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SICK TRANSIC111LP, Operating Instructions Manual

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SICK TRANSIC111LP Operating Instructions Manual Download Page 84

84

8014084/ZWT7/V3-1/2020-06 | SICK

O P E R A T I N G   I N S T R U C T I O N S  |  TRANSIC111LP

Subject to change without notice

7

MAINTENANCE 

7

Maintenance

7.1

Field maintenance 

7.1.1

Assembly and disassembly

7.1.1.1

Safety information for assembly and maintenance work 

 

   

     

▸

Only use original SICK spare parts.

For devices used in potentially explosive atmospheres:

▸

Maintenance and inspection should only be carried out by experienced/trained 
personnel with knowledge of the rules and regulations for potentially explosive 
atmospheres and sufficient equipment knowledge.

WARNING:

Risk of burns through hot gases

▸

With process temperatures > 65°C, let the TRANSIC111LP cool down before starting 
maintenance work.

WARNING:

Toxic gases escaping

▸

Ensure the seals are fitted.

▸

Incorrect sealing materials lead to leaks.

▸

Check the installation regularly for leaks.

WARNING:

Risk of fire through reaction with oxygen

▸

Keep components with sample gas contact free from grease and dust.

▸

Ensure the sealing materials are compatible with the oxygen concentration. 

▸

Only carry out installation work when there is no danger of high oxygen concentra-
tions.

WARNING:

Risk of injury through pressure

▸

Only assembly and disassemble the TRANSIC111LP when free from pressure. 

When necessary, provide separating elements to ensure safe installation and removal. 

WARNING:

Risk of injury through pressure

Oxygen measurement only functions in the range 0.8 ... 1.4 bar(a)
Do not use the flange with M5 screws when the pressure to be expected is above 
0.5 bar(g) or the plant is designed for such pressures.

▸

Only use components designed for the process pressure in the application.

▸

Observe the components pressure conditions, 

see “Dimensions and mechanics”, 

page 102.

▸

Observe regional regulations.

CAUTION:

Plant-specific hazards during maintenance work 

▸

Observe local regulations with regard to plant-specific protective equipment during 
maintenance work.

CAUTION:

Laser beam invisible

▸

Switch the TRANSIC111LP off during cleaning.

Cleaning tools positioned on the probe can reflect the laser beam coming out of the 
probe.

WARNING:

Corrosive components can endanger operation

▸

 Check all parts, especially those made of stainless steel, for corrosion and exchange 
these parts as necessary.

Corrosion on device parts can impair safety with regard to explosion protection, leak 
tightness and pressure.

NOTICE:

Risk of damage to the TRANSIC111LP through dust or humidity

▸

Only open the TRANSIC111LP in a dry environment free from dust.

Summary of Contents for TRANSIC111LP

Page 1: ...MMMI MMMOPERATING INSTRUCTIONS OPERATI NG INSTRUCTIO NS Title Page TRANSIC111LP Laser Oxygen Transmitter ...

Page 2: ...84 Change date 2020 06 Manufacturer SICK AG Erwin Sick Str 1 D 79183 Waldkirch Germany Phone 49 7641 469 0 Fax 49 7641 469 1149 E mail info pa sick de SICK AG Gisela Sick Str 11 79276 Reute Germany Original Documents The English edition 8014084 of this document is an original document from SICK AG SICK AG assumes no liability for the correctness of an unauthorized translation Contact SICK AG or yo...

Page 3: ...ath CAUTION Hazard or unsafe practice which could result in less severe or minor injuries NOTICE Hazard which could result in property damage Hazard general Please consult the documentation Note on explosion protection general Hazard through electric voltage Hazard through explosive substances mixtures Hazard through oxidizing substances Hazard through toxic substances Hazards through noxious subs...

Page 4: ... measurement 15 3 Installation 16 3 1 Project planning 16 3 1 1 Chemical tolerance 16 3 1 2 Temperature conditions 16 3 1 3 Strong light sources near the oxygen measuring probe 17 3 1 4 Pressure 17 3 2 Installation 18 3 2 1 Safety information 18 3 2 2 Prerequisites for assembly 19 3 2 3 Installation angle 19 3 3 Installation options 20 3 3 1 Process conditions for installation options 20 3 3 2 TRA...

Page 5: ...5 4 4 2 Temperature statistics T 35 4 4 3 Calibration gas actual value CAL C 36 4 4 4 Signal intensity SIL 36 4 4 5 Display of active and undeleted errors ERR 36 4 4 6 Entering the password PAS 37 4 5 Menu navigation with password authorization 37 4 5 1 Process pressure Display and settings APP 37 4 5 2 H20 content in process gas Settings H2O 37 4 5 3 C02 content in process gas Settings CO2 38 4 5...

Page 6: ...ng results command FORM 45 4 7 13 Display set date command DATE 47 4 7 14 Display set time command TIME 47 4 8 Network operation 48 4 8 1 Display set device address command ADDR 48 4 8 2 Open communication line command OPEN 48 4 8 3 Close serial interface in Poll mode command CLOSE 48 4 8 4 Set Echo mode command ECHO 49 4 9 Commands for access at maintenance level 50 4 9 1 Enter password example P...

Page 7: ...ture controller command LTC 56 4 14 8 Display output status command OUT 56 4 15 Display all changeable parameter values command PARAM 57 4 15 1 Measure signal level command SIL 57 4 15 2 Display statistic information command STATS 57 4 15 3 Display status of submenu item command STATUS 58 4 15 4 Display product name and software version command VERS 58 4 16 Using memory 58 4 16 1 Save parameters c...

