SICK SIM2500 Operating Instructions Manual Download

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O P E R A T I N G I N S T R U C T I O N S

SIM2500

Sensor Integration Machine

Summary of Contents for SIM2500

Page 1: ...O P E R A T I N G I N S T R U C T I O N S SIM2500 Sensor Integration Machine ...

Page 2: ...issible within the limits of the legal determination of Copyright Law Any modi fication abridgment or translation of this document is prohibited without the express written permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2 O P E R A T I N G I N S T ...

Page 3: ... 3 4 Preset Ethernet interfaces 12 4 Transport and storage 14 4 1 Transport 14 4 2 Transport inspection 14 4 3 Storage 14 5 Mounting 15 5 1 Overview of mounting procedure 15 5 2 Scope of delivery 15 5 3 Preparing for mounting 15 5 4 Mounting the device 16 6 Electrical installation 19 6 1 Important notes 19 6 2 Preparing the electrical installation 19 6 3 Preparing the cables 19 6 4 Overview of con...

Page 4: ...g 38 10 1 Disposal 38 11 Technical data 39 11 1 Features 39 11 2 Interfaces 39 11 3 Mechanics and electronics 40 11 4 Ambient data 41 12 Annex 42 12 1 Dimensional drawings 42 12 2 Licenses 42 CONTENTS 4 O P E R A T I N G I N S T R U C T I O N S SIM2500 8023295 2021 06 22 SICK Subject to change without notice ...

Page 5: ...ation on operating the machine or system in which the device is integrated Information on this can be found in the operating instructions for the machine or system 1 2 Explanation of symbols Warnings and important information in this document are labeled with symbols Sig nal words introduce the instructions and indicate the extent of the hazard To avoid accidents damage and personal injury always ...

Page 6: ...ily Dimensional drawings and 3D CAD dimension models of the device types in various electronic formats Other publications related to the devices described here Publications dealing with accessories 1 4 SICK service If you require any technical information our SICK Service will be happy to help To find your agency see the final page of this document NOTE Before calling make a note of all type label...

Page 7: ...ns are possible depending on the device specific properties The device is programmed on a PC by using the development environment software SICK AppSpace Depending on the application a browser based graphical user inter face HMI can be created which provides opportunities defined by the application developer to influence an application at operator level The device connection to the peripherals is e...

Page 8: ...uctions The manufacturer accepts no liability for damage caused by Non adherence to the product documentation e g operating instructions Incorrect use Use of untrained staff Unauthorized conversions or repair Technical modifications Use of unauthorized spare parts consumables and accessories With special variants where optional extras have been ordered or owing to the latest technical changes the ...

Page 9: ...any potential dangers independently The electrician must comply with the provisions of the locally applicable work safety regulation The following qualifications are required for various activities Table 1 Activities and technical requirements Activities Qualification Mounting maintenance Basic practical technical training Knowledge of the current safety regulations in the workplace Electrical ins...

Page 10: ...otential equalization currents Improper grounding can lead to dangerous equipotential bonding currents which may in turn lead to dangerous voltages on metallic surfaces such as the housing Electrical voltage can cause severe injury or death Work on electrical systems must only be performed by qualified electricians Follow the notes in the operating instructions Install the grounding for the produc...

Page 11: ...s indicators ã fan 3 2 Functionality The SIM2500 Sensor Integration Machine part of the SICK AppSpace ecosystem is opening up new possibilities for application solutions Data from SICK sensors such as LiDAR scanners and cameras can be read merged into a point cloud evaluated archived and transmitted Four fast Ethernet interfaces are available for 2D or 3D cameras that feature power supply over Eth...

Page 12: ...the most demanding 2D and 3D machine vision applications The HMI and data visualization features can be provided on any browser enabled notebook PC or tablet The app is created using the SICK AppStudio SDKs and when using HALCON using HDevelop from MVTec 2D cameras Sick 3D cameras Illumination Sick detection and ranging sensors SICK CSN Trigger I Os Fast Encoder Dual Port Fieldbus Power Dig I O Io...

