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About this Manual

This chapter descirbes symbols, signal words and abbreviations used in this manual.

Note

You can download further documentation from the SIEB & MEYER website under

http://

www.sieb-meyer.de/downloads.html

1.1

Illustration of Warnings

In this manual, the warnings listed below are used. Depending on their degree of risk,

the risk levels listed below exist:

DANGER

Imminent risk of injury

Indicates an imminently hazardous situation which, if not avoided, will re-

sult in death or serious injury.
→ Follow the instructions in this manual to avoid danger.

WARNING

Risk of injury

Indicates an imminently hazardous situation which, if not avoided, will re-

sult in death or serious injury.
→ Follow the instructions in this manual to avoid danger.

CAUTION

Slight risk of injury

Indicates a potentially hazardous situation which, if not avoided, may result

in minor or moderate injury or property damage.
→ Follow the instructions in this manual to avoid danger.

NOTICE

Notice

Indicates a hazardous situation which, if not avoided, may result in property damage.
→ Follow the instructions in this manual to avoid danger.

1.2

Illustration of General Notices

Symbol

Description

Hint with additional, further information

Tip with suggestions and useful information

Drive System SD2M - Hardware Description 036228xxF

Summary of Contents for SD2M

Page 1: ...Drive System SD2M D 00000161 2 2022 02 03 Drive System SD2M Hardware Description 036228xxF SIEB MEYER ...

Page 2: ... MEYER AG Auf dem Schmaarkamp 21 21339 Lueneburg Germany Phone 49 4131 203 0 Fax 49 4131 203 2000 info sieb meyer de http www sieb meyer com SIEB MEYER Shenzhen Trading Co Ltd Room A208 2 F Internet Innovation and Creation services base Building 2 No 126 Wanxia road Shekou Nanshan district Shenzhen City 518067 P R China Tel 86 755 2681 1417 86 755 2681 2487 Fax 86 755 2681 2967 info sieb meyer cn ...

Page 3: ... 20 5 1 Equipment and Features 20 5 2 Device Designation 21 5 3 Block Diagrams 21 5 3 1 Device with Integrated Power Supply 22 5 3 2 Device with External Power Supply 23 5 4 Type Plate 24 5 5 Technical Data 25 5 6 Dimensions 27 5 6 1 0362280AF 0362282AF 27 5 6 2 0362281BF 036225000 28 5 6 3 0362283BF 30 5 7 Mounting 31 5 7 1 0362281BF mit 036225000 31 5 8 Maintenance 33 5 8 1 Maintenance Intervals...

Page 4: ...or PULSE IN Digital field plate GMR 64 8 5 1 Digital Outputs 64 8 5 2 NAMUR sensor 64 8 5 3 PULSE IN 24 V 65 8 5 4 Digital field plate GMR 65 8 5 5 PULSE Speed Pulses 66 8 6 X16 17 Digital Inputs 67 8 7 X17 Motor Feedback 68 8 7 1 Resolver 68 8 7 2 Incremental Encoder with Sine Signals 1 Vpp 69 8 7 3 Linear Hall Encoder 1 Vpp 70 8 7 4 EnDat 2 1 with Sine Signals 1 Vpp 71 8 7 5 Hiperface with Sine ...

Page 5: ...on of the Restart Lock 101 12 2 Wiring Example 103 12 3 Requirements and Standards 104 12 4 Restart Lock Procedure 105 13 Appendix 106 A Specification of Drive Functions 106 B Specification of Device Firmware 110 C Connection Diagram 111 C 1 Wiring Example for AC Power Supply 112 C 2 Wiring Example for DC Power Supply 113 D Manufacturers 114 D 1 SIEB MEYER Accessories 114 D 1 1 Connectors of the S...

Page 6: ...anual to avoid danger WARNING Risk of injury Indicates an imminently hazardous situation which if not avoided will re sult in death or serious injury Follow the instructions in this manual to avoid danger CAUTION Slight risk of injury Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury or property damage Follow the instructions in this manual to ...

Page 7: ... pulse amplitude modulation HW Hardware n c not connected PAM pulse amplitude modulation PWM pulse width modulation SERVO servo control SVC sensorless vector control UVLO undervoltage lockout VF V f characteristic curve VCC voltage at the common collector VECTOR vector control 7 Drive System SD2M Hardware Description 036228xxF About this Manual ...

Page 8: ...the electromagnetic compatibility Description of the device block diagram type plate module designation Technical data dimensions Connector pin assignment Wiring examples Status and error messages General information regarding the wiring cables and line cross sections External protection ballast circuit This manual has the following demands on the trained staff of machine manufacturers Transport o...

Page 9: ...0 5 2 safety functions Note SIEB MEYER frequency converters and servo amplifiers do not fall within the scope of the Ecodesign Regulation EU 2019 1781 for motors and frequency converters as well as the accompanying amendment EU 2021 341 because the devices are not designed for the operation of the 50 60 Hz standard motors defined in the regulation Note SIEB MEYER products are no products according...

Page 10: ... to improper use when either the installation or the operation is incorrect Observe the corresponding notes and information in the product doc umentation of your device WARNING Risk of injuries and material damage due to illegal modifications Only change the settings of the device after having contacted SIEB MEYER vor All Information and advice attached to the device such as safety instructions or...

Page 11: ...terms of the EMC Product Standard PDS DIN EN 61800 3 The use of line filters helps reaching the following Resistance to interference The electronic system is protected against high fre quency disturbances possibly infiltrated via the mains cable Protection against radiation High frequency disturbances are reduced to legally authorized measure This prevents effects of the transients to adjacent com...

Page 12: ...ppropriate measures must be taken to ensure these climatic conditions installation of heating air conditioning systems etc The storage area must be clean dust free if possible dry and well ventilated No storage in the open The storage temperature must be in the range of 25 C to 55 C 13 F to 131 F Shortly it may be 70 C 158 F The relative humidity on the storage premises must be in the range of 5 t...