Page 8: ...ns 71 6 3 3 One point adjustment via the serial interface command COXY1 72 6 3 4 One point adjustment using the keypad function CAL1 73 6 3 5 Two point adjustment via the serial interface command COXY2 74 6 3 6 Two point adjustment using the keypad function CAL2 76 6 4 TRANSIC111LP adjustment for ambient gas measurement 78 6 4 1 Setting up the gas supply 78 6 4 2 Calibration 79 6 4 2 1 Using ambie...

Page 9: ...when errors occur 91 8 1 4 Error display 92 8 1 5 Error Table 92 9 Shutdown 94 9 1 Safety information 94 9 2 Preparations for shutdown 94 9 3 Switching the TRANSIC111LP off 94 9 4 Protecting a shutdown TRANSIC111LP 94 9 5 Disposal 94 9 6 Shipping the TRANSIC111LP to SICK 94 10 Specifications 95 10 1 Compliances 95 10 2 Technical data 96 10 2 1 Dimensions and bore patterns 96 10 2 2 Measured value ...

Page 10: ... discharges SICK products are adequately protected against ESD when used as intended Observe the generally valid ESD regulations to avoid damaging the TRANSIC111LP through electrostatic discharges when touching parts within the enclosure WARNING Hazard through TRANSIC111LP modifications Do not remove add or change any components in or on the device unless such changes are officially allowed and sp...

Page 11: ... Three application variants of the TRANSIC111LP are available from SICK 1 In situ measurement 2 Extractive measurement 3 Measurement in ambient air WARNING Risk of fire through strong oxidation processes High O2 concentrations have strong oxidizing properties These increase the risk of combustion and can trigger violent reactions with inflammable substances Before installation check the TRANSIC111...

Page 12: ... remove add or change any components in or on the device unless such changes are officially allowed and specified by the manufacturer Failure to observe these precautions could result in voiding the manufacturer s warranty causing the device to become dangerous Special operating conditions The service interface may only be used with the SICK service interface cable Part No 2059595 Special local co...

Page 13: ...ously modulated to scan across one of the oxygen absorption lines This generates a periodic signal in a photodetector the amplitude of which is proportional to the amount of oxygen in the laser beam path 2 2 1 TRANSIC111LP probe design The sensor is designed as a probe for direct fitting at the measuring location The diode laser light source and the photodetector that measures the light are locate...

Page 14: ...g environment process side 02 0 25 02 0 100 O2 T 20 80 C p 0 8 1 4 bar a PS 10 bar DN 50 mm Environment 02 Atmospheric oxygen concentration 21 O2 T 40 80 C p Atmospheric pressure variations Outlet back to process Gas feed line from process Sample gas cell Measuring environment in sample gas cell 02 0 25 02 0 100 O2 T 20 80 C p 0 8 1 4 bar a PS 10 bar V 0 28 L DN 50 mm Environment 02 Atmospheric ox...

Page 15: ...measurement When configuring ambient gas measurements the complete TRANSIC111LP must be exposed to the O2 concentration to be measured The TRANSIC111LP variant for ambient measurements measures oxygen concentra tions from 2 21 vol O2 The measuring function is lost for oxygen concentrations under 2 vol Measuring environment Measuring device complete in differing O2 concentrations 02 2 25 02 T 40 80...

Page 16: ...ing device enclosure are connected heat conductive Thus the ambient temperature affects the measured value of the temperature probe This causes measurement errors because the measured temperature value used in compensation deviates slightly from the actual process gas temperature Further information on the operating temperature range can be found in Ambient condi tions page 101 Measuring probe Sta...

Page 17: ...l interior or laboratory light Use a PTFE filter for especially strong light sources e g outdoors with direct sunlight 3 1 4 Pressure Observe the specifications on pressure conditions see Flange mounted TRANSIC111LP A D F G H I J K page 14 see TRANSIC111LP C E with sample gas cell and wall bracket page 14 see TRANSIC111LP B for ambient gas measurement and wall bracket page 15 and see Dimensions an...

Page 18: ...ssories and spare parts see Spare parts and accessories page 89 The device is available in two versions Up to 0 5 bar overpressure For process pressure up to 10 bar at a process temperature of up to 80 C WARNING Risk of injury through device components under pressure The sample gas feed to TS111LP must be interrupted The usual operating conditions e g pressure temperature must be ensured When nece...

Page 19: ...nt and process is too high 30 C In these cases the flange area must be insulated or heated 3 2 3 Installation angle Install the TRANSIC111LP at a self draining angle When the process is very wet ensure no liquid can reach the beam path The probe can be tilted freely when the process gas is dry the process temperature is much higher than the dew point of the gas so that there is no risk of condensa...

Page 20: ...ess flanges Information on the diameter of the TRANSIC111LP flange adapter and flanges can be found in the Data Table see Dimensions and mechanics page 102 The smallest DIN flange suited for the flange adapter of TRANSIC111LP is a DIN ISO 1092 DN50 flange fitted with M16 hex bolts The flange adapter is fitted at the factory and is fastened to the bottom of the adapter with a screw NOTICE Installat...

Page 21: ...nto the prepared threads b Push the TRANSIC111LP through the process flange Check the correct position of the flange adapter seal to ensure a gas tight connection between flange adapter and process flange c Turn the TRANSIC111LP clockwise so that the screws fit through the larger recesses of the flange adapter Then turn the TRANSIC111LP counterclockwise to the stop 3 Flange adapter with M8 screws ...

Page 22: ...he TRANSIC111LP This simplifies fastening the two inner screws when positioning the TRANSIC111LP on the wall bracket 3 Tighten all four screws CAUTION Risk of burns through hot gas Attach the enclosed warning label to the sample gas cell surface when process temperatures are 65 C NOTICE Preparing the gas sample for dirty and wet gas Filter and dry the gas sample before pumping it into the sample g...

