SICK KTS Operating Instructions Manual Download

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O P E R A T I N G I N S T R U C T I O N S

KTS/KTX Prime

Contrast sensor

5-PIN IO-Link

Summary of Contents for KTS

Page 1: ...O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime Contrast sensor 5 PIN IO Link ...

Page 2: ...only permissible within the limits of the legal determination of Copyright Law Any modifica tion abridgment or translation of this document is prohibited without the express writ ten permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2 O P E R A T I N ...

Page 3: ...e device 14 5 Electrical installation 16 5 1 Notes on the electrical installation 16 5 2 Note on the swivel connector 17 5 3 Pin assignment of the connections 17 5 4 Connecting the supply voltage 17 5 5 Wiring the interfaces 18 6 Commissioning 21 6 1 Simplified illustration 21 7 Operation 23 7 1 Operating elements 23 7 2 Navigation tree general 23 7 3 Navigation tree pro level advanced settings 24...

Page 4: ...ng 45 10 1 Disassembly and disposal 45 10 2 Returning devices 45 11 Technical data 46 11 1 General data 46 11 2 Dimensional drawings 47 12 Accessories 49 13 Annex 50 13 1 EU declaration of conformity and certificates 50 13 2 Certification according to UL 60947 5 2 50 CONTENTS 4 O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 8020708 ZMT3 SICK Subject to change without notice ...

Page 5: ... integrated For information about this refer to the operating instruc tions of the specific machine 1 2 Scope These operating instructions serve to incorporate the device into a customer system Instructions are given by stages for all actions required These instructions apply to all listed device variants of the product Available device variants are listed on the online product page b www sick com...

Page 6: ...data sheets for device variants containing technical data and dimensional drawings EU declaration of conformity for the product family Dimensional drawings and 3D CAD dimension models in various electronic for mats These operating instructions available in English and German and in other lan guages if necessary Other publications related to the devices described here Publications dealing with acce...

Page 7: ...austive As a safety device to protect persons their hands or other body parts Underwater In explosion hazardous areas Outdoors without additional protection NOTICE Danger due to improper use Any improper use can result in dangerous situations Therefore observe the following information b The device should be used only in line with intended use specifications b All information in these operating in...

Page 8: ...ualifications are required for various activities Activities Qualification Mounting maintenance Basic practical technical training Knowledge of the current safety regulations in the workplace Electrical installation device replacement Practical electrical training Knowledge of current electrical safety regulations Knowledge of the operation and control of the devices in their particular applicatio...

Page 9: ... to be repaired Interfer ence with or modifications to the device on the part of the customer will invalidate any warranty claims against SICK AG SAFETY INFORMATION 2 8020708 ZMT3 SICK O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 9 Subject to change without notice ...

Page 10: ...ion Meaning 1 Basic type KT contrast sensor 2 Form factor housing size S small X large 3 Light sender W RGB 4 Switching output B push pull N NPN P PNP 5 Function 9 Prime 1 point 2 point dynamic teach in and automated switching threshold 6 Light spot direction 1 longitudinal 2 transverse 4 round 7 Sensing distance 1 sensing distance 13 mm 2 sensing distance 25 mm 8 Filtering 4 no filter 3 PRODUCT D...

Page 11: ...g input voltage 13 Device type M sample device S special device F private label A automation function B special device with automation function C reserved Z standard 3 2 Product features and functions 3 2 1 Device view 1 2 3 4 5 Figure 1 KTS Prime light emission long housing side 1 Connection 2 Mounting slot 3 Display and control panel 4 Fixing hole 5 Light emission PRODUCT DESCRIPTION 3 8020708 Z...

Page 12: ...on between contrasts KTS KTX contrast sensors detect even the smallest contrasts at the highest speeds such as print marks on foils or packaging They detect minute grayscale variations between the mark and the background on matte shiny or transparent surfaces Device types are available with different methods of contrast resolution and different teach in variants for a wide range of requirements Fe...

Page 13: ...istinguishing feature Print mark detection for controlling the cutting process Print control in the print and paper industry Positioning of tubes when filling Label alignment on bottles Monitoring of wafer surfaces Roll end monitoring Color control in yarn or line production PRODUCT DESCRIPTION 3 8020708 ZMT3 SICK O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 13 Subject to change without...

Page 14: ... range EMC interference emissions ground potential To prevent condensation avoid exposing the device to rapid changes in tempera ture Protect the device from direct sunlight The device must only be mounted using the pairs of mounting threads fixing holes provided for this purpose Shock and vibration free mounting 4 3 Mounting the device û ü û Figure 4 KTS Prime û ü Figure 5 KTX Prime light emissio...

