SICK DUSTHUNTER C200 Installation Operation & Maintenance Download Page 35

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8011952/YWL2/3-0/2016-08| SICK

O P E R A T I N G I N S T R U C T I O N S | DUSTHUNTER C200

Subject to change without notice

ASSEMBLY AND INSTALLATION

3.2

Assembly

Carry out all assembly work onsite. This includes:

▸

Fitting the flange with tube

▸

Fitting the MCU control unit,

▸

Fitting the optional external purge air unit.

3.2.1

Fitting the flange with tube

Fig. 17: Fitting the flanges with tube

Dimension a must be large enough so that a weatherproof cover can be fitted easily when
necessary (approx. 40 mm).

Work to be performed

▸

Measure the fitting location and mark the assembly location.
Leave enough clearance around the flange with tube to fit the sender/receiver unit and
reflector.

WARNING:

▸

Observe the relevant safety regulations as well as the safety notices during

all work:

see “Important Information”, page 7

▸

Consider the equipment weight specifications when planning the mounting

brackets.

▸

Only carry out assembly work on equipment with hazard potential (hot or

aggressive gases, higher internal duct pressure) when the equipment is at a

standstill.

▸

Take suitable protection measures against possible local hazards or hazards

arising from the equipment.

All dimensions specified in this Section are shown in mm.

Component

Sender/receiver unit DHC-T

Ø 76

Reflector/scattered light receiver DHC-R0
Scattered light receiver DHC-R1

Ø 159

TOP

Assembly on steel duct

Marking for assembly position

> 30

Ap-
prox
. 1

Ø 7





Assembly on brick stack

Assembly on thin-walled duct









Junction plate



Anchor plate



Duct wall



Fixing bolt for weatherproof cover



Flange with tube

Summary of Contents for DUSTHUNTER C200

Page 1: ...MMMI MMMOPERATING INSTRUCTIONS O PERA TING I NST RUC TIO NS DUSTHUNTER C200 Dust Concentration Monitor Installation Operation Maintenance Title Page ...

Page 2: ...s and are only used for identification purposes Legal Information This document is protected by copyright Any rights derived from the copyright shall be reserved for SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Any modification shortening or translation of this document is prohibited without the ex...

Page 3: ...measured variables 11 2 1 1 Functional principle 11 2 1 1 1 Transmission measurement 11 2 1 1 2 Scattered light measurement 12 2 1 2 Response time 13 2 1 3 Function check 14 2 2 Device components 17 2 2 1 Sender receiver unit 18 2 2 2 Reflector scattered light receiver 20 2 2 3 Flange with tube 22 2 2 4 MCU control unit 23 2 2 4 1 Standard interfaces 23 2 2 4 2 Versions 24 2 2 4 3 Type code 26 2 2...

Page 4: ...3 4 Connecting the MCU control unit 47 3 3 4 1 Work to be done 47 3 3 4 2 MCU processor board connections 48 3 3 4 3 Connection of connection line to MCU 49 3 3 4 4 Standard connection 50 3 3 5 Connecting the scattered light receiver 51 3 3 6 Connecting the MCU remote control unit 52 3 3 6 1 Connection to the MCU control unit 52 3 3 6 2 Connection to the MCU remote control unit 52 3 3 7 Fitting th...

Page 5: ...on scattered light measurement 78 4 4 8 Data backup in SOPAS ET 80 4 4 9 Starting measurement mode 81 4 5 Setting the Interface module parameters 82 4 5 1 General information 82 4 5 2 Setting the Ethernet module parameters 83 4 6 Operating setting parameters via the optional LC Display 84 4 6 1 General information on use 84 4 6 2 Password and operating levels 84 4 6 3 Menu structure 85 4 6 4 Param...

Page 6: ... 1 Sender receiver unit 114 7 3 2 Reflector scattered light receiver 115 7 3 3 Flange with tube 117 7 3 4 MCU control unit 118 7 3 5 Optional external purge air unit 120 7 3 6 Weatherproof covers 121 7 4 Accessories 122 7 4 1 Line sender receiver unit MCU 122 7 4 2 Line from sender receiver unit to reflector scattered light receiver 122 7 4 3 Purge air supply 122 7 4 4 Assembly parts 122 7 4 5 Dev...

Page 7: ...ive measures are taken 1 1 2 Hazards through electrical equipment 1 1 3 Hazards through laser beam WARNING Danger from exhaust gas On equipment with gases detrimental to health high pressure or high tem peratures the sender receiver units and reflector components fitted on the duct may only be installed removed when the equipment is at a standstill WARNING Danger through power voltage The DUSTHUNT...

Page 8: ...rves continuous measurement of dust concentrations in exhaust gas and exhaust air plants Correct use Use the device only as described in these Operating Instructions The manufacturer bears no responsibility for any other use Observe all measures necessary for conservation of value e g for maintenance and inspection and or transport and storage Do not remove add or modify any components to or on th...

Page 9: ...w owner of the measuring system 1 4 2 Safety information and protective measures Protection devices Behavior during purge air failure The purge air supply serves to protect optical subassemblies fitted on the duct against hot or aggressive gases Leave the supply switched on when the equipment is at a standstill Optical subassemblies can be severely damaged in a short time if the purge air supply f...

Page 10: ...ng damage Electrical connection Ensure the device can be switched off with a power isolating switch circuit breaker in accor dance with EN 61010 1 NOTE In order to avoid malfunctions that can cause direct or indirect personal injury or property damage the operator must ensure The responsible maintenance personnel are present at any time and as fast as possible The maintenance personnel are adequat...

Page 11: ... measurement receiver accepts the signal weakened by particles amplifies the signal electrically and feeds it to the measuring channel of a microprocessor as central part of the measuring control and evaluation electronics Continuous monitoring of the sender output partial beam to monitor receiver registers the smallest changes in brightness of the light beam sent which then serves to determine th...

