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O P E R A T I N G   I N S T R U C T I O N S

 

EN

Modular system controller

MSC800

Summary of Contents for MSC800

Page 1: ...O P E R AT I N G I N S T R U C T I O N S EN Modular system controller MSC800 ...

Page 2: ...rmitted without the explicit written approval of SICK AG Copyright Copyright 2019 SICK AG Waldkirch Identification Measuring Reute plant Nimburger Strasse 11 79276 Reute Germany Trademarks Windows 2000TM XPTM VistaTM Windows 7TM and Windows 8TM are registered trademarks or trademarks of the Microsoft Corporation in the USA and other countries Adobe Reader is a registered trademark of Adobe Systems...

Page 3: ... MSC800 16 2 5 Protecting the environment 17 2 5 1 Power consumption 17 2 5 2 Disposal after final decommissioning 17 3 Product description 18 3 1 Structure of the MSC800 18 3 1 1 MSC800 1100 device view 19 3 1 2 MSC800 2100 device view 20 3 1 3 MSC800 2300 device view 21 3 1 4 MSC800 3400 device view 22 3 1 5 MSC800 3600 device view 23 3 1 6 Scope of delivery 24 3 1 7 Content of the DVD no 203944...

Page 4: ...2 4 5 Dismantling the system 42 5 Electrical installation 43 5 1 Overview of the installation steps 43 5 2 Electrical installation of the MSC800 44 5 3 Electrical connections 45 5 3 1 Terminals for mains voltage IN and supply voltage OUT 45 5 3 2 Electrical connections on the MSC800 0000 logic unit overview 53 5 3 3 Function of the LEDs of the logic unit 55 5 4 Performing the electrical installati...

Page 5: ...tical effect surfaces on sensors 83 7 4 Checking incremental encoder 83 7 5 Replacing components of the MSC800 84 7 5 1 Replacing logic unit of the MSC800 1100 MSC800 2100 or MSC800 2300 84 7 5 2 Replacing the MSC800 power supply unit module 85 7 5 3 Replacing the battery in the logic unit 86 7 6 Disposal 87 8 Troubleshooting 88 8 1 Overview of potential errors and faults 88 8 1 1 Errors during mo...

Page 6: ...er 119 10 3 2 Accessories pre wired cables for CAN SENSOR Network 120 10 3 3 Accessories male connector covers for CLV490 VMS4xx 5xx CAN SENSOR network 121 10 3 4 Accessories pre wired cables for Ethernet connection MSC800 121 10 3 5 Accessories incremental encoder MSC800 121 10 3 6 Consumables 122 10 3 7 Spare parts 122 10 4 Supplementary Documentation 123 10 5 Glossary 124 10 6 Figures and table...

Page 7: ... power supply unit 10 A in a cabinet MSC800 2100 logic unit with power supply unit 10 A in a cabinet MSC800 2300 logic unit with power supply unit 30 A in a cabinet MSC800 3400 power supply unit 40 A in a cabinet MSC800 3600 power supply unit 60 A in a cabinet Depending on the number of connected ID sensors an MSC800 1100 2100 or an MSC800 2300 is used In order to increase the total performance of...

Page 8: ...ia the SOPAS ET configuration software on a WindowsTM PC In the SOPAS ET configuration software there is an online help system available to support the configuration Further information on high end CCD camera systems volume measurement systems and bar code scanners is available from SICK AG Identification Measuring Online at www sick com 1 5 Abbreviations used Bitmap pixel oriented Windows format ...

Page 9: ...e ICR890 system and other components are referred to in the following simplified form in this document Modular system controller MSC800 simplified MSC800 High end CCD camera system simplified ICR890 system Image capture device ICD890 simplified ICD890 camera Image capture illumination ICI890 simplified ICI890 illumination CLV490 bar code scanner simplified CLV490 MLG modular light grid simplified ...

Page 10: ...ity related The ascending warning levels CAUTION WARNING DANGER refer to the severity of the possible danger Always read the warnings carefully and make sure you comply with them This important note is there to advise you on special aspects An explanation provides background information about technical contexts A recommendation helps you to carry out an action in the best way possible A tip explai...

Page 11: ...ol refers to supplementary technical documentation This indicates that action needs to be taken This symbol indicates an instruction which only contains one step or steps in warnings where you do not have to adhere to a certain order Multi step instructions to action are indicated by consecutive numbers This symbol refers to an entry in the glossary ...

Page 12: ... current safety regulations in the workplace Electrical installation and replacement of system components Practical electrical training Knowledge of current electrical safety regulations Knowledge of device control and operation in the particular application concerned e g conveying line Commissioning configuration Basic knowledge of the WindowsTM operating system used Basic knowledge of the design...

Page 13: ... device as a whole which in turn is intended for resale or integration into a third party system The assembly must be installed in a metal housing See the installation regulations in chapter 4 3 2 Mounting individual components of the logic unit on page 40 In the event of any other usage or modification to the system even during mounting and electrical installation or to the SICK software any clai...

Page 14: ...oints or incidents regarding the cyber security of SICK products you can contact the SICK PSIRT psirt sick de More information can be found at the address above 2 3 3 Radio interference NOTE Radio interference may occur when used in residential areas The MSC800 must be used exclusively in industrial environments 2 3 4 Mounting work WARNING Risk of injury due to falling components The weight of the...

Page 15: ...e RCD from the factory The socket can only be used by qualified electricians for service purposes e g to connect a laptop If necessary insert a mobile plug in FI circuit breaker in the socket according to the safety concept provided by the customer The socket is not suitable for connecting work equipment such as drilling equipment cleaning equipment e g vacuum etc If necessary insert an external a...

Page 16: ... voltage to the MSC800 When switching off the MSC800 at the most the following data will be lost User specific parameter sets in the logic unit of the MSC800 and in the ID sensors which are only temporarily saved in the devices Last reading result Daily operating hours counter 2 4 2 Switching on MSC800 Switch the supply voltage to the MSC800 back on again The MSC800 restarts operation with the las...

Page 17: ...0 or MSC800 3600 VMS410 510 Typical 25 W at DC 24 V 10 via power supply unit of the MSC800 1100 2100 2300 3400 or MSC800 3600 VMS420 520 Typical 50 W at DC 24 V 10 via power supply unit of the MSC800 1100 2100 2300 3400 or MSC800 3600 The logic unit is contained in the MSC800 1100 MSC800 2100 or MSC800 2300 Tab 3 Power consumption of the MSC800 modular system controller 2 5 2 Disposal after final ...