Page 23: ...bient temperature the cooling coil and the water trap can be simply positioned outside the sample gas cell For reheating the heat generated by a pump system can sometimes be sufficient so that no additional heating is required A simplified scheme of a sample gas treatment system for the removal of dirt and humidity is shown on Page 23 Fig 8 System for sample gas treatment Installing the sample gas...

Page 24: ...is ordered it is delivered with the cell fixed at the factory and prepared for wall fitting Take the sample gas cell off to check and replace the filter 1 Loosen the bayonet tube screw fitting and remove the sample gas cell by turning it and pulling it off the TRANSIC111LP see Fig 9 2 Refit the bayonet screw fitting in the reverse sequence Ensure the seal is located between the sample gas cell and...

Page 25: ...four screws 4 2 3 5 6 1 7 1 Stainless steel filter 2 External grounding connection 3 Calibration gas inlet with a Ø 6 mm Swagelok connection optional 4 M20 1 5 cable gland for supply and signal lines 5 Max screw size M6 6 Wall bracket 7 Device screws First fix both outer screws in the threads at the bottom of the TRANSIC111LP This simplifies fastening the two inner screws when positioning the TRAN...

Page 26: ... to an explosion Never use the RS 232 interface or the on off switch in a potentially explosive atmosphere WARNING Damage to cables through heat Only use cables specified for temperatures 70 C NOTICE Damage to cables through dust or moisture Only open the device in a dry environment free from dust WARNING Caution Risk of fire caused by excessive energy input in error case A PELV power supply unit ...

Page 27: ...ot operate with AC voltage 1 047Ab Fig 11 Electrical connections Grounding the transmitter Use suitable leads Make sure the device is connected to the local ground Lay the grounding as functional grounding 1 1 Cable duct 2 Ground terminal 2 Observe the cable specifications in the Technical Data see Technical data page 96 NOTICE No potential differences may occur NOTICE Check the grounding regularl...

Page 28: ...ue 10 Nm 9 Ensure the cable gland seals the cable 10 Switch the transmitter on using the Power ON OFF switch 11 The TRANSIC111LP performs a self test PASS is displayed after termination of the self test Shortly after the self test the device is ready for measurement and starts displaying measured oxygen values A green LED lights when the transmitter has found the absorption line and can output val...

Page 29: ...vice from the power supply Fit the disconnecting device as close as possible to the measuring device and easily accessible WARNING Caution Risk of fire caused by excessive energy input in error case A PELV power supply unit 11 36 V DC 24 V DC recommended is required The installer operating company is responsible for correct selection The installer of a system is responsible for the safety of a sys...

Page 30: ...optional The optional test gas inlet is specified when ordering Fig 14 Test gas inlet optional 1 1 Test gas inlet optional The test gas inlet has a 6 mm Swagelok for tube or hose Observe the suitability for Pressure Gases Temperatures Oxygen The test gas connection has a non return valve with opening pressure of 1 7 bar see Connections and systems page 67 ...

Page 31: ...ide content Fig 15 Display and keypad NOTICE Read the instructions through carefully before making any settings or parameter changes SICK accepts no responsibility for parameter or setting changes nor adjustments made by the user Contact SICK Customer Service when you require technical support The password can be found in the Annex see Password page 107 DANGER Hazard through incorrect parameter se...

Page 32: ...connect the TRANSIC111LP and the PC The maintenance interface provides more configuration options for alarm threshold s or other settings than the keypad and display Display modes Display LED Process Start duration 2 5 minutes Software version Self test PASS Self test starts Information Self test running Warming up phase starts Normal operation Green LED remains on Oxygen measured value Oxygen mea...

Page 33: ...nected to the RS 485 bus can then be addressed individually c Address the desired device by using the device address as a command parameter 2 RUN Mode for continuous output of measured data The parameters to be output and the output interval are adjustable Command S stops RUN mode The device switches to STOP mode 3 STOP No output of measured values 4 2 4 Analog output The TRANSIC111LP has a non in...

Page 34: ...hen no other method is specified Press Up to increment a digit by one Press Dn to toggle through the digits in the display Fig 16 Blinking display 4 3 2 Safety information on using the password The menu items are shown in the following Sections Menu navigation without password authorization and Menu navigation with password authorization as they appear in the menu navigation DANGER Severe conseque...

Page 35: ...the minimum and maximum oxygen values measured since the last reset The statistics can also be restarted with the current value Fig 17 Displaying and resetting the oxygen statistics 4 4 2 Temperature statistics T This menu item displays the minimum and maximum temperature values measured since the last reset The statistics can also be restarted with the current value Fig 18 Displaying and resettin...

Page 36: ...on 2 The signal intensity serves to determine contamination on the optics Important The laser signal can be amplified so that values above 100 are possible Fig 20 Signal intensity display 4 4 5 Display of active and undeleted errors ERR This menu displays all active error messages Fig 21 describes how the errors are read out and deleted The display shows E 0 when all errors have been deleted Signi...

Page 37: ...800 1400 mbar Fig 23 Reading out and changing the process pressure 4 5 2 H20 content in process gas Settings H2O 1 Enter the average H2O value in the sample gas Further information see Compensation of ambient parameters page 61 Adjustable range 0 600 g m3 Fig 24 Humidity in process gas setting Menu navigation starts from the top again after the password is entered Measured value display Ent Ent Up...

Page 38: ... Section Adjustment see Two point adjustment using the keypad page 76 4 5 6 Analog output display and settings AOU 1 Press Ent to display the current output value on the analog output 2 To set fixed output values for the analog output 0 4 12 20 mA press Ent and use Up and Dn to select the analog output value Fig 26 Displaying and setting the analog output value 4 5 7 Resetting to the factory calib...