Page 13: ...y 1 5 per 100 m 328 ft The maximum site altitude is 2000 m 6562 ft above MSL for IT mains and 3000 m 9843 ft above MSL for symmetrically grounded TN and TT mains The device must be protected against harmful gas oil vapor and salty air at the place of installation The ambient air must not contain aggressive grinding electrically conductive or flammable substances as well as any amount of dust The m...

Page 14: ...d connections of ground conductors must be considered Note SIEB MEYERdevices are conceived for connection to symmetrically grounded TN networks For detailed information regading the connection to TN networks or other net works refer to the manual EMC Guidelines chapter Connection to Different Supply System Types Recommendations for the installation complying EMC e g shields connection to earth and...

Page 15: ...g separate terminals Operation with residual current device RCD Note For detailed information regarding the operation with residual current device RCD re fer to the manual EMC Guidelines chapter Safety relevant Aspects Residual Current Device RCD Also consider the standard DIN EN 60204 1 section 8 additional re quirements for electrical equipment with earth leakage currents greater than 10 mA 3 8 ...

Page 16: ...cular for installed fans 3 10 Disposal Note Make sure to consider country specific waste and disposal laws and statutes for the dis posal of packing material used batteries and irreparable devices SIEB MEYERproducts meet the requirements of the following directive 2011 65 EU EU directive RoHS 2 on the restriction of the use of hazardous sub stances in electrical and electronic equipment SIEB MEYER...

Page 17: ...ble input voltage has been exceeded due to improper operation when the device or its equipment have been modified when the device was affected by foreign material or force majeure NOTICE Due diligence of the machine manufacturer A first programming carried out by SIEB MEYER does not release the machine manufacturer from his duty to check the programmed values for correctness 17 Drive System SD2M H...

Page 18: ...pply cables should run separately from the signal cables Requirements The device is equipped with basic interference elimination functions via an integrat ed line filter If motor cables longer than 5 m are used an external line filter is required For detailed information on mounting and connecting line filters refer to the manual Unit Assembly complying EMC If no internal line filter is provided a...

Page 19: ...00 A Voltage over 1000 V Mains supply either isolated from ground or connected to ground via a high imped ance IT Networks according to IEC 60364 1 2005 312 2 3 The dynamic operating behavior is limited due to filter effects NOTICE Connection of line filters Consider the connection instructions of the line filter manufacturer to ensure suffi cient filter effect Note For detailed information on the...

Page 20: ...ures Features of the series SD2M designed for high outputs multilevel technology safety circuit STO water cooled p 41 and air cooled EtherCAT interface device variants 0362280AF 0362281BF integrated power supply unit 20 Drive System SD2M Hardware Description 036228xxF ...

Page 21: ...45 kVA DC voltage supply Fieldbus 2 EtherCAT Module type 2 series SD2x Device version X XXX Serial counter If there is no device version 0 000 is indicated here If a device is exchanged by a device of another version please contactSIEB MEYER to check whether the devices are compatible or not In addition the device version indicates the update capability of the internal device soft ware e g BIOS FP...

Page 22: ...h Integrated Power Supply Device variants 0362280AF 0362281BF Fig 1 Block diagram for SD2M with integrated power supply unit Fig 1 Block diagram for SD2M with integrated power supply unit 22 Drive System SD2M Hardware Description 036228xxF ...

Page 23: ...wer Supply Device variants 0362282AF 0362283BF Fig 2 Block diagram for SD2M with external power supply Fig 2 Block diagram for SD2M with external power supply 23 Drive System SD2M Hardware Description 036228xxF Drive Amplifier SD2M ...

Page 24: ... devices Supply voltage Indicates the maximum voltage range if this row is left blank an external power supply unit is necessary Rated current peak current Applies to the output stage the value is indicated in Arms effec tive value Serial number Indicates the individual number of the device Device version Indicates the version of the hardware if no version is existent 0 000 is indicated here IP Co...

Page 25: ...1000 Output frequency stability 0 2 0 2 0 2 0 2 Output stage switching frequency 16 kHz Output power for RMS phase current kVA 120 1 240 1 145 2 293 2 Peak amplitude Ap 300 600 300 600 Peak amplitude at 0 Hz Ap 150 300 150 300 RMS value Arms 212 424 212 424 Continuous phase cur rent 3 3 RMS value at 0 Hz Arms 106 212 106 212 Peak amplitude Ap 375 750 375 750 Peak amplitude at 0 Hz Ap 187 5 375 187...

Page 26: ... 60 40 60 Max humidity without bedewing 85 85 85 85 Device IP code IP20 IP20 IP20 IP20 Max temperature of the output stage C 75 75 75 75 Weight kg 47 93 117 7 47 90 1 This value applies for 3 phase mains supply of 400 VAC 2 This value applies for a DC voltage supply of 600 VDC 3 The current is limited linearly between derating frequency and 0 Hz see Current Limitation page 99 4 No inrush current l...

Page 27: ...Dimensions 5 6 1 0362280AF 0362282AF Fig 4 Dimensions 0362280AF 0362282AF in mm inch Fig 4 Dimensions 0362280AF 0362282AF in mm inch 27 Drive System SD2M Hardware Description 036228xxF Drive Amplifier SD2M ...

Page 28: ...e Amplifier SD2M 5 6 2 0362281BF 036225000 Fig 5 Dimensions of 0362281BF with 036225000 in mm inch Fig 5 Dimensions of 0362281BF with 036225000 in mm inch 28 Drive System SD2M Hardware Description 036228xxF ...

Page 29: ...Fig 6 Dimensions of 036225000 in mm inch Fig 6 Dimensions of 036225000 in mm inch 29 Drive System SD2M Hardware Description 036228xxF Drive Amplifier SD2M ...

Page 30: ...Drive Amplifier SD2M 5 6 3 0362283BF Fig 7 Dimensions of 0362283BF in mm inch Fig 7 Dimensions of 0362283BF in mm inch 30 Drive System SD2M Hardware Description 036228xxF ...