Page 12: ...ion for dust concentration measurement page 76 standard factory setting cc2 0 cc1 1 cc0 0 2 1 1 2 Scattered light measurement A laser diode beams the dust particles in the gas flow with modulated light in the visual range wavelength approx 650 nm A highly sensitive receiver registers the light scattered by the particles amplifies the light electrically and feeds it to the measuring channel of a mi...

Page 13: ...ration coefficients determined can be entered directly in the measuring system as c cc2 SI cc1 SI cc0 Entry see Calibration for dust concentration measurement page 76 standard factory setting cc2 0 cc1 1 cc0 0 2 1 2 Response time The response time is the time required to attain 90 of the signal peak after a sudden change in the measurement signal It can be set anywhere between 1 and 600 s As the r...

Page 14: ...r information Service Manual The analog output must be activated to output control values on the analog output see Setting the analog outputs parameters page 71 The value measured last is output on the analog output during control value determi nation If the control values are not output on the analog output the current measured value is output when control value determination has completed During...

Page 15: ... beam during normal measurement are swiveled away during contamination determination staggered for sender receiver unit and reflector scattered light receiver The contamination value is determined from the values measured thereby and the reference values determined during every scaling process see Scaling the measuring system for transmission measurement page 63 The regular measured values are red...

Page 16: ...RU CT IO N S DUSTHUNTER C200 Subject to change without notice 2 PRODUCT DESCRIPTION Fig 5 Pivoted shutter settings on the sender receiver unit Measuring position Contamination measurement Glass pane Control reflector only on the sender side Pivoted shutter ...

Page 17: ... the sender receiver unit connected via the RS485 interface With integrated purge air supply for internal duct pressure 50 2 hPa Without purge air supply therefore additionally required Optional external purge air unit for internal duct pressure 50 30 hPa Purge air hose for supply by MCU control unit P Fig 6 Device components DUSTHUNTER C200 Communication between sender receiver unit and MCU contr...

Page 18: ...n is fed via a purge air connection The sender receiver unit is fastened to the duct with a flange with tube see Device com ponents page 17 Fig 7 Sender receiver unit DHC T for transmission and scattered light measurement The alignment of the optical axes as well as the current device state operation green LED failure red LED maintenance request yellow LED are shown at the control window The enclo...

Page 19: ...d vertically using motors and bevel gears so that the sender light beam can be adjusted by approximately 2 in all directions Tracking is performed using the measurement signal on the 4 quadrants of the measure ment receiver This allows automatic compensation of optical axis misalignment caused by for example distortion of duct walls due to temperature fluctuations Fig 8 Self alignment principle de...

Page 20: ...d a scattered light receiver with a light trap Two versions are available to adapt to different internal duct diameters A type code identifies the versions Fig 9 Reflector scattered light receiver for short measuring paths Reflector scattered light receiver DHC Rx Measuring path 0 Short 0 5 3 m 1 Long 2 5 8 m ß à Enclosure with electronics swivel mounted Mounting holes Light trap Opening for refle...

Page 21: ...RIPTION 2 Fig 10 Reflector scattered light receiver for long measuring paths à ß Enclosure with electronics swivel mounted Flange Mounting holes Purge air connection Knurled screws Handle Attachment for scattered light receiver Opening for reflector Light trap for scattered light measurement ß Hinge à Connection for sender unit ...

Page 22: ...N 2 2 3 Flange with tube The flange with tube is available in different steel grades and dimensions see Flange with tube page 117 Selection depends on the wall and isolation thickness of the duct wall nominal length and the duct material Fig 11 Flange with tube TOP NL Marking for assembly position Securing bolt Material St 37 or 1 4571 ...

Page 23: ...ting program The parameters are stored reliably even in the case of a power failure Control unit MCU has a sheet steel enclosure as standard 2 2 4 1 Standard interfaces Analog output Analog inputs Relay outputs Digital inputs Communication 3 outputs 0 2 4 22 mA electrically isolated active to output Dust concentration ext a c Dust concentration ext s c Dust concentration SI a c Dust concentration ...

Page 24: ...RIPTION 2 2 4 2 Versions Control unit MCU N without purge air supply Fig 12 Control unit MCU N with options DISPLAYMODUL relay 3 relay 4 relay 5 BUS Term Term relay 1 relay 2 com nc no com nc no com nc no com nc no com nc no Reset Display module option I O module option Processor board Display module option Interface module option ...

Page 25: ...pply Fig 13 MCU P control unit with integrated purge air supply The purge air hose standard lengths 5 and 10 m see Purge air supply page 122 is a separate part of the measuring system and must be ordered separately Purge air blower Installation plate Air filter Power supply unit on back of installation plate Optional Display module Purge air connection Processor board Purge air inlet ...

Page 26: ...closure SICK orange Display module D With Other options N Without Analog input option plug in module 0 4 20 mA 2 inputs per module 0 Without n With n 1 Analog output option plug in module 0 4 20 mA 2 outputs per module n With n 1 Digital input option plug in module 4 inputs per module 0 Without Digital output power option plug in module 48 V DC 5 A 2 changeovers per module 0 Without Digital output...

Page 27: ...alues of a sender receiver unit can be displayed toggle with Meas button Fig 14 LC Display with graphic left and text right display b Control buttons Type Display LED Power green Voltage supply OK Failure red Function fault Maintenance request yellow Maintenance request LC Display Graphic display main screen Dust concentration Transmission Opacity Extinction Scattered light intensity Text display ...

Page 28: ...isting ones is required for this option 2 Module to pass on measured values system status and service information to higher level control systems optionally for Profibus DP V0 Modbus TCP or Ethernet type 1 or type 2 to plug onto a hat rail see Options for MCU control unit page 123 A corresponding line serves to connect the module to the processor board 3 MCU remote control unit The MCU remote cont...

Page 29: ...suring paths Use the optional external purge air unit in this case It has a powerful blower and can be used for excess pressure in the duct up to 30 hPa The scope of delivery includes a purge air hose with 40 mm nominal diameter length 5 m or 10 m Fig 15 Optional external purge air unit with adapter A weatherproof cover is available for use outdoors see Weatherproof covers page 121 To purge air co...

