SICK DL1000 Operating Instructions Manual Download Page 99 | Manualshive

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10

Troubleshooting

General faults

General faults are subdivided into warnings and errors. Current measured values con‐
tinue being output when there are warnings; measurement is no longer possible when
there are errors.

Possible faults and rectification measures are described in the table below. In the
case of faults that cannot be rectified using the information below, please contact the
manufacturer. See the back page for your agency.

Warnings and errors are described in a status word which is shown on the device
display and is output via the RS-422 interface in the upper half (byte 3 and byte
2) of a double word coded in hexadecimals. The status bits can also be output via
the PROFIBUS DP interface (Module 5 - Status/2w), or via the Ethernet interface, see
Telegram Listing Dx1000 (English, part number 8021820).

The lower half of the double word (byte 1 and byte 0) contains, among other things,
the status of the digital outputs, the activity indication of the measuring laser and the
alignment laser as well as other functions. The entire status double word is shown in

.

Press the

button to display the device status.

Table 32: Assignment of status double word to error/warning

Byte 3 and 2 status
double word

Error/Warning

Cause and measures

0x

8000

…

Error laser

Device is no longer functional.
Contact SICK Service.

0x

4000

…

Error hardware

Device is no longer functional.
Contact SICK Service.

0x

0080

…

Warning laser

Laser age.
Keep a replacement device ready for use.

0x

2000

…

Error measurement

Optical interference.
Check measuring distance.

0x

1000

…

Error temperature

Internal device temperature is outside the per‐
mitted range.
Lower ambient temperature of the sensor.

0x

0010

…

Warning temperature

Internal device temperature is outside the
warning limits.
Lower ambient temperature of the sensor.

0x

0800

…

Error ambient light

Signal level outside the permitted range due to
ambient light (e.g. strong sunlight or thermal
radiation of measuring objects > 1200 °C).
Protect sensor from ambient light (e.g. protec‐
tive housing with tube or optional additional
filter for high-temperature applications).

0x

0008

…

Warning ambient light Signal level outside the warning limits due to

ambient light (e.g. strong sunlight or thermal
radiation of measuring objects > 1200 °C).
Protect sensor from ambient light (e.g. protec‐
tive housing with tube or optional additional
filter for high-temperature applications).

0x

0040

…

Warning firmware

Firmware update has failed.
Prevent interruption of voltage supply, repeat
firmware update.

TROUBLESHOOTING

10

8024560/1A19/2021-06-30 | SICK

O P E R A T I N G I N S T R U C T I O N S | DT1000 PROFIBUS DP and DL1000 PROFIBUS DP

99

Subject to change without notice

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Summary of Contents for DL1000

Page 1: ...O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP Distance sensor ...

Page 2: ...le within the limits of the legal determination of Copyright Law Any modi fication abridgment or translation of this document is prohibited without the express written permission of SICK AG The trademarks stated in this document are the property of their respective owner SICK AG All rights reserved Original document This document is an original document of SICK AG 2 O P E R A T I N G I N S T R U C...

Page 3: ...ons 16 3 6 Measured value technology 17 3 7 Interfaces 18 3 7 1 Signal inputs outputs 18 3 7 2 SSI synchronous serial interface 19 3 7 3 RS 422 interface 20 3 7 4 PROFIBUS DP interface 26 3 7 5 Ethernet interface 36 3 8 Display and operating elements 36 4 Transport and storage 38 4 1 Transport 38 4 2 Unpacking 38 4 3 Transport inspection 38 4 4 Storage 38 5 Mounting 40 5 1 Mounting procedure 40 5 ...

Page 4: ...information 61 7 5 Parameterization via SOPAS ET 61 8 Reference 63 8 1 Measurement menu group Basic settings 63 8 1 1 Measuring mode 63 8 1 2 Defining the measurement cycle time 64 8 1 3 Defining the distance offset 64 8 1 4 Defining the measuring direction 65 8 1 5 Configuring the rain and snow filter 65 8 1 6 Activating deactivating the fog filter 66 8 2 Measurement menu group Expert settings 66...

Page 5: ...ions 76 8 3 12 Defining the active state for service functions 77 8 3 13 Configuring the QA analog output 77 8 3 14 Configuring the switching input 78 8 3 15 Defining the active state for digital input 78 8 4 Device menu group 79 8 4 1 Switching the laser on and off 79 8 4 2 Configuring the heater 79 8 4 3 Defining the language 79 8 4 4 Defining units of measure 80 8 4 5 Adjusting the display cont...

Page 6: ...gs 91 8 7 4 IO interface menu group Digital input In1 92 8 7 5 IO interface menu group Digital output Q1 93 8 7 6 IO interface menu group Digital output Q2 94 8 7 7 IO interface menu group Analog output QA 95 8 7 8 Device menu group 95 8 7 9 Communication menu group 96 8 7 10 Info menu group 97 9 Maintenance 98 9 1 Cleaning 98 9 2 Maintenance plan 98 10 Troubleshooting 99 10 1 Information for the ...

Page 7: ...x 120 13 1 EU declaration of conformity Certificates 120 13 2 Licenses 120 CONTENTS 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 7 Subject to change without notice ...

Page 8: ...the machine or system in which the device is integrated For information about this refer to the operating instructions of the specific machine 1 2 Explanation of symbols Warnings and important information in this document are labeled with symbols Sig nal words introduce the instructions and indicate the extent of the hazard To avoid accidents damage and personal injury always comply with the instr...

Page 9: ...hnical data dimensional drawing and specification diagrams EU declarations of conformity for the product family Dimensional drawings and 3D CAD dimension models of the device types in various electronic formats Other publications related to the devices described here Publications dealing with accessories ABOUT THIS DOCUMENT 1 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S D...

