SICK DL100 Pro Operating Instructions Manual Download Page 76

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Operating instructions Distance measuring device DL100 Pro – RS-422

Cleaning and maintenance

11 Cleaning and maintenance

11.1 Cleaning

ATTENTION!
Damage to the device from improper cleaning!

Improper cleaning may cause damage to the device.
Therefore:
• Do not use any cleaning agents with aggressive

contents.

• Do not use any pointed objects for cleaning.

Clean the front screens with a lint-free cloth and plastic cleaning agent at

regular intervals.
The cleaning interval mainly depends on the ambient conditions.

11.2 Maintenance

The distance measuring device DL100 Pro requires the follwong

maintenance work at regular intervals:

Interval

Maintenance work

To be performed by

Cleaning intervals

depending on ambiance

conditions and climate

Cleaning housing

Skilled person

Every 6 months

Check screw and plug connections at regular intervals.

Skilled person

Table 48: Maintenance plan

Summary of Contents for DL100 Pro

Page 1: ...EN DL100 Pro RS 422 Distance measuring device OPE R AT IN G IN S T RUC T IO NS ...

Page 2: ... 22 Copyright protection This work is copyright protected The rights founded by this shall remain with company SICK AG Reproduction of the work shall only be permissible within the limits of the legal provisions of copyright law Changes and abbreviations of this work are prohibited without the express written agreement of SICK AG ...

Page 3: ...ty 12 2 1 Intended use 12 2 2 Non intended use 12 2 3 Changes and conversions 12 2 4 Requirements to skilled persons and operating staff 13 2 5 Work safety and special danger 13 2 6 Warning at the device 14 2 7 Danger notes and operational safety 15 3 Identification 16 3 1 Type label 16 4 Setup and function 17 4 1 Setup 17 4 2 Function 18 4 3 Display and operating elements 19 4 4 Display 20 5 Tran...

Page 4: ... 7 3 Electrically connect distance measuring device 36 7 4 Connection diagrams 37 7 4 1 Connection diagram supply voltage 37 7 4 2 Connection diagram Ethernet 38 8 Operation at the measuring device 39 8 1 Measured value display 39 8 2 Choose parameter 39 8 3 Choose option 39 8 4 Change value 40 8 5 Parameter description 40 8 5 1 Main menu 40 8 5 2 Menu SwVers 41 8 5 3 Menu HwVers 41 8 5 4 Menu RS4...

Page 5: ...ics 69 10 2 Protocol types 69 10 3 Commands 70 10 3 1 Request measured data operating data status 70 10 3 2 Continuous measured value output 71 10 3 3 Interface function 72 10 3 4 Resolution settings 73 10 3 5 Special functions 74 10 3 6 Examples for command sequences 75 11 Cleaning and maintenance 76 11 1 Cleaning 76 11 2 Maintenance 76 12 Troubleshooting 77 12 1 LED status indicators 77 12 2 War...

Page 6: ...Outputs 84 14 8 Interfaces 84 14 9 Ambient conditions 85 14 10 Constructive setup 85 15 Accessories 86 15 1 Reflectors and reflective tape 86 15 1 1 Reflectors 86 15 1 2 Reflective tape 88 15 2 Connection systems 89 15 2 1 Cable sockets straight with cables 89 15 2 2 Cable 90 15 3 Mounting systems 91 15 4 Other accessories 92 16 Menu structure 93 Index 95 ...

Page 7: ...422 Important safety notes IND CONT EQ 4R97 NFPA79 applications only UL listed adapters providing field wiring leads are available Refer to the product information See www sick com Dx100 CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure ...

Page 8: ...ctions Furthermore the local work safety regulations and general safety provisions applicable for the application of the distance measuring device must be complied with The operating instructions must be read carefully before taking up any work It is part of the product and must be kept in direct proximity of the distance measuring device accessible for the staff at all times When passing on the d...

Page 9: ...njury and property damage DANGER indicates a directly dangerous situation that will lead to deal or severe injury if not avoided WARNING indicates a possibly dangerous situation that may lead to deal or severe injury if not avoided CAUTION indicates a potentially dangerous situation that may lead to minor or light injury if not avoided ATTENTION indicates a potentially harmful situation that may l...

Page 10: ... of unapproved wear and tear parts The actual delivery may deviate from the features and presentations described here for special designs when additional order options are used or due to the latest technical changes 1 4 Delivery The following is included in the delivery Distance measuring device DL100 Pro Optional Accessories page 86 chapter 15 Included documentation per distance measuring device ...