Page 31: ...nsider the following notes to prevent damage from overheating Connect the water cooling system to the device as follows inflow of cooling water on the high power side outflow on the mains side arrows The air flow through the internally installed fans must not be obstructed arrow The ventilation inlets and outlets must be kept free by a space of at least 10 cm 5 7 1 0362281BF mit 036225000 This sec...

Page 32: ...re you connect the DC link extension 036225000 to the SD2M 2 Loosen the bolts A of the front panel cover and remove it from the DC link exten sion 036225000 3 Put the DC link extension 036225000 on the drive amplifier SD2M and tighten the fastening bolts see figure B 32 Drive System SD2M Hardware Description 036228xxF ...

Page 33: ... you must connect the mating connector of the DC link extension as shown in the figure above D 2 Put the front panel cover back on the DC link extension 036225000 and tighten it with the above described fastening bolts A 3 Connect SD2M to the mains supply as described in the product documentation 5 8 Maintenance Trouble free operation of the device requires regular maintenance of some components 5...

Page 34: ...lowing Check the de energized state by measuring at all power connectors Check that the 7 segment display is off Connect the power connections via a short circuit and ground them Cover or lock neighboring energized components Ensure accessibility to the device for the following works 5 8 2 1 Device 0362280AF Fig 10 Replacing fans and capacitor units of 0362280AF Fig 10 Replacing fans and capacitor...

Page 35: ...om the device to the front 3 Unplug the connector from the female connector D 4 Unscrew the fastening screws 5 Lift the capacitor unit carefully and pull it to the front to remove it out of the device E 6 Insert the new capacitor unit in reverse order 7 Repeat the procedure for the second capacitor unit 5 8 2 2 Device 0362281BF Replacing the DC link extension 1 Loosen the bolts A of the front pane...

Page 36: ... from the device 4 Also unscrew the keyhole fixings C of the DC link extension 036225000 at the top of the housing 5 Put the new DC link extension 036225000 on SD2M and carry out the steps de scribed above in reverse order 36 Drive System SD2M Hardware Description 036228xxF ...

Page 37: ... the cover Torx 20 and remove the cover carefully from the device to the front 3 Unplug the connector from the female connector at the fan C 4 Unscrew the fastening screws at the fan plate 5 Pull the fan at the metal flap to the front to remove it out of the device C 6 Insert the new fan in reverse order 7 Repeat the procedure for the second fan 37 Drive System SD2M Hardware Description 036228xxF ...

Page 38: ...099601 at SIEB MEYER 5 9 1 Front Panel Connectors Fig 12 Connectors at the front panel Fig 12 Connectors at the front panel Connector Meaning Description ID address selection switch page 44 X1 24 V 24 V logic voltage for power bus page 44 X6 ENC0 Encoder 0 input page 45 X7 ENC1 Input output for Encoder 1 page 45 X10 SAFETY Safety circuit restart lock STO page 46 X14 USB USB interface for parameter...

Page 39: ...Connection with Integrated Power Supply Unit Fig 14 Power connections of a device with internal power supply Fig 14 Power connections of a device with internal power supply Connector Meaning Description U V W Connecting bolts for the motor phases Rext UB Connecting bolts for the ballast resistor L1 L2 L3 PE Connecting bolts for the mains supply page 57 5 9 4 Power Connection with External Power Su...

Page 40: ...e Amplifier SD2M Connector Meaning Description U V W Connecting bolts for the motor phases UB UB PE Connecting bolts for the external power supply page 57 40 Drive System SD2M Hardware Description 036228xxF ...

Page 41: ... Bedewing at the heat sink and the connected cooling pipes must be prevented Be dewing is caused especially when the coolant temperature is low and high humidity in connection with high temperatures is present 6 1 Connection of the cooling unit The device heat sink must be connected to a cooling unit for heat dissipation DANGER High voltages in connection with cooling liquids Before you carry out ...

Page 42: ...internal thread 2 x G 2 x G Outer tube diameter mm 10 10 Max cooling water temperature 3 C 30 60 30 60 30 60 30 60 Min flow rate l min 5 12 5 12 1 Use cooling water free of additives with negative effects on the cooling behavior We recommend distilled water with an tifouling additives If you use a different coolant the power must be reduced according to the manufacturer s instructions 2 Cu copper ...

Page 43: ...sure loss volume flow rate characteristic curve for 0362280AF and 0362282AF Fig 17 Pressure loss volume flow rate characteristic curve for 0362281BF and 0362283BF 0 0 2 0 4 0 6 0 8 1 1 2 1 4 1 6 1 8 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 Δ p in bar Q in l min Pressure loss 0362281BF 0362283BF 30 water C Fig 17 Pressure loss volume flow rate characteristic curve for 0362281BF and 0362283BF 43 D...

Page 44: ...2 5 4 ST 5 08 or MVSTBW 2 5 4 ST Phoenix Mating connector X1 Pin I O Name Meaning 4 I 24 V Logic voltage 18 to 28 volts 3 I 0 V Logic voltage 0 V 2 I ERR0 Error code 0 of external power supply unit MSTB 2 5 4 ST 5 08 1 I ERR1 Error code 1 of external power supply unit Specification of terminal connections Conductor cross section solid stranded 1 to 2 5 mm Tightening torque 0 5 to 0 6 Nm Note ERR0 ...

Page 45: ...TL Signals page 61 7 4 X7 Encoder 1 Encoder Emulation Encoder 1 input and encoder emulation output e g for depth measuring systems 9 pole female submin D connector X7 Pin I O Name Meaning 1 I O UA Track A 2 I O UA Track A 3 I O UN Zero pulse 4 I O UN Zero pulse 5 I O GND Ground 6 I O UB Track B 7 I O UB Track B 8 O VCC_ENC 5 3 V supply voltage 9 I ERR Measuring system error Locking bolts flange ma...