Page 15: ...ngitudi nally and the test object has the least possible vertical and horizontal movement Note the sensing distance while doing so 3 Compensate for the vertical and horizontal movement of the test object by marks of suitable lengths 4 Ensure that any device movement does not affect the sensing distance Mounting feedback Table 1 Mounting feedback indicator THR PRO TCH PWR Q Sensing distance set too...

Page 16: ...act with each other risk of short circuit when supply voltage is switched on Wires must be appropriately insulated from each other Wire cross sections in the supply cable from the user s power system must be selected in accordance with the applicable standards Only operate the device with an LPS limited power source in accordance with IEC 60950 1 or an NEC Class 2 power supply unit All circuits co...

Page 17: ... is set to AUTO in the defaults Overview of pin assignment Table 2 M12 male connector 5 pin 2 P 1 P dyn AUTO 1 L L L L 2 Q Q Q Q 3 M M M M 4 Q C Q C Q C Q C 5 ET ET ET L D Legend L supply voltage M ground Q switching output Q C switching output and communication ET external teach in L D light dark 5 4 Connecting the supply voltage NOTICE Risk of damage to the device The device can become damaged i...

Page 18: ...H Input light dark L D PNP and push pull Light switching LOW Dark switching HIGH NPN Light switching HIGH Dark switching LOW Input system sensitivity F C PNP and push pull Coarse HIGH Fine LOW NPN Coarse LOW Fine HIGH 5 5 2 Wiring the digital outputs The number of digital outputs available at the connections will vary depending on the device see Pin assignment of the connections page 17 If the all...

Page 19: ...Q PWR Q Q push pull 100 mA L Q M L Q M Table 4 PNP PWR Q PWR Q PWR Q Q PNP 100 mA L Q M L Q M ELECTRICAL INSTALLATION 5 8020708 ZMT3 SICK O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 19 Subject to change without notice ...

Page 20: ...Table 5 NPN PWR Q PWR Q PWR Q Q NPN 100 mA L Q M L Q M 5 ELECTRICAL INSTALLATION 20 O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 8020708 ZMT3 SICK Subject to change without notice ...

Page 21: ...HR PRO TCH PWR Q THR PRO TCH PWR Q SET THR PRO TCH PWR Q SET THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q SET SET SET Quality of Teach Run 3 s COMMISSIONING 6 8020708 ZMT3 SICK O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 21 Subject to change without notice ...

Page 22: ...Run indicates the live measured value Table 7 Quality of Run indicator Value Remission value 0 No remission 400 White 999 Maximum remission with glossy material 6 COMMISSIONING 22 O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 8020708 ZMT3 SICK Subject to change without notice ...

Page 23: ...is selected 5 PRO Illuminates when the advanced settings menu is selected 6 Plus Scrolls through menu items or increases values 7 SET Opens the menu confirms entries or switches to lower level menus 8 Minus ESC Switches to the previous menu item decreases values or cancels the current operation press for 3 s 9 Q Illuminates when there is a switching event 7 2 Navigation tree general To leave the c...

Page 24: ...THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q Set Set THR PRO TCH PWR Q 7 3 Navigation tree pro level advanced settings To leave the current menu level press and hold the minus pushbutton for 3 seconds 7 OPERATION 24 O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 8020708 ZMT3 SICK Subject to change without notice ...

Page 25: ...WR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q PWR Q Set Set Set Set Set Set Set Set Set Set Set Set THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q...

Page 26: ...er set 3 Jo4 Parameter set 4 Jo5 Parameter set 5 L d Light dark LGt Light LoA Load LoC Locked Mdl Middle nF No function oFF Off OUT Output PI1 Pin 1 configuration PI2 Pin 2 configuration PI5 Pin 5 configuration Pro Pro level advanced settings rEd Red rES Reset Sen Sensitivity Sto Store tch Teach in thr Threshold toF Timer OFF delay ton Timer ON delay tP Pulse generator 7 OPERATION 26 O P E R A T I...

Page 27: ...only these parameters need to be set in order to use the device 7 7 1 Teach in Several teach in processes are available for configuring the device 1 point teach in color mode 2 point teach in Dynamic teach in Auto mode 7 7 1 1 2 point teach in factory setting Suitable for manual positioning of the object to be detected e g mark and back ground 1 Press the SET pushbutton 2 Use the plus or minus pus...