Page 11: ...TTENTION Danger for the environment from improper disposal of the distance measuring device Improper disposal of the distance measuring device may cause damage for the environment Therefore Always observe the applicable environmental protection provisions Upon proper disassembly send the disassembled components to recycling Separate the materials by type and recycle them ...

Page 12: ...is documentation 2 2 Non intended use The distance measuring device DL100 Pro is no safety component according to the EC Machinery Directive 2006 42 EC The distance measuring devices must not be used in explosion hazardous areas All uses not described in intended use are prohibited No accessories must be connected or installed that are not expressly specified in amount and characteristics and appr...

Page 13: ...the operator Skilled persons are able to perform the tasks assigned to them based on their technical training knowledge and experience as well as knowledge of the relevant provisions and to independently recognize possible danger Electricians are able to perform work at electrical systems based on their technical training knowledge and experience as well as knowledge of the relevant standards and ...

Page 14: ...1040 10 and 1040 11 except for deviations pursuant to laser notice No 50 date June 24 2007 EN IEC 60825 1 2014 MEAN OUTPUT PO 1mW CW MODULATION 0 85 PO WAVELENGTH 655nm FREQUENCY 90 MHz Fig 1 Warning at the device Laser category 2 EN IEC 60825 1 2014 Identical laser class for issue EN IEC 60825 1 2007 Complies with 21CFR1040 10 and 1040 11 except for deviations pursuant to laser notice No 50 date ...

Page 15: ...iods of time may cause damage to the retina The laser radiation is harmless to human skin Do not look into the laser beam intentionally Never point the laser beam at people s eyes If it is not possible to avoid looking directly into the laser beam e g during commissioning and maintenance work suitable eye protection must be worn Avoid laser beam reflections caused by reflective surfaces Be particu...

Page 16: ...X Eth Pwr RS422 SICK AG Waldkirch Made in Germany MAC OF SN 10 11 MF1 L RX RX TX TX M MF2 1 2 3 4 5 6 7 8 wht brn grn yel gra pnk blu red Fig 2 Type label 1 Type code See page 82 chapter 14 2 2 Supply voltage multifunction output current 3 Device number 4 Icon Distance sensor reflector mode 5 Assignment for female connector Ethernet 6 MAC address 7 Serial number 8 Assignment for supply voltage plu...

Page 17: ...d function 4 Setup and function 4 1 Setup 1 2 3 4 Fig 3 Setup Distance measuring device DL100 Pro 1 Threaded mounting hole M5 2 Device zero point 3 Optical axis sender 4 Optical axis receiver 5 Bore for knurled screw of the optional alignment bracket 6 Holder for optional alignment bracket 7 Electrical connection 8 Display and operating unit ...

Page 18: ...t bracket The distance measuring device DL100 Pro comprises optics a sender receiver unit and an evaluation unit The sender emits the laser beam The receiver receives light reflected by the reflector The evaluation electrical unit determines the distance between sensor and reflector by time of flight measurement For measurement either the reflector or the measuring device may move linearly along t...

Page 19: ...LED orange flashing Warning see warning status upper level menu LED red flashing Interference see error status menu on the top level Troubleshooting see page 77 chapter 12 MF1 Multifunctional input output MF1 LED on Output input high LED off Output input low MF2 Multifunction output MF2 LED on Output high LED off Output low LNK Ethernet LED off No Ethernet present LED green Ethernet present LED or...

Page 20: ...erating mode menu operation The icon is also displayed when there is an error and no measurement value can be determined Table 2 Symbols for operating modes Keys Key Description Select menu parameters or options Reduce value Select menu parameters or options Increase value Switch to the next lower menu level Save parameter change Confirm selection Leave parameter without saving Switch to the next ...

Page 21: ... always proceed with the greatest care and caution Observe icons on the packaging Only remove packaging right before commencement of installation 5 2 Transport inspection Improper transport Inspect the delivery for completeness and transport damage without delay upon receipt If there is any externally visible transport damage proceed as follows Do not accept the delivery or only under reservation ...

Page 22: ... distance measuring device under the follwong conditions Do not leave it outside Store dry and dust free Do not expose to any aggressive media Protect from solar irradiation Avoid mechanical vibrations Storage temperature 40 to 75 C Relative humidity max 95 non condensing At storage exceeding 3 months regularly inspect the general condition of all components and the packaging ...

Page 23: ...tance measuring device See page 31 chapter 6 8 6 2 Mounting notes Observe the follwong mounting notes for trouble free operation Comply with technical specifications like the measurement range See page 83 chapter 14 4 Use distance measuring device with optional heating in low ambient temperatures e g in deep freeze storage At higher temperatures use the distance measuring device with optional cool...