Page 13: ... limited to just 100 Mb s do not support the data packet mode used by cameras and can cause transmission errors Changing the IP addresses The individual IP addresses can be changed using the SICK SOPAS ET PC tool PRODUCT DESCRIPTION 3 8023295 2021 06 22 SICK O P E R A T I N G I N S T R U C T I O N S SIM2500 13 Subject to change without notice ...

Page 14: ...d in transit In the case of transit damage that is visible externally proceed as follows Do not accept the delivery or only do so conditionally Note the scope of damage on the transport documents or on the transport compa ny s delivery note File a complaint NOTE Complaints regarding defects should be filed as soon as these are detected Damage claims are only valid before the applicable complaint d...

Page 15: ...For a list of cables suitable for use with the device see supportportal sick com 5 3 Preparing for mounting Mounting requirements NOTE Two mounting methods along with the relevant accessories are recommended Via adapter plates accessory part no 2084764 Via mounting rail accessory part no 2084765 To avoid damage to the device or the connected peripheral devices avoid ambient temperatures greater th...

Page 16: ...224 2 Mount the lower clamping plate on the mounting rail 3 Insert the lower clamping plate on the opposite side at an angle and hook into the lower clamping plate 4 Use the mounting plates and two hexagon socket heat cap screws A F 3 to screw the device securely into the two clamping plates 5 MOUNTING 16 O P E R A T I N G I N S T R U C T I O N S SIM2500 8023295 2021 06 22 SICK Subject to change w...

Page 17: ...r lock nuts on mounting sites that are exposed to vibrations to prevent the holding plates from loosening MOUNTING 5 8023295 2021 06 22 SICK O P E R A T I N G I N S T R U C T I O N S SIM2500 17 Subject to change without notice ...

Page 18: ...ct Link Act Link Act Link Act Link Act Link Act Link Act Link Act Link Act Link Act Link Act Link Act 1 2 170 220 225 250 R 3 2 R 3 2 R 6 5 50 69 30 1 Attach the adapter plates to the device using two hexagon socket head cap screws A F 3 on each 2 Mount the device with adapter plates at the mounting location vertically sus pended or horizontal position for suspended mounting use the individual scr...

Page 19: ...d NOTE Layout of data cables Use screened data cables with twisted pair wires Implement the screening design correctly and completely To avoid interference always use EMC compliant cables and layouts This applies for example to cables for switched mode power supplies motors clocked drives and contactors Do not lay cables over long distances in parallel with power supply cables and motor cables in ...

Page 20: ...one INC In Out as well as a voltage supply for peripherals 5 CAN Connection for the SICK CAN sensor network receiver transceiver as well as a voltage supply for peripherals 6 SENSOR 1 4 Four sensor connections with digital inputs outputs and voltage supply Can be alternatively used as IO Link master connections 7 SENSOR 5 6 Two sensor connections with two configurable inputs outputs one dedi cated...

Page 21: ...he contact side facing down 3 b Close the SD card tray and lock it 3 To remove the card release the card tray 1 and open it 2 b Pull out the SD card 3 b Close the SD card tray and lock it 4 Close the service cover and tighten the two screws 6 5 Functional earth connection Figure 1 Alternative FE connection The functional earth FE is connected either via the housing or via an FE connection with cab...

Page 22: ...round 3 GND IN1 BU blue Ground 4 24 V IN2 BK black IN2 supply voltage redundant Housing Screen SICK cables in the SIM accessories Additional notes Max 7 5 A permanent load Supply voltage IN1 and IN2 can be set up redundantly Observe the requirements for the design of overcurrent protective devices according to EN 61010 6 6 2 I O 1 7 2 6 3 4 5 8 Figure 3 I O pin assignment M12 8 pin A coded female ...

Page 23: ...Digital outputs can be configured as inputs Outputs Max current output 100 mA Min high output logic level VCC 3 V Max low output logic level 3 V Push pull Max output frequency 10 kHz Inputs Min high input logic level 12 V Max low input logic level 4 V Input 1 2 isolated maximum 30 kHz Input 3 4 Max input frequency 30 kHz 6 6 3 INC 1 7 2 6 3 4 5 8 Figure 4 Incremental pin assignment M12 8 pin A cod...