Page 39: ...e transferred with the upper mA value 20 mA Fig 28 Scaling the analog output 4 5 9 Digital output ALA 1 Press Ent to display the current switching position 2 To check the switching function press Ent and use Dn and Up to select the desired switching function OPE open or CLO closed Fig 29 Checking and changing the digital output state 4 5 10 Resetting the measuring device rESE The device is restart...

Page 40: ...r case letters Table 3 Significance of command line elements Property Description value Baud rate 19200 Data bits 8 Parity None Stop bits 1 Table 4 Standard settings for the serial interface of the TRANSIC111LP Serial interface command Description Display device information Display device information with overwriting in POLL mode ADDR Display set device address CALCS Display measuring parameters C...

Page 41: ... ENV Set several all ambient parameters with one command ERR Display error control status ERRL Display error protocol ERRT Display error Table FCRESTORE Reset factory calibration H2O Display set H2O for compensation ICAL Calibrate analog output ITEST Set test current for analog output LTC Display status of laser temperature controller MEA Display measuring status OUT Display output status OUT_PARA...

Page 42: ...ntax S cr Example 4 7 3 Display set continuous output interval command INTV Sets the frequency for measured value output in RUN mode see Start continuous output command R page 42 Syntax INTV Value Unit cr Example 4 7 4 Send measuring results command SEND Outputs the last results in accordance with FORM see Format measuring results com mand FORM page 45 in STOP mode The command can be used with an ...

Page 43: ...and SAVE see Save parameters command SAVE page 58 saves the setting Syntax SMODE Mode cr Example 4 7 6 Display set serial communication mode for RS 485 command SMODE2 Defines the communication mode for the RS 485 interface Possible modes are STOP POLL and RUN Command SAVE see Save parameters command SAVE page 58 saves the setting Syntax SMODE2 Mode cr Example Mode Serial communication mode possibl...

Page 44: ...rface via which the command is entered maintenance interface or RS 485 interface NOTICE To be able to use the new settings save them in EEPROM with command SAVE see Save parameters command SAVE page 58 and then reset the device with command RESET see Reset command RESET page 59 Baud Valid baud rates are 300 600 1200 2400 4800 9600 19200 38400 57600 and 115200 max baud rate for the RS 485 interface...

Page 45: ...ys the measurement status with the associated variables Syntax MEA cr Example 4 7 12 Format measuring results command FORM Configures the output format for the commands SEND see Send measuring results com mand SEND page 42 and R see Start continuous output command R page 42 and can therefore also be changed as required Syntax FORM x cr The formatting string comprises the data to be shown and the a...

Page 46: ...results TGASC Gas temperature Centigrade TGASF Gas temperature Fahrenheit TIME Time elapsed since last reset DATE Date set by user comes after the time elapsed since last reset ERR Error category 0 no error 1 non fatal 2 fatal ADDR Measuring device address 0 99 Table 7 Abbreviations and variables in the formatting string Formatting command Description x y Change value for length whole numbers and ...

Page 47: ... real time by entering the current time as a parameter The time switch switches from 23 59 59 to 00 00 00 Syntax TIME hh mm ss cr Examples YYYY Current year mm Current month DD Current day date YEAR 2003 MONTH 7 DAY 17 NOTICE The device does not have a real time clock so that the date set by the user is reset to 0000 01 01 after every switch on The device does not have a real time clock so that th...

Page 48: ...text in Italics is not echoed unless the user is using local echo Syntax OPEN Address cr Example 4 8 3 Close serial interface in Poll mode command CLOSE Closes the device and switches to POLL mode Unless an addressable command is issued all output is suppressed until the device is reset or the OPEN command used If a serial mode is set to POLL with command SMODE see Display set serial communication...

Page 49: ...RS232C mode the device echoes everything back to the user as standard The Echo function is automatically disabled in RS 485 mode In the example below the two commands in Italics are typed by the user but not seen on the screen unless using local echo Syntax ECHO on off cr Example on Echo on off Echo off echo on VERS TRANSIC100LP 9165087 0000 1 36 echo on ECHO ON ...

Page 50: ...mmands for calibration and adjustment 4 10 1 Hold outputs for calibration command ADJUST Retains the current values for all outputs or releases the outputs again This command serves to check the calibration based on a known span gas or for online adjustments so that measured value changes do not disturb process control Syntax ADJUST on off cr Example 4 10 2 Set water content for compensation comma...

Page 51: ...ut parameters displays the current values for ambient parameters and allows entering new values Press Enter to confirm the current setting 4 10 5 Calibrate analog output command ICAL Calibrates the current output Calculates and sets the values for parameters Gain GI and Offset OI Syntax ICAL cr Example Carbon dioxide CO2 concentration in measured gas vol CO2 co2 10 CO2 10 Pressure Pressure setting...

Page 52: ...ATALI mA 3 000 FATALI mA 3 000 I4 1 OUTMAXO2 20 000 OUTMINO2 0 000 NONFATALI Current output in mA for non fatal error FATALI Current output in mA for fatal error I4 Parameter to determine whether the current output range starts with 0 or 4 mA When I4 0 the current output is 0 20 mA When I4 1 the current output is 4 20 mA OUTMAXO2 Oxygen concentration OUTMAXO2 is set for current output 20 mA OUTMIN...

Page 53: ...Y_MODE warn alarm fault_alarm high_open low_open cr 4 13 2 Display set relay switching point command RSEL Sets the relay switching points Syntax RSEL cr Example Where current test current mA itest 4 Test current set to 4 mA Use ITEST to stop Test mode itest Current Test mode stopped warn_alarm Relay open when maintenance request exists for error fault_alarm Relay open when error exists high_open R...