Page 30: ...er required for the check are deliverable including a carrying case 2 2 7 2 Adjusting stands for scaling Adjusting stands are available to check transmission measurement in smoke free measuring paths see Preparatory work page 58 and are fitted with a sender receiver unit and reflector in a defined distance from each other and aligned so that the optical axes match see Focussing the sender light be...

Page 31: ...he Table Distance flange flange Maximum wall and insulation thickness Sender receiver unit Reflector scattered light receiver Flange with tube Line for reflec tor scattered light receiver Sender receiver unit Reflector scattered light receiver 0 5 3 m 40 mm DHC T DHC R0 Flange with tube k100 NL 130 240 500 mm Flange with tube k100 NL 110 mm x 2 5 8 m 270 mm DHC R1 Flange with tube k225 NL 350 mm I...

Page 32: ...asy operation and configuration of the DUSTHUNTER SOPAS ET runs on a laptop PC connected to the DUSTHUNTER via a USB line or Ethernet interface option The menu structure simplifies changing settings Further functions are also available e g data storage graphic displays SOPAS ET is delivered on the product CD Alternatively you can download SOPAS ET free of charge from the SICK homepage Downloads ...

Page 33: ...ssibility accident pre vention The device components must be eas ily and safely accessible Provide platforms or pedestals as required Installation free of vibra tions Acceleration 1 g Eliminate reduce vibrations through suitable measures Ambient conditions Limit values according to Technical Data If necessary Provide weatherproof covers sun protection Enclose or lag device components Select the pu...

Page 34: ...e optics sender receiver unit 2 and reflector scattered light receiver 3 must be fitted in accordance with Fig Fitting of sender receiver unit and reflector scat tered light receiver to horizontal lines representation for large active measuring paths The flanges with tube 4 must be welded on accordingly Fig 16 Fitting of sender receiver unit and reflector scattered light receiver to horizontal lin...

Page 35: ...RNING Observe the relevant safety regulations as well as the safety notices during all work see Important Information page 7 Consider the equipment weight specifications when planning the mounting brackets Only carry out assembly work on equipment with hazard potential hot or aggressive gases higher internal duct pressure when the equipment is at a standstill Take suitable protection measures agai...

Page 36: ...17 Insert the flange with tube in the opening so that the Top marking points upwards Align the flanges with tube roughly to each other and weld on with a few welding spots on the anchor plate for brick or concrete stacks insert junction plates for thin walled ducts Use a suitable tube for narrower ducts or the adjusting device from SICK to align the flange tubes to each other exactly after welding...

Page 37: ...e adjusting device assemble both the flange plate with light source and the flange plate with target optics before welding the second flange tube Close off the flange opening after fitting to prevent gas escaping Aligning with adjusting device see Options for MCU control unit page 123 also available on loan A A Aligning with auxiliary tube Auxiliary tube Duct wall Flange with tube Light source Use...

Page 38: ...ta take possible radiant heat into consideration shield when necessary Protect against direct sunlight Whenever possible choose an assembly location with minimum vibrations dampen any vibrations when necessary Provide sufficient clearance for lines and opening the door Assembly dimensions Fig 20 MCU assembly dimensions c f e 250 d b M8 Clearance to open door Clearance for cables a Dimen sion Contr...

Page 39: ...provide weather protection tin roof or similar to be made onsite for use outdoors Requirements when using the MCU P control unit The following is applicable in addition to the general specifications Install the MCU P control unit at a location with clean air whenever possible The air intake temperature must correspond to specifications in the Technical data see Tech nical Data page 111 In unfavora...

Page 40: ...11 In unfavorable conditions lay an air intake hose or pipe to a location with better conditions The fitting location must be easily accessible and meet all safety regulations Install the purge air unit only as far as necessary below the flange with tube for the sender receiver unit and reflector scattered light receiver so that the purge air hoses can be laid downwards avoids water collecting Pro...

Page 41: ...dimensions dimensions in mm page 41 Fasten purge air unit with 4 M8 screws Check whether the filter element is fitted in the filter housing otherwise fit when necessary Fig 21 Purge air unit layout and assembly dimensions dimensions in mm 140 Clearance to fit weatherproof cover Flange with tube Clearance to exchange filter element Alternative Mounting bracket Steel pipe 50 x 5 DIN 2391 Duct 550 47...

Page 42: ... page 42 Put the cover 1 on from above Insert the side holding catches 3 into the counterpieces twist and lock in Fig 22 Fitting the weatherproof cover for analyzer dimensions in mm Weatherproof cover for external purge air unit The weatherproof cover see Weatherproof covers page 121 comprises a cover and locking set Assembly Mount the locking pins from the locking set on the base plate Put the we...

Page 43: ...d off using a power isolating switch circuit breaker in accordance with DIN EN 61010 Make sure the power isolating switch is easily accessible An additional disconnecting device is mandatory when the power isolating switch cannot be accessed or only with difficulty after installation The power supply may only be activated again after the work or for test purposes by personnel carrying out the work...

Page 44: ...nnecting the power supply and signal lines installing switches and power fuses and connecting the purge air supply 3 3 3 Installing the purge air supply Lay the purge air hoses with shortest paths and free of bends shorten as required Maintain sufficient distance from hot duct walls Fig 23 Underside of MCU P Plan adequate line cross sections see Technical Data page 111 Line ends with plugs to conn...

Page 45: ... 3 1 Optional external purge air unit Connect the purge air hose Connect the purge air hose DN 40 mm and secure with hose clamps D32 52 Fig 24 Optional external purge air unit connection To purge air connection of sender receiver unit Not required for scattered light receiver DHC R1 To purge air connection of reflector Purge air hose Adapter 40 25 ...