Page 24: ...RS232 RS 485 INC 1 A in out 2 A in out 3 T Rx Tx B B in out 4 T TxD Rx Tx A B in out 5 R Z not supported 6 R RxD Z not supported 7 GND ground 8 24 V supply voltage for peripherals configurable deactivated in factory condi tion Housing Screen Standard configuration Additional notes Max 1 A output for supply voltage connections compliant with LPS Data transmission rates RS 232 115 2 kBaud RS 422 2 M...

Page 25: ... 4 3 5 2 Figure 7 CAN pin assignment M12 5 pin A coded female Table 7 CAN connection PIN Signal Function Factory settings 1 Screen 2 24 V Supply voltage for peripherals configura ble Deactivated 3 GND Ground 4 CAN_H CAN HIGH Termination deacti vated 5 CAN_L CAN LOW Housing Screen Termination controllable via app Additional notes Max 3 2 A output for supply voltage connections compliant with LPS 6 ...

Page 26: ...gh input logic level 12 V Max low input logic level 4 V Max IO Link input frequency 230 kHz Max IO input frequency 30 kHz Max 1 A output for supply voltage connections S1 to S4 compliant with LPS HTL encoders use push pull switches and can therefore be connected via the digital inputs Recommendation when using S1 to S4 for illumination Short flash times can be achieved by using an illumination uni...

Page 27: ...requency for input3 10 kHz Max IO input frequency 30 kHz Max 2 5 A output for supply voltage connections S5 to S6 compliant with LPS To enable voltage supply to the peripherals both voltage supply strands from POWER MAIN must be connected to 24 V HTL encoders use push pull switches and can therefore be connected via digital inputs Recommendation when using S5 to S6 for illumination Short flash tim...

Page 28: ...emble connection cables see Preparing the cables page 19 2 Connect the cables to peripheral devices 3 Route the cables to the device using installation materials cable channels cable ties etc When doing so pay attention to cable strain relief 4 Connect cables to the relevant device connections 5 Seal unused connections with dummy plugs 6 Ensure that the power output to the sensor via the device do...

Page 29: ...n a non slip base 2 Connect the required peripheral devices see Connecting peripheral devices page 28 3 Connect the network connection 4 Connect the voltage supply 5 Connect the M12 fan plug to the SENSOR port S6 An automatic intelligent fan control commences after the device start up time 6 Switch on the voltage supply The device has a certain time delay before availabil ity or start up time Devi...

Page 30: ...ng properly or whether any faults or errors have occurred Monitoring the visual indicators is part of the routine inspection carried out on the device and the machine plant area into which the device is incorporated Meaning of symbols Icon Meaning LED off LED on LED flashes LED goes out briefly LED lights up briefly LED flashes bicolored 8 OPERATION 30 O P E R A T I N G I N S T R U C T I O N S SIM...

Page 31: ...defined configurable using SICK App Space Remote Remote maintenance app RSC not instal led Remote maintenance app RSC installed but not activated Remote maintenance app RSC installed and activated Establishing a connection Connection establishment successfull Remote maintenance app RSC installed but no Internet access or app not func tional OPERATION 8 8023295 2021 06 22 SICK O P E R A T I N G I N...

Page 32: ...ion Error IP address has already been assigned to a different device Warning connection time out reset by per forming a reset or establishing a new con nection Self test when switching on No supply voltage or no IP address EtherCAT ERR status Application error Watchdog timeout 2 x flashing General configuration error 1 x flashing Not an error 8 OPERATION 32 O P E R A T I N G I N S T R U C T I O N ...

Page 33: ...device not operational Self test when switching on EtherCAT RUN Status Device has operational status Device has safe operational status Device has pre operational status Device has initialization status POWER IN Table 14 POWER status LEDs Location Designation LED behavior Description POWER IN1 POWER IN2 Voltage not applied to the connection Voltage applied Under overvoltage detected OPERATION 8 80...