Page 18: ...ly units in a cabinet control cabinet The MSC800 is used in combination with ID sensors and a VMS4xx 5xx detection of object shape In order to do this the sensors are connected to the MSC800 logic unit via the CAN bus The MSC800 power supply unit supplies feeds feed DC 24 V supply voltage to the sensors The MSC800 does not have a main switch for the incoming supply voltage AC 100 264 V 50 60 Hz Ex...

Page 19: ...voltage IN AC 100 264 V 50 60 Hz 6 Terminals for supply voltage OUT DC 24 V max 10 A 2 Circuit breaker for protective contact socket and power supply unit module 7 Logic unit with connections and SD memory card for parameter cloning 3 Power supply unit module 10 A for supply voltage DC 24 V 8 Hazardous electrical voltage warning symbol 4 Protective contact socket mains voltage 9 Door 5 Fuses for s...

Page 20: ... with connections and SD memory card for parameter cloning 2 Circuit breaker for protective contact socket and power supply unit module 9 Hazardous electrical voltage warning symbol 3 Power supply unit module 10 A for supply voltage DC 24 V 10 Air inlet for cooling with fan and filter mat 4 Protective contact socket mains voltage 11 Door 5 Fuses for supply voltage OUT DC 24 V 12 Cable entries M sc...

Page 21: ...unit modules 10 Terminals for supply voltage OUT 1 DC 24 V max 10 A 3 Protective contact socket mains voltage 11 Logic unit with connections and SD memory card for parameter cloning 4 Power supply unit module 10 A for supply voltage OUT 1 DC 24 V 12 Hazardous electrical voltage warning symbol 5 Power supply unit module 20 A for supply voltage OUT 2 DC 24 V 13 Air inlet for cooling with fan and fil...

Page 22: ... C contact for excess temperature signaling 10 Automated circuit breakers supply voltage OUT 2 3 Air outlet for cooling with filter mat 2 x 11 Automated circuit breakers supply voltage OUT 1 4 Power supply unit module 20 A for supply voltage DC 24 V 2 x 12 Circuit breaker for power supply unit modules 5 Thermal circuit breaker with N O contact for switching the two fans on off 13 Terminals for mai...

Page 23: ...emperature signaling 10 Automatic circuit breakers supply voltage OUT 3 3 Air outlet for cooling with filter mat 2 x 11 Automated circuit breakers supply voltage OUT 2 4 Power supply unit module 20 A for supply voltage DC 24 V 3 x 12 Automated circuit breakers supply voltage OUT 1 5 Thermal circuit breaker with N O contact for switching the fans on off 13 Circuit breaker for power supply unit modu...

Page 24: ...operating instructions in German and or English as a printout Optional depending on the number of issues explicitly ordered on purchase Tab 4 Scope of delivery for MSC800 modular system controller in cabinet Individual components of the logic unit The delivery of the MSC800 0000 includes the following components No of units Component Note 1 MSC800 0000 Without connecting cables 1 Notes on the devi...

Page 25: ...1100 1040385 Logic unit with power supply unit 10 A in the control cabinet 300 x 400 x 155 mm3 without fan MSC800 2100 1041611 Logic unit with power supply unit 10 A in the control cabinet 500 x 400 x 155 mm3 with one fan MSC800 2300 1040386 Logic unit with power supply unit 30 A in the control cabinet 500 x 400 x 155 mm3 with one fan MSC800 3400 1041770 Additional power supply unit 40 A in the co...

Page 26: ...ting the PSDI end in the case of extended external read cycle Optional suitable incremental encoder e g no 2039455 resolution 10 mm clock or no 2039457 resolution 0 2 mm clock when using the VMS4xx 5xx Device is included with delivery depending on the system configuration Host computer with RS 232 RS 422 485 Ethernet or PROFIBUS DP data interface for further processing of the read data Suitable vi...

Page 27: ...nal read cycle via switching input s or data interface 1D 2D code assessment Data matrix ECC200 PDF417 being prepared all common bar codes Separation of identical codes of the same code type by position in the image memory read angle along the scan line Data processing Influencing the reading data by event dependent assessment conditions Influencing the output string by filters and output sorting ...

Page 28: ...sensors are output on the data interfaces of the MSC800 External sensors provide information about the read cycle the object distance and the conveyor speed This information is then distributed to the systems by the MSC800 Fig 7 MSC800 in combination with ID sensors for 1D 2D codes on a conveyor system Fig 8 Diagram of the system top view By combining several ID sensors it is possible to record se...

Page 29: ...ation about the distance to the object surface In the case of reading from above this data is supplied by a lateral MLG light grid During reading from the side the dimensions of the object are recorded by the VMS4xx 5xx volume measurement system and processed via the MSC800 The SOPAS ET configuration software can be used among other things to configure the default focus position and the source of ...

Page 30: ... select the code types for 1D and 2D codes PROJECT TREE MSC800 PARAMETERS 1D CODE tab CODE TYPES PROJECT TREE MSC800 PARAMETERS 2D CODE tab CODE TYPES The selected code types can be individually configured In each case there are tabs for doing this in the SOPAS ET configuration software 3 4 5 Read operating modes Start stop operation In start stop operation there is only ever one object in the rea...

Page 31: ...of the object release point This also defines the size of the resulting reading field In order to be able to track the transport of the objects in the reading field a regular clock is required This is generated by the external incremental encoder which constantly provides at least one pulse per 10 mm movement in the conveyor direction see chapter 3 4 3 Increment configuration on page 29 This provi...

Page 32: ... interface can be output via selectable physical data interfaces Two different output formats telegrams can be defined for this purpose In addition an output format can be defined for failed decoding No Read as well as an output format for the heartbeat The SOPAS ET configuration software can be used to configure the output formats PROJECT TREE MSC800 PARAMETERS DATA PROCESSING OUTPUT FORMAT 3 4 8...

Page 33: ...s with customer specific protocols connecting to the RDT400 tool CAN bus CAN 1 Out In CAN 2 Out In Networking the MSC800 with one or more ICR890 systems PROFIBUS DP PROFIBUS Providing the read result for further processing by the host computer Tab 8 Function of data interfaces The SOPAS ET configuration software can be used to configure the data interfaces PROJECT TREE MSC800 PARAMETERS NETWORK IN...

