Siemens 1-3 Control Technology p1 Series Installation/Replacement Instructions Download Page 1

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Installation / Replacement Instructions

Siemens Energy & Automation, Inc.

3333 Old Milton Parkway
Alpharetta, GA 30005

1-800-964-4114

[email protected]

www.sea.siemens.com/power/product

쏘

Siemens is a registered trademark of Siemens AG. Product names mentioned may be trademarks or registered trademarks of their respective
companies. Specifications are subject to change without notice.

PBSA-I3CON-0207 New .4M0207MW Printed in USA

i-3 Control Technology

Instruction Manual
P/N:12-A-1094-01 Rev. 1

p1 series

12-A-1094-01ManualCover.qxd 4/9/2007 9:13 AM Page 1

Summary of Contents for 1-3 Control Technology p1 Series

Page 1: ...utomation Inc All Rights Reserved Siemens is a registered trademark of Siemens AG Product names mentioned may be trademarks or registered trademarks of their respective companies Specifications are subject to change without notice PBSA I3CON 0207 New 4M0207MW Printed in USA s i 3 Control TechnologyTM Instruction Manual P N 12 A 1094 01 Rev 1 p1 series 12 A 1094 01ManualCover qxd 4 9 2007 9 13 AM P...

Page 2: ... Always perform maintenance on the interrupting device after the closing mechanism s are discharged c Caution Always let an interlock device or safety mechanism perform its function without forcing or defeating the device d Caution Hydrocarbon spray propellants and hydrocarbon compounds will cause degradation of certain plastics Contact your local Siemens representative before using these products...

Page 3: ... Inspection and Testing 13 Overview 13 Inspection 13 Testing 13 Energizing 13 System Diagnostic Test 13 Chapter 5 Maintenance 14 Chapter 6 System Components 15 BQD Breaker 15 Description 15 Installing BQD breakers into panel 16 Removing BQD breakers from panel 17 Control POD CPOD 17 Description 17 Installing CPOD into panel 20 Removing CPOD from panel 21 Data Rail 21 Description 21 Installing data...

Page 4: ...ld particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should referred to the local Siemens sales office The contents of this instruction manual shall not become part of or modify any prior of existing agreement commitment or relationship The sales contract contains the entire obligation of Siemens The warranty contained in the contract between the ...

Page 5: ...n designed to operate in a system having the short circuit interrupting specified in the job specification If for any reason the equipment is later used in a different system user must receive approval of intended changes from Siemens Siemens Type P1 Lighting Panel with i 3 Control Technology is designed to function efficiently under normal operation conditions It is designed and manufactured in a...

Page 6: ...e Class 2 wire barrier is intentionally misplaced on the figure above to show the ribbon cable Box Can Data Rail BQD Breaker CPOD Class 2 Wire Barrier Neutral Extension i 3 Controller MLO Main Breaker Space Data Rail No Feed Through Lug Ribbon Cable Class 2 Wire Barrier Ground Bar Neutral Extension Figure 1 2 Panel Overview Diagram 5 ...

Page 7: ...rier immediately Notify the Siemens Sales Office of any shortages or damages Shipping Damage Claim Procedure Note Improper treatment by consignee of visible shipping damage prior to signing the delivery receipt can determine the outcome of the damage claim to be filed Notification to carrier within the 15 day limit on concealed damage is essential if loss resulting from unsettled claims is to be e...

Page 8: ...e or its finish Refer to Table 2 1 below for approximate weights of single panel with full control points which will be helpful in determining the required capacity of the handling means Panel Size Estimated Weight 18 Circuit Panel 77 lbs 30 Circuit Panel 98 lbs 42 Circuit Panel 119 lbs Table 2 1 P1 Panel Main Lug with i 3 Control Technology Estimated Weight Storage P1 Series Lighting Panel with i...

Page 9: ...ive or explosive fumes dust vapors dripping or standing water abnormal vibration shock or tilting or other unusual operating conditions For installation replacement of i 3 Control Technology in Siemens P1 panel the following conditions have to be met 1 Branch circuit breakers are Siemens BQD type breakers up to 20A 2 The panel gutter has to be clear only wires for electrical loads are allowed in t...

Page 10: ... front may be used with i 3 Control Technology Controller installed Control panels from the factory will have an extended opening to allow access to controller program input area For retrofit desiring this feature contact a Siemens sales representative for ordering information 9 Note For repair or replacement of panel components use existing hardware If existing hardware is damaged or lost contact...