Page 46: ...nning direction of the blower purge air flow direction must match the arrows on the inlet and outlet openings on the blower For wrong direction on 3 phase motors Swap power connections L1 and L2 Connect the pressure controller option to monitor purge air feed CAUTION Only connect when these match L1 L1 U1 U1 U1 U1 V1 V1 V1 V1 W1 W1 W1 W1 PE PE W2 W2 W2 W2 V2 V2 V2 V2 U2 U2 U2 U2 L2 L2 24 V L3 L3 _...

Page 47: ... N PE of the MCU see Component layout in the MCU without purge air supply with options page 47 Close off unused line openings with dummy plugs DISPLAYMODUL relay 3 relay 4 relay 5 BUS Term Term relay 1 relay 2 com nc no com nc no com nc no com nc no com nc no Reset Optional Interface module Processor board Optional Display module Optional I O modules Terminals for power connection If an onsite lin...

Page 48: ...27 MCU processor board connections á à Supply voltage 24 V DC RS232 Connection for optional I O module Connection for Display module Connection for LEDs Connection for optional Inter face module USB plug connector Connections for sender receiver units Connections for relays 1 to 5 Connections for digital inputs 1 to 4 à Connection for analog output á Connections for analog inputs 1 and 2 ...

Page 49: ...ASSEMBLY AND INSTALLATION 3 3 3 4 3 Connection of connection line to MCU Fig 28 Plug connector connection to onsite line Cable provided by customer according to page 44 3 3 2 Closed Closed Open Open A A A A 24 V Note To open connect the plug connector to the plug on the sender receiver unit RS485 B RS485 A gnd Shield ...

Page 50: ...ew on pin side RS485 B 3 RS485 A 4 5 6 24 V 2 7 1 24 V Switching position of the relay contacts in current less condition Maintenance Operation failure Reflector scattered light receiver Plug SICK line Connection line SICK line or onsite line accord ing to see General information prerequisites page 44 Sender receiver unit Function check Socket Socket Socket Plug Plug Maintenance Function check Mai...

Page 51: ...e without notice ASSEMBLY AND INSTALLATION 3 3 3 5 Connecting the scattered light receiver Connect the cable belonging to this component see Line from sender receiver unit to reflector scattered light receiver page 122 to the sender receiver unit and reflector scattered light receiver and screw tight ...

Page 52: ...sted pair with shield to the connections in the control unit and the module of the remote unit Fig 30 Connections in the remote control unit version with integrated wide range power pack Version with integrated wide range power pack Connect the 2 wire cable twisted pair with shield to the connections for RS485 A B and shield in the control and remote control unit Connect the 3 wire power cable wit...

Page 53: ...the processor board with the line with plug con nector see MCU processor board connections page 48 Then plug the I O modules on the module carriers Connect the Interface modules using the customer provided network line to the local network Use the terminals on the module carrier to connect I O modules Terminal assignment of AO module Fig 31 Terminal assignment of analog output module Terminal assi...

Page 54: ...work described in the following Start up and parameter setting comprise Setting the measuring system to the duct dimensions Fitting and connecting sender receiver unit and reflector scattered light receiver Customizing parameter settings according to the respective requirements To achieve exact measurement the measuring system must first be calibrated using a gravimetric comparison measurement see...

Page 55: ... Click the desired MCU 7 Make the settings Ethernet communication always clicked USB communication always clicked Serial communication Click 8 Do not specify IP addresses 9 A list of COM ports is shown Specify the COM port of the DUSTHUNTER If you do not know the COM port see Finding the DUSTHUNTER COM port page 55 10Assign a name for this search 11 Finish 4 1 3 1 Finding the DUSTHUNTER COM port I...

Page 56: ...O N S DUSTHUNTER C200 Subject to change without notice 4 START UP AND PARAMETER SETTINGS 3 This message is shown 4 OK 5 The Device Manager opens See Ports COM LPT 6 Now connect the MCU with the laptop PC A new COM port is shown Use this COM port for communication ...

Page 57: ...ly oriented search 8 Click the desired MCU 9 Make the settings Ethernet communication always clicked USB communication always clicked Serial communication Do not click 10Specify the IP addresses IP address see Setting the Ethernet module parameters page 83 11Do not click a COM port 12Assign a name for this search 13 Finish The Ethernet interface module see Options for MCU control unit page 123 mus...

Page 58: ...and have little reflection inside Measuring principle Work step Aim Transmission measurement Focussing the sender light beam The light spot on the reflector must lie within the optical active reflection surface under consideration of the active measuring path and the swivel angle allowed Scaling the measuring sys tem to a path free of particles Influences on measuring results specific to the devic...

Page 59: ...e Level 1 password see Password and operating levels page 84 Set the sender receiver unit to Maintenance Click Maintenance sensor Fig 35 SOPAS ET menu DH C200 Maintenance Maintenance Clean the optical surfaces on sender receiver unit and reflector see Maintenance on the sender receiver unit page 94 and see Maintenance on the reflector page 98 Wait approx 30 min before starting the following work m...

Page 60: ...nual Adjustment Transmission set reference directory and activate the Permanent LED light checkbox in the Adjustment aids field Fig 36 SOPAS ET menu DH C200 Adjustment Manual Adjustment Transmission set reference Loosen the knurled screws see Sender receiver unit DHC T for transmission and scat tered light measurement page 18 swivel the electronics unit to the side and remove pivoted shutter cover...

Page 61: ...and lock with the knurled screws Click the Mechanical centring button step 1 in directory Adjustment Manual Adjustment Transmission set reference see SOPAS ET menu DH C200 Adjustment Manual Adjustment Transmission set reference page 60 Align the optical axes of the sender unit and the scattered light receiver to each other Align the sender receiver unit so that the sender spot lies on the middle o...

Page 62: ...e LED lights Misalignment of the light spot on the reflector Green and yellow Deviation max approx 0 1 in the shown direction measured values are valid Yellow Deviation max approx 0 1 to 0 3 in the shown direction measured values are valid Yellow and red Deviation approx 0 3 to 0 4 in the shown direction measured values are valid possibly larger swivel error than listed in the technical data Red D...