Page 54: ... and the addressing can be overwritten with in POLL mode This allows accessing a device with an unknown address to determine the address Syntax cr Example 4 14 3 Display measuring parameters command CALCS Displays all parameters the device can measure Syntax CALCS cr Example SICK TRANSIC100LP Device TRANSIC100LP SW version 9165087 0000 1 36 SNUM 12345678 Calibrated 2009 11 24 Calib text Normal ADD...

Page 55: ... entered password Using the command with a command name as parameter displays a detailed description of the respective command Syntax HELP Command cr Example Factory calibration Calibrated 2009 11 24 Calib text Normal Cal point 1 Given oxygen 0 00 Gas temperature C 20 81 Ref path temperature C 21 90 Cal point 2 Given oxygen 21 00 Gas temperature C 20 81 Ref path temperature C 21 90 DISPLAY BOARD D...

Page 56: ...C cr Example 4 14 8 Display output status command OUT Displays the status and settings of the analog output controller and the associated vari ables Syntax OUT cr Example ltc LASER TEMPERATURE CONTROLLER LTC Mode ON State TEMP_OK Set Temp C 29 074 Temp C 29 073 Diff C 0 001 PID Output 773 DAC Output 29227 out ANALOG OUTPUT OUT Mode NORMAL State NORMAL Oxygen 0 00 Current mA 3 00 DAC Output 50000 G...

Page 57: ...al surfaces Syntax SIL cr Example 4 15 2 Display statistic information command STATS Displays statistic information Syntax STATS cr Example param Customer Interface SERI 19200 8 NONE 1 ECHO ON SMODE STOP Service Interface SERI 115200 8 NONE 1 ECHO ON SMODE STOP Common Serial parameters ADDR 0 INTV 1 S FORM F0 Analog Output OUTMINO2 0 000 OUTMAXO2 25 000 I4 1 NONFATALI mA 3 000 FATALI mA 3 000 Rela...

Page 58: ...RAM to EEPROM Syntax SAVE cr Example status Submenu items are mode and status LASER TEMPERATURE CONTROLLER LTC Mode ON State TEMP_OK OXYGEN MEASUREMENT MEA Mode MODE2 State PEAK_LOCKED Run Time Func OFF ANALOG OUTPUT OUT Mode NORMAL State NORMAL ERROR CONTROL ERR Mode ON State NO ERRORS CUSTOMER INTERFACE SCI2 Mode STOP SERVICE INTERFACE SCI1 Mode STOP DISPLAY BOARD DB Mode NORMAL State NORMAL ver...

Page 59: ...nd enter the command with password Syntax FCRESTORE cr Example 4 18 Errors 4 18 1 Display error control status command ERR Displays the error control status and active errors Syntax ERR cr Example 4 18 2 Display Error protocol command ERRL Displays the events in the Error protocol Syntax ERRL cr Example reset Resetting TRANSIC100LP 9165087 0000 1 36 SICK 2011 fcrestore Customer calibration removed...

Page 60: ...RS cr Example 4 18 4 Display Error Table command ERRT Displays the Error Table Syntax ERRT cr Example errs ERROR LOW SIGNAL ERROR FP SLOPE FAILURE errt St Cnt CategoryError text 1 OFF 0 FATALEEPROM BASIC PARAMS NOT AVAILABLE 2 OFF 0 FATALEEPROM OPERATION PARAMS NOT AVAILABLE 31 OFF 0 NON FATALSIGNAL LEVEL LOW 32 OFF 0 NON FATALSIGNAL CUT 52 OFF 0 WARNINGEEPROM LOG STATS CORRUPTED 53 OFF 0 WARNINGW...

Page 61: ...essure process pressure Standard ambient parameters Pressure 1 bar a Must be activated ambient parameters must be set The pressure outside the process in which the measuring device enclosure is installed should be normal ambient air pressure For further information see see page 17 Humidity Water content 0 g m3 H2O CO2 Relative carbon dioxide concentra tion 0 vol CO2 compensation is deactivated Tem...

Page 62: ...ed out using dry N2 and O2 mixtures Humidity and CO2 concentrations of the calibration gases are 0 Apart from dry N2 all background gases result in a percentage measured value error for O2 measurement Carbon dioxide and water vapor are the most common gases requiring compensation Compensation for the average water and CO2 contents of the background gas is integrated The compensation is based on ma...

Page 63: ...s the effect these conditions have on the O2 measured value of the device The water content of the background gas influences the oxygen measuring result 1 The water molecules contained by the background gas displace a certain amount of oxygen molecules 2 Collisions between the water and oxygen molecules affect the shape of the oxygen absorption lines H2O g m 3 C P W T T gas temperature in K 273 15...

Page 64: ... water content compensation because it is the actual decrease of oxygen content in the measured gas due to water displacing oxygen in the gas mixture Setting the water content for compensation Syntax for input via the serial interface see Set water content for compensation com mand H2O page 50 Setting via the user interface see Humidity in process gas setting page 37 0511 086 Setting the CO2 conce...

Page 65: ...ia the serial interface cable Open the Terminal program with the respective serial communication setting standard setting 19200 8 N 1 Connect the gas supply see Setting up the gas supply for calibration and adjust ment page 66 and calibrate adjust see Calibration page 79 and or see Infor mation on adjustment page 80 Read the instructions through carefully before making any settings or parameter ch...

Page 66: ... flow out without hindrance This avoids an overpressure in the chamber 4 Push the probe against the sample gas cell and turn it clockwise see Figure 35 5 The gas inlets of the sample gas cell are fitted with Swagelok gas connections for Ø 6 mm tubes A 6 mm to 1 4 adapter is delivered 6 Open the gas cylinder slowly and observe the pressure indicator Fig 33 Fastening the TRANSIC111LP probe in the sa...