Page 24: ...ector is typically sufficient Requirements Highly reflective surfaces close to the reflector can cause beam deflections or stray light and thus lead to incorrect measurements Highly reflective surfaces may be among others shelf profiles palettes rapped with stretch foil and running rails Align the reflector as follows According to the follwong figure away from the shiny surface Depending on placem...

Page 25: ...en mounting them The minimum distance increases with the maximum scanning range of the distance measuring device Formula a 100 mm 0 01 x smax mm Example Distance measuring device DL100 21xxxx01 Measuring range 0 15 100 m Maximum measuring distance 60 m smax 60 m Calculation a 100 mm 0 01 x 60000 mm 100 mm 600 mm 700 mm Result a 700 mm Light beams in the same direction s max a Fig 9 Placement of tw...

Page 26: ...ng 26 SICK AG Subject to change without notice 8014753 ZVZ7 2018 03 22 Light beams in the opposite direction a Fig 10 Placement of two distance measuring devices with light beams in the opposite direction 1 Distance measuring device DL100 Pro 2 Reflector a Minimum distance ...

Page 27: ...00 6xxx series a beam separation of at least 100 mm must be complied with at all times The maximum scan ning range does not influence the minimum distance For devices of the ISD400 7xxx ISD400 Pro serie other minimum distances apply Refer to operating instructions ISD400 Pro Formula a 100 mm a Fig 11 Placement of the distance measuring device to the data transmission photoelectric switch ISD 1 Dis...

Page 28: ...he center of the reflector 4 Check damping The damping value must not exceed the value in the table Damping value The following table shows the required damping values depending on the distance between the distance measuring device and the reflector The values in the rated level column should not be undercut When the measured damping value undercuts the value in the column warning threshold a warn...

Page 29: ...t For dimensions and item number see page 81 chapter 14 1 Observe the follwong items Mounting notes See page 23 chapter 6 2 The operation must be accessible 1 Mount alignment bracket across the four oblong holes The alignment bracket is suitable for mounting to horizontal and vertical levels Fig 12 Mount alignment bracket 1 Mounting screw M5 2 Alignment bracket 2 Turn out knurled screw from the al...

Page 30: ...ibus Set Esc Eth Profibus P W R M F 1 M F 2 L N K B F S T A Fig 13 Mount distance measuring device 1 Knurled screw 2 Alignment bracket 3 Distance measuring device 4 Attach distance measuring device via the knurled screw Set Esc Eth Profibus P W R M F 1 M F 2 L N K B F S T A Fig 14 Attach distance measuring device with the knurled screw 1 Knurled screw ...

Page 31: ...light spot must hit the center of the reflector Alignment in X direction Set Esc Eth Profibus P W R M F 1 M F 2 L N K B F S T A X Fig 15 Align distance measuring device in X direction using the alignment bracket 1 Set screw to align the distance measuring device in X direction Alignment in Y direction Set Esc Eth Profibus P W R M F 1 M F 2 L N K B F S T A Y Fig 16 Align distance measuring device i...

Page 32: ...ith a protected low voltage and secure electrical insulation of protection class III Work under voltage ATTENTION Device damage or unintended operation by work under voltage Working under voltage may cause unintended operation Therefore Only perform wiring work in the powered down condition Line connections must only be established and disconnected with the supply voltage switched off 7 2 Wiring n...

Page 33: ...d plugs The connection plugs of the distance measuring device are compatible to the SpeedCon quick connections and standard M12 screw connections Protection class IP65 is only achieved with screwed plug connectors or cover caps Observe the follwong notes for wiring A proper and complete shielding concept is required for interference free function The cable shield must be applied on either side in ...

Page 34: ...le channels 1 2 3 4 Fig 19 Alternative installation separate lines by metallic separation 1 Cables very sensitive to interference like analog measuring lines 2 Cables sensitive to interference such as sensor cables communication signals bus signals 3 Cables that are sources of interference such as control cables for inductive loads motor brakes 4 Cables that are strong sources of interference such...

Page 35: ...VZ7 2018 03 22 SICK AG Subject to change without notice 35 Operating instructions Distance measuring device DL100 Pro RS 422 Electrical connection Fig 20 Briefly connect shield with a large area earth both sides ...

Page 36: ...distance measuring device has the connection diagram and information on the inputs and outputs on the type sign 1 Ensure that there is no voltage applied 2 Connect the measuring device according to the connection diagram Connection 1 Pwr RS 422 Connection 2 Ethernet 1 2 3 4 Fig 21 Position of the electrical connections 1 Plug 1 Supply voltage data transmission RS 422 2 Plug 2 Ethernet 3 Not assign...