Page 63: ...nce 4 2 4 Adjusting the laser beam for scattered light measurement Take off the sender receiver unit cover and use an SW 7 socket wrench to set the adjusting nut so that the laser beam disappears in the light trap on the reflector scattered light receiver Fig 40 Aligning the laser beam to the light trap Put the cover back on NOTE The optical surfaces must be clean clean if necessary before perform...

Page 64: ... P ERA TI N G I NS TRU CT IO N S DUSTHUNTER C200 Subject to change without notice 4 START UP AND PARAMETER SETTINGS 4 2 5 Entering application specific parameters Fig 41 SOPAS ET menu DH C200 Configuration Application parameter example ...

Page 65: ...t Primary measuring principle Primary measuring principle Transmission Determination of light source LED for Transmission laser for Scattered light for determination of the check values during the function check Scattered light RK_Gruppe_LED_ Span2 Span2 transmission Activated The second control value is compared with the reference value during the function check Activation and input of reference ...

Page 66: ...ir hoses fitted tight on the connections For purge air supply via the MCU P control unit or external purge air supply push the purge air hose on the connections of the sender receiver unit and the reflector and secure with hose clamps 4 3 2 Fitting and connecting on the duct Attach the sender receiver unit and reflector scattered light receiver to the flange with tube and secure with the associate...

Page 67: ...S ET menu DH C200 Adjustment Manual Adjustment Transmission set reference page 60 Align the optical axes of sender receiver unit and reflector scattered light receiver according to see Fitting the sender receiver unit reflector on the duct page 66 so that the sender spot is in the center of the control window on the enclosure rear of the reflector scattered light receiver see Sender spot on the ba...

Page 68: ...CU is swapped later The following steps are then necessary Connect the measuring system to the SOPAS ET program Enter the Level 1 password see Password and operating levels page 84 Set the sender receiver unit to Maintenance Click Maintenance sensor Fig 44 SOPAS ET menu MCU Maintenance Maintenance Change to the Configuration Application selection directory see SOPAS ET menu MCU Configuration Appli...

Page 69: ... set and the Maintenance mode set Parameter Value Function check Every 8 h output of control values every 90 s on standard analog output Analog output AO mA Live zero LZ 4 Upper measuring range value MBE 20 Current during maintenance 0 5 Current by malfunction 21 optional 1 Response time 60 s for all measured variables Measured variable Output on AO Value at LZ Value at MBE Opacity 1 0 100 Dust co...

Page 70: ... Check Automatic directory Fig 46 SOPAS ET menu MCU Adjustment Function Check Automatic example Default values see Factory settings page 69 Entry field Parameter Remark Output duration of function control value Value in seconds Output duration of control values Function check interval Time between two check cycles see Function check page 14 Function Check Start Time Hour Defining a start timepoint...

Page 71: ...ters for the analog outputs according to see Setting the analog inputs parameters page 74 Field Parameter Remark Analog Out puts General Configuration Output Error current Yes Error current is output No Error current is not output Error Current Value Live Zero LZ or 20 mA mA value to be output in Malfunction state error case size depends on connected evaluation system Current in maintenance User d...

Page 72: ...acity Relative opacity Conc a c ext Dust concentration under operating actual conditions based on extinction Conc s c ext Dust concentration under standard conditions based on extinction Live zero Zero point 0 2 or 4 mA Select 2 or 4 mA to ensure being able to differentiate between measured value and switched off device or interrupted current loop Output checkcycle results on the AO Inactive Contr...

Page 73: ...Concentration a c ext Dust concentration under operating actual conditions based on extinction Concentration s c ext Dust concentration under standard conditions based on extinction Hysteresis type Percent Assignment of the value entered in the Hysteresis value field as relative or absolute value of defined limit value Absolute Switch at Value exceeded Define the switching direction Underflow Limi...

Page 74: ...stant Pressure field to enter the scaling value in mbar hPa Analog Input 2 The value from an external sensor connected to analog input 2 standard scope of delivery is used to calculate the scaled value This parameter opens the Analog input 2 Pressure field to set the lower and upper range limit values and the Live Zero value Moisture Source Constant Value A fixed value is used to calculate the sca...

Page 75: ...RAMETER SETTINGS 4 4 4 6 Setting the response time Select the Configuration Value Damping directory to set the damping time Fig 49 SOPAS ET menu MCU Configuration Value Damping Field Parameter Remark Damping time for Sensor 1 Value in s Response time for the selected measured variable see Response time page 13 Setting range 1 600 s ...

Page 76: ...n analog output Estimate the measuring range required for the dust concentration in operational state and enter this in the Analog Output 1 2 3 Scaling field assigned to the selected analog output for output of the extinction Deactivate Maintenance mode Carry out the gravimetric comparison measurement according to DIN EN 13284 1 Determine regression coefficients from the mA values of the analog ou...

Page 77: ...in 1 the result is as follows Using 3 the result is as follows Now enter the regression coefficients cc2 cc1 and cc0 determined in directory Configu ration Application parameters see SOPAS ET menu DH C200 Configuration Application parameter example page 64 set sender receiver unit to Maintenance state and enter the Level 1 password Reset the sender receiver unit back to Measurement state afterward...

Page 78: ...this in the Analog Output 1 2 3 Scaling field assigned to the selected analog output assigned to the scattered light intensity Select the Configuration Application Parameter directory see SOPAS ET menu DH C200 Configuration Application parameter example page 64 and then select Scattered light in the Primary measuring principle field Deactivate Maintenance mode Carry out the gravimetric comparison ...

Page 79: ... Now enter the regression coefficients cc2 cc1 and cc0 determined in directory Configu ration Application parameters see SOPAS ET menu DH C200 Configuration Application parameter example page 64 set sender receiver unit to Maintenance state and enter the Level 1 password Reset the sender receiver unit back to Measurement state afterwards NOTE In this case the regression coefficients set in the sen...