Page 67: ... 1 7 bar when the non return valve has not been used for some time SICK therefore recommends using a flow monitor e g a rotameter to monitor the calibration gas flow This allows to set the gas flow to the required value 6 1 2 2 Connecting the gas 1 Remove the plug of the TRANSIC111LP gas inlet 2 Fasten the span gas tube to the gas inlet using a 14 mm wrench Do not overtighten the inlet NOTICE For ...

Page 68: ...djustment without flowmeter Information on the relation between span gas volume flow and span gas pressure of the optional test gas inlet can be found there 0511 052 Fig 34 Volume flow against pressure Swagelok SS CHSM2 KZ 25 non return valve 6 1 3 Information on calibration gases Factory calibration Mixtures of dry N2 and O2 Humidity CO2 concentration of calibration gases 0 Gases recommend for ad...

Page 69: ...red in the TRANSIC111LP measuring device i e the relative humidity is set to 0 r h Both gas dilution effect and r h dependency effect are included in the Table r h Temp ºC 0 10 20 30 40 50 60 70 80 90 100 0 21 0 21 0 21 0 21 0 20 9 20 9 20 9 20 9 20 9 20 9 20 8 5 21 0 21 0 21 0 20 9 20 9 20 9 20 9 20 8 20 8 20 8 20 8 10 21 0 21 0 20 9 20 9 20 9 20 8 20 8 20 8 20 7 20 7 20 7 15 21 0 21 0 20 9 20 9 ...

Page 70: ...for the adjustment duration These settings must then be changed back to represent the process conditions when the TRANSIC111LP is reinstalled in its operating environment Further information on setting the ambient parameters of the TRANSIC111LP can be found under Calibrate analog output command ICAL page 51 serial input and Process pressure Display and settings APP page 37 and H20 content in proce...

Page 71: ...Make sure that the ambient parameters of the adjustment environment have been set before adjustment 5 Set the values for pressure humidity and CO2 concentrations of the calibration gas Calibration gases have a humidity of 0 g m3 H2O The CO2 concentration of nitrogen gas mixtures is 0 vol CO2 6 Reset the ambient parameters after adjustment to the values of the process gas Further information on the...

Page 72: ...The following commands are now available for selection Enter output the most current measuring result R Enter continuous output of measuring results Press Enter to terminate output mode Esc to terminate the calibration 7 Wait until the measured value has stabilized Enter the span gas concentration and press Enter The new gain or offset parameter value is calculated and displayed The following is d...

Page 73: ...g output 4 Connect the span gas 5 Enter the known O2 value and confirm with Ent 6 The measured value display blinks 7 Feed calibration gas 8 Wait until the display shows a stable value 9 Confirm with Ent PASS is displayed when the calibration is successful The device now calculates the new gain and offset settings and starts to display the new measured value 10 Press Ent twice This ends the one po...

Page 74: ...oncentration are different from the operating conditions of the measuring device set the ambient parameters of the measuring device to the adjustment environment for the adjustment duration These settings must then be changed back to represent the process conditions when the TRANSIC111LP is reinstalled in its operating environment Further information on setting the ambient parameters of the TRANSI...

Page 75: ...t with calibration gases that differ by at least 4 vol O2 10 Enter command SAVE and confirm with Enter The new values are stored in EEPROM 11 Enter command ADJUST OFF and confirm with Enter The adjustment is completed and the measuring results are displayed again coxy2 Customer calibration Current condition settings Pressure bar 1 013 H2O g m3 0 CO2 vol 0 Gas temperature C 23 66 Internal temperatu...

Page 76: ...er information on setting the ambient parameters of the TRANSIC111LP can be found in Section 5 of these Operating Instructions 1 Check that no error messages are active Active error messages influence adjustment Malfunction messages see Error display page 92 Serial interface and see Display of active and undeleted errors ERR page 36 keypad Error Table see Error Table page 92 2 Select menu item Cal...

Page 77: ...change without notice ADJUSTMENT 6 The adjustment can be aborted at any time with Back The reference concentration used determines whether the gain or offset parameter value is changed Change to the offset value Oxygen concentration 10 5 O2 Change to the gain value Oxygen concentration 10 5 O2 ...

Page 78: ...h gas connections for Ø 6 mm tubes see Installing the sample gas line page 23 A 6 mm 1 4 adapter is delivered 5 Let the gas flow out without hindrance This avoids an overpressure in the chamber The ambient gas measurement version of TRANSIC111LP requires the adjustment gas concentration to be present in the probe and inside the measuring device enclosure In the configuration described above the ga...

Page 79: ...ram below Fig 40 The Figure shows the measured value when only the sample gas cell and not the measuring device enclosure is exposed to the calibration gas Fig 37 TRANSIC111LP measured values depending on the O2 concentration in the calibration gas 6 4 2 3 Information on calibration gases Factory calibration Mixtures of dry N2 and O2 Humidity CO2 concentrations 0 Gases recommend for adjustment Nit...

Page 80: ...justment functions is open for 30 minutes after the password is entered Functions in progress are not interrupted after expiry of 30 minutes Enter the password again to execute more password protected functions 3 Make sure that no error messages are active as these could affect adjustment Malfunction messages see Error display page 92 Serial interface and see Display of active and undeleted errors...

Page 81: ...utputs This command should be used during online adjustment so that measured value changes do not disturb process control This step can be omitted when the device to be adjusted has been removed from the process or is separated from process control When adjustment conditions gas pressure humidity and CO2 concentration are different from the normal operating conditions of the measuring device set t...