Page 34: ...PARAMETERS NETWORK INTERFACES IOS DIGITAL INPUTS tabs INPUT 1 to INPUT 6 PROJECT TREE MSC800 PARAMETERS NETWORK INTERFACES IOS DIGITAL INPUTS tabs TRIGGER 1 to TRIGGER 4 3 5 Operating elements and displays 3 5 1 Operator interface The MSC800 is configured according to the application via the SOPAS ET configuration software see chapter 6 3 1 Overview of the configuration steps on page 75 For this p...

Page 35: ...modules on the fuse module for the supply voltage DC 24 V CLV490 VMS4xx 5xx logic unit only MSC800 1100 MSC800 2100 and MSC800 2300 and on the logic unit Installation site LED Color Meaning Note Power supply unit modules DC ok Green ON power supply unit ready for operation OFF no input voltage mains voltage ON voltage drop short circuit Overload LED lights up OFF shutdown due to overheating Overlo...

Page 36: ... application not ready OUT Green ON switching output active OFF switching output inactive IN TRIGGER INC Green ON switching input active OFF switching input inactive POWER 1 2 Green ON supply voltage on OFF no supply voltage micro SD ACT Green ON MSC800 reading writing data from to SD card OFF inactive PROFIBUS STA ERR Green green ON data interface ready for communication ON bus or communication e...

Page 37: ...ting of the MSC800 4 2 Preparation for mounting 4 2 1 Getting the components to be mounted ready The following components must be prepared for mounting Control cabinet variants 1 x MSC800 1100 or 1 x MSC800 2100 or 1 x MSC800 2300 or 1 x MSC800 2100 2300 and 1 x MSC800 3400 3600 or 1 x MSC800 2100 2300 and 2 x MSC800 3400 3600 Individual components of the logic unit 1 x MSC800 0000 For other compo...

Page 38: ...rawing The general requirements for the mounting location are described in chapter 3 2 1 Mounting requirements on page 26 The project specific information position of the components distances angle etc are summarized in a dimensional drawing and must be complied with when mounting the components Fig 12 Example of a project specific dimensional drawing for mounting ...

Page 39: ...4 Placement on the conveyor system The placement of the components on the conveyor system depends on project specific requirements and on the number of ID sensors Fig 13 Placement of several ICR890 systems on the conveyor system with VMS4xx 5xx Fig 14 Placement of several CLV490 bar code scanners on the conveyor system ...

Page 40: ...ssible work areas of approx 140 mm on the left and right WARNING Risk of injury due to falling components The weight of the MSC800 can be approx 10 to 20 kg depending on the variant Do not do mounting work alone Have a second person hold the components during mounting Screw the cabinet of the MSC800 1100 MSC800 2100 2300 to the mounting frame close to the reading point using at least four fixing s...

Page 41: ... to the information in the project specific dimensional drawing For additional information see the High End CCD Camera System ICR890 no 8011324 German version and Bar Code Scanner CLV490 no 8009992 German version operating instructions 4 4 2 External sensors for triggering The read cycle sensor photoelectric sensor is mounted on the right edge of the conveying line according to information in the ...

Page 42: ...rea as possible to be recorded by the MLG sensors over the conveyor level The lower sensors must not be permanently covered by the conveyor system Mount the MLG light grid or VMS4xx 5xx to the mounting frame For additional information see operating instructions Modular light grid MLG no 8009403 German version or Volume measurement system VMS410 VMS510 no 8010591 German version or Volume measuremen...

Page 43: ...ect MLG light grid RS 485 or VMS4xx 5xx CAN bus Connect read cycle sensor s Connecting the incremental encoder Optional wire switching outputs for system status display Connect host computer RS 232 RS 422 485 Ethernet or PROFIBUS DP Temporarily connect PC laptop for commissioning and configuration RS 232 Ethernet or USB Connect mains voltage IN The actual work to be carried out depends on the rele...

Page 44: ...nciple for an MSC800 Wiring of the MSC800 The following connections must be produced on the MSC800 No Connection to the MSC800 Function Connection with Cable to be used 1 Terminal block X100 Supply voltage of the MSC800 Mains voltage AC 100 264 V 50 60 Hz Customer cable 2 Terminal blocks Supply voltage for ICR890 CLV490 and VMS4xx 5xx ICR890 system POWER IN connection corresponding wires of the CA...

Page 45: ...50 60 Hz phase X100 1 4 Blue N Mains voltage AC 100 264 V 50 60 Hz neutral conductor X100 1 6 Green yellow PE Protective conductor X100 1 7 Green yellow PE Tab 11 MSC800 1100 X100 terminal block pin assignment for mains voltage IN Connections for supply voltage OUT Terminal Signal Function Protected by fuse 11 DC 24 V Supply voltage OUT F1 4 A slow acting 12 DC 24 V Supply voltage OUT F2 4 A slow ...

Page 46: ...PE Protective conductor X100 1 7 Green yellow PE Tab 13 MSC800 2100 X100 terminal block pin assignment for mains voltage IN Connections for supply voltage OUT Terminal Signal Function Protected by fuse 11 DC 24 V Supply voltage OUT F1 4 A slow acting 12 DC 24 V Supply voltage OUT F2 4 A slow acting 13 DC 24 V Supply voltage OUT F3 4 A slow acting 14 DC 24 V Supply voltage OUT F4 4 A slow acting 15...

Page 47: ...uctor X100 1 5 Blue N X100 1 6 Green yellow PE Protective conductor X100 1 7 Green yellow PE Tab 15 MSC800 2300 X100 terminal block pin assignment for mains voltage IN Connections for supply voltage OUT 2 on the MSC800 2300 for ICR890 Terminal Signal Function Protected by the automatic circuit breakers X120 11 DC 24 V Supply voltage OUT 2 power supply unit module 2 F111 X120 13 DC 24 V F113 X120 1...

Page 48: ...cted by fuse 11 DC 24 V Supply voltage OUT F1 4 A slow acting 12 DC 24 V Supply voltage OUT F2 4 A slow acting 13 DC 24 V Supply voltage OUT F3 4 A slow acting 14 DC 24 V Supply voltage OUT F4 4 A slow acting 15 DC 24 V Supply voltage OUT F5 4 A slow acting 16 DC 24 V Supply voltage OUT F6 2 A slow acting 21 22 23 24 25 26 GND Ground Tab 17 MSC800 2300 assignment of the 12 pin terminal block for s...