Page 46: ...oad approx 15 mA 24 V Startup peak current is negligible under nor mal conditions 4 n c 5 n c 6 O 24 V 1 Logic voltage 18 to 28 volts uncontrolled 1 The 24 V output is not suited to supply external safety circuits because an external voltage source is necessary to comply with the applicable standards If the safety function STO is not required this voltage is only used to bridge the pins 1 and 3 Sp...

Page 47: ... for USB 2 I O DM Data 3 I O DP Data 4 I O GND Ground Related topics chapter C Connection Diagram page 111 7 7 X15 Digital Outputs The available functions of the digital outputs are different depending on the drive func tion You can set the desired function in the software drivemaster2 47 Drive System SD2M Hardware Description 036228xxF Connector Pin Assignment ...

Page 48: ...peed error W17 No commutation W24 Warning threshold current W26 Warning threshold overload cur rent 6 I IN8 No function Speed direction P controller Error reset External hardware OK Low gain Kpn Docking function Teach no load current Parameter set Bit 5 MOP up MOP down Reset commutation 7 O PULSE OUT Speed pulses 8 I VCC EXT 24 V logic supply in the event of an AC power failure 0 5 A Do not connec...

Page 49: ...load current Parameter set Bit 5 MOP up MOP down NAMUR sensor displayed when motor feedback NAMUR sensor Pulse generator 24 V displayed when motor feedback Pulse genera tor 24 V Digital field plate GMR displayed when motor feedback Digital field plate GMR 7 O PULSE OUT Speed pulses 8 I VCC EXT 24 V logic supply in the event of an AC power failure 0 5 A Do not connect 24 V is supplied via connector...

Page 50: ...ror reset MOP up MOP down Reducing current limitation Imax 3 I IN2 1 No function Neg limit switch type 1 speed contr as p contr Neg limit switch type 2 speed contr as pi contr Operation enable Operation enabled with error reset Error reset External hardware OK Speed direction MOP up MOP down Reducing current limitation Imax 4 I IN3 1 No function Pos limit switch type 1 speed contr as p contr Pos l...

Page 51: ...onnector suitable for mating connector MC 1 5 12 ST 3 81 Phoenix Mating con nector X16 Pin I O Name Configurable functions 1 I IN0 No function Switch on type 1 without edge evaluation Switch on type 2 with positive edge 2 I IN1 No function Quick stop type 5 with slow down ramp and controller off Quick stop type 6 with quick stop ramp and controller off Quick stop type 7 with slow down ramp and res...

Page 52: ...rameter Sin gle ended for Analog In 0 Specification of terminal connections Conductor cross section solid stranded 0 14 to 1 5 mm Tightening torque 0 22 to 0 25 Nm Related topics X16 17 Digital Inputs page 67 Temperature Sensor of the Motor page 79 7 9 X17 Motor Feedback For all main measuring systems Available measuring systems resolver sine cosine encoder incremental encoder TTL 5 3 V incrementa...

Page 53: ...ifferential B 19 I O UB DATA Encoder B Hall sensor 5 V differential B 20 I O UA Clk Encoder A Hall sensor 5 V differential A 21 I O UA Clk Encoder A Hall sensor 5 V differential A 22 I UN Encoder ZP SinCos encoder zero pulse Hall sensor 5 V differential C 23 I UN Encoder ZP SinCos encoder zero pulse Hall sensor 5 V differential C 24 O VCC_FB Measuring system supply 5 3 V 12 V max 4 W 2 25 I ERR PU...

Page 54: ...ed Speed reference value Speed actual value Speed error Current reference value Current actual value Motor temperature Power output stage temperature Motor load Power output stage load Voltage of the bus Active power DC link current Idc 7 I AIN0 Reference point for AIN0 pin 3 8 O AOUT0 No function Target speed Speed reference value Speed actual value Speed error Current reference value Current act...

Page 55: ...ed topics X19 Bus Connection page 81 7 12 X26 X27 SERVOLINK 4 SERVOLINK 4 optical input X26 and optical output X27 The fiber optic connectors for SERVOLINK 4 are located at the bottom side of the de vice Connector SIEB MEYER article number 12540102 Inputs black 12540103 12540202 Outputs gray or white 12540203 Cable connector TOSLINK F05 32022900 NOTICE Risk of cable damage If you pull the optical ...

Page 56: ...reater than the minimum bend ing radius Min 25 mm Procedure 1 Remove at least 7 mm of the optical fiber cable s plastic sheat diameter 2 2 mm see figure 1 Take care that the dismantled end of the optical fiber cable is not contaminated If necessary clean it gently with a dry tissue paper 2 Insert the dismantled optical fiber cable carefully as shown in the figure into the con nector The polymer fi...

Page 57: ...n to a higher rank ing control 2 8 pole female RJ45 connector X64 X65 Pin I O Name Description 1 O TX Transmit data 2 O TX Transmit data 3 I RX Receive data 4 n c 5 n c 6 I RX Receive data 7 n c 8 n c Related topics X64 X65 EtherCAT page 83 LED Status Display EtherCAT Connection page 86 7 14 Power Connectors The power connectors for motor ballast resistor and mains supply are located in the bot to...

Page 58: ...llowing table for the connection Device variant 03622xxxx 80AF 81BF 82AF 83BF Max cable cross section 1 mm 95 185 95 185 Min cable cross section with 2 conductors 1 mm 2 50 2 120 2 50 2 120 Bolt size M8 M10 M8 M10 Max tightening torque Nm 25 49 25 49 mm 80 95 80 95 A in 3 15 3 74 3 15 3 74 mm 26 37 26 37 B in 1 02 1 46 1 02 1 46 mm 30 36 30 36 Dimensions C in 1 18 1 42 1 18 1 42 mm 52 58 52 58 D i...

Page 59: ...3 Refasten the connector cover and tighten the 4 lens head screws Related topics Motor Phases page 84 Motor Cable page 96 59 Drive System SD2M Hardware Description 036228xxF Connector Pin Assignment ...