Page 11: ...ter 3 Installation P1 Interior with i 3 CONTROL TECHNOLOGY Installation P1 Interior with i 3 Control Technology may be factory assembled which means that P1 interior components and i 3 Control Technology components are installed and assembled prior to shipment Figure 3 3 below shows the interior mounting holes location Figure 3 2 below illustrates i 3 Control Technology Components Figure 3 2 i 3 C...

Page 12: ...d in the panel please refer to the step by step installation instructions described on Chapter 6 System Components Additional BQD Breaker and CPOD Installation In case additional BQD breakers and CPODs need to be installed in the panel please refer to the step by step installation instructions described on Chapter 6 System Components under BQD Breaker and CPOD sections Location for Low Voltage Con...

Page 13: ...to i 3 I O Controller User Guide P N 12 A 1095 01 for the i 3 I O Controller or i 3 System Controller User Guide P N 12 A 1095 02 for i 3 System Controller Deadfront Installation Prior to completing the installation of panel dead front and trim first examine the Inspection section in Chapter 3 Installation Chapter 4 Inspection and Testing 1 Make sure the dead front is installed prior to closing of...

Page 14: ...o running dielectric or megger testing on the panel and or system 2 All breakers should be exercised prior to energizing 3 The CPOD may be manually closed to allow circuit testing prior to commissioning of the controller Energizing 1 Panelboard deadfront and trim must be installed before energizing 2 In order to minimize risk of injury or damage there should be no load on the P1 panel when it is e...

Page 15: ...further information be desired or should particular problems arise which are not covered sufficiently for the purchaser s purposes the matter should be referred to the local Siemens sales office Dangerous voltages are present in the equipment which can cause death serious injury or property damage Always disconnect and lock off all power to the equipment before maintenance Maintenance should be pe...

Page 16: ...0V AC 40o C Catalog Number Catalog Number 15A BQD115 BQD215 20A BQD120 BQD220 Table 6 1 BQD Catalog Numbers Available in April 2007 Interrupting Ratings RMS Symmetrical Amperes Number KA of Poles Volts AC 120 240 277 480 1 65 14 2 65 14 Table 6 2 BQD Interruption Ratings Figure 6 1 BQD 15A Breaker Side View Figure 6 2 BQD 15A Breaker Top V Load Lug Terminal BQD Line Connection Breaker Handle Load ...

Page 17: ...e screw first otherwise go to the next step 6 Engage the load side mounting of the BQD breaker into the slot of the top barrier to secure the breaker position as shown in figure 6 3 below 7 Align the BQD line connection hole with the tapped hole on the panel bus bar as shown in figure 6 4 below 8 Install and tighten the screw to the torque requirements found on the panel labeling Chapter 6 System ...

Page 18: ... the loads will be con nected to the load lug of the CPOD The CPOD has a lug of the same size as the circuit breaker on the opposite side from the tab for installing a load wire The CPOD also contains electronics which will allow it to communicate to an I O controller board in the panel The CPOD connector has a 4 wire connection to the data rail A data rail will provide the means of connecting the...

Page 19: ...ent that connects the circuit breaker to the CPOD B Mechanical Status Provides the open close status of the CPOD Indicator contacts C Manual Override Allows the customer to override the remote command to close the CPOD contacts D CPOD Load Lug The terminal that connects CPOD to the lighting loads E CPOD Connector 4 pin connector that links CPOD to the data rail Table 6 4 CPOD Components 18 CPOD Ca...

Page 20: ...ability to override the remote commands to the CPOD The contact on the CPOD can be forced to a closed position by manually rotating the switch in clock wise direction using a flat head screwdriver or similar device as shown in figure 6 7 below To re open contacts system must be commissioned This feature is designed to apply current on the circuit prior to commissioning system D CPOD Load Lug The C...

Page 21: ...ure 6 8 and 6 9 Ensure that the CPOD tang engages into the terminal of the breaker 7 Tighten the screw of the BQD terminal to the torque requirements found on the circuit breaker labeling to ensure electrical connection is established 8 If the data rail is already installed install the CPOD data wire connector into the respective data rail connector as shown in figure 6 10 CPOD data wire connector...

Page 22: ...he data rail provides a barrier to isolate the power wiring from the Class 2 signal wiring used to operate the relays Each CPOD connects to data rail via a connector that extends out of the CPOD The connector has 4 wire leads as described in CPOD section On the end of the data rail a 26 wire ribbon connector is used to connect data rail to I O printed circuit board There are 3 available data rail ...