Page 49: ...llow PE Protective conductor X100 1 7 Green yellow PE After removing the bridge between the gray terminals the assignment also has three different phases Tab 18 MSC800 3400 X100 terminal block pin assignment for mains voltage IN Connections for supply voltage OUT 1 and OUT 2 on the MSC800 3400 Terminal set Terminal Signal Function Protected by the automatic circuit breakers KLS1 X120 11 DC 24 V Su...

Page 50: ... supply unit module 1 tap before circuit breaker F111 113 115 on thermal circuit breaker 2 blue fan 1 and 2 F1 4 A slow acting X120 52 GND Ground 1 Thermal circuit breaker left in the MSC800 3400 see MSC800 3400 device view on page 22 switch opens at TU 57 5 C By setting up a closed circuit DC 24 V on terminal X120 41 GND on terminal X120 42 and using appropriate assessment e g by the logic unit o...

Page 51: ...yellow PE Protective conductor X100 1 7 Green yellow PE After removing the bridge between the gray terminals the assignment also has three different phases Tab 22 MSC800 3600 X100 terminal block pin assignment for mains voltage IN Connections for supply voltage OUT 1 OUT 3 on the MSC800 3600 Terminal set Terminal Signal Function Protected by the automatic circuit breakers KLS1 X120 11 DC 24 V Supp...

Page 52: ...em 3 Terminal Signal Function Protected by fuse X120 41 Measuring point thermal circuit breaker 1 red 1 X120 42 Measuring point thermal circuit breaker 1 red 1 X120 51 DC 24 V Supply voltage OUT 1 power supply unit module 1 tap before circuit breaker F111 113 115 on thermal circuit breaker 2 blue fan 1 and 2 F1 4 A slow acting X120 52 GND Ground 1 Thermal circuit breaker left in the MSC800 3600 se...

Page 53: ...iary data interface X10 ETHERNET 1 RJ 45 8 female connector Main data interface X9 AUX 1 2 Block 10 terminals Auxiliary data interface RS 232 RS 422 485 X9 INT Block 4 terminals only for SICK service X8 AUX 1 D Sub 9 male connector Auxiliary data interface RS 232 X7 OUT Block 8 terminals 4 digital switching outputs system status X7 OUT Block 6 terminals 2 relay outputs system status X6 IN Block 12...

Page 54: ...or supply of external sensors With switch S5 isolated SGND of the inputs on GND of the MSC800 can be switched INC 4 digital switching inputs opto decoupled All switching inputs are available redundantly 2 x DC 24 V for supply of external sensors With switch S4 isolated SGND of the inputs on GND of the MSC800 can be switched HOST 1 2 Two independent data interfaces Can each be used as RS 232 or RS ...

Page 55: ... SGND of all inputs INC to GND of the MSC800 OFF SGND is insulated from the MSC800 OFF S22 22 Term CAN2 ON terminates the CAN node point CAN2 OFF no termination ON S22 12 Term CAN2 ON terminates the CAN node point CAN2 OFF no termination ON S21 22 Term CAN1 ON terminates the CAN node point CAN1 OFF no termination ON S21 12 Term CAN1 ON terminates the CAN node point CAN1 OFF no termination ON 1 If ...

Page 56: ... terminal block Verify that the mains voltage is connected correctly before the mains switch is used to switch on the customer s power To ensure the cables are securely attached and in compliance with the IP 54 IP 65 enclosure rating the coupling nuts for strain relief on the cabinet of the MSC800 must be tightened Use of the internal power socket DANGER Risk of injury due to electrical current Th...

Page 57: ... force terminal block Function Cable cross section Rigid cable Flexible cable MSC800 1100 MSC800 2100 X100 Mains voltage IN 0 08 6 mm2 0 08 4 mm2 12 pin terminal block Supply voltage OUT 0 2 1 5 mm2 0 2 1 5 mm2 X9 X7 to X1 Logic unit connections 0 2 1 5 mm2 0 2 1 5 mm2 MSC800 2300 X100 Mains voltage IN 0 08 6 mm2 0 08 4 mm2 X120 Supply voltage OUT 0 08 2 5 mm2 0 08 2 5 mm2 12 pin terminal block Su...

Page 58: ...permitted cable diameter 6 x 5 5 7 mm 3 5 x M screw fittings metal M16 x 1 5 permitted cable diameters 3 7 mm 4 2 x M screw fitting plastic M20 x 1 5 permitted cable diameter 6 12 mm MSC800 2300 1 4 x M screw fittings metal M16 x 1 5 permitted cable diameter 5 5 10 mm 2 1 x M screw fitting plastic M25 x 1 5 permitted cable diameters 13 18 mm 3 5 x M screw fittings metal M16 x 1 5 permitted cable d...

Page 59: ...the bottom of the housing Other cables with shield braid MSC800 3600 Supply voltage OUT 1 DC 24 V to ICR890 system 1 Terminal X120 17 to X120 19 Supply voltage OUT 2 DC 24 V to ICR890 system 2 Terminal X120 27 to X120 29 Supply voltage OUT 3 DC 24 V to ICR890 system 3 Terminal X120 37 to X120 39 24 V DC supply voltage to CLV490 VMS4xx 5xx via the CAN bus cable On the metal cable entries on the bot...

Page 60: ...le G2 10 A trip characteristic B C D F111 F113 F115 Automatic circuit breaker each 1 pin Supply voltage DC 24 V OUT 1 Terminal X120 11 Terminal X120 13 Terminal X120 15 10 A F121 F123 F125 Automatic circuit breaker each 1 pin Supply voltage DC 24 V OUT 2 Terminal X120 21 Terminal X120 23 Terminal X120 25 10 A F1 Fine wire fuse Supply voltage OUT 1 on thermal circuit breaker 2 fans 1 and 2 4 A slow...

Page 61: ...o the wire sections used as is done in the MSC800 The following standards must be observed in this case DIN VDE 0100 part 430 DIN VDE 0298 part 4 and or DIN VDE 0981 part 1 Connect supply voltage for the ICR890 systems 1 Make sure that the ext supply voltage for the MSC800 is switched off 2 For each system insert and fix in place the 8 pin Harting HanQ8 female connector of the supply voltage cable...

