3 stator with double axial cable outlet ...

Page 273: ...allation drawings Dimension drawings 9 5 Installation drawings Dimension drawings 1FW6152 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 271 Figure 9 13 1FW6152 rotor ...

Page 274: ...allation drawings Dimension drawings 1FW6192 1FW6 High Speed built in torque motors 272 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 9 6 Installation drawings Dimension drawings 1FW6192 Figure 9 14 1FW6192 8WCxx xxB3 stator with axial cable outlet ...

Page 275: ...imension drawings 9 6 Installation drawings Dimension drawings 1FW6192 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 273 Figure 9 15 1FW6192 8VCxx xxB3 stator with radial cable outlet ...

Page 276: ...allation drawings Dimension drawings 9 6 Installation drawings Dimension drawings 1FW6192 1FW6 High Speed built in torque motors 274 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Figure 9 16 1FW6192 rotor ...

Page 277: ...allation drawings Dimension drawings 1FW6232 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 275 9 7 Installation drawings Dimension drawings 1FW6232 Figure 9 17 1FW6232 8WCxx xxB3 stator with axial cable outlet ...

Page 278: ...imension drawings 9 7 Installation drawings Dimension drawings 1FW6232 1FW6 High Speed built in torque motors 276 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Figure 9 18 1FW6232 8VCxx xxB3 stator with radial cable outlet ...

Page 279: ...allation drawings Dimension drawings 9 7 Installation drawings Dimension drawings 1FW6232 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 277 Figure 9 19 1FW6232 rotor ...

Page 280: ...Installation drawings Dimension drawings 9 7 Installation drawings Dimension drawings 1FW6232 1FW6 High Speed built in torque motors 278 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 ...

Page 281: ... involved must be the same The motors are then electrically connected in parallel and operate in the parallel mode If you have any questions about this contact your local Siemens office For example you can obtain information about optimally engineering or dimensioning drive systems with torque motors operating in parallel Note Country specific safety requirements for parallel operation Country spe...

Page 282: ...r solution depends on the space requirement and the cable routing A stoker can be arranged on the axis with respect to the master in two ways Tandem arrangement The stoker has the same cable outlet direction as the master All power connection phases must be connected to the Motor Module phases with the same names The stoker has the same direction of rotation as the master 1 Master 2 Stoker Janus a...

Page 283: ...induces the 3 phase EMF of the motor in the stator phase windings When the master and stoker operate in parallel the phase angle of each stoker EMF must match the phase angle of the master EMF To adjust the phase angle the stator and rotor have reference marks on their face sides The reference marks of the motors are shown in Chapter Installation drawings Dimension drawings Page 259 The reference ...

Page 284: ...adjusted if the following state is reached while the axis is rotating in operation The reference marks of all rotors are always aligned at the same point in time with the reference mark of the associated stator The machine design must ensure that this applies You can achieve the required mechanical adjustability of the mounting position e g using an intermediate flange with elongated holes The ang...

Page 285: ...ffice For example you can obtain information about optimally engineering or dimensioning drive systems with torque motors operating in parallel 10 4 Connection examples for parallel operation WARNING Risk of electric shock Hazardous touch voltages can be present at unused cores and shields if they have not been grounded or insulated Refer to the Chapter Shielding grounding and equipotential bondin...

Page 286: ...Coupled motors 10 4 Connection examples for parallel operation 1FW6 High Speed built in torque motors 284 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 Figure 10 2 Connecting the PTC 130 C via SME12x ...

Page 287: ...Coupled motors 10 4 Connection examples for parallel operation 1FW6 High Speed built in torque motors Configuration Manual 01 2020 6SN1197 0AE03 0BP3 285 Figure 10 3 Connecting the PTC 130 C via TM120 ...

Page 288: ...Coupled motors 10 4 Connection examples for parallel operation 1FW6 High Speed built in torque motors 286 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 ...

Page 289: ...ons relating to third party products Siemens accepts the fundamental suitability of these third party products You can use equivalent products from other manufacturers Siemens does not accept any warranty for the properties of third party products A 1 1 Supply sources for connection components and accessories for heat exchanger units Parker Hannifin GmbH www parker com Festo AG Co KG www festo com...

Page 290: ...elmut Schimpke Industriekühlanlagen GmbH Co KG www schimpke de Hydac International GmbH www hydac com Rittal GmbH Co KG www rittal de A 1 3 Supply sources for anti corrosion agents TYFOROP CHEMIE GmbH Anti corrosion protection Tyfocor www tyfo de Clariant Produkte Deutschland GmbH Anti corrosion protection Antifrogen N www clariant de A 1 4 Supply sources for braking elements HEMA Maschinen und Ap...

Page 291: ...ed NC Numerical control NCK Numerical control kernel NC kernel with block preparation travel range etc PDS Power drive system PE Protective earth PELV Protective extra low voltage ph value Concentration of hydrogen ions in a liquid Pt Platinum PTC Temperature sensor with positive temperature coefficients and quasi switching characteristic RoHS Restriction of the use of certain Hazardous Substances...

Page 292: ... environmentally friendly recycling and disposal of your old device please contact a company certified for the disposal of waste electrical and electronic equipment and dispose of the old device as prescribed in the respective country of use A 3 2 1 Guidelines for disposal WARNING Injury or material damage if not correctly disposed of If you do not correctly dispose of direct drives or their compo...

Page 293: ... Chapter Danger from strong magnetic fields Page 32 Disposing of and demagnetizing 1FW6 rotors The magnetized rotors must be subject to a special thermal disposal procedure so that they do not pose any risk during or after disposal For this reason they must be disposed of by a specialist disposal company Once the motor has been dismantled the rotors must be packaged individually in the undamaged o...

Page 294: ...als and disposal The packaging and packing aids we use contain no problematic materials With the exception of wooden materials they can all be recycled and should always be disposed of for reuse Wooden materials should be burned Only recyclable plastics are used as packing aids Code 02 PE HD polyethylene Code 04 PE LD polyethylene Code 05 PP polypropylene Code 04 PS polystyrene ...

Page 295: ...rol quality 26 Converter pulse frequencies and derating 42 Coolant Provision 57 Water properties 57 Cooler connection method 125 Cooling 36 53 Cooling circuits 54 Maintenance 68 Cooling medium Anti corrosion agent properties 58 General properties 57 Cooling method 36 D Degree of protection 36 59 Derating and converter pulse frequencies 42 Dimension drawing 1FW6092 rotor 265 Dimension drawing 1FW60...

Page 296: ... 32 Strength 34 62 110 Malfunctions Braking 83 Master 280 Motor Circuit diagram 243 Components 69 Disposal 291 Options 85 Motor installation 109 Mounting system 121 Precautions 109 Screw material 121 Tightening torques 121 Motor type 36 Mounting system 121 N Noise emission 60 O Operating mode Intermittent duty 92 Short time duty 91 Uninterrupted duty 91 Order numbers 42 P Packaging 234 235 292 Par...

Page 297: ...a 1FW6092 148 1FW6132 163 1FW6152 178 1FW6192 193 1FW6232 213 Technical Support 5 Temperature class 36 Temperature monitoring 36 Temperature sensors 72 Thermal motor protection 36 Third party products 7 287 Tightening torques 121 TM120 Terminal Module 249 Torque ripple 37 Training 5 Transport 234 Type of construction 36 U Uninterrupted duty 91 Use for the intended purpose 28 V Vibration response 5...

Page 298: ...Index 1FW6 High Speed built in torque motors 296 Configuration Manual 01 2020 6SN1197 0AE03 0BP3 ...

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Siemens 1FW6092-2PC15-6AB3, Configuration Manual

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