Page 80: ...ses The following options are available Saving as a project Not only device parameters but also data logs can be saved Saving as a device file Saved parameters can be processed without a device connected and transferred to the device again later Saving as a protocol Device data and parameters are registered in the Parameter protocol A Diagnosis protocol can be created for analysis of the device fu...

Page 81: ... without notice START UP AND PARAMETER SETTINGS 4 4 4 9 Starting measurement mode Set the measuring system to Measurement mode after entering modifying parameters To do so cancel Maintenance Deselect Maintenance sensor Fig 51 SOPAS ET menu MCU Maintenance Maintenance Standard start up is now completed ...

Page 82: ...fibus DP Modbus TCP and Ethernet type 1 1 Select device file MCU set the measuring system to Maintenance mode Enter the Level 1 password see Password and operating levels page 84 Switch to the Configuration System Configuration directory The installed interface module is displayed in the field Interface Module Configure the Interface module according to requirements Fig 52 SOPAS ET menu MCU Config...

Page 83: ...e Set the desired network configuration in the Expansion module information field and click Reset module Fig 53 SOPAS ET menu MCU Configuration IO configuration Interface Module NOTICE The risk of undesired access to the measuring system is inherent when communicating via Ethernet Operate the measuring system only behind suitable protection e g Firewall The configuration of interface module Ethern...

Page 84: ...tatus LED Display field Control buttons Status bar Current button function Button Function Diag Display diagnostic information warnings and errors during a start using the Main menu sensor information during a start using the Diagnostics menu Back Switch to higher level menu Arrow Scroll up Arrow Scroll down Enter Execution of the action selected with an arrow button switch to a submenu confirm pa...

Page 85: ...agnosis 1 AO1 7 01mA 2 AO2 7 02mA 1 AI1 0 00mA 2 Ai2 0 00mA 1 Location 2 Dresden 3 SN 08378651 4 Firmware 5 1 0 52 1 Location 2 Dresden 3 SN 09058608 4 Firmware 5 01 04 06 1 Operating Mode 2 Parameter 3 Diagnosis 4 Device Info 1 Operating Mode 2 Parameter 3 Diagnosis 4 Device Info I O MCU I O MCU AO Live Values AI Live Values Device Info Device Info Sensor 1 Sensor 1 io io io diag ao io diag ai io...

Page 86: ... structure for configuring analog outputs inputs and setting the MCU variant Setting the MCU variant The following steps are required to set the MCU for the DUSTHUNTER C200 sender receiver unit to be connected see Assigning the MCU to the sender receiver unit page 68 Set the MCU to Maintenance mode select the MCU Variant submenu and select the type DUSTHUNTER C ...

Page 87: ...E RAT IN G I N S TR UC TI ON S DUSTHUNTER C200 Subject to change without notice START UP AND PARAMETER SETTINGS 4 Enter the default password and store the type with Save confirm twice The other selection options have no significance here ...

Page 88: ...g steps are required to enter the regression coefficients Set the sender receiver unit to Maintenance and select the Parameter submenu Select the desired parameter and enter the password see Password and operating levels page 84 Set the calculated coefficients see Calibration for dust concentration measurement page 76 using the and or buttons and write to the device with Save confirm twice ...

Page 89: ...89 8011952 YWL2 3 0 2016 08 SICK OP E RAT IN G I N S TR UC TI ON S DUSTHUNTER C200 Subject to change without notice START UP AND PARAMETER SETTINGS 4 Fig 57 Entering the regression coefficients ...

Page 90: ... UP AND PARAMETER SETTINGS 4 6 5 Using SOPAS ET to modify display settings To modify the factory settings connect SOPAS ET with the MCU see Connection to the device via USB line page 55 enter the Level 1 password and select the Configuration Display Settings directory Fig 58 SOPAS ET menu MCU Configuration Display Settings ...

Page 91: ...g When activated the measured value bar is scaled to the associated analog output If not activated define the limit values separately Range low Values for separate scaling of the measured value bar independent of the analog output Range high Security settings Authorized operator Password input for the Display menu operating level Authorized Operator Default 1234 Idle time Time until user level Aut...

Page 92: ...n Resume measuring operation after completing the work deactivate the Maintenance on off checkbox in the Maintenance Operation window and click Set State WARNING Observe the relevant safety regulations as well as the safety notices see Responsibility of user page 9 during all work Maintenance mode can also be set using the buttons on the display on the MCU see Menu structure page 85 when the LC Di...

Page 93: ...tial period and can be steadily incremented to up to a year depending on the respective conditions The equipment operator must specify the specific work to be carried out and its perfor mance in a Maintenance Manual Maintenance contract Scheduled maintenance work can be carried out by the equipment operator Only qualified personnel according to Section 1 should be allowed to do the work If request...

Page 94: ... Maintenance page 59 Loosen the knurled screws and swivel the enclosure to the side Check mounting flange and purge air connections for contamination and clean when necessary Close the mounting flange with cover see Miscellaneous page 123 Switch to the Adjustment Manual adjustment Motor control directory and click Mounting under Pivoted shutter sender receiver The pivoted shutter then moves to the...

Page 95: ... check connect to file MCU select subdirectory Adjustment Manual function check and actuate Start Manual Function Check Fig 62 SOPAS ET menu MCU Adjustment Function Check Manual Connect with the DH C200 device file select the Diagnosis Check values directory and check the contamination value Zero point reflector rear side Pivoted shutter cover Glass pane both sides Zero point reflector Axis Pivote...

Page 96: ...ve the pivoted shutter back into the measuring position To do this click the Measurement button in the Adjustment Manual adjustment Motor control directory see SOPAS ET menu DH C200 Adjustment Manual Adjustment Motor control page 94 Resume Measuring mode The contamination value can also be displayed on the LC display of the MCU initiate a function check and select the C200 Diagnosis menu see Menu ...