Page 82: ...ommand COXY1 6 Enter command SAVE and press Enter The new values are stored in EEPROM 7 Enter command ADJUST OFF and press Enter coxy1 Customer calibration Current condition settings Pressure bar 1 013 H2O g m3 0 CO2 vol 0 Gas temperature C 23 64 Internal temperature C 24 84 If parameters are not correct cancel calibration with ESC and change parameters Connect ref gas to cuvette O2 20 52 Ref O2 2...

Page 83: ...page 92 2 Enter the password in menu PAS see Entering the password PAS page 37 3 Select menu item Cal1 This holds the analog output 4 Connect the span gas 5 Enter the known O2 value and confirm with Ent 6 The measured value display blinks 7 Feed adjustment gas 8 Wait until the display shows a stable value 9 Confirm with Ent PASS is displayed when the calibration is successful The device now calcul...

Page 84: ...k of injury through pressure Only assembly and disassemble the TRANSIC111LP when free from pressure When necessary provide separating elements to ensure safe installation and removal WARNING Risk of injury through pressure Oxygen measurement only functions in the range 0 8 1 4 bar a Do not use the flange with M5 screws when the pressure to be expected is above 0 5 bar g or the plant is designed fo...

Page 85: ...oxygen measuring probe Fig 40 Location of the lens in the oxygen measuring probe 1 Remove the filter Instructions see Cleaning the filter page 88 2 Use a jet of clean air to clean loose particles off the mirror instrument air or better Continue with step 3 when the optics are still contaminated 3 Tip distilled water with soap mixed in onto the mirror and let it work 4 Then rinse with distilled wat...

Page 86: ...ality 9 After cleaning the surface should appear clean without oil stains contamination or dust Refit the filters after cleaning NOTICE Damage to the lens and mirror through mechanical cleaning During the cleaning process described above never attempt to clean the optical components by rubbing e g with cotton swabs or cleaning a cloth Cleaning the TRANSIC111LP optics is easiest with an optics clea...

Page 87: ...he filter regularly Check the filter regularly Change the filter when clogged CAUTION The PTFE filter is not approved for 25 vol oxygen WARNING The filter can contain acidic or toxic substances Observe relevant safety regulations Depending on its components the filter must be disposed of according to legal regulations or as hazardous waste when necessary 1 Stainless steel filter 2 PTFE filter 3 4 ...

Page 88: ...Replace the O ring seal with a new one Roll the seal carefully into the groove at the base of the oxygen measuring probe Be careful not to damage the O ring by excessive sliding or friction along the metal edges of the probe 3 if the filter end is to be lubricated to ease installation only use inert oxygen compatible lubricants suitable for seals and the process such as for example DuPont Krytox S...

Page 89: ...2060189 Set O ring 47 2 KALREZ bayonet connection 2060193 Steel mesh filter 2060192 Set steel mesh filter PTFE filter seal FKM 2064911 Set steel mesh filter PTFE filter seal EPDM 2060230 Set steel mesh filter PTFE filter seal Kalrez 2060191 Set O ring 33 05 1 78 FKM filter 2064917 Set O ring 33 05 1 78 FKM EPDM 2060179 Set O ring 33 05 1 78 Kalrez filter 2060184 PTFE filter 2060181 Set PTFE filter...

Page 90: ...ly clamping flange Kalrez PN10 2068225 Set flange assembly welding adapter FKM PN10 2068358 Set flange assembly welding adapter EPDM PN10 2068360 Set flange assembly welding adapter Kalrez PN10 2068224 Set sample gas cell with seal FKM 2064906 Set sample gas cell with seal EPDM 2060225 Set sample gas cell with seal Kalrez 2060194 Mounting bracket for sample gas cell wall fitting 4066692 Set wall f...

Page 91: ...ys cleared during a start All error events are stored in an EEPROM error memory 8 1 3 TRANSIC111LP behavior when errors occur Emergency shutdown state If a processor or memory error occurs the TRANSIC111LP switches to the emergency shutdown state and cannot be started TRANSIC111LP Fatal error Non fatal error Warnings Analog output Programmable Fail High or Fail Low Programmable Fail High or Fail L...

Page 92: ...e error Contact SICK Customer Service 9 FATAL serious LCD DRIVER CONNECTION No connection with display Contact SICK Customer Service 10 FATAL serious ADC2 Hardware error Contact SICK Customer Service 11 FATAL serious DIGIPOT CONNECTION No connection with digital potentiometer gain and offset control Contact SICK Customer Service 12 FATAL serious PELTIER Error in laser block hardware error Contact ...

Page 93: ...s from other errors 38 NONFATAL non serious ANALOG OUTPUT RANGE Oxygen concentration value measured outside set output range Adjust the output range settings when necessary 51 WARNING SIGNAL QUITE LOW Transmission SIL 20 Maintenance request for optical components see Cleaning the optical components page 85 52 WARNING EEPROM LOG STATS COR RUPTED Non critical hardware error EEPROM protocol and stati...

Page 94: ... Switching the TRANSIC111LP off Switch the TRANSIC111LP voltage supply off 9 4 Protecting a shutdown TRANSIC111LP Store in a protected dust free and dry place Observe the storage temperature see Ambient conditions page 101 9 5 Disposal The TRANSIC111LP can easily be disassembled into its components which can then be sent to the respective raw material recycling facilities Dispose of the TRANSIC111...

Page 95: ...rical and electronic equipment RoHS EN 61326 1 Electrical equipment for measurement control and laboratory use EMC requirements Part 1 General requirements IEC 61326 1 2012 EN 50581 Technical documentation for the assessment of electrical and electronic products with respect to the restriction of hazardous substances Electrical protection Protection class III Low voltage protection Safety requirem...