Page 10: ...e environ ments or under extreme environmental conditions Any use of accessories not specifically approved by SICK AG is at your own risk WARNING Danger due to improper use Any improper use can result in dangerous situations Therefore observe the following information Product should be used only in accordance with its intended use All information in these operating instructions must be strictly ob...

Page 11: ...trical systems and to detect and avoid any potential dangers independently The electrician must comply with the provisions of the locally applicable work safety regulation The following qualifications are required for various activities Table 1 Activities and technical requirements Activities Qualification Mounting maintenance Basic practical technical training Knowledge of the current safety regu...

Page 12: ...th WARNING Risk of injury and damage caused by potential equalization currents Improper grounding can lead to dangerous equipotential bonding currents which may in turn lead to dangerous voltages on metallic surfaces such as the housing Electrical voltage can cause severe injury or death Work on electrical systems must only be performed by qualified electricians Follow the notes in the operating i...

Page 13: ...vice Observe the applicable laser safety regulations in accordance with IEC 60825 1 2 6 2 Hot surface CAUTION Hot surface The device is equipped with a heated front screen The front screen can become hot while using the heater When performing work directly on the device e g cleaning disassembly switch off the device if necessary and allow it to cool down 2 7 Warning signs on the device A visible r...

Page 14: ...tored using digital outputs The device also offers a wide range of options for transmitting object distance object speed digital output status and device status to a connected control using the communication interfaces The analog output converts the distance value into a 4 mA to 20 mA current output signal proportional to the distance A visible alignment laser facilitates alignment of the device w...

Page 15: ... 6 Electrical connection 1 Power RS 422 SSI 2 Bus IN 3 Bus OUT 4 Ethernet 7 Status indicator 8 Measurement laser optical axis 9 Receiver optical axis ß Alignment laser optical axis 3 4 Product ID Type label The following information can be read off the device from the type label PRODUCT DESCRIPTION 3 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL10...

Page 16: ...ccording to electric device guidelines â Warning sings protection class label ã Interfaces ä Part number å Type code Device display The following information can be called up using the info menu on the device display Type code Part number serial number Interface version firmware verification firmware creation date Hardware version 3 5 Switching functions Table 2 Overview of switching functions Swi...

Page 17: ...re available here Echo c Measurement cycle time Measurement core Echo selection Substitute values upon No echo and errors Output calculation c Distance range c Signal level range c First Last Echo c Rain and snow filter c Fog filter c Measurement direction c Offset Preset value Distance Moving average filter Distance Kalman filter c Filter depth c On Off c Filter depth Object speed Mowing average ...

Page 18: ...ement certainty with fog can be increased using the connectible fog filter Activating deactivating the fog filter page 66 Kalman filter The Kalman filter filters the distance and speed value based on a mathematical status model For more information about the Kalman filter see Activating deactivating the Kalman filter page 67 see Activating deactivating the Kalman filter page 67 Speed filter The sp...

Page 19: ...st significant bit in the Gray code G0 Least significant bit in the Gray code m Stored parallel information tm Monoflop time 20 µs tv Delay time First clock max 540 ns all further clocks max 360 ns T Period duration of a clock signal Tp Clock pause Depending on the set SSI coding Defining SSI coding page 85 the SSI telegram is structured according to the following tables For more information on th...

Page 20: ...uous data stream see table 11 page 21 or output on request Two different protocol types are available for continuous output CRLF and STX ETX This syntax of this continuous data is based on the DL100 and DME5000 SICK products The factory presetting of the Dx1000 is Protocol type CRLF Output of measured values on request Baud rate 115200 Bit s 115K2 8n1 with a resolution of 1 mm 3 7 3 1 Protocol typ...

Page 21: ...II character struc ture Trouble shooting page 99 sign 7 0 9 _ 8 0 F CR LF Example 1800 mm or status bit 20 15 14 and 8 active 0001800_0010C100 CR LF STX 0321 sign 7 0 9 _ 8 0 F ETX Example 1800 mm or status bit 20 15 14 and 8 active STX 0321 0001800_0010C100 ETX Distance signal level RSSI sign 7 0 9 _ 5 0 9 CR LF Example 1800 mm or 2300 digits 0001800_02300 CR LF STX 0323 sign 7 0 9 _ 5 0 9 ETX Ex...

Page 22: ...rameters with a single login Executing a special command is required for permanent saving of the changed parame ters before logging out see Special functions page 24 Previously activated continuous data is interrupted by the Activate access mode func tion Continuous data output is restarted with the Deactivate access mode function Table 14 Syntax Setting authorization for parameter change Designat...

Page 23: ...uirement mode Table 16 Syntax Requesting distance speed RSSI device temperature and device status Designation Syntax Request distance Response Output is coded in hexa decimals Dint Resolution 1 mm Example Output 3E8 corresponds to 1000 mm STX sRN Distance ETX STX sRA Distance n 0 F ETX STX sRA Distance 3E8 ETX Request speed Response Output is coded in hexa decimals Dint Resolution 1 mm s Example O...

Page 24: ...TX sAN mEEwriteall 0 1 ETX Measurement laser off Response 1 success STX sMN disableMeasurementLaser ETX STX sAN disableMeasurementLaser 0 1 ETX Measurement laser on Response 1 success STX sMN enableMeasurementLaser ETX STX sAN enableMeasurementLaser 0 1 ETX Alignment laser off Response 1 success STX sMN disablePilotLaser ETX STX sAN disablePilotLaser 0 1 ETX Alignment laser on Response 1 success S...