Page 97: ...ut of the tube Close mounting flange 5 with cover see Miscellaneous page 123 Open tensioners 8 on the reflector scattered light receiver for long active measuring paths and take attachment 10 off Carefully clean lens of the scattered light receive optics 7 with an optics cloth Check purge air pipe 1 light trap 6 and O ring 9 for deposits and clean if required Fig 64 Cleaning the optical interfaces...

Page 98: ...The pivoted shutter then moves to the cleaning position Fig 65 SOPAS ET menu DH C200 Adjustment Manual Adjustment Motor control Remove pivoted shutter cover 1 loosen tension spring 6 and take pivoted shutter 2 off axis 5 Carefully clean glass pane 4 both sides and reflector optics 3 with an optics cloth Fig 66 Cleaning the optical interfaces on the reflector Lay the toothed belt on the drive axis ...

Page 99: ...es for contamination zero point and span are within the allowed ranges save them to the device by clicking the Refresh button Check values field if not repeat cleaning and check the contamination value again by triggering a renewed function check Put the pivoted shutter cover back on remove the cover from the assembly flange re install and fasten the scattered light receiver optics Swivel the encl...

Page 100: ...er at regular intervals increases in the noise level can indicate a blower failure Check that all hoses are secure and free of damage Check the filter element for contamination Exchange the filter element when Severe contamination deposits on the filter surface is visible The purge air volume is reduced considerably as compared to operation with a new filter NOTE Irregular or insufficient maintena...

Page 101: ...arrow direction and remove the cover Take out the filter element and replace with a new element Clean the inside of the filter housing and the filter housing cover with a cloth and brush Insert new filter element Spare part Filter element C1140 Part No 7047560 Mount the cover on the filter housing cover and rotate opposite to the direction of the arrow until it clicks into place Reinstall the filt...

Page 102: ...Micro Top element C11 100 Part No 5306091 Mount the filter housing cover ensuring that it is aligned correctly with the housing and snap the snap locks into place Reconnect the purge air hose to the filter outlet using the hose clamp Switch the fan on again NOTICE The purge air unit must be serviced at the latest when the low pressure monitor 7 at the filter outlet triggers see Replacing the filte...

Page 103: ...antled device parts in a clean dry location Use suitable auxiliary means to protect the connection line plug connectors against dirt and moisture Secure purge air hoses against penetration by dirt and moisture NOTICE Never switch off or interrupt the purge air supply when the sender receiver unit and reflector scattered light receiver are fitted on the duct WARNING Hazard through gas and hot parts...

Page 104: ...tem to SOPAS ET and start the device file DH C200 or MCU Move the mouse to the respective message to display more details on the significance of individual messages in a separate window Clicking on the display shows a short descrip tion of possible causes and corrections under Help see Warning and error messages in SOPAS ET page 105 Warning messages are output when internal limits for individual d...

Page 105: ...ed in the error memory can be shown by selecting actual or memory in the Error selection or Warnings selection window Display of error or warning With LED symbol Description of error or warning In the description field of SOPAS ET Malfunctions listed below can probably be cleared onsite Symptom Possible cause Action LEDs of the sender receiver are not on No sender light beam No supply voltage Conn...

Page 106: ...ale measuring system Check correct alignment Contact SICK Customer Service Set reference Scaling not possible Measurement or monitor signal too low contamination incorrect alignment Check correct alignment Clean the optical surfaces see Maintenance on the sender receiver unit and reflector scattered light receiver page 94 Contamination Contamination value is higher than the permit ted limit value ...

Page 107: ...OPAS ET program Fig 71 SOPAS ET menu MCU Diagnosis Error messages Warnings Display of error or warning With LED symbol Description of error or warning In the description field of SOPAS ET Symptom Possible cause Action No display on the LCD No supply voltage Connection line to LC Display not connected or damaged Defective fuse Check voltage supply Check the connection line Exchange fuse Contact SIC...

Page 108: ...lure Check configuration see Set ting the analog inputs parame ters page 74 Contact SICK Customer Service Interface Module No communication via Interface module No parameters set for module Connection error Module failure Check configuration see Set ting the Ethernet module parameters page 83 Contact SICK Customer Service No sensor found Sender receiver unit was not recognized Communication prob l...

Page 109: ... 6 6 3 3 Replacing the fuse Control unit MCU must be disconnected from the power supply and potential free Open the door of the MCU remove and open fuse holder 1 Replace the defective fuse 2 see Miscellaneous page 123 Close and attach the fuse holder Close the door and connect power voltage Fig 72 Replacing the fuse Fuse holder Fuse ...

Page 110: ...s EN 14181 Stationary source emissions Quality assurance of automated measuring systems Electrical protection Insulation Protection class 1 according to EN 61010 1 Insulation coordination Measuring category II according to EN 61010 1 Contamination The device operates safely in an environment up to degree of contami nation 2 according to EN 61010 1 usual not conductive contamination and temporary c...

Page 111: ... 45 C Sender receiver unit reflector scattered light receiver MCU N control unit MCU P control unit intake temperature for purge air Function Check Automatic self test Linearity drift aging contamination Contamination limit value From 30 warning From 40 failure Manual linearity check Using a reference filter Output Signals Analog output 3 outputs 0 2 4 22 mA max load 500 W standard output max 750 ...

Page 112: ...ated current Motor rating 200 240 V 345 415 V at 50 Hz 220 275 V 380 480 V at 60 Hz 2 6 A Y 1 5 A 0 37 kW at 50 Hz 0 45 kW at 60 Hz MCU connection line Shielded lines with twisted pairs e g UNITRONIC LiYCY TP 2 x 2 x 0 5 mm from LAPPKabel 1 pair of wires for RS 485 1 pair of wires for power supply not suitable for underground laying Weight Sender receiver unit 9 5 kg Reflector scattered light rece...