Page 37: ... 8 red 1 7 2 6 5 4 3 8 Fig 22 Connection diagram supply voltage and RS 422 plug M12 8 pin A coded Contact Marking Wire color Description 1 MF1 white Multifunctional input and output MF1 B type 2 L brown Supply voltage 18 30 V DC 3 Rx CLK green Cycle signal inverted 4 Rx CLK yellow Cycle signal not inverted 5 Tx Data grey Data signal inverted 6 Tx Data pink Data signal not inverted 7 M blue Supply ...

Page 38: ...iagram Ethernet Tx Rx Tx Rx 1 2 4 wht grn ora wht ora grn 3 3 2 4 1 Fig 23 Connection diagram Ethernet plug M12 4 pin D coded Contact Marking Wire color Description 1 Tx white orange Send data signal not inverted 2 Rx white green Receive data signal not inverted 3 Tx orange Send data signal inverted 4 Rx green Receive data signal inverted Table 6 Description socket Ethernet ...

Page 39: ...play will indicate the current measurement value 8 2 Choose parameter Choose a menu a parameter or an option using the keys and The menu path is indicated in the respective chapter For the entire menu structure see page 93 chapter 16 8 3 Choose option 1 Use the keys and to select the desired parameter 2 Use the key or to select the desired option 3 Perform one of the following steps Push the key t...

Page 40: ...hout operation of a key 8 5 Parameter description 8 5 1 Main menu The measurement value is displayed by default Use the key to get from the measured value display to the display Level Bargraph Use the keys and to browse within the main menu Display Description Measurement value Measurement value display in mm Level Bargraph Level display damping value as bargraph Level numeric Level display dampin...

Page 41: ...o browse within the menu Push the key to display the respective parameter value Parameter Description App uC Display of the version of the application processor FPGA Display of the version of the Field Programmable Gate Array Com uC Indication of the version of the communication processor Table 8 Menu SwVers 8 5 3 Menu HwVers The menu HwVers shows all information on the hardware You can get to the...

Page 42: ...the key so that the parameter Baud is displayed Use the keys and to browse within the menu Push the key to display the respective parameter value Parameter Description Baud Select Baud rate for interface RS422 Options 115k2 38k4 19k2 9k6 4k8 Factory setting 115k2 Format Select file format for interface RS422 Options 8n1 8 data bits no parity 1 stop bit 8e1 8 data bits even parity 1 stop bit 8o1 8 ...

Page 43: ...CR LF mode CntMode Select measurement value for interface RS422 Options Off Requirement Dst Distance continuous DstSpd Distance speed continuous DstSta Distance status continuous Factory setting Off ResDst Choose resolution for the output value Distance via the digital data interface The measurement value is multiplied with the resolution The parameter does not influence the measurement value disp...

Page 44: ...the measurement value displayed Prerequisite The parameter is only displayed if the option Yes is selected for the parameter More Options 0 1 1 0 10 0 100 0 Factory setting 0 1 mm s Table 10 Menu RS422 8 5 5 Menu more Use the menu More to activate and deactivate the expanded menu view You can get to the menu More via the menu path Main menu Menu RS422 more Push the key for at least 2 seconds to ge...

Page 45: ...ons Description Enable Disable Activate or deactivate multifunction input output MF1 and multifunction output MF2 Options Enable Multifunction input output MF1 and multifunction output MF2 are activated Disable Multifunction input output MF1 and multifunction output MF2 are deactivated Factory setting Enable Table 12 Menu MFx On 8 5 7 Menu MF1 This menu and the associated submenus can be used to s...

Page 46: ...selection the corresponding submenu is displayed Options Dist MF1 is used as distance switching output Speed MF1 is used as speed switching output Srvice MF1 is used as service output LsrOff MF1 is used as input to deactivate the laser Preset MF1 is used as input for activation of the preset overwriting the offset Offset Preset value current measured value Factory setting Dist Dist Speed Srvice Ls...

Page 47: ...ain menu Menu RS422 more MFx On MF1 Actsta Functn Dist Push the key for at least 2 seconds to get to the Menu Requirements for the display Menu more Option On Menu MFx On Option Enable Parameter Functn Option Dist Parameter Description Limit Set distance dependent switching threshold Hysteresis Set Hysteresis for the switching threshold Table 14 Submenu MF1 Dist inactive active Limit Hyst Dist Fig...

Page 48: ...ption On Menu MFx On Option Enable Parameter Functn Option Speed Parameter Description Limit Set speed for the switching threshold The switching output is activated when the current speed exceeds the set speed The switching hysteresis is set firmly to 0 1m s Adjustment range Range 0 0 9 9 m s Factory setting 0 mm Sign Choose the travel direction to be monitored Options Once the set speed is exceed...