Page 25: ...rface version Response STX sRN interfaceVersion ETX STX sRA interfaceVersion B 001 004 019 ETX Read out firmware creation date Response STX sRN firmwareBuildTime ETX STX sRA firmwareBuildTime 14 2016 04 19 16 12 23 ETX Read out firmware verifica tion key Response STX sRN firmwareVerification ETX STX sRA firmwareVerification 13 1106 0684 9500 0000 ETX Reset to factory settings Response OK STX sMN r...

Page 26: ...e to 10 m Table 20 Example Setting preset value to 10 m Designation Syntax To Dx1000 STX sMN SetAccessMode 4 81BE23AA ETX From Dx1000 STX sAN SetAccessMode 1 ETX To Dx1000 STX sWN preset 2710 ETX From Dx1000 STX sWA preset ETX To Dx1000 STX sMN Run ETX From Dx1000 STX sAN Run 1 ETX Executing preset Table 21 Example Executing preset Designation Syntax To Dx1000 STX sMN SetAccessMode 4 81BE23AA ETX ...

Page 27: ...imit can be exceeded This is displayed as an error message in the planning tool In this case the number of selected GSD modules must be reduced 1 Copy the GSD file to the GSD directory of the configuration program 2 Update hardware catalog 3 Select device in the hardware catalog PROFIBUS DP Additional field devices Encoder DT1000 DL1000 4 Integrate the device in the DP master system 5 Set the PROF...

Page 28: ...ndi tions Maximum total length of the parameter data 200 bytes Maximum total length of the process data 32 bytes of input and output data The modules allow flexible adaptation of the device for the various control tasks The individual modules with their respective properties are described in the GSD file 3 7 4 6 Module types and module naming The device offers the following module types Module typ...

Page 29: ...switched on Relative address specification Offset in Byte Offset in Byte Bit position within the entry or Offset in Byte Start bit position End bit position within an entry 3 7 4 7 Module overview Module Contents Description Type Size Relative address 1 Distance Input 2 words 0 0 Distance resolution Parameter 1 byte 0 0 Free distance resolution µm Parameter 4 bytes 1 0 2 Speed Input 2 words 0 0 Sp...

Page 30: ...ytes 1 0 Distance range to mm Parameter 4 bytes 5 0 Signal level range from digit Parameter 4 bytes 9 0 Signal level range to digit Parameter 4 bytes 13 0 Distance filter Parameter 1 byte 17 0 Averaging filter depth cycle Parameter 4 bytes 18 0 Speed filter depth cycle Parameter 4 bytes 22 0 No echo suppression time cycle Parameter 4 bytes 26 0 No echo behavior Parameter 1 byte 30 0 No echo substi...

Page 31: ... 4 bytes 8 0 Distance hysteresis mm Parameter 4 bytes 12 0 Monit direction object speed Parameter 1 byte 16 0 Speed switch point mm s Parameter 4 bytes 17 0 Hysteresis object speed mm s Parameter 4 bytes 21 0 Warning error laser Parameter 1 byte 25 0 Error hardware Parameter 1 byte 26 0 Error measurement Parameter 1 byte 27 0 Warning error temperature Parameter 1 byte 28 0 Warning error ambient li...

Page 32: ...ig outp short circuit Parameter 1 byte 31 0 Alignment laser active Parameter 1 byte 32 0 Measuring laser active Parameter 1 byte 33 0 Heating active Parameter 1 byte 34 0 No echo suppression warning Parameter 1 byte 35 0 No echo warning Parameter 1 byte 36 0 3 7 4 8 Module 1 Distance i2w This module reads the current distance value and configures the distance resolution The distance value depends ...

Page 33: ...ead out with this module It contains information on pending faults device states and switching states of digital inputs and outputs For details see Troubleshooting page 99 Faults are subdivided into warnings and errors Current measured values continue being output when there are warnings measurement is no longer possible when there are errors 3 7 4 13 Module 6 Number of echoes i1b The value Number...

Page 34: ... 4 17 Module 23 Exp meas settings This module configures the measurement settings For details see Measurement menu group Expert settings page 66 3 7 4 18 Module 25 Offset This module configures the setting of the distance offset value For details see Defining the distance offset page 64 3 7 4 19 Module 26 Preset This module sets the initialization value needed to perform a static or dynamic preset...

Page 35: ...tion Digital input Active state set the desired status Input function Preset trigger 3 Drive the vehicle to the initialization position 4 Trigger the static preset To do so activate the digital input In1 Q1 such as using a proximity switch a photoelectric sensor or a switch The distance output value of the distance sensor corresponds to the initialization position of the initialization value Perfo...

Page 36: ...and operating elements 1 Touch display 2 LEDs 3 LED Status indicator LEDs LED Status indicator LED Description LED PWR and LED Sta tus indicator LED off no operation no supply voltage connected Green LED interference free operation Orange LED flashing warning device status via SOPAS ET or device status double word see table 33 page 100 Red LED flashing error device status via SOPAS ET or device st...

Page 37: ...rial data only from device no request from control e g with continuous RS 422 output Orange LED bidirectional serial data traffic Background illumination of the touch display Illumination Description Off Normal operation without operation via the touch display background illumination automatically switches off after 15 minutes White Normal operation with illumination via the touch display Alternat...

Page 38: ...s place the device down on its bottom 4 3 Transport inspection Immediately upon receipt in Goods in check the delivery for completeness and for any damage that may have occurred in transit In the case of transit damage that is visible externally proceed as follows Do not accept the delivery or only do so conditionally Note the scope of damage on the transport documents or on the transport compa ny...