Page 34: ...ort circuit detected Signal activity SERIAL Table 16 SERIAL status LEDs Location Designation LED behavior Description PWR ACT Voltage not applied to the connection Voltage applied No signal activity Voltage applied Signal activity Voltage not applied to the connection Signal activity Overvoltage or short circuit detected No signal activity Overvoltage or short circuit detected Signal activity 8 OP...

Page 35: ...m Termination resistor not activated Termination resistor activated SENSOR S1 S6 Table 18 S1 to S6 status LEDs Location Designation LED behavior Description PWR ACT Voltage not applied to the connection Voltage applied No signal activity Voltage applied Signal activity Voltage not applied to the connection Sig nal activity Overvoltage or short circuit detected No signal activity Overvoltage or sho...

Page 36: ...TH1 ETH4 only Connection established with Ethernet Act No activity Data transmission via Ethernet PoE ETH1 ETH4 Voltage supply via Ethernet ETH1 ETH4 Fault in the supply line overload short cir cuit 8 OPERATION 36 O P E R A T I N G I N S T R U C T I O N S SIM2500 8023295 2021 06 22 SICK Subject to change without notice ...

Page 37: ...ending on the assignment location the following preventive maintenance tasks may be required for the device at regular intervals Table 20 Maintenance plan Maintenance work Interval To be carried out by Check device and connecting cables for damage at regular intervals Depends on ambient conditions and climate Specialist Clean housing Depends on ambient conditions and climate Specialist Clean any f...

Page 38: ...pecific waste disposal regulations Do not dispose of the product along with household waste NOTICE Danger to the environment due to improper disposal of the device Disposing of devices improperly may cause damage to the environment Therefore observe the following information Always observe the national regulations on environmental protection Separate the recyclable materials by type and place them...

Page 39: ...ss Memory 4 GB DDR4 Flash memory 7 GB eMMC of which 5 GB are available for applications memory card optional Industry grade microSD memory card flash card max 32 GB Programming software SICK AppStudio Sensor data processing based on HALCON and or SICK Interface Algorithm API 11 2 Interfaces Feature Parameter User interfaces Web server GUI SICK AppStudio programming SICK AppMan ager app installatio...

Page 40: ...cy 30 kHz SENSOR S5 S6 Inputs 1 each max frequency 10 kHz Inputs outputs 2 each configurable max frequency 30 kHz USB USB 2 0 Micro B for configuration diagnostics firmware update 11 3 Mechanics and electronics Feature Parameter Control elements 1 selector switch 1 function button under the servicing panel Electrical connection I O 1 x M12 8 pin female connector A coded POWER 1 x M12 4 pin male co...

Page 41: ...11 4 Ambient data Feature Parameter Electromagnetic compati bility IEC 61000 6 2 2016 EN IEC 61000 6 2 2019 IEC 61000 6 3 2020 Vibration resistance IEC 60068 2 6 2007 Shock resistance IEC 60068 2 27 2008 Electrical safety IEC 61010 1 2010 Cor 2011 IEC 61010 2 201 2017 Enclosure rating IP65 in accordance with EN 60529 2000 09 requires blind plugs to be inserted into unused connections Ambient condi...

Page 42: ...54 2 13 17 0 67 0 170 6 69 182 7 17 8 5 3 3 7 1 0 0 3 9 1 6 107 5 168 6 61 126 5 4 98 1 5 0 5 9 2 1 0 8 3 5 3 2 0 9 0 51 2 01 39 1 73 83 3 27 16 0 63 Figure 11 Device dimensions unit mm inch decimal separator period 12 2 Licenses SICK uses open source software which is published by the rights holders under a free license Among others the following license types are used GNU General Public License ...

Page 43: ...ANNEX 12 8023295 2021 06 22 SICK O P E R A T I N G I N S T R U C T I O N S SIM2500 43 Subject to change without notice ...

Page 44: ...3 8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 ...

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SICK SIM2500, Operating Instructions Manual

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