Page 28: ... 1 2 1 point teach in color mode Suitable for teaching in color properties 1 Press the SET pushbutton 2 Use the plus or minus pushbutton to select teach in THR PRO TCH PWR Q 3 Press the SET pushbutton 4 Use the plus or minus pushbutton to select 1P THR PRO TCH PWR Q 5 Press the SET pushbutton THR PRO TCH PWR Q 6 Position the object to be detected under the light spot 7 Press the SET pushbutton The...

Page 29: ...he SET pushbutton 2 Use the plus or minus pushbutton to select tch THR PRO TCH PWR Q 3 Press the SET pushbutton 4 Use the plus or minus pushbutton to select dYn THR PRO TCH PWR Q 5 Press the SET pushbutton 6 Position the mark or background under the light spot The display lights up during repeat length detection One repeat length is sufficient for web lengths of between 0 m s and 2 m s At least 2 ...

Page 30: ... g mark and back ground 1 Position the mark under the light spot 2 Activate teach in via the control cable ET 3 Position the background under the light spot 4 Activate teach in via the control cable ET 5 The teach in process is complete Push pull PNP NPN 24 V UV 1 2 0 V 24 V UV 1 2 0 V 24 V UV 1 2 0 V 1 1 Teach point 2 2 Teach point 7 7 2 2 Dynamic teach in Suitable for teaching in moving objects ...

Page 31: ...each point 7 7 3 Adjusting the switching threshold During teach in the remission value of the switching threshold displayed is automati cally set between the mark and background and corresponds to a switching threshold of 50 If the switching events do not correspond to the expected results the switching thresh old can be adjusted independently of the teach in process 1 Press the SET pushbutton Use...

Page 32: ...ng Light or dark switching is detected automatically by the sensor NOTE With external dynamic teach the light dark L D switching via the factory settings is used by PIN2 PIN2 must be manually configured to nF no function to use the auto matic light dark regulation of the sensor Dark switching Light switching 1 2 3 1 Internal received signal 2 Switching threshold 3 Output Q 2 1 3 1 Press the SET pu...

Page 33: ... select ton THR PRO TCH PWR Q 2 Press the SET pushbutton 3 Use the plus or minus pushbutton to select the switch on delay in milliseconds in the range 1 500 Press and hold the pushbutton to increase or reduce the values rapidly THR PRO TCH PWR Q THR PRO TCH PWR Q 4 Press the SET pushbutton Setting the switch off delay 1 Use the plus or minus pushbutton to select toF THR PRO TCH PWR Q 2 Press the S...

Page 34: ... range 1 500 THR PRO TCH PWR Q THR PRO TCH PWR Q 4 Press the SET pushbutton 7 8 3 Adjusting the switching sensitivity The contrast differences that have been taught are stored with a tolerance range The magnitude of the tolerance range can be set to one of four values reliable standard sensitive and automated Measurement is more reliable when using a greater tolerance if the contrast differen ces ...

Page 35: ... SET pushbutton 2 Use the plus or minus pushbutton to select Pro THR PRO TCH PWR Q 3 Press the SET pushbutton 4 Use the plus or minus pushbutton to select PI2 THR PRO TCH PWR Q 5 Press the SET pushbutton 6 Use the plus or minus pushbutton to select the required setting THR PRO TCH PWR Q Auto defined by the teach in operation default value THR PRO TCH PWR Q Blanking THR PRO TCH PWR Q External teach...

Page 36: ...shbutton to select PRO THR PRO TCH PWR Q 3 Press the SET pushbutton 4 Use the plus or minus pushbutton to select PI5 THR PRO TCH PWR Q 5 Press the SET pushbutton 6 Use the plus or minus pushbutton to select the required setting THR PRO TCH PWR Q Auto defined by the teach in operation default value THR PRO TCH PWR Q Blanking THR PRO TCH PWR Q External teach in THR PRO TCH PWR Q Switching logic THR ...

Page 37: ...RO TCH PWR Q THR PRO TCH PWR Q THR PRO TCH PWR Q 7 Press the SET pushbutton when the device is positioned within the nominal sens ing distance Table 11 Mounting feedback indicator Indications Meaning THR PRO TCH PWR Q Sensing distance set too close or too far away THR PRO TCH PWR Q Sensing distance set to moderate THR PRO TCH PWR Q Nominal sensing distance 7 8 7 Storing or loading a parameter set ...

Page 38: ...WR Q 9 Press the SET pushbutton 7 8 8 Adjusting the color fixation NOTE During 1P teach color mode this function is deactivated You can use the color fixation to restrict the light source to one particular sender color red green or blue In the factory setting the sender color is set to automated 1 Press the SET pushbutton 2 Use the plus or minus pushbutton to select Pro THR PRO TCH PWR Q 3 Press t...