Page 39: ...longer than 3 months check the general condition of all components and packaging on a regular basis TRANSPORT AND STORAGE 4 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 39 Subject to change without notice ...

Page 40: ...tional filter for high tem perature applications part number 2088511 Observe maximum object tempera ture Performance page 103 Observe the data sheets of the connecting cables in particular in relation to ambient temperature and UV resistance If necessary protect the cable when laying Provide a loop in the infeed so water can run off and is not led to the plug connectors Observe the zero point of t...

Page 41: ...rement A B 1 m 10 m 50 m 100 m 5 m 3 4 1 2 Figure 9 Anisotropy of the light spot MOUNTING 5 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 41 Subject to change without notice ...

Page 42: ...ain a sufficient distance to other distance sensors see Placement of multi ple distance sensors page 44 5 3 Select and mount the reflector DL1000 only NOTE You can find suitable reflectors and suitable reflective tape at www sick com Dx1000 Reflector tilt b To avoid direct surface reflections mount the reflector with a tilt of approx 1 3 in one of the 2 axes horizontal or vertical 1 2 3 4 3 4 1 2 ...

Page 43: ...deactivating the fog filter set at the factory is recommended 1 Set the additional filter on the upper front edge of the distance sensor so the locking screws of the additional filter lie on the screw heads of the housing screws 3 4 1 2 2 Press the additional filter onto the front side of the distance sensor so the snap hook of the additional filter enrages in the recess in the underside of the ho...

Page 44: ...pwards 5 5 Placement of multiple distance sensors For the DL1000 no particular requirements have to be upheld concerning a minimum distance For the DT1000 observe the following information on minimum distances 5 MOUNTING 44 O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 8024560 1A19 2021 06 30 SICK Subject to change without notice ...

Page 45: ...ce Light beams in opposite directions s max a 1 2 1 2 3 4 1 2 3 4 1 2 Figure 12 Placement of two DT1000 units with light beams in the opposite direction 1 DT1000 2 Measuring object natural object a Minimum distance smax Maximum measurement distance Formula a 0 2 m 0 004 x smax m MOUNTING 5 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS...

Page 46: ... surfaces 1 3 2 Figure 13 Alignment bracket mounting on vertical surfaces 1 Mounting surface 2 Alignment bracket 3 Mounting screw M5 hexagon socket screw 1 3 2 Figure 14 Alignment bracket mounting on horizontal surfaces 1 Mounting surface 2 Alignment bracket 3 Mounting screw M5 hexagon socket screw 2 Loosen hexagonal socket screw 3 Insert the distance sensor into the alignment bracket 5 MOUNTING 4...

Page 47: ... on and off page 79 If the alignment laser is not visible when aligning on natural surfaces due to a large distance or a bright environment temporary use of retro reflective reflective tape on the measuring object surface is recommended Alignment using the alignment laser Align the distance sensor so that the light spot of the measuring laser hits the center of the measuring object Alignment using...

Page 48: ... or the natural object or the level maximum for this distance is displayed 3 Increase the distance between the distance sensor and measuring object The light spot must continue to hit the center of the reflector or the natural object or the level maximum for the respective distance must be displayed Proceed as follows to align the distance sensor 3 4 1 2 X Figure 16 Align the distance sensor with ...

Page 49: ...gn the distance sensor with alignment bracket in the Y direction MOUNTING 5 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 49 Subject to change without notice ...

Page 50: ... in a de energized state Do not switch on the voltage supply until installation is complete and all connection work on the device and controller has been finished No earthing is required for the housing A twisted pair cable is necessary for connecting the RS 422 serial interface or SSI Isolate the wires of unused digital outputs at the control cabinet Recommendation Use a supply cable with a cross...

Page 51: ...al outputs The digital outputs are designed as push pull outputs That means that the signal on Qi is connected either to L for PNP controls or M for NPN controls depending on the active state L Qi M RL PNP NPN L Qi M RL Figure 18 Digital output simplified diagram The Active status function can be configured using the device menu specifies what electric voltage level is applied to the digital outpu...

Page 52: ...e is greater than the 4 mA distance value 1 Distance value for 4 mA 2 Distance value for 20 mA Distance Output current in mA 20 5 20 0 4 0 3 8 1 2 Figure 21 Current output signal 20 mA distance value is less than the 4 mA distance value inverted current output signal 1 Distance value for 20 mA 2 Distance value for 4 mA 6 ELECTRICAL INSTALLATION 52 O P E R A T I N G I N S T R U C T I O N S DT1000 P...

Page 53: ...le female connector Contact Short form Signal description M12 male con nector 8 pin A coded 1 7 2 6 3 4 5 8 1 In1 Q1 Push pull digital output can be switched to dig ital input internal pull down 2 L Supply voltage 18 V 30 V DC 3 RX CLK RS 422 data input neg SSI Clk neg 4 RX CLK RS 422 data input pos SSI Clk pos 5 TX Data RS 422 data output neg SSI data neg 6 TX Data RS 422 data output pos SSI data...

Page 54: ...5 V e g for termination resistor galvanically isolated 2 A Data 3 GND Bus voltage 0 V e g for termination resistor galvanically isolated 4 B Data 5 nc 4 Ethernet Table 28 Pin assignment connection 4 Ethernet Male female connector Contact Short form Signal description M12 female con nector 4 pin D coded 1 4 3 2 1 TX Transmit data positive 2 RX Receive data positive 3 TX Transmit data negative 4 RX ...