Page 49: ... the key for at least 2 seconds to get to the Menu Requirements for the display Menu more Option On Menu MFx On Option Enable Parameter Functn Option Srvice Parameter Description WrnLsr Activating and deactivating warning messages when the measuring device must be replaced soon because the laser ages Options On Off Factory setting On WrnLvl Activate or deactivate warning messages when the damping ...

Page 50: ... Off Factory setting On Heat Activate or deactivate warning when the heating is switched on This parameter is only displayed for measuring devices with the option Heating Options On Off Factory setting On Table 16 Submenu MF1 Srvice 8 5 12 Submenu Preset move to initialization position The function Preset permits automation of initialization of shelf supply devices and other rail bound vehicles du...

Page 51: ...on value When the multifunction input MF1 is activated the preset is used Adjustment range 300000 300000 Since the display only has six digits you may only enter negative values up to 99999 in the display Factory setting 10 Table 17 Submenu MF1 Preset 1 Select the function Preset for the multifunction input MF1 2 Enter the parameter Preset for the desired initialization value 3 Move the vehicle to...

Page 52: ...scription ActSta Select multifunction output level MF2 Options ActLow LOW level at active output opener NC ActHi HIGH level at active output closer NO Factory setting ActLow Functn Select function for the multifunction output Depending on the selection the corresponding submenu is displayed Options Dist Srvice Speed Factory setting Dist Dist Speed Srvice Depending on the selection for the paramete...

Page 53: ...e menu path Main menu Menu RS422 more MFx On MF1 MF2 Offset Push the key for at least 2 seconds to get to the Menu Push the key The currently set offset is displayed here Requirements for the display Menu more Option On Value Description Offset Specify offset The offset is added to the internally determined measurement value The offset affects all outputs and the display indication When the Preset...

Page 54: ...e display Menu more Option On Parameter Description AvgDst Select filter depth for the distance values Options Medium Slow Fast Factory setting Medium AvgSpd Select filter depth for the speed values Options Medium Slow Fast Factory setting Medium ErrRej Select time for error suppression During this time the old measurement value is output When there still is no valid measurement value after the ti...

Page 55: ...tory setting 10 C FMode Requirements for the display Only for versions with frequency switching DL100 xxxBxxxx Select frequency range Frequency switching may be required at parallel placement of several distance measuring devices Also see page 25 chapter 6 4 Options Mode 1 Mode 2 Mode 3 Mode 4 Factory setting Mode 1 Reset Perform reset See page 55 chapter 8 6 Table 20 Menu SpecFu 8 6 Perform reset...

Page 56: ... mask 255 255 255 0 Standard gateway 192 168 250 100 DHCP is off Invalid IP address When the system determines an invalid IP network configuration the delivery configuration is used instead IP address assigned by DHCP server You may specify that the IP addresses are assigned by a DHCP server When address assignment by the DHCP server fails the distance measuring device uses the last set static IP ...

Page 57: ...ription Product code Display of the product code Read Write access Read only Table 22 Page Device information field Product code Field Software Versions Parameter Description Application controller Display of the version of the application processor Read Write access Read only Communications controller Indication of the version of the communication processor Read Write access Read only FPGA Displa...

Page 58: ...access Read and write Factory setting Empty Table 25 Page User information field Device name Field User information Parameter Description User information 1 Enter optional user information Read Write access Read and write Factory setting Empty User information 2 See parameter User information 1 User information 3 See parameter User information 1 Table 26 Page Device information field User informat...

Page 59: ...the Y axis Read Write access Read and write Unit m Auto Scale Y Click the button Auto Scale Y to adjust the display to the current measurement values Read Write access Read and write Unit m Table 28 Page Measured data field Visualisation of measurement values Field Measurement values Parameter Description Distance Measurement value Distance after filter corrections and offset Read Write access Rea...

Page 60: ... warnings Laser temperature level and plausibility Read Write access Read only Device error Display of current errors Laser temperature level and plausi bility Read Write access Read only Level Display of the current reception level damping value Read Write access Read only Temperature Display of current internal device temperature Read Write access Read only Unit C Operating hours Display of curr...

Page 61: ...age Parameter settings field General settings Field Measurement value resolution Parameter Description Distance distance Choose resolution for the output value Distance The measurement value is multiplied with the resolution The parameter does not influence the measurement value displayed Read Write access Read and write Input value 0 0 1 1 0 125 2 1 0 3 10 0 4 100 0 Factory setting 0 1 mm Resolut...