Page 62: ...I890_1 1 illumination Wire 4 black X120 15 DC 24 V ICI890_1 2 illumination Wire 5 black X120 16 GND ICI890_1 2 illumination Wire 6 black X120 17 PE Green yellow System 2 KLS2 X120 21 DC 24 V ICD890 camera Wire 1 black X120 22 GND ICD890 camera Wire 2 black X120 23 DC 24 V ICI890_2 1 illumination Wire 3 black X120 24 GND ICI890_2 1 illumination Wire 4 black X120 25 DC 24 V ICI890_2 2 illumination W...

Page 63: ...stem 2 KLS2 X120 21 DC 24 V ICD890 camera Wire 1 black X120 22 GND ICD890 camera Wire 2 black X120 23 DC 24 V ICI890_2 1 illumination Wire 3 black X120 24 GND ICI890_2 1 illumination Wire 4 black X120 25 DC 24 V ICI890_2 2 illumination Wire 5 black X120 26 GND ICI890_2 2 illumination Wire 6 black X120 27 PE Green yellow System 3 KLS3 X120 31 DC 24 V ICD890 camera Wire 1 black X120 32 GND ICD890 ca...

Page 64: ...ST and AUX data interfaces The HOST data interface main data interface and the AUX data interface auxiliary data interface of the MSC800 can each be operated as RS 232 or RS 422 485 design and also in parallel via ports on the Ethernet interface The following table shows the recommended maximum cable lengths depending on the interface design and the data transmission rate Interface type Data trans...

Page 65: ...e CAN bus It is set up in line topology The following table shows the maximum permitted length of the CAN bus for the CAN SENSOR network depending on the data transmission rate selected Data transmission rate Maximum data cable length 20 kBit s 2 476 m 50 kBit s 976 m 100 kBit s 576 m 125 kBit s 476 m 250 kBit s 226 m 500 kBit s 1 76 m 1 Default in the MSC800 Tab 39 CAN bus maximum lengths of cabl...

Page 66: ... bar code scanners connected This total length must not be exceeded Number of CLV490 Maximum data cable length 2 70 m 3 50 m 4 36 m 5 28 m 6 24 m 7 20 m 8 18 m 9 16 m 10 14 m 11 13 m 12 12 m Tab 42 CAN bus maximum lengths of cable depending on the number of CLV490 Wiring CAN 1 CAN 2 data interface of the logic unit All ICR890 systems and other CLV490 bar code scanners and a volume measurement syst...

Page 67: ...he HOST and AUX data interfaces of the ICR890 system and the signals of the two switching outputs are accessible via the CAN bus on the MSC800 For this purpose the MSC800 and the ICR890 systems must be configured as master slave accordingly see chapter 6 3 Initial commissioning on page 75 5 4 10 ETHERNET 1 Ethernet interface of the logic unit The ETHERNET 1 Ethernet interface of the MSC800 has sev...

Page 68: ... to INC 4 maximum switching frequency 30 KHz The following figure shows an example of the wiring of switching input TRIGGER_1 Fig 27 Wiring of switching input TRIGGER_1 If the read cycle sensor is supplied with an external voltage the connection of the switching output to the MSC800 can take place volt free DIP switch SGND_5 GND to OFF connection to terminal 7 is not present The table below contai...

Page 69: ...800 terminal 7 also establish the SGND_4 connection with GND In order to do this switch DIP switch SGND _4 GND to ON 5 4 12 OUT switching outputs of the logic unit The connection of a suitable visualization device or PLC for the display of the system status is carried out via the digital switching outputs OUT 1 to OUT The following figure shows an example of the wiring of switching output OUT_1 Fi...

Page 70: ...ab 45 Characteristic data of the relay outputs Wiring OUT switching outputs of the logic unit Connect visualization device PLC to one of the switching outputs OUT 1 to OUT 4 as shown by way of example under wiring of the digital switching output OUT_1 In the Device Ready function the output provides a static pulse when the MSC800 is ready after initialization In the System Ready function the outpu...

Page 71: ... n c Tab 46 MSC800 pin assignment of the 8 pin RJ 45 female connectors ETHERNET 1 ETHERNET 2 and ETHERNET 3 AUX 1 connection auxiliary data interface PIN Ethernet signal Function 1 n c 2 RxD RS 232 Receiver 3 TxD RS 232 Sender 4 n c 5 GND Ground 6 n c 7 n c 8 n c 9 n c Tab 47 MSC800 pin assignment of the 9 pin D SUB male connector AUX 1 PROFIBUS connection PIN Signal Function 1 n c 2 n c 3 RxD TxD...

Page 72: ...al installation 5 5 2 Assignment of wire colors of assembled cables with open end Cables no 6021166 5 m no 6021175 10 m for connection CAN 1 IN PVC free PIN Signal Function 1 Shield 2 CAN_V Red 3 CAN_GND Black 4 CAN_H White 5 CAN_L Blue Tab 49 Assignment of wire colors cable no 6021166 no 6021175 CAN 1 IN PVC free ...

Page 73: ... the MSC800 to the reading situation on location The configuration data is stored and archived as a parameter set project file on the PC 6 2 1 Functions of the SOPAS ET configuration software for the MSC800 overview The general functions of the software and its operation are described in the online help in the SOPAS ET configuration software MENU HELP HELP F1 Choice of the menu language German Eng...

Page 74: ...he dialog window select local saving Save the program and confirm with OK Specify the desired saving location in the SAVE AS dialog window The Setup exe file is saved locally After saving start the file using OPEN in the dialog window 7 The installation program starts and runs through the installation with on screen messages in the dialog box An entry is made in the Windows start menu under Progra...

Page 75: ...tion data on the PC Fig 30 Configuration with SOPAS ET 6 3 1 Overview of the configuration steps Connect data interfaces of the PC and the MSC800 Launch SOPAS ET configuration software and create new project file Configure scan assistant activate communication of the PC Establish communication with the MSC800 Include current configuration of the MSC800 in the project tree Log in to the system as a...

Page 76: ...unch SOPAS ET configuration software The SOPAS ET configuration software opens the program window with an English program interface as standard 3 In order to change the language setting click CANCEL and change the language of the program interface to GERMAN DEUTSCH via the TOOLS OPTIONS menu 4 When the language setting has been changed quit the SOPAS ET configuration software and restart 5 In the ...