Page 60: ...24 V Fig 19 Logic voltage 24 V 20 Fig 19 Logic voltage 24 V 20 Note The signals ERR0 and ERR1 are inputs and provide for better error response when an error occurs in an external power supply see pin assignment p 44 If this option is not to be used for devices with external power supply the inputs ERR0 and ERR1 must be connected to 24 V to generate the message POWER OK 60 Drive System SD2M Hardwar...

Page 61: ...The connection is implemented according to interface standard EIA 422 Fig 20 Incremental Encoder with TTL Signals Fig 20 Incremental Encoder with TTL Signals Encoder signals 5 V 61 Drive System SD2M Hardware Description 036228xxF Connection Examples ...

Page 62: ...oder Emulation Fig 21 Encoder Emulation Fig 21 Encoder Emulation The transmission meets the requirements of the standard TIA EIA 422 B with a voltage differential of at least 0 9 V 62 Drive System SD2M Hardware Description 036228xxF ...

Page 63: ...nal switching device Fig 22 Safety circuit STO wiring with OSSD Fig 22 Safety circuit STO wiring with OSSD 8 4 2 Wiring without OSSD OSSD output signal switching device Fig 23 Safety circuit STO wiring without OSSD Fig 23 Safety circuit STO wiring without OSSD 63 Drive System SD2M Hardware Description 036228xxF Connection Examples ...

Page 64: ...he digital outputs can be defined by parameters Every output can be loaded with 100 mA Fig 24 Digital Outputs Fig 24 Digital Outputs 8 5 2 NAMUR sensor Fig 25 NAMUR sensor Fig 25 NAMUR sensor Note As required by the NAMUR standard the switching threshold for the input is 2 5 mA 64 Drive System SD2M Hardware Description 036228xxF ...

Page 65: ...gital field plate GMR The resistors R1 and R2 depend on the used sensor Sample calculation of the resistors R1 and R2 The resistance is calculated by means of the spindle data Specifications taken from the data sheet of the spindle manufacturer Sensor off 4 mA signal is not available Sensor on 8 mA signal is available Voltage U 3 V amplitude with 24 V supply and a resistance R2 of 680 Ω The resist...

Page 66: ... volt ages This is done by a boost voltage at R1 Boost voltage R1 5 65 V 3 54 V 2 11 V Resistance R1 24 V 2 11 V 588 Ω 6 688 kΩ 6 8 kΩ 588 Ω results from the resistances of R2external and Rinternal Note If you use other sensors please pay attention to the input switching thresholds of the sensor and the data sheet provided by the spindle manufacturer 8 5 5 PULSE Speed Pulses Fig 28 PULSE speed pul...

Page 67: ... inputs at X16 Fig 29 Digital inputs at X16 Yet another digital input is located at the connector X15 pin 6 Digital inputs 5 V at X17 The following figure is a wiring example for a 5 V limit switch Fig 30 Digital inputs at X17 Fig 30 Digital inputs at X17 67 Drive System SD2M Hardware Description 036228xxF Connection Examples ...

Page 68: ...t measuring system in the software before connecting A shielded cable with 3 twisted pairs must be used Twist mode sine sine cosine co sine rotor rotor designation of the cable e g LIYCY 3 2 0 14 If the thermal motor protection is evaluated use a shielded cable with 4 twisted pairs of wires Fig 31 Resolver Fig 31 Resolver When this meysuring system is parameterized VCC_FB is switched to 5 3 V 68 D...

Page 69: ... under a wrong voltage it can be damaged Check that you have chosen the right measuring system in the software before connecting Fig 32 Incremental Encoder with Sine Signals Fig 32 Incremental Encoder with Sine Signals When this meysuring system is parameterized VCC_FB is switched to 5 3 V 69 Drive System SD2M Hardware Description 036228xxF Connection Examples ...

Page 70: ...d measuring system is operated under a wrong voltage it can be damaged Check that you have chosen the right measuring system in the software before connecting Fig 33 Linear Hall encoder Fig 33 Linear Hall encoder When this meysuring system is parameterized VCC_FB is switched to 12 V 70 Drive System SD2M Hardware Description 036228xxF ...

Page 71: ...rated under a wrong voltage it can be damaged Check that you have chosen the right measuring system in the software before connecting Fig 34 EnDat 2 1 with sine signals Fig 34 EnDat 2 1 with sine signals When this meysuring system is parameterized VCC_FB is switched to 5 3 V 71 Drive System SD2M Hardware Description 036228xxF Connection Examples ...

Page 72: ...ring system is operated under a wrong voltage it can be damaged Check that you have chosen the right measuring system in the software before connecting Fig 35 Hiperface with Sine Signals Fig 35 Hiperface with Sine Signals When this meysuring system is parameterized VCC_FB is switched to 12 V 72 Drive System SD2M Hardware Description 036228xxF ...

Page 73: ...operated under a wrong voltage it can be damaged Check that you have chosen the right measuring system in the software before connecting Fig 36 Hall Sensor 12 V Fig 36 Hall Sensor 12 V When this meysuring system is parameterized VCC_FB is switched to 12 V 73 Drive System SD2M Hardware Description 036228xxF Connection Examples ...

Page 74: ...easuring system is operated under a wrong voltage it can be damaged Check that you have chosen the right measuring system in the software before connecting Fig 37 Hall sensor 5 3 V Fig 37 Hall sensor 5 3 V When this meysuring system is parameterized VCC_FB is switched to 5 3 V 74 Drive System SD2M Hardware Description 036228xxF ...

Page 75: ...ve chosen the right measuring system in the software before connecting Fig 38 Field plate 2 wire and 3 wire Fig 38 Field plate 2 wire and 3 wire When this meysuring system is parameterized VCC_FB is switched to 5 3 V Note A digital field plate e g GMR sensor is connected to X15 pin 6 see connection ex ample page 65 75 Drive System SD2M Hardware Description 036228xxF Connection Examples ...