Page 62: ... 1 8 e 1 2 8 o 1 3 7 n 1 4 7 e 1 5 7 o 1 Factory setting 8n1 Output Select measurement value for interface RS422 Read Write access Read and write Input value 0 Request 1 Distance cont 2 Distance speed cont 3 Distance speed cont Factory setting Requirement Protocol Select protocol type for interface RS422 Read Write access Read and write Input value 0 Standard 1 CR LF Factory setting CR LF Table 33...

Page 63: ...ld MF1 Threshold velocity exceeded 2 Service See page 65 field MF1 Service configuration 3 Laser 4 Preset Factory setting Distance Active state Select level for the active condition for the multifunction input and output MF1 Read Write access Read and write Input value 0 high 1 low Factory setting Low Table 35 Page Parameter settings field MF1 Function configuration Field MF1 Threshold distance un...

Page 64: ...ld MF1 Threshold distance underflow Field MF1 Threshold velocity exceeded Requirements for the display Parameter MF1 activation Option On Parameter Function Option Velocity Parameter Description Threshold velocity Enter switching threshold for the multifunction output MF1 Read Write access Read and write Input value 0 15000 Unit mm s Factory setting 5000 Distance change Choose the travel direction...

Page 65: ...ng level Warning laser Warning temperature Device not ready Heater state for device model with heating Factory setting The warning messages Measurement stability Level Laser Temperature and Device not ready are activated The message Heater state is deactivated Table 38 Page Parameter settings field MF1 Service configuration Field MF2 Function configuration Requirements for the display Parameter MF...

Page 66: ...put and output MF1 You may reset the counters via the button Reset MF1 Read Write access Read and write Input value 2147483648 2147483647 M2 Counts the switching events of the multifunction output MF2 You may reset the counters via the button Reset MF2 Read Write access Read and write Input value 2147483648 2147483647 Table 40 Page Parameter settings field Number MF activation Field Advanced devic...

Page 67: ...age Parameter settings field Advanced device function Field Heater Requirements for the display Devices with the option Heating DL100 xxHxxxxx Parameter Description Switching threshold Enter power up threshold for heating Read Write access Read and write Input value 10 40 Unit C Factory setting 10 Table 42 Page Parameter settings field Heater Field Frequency Requirements for the display Devices wi...

Page 68: ...the parameters to factory settings Read Write access Write only Table 45 Page Parameter settings field Set parameters to default values 9 2 6 Methods Field Description Device reboot Click the button Reboot to cause the device to restart Read Write access Write only Laser control Switch the laser on and off as follows Use the selection button to select the desired option Click the button to perform...

Page 69: ...combined distance and speed values can be transmitted in a continuous data flow Factory settings For factory settings of the RS 422 interface see page 44 Table 10 or page 62 Table 33 10 2 Protocol types Overview Depending on the protocol type selected the distance measuring device transfers measured values as displayed below Protocol type Output Protocol setup CRLF on request sign 7 0 9 CR LF cont...

Page 70: ... Distance value CRLF protocol Description Protocol setup To the DL100 STX 0122 ETX From the DL100 sign 7 0 9 CR LF Example 5 378 8 mm 0053788 CR LF Distance value speed value Resolution distance according to setting Resolution speed according to setting factory setting 0 1 m s Description Protocol setup To the DL100 STX 0124 ETX From the DL100 STX 8124 sign 7 0 9 sign 5 0 9 ETX Example 432 1 mm 65...

Page 71: ...he DL100 STX 8125 4 0 F ETX Bit Description 0 LSB Warnings Laser pre failurel 1 Temperature pre failure 2 Contamination pre failure 3 Plausibility 4 Error Laser 5 Temperature 6 Contamination 7 Plausibility 8 Service Status MF1 active condition 9 Status MF2 active condition 10 Laser Status on off 11 Heating status on off 12 15 Not assigned 10 3 2 Continuous measured value output Continuous output d...

Page 72: ...Link protocol Description Protocol setup To the DL100 STX 052200 ETX From the DL100 OK STX 852200 ETX Continuous output deactivation Description Protocol setup To the DL100 STX 023000 ETX From the DL100 OK STX 823000 ETX Continuous output distance value and speed value activation Description Protocol setup To the DL100 STX 023001 ETX From the DL100 OK STX 823000 ETX Continuous output distance valu...

Page 73: ... rate 38 400 Bd Description Protocol setup To the DL100 STX 022C03 ETX From the DL100 OK STX 823C00 ETX Set baud rate 115 200 Bd Description Protocol setup To the DL100 STX 022C04 ETX From the DL100 OK STX 823C00 ETX 10 3 4 Resolution settings Adjust resolution 0 1 mm Description Protocol setup To the DL100 STX 022E00 ETX From the DL100 OK STX 822E00 ETX Adjust resolution 0 125 mm Description Prot...