Page 77: ...The project tree of the device description is used as an aid for configuration The function of the relevant parameters is explained in a context dependent manner in the online help F1 key The valid value range and the default are listed in the PARAMETER INFO display window right click with pointer placed over the parameter In order to configure a device with the SOPAS ET configuration software the...

Page 78: ...le form on several pages In order to save the current parameter set as a PDF the PRINT SAVE AS PDF FILE command is available in the menu bar under PROJECT 6 4 Default The values of the default are permanently saved both in the MSC800 ROM and in the database of the SOPAS ET configuration software in the device specific jar file A PC is not required for commissioning the MSC800 with the default sett...

Page 79: ... password change command 3 Enter the old and new password and click on OK Fig 32 SOPAS dialog window for password change 4 The password is immediately permanently saved NOTE If you are already logged into the user level for changing the password the old password is not needed Old incorrect passwords are therefore also ignored in this form If you log into a higher level you can also define the pass...

Page 80: ...n via a uniform Ethernet interface In this case the MSC800 is largely protected against manipulation via SOPAS commands Using this setting in connected customer networks in general is recommended Shutting down the CoLa protocol server includes all AUX and HOST interfaces Double click on the NETWORK INTERFACES IOS ETHERNET entry in the device tree The additional DEACTIVATE TCP IP COLA PROTOCOL SERV...

Page 81: ...ermanently save the DEACTIVATE TCP IP COLA PROTOCOL SERVER parameter before the SOPAS connection is completely terminated NOTE If the DEACTIVATE TCP IP COLA PROTOCOL SERVER parameter is activated for a single Ethernet interface a device can no longer be addressed through this Ethernet interface via SOPAS If the parameter is activated for all available Ethernet interfaces you must connected via the...

Page 82: ...g the air inlet and outlet openings MSC800 2100 2300 and MSC800 3400 3600 In order to ensure sufficient cooling of the power supply units in the variants MSC800 2100 2300 and MSC800 3400 3600 it must be ensured that the air inlet and outlet openings are clean This applies in particular in harsh operating environments dust abrasion etc Use a soft brush to clear any dust from the air inlet and outle...

Page 83: ... of the filter mat points to the fan wheel 5 Fold up the covers again and carefully press down until the lock audibly engages Fig 35 Unlocking the cover and replacing the filter mats in the air inlet and outlet openings on the cabinet of the MSC800 7 3 Cleaning optical effect surfaces on sensors Depending on how the reading system is equipped sensors may be installed with optical effect surfaces M...

Page 84: ...1 with the saved parameter set from the defective logic unit see chapter 3 5 1 Operator interface on page 34 2 Insert the memory card into the opening SD 1 in the new logic unit 3 Dismantle the defective logic unit from the cabinet of the MSC800 To do this loosen the fixing screw on the left side of the logic unit and push the logic unit out to the right 4 Install the new logic unit into the cabin...

Page 85: ...power supply unit module When doing so note the assignment of cables to connections 3 Dismantle the defective power supply unit module from the cabinet of the MSC800 To do this use a suitable screwdriver to slide the black clip forward on the bottom of the power supply unit module Fig 36 Dismantling power supply unit module 4 Lift the power supply unit module and pull it forward and out of the bra...

Page 86: ...MSC800 position of the battery in the logic unit 2 Remove the battery from the bracket and replace it with a new type CR2032 3 V battery 3 Put the black plastic cover back in place 4 Dispose of the old battery as hazardous waste as per the ROHS directives Europe 5 Re set the system time using the SOPAS ET configuration software Setting the system time of the MSC800 The MSC800 must be connected to ...

Page 87: ...ismantling the MSC800 for decommissioning 1 Switch off the supply voltage to the MSC800 2 Disconnect and remove all connecting cables from the MSC800 3 Unscrew and remove MSC800 from the mounting frame Disposing of the MSC800 4 Dismantle cabinet of the MSC800 5 Dismantle the electronic modules of the MSC800 6 Remove the battery in the MSC800 logic unit from the bracket and dispose of it as hazardo...

Page 88: ...ugh Cabinet cannot be opened Air inlet or outlet openings are covered Read cycle sensor incorrectly positioned e g internal reading interval is opened too late or closed too early incremental encoder optional incorrectly positioned 8 1 2 Error during electrical installation Interfaces of the MSC800 incorrectly wired 8 1 3 Errors during configuration Functions not adapted to local conditions e g pa...

Page 89: ... the status log the SOPAS ET configuration software must be connected online with the MSC800 Connect the SOPAS ET configuration software to the device Open the project tree MSC800 SERVICE SYSTEM STATUS tab SYSTEM INFORMATION 8 3 SICK support If the fault cannot be rectified using the measures described above the MSC800 may be defective The MSC800 components cannot be repaired by the user in order ...

Page 90: ...sion rate serial 0 3 115 2 kBd RS 232 RS 422 485 Ethernet data interface 10 100 MBit s TCP IP FTP half full duplex PROFIBUS DP data interface 12 MBd CAN data interface 2 x 20 KBit s 1 MBit s CANopen protocol CAN SENSOR network Digital switching inputs IN 14 x digital 6 x IN 4 x TRIGGER 4 x INC configurable PNP opto decoupled Uemax 28 V reverse polarity protected Function start stop read cycle incr...

Page 91: ...ating as per EN 60529 1991 10 A1 2002 02 MSC800 1100 IP 65 MSC800 2100 IP 54 IP 54 IP 54 EMC test As per EN 61000 6 2 2001 10 EN 61000 6 4 2001 10 Thorough vibration shock check As per IEC 68 2 6 IEC 68 2 27 Dimensions MSC800 1100 See dimensional drawing on page 92 MSC800 2100 See dimensional drawing on page 93 See dimensional drawing on page 94 See dimensional drawing on page 95 Weight Incl power...

Page 92: ...800 92 Operating instructions SICK 8011540 14B8 2019 06 06 Subject to change without notice Technical data 9 2 Dimensional drawings 9 2 1 Dimensional drawing for the MSC800 1100 Fig 38 Dimensions of the MSC800 1100 ...

Page 93: ...Chapter 9 MSC800 8011540 14B8 2019 06 06 Operating instructions SICK 93 Subject to change without notice Technical data 9 2 2 Dimensional drawing for the MSC800 2100 Fig 39 Dimensions of the MSC800 2100 ...