Page 76: ...ng system is operated under a wrong voltage it can be damaged Check that you have chosen the right measuring system in the software before connecting Fig 39 Incremental Encoder with TTL Signals Fig 39 Incremental Encoder with TTL Signals When this meysuring system is parameterized VCC_FB is switched to 5 3 V 76 Drive System SD2M Hardware Description 036228xxF ...

Page 77: ...be damaged Check that you have chosen the right measuring system in the software before connecting Fig 40 Incremental encoder 12 V Fig 40 Incremental encoder 12 V Encoder failure monitoring is not possible with this measuring system When this meysuring system is parameterized VCC_FB is switched to 12 V 77 Drive System SD2M Hardware Description 036228xxF Connection Examples ...

Page 78: ...e damaged Check that you have chosen the right measuring system in the software before connecting Fig 41 PULSE IN 5 V Fig 41 PULSE IN 5 V When this meysuring system is parameterized VCC_FB is switched to 5 3 V Note A pulse generator for 24 V is to be connected to X15 pin 6 see connection example chapter 8 5 3 PULSE IN 24 V page 65 78 Drive System SD2M Hardware Description 036228xxF ...

Page 79: ...arame ters The controller is deactivated as soon as the critical motor temperature is reached You can configure None PTC Thermo switch NTC KTY84 130 KTY83 122 and PT1000 Fig 42 Temperature Sensor of the Motor Fig 42 Temperature Sensor of the Motor The temperature sensor must have an internal resistor between 250 Ω and 2 kΩ Note If no motor temperature sensor is connected the input must be connecte...

Page 80: ...tion Examples 8 8 X18 Analog Inputs Outputs 8 8 1 Analog outputs Fig 43 Analog outputs Fig 43 Analog outputs Configurable output voltage 0 to 10 V max 1 mA 80 Drive System SD2M Hardware Description 036228xxF ...

Page 81: ...designed according to ISO 11898 It is a two wire connection with differential signals ISO 11898 specifies a bus cable with two signal lines CAN_H and CAN_L The lines have a rated impedance of 120 Ohm The signal lines are connected to a terminating resistor 120 Ohm at both ends of the bus cable see figure Fig 45 CAN interface Fig 45 CAN interface 81 Drive System SD2M Hardware Description 036228xxF ...

Page 82: ...The limiting value is between 32 and 100 bus nodes depending on the used cable and transmission rate For further information on the maximum number of bus nodes refer to the document CAN Physical Layer by the user organization CiA e V 8 9 2 COM1 RS232 Interface COM1 RS232 interface 1 Fig 46 RS232 interface X19 Fig 46 RS232 interface X19 If you connect X19 to a standard RS232 interface of a PC 9 pol...

Page 83: ...Fig 50 EtherCAT connection Fig 50 EtherCAT connection Ethernet connection cable To connect EtherCAT devices use only Ethernet cables of Category 5 Class D or higher You can either use patch cables 1 1 or crossover ca bles TX crosslinked to RX because the receiver ports PHY support automatic cable recognition auto crossover feature 83 Drive System SD2M Hardware Description 036228xxF Connection Exam...

Page 84: ...rally connected via the motor phases U and W The current parameters of voice coil motors can only be indicated as sine peak amplitudes Ap not as RMS values Arms Related topics Motor Cable page 96 8 13 Shielding at Device Housing The device provides the opportunity to connect cable shields directly at the device For this purpose shield connection clamps by Phoenix are used The device is designed fo...

Page 85: ...ut the clamp over the cable into the slot holes 4 Push the clamp to the back so that the lugs lock in the circular holes 5 Fix the cable using the knurled screw 8 14 Housing Ground If required you can ground the device at the housing For this purpose a press nut la beled is provided Use an M4 screw max length 8 mm and a spring washer for grounding 85 Drive System SD2M Hardware Description 036228xx...

Page 86: ...er and slave drive is not possible fast Pre operational Only SDO communication is possible No process data are transmitted The LED flashes at the following intervals slow Safe operational As process data only actual values are transmitted from the slave drive to the master SDO communication is possible The LED flashes at the following intervals L1 status Green Operational The complete data channel...

Page 87: ...ue to error E40 The error is not present anymore 5 Sequential display Controller is switched off due to error E40 The error is still present indicated by the dot be hind E 6 Sequential display Controller is switched off due to error E11 The error is still present indicated by the dot be hind E Sub error code 4 is indicated as cause 7 Sequential display Controller is in boot loader mode Display app...

Page 88: ...are OK is not connected to 24 V 1 Analog input 0 broken cable 1 Minimum current monitoring of ana log input 0 has triggered 2 Analog input 1 broken cable 2 Minimum current monitoring of ana log input 1 has triggered E06 0x106 262d 3 Analog input 0 and 1 broken cable Motor is stopped by parameter dri ven ramp and drive is disabled controlled standstill 3 Minimum current monitorings of analog inputs...

Page 89: ...is stopped immediately Overload in power supply unit E17 0x311 785d Zero voltage control DC link only SD2M Motor is stopped immediately Mains thyristors are no longer con trolled Window range of the zero voltage control has been exceeded Unbalanced load Please contact SIEB MEYER E18 0x312 786d Error in spindle selection Motor is stopped immediately Spindle selection was not valid at Switch on E25 ...

Page 90: ...ca ble no bridge at RBallast int ext E37 0x525 1317d 2 VCE desaturation detection or DC DC converter overload only 0362144xx Drive is immediately disabled mo tor coasts to standstill 2 Bridge at RBallast is not correct short circuit of insulation etc Or internal hardware fault only 0362144xx E37 0x525 1317d DC converter overload only 0362161xx Power supply unit will be discon nected from mains Ove...

Page 91: ... 1325d 5 Overload motor Drive is immediately disabled mo tor coasts to standstill 5 Drive function V f incorrect para meter setting of Flying restart 1 Safety circuit Safety X10 1 Safety circuit STO is activated when the output stage is active in put SAFE A and or input SAFE B were triggered 2 Initialization error internal hardware of safety controller 2 Safety function SFM SLOF error in according...