Page 74: ...0 OK STX 043200 ETX Preset activation Description Protocol setup To the DL100 STX 0335 ETX From the DL100 OK STX 043500 ETX Permanently store parameter Description Protocol setup To the DL100 STX 0306 ETX From the DL100 OK STX 04060001 ETX Re initialization cold start Description Protocol setup To the DL100 STX 030A ETX From the DL100 OK STX 040A00 ETX Firmware version reading application processo...

Page 75: ...o the DL100 STX 0306 ETX From the DL100 OK STX 04060001 ETX Re initialization cold start To the DL100 STX 030A ETX From the DL100 OK STX 040A00 ETX Then continuous output from the DL100 Example 5 378 8 mm STX 0322 00053788 ETX Example command sequence with continuous output distance value stop and deactivation Description Protocol setup Continuous output distance value stop To the DL100 STX 052200...

Page 76: ... Do not use any pointed objects for cleaning Clean the front screens with a lint free cloth and plastic cleaning agent at regular intervals The cleaning interval mainly depends on the ambient conditions 11 2 Maintenance The distance measuring device DL100 Pro requires the follwong maintenance work at regular intervals Interval Maintenance work To be performed by Cleaning intervals depending on amb...

Page 77: ...ot does not hit the reflector Correct alignment between measuring device and reflector The obstacle is in the light path Remove obstacle from the light path Distance between distance measuring device and reflector exceeds the maximum scanning range indicated in the technical data See page 83 chapter 14 4 Decrease the distance between the distance measuring device and the reflector Select a distanc...

Page 78: ...he reflector and the lens Decrease the distance between the measuring device and the reflector Use a distance measuring device with a higher range See page 82 chapter 14 2 wTemp Internal device temperature is close to the permissible range For the permissible ambient temperature see page 85 chapter 14 9 Check ambience temperature improve ventilation if applicable Shield against radiation heat e g ...

Page 79: ...rature see page 85 chapter 14 9 Check ambience temperature improve ventilation if applicable Shield against radiation heat e g share the measuring device in case of direct solar irradiation Use device with heating at low ambient temperatures Use cooling housings for high ambient temperatures Table 51 Error messages 12 4 Return For efficient processing and quick determination of causes include the ...

Page 80: ...ical data 80 SICK AG Subject to change without notice 8014753 ZVZ7 2018 03 22 14 Technical data NOTE You may download save and print the online datasheet with technical data dimensions and connection diagrams for your distance measuring device online at www sick com Dx100 ...

Page 81: ... 4 2 73 6 7 0 26 6 7 0 26 56 2 20 30 1 18 44 6 1 76 15 2 0 60 82 5 3 25 104 5 4 11 119 9 4 72 100 2 3 94 18 2 0 72 69 4 2 73 33 1 30 64 6 2 54 87 6 3 45 1 2 3 4 1 2 3 4 4 4 4 5 6 7 All dimensions in mm inch Fig 25 Dimensions distance measuring device DL100 Pro 1 Optical axis sender 2 Optical axis receiver 3 Device zero point 4 Threaded mounting hole M5 5 LED Status 6 Display 7 Operating elements ...

Page 82: ...se 6048328 1000 0 15 100 2 0 0 5 1052689 DL100 21HA2103 0 15 200 2 5 1 0 1052695 DL100 22HA2103 0 15 300 3 0 2 0 1052701 DL100 23HA2103 1 Statistic error 1 σ in function of operating mode 2 For temperatures below 10 C a start up time of typically 7 minutes is required Table 52 Device selection NOTE For additional information about the variants of other interfaces please see www sick com Dx100 14 3...

Page 83: ...nge 0 15 m 200 m 1 00 mm Measuring range 0 15 m 300 m 2 00 mm Initialization time Typical 1 5 s After reflector loss 40 ms Reaction time dead time 2 ms Resolution Adjustable 0 1 mm 0 125 mm 1 0 mm 10 mm 100 mm Output rate Synchronous to PLC request Table 54 Performance data 14 5 Supply Supply voltage VS 18 V DC 30 V DC Power intake Without heating 250 mA at 24 V DC With heating 1 000 mA at 24 V DC...

Page 84: ...tifunction outputs MF1 and MF2 type B push pull adjustable Hi UV 3 V Lo 2 V See page 46 Table 13 and page 52 Table 18 parameter ActStat Maximum output current Max 100 mA Output load Capacity 100 nF Inductive 20 mH Table 57 Outputs 14 8 Interfaces RS 422 Process data interface Baudrate RS 422 Depending on length of cable Ethernet Configuration interface Table 58 Interfaces ...