Page 94: ...Chapter 9 MSC800 94 Operating instructions SICK 8011540 14B8 2019 06 06 Subject to change without notice Technical data 9 2 3 Dimensional drawing for the MSC800 2300 Fig 40 Dimensions of the MSC800 2300 ...

Page 95: ...apter 9 MSC800 8011540 14B8 2019 06 06 Operating instructions SICK 95 Subject to change without notice Technical data 9 2 4 MSC800 34000 3600 dimensional drawing Fig 41 Dimensions of the MSC800 3400 3600 ...

Page 96: ...MSC800 96 Operating instructions SICK 8011540 14B8 2019 06 06 Subject to change without notice Technical data 9 3 Circuit diagrams 9 3 1 MSC800 1100 circuit diagram Fig 42 MSC800 1100 circuit diagram power supply ...

Page 97: ...Chapter 9 MSC800 8011540 14B8 2019 06 06 Operating instructions SICK 97 Subject to change without notice Technical data Fig 43 MSC800 1100 circuit diagram X1 4 ...

Page 98: ...Chapter 9 MSC800 98 Operating instructions SICK 8011540 14B8 2019 06 06 Subject to change without notice Technical data Fig 44 MSC800 1100 circuit diagram X5 8 ...

Page 99: ...Chapter 9 MSC800 8011540 14B8 2019 06 06 Operating instructions SICK 99 Subject to change without notice Technical data Fig 45 MSC800 1100 circuit diagram X9 15 ...

Page 100: ...Chapter 9 MSC800 100 Operating instructions SICK 8011540 14B8 2019 06 06 Subject to change without notice Technical data Fig 46 MSC800 1100 circuit diagram legend ...

Page 101: ...Chapter 9 MSC800 8011540 14B8 2019 06 06 Operating instructions SICK 101 Subject to change without notice Technical data 9 3 2 MSC800 2100 circuit diagram Fig 47 MSC800 2100 circuit diagram power supply ...

Page 102: ...Chapter 9 MSC800 102 Operating instructions SICK 8011540 14B8 2019 06 06 Subject to change without notice Technical data Fig 48 MSC800 2100 circuit diagram X1 4 ...

Page 103: ...Chapter 9 MSC800 8011540 14B8 2019 06 06 Operating instructions SICK 103 Subject to change without notice Technical data Fig 49 MSC800 2100 circuit diagram X5 8 ...

Page 104: ...Chapter 9 MSC800 104 Operating instructions SICK 8011540 14B8 2019 06 06 Subject to change without notice Technical data Fig 50 MSC800 2100 circuit diagram X9 15 ...

Page 105: ...Chapter 9 MSC800 8011540 14B8 2019 06 06 Operating instructions SICK 105 Subject to change without notice Technical data Fig 51 MSC800 2100 circuit diagram legend ...

Page 106: ...pter 9 MSC800 106 Operating instructions SICK 8011540 14B8 2019 06 06 Subject to change without notice Technical data 9 3 3 MSC800 2300 circuit diagram Fig 52 MSC800 2300 circuit diagram power supply unit ...

Page 107: ...Chapter 9 MSC800 8011540 14B8 2019 06 06 Operating instructions SICK 107 Subject to change without notice Technical data Fig 53 MSC800 2300 circuit diagram X1 4 ...

Page 108: ...Chapter 9 MSC800 108 Operating instructions SICK 8011540 14B8 2019 06 06 Subject to change without notice Technical data Fig 54 MSC800 2300 circuit diagram X5 8 ...

Page 109: ...Chapter 9 MSC800 8011540 14B8 2019 06 06 Operating instructions SICK 109 Subject to change without notice Technical data Fig 55 MSC800 2300 circuit diagram X9 15 ...

Page 110: ...Chapter 9 MSC800 110 Operating instructions SICK 8011540 14B8 2019 06 06 Subject to change without notice Technical data Fig 56 MSC800 2300 circuit diagram legend ...

Page 111: ...ter 9 MSC800 8011540 14B8 2019 06 06 Operating instructions SICK 111 Subject to change without notice Technical data 9 3 4 MSC800 3400 circuit diagram Fig 57 MSC800 3400 circuit diagram power supply unit 1 ...

Page 112: ...Chapter 9 MSC800 112 Operating instructions SICK 8011540 14B8 2019 06 06 Subject to change without notice Technical data Fig 58 MSC800 3400 circuit diagram power supply unit 2 ...

Page 113: ...Chapter 9 MSC800 8011540 14B8 2019 06 06 Operating instructions SICK 113 Subject to change without notice Technical data Fig 59 MSC800 3400 circuit diagram legend ...

Page 114: ...ter 9 MSC800 114 Operating instructions SICK 8011540 14B8 2019 06 06 Subject to change without notice Technical data 9 3 5 MSC800 3600 circuit diagram Fig 60 MSC800 3600 circuit diagram power supply unit 1 ...

Page 115: ...Chapter 9 MSC800 8011540 14B8 2019 06 06 Operating instructions SICK 115 Subject to change without notice Technical data Fig 61 MSC800 3600 circuit diagram power supply unit 2 ...

Page 116: ...Chapter 9 MSC800 116 Operating instructions SICK 8011540 14B8 2019 06 06 Subject to change without notice Technical data Fig 62 MSC800 3600 circuit diagram legend ...

Page 117: ...roduct complies with the regulations of the EU directive s below including all relevant changes and that it is based on the relevant standards and or technical specifications Complete EU declaration of conformity available for downloading You can access the EU declaration of conformity and the current operating instructions for the protective device by entering the part number in the search field ...

Page 118: ...with command strings via all data interfaces Both the command strings and the SOPAS ET configuration software are based on a command language that has direct access to the MSC800 command interpreter This command language must be used with care as the commands sent to the MSC800 are carried out immediately Parameter values altered by commands are initially only active in the current parameter set i...

Page 119: ...rt no Description View 1040385 MSC800 1100 logic unit and power supply unit DC 24 V 10 A 1041611 MSC800 2100 logic unit and power supply unit DC 24 V 10 A 1040386 MSC800 2300 logic unit and power supply unit DC 24 V 30 A 1041770 MSC800 3400 power supply unit DC 24 V 40 A 1040387 MSC800 3600 power supply unit DC 24 V 60 A Tab 53 Ordering information modular system controller MSC800 ...