Page 55: ... duration of 15 min the display is automatically dimmed Pressing on the display area once increases the brightness 7 1 1 Main display level 1 2 3 4 5 6 Figure 23 Main display level 1 Selected display or menu element 2 Number of available display or menu elements on this level 1 of 6 3 Display of values or parameters 4 Menu button 5 Buttons for switching between the displays 6 Button for displaying...

Page 56: ...ctive selection is displayed with inverted colors NOTE The inverted button display is also used to show the currently active status of a setting In the figure the DHCP client is active in the screenshot on the left while a static IP address has been assigned in the screenshot on the right 7 1 4 Parameter input 1 3 2 Figure 26 Displaying and editing parameters 1 Cancel Back 2 Edit numerical values ...

Page 57: ...in a non volatile manner when going back to the main display level in the device storage When no entries are made in the menu for a duration of 15 minutes the display automatically switches back to the main display level and parameter changes previously activated with are stored in a non volatile manner 7 1 5 Selection lists 1 2 Figure 28 Selection list 1 Selection list with check boxes 2 Scrollin...

Page 58: ... measured values are shown on the device display The Forward and Back buttons can be used to switch between the specific measured value displays 7 3 1 Distance display The distance display indicates the current measured distance value This value is calculated using the actual measured distance plus an optional distance offset value 7 3 2 Signal level display The signal level display represents the...

Page 59: ...e page 68 Improving measurements Measurement cycle time Defining the measurement cycle time page 64 Rain and snow filter Configuring the rain and snow filter page 65 Fog filter Activating deactivating the fog filter page 66 Kalman filter Activating deactivating the Kalman filter page 67 Averaging filter Configuring the distance averaging filter page 66 Echo selection Defining the echo selection pa...

Page 60: ...or the object speed value page 75 Analog output Analog output QA see Configuring the QA analog output page 77 RS 422 connection Data transmission rate see Defining the RS 422 data transmission rate page 81 Data format see Defining the RS 422 data format page 82 Protocol see Defining the RS 422 data protocol page 84 Distance value resolution see Defining the distance value resolution for the RS 422...

Page 61: ...hernet 8 pin M12 female connector of the device to the PC 2 Switch on and start the PC 3 Supply the device with voltage The status LED and the Ethernet LED light up green after successful initialization The device is ready for use NOTE To use SOPAS ET with the device you need a device description file SDD for this device You can install this within SOPAS ET using the device catalog The device desc...

Page 62: ...S 422 and telegram listing Dx1000 English part number 8021820 for Ethernet Example Hash value 81BE23AA corresponds to the password servicelevel Hash values can be calculated Functions Calculate hash value Enter data NOTE Password forgotten Please contact SICK service to reset to the factory settings Information about the device is displayed in the device window Device Open and the device can also ...

Page 63: ...ble These parameters can be adjusted further for specific measuring tasks in the Basic or Expert settings In such cases parameter pre setting is deactivated If one of the two parameter pre settings is activated later the parameter settings made are reset to the default values shown in the following table Table 29 Parameter values for parameter presettings Parameter Axial object tracking Lateral en...

Page 64: ...le time results in a faster response time However this increases the signal noise and decreases the measuring range see Technical data page 103 Parameter Factory setting 1 1 ms 4 ms 4 4 ms 16 16 ms 64 only DT1000 64 ms 128 only DT1000 128 ms 8 1 3 Defining the distance offset The distance value the distance sensor outputs on its interface and the distance value that is evaluated in the switching f...

Page 65: ... to differentiate false echos from relevant echos The rain and snow filter can be set to 5 different levels to fit the application A higher filter level allows false echos to be ignored over a longer period of time whereby the sensor is more resistant to precipitation When the distance changes erratically e g when scanning edges activation of the rain and snow filter extends the response time resp...

Page 66: ... using the additional filter and the fog filter is activated at the same time it might be necessary to increase the measurement cycle time Parameter Factory setting On Fog filter active On Off Fog filter deactivated 8 2 Measurement menu group Expert settings 8 2 1 Configuring the distance averaging filter The distance average filter carries out a moving averaging method for reducing the measured v...

Page 67: ...oots are possible in the event of erratic changes in distance Using the Kalman filter deactivates the average filter Parameter Factory setting On Kalman filter active On Off Kalman filter deactivated 8 2 3 Configuring the speed filter The speed filter is a moving averaging method The filter depth of the averaging filter corresponds to the duration of the averaging in multiples of the measurement c...

Page 68: ...tion the first echo is selected in the set distance and signal level range First echo Last echo For signal evaluation the last echo is selected in the set distance and signal level range 8 2 5 Configuring the distance range The distance range is the selectable physical distance measurement range inside of which measuring objects are evaluated and further processed Echoes from distances below or be...

Page 69: ...git 0 digit To Upper signal level limit stronger echoes are ignored 0 to 16383 digit 16383 digit 8 2 7 Configuring delay time for No echo During the delay time the No echo state is ignored and the last valid measured values are output On the control side this can be detected after corresponding parameterization by evaluating a digital output Service No echo Delay time active switching variable or ...

Page 70: ... Factory setting HOLD Last valid distance speed measured values Deactivated VALUE Free choice of values see Configuring user defined substitute values page 70 Activated 8 2 9 Configuring user defined substitute values User defined substitute values are used to provide signal evaluation with a value for calculation and output in the event of No echo NOTE The 6096 000 m and 6096 000 m 20000 000 ft a...

Page 71: ...parameterized 2 Make selection In Q1 as digital input or digital output 3 Make selection QA Q2 as analog output or digital output 4 Configure inputs outputs 8 3 1 Defining the switching point for distance value distance to object NOTE The procedure for configuring the Q1 and Q2 digital outputs is identical The configura tion is illustrated on switching output Q1 The switching state is active if th...