Page 96: ...echnical data 10 2 1 Dimensions and bore patterns Fig 42 Wall bracket The TRANSIC111LP configuration depends on the application Refer to the system documentation delivered with the TRANSIC111LP for the respective configuration 4 84 4 05 0 39 4 25 2 05 3 23 2 44 36 1 42 19 0 75 0 30 All specifications in mm inches 1 1 ø 6 5 mm four pieces ...

Page 97: ... 44 Mounting flange with M8 bolts suitable for PS 10 bar 33 27 5 R 4 3 55 66 50 4 x M5 2 6 1 08 1 97 1 3 2 16 All specifications in mm inches When installing with a tube with an outer diameter 80 mm do not drill M5 through holes to prevent leakage from the process 38 8 1 53 38 8 1 53 38 8 1 53 38 8 1 53 16 1 0 63 16 1 0 63 16 1 0 63 16 1 0 63 Ø 84 3 31 Ø 50 1 97 All specifications in mm inches ...

Page 98: ...Subject to change without notice 10 SPECIFICATIONS Fig 45 Adapter flange clamping flange DIN32676 3 DN65 suitable for PS 10 bar Fig 46 Adapter flange weldable suitable for PS 10 bar Ø91 3 58 Ø12 0 47 All specifications in mm inches Ø70 2 75 Ø12 3 0 48 All specifications in mm inches ...

Page 99: ...acket and sample gas cell 186 7 32 310 12 20 141 5 55 Ø 44 1 73 60 2 36 159 6 26 59 2 32 Ø 97 3 82 169 6 65 148 5 83 All specifications in mm inches 310 12 20 141 5 55 169 6 65 186 7 32 159 6 26 M6 Ø 82 3 23 59 2 32 Ø 44 1 73 52 2 05 82 3 22 103 4 06 123 4 84 Ø 6 5 0 26 All specifications in mm inches 341 13 43 322 12 68 Ø 70 2 76 M6 60 2 36 159 6 26 59 2 32 87 3 43 34 1 34 54 2 13 6 5 0 26 186 7 ...

Page 100: ...tallation Fig 51 Weather hood for flange installation 210 8 27 389 15 31 6 5 0 26 10 0 39 10 0 39 54 5 2 15 7 0 28 103 4 06 74 2 91 280 11 02 346 13 62 44 1 73 181 7 13 52 2 05 72 25 2 84 191 7 52 181 7 13 10 0 39 102 4 02 1 2 All specifications in mm inches 352 13 86 207 8 15 224 8 82 194 7 64 6 24 200 7 87 157 6 18 50 1 97 100 3 94 All specifications in mm inches ...

Page 101: ...ime according to specification 3 min Display 7 segment LCD LED Two colored Red green Operating temperature range for probe installed in process for electronics housing for measuring device ambient air measurement for cable 20 60 C 20 60 C 20 60 C 20 60 C Storage temperature range 40 80 C Operating pressure range 0 8 1 4 bara Air humidity 100 r h non condensing Altitude Up to 2000 above sea level E...

Page 102: ... 5 A Serial output NOTE Only for maintenance RS 232 Connections Screw terminals 0 5 1 5 mm2 RJ45 connection for RS 232 Resistance between signal ground and ground 10 MΩ Dimensions H W D 306 184 74 mm3 Weight 2 2 kg Enclosure material G AlSi10Mg DIN 1725 Enclosure classification IP66 Flange Can be attached to DIN ANSI standard flanges Minimum flange sizes DIN EN 1092 DN50 Fitted with M16 DIN 933 or...

Page 103: ...max 80 C PS 10 bar V 0 28 L DN 50 mm NOTICE Do not use the TRANSIC111LP for unstable gases e g acetylene Observe local regulations with regard to pressure Hydrophobic PTFE filter Hydrophobic PTFE filter average pore size 8 μm Cable glands Cable gland M20 1 5 for cable diameter 8 11 mm Pipe screw fitting NPT conduit User cable connection 8 pin M12 plug Sample gas cell with wall bracket Gas connecti...

Page 104: ...1 2020 06 SICK O P ERA TI N G I NS TRU CT IO N S TRANSIC111LP Subject to change without notice 11 ANNEX 11 Annex 11 1 Humidity Conversion Table Table 14 Humidity Conversion Table Humidity value absolute in g m 3 H 2 O r h ...

Page 105: ...CL2 Dimethyl ether 0 44 of measured value vol Dimethyl ether Ethanol C2H6O vol 0 32 of measured value vol ethanol H2 vol 0 48 of measured value vol H2 H2O g m3 0 03 of measured value g m3 H2O He vol 0 26 of measured value vol He Methyl isobutyl ketone 0 88 of measured value vol methyl isobutyl ketone NOVEC71 0 61 of measured value vol NOVEC71 Propanol C3H8O 0 41 of measured value vol C3H8O Tetrahy...

Page 106: ...cial range 2 2 Factory default range is 0 25 vol O2 from _______vol O2 to _______vol O2 X Signal output can be reconfigured on the field 4 20 mA 1 0 20 mA 2 Fault state current for analog output can be reconfigured on the field 3 mA 3 3 Fault state 3 mA can be chosen only if signal output is 4 20 mA A 21 mA B Relay settings can be reconfigured on the field 4 4 Default 10 vol O2 Hysteresis 1 vol O2...

Page 107: ...107 8014084 ZWT7 V3 1 2020 06 SICK OP E RAT IN G I N S TR UC TI ON S TRANSIC111LP Subject to change without notice ANNEX 11 11 4 Password 1010 ...

Page 108: ...3 8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 ...

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