Page 120: ...ded twisted pair with 5 pin M12 female connector and open end wire ferrules IP 65 PVC free 2 x 0 32 mm2 2 x 0 25 mm2 5 m First ID sensor on MSC800 open end 6021175 As no 6021166 but longer 2 x 0 32 mm2 2 x 0 25 mm2 10 m First ID sensor on MSC800 open end 6021164 CAN data cable shielded twisted pair with 5 pin M12 female connector and 5 pin M12 male connector IP 65 PVC free 1 m ID sensor to ID sens...

Page 121: ...h Connection 6026083 Patch cable gray shielded twisted pair with RJ 45 male connector IP 20 and RJ 45 male connector IP 20 CAT5 3 m MSC800 via switch hub to Ethernet 6026084 Crossover cable red shielded twisted pair with RJ 45 male connector IP 20 and RJ 45 male connector IP 20 CAT5 3 m MSC800 direct to PC Host 1 Other cables on request Tab 57 Available accessories pre wired cables for Ethernet co...

Page 122: ... 59 Available accessories filter mat for ventilation of the MSC800 2100 2300 3400 3600 10 3 7 Spare parts MSC800 1100 2100 2300 Part no Description View 6032863 Power supply unit module input AC 100 264 V 50 60 Hz output DC 24 V 10 A Tab 60 Ordering information power supply unit module spare part for MSC800 1100 2100 2300 MSC800 2300 3400 3600 Part no Description View 6033968 Power supply unit mod...

Page 123: ... the VMS410 VMS510 80104472 Operating instructions VMS420 VMS520 volume measurement system German Description of the installation commissioning and configuration of the VMS420 VMS520 80104482 Operating instructions VMS420 VMS520 volume measurement system English Description of the installation commissioning and configuration of the VMS420 VMS520 80108173 Mounting instructions Male connector cover ...

Page 124: ...rizontal arrangement of the cells relative to the reference points in the middle and at the edges determines the data content which is defined by the specification For error correction during reading the code is equipped with a redundancy via a mathematical process e g in the case of data matrix ECC200 via error correction code words The omni directional reading of 2D codes is carried out using im...

Page 125: ... which prepares the MSC800 from its database for issuing The output formats can each be issued via host interfaces HOST 1 2 optionally to the physical data interfaces RS 232 RS 422 485 Ethernet or CAN The structure of the output formats is flexible sequence of the code segments and elements linking with event conditions filter sorter etc and can be adjusted within wide limits to the application sp...

Page 126: ...ss e g Match1 In addition system statuses of the MSC800 can also be signaled e g fan on The outputs are independent of each other and can also each be deactivated The logic level can also be selected Digital switching inputs and outputs as well as relay outputs of the MSC800 The defined assessment condition s was were successfully met in the reading event during the last read clock Data block in t...

Page 127: ...lock present on the MSC800 Used for triggering the internal reading interval Carried out from outside on an object specific basis via an external trigger source such as e g a photoelectric retro reflective sensor on a switching input or a command string via a data interface In the event of an internal Auto clock trigger source the MSC800 generates the read cycle itself The read cycle is specified ...

Page 128: ...er with the MSC800 the free running of the ID sensor can control the reading The sensor s receive s the clocks via the MSC800 In this case the reading field length is determined by the distance of the two external sensors for starting start of reading field and stopping end of reading field the read cycle The minimum reading distance between two objects must always be larger than the reading field...

Page 129: ...ice and successfully establishing communication after the scan process following a confirmed query in order to achieve synchronization between the user interface and the MSC800 If necessary can be triggered manually in the COMMUNICATION menu UPLOAD ALL PARAMETERS FROM THE DEVICE The parameter values must be displayed in the tabs in order to be able to modify the current parameter value set Windows...

Page 130: ... for supply voltage OUT 2 on ICR890 47 Tab 17 MSC800 2300 assignment of the 12 pin terminal block for supply voltage OUT on CLV490 VMS4xx 5xx and logic unit of the MSC800 48 Tab 18 MSC800 3400 X100 terminal block pin assignment for mains voltage IN 49 Tab 19 MSC800 3400 assignment of the X120 terminal block part 1 for supply voltage OUT 1 on ICR890 system 1 49 Tab 20 MSC800 3400 assignment of the ...

Page 131: ...b 46 MSC800 pin assignment of the 8 pin RJ 45 female connectors ETHERNET 1 ETHERNET 2 and ETHERNET 3 71 Tab 47 MSC800 pin assignment of the 9 pin D SUB male connector AUX 1 71 Tab 48 MSC800 pin assignment of the 9 pin D Sub male connector PROFIBUS 71 Tab 49 Assignment of wire colors cable no 6021166 no 6021175 CAN 1 IN PVC free 72 Tab 50 SOPAS ET configuration software default excerpt 74 Tab 51 Co...

Page 132: ...rawing for mounting 38 Fig 13 Placement of several ICR890 systems on the conveyor system with VMS4xx 5xx 39 Fig 14 Placement of several CLV490 bar code scanners on the conveyor system 39 Fig 15 Position of external components 41 Fig 16 Block circuit diagram connection principle for an MSC800 44 Fig 17 Terminals on the MSC800 1100 for mains voltage IN and supply voltage OUT 45 Fig 18 Terminals on t...

Page 133: ...42 MSC800 1100 circuit diagram power supply 96 Fig 43 MSC800 1100 circuit diagram X1 4 97 Fig 44 MSC800 1100 circuit diagram X5 8 98 Fig 45 MSC800 1100 circuit diagram X9 15 99 Fig 46 MSC800 1100 circuit diagram legend 100 Fig 47 MSC800 2100 circuit diagram power supply 101 Fig 48 MSC800 2100 circuit diagram X1 4 102 Fig 49 MSC800 2100 circuit diagram X5 8 103 Fig 50 MSC800 2100 circuit diagram X9...

Page 134: ...Chapter 10 MSC800 134 Operating instructions SICK 8011540 14B8 2019 06 06 Subject to change without notice Annex ...

Page 135: ...Chapter 10 MSC800 8011540 14B8 2019 06 06 Operating instructions SICK 135 Subject to change without notice Annex ...

Page 136: ...sick it Japan Phone 81 0 3 3358 1341 E Mail support sick jp Magyarország Phone 36 1 371 2680 E Mail office sick hu Nederlands Phone 31 0 30 229 25 44 E Mail info sick nl Norge Phone 47 67 81 50 00 E Mail austefjord sick no Österreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail info sick pl România Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 49...

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