Page 113: ...5000 6000 7000 8000 9000 10000 1 2 3 4 5 6 7 8 0 50 100 150 200 250 1 2 3 4 5 6 7 8 Average particle size 10 μm after swirl filter 5 μm after electric filter 3 μm after cloth filter Dust concentration in mg m Active measuring path in m Largest measuring range Dust concentration in mg m Active measuring path in m Smallest measuring range Average particle size 10 μm after swirl filter 5 μm after ele...

Page 114: ...S DUSTHUNTER C200 Subject to change without notice 7 SPECIFICATIONS 7 3 Dimensions part Nos All measures are specified in mm 7 3 1 Sender receiver unit Fig 74 Sender receiver unit 347 241 205 140 207 r 280 212 25 Designation Part No Sender receiver unit DHC T 1044863 ...

Page 115: ...nge without notice SPECIFICATIONS 7 7 3 2 Reflector scattered light receiver Reflector scattered light receiver DHC R0 for short measuring paths Fig 75 Reflector scattered light receiver DHC R0 347 70 241 205 140 212 r 240 220 25 Designation Part No Reflector scattered light receiver DHC R0 1044864 ...

Page 116: ... Subject to change without notice 7 SPECIFICATIONS Reflector scattered light receiver DHC R1 for long measuring paths Fig 76 Reflector scattered light receiver DHC R1 352 191 308 140 212 r 240 223 104 208 265 212 40 Designation Part No Reflector scattered light receiver DHC R1 1044865 ...

Page 117: ...Flange type k100 Flange with tube Di 70 2 Length 130 mm St37 2017845 DHC T Flange with tube Di 70 2 Length 240 mm St37 2017847 Flange with tube Di 70 2 Length 500 mm St37 2017849 Flange with tube Di 70 2 Length 130 mm 1 4571 2017846 Flange with tube Di 70 2 Length 240 mm 1 4571 2017848 Flange with tube Di 70 2 Length 500 mm 1 4571 2017850 Flange with tube Di 70 2 Length 110 mm St37 2054535 DHC R0 ...

Page 118: ...MCU N control unit Meas 300 210 160 320 340 120 Designation Part No Control unit MCU NWODN01000NNNE in wall mounted enclosure orange Supply voltage 90 250 V AC without purge air unit with display 1045001 Control unit MCU N2ODN01000NNNE in wall mounted enclosure orange Supply voltage 24 V DC without purge air unit with display 1045003 MCU remote control unit without power supply unit 2075567 MCU re...

Page 119: ...tegrated purge air supply Fig 79 MCU P control unit 300 220 455 420 400 260 Ø 8 Designation Part No Control unit MCU PWODN01000NNNE in wall mounted enclosure orange Supply voltage 90 250 V AC with purge air unit with display 1045002 Control unit MCU P2ODN01000NNNE in wall mounted enclosure orange Supply voltage 24 V DC with purge air unit with display 1045004 ...

Page 120: ...out notice 7 SPECIFICATIONS 7 3 5 Optional external purge air unit Fig 80 Optional external purge air unit 550 258 ø 14 470 550 40 40 470 128 4 0 Designation Part No Purge air unit with blower 2BH13 and purge air hose length 5 m 1012424 Purge air unit with blower 2BH13 and purge air hose length 10 m 1012409 ...

Page 121: ...or external purge air unit Fig 81 Weatherproof cover for external purge air unit Fig 82 Weatherproof cover for analyzer 550 605 350 245 550 Designation Part No Weatherproof cover for purge air unit 5306108 492 365 239 360 Part No 2702407 Part No 2048657 Designation Part No Usage on Weatherproof cover for analyzer 2702407 DHC T DHC R0 Weatherproof cover flange k225 2048567 DHC R1 ...

Page 122: ...018 Designation Part No Connection line length 5 m 2045416 Connection line length 10 m 2045417 Connection line length 20 m 2048674 Designation Part No Purge air hose DN 40 sold by the meter 5304683 Purge air hose DN 25 length 5 m 2046091 Purge air hose DN 25 length 10 m 7047536 Adapter 40 25 7047814 Hose clamp D20 32 7045039 Hose clamp D32 52 5300809 Designation Part No Assembly kit flange analyze...

Page 123: ...56 Module carrier for one each AI or AO module 6028668 Connection line for optional I O modules 2040977 Interface Profibus module DP V0 2048920 Interface module Ethernet type 1 2055719 Designation Part No Optical adjusting device for flange assembly 1700462 Cover 2052377 Fuse set T 2 A for MCU with power voltage supply 2054541 Fuse set T 4 A for MCU with 24 V supply 2056334 Designation Number Part...

Page 124: ...Important Information 7 Installation site 8 Intended use 8 Interfaces 23 L Linearity test 30 M Malfunctions 105 MCU 17 23 MCU remote control unit 28 Measured values 8 Measuring function general 8 Menu structure 85 P Parameter protocol 80 Parameter setting 54 68 Password For LC Display 84 Password for SOPAS ET 55 Potentially explosive atmospheres 8 Processor board 48 Product description 11 Purge ai...

Page 125: ...INDEX 8 125 8011952 YWL2 3 0 2016 08 SICK OP E RATI N G I N S TR UC TI ON S DUSTHUNTER C200 Subject to change without notice ...

Page 126: ... VLFN LW Japan 3KRQH 0DLO VXSSRUW VLFN MS Malaysia 3KRQH E Mail enquiry my sick com Netherlands 3KRQH 0DLO LQIR VLFN QO New Zealand 3KRQH WROOIUHH E Mail sales sick co nz Norway 3KRQH E Mail sick sick no Poland 3KRQH 0DLO LQIR VLFN SO Romania 3KRQH 0DLO RIILFH VLFN UR Russia 3KRQH 0DLO LQIR VLFN UX Singapore 3KRQH 0DLO VDOHV JVJ VLFN FRP Slovakia 3KRQH E Mail mail sick sk sk Slovenia 3KRQH 0DLO RI...

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Summary of Contents for DUSTHUNTER C200

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