Page 92: ...E62 0x73E 1854d Error in electronic type plate Device stops in BIOS Type plate is not programmed or faulty Please contact SIEB MEYER 1 For servo motors with commutation via an incremental motor measuring system the warning W17 Unknown commuta tion angle is signaled After a restart of the device the phasing of the motor measuring system starts automatically magnetic alignment 9 2 3 List of the Warn...

Page 93: ...arning overload current W27 Reserved W28 Reserved W29 Reserved W30 Reserved W31 Reserved 9 2 4 Messages of the Quick Stop Functions Code Description H01 Digital input Switch on waits for positive edge to switch the drive on This function is only active when the input is set as Switch on type 2 with positive edge H03 Software function Quick stop H04 Digital input Quick stop H07 Software positioning...

Page 94: ...bles that are exposed to mechanical loads e g trailing chains or similar must be suit ed for this purpose Otherwise damage may occur SIEB MEYERcables are not suit able for trailing chains The machine manufacturer must ensure that only cables are used that are suitable for this purpose All cables used to connect the devices must be equipped with an appropriate strain relief according to DIN EN 6180...

Page 95: ...cross section A mm Wiring type B2 1 Wiring type C 2 Wiring type E 3 0 75 8 5 9 8 10 4 1 00 10 1 11 7 12 4 1 50 13 1 15 2 16 1 2 50 17 4 21 22 4 23 28 30 6 30 36 37 10 40 50 52 16 54 66 70 25 70 84 88 35 86 104 110 50 103 125 133 70 130 160 171 95 156 194 207 120 179 225 240 Tab 3 Current carrying capacity according to DIN EN 60204 1 Tab 3 Current carrying capacity according to DIN EN 60204 1 1 cab...

Page 96: ... 0 75 18 0 82 1 0 1 5 16 1 3 2 5 14 2 1 4 0 12 3 3 6 0 10 5 3 10 8 8 4 16 6 13 3 25 4 21 2 35 2 33 6 50 0 53 5 70 00 67 4 95 000 85 0 0000 107 2 120 250 MCM 127 Note The line corresponds to a value when the connection possibilities are taken into account 10 2 1 Motor Cable DANGER Dangerous shock currents connect the motor housing to the ground of the machine or connect the ground terminal of the m...

Page 97: ...cable should be as short as possible to reduce electromagnetic radiation and capacitive currents Fig 53 Motor connection Connect with best conductivity and with largest surface to both cabinet sides Shield connection e g Bettermann mounting clip Shield bar Cable clamp bar Shield also from machine side PE Ground star point Fig 53 Motor connection Requirements to the motor cable The maximum admissib...

Page 98: ...e shield to both connector shells At the drive connect the shield to the D sub shell and at the motor to the shell of the measuring system connector Examples for the use of conductors Motors with resolver LIYCY 3 x 2 x 0 14 or 4 x 2 x 0 14 for motors with integrated thermal contact Con ductors shielded twisted in pairs Twist mode sine sine cosine cosine rotor rotor and if necessary thermal contact...

Page 99: ...ty of the used heat sink and its ventilation Due to the higher load of the power semiconductors in the output stage during a sta tic rotating field or low rotating field frequencies f 5 Hz the rated current will be reduced by the factor 2 within this frequency range for the SIEB MEYER devices of the series SD2 SD2S and SD2T For devices of the series SD2M the current will be limited at rotating fie...

Page 100: ...ves ele ments i e uncontrolled standstill Category 1 A controlled standstill where the energy supply between motor and machine drive elements is maintained to reach the standstill The energy supply is interrupted at that moment the machine is at a secure standstill Category 1b A controlled standstill where the energy supply between motor and machine drive elements is maintained to reach the stands...

Page 101: ...unted outside have to correspond to an IP Code IP54 if mounted correctly 12 1 Functional Description of the Restart Lock The restart lock disables the respective drive of an installation All other drive modules servo amplifiers frequency converters remain ready for operation A TÜV approved safety circuit accesses relevant control units of the output stage tran sistors of the drive to be locked by ...

Page 102: ...lse pattern of the output stage control sectors off The response time of the restart lock is max 4 ms The restart lock must only be controlled when the drive is at a secure standstill stop category 2 the higher ranking control has deactivated the drive module reference speed value 0 the holding brake of the motor has been arrested Fig 56 Safety circuit control Fig 56 Safety circuit control 102 Dri...

Page 103: ... EN ISO 13849 1 This circuit allows connecting several emergency stop devices in parallel which are perma nently monitored Circuit with OSSD SIL 3 Fig 57 Wiring with OSSD Fig 57 Wiring with OSSD Circuit without OSSD SIL 3 The following figure shows a circuit without OSSD safety device whilst only safety di rected command devices with forcibly opened contacts in two channel design are used SIL 3 ac...

Page 104: ...12 3 Requirements and Standards The following parameters are achieved according to the safety case according to EN ISO 13849 1 2008 12 MTTFd 100 years DC 99 Category 4 Performance Level e according to EN 61508 1 2010 and EN 61800 5 2 2014 06 PFH 0 SFF 100 if there are PFH values then SFF 100 HFT 0 The safety concept K1 meets the requirements of SIL 3 according to the standards named above Requirem...

Page 105: ...red actions Use case A If an STO contact is interrupted during Switch off the device status Switch on dis abled is triggered As soon as the STO contact is closed again the drive can restart with the next Switch on Use case B If an STO contact is interrupted during Switch on the device status Error is trig gered The error must be confirmed via an error reset to continue operation 105 Drive System S...

Page 106: ...0 rpm VF V f control For rotary asynchronous motor V f PWM available for devices with fix DC link voltage PWM mean speeds up to 120 000 rpm V f characteristic curve for asynchronous motors simple parameterization and unproblematic operation of motors sensorless operation Optionally a measuring system for speed monitoring can be used to signal the states speed zero and reference value reached The f...