Page 72: ...e value NOTE The procedure for configuring the Q1 and Q2 digital outputs is identical The configura tion is illustrated on switching output Q1 The active state describes the relationship between the switching state active or inactive and the voltage present on the digital output high or low see Switching functions page 16 Parameter Factory setting LOW Output potential for active switching state lo...

Page 73: ...er Factory setting Switching point 1 4500 m to 4500 m 10 m Switching point 2 4500 m to 4500 m 20 m 8 3 5 Defining the switching window hysteresis for the distance value NOTE The procedure for configuring the Q1 and Q2 digital outputs is identical The configura tion is illustrated on switching output Q1 Unwanted switching can be prevented by entering a hysteresis if the determined distance value fl...

Page 74: ...the switching point for the object speed value NOTE The procedure for configuring the Q1 and Q2 digital outputs is identical The configura tion is illustrated on switching output Q1 The switching point SP designates the speed value at which the switching event is triggered see Switching functions page 16 Parameter Factory setting Switching point 0 m s to 20 m s 5 m s 8 3 8 Defining the switching p...

Page 75: ...ect to the device Parameter Factory setting Positive and negative Both directions of movement Positive and negative Positive Increasing distance of the measuring object from the device Negative Decreasing distance of the measuring object to the device 8 3 10 Defining the switching point active state for the object speed value NOTE The procedure for configuring the Q1 and Q2 digital outputs is iden...

Page 76: ...rror or Laser warning Activated Error hardware Activated Error Measurement Activated Temperature Switching signal for Temperature error or warning Activated Ambient light Switching signal for Ambient light error or warning Activated Firmware Activated Digital output short circuit Switching signal for IO warning Deactivated Alignment laser active Switching signal for switched on alignment laser Dea...

Page 77: ...ntial for active switching state high voltage Output potential for inactive switching state low voltage 8 3 13 Configuring the QA analog output Scaling the analog output signal to the distance values see Analog output page 52 NOTE The analog output signal is inverted if the distance value for the lower analog output limit 4 mA is defined to be larger than the distance value for the upper analog ou...

Page 78: ... distance offset value is permanently saved in the device Triggering the preset overwrites a previously parameterized distance offset The preset should be triggered during a standstill or at very low speed The following applies at the initialization position Preset output distance value measured distance value x measuring direction distance offset Preset value 1 500 m 1 500 m factory setting 0 m d...

Page 79: ...erface or the Ethernet interface When the heater is switched on and the upper or lower temperature warning limit is exceeded the heater automatically switches to automated mode The fogging and or frosting of the front screen depends on the temperature pressure and air humidity The dew point and or the frost point can be calculated from these values To prevent the fogging and or frosting of the fro...

Page 80: ...hting conditions at the location of use Parameter Factory setting 0 to 100 50 8 4 6 Adjusting the display brightness Adjust the display brightness to the lighting conditions at the location of use Parameter Factory setting 0 to 100 50 8 4 7 Defining the display orientation Define the display orientation The display content can be rotated by 180 8 REFERENCE 80 O P E R A T I N G I N S T R U C T I O ...

Page 81: ...iguration of the serial interface Parameter Factory setting RS 422 RS 422 interface RS 422 SSI SSI interface 8 5 2 Defining the RS 422 data transmission rate Define the data transmission rate baud rate REFERENCE 8 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 81 Subject to change without notice ...

Page 82: ...s no parity 1 stop bit 8n1 8o1 8 data bits odd parity 1 stop bit 8e1 8 data bits even parity 1 stop bit 7n1 7 data bits no parity 1 stop bit 7o1 7 data bits odd parity 1 stop bit 7e1 7 data bits even parity 1 stop bit 8 5 4 Setting the continuous RS 422 output Select the type of data output using the RS 422 interface 8 REFERENCE 82 O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and D...

Page 83: ...put of distance and speed values Distance service Continuous output of distance values and service data Distance signal level RSSI Continuous output of distance and signal level values 8 5 5 Defining the RS 422 output cycle time Define the output cycle time of the data to be transmitted for continuous data output over the serial interface The output cycle time should not be shorter than the set me...

Page 84: ...for continuous output The dis tance values are output in multiples of the set resolution The resolution in request mode is always 1 mm Parameter Factory setting 0 1 0 1 mm 1 mm 1 1 mm 10 10 mm 100 100 mm Free input 0 001 mm 1000 mm 8 5 8 Defining the speed value resolution for the RS 422 data transfer Define the resolution of the speed measured value being output The speed values are output in mul...

Page 85: ... binary 1 error bit binary Binary 24 24 measured value bit gray Binary 25 25 measured value bit gray Gray 24 8 24 measured value bits gray 8 status bits binary Binary 24 8 24 measured value bits binary 8 status bits binary 8 5 10 Defining the distance value resolution for the SSI data transfer Define the resolution of the output distance measured value The distance values are output in multiples o...

Page 86: ...ection The network address can be obtained either dynamically using a DHCP server or set manually Parameter Factory setting DHCP Automatic network address assignment STATIC STATIC Manual network address assignment 8 5 13 Entering an IP address Display of the IP address and manual input in the event of non dynamically assigned IP address 8 REFERENCE 86 O P E R A T I N G I N S T R U C T I O N S DT10...

Page 87: ...way address 0 0 0 0 8 5 16 Displaying a MAC address MAC address display Parameter Factory setting 8 5 17 Activating DHCP and displaying information Activates the DHCP client and displays the network parameters that were obtained via DHCP Use the arrow buttons to scroll through the individual parameters REFERENCE 8 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIB...