Page 23: ...n in figure 6 13 5 Install and tighten the screws 4 total on each data rail to secure the data rail position 6 Loosen the screw 2 total that secures the data rail lid as shown in figure 6 14 to open the lid for CPOD and ribbon cable connections 7 Close the lid and tighten the screws to secure the data rail lid once all the connections are properly made Chapter 6 System Components Panel deadfront s...

Page 24: ...stall the screw 4 total from the data rail mounting bracket and panel deadfront support bracket Neutral Extension Description The neutral extension is an adapter piece that mounts to the neutral of the panel This device allows the user to gain additional low amperage neutral connections when the CPODs partially cover the normal neutrals The neutral extension provides connection for 18 wires rangin...

Page 25: ...utral extension connection to the sub feed neutral bar Torque requirements are on the back of panel deadfront Removing Neutral Extension From Panel 1 Disconnect and lock off all power sources supplying this panel 2 Remove P1 Panel trim and dead front 3 Remove all neutral wires connected to the neutral extension connection points 4 Loosen and uninstall the screws total 2 on each side from the neutr...

Page 26: ...ement Fuse Element Figure 6 18 Front View of i 3 Controller For more detailed information about the i 3 Controller configuration and set up procedures please refer to the i 3 Controller User Guide Ribbon Cable Mounting Bracket Wiring Access Switch Inputs and Analog I O 25 i 3 Controller Description Figure 6 18 below shows the front view of i 3 controller ...

Page 27: ...nal to one of the main bus as shown in figure 6 21 and tighten per torque requirement on the back of panel deadfront 7 Connect red wire to phase terminal installed in step 6 as shown in figure 6 21 8 Connect white wire to neutral terminal as shown in figure 6 21 9 Connect green wire to panelboard ground terminal as shown in figure 6 21 Chapter 6 System Components Figure 6 19 Installing i 3 Control...

Page 28: ...ons 8 Loosen and uninstall the screws 4 total from the mounting brackets 9 The i 3 controller is ready to be removed Ribbon Cables Description Ribbon cable is a 26 wire connection used to connect the I O Board and a data rail Ribbon cable carries two way communication data from I O Board to CPODs and vice versa including power and ground A pair of ribbon cables is required for each panel one for e...

Page 29: ...ure which means that the connector can only be installed in one orientation Figures 6 23 and 6 24 show the ribbon cable connection to the I O board Chapter 6 System Components Figure 6 23 i 3 Controller I O Board with cover removed Keying Polarized Feature Figure 6 24 Ribbon Cable Connection to Data Rail Figure 6 25 Data Rail PCB Note Do not force inserting the ribbon cable connector on the opposi...

Page 30: ... 250A Main Breaker 100A 250A Panel Circuits 18 30 42 Branch Ratings 15 20A Branch Disconnect Device BQD Feed Through Lugs N A Remote Operated Relay Ratings 15 20A Remote Operated Relay Device CPOD Data Rail 9 15 21 circuits each side Power Supply Ratings 120 277V AC Fuse Ratings 2A Class CC Enclosure Heights Inches in 32 38 44 Appendix A P1 with i 3 Control Technology Panel Specification 29 ...

Page 31: ...Label Location 15 A 1047 01 Deadfront kit label On the inside of the deadfront below the controller s cutout 11 C 1044 01 Data Rail rating label On the top cover of the data rail housing 11 C 1045 01 Controller rating label On the top face of the controller to the right side 11 C 1047 01 Fuse rating label On the side of the fuse housing next to the On Off Switch 30 ...

Page 32: ...i 3 Control Technology replacement parts list please refer to i 3 P1 deadfront kit label P N 15 A 1047 01 which is located on the inside of the panel deadfront Appendix C i 3 Control Technology Spare Parts 31 ...

Page 33: ...ice Call us at 1 800 964 4114 or visit www sea siemens com sales salesoffices html Warranty Support and Customer Service Contact local sales office For complete details on i 3 Controller configuration Refer to i 3 I O Controller User Guide P N 12 A 1095 01 i 3 I O Controller or i 3 System Controller User Guide P N 12 A 1095 02 Appendix D Customer Service Support Information 32 ...

Page 34: ...utomation Inc All Rights Reserved Siemens is a registered trademark of Siemens AG Product names mentioned may be trademarks or registered trademarks of their respective companies Specifications are subject to change without notice PBSA I3CON 0207 New 4M0207MW Printed in USA s i 3 Control TechnologyTM Instruction Manual P N 12 A 1094 01 Rev 1 p1 series 12 A 1094 01ManualCover qxd 4 9 2007 9 13 AM P...

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