Page 39: ...ory 1 Press the SET pushbutton 2 Use the plus or minus pushbutton to select Pro THR PRO TCH PWR Q 3 Press the SET pushbutton 4 Use the plus or minus pushbutton to select AdC THR PRO TCH PWR Q 5 Press the SET pushbutton 6 Use the plus or minus pushbutton to choose between activated and deactivated contamination tracking THR PRO TCH PWR Q Contamination tracking active THR PRO TCH PWR Q Contamination...

Page 40: ...d the Q LED and TCH LED flash Control panel locked THR PRO TCH PWR Q If the device is undergoing an internal process e g reading or storing parameter sets or teaching in via IO Link the control panel is locked and the device shows bSY on the segment display Short circuit and overcurrent detection THR PRO TCH PWR Q In the event of a short circuit Err appears on the display and the Q LED flashes Liv...

Page 41: ...a teach in process is ongoing or while an error message is displayed If no settings are made on the device for 5 minutes standby mode is activated to save electricity Any settings made which have not been confirmed are not adopted To quit standby mode one of the operating keys must be pushed OPERATION 7 8020708 ZMT3 SICK O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 41 Subject to change ...

Page 42: ...low and TCH LED yellow flash No signal change at the switching output for object detection Programmed contrast or con trast difference is not suffi cient for stable contrast detec tion Readjust sensor Clean sensor Check the application conditions Restart teach process Increase contrast differ ence 8 2 Possible errors during operation Table 14 Troubleshooting during operation Display error situatio...

Page 43: ...amage Only use suitable cleaning agents Never use sharp objects for cleaning Cleaning the light emission window NOTICE Damage to the light emission window Reduced reading performance due to scratches or streaks on the light emission win dow b Clean the light emission window only when wet b Use a mild cleaning agent that does not contain powder additives Do not use aggressive cleaning agents such a...

Page 44: ...e that the heat produced by the internal power loss is adequately dissi pated the housing surface must be kept clean 9 MAINTENANCE 44 O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 8020708 ZMT3 SICK Subject to change without notice ...

Page 45: ...rdance with the applicable country specific waste disposal regu lations As it is categorized as electronic waste the device must never be disposed of with household waste 10 2 Returning devices b Do not dispatch devices to the SICK Service department without consultation NOTE To enable efficient processing and allow us to determine the cause quickly please include the following when making a retur...

Page 46: ... Q PNP HIGH UV 3 V LOW 0 V NPN HIGH UV LOW 3 V Push pull HIGH UV 3 V LOW 3 V Input teach in ET PNP and push pull Teach U 10 V UV Run U 2 V NPN Teach U 2 V Run U 10 V UV Input blanking input AT blanked free PNP and push pull Blanked U 10 V UV Free U 2 V NPN Blanked U 2 V Free U 10 V UV Input light dark L D PNP and push pull Light switching U 2 V Dark switching U 10 V UV NPN Light switching U 10 V U...

Page 47: ... 1 point teach in color mode 8 kHz Response time 20 µs 1 point teach in color mode 60 µs Jitter 10 µs 1 point teach in 30 µs Deviating data for high precision Table 18 Technical data high precision Attribute Value Switching frequency 70 kHz 1 point teach in color mode 16 kHz Response time 3 µs 1 point teach in color mode 30 µs Jitter 3 µs 1 point teach in 15 µs 11 2 Dimensional drawings KTS Ø 4 1 ...

Page 48: ...Optical axis and light emission long short housing side 2 M5 threaded mounting hole 3 M12 device connection can be rotated by 180 4 Control panel 11 TECHNICAL DATA 48 O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 8020708 ZMT3 SICK Subject to change without notice ...

Page 49: ...ssories can be found on the online product page at b www sick com KTS_Prime b www sick com KTX_Prime ACCESSORIES 12 8020708 ZMT3 SICK O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 49 Subject to change without notice ...

Page 50: ...ing to UL 60947 5 2 The contrast sensors of the KTS KTX Prime and KTS Core series are certified in accord ance with UL 60947 5 2 if they are supplied with power by LPS or Class 2 power supply units The certification is only valid with corresponding device identification on the type label of the respective device 13 ANNEX 50 O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 8020708 ZMT3 SICK ...

Page 51: ...ANNEX 13 8020708 ZMT3 SICK O P E R A T I N G I N S T R U C T I O N S KTS KTX Prime 51 Subject to change without notice ...

Page 52: ...m Mexico Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 30 2044 000 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 495 775 05 30 E Mail info sick ru Singapore Ph...

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