Page 88: ...ation on the device e g serial number can be viewed using the arrow buttons Parameter Factory setting 8 6 3 Retrieving the counter readings of switching events Shows the switching events counter for all digital interfaces since the last time the supply voltage was switched on The different counter readings can be viewed using the arrow buttons 8 REFERENCE 88 O P E R A T I N G I N S T R U C T I O N...

Page 89: ...mation resets the switching event counters for all digital interfaces Parameter Factory setting 8 7 Menu tree overview 8 7 1 Main menu REFERENCE 8 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 89 Subject to change without notice ...

Page 90: ... 7 2 Measurement menu group Basic settings 8 REFERENCE 90 O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 8024560 1A19 2021 06 30 SICK Subject to change without notice ...

Page 91: ...7 3 Measurement menu group Expert settings REFERENCE 8 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 91 Subject to change without notice ...

Page 92: ... 4 IO interface menu group Digital input In1 8 REFERENCE 92 O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 8024560 1A19 2021 06 30 SICK Subject to change without notice ...

Page 93: ... 5 IO interface menu group Digital output Q1 REFERENCE 8 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 93 Subject to change without notice ...

Page 94: ... 6 IO interface menu group Digital output Q2 8 REFERENCE 94 O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 8024560 1A19 2021 06 30 SICK Subject to change without notice ...

Page 95: ...ace menu group Analog output QA 8 7 8 Device menu group REFERENCE 8 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 95 Subject to change without notice ...

Page 96: ...8 7 9 Communication menu group 8 REFERENCE 96 O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 8024560 1A19 2021 06 30 SICK Subject to change without notice ...

Page 97: ...8 7 10 Info menu group REFERENCE 8 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 97 Subject to change without notice ...

Page 98: ...y 9 2 Maintenance plan During operation the device works maintenance free Depending on the assignment location the following preventive maintenance tasks may be required for the device at regular intervals Table 31 Maintenance plan Maintenance work Interval To be carried out by Check device and connecting cables for damage at regular intervals Depends on ambient conditions and climate Specialist C...

Page 99: ...g Cause and measures 0x8000 Error laser Device is no longer functional Contact SICK Service 0x4000 Error hardware Device is no longer functional Contact SICK Service 0x0080 Warning laser Laser age Keep a replacement device ready for use 0x2000 Error measurement Optical interference Check measuring distance 0x1000 Error temperature Internal device temperature is outside the per mitted range Lower a...

Page 100: ... Reserved 2 23 Warning Laser Device warn ing DW Bit 5 22 Firmware warning 21 Warning Short circuit at switching output Application warning AW Bit 4 20 Warning Temperature 19 Warning Ambient light 18 Reserved 17 Reserved 16 Reserved 1 15 Alignment laser active 14 Measurement laser active 13 Heating active 12 No echo delay time active 11 No echo 10 Not used 9 Not used 8 Not used 0 7 Status Q2 Bit 1 ...

Page 101: ...on b The device must be sent in the original packaging or an equivalent padded pack aging NOTE To enable efficient processing and allow us to determine the cause quickly please include the following when making a return Details of the contact person Description of the application Description of the fault that occurred 10 3 Repairs Repair work on the device may only be performed by qualified and au...

Page 102: ...observe the following information Always observe the national regulations on environmental protection Separate the recyclable materials by type and place them in recycling containers 10 TROUBLESHOOTING 102 O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 8024560 1A19 2021 06 30 SICK Subject to change without notice ...

Page 103: ...raversing speed 128 m s at 1 ms measurement cycle time 32 m s at 4 ms measurement cycle time 8 m s at 16 ms measurement cycle time 128 m s at 1 ms measurement cycle time 128 m s at 4 ms measurement cycle time 128 m s at 16 ms measurement cycle time 2 m s at 64 ms measurement cycle time 1 m s at 128 ms measurement cycle time Max acceleration 150 m s2 150 m s2 at 1 4 or 16 ms meas urement cycle time...

Page 104: ... diamond grade reflective tape DG983 3 Dependent on reflector size and measurement cycle time 4 Dependent on remission factor and measurement cycle time 5 6 90 remission factor 6 Data interface resolution 7 1 σ statistical error ambient conditions constant min power up delay of 15 minutes 8 At T 23 C and after warm up time 15 minutes 9 Values apply for Axial object tracking measurement mode with f...

Page 105: ...2 a PL240DG b PL560DG PL880DG Upper end of measuring range in m ft 1 a b Figure 30 Upper end of DL1000 measuring range with PLxxxDG reflectors 1 Upper end of measuring range in m ft 2 Measurement cycle time in ms TECHNICAL DATA 11 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 105 Subject to change without notice ...

Page 106: ...ent cycle time in ms 2 a b c d a 90 b 18 c 10 d 6 200 656 400 1312 Remission 3 Figure 31 Upper end of DT1000 measuring range 1 Upper end of measuring range in m ft 2 Measurement cycle time in ms 11 TECHNICAL DATA 106 O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 8024560 1A19 2021 06 30 SICK Subject to change without notice ...

Page 107: ...40DG b PL560DG c PL880DG 200 656 400 1312 600 1969 800 2625 1000 3281 1200 3937 1400 4593 1600 5250 Figure 32 DL1000 repeatability with 1 ms measurement cycle time 1 Typical repeatability in mm inch 2 Distance in m ft TECHNICAL DATA 11 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 107 Subject to change without notice ...