Page 107: ...ire Field plate 3 wire Pulse generator NAMUR Pulse generator 24 V Pulse generator 5 V Digital field plate GMR Operating mode Drive function SERVO VECTOR VF Operating modes Speed Mode Current reference value Profile Velocity Mode Interpolated position control Electronic gear Speed Mode Software Connection Drive function SERVO VECTOR VF Parameterization in soft ware drivemaster2 USB connection RS232...

Page 108: ...ng 4 kHz 250 µs Function to be configured via software Analog inputs 2 differential signal inputs Operating range 10 V Maximum range 12 V Resolution internal 14 Bit Sampling 4 kHz 250 µs Function to be configured via software Analog outputs 2 outputs Operating range 0 10 V Maximum range 0 10 V Resolution internal 14 Bit Sampling 4 kHz 250 µs Function to be configured via software ENC0 Input Signal...

Page 109: ...ly unit charge monitoring undervoltage Power output stage load I t Power output stage temperature Power output stage short circuit U V W PE Power output stage safety circuit Motor load I t Motor temperature PTC NTC KTY84 130 Motor motor phase missing DC link overvoltage DC link undervoltage Ballast circuit load Ambient temperature Speed error slip Speed overspeed Position tracking error only with ...

Page 110: ...Field plate 3 wire Pulse generator NAMUR Pulse generator 24 V Pulse generator 5 V Digital field plate GMR Flying Restart Current controlled startup Operating modes Velocity mode 1 Control and setpoint channels Analog digital inputs Serial interface RS485 USB SERVOLINK 4 DNC 8 Byte Internal setpoints Motor potentiometer Encoder Emulation Speed pulses Others Multi parameter sets Winding Detection Fi...

Page 111: ...Connection Diagram 111 Drive System SD2M Hardware Description 036228xxF C Connection Diagram The following connection diagrams are examples for the device wiring ...

Page 112: ...CC_FB GND Signale_FB 16 TEMP M PTC PTC Various feedback 5 1 2 OUT1 OUT0 10 24V VCC_Ext 12 GND 7 OUT4 Pulse OUT 6 IN8 TEMP 11 9 GND IN0 1 2 X16 Inputs IN1 8 IN7 12 GND External control I O or optionally 036210050 AC input PE L3 L2 L1 L1 L2 L3 PE Operating unit option PC USB COM X14 USB USB X19 COM COM Encoder X6 X7 Second control Master Slave X62 0362150 53 F Ready for opration Speed zero Controlle...

Page 113: ...9 Motor PE W V U PE W V U X17 Feedback 24 15 VCC_FB GND Signale_FB 16 TEMP M PTC PTC Various feedback 5 1 2 OUT1 OUT0 10 24V VCC_Ext 12 GND 7 OUT4 Pulse OUT 6 IN8 TEMP 11 9 GND IN0 1 2 X16 Inputs IN1 8 IN7 12 GND External control I O or optionally 036210050 DC input UB UB Operation unit option PC USB COM X14 USB USB X19 COM COM Encoder X6 X7 Second control Master Slave X62 0362150 53 F Ready for o...

Page 114: ... com prised in the connector kit Fiber optic connectors SIEB MEYER article number Description 12540102 Female connector input black 12540202 Female connector output gray 32022900 Cable connector Toslink F05 47000001 Polishing disk for optical fiber cables 47000002 Dismantling tool for optical fiber cables 47000003 Grinding paper D 1 2 Operating Terminal SIEB MEYERarticle number Description 0362150...

Page 115: ...630 A uk 3 Manufacturers of mains chokes http www block eu http www enerdoor de D 1 4 USB RS232 485 Converter 050201 The USB RS232 485 Converter can be ordered at SIEB MEYER as an optional ac cessory for device configuration This converter is developed especially for the amplifier series SD2x Via the converter the devices can communicate with a PC without RS232 or RS485 interface A short USB cable...

Page 116: ...xxxx SPC PowerCombicon Note Labeled connectors can be ordered at SIEB MEYER D 2 1 Surge Arrestor FLASHTRAB Phoenix article number Description 2905469 Surge arrestor FLT SEC T1 T2 3C 350 25 FM with combined PE and N installed in one conductor L1 L2 L3 PEN 2905470 Surge arrestor FLT SECT1 T2 3S 350 25 FM with separate PE and N L1 L2 L3 PE N D 2 2 Shield Connection Clamps Shield connection clamps for...

Page 117: ...number TDK EPCOS Group 1 173 at 400 VAC 400 10 0362280AF 207 at 480 VAC 480 10 250 B84143B0250S081 S B84143K0250S081 IT 346 at 400 VAC 400 10 0362281BF 415 at 480 VAC 480 10 500 B84143B0600S081 S B84143K0600S081 IT 1 S standard line filter IT IT mains application without Y capacitors D 4 TOSHIBA Fiber Optic Connectors http www toshiba com D 5 WAGO Innovative Connections http www wago com D 5 1 Shi...

Page 118: ...ground 85 I ID switch 44 L LED status display 86 Line cross sections 95 M Mains supply connection 57 Maintenance 33 intervals 33 procedure 34 Manufacturers 114 Motor cable 96 Motor connection 57 Mounting 31 O Operating states 87 Optical fiber cable connection 55 Optical fiber cables preparation of optical fiber cables with connector 56 P Power Chokes 94 Q Quick stop messages 93 R Residual current ...

Page 119: ... 115 W Warning messages 92 Water cooling 41 Wiring instructions 94 X X1 24 V 44 X10 safety STO 46 X14 USB 47 X15 Digital OUT 47 X16 Digital IN 50 X17 Motor Feedback 52 X18 Analog 54 X19 COM1 Operating Terminal 55 X26 SERVOLINK 4 IN 55 X27 SERVOLINK 4 OUT 55 X6 ENC0 45 X64 EtherCAT OUT 57 X65 EtherCAT IN 57 X7 ENC1 EMU 45 Index Drive System SD2M Hardware Description 036228xxF 119 ...

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