Page 108: ...Distance in m ft 0 2 0 08 4 0 16 6 0 24 8 0 31 10 0 39 12 0 47 14 0 55 16 0 63 Typ repeatability in mm inch 1 0 Distance in m ft 2 a PL240DG b PL560DG c PL880DG 200 656 400 1312 600 1969 800 2625 1000 3281 1200 3937 1400 4593 1600 5250 a b c Figure 34 DL1000 repeatability with 16 ms measurement cycle time 1 Typical repeatability in mm inch 2 Distance in m ft 11 TECHNICAL DATA 108 O P E R A T I N G...

Page 109: ...lity in mm inch 1 50 164 100 328 150 492 250 820 200 656 Remission 3 Figure 35 DT1000 repeatability with 1 ms measurement cycle time 1 Typical repeatability in mm inch 2 Distance in m ft TECHNICAL DATA 11 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 109 Subject to change without notice ...

Page 110: ...h 2 Distance in m ft 0 0 a 6 b 10 c 18 d 90 a b c d Distance in m ft 2 2 0 08 4 0 16 6 0 24 8 0 31 10 0 39 12 0 47 14 0 55 16 0 63 Typ repeatability in mm inch 1 50 164 100 328 150 492 200 656 250 820 300 984 350 1 148 400 1 312 Remission 3 Figure 37 DT1000 repeatability with 16 ms measurement cycle time 1 Typical repeatability in mm inch 11 TECHNICAL DATA 110 O P E R A T I N G I N S T R U C T I O...

Page 111: ...28 150 492 200 656 250 820 300 984 350 1 148 400 1 312 450 1 476 500 1 641 Remission 3 Figure 38 DT1000 repeatability with 64 ms measurement cycle time 1 Typical repeatability in mm inch 2 Distance in m ft TECHNICAL DATA 11 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 111 Subject to change without notice ...

Page 112: ...diagrams DL1000 measurement accuracy diagrams 40 30 20 10 0 10 20 30 40 20 10 0 30 40 50 Distance m 2 Accuracy typical mm 1 60 100 70 80 90 Figure 40 Typical DL1000 measurement accuracy in range 0 2 m 300 m 1 Accuracy typical mm 2 Distance m 40 30 20 10 0 10 20 30 40 500 300 100 700 900 1100 Distance m 2 Accuracy typical mm 1 1300 1500 Figure 41 Typical DL1000 measurement accuracy in range 300 m 1...

Page 113: ...ons deactivate measuring laser activate align ment laser preset Digital outputs Switching type push pull Continuous current max 100 mA Circuit protection short circuit protected HIGH residual voltage min Uv 4 V LOW residual voltage max 3 V Capacitive load max 100 nF Inductive load max 20 mH Switching functions distance to the object distance switching win dow switching point for object speed servi...

Page 114: ...ct type DL1000 and DT1000 Supply voltage Vs DC 18 V 30 V reverse polarity protected SELV or PELV Residual ripple 5 Vss 1 Power consumption Pv With heater switched off 22 W 2 With heater switched on 35 W 2 Initialization time Typ 30 s Housing material Aluminum alloy Glass Polycarbonate PA Connection type M12 round connector x 1 Display Graphical resistive touch display status LEDs Weight 1 000 g En...

Page 115: ...t a temperature of 40 C a warm up time of typ 20 minutes is required when supply voltage Uv 24 V 2 Valid for device environment 11 5 Classifications Product type DL1000 and DT1000 ECl ss 5 0 27270801 ECl ss 5 1 4 27270801 ECl ss 6 0 27270801 ECl ss 6 2 27270801 ECl ss 7 0 27270801 ECl ss 8 0 27270801 ECl ss 8 1 27270801 ECl ss 9 0 27270801 ETIM 5 0 EC001825 ETIM 6 0 EC001825 UNSPSC 16 0901 4111161...

Page 116: ... 157 6 18 140 5 5 53 18 5 0 73 10 5 0 41 M5 8 0 31 7 0 28 24 0 94 26 1 02 32 1 26 26 1 02 30 1 18 1 2 3 4 Figure 43 Device measurements unit mm inch decimal separator period 11 TECHNICAL DATA 116 O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 8024560 1A19 2021 06 30 SICK Subject to change without notice ...

Page 117: ... 21 115 4 53 97 3 82 4 0 16 Figure 44 Alignment bracket unit mm inch decimal separator period 172 6 77 90 5 3 56 106 4 17 94 3 70 Figure 45 Alignment bracket with device unit mm inch decimal separator period TECHNICAL DATA 11 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 117 Subject to change without notice ...

Page 118: ...0 9 6 33 152 1 5 99 73 4 2 89 Figure 46 Additional filter for high temperature applications unit mm inch decimal separator period 11 TECHNICAL DATA 118 O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 8024560 1A19 2021 06 30 SICK Subject to change without notice ...

Page 119: ...e applicable mounting information can be found online at www sick com Dx1000 ACCESSORIES 12 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 119 Subject to change without notice ...

Page 120: ...L MIT license zlib license and licenses derived from the BSD license This program is provided for general use without warranty of any kind This warranty disclaimer also extends to the implicit assurance of marketability or suitability of the program for a particular purpose More details can be found in the GNU General Public License View the complete license texts here www sick com licensetexts Pr...

Page 121: ...APPENDIX 13 8024560 1A19 2021 06 30 SICK O P E R A T I N G I N S T R U C T I O N S DT1000 PROFIBUS DP and DL1000 PROFIBUS DP 121 Subject to change without notice ...

Page 122: ...8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mexico sick com Netherlands Phone 31 0 30 229 25 44 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 17 11 20 E Mail office sick ro Russia Phone 7 495 283 09 90...

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