Page 85: ... 3 ppm hPa Temperature influence 1 ppm K Temperature drift Typical 0 1 mm K Maximum movement speed 15 m s Maximum acceleration 15 m s Vibration resistance sine EN60068 2 6 Noise EN60068 2 64 Shock resistance EN 60086 2 27 1 When used in the household area the device may cause interferences Table 59 Ambient conditions 14 10 Constructive setup Dimensions See page 81 chapter 14 1 Weight Distance meas...

Page 86: ...5 1 Reflectors and reflective tape 15 1 1 Reflectors Fig 26 Reflector 0 3 x 0 3 m Diamond Grade mounted Description Reflector 0 3 x 0 3 m Diamond Grade mounted on base plate ALMG3 Type PL240DG Part no 1017910 Fig 27 Reflector 0 6 x 0 6 m Diamond Grade mounted Description Reflector 0 6 x 0 6 m Diamond Grade mounted on base plate ALMG3 Type PL560DG Part no 1016806 ...

Page 87: ...0 x 1 0 m Diamond Grade mounted Description Reflector 1 0 x 1 0 m Diamond Grade mounted on base plate ALMG3 Type PL880DG Part no 1018975 Fig 29 Reflector 0 3 x 0 3 m Diamond Grade mounted including heating Description Reflector 0 3 x 0 3 m Diamond Grade mounted on base plate ALMG3 including controlled heating 20 C 230 V AC 200 W IP 64 Type PL240DG H Part no 1022926 ...

Page 88: ...ade mounted including heating Description Reflector 0 6 x 0 6 m Diamond Grade mounted on base plate ALMG3 including controlled heating 20 C 230 V AC 200 W IP 64 Type PL560DG H Part no 1023888 15 1 2 Reflective tape Fig 31 Diamond grade reflective tape Description Diamond grade reflective tape size customizable Type REF DG Part no 4019634 Description Diamond grade reflective tape curve 749 x 914 mm...

Page 89: ...PUR halogen free shielded twisted in pairs for SSI and HIPERFACE Type DOL 1208 G02MAH1 Part no 6032448 Description Female connector M12 8 pin straight 5m PUR halogen free shielded twisted in pairs for SSI and HIPERFACE Type DOL 1208 G05MAH1 Part no 6032449 Description Female connector M12 8 pin straight 10m PUR halogen free shielded twisted in pairs for SSI and DME HIPERFACE Type DOL 1208 G10MAH1 ...

Page 90: ...s 90 SICK AG Subject to change without notice 8014753 ZVZ7 2018 03 22 15 2 2 Cable Description Cable by meter 8 pin PUR halogen free shielded twinned pair Type LTG 3108 MW Part no 6032456 Temperature range Moved 25 60 C Fixed 50 80 C Sheath PUR black Shield Tinned copper braid ...

Page 91: ...22 Accessories 15 3 Mounting systems 130 8 5 15 75 7 2 98 85 3 3 36 max 120 8 4 76 126 4 96 126 4 96 Ø 5 4 0 21 5 0 20 5 0 20 5 0 20 5 0 20 48 1 89 48 1 89 12 7 0 50 137 5 39 14 5 0 57 All dimensions in mm inch Fig 33 Alignment bracket Description Alignment bracket Type BEF AH DX100 Part no 2058653 Material Zinc plated steel sheet ...

Page 92: ... 9 25 135 5 31 305 12 01 345 13 58 154 6 06 5 1 5 5 1 5 R 7 4 M10 10 5 0 41 26 1 02 All dimensions in mm inch Fig 34 Cooling Casing Description Cooling Casing Type TPCC Dx100 Part no 6048328 Material Glass fiber reinforced plastic GFK Operating ambiance temperature 20 75 C short term 80 C Supply voltage 24 V DC 20 Current consumption 15 A at 24 V DC Enclosure rating IP 54 ...

Page 93: ...Srvice LsrOff Preset Count MF1 MF2 Menue RS422 Baud more MF1 MF2 Choose option Choose option Menu depending on selection of Functn Display only Choose option Choose option Display only for MFxOn Enable MFxOn Offset Format Choose option Choose option Protoc Level Bargraph Temperature Warning Level num Error 2 s Enter value See See See see Display only for more Yes Choose option CntMod Choose option...

Page 94: ...eat AvgDst AvgSpd ErrRej Heat Reset SpecFu FreqSet Choose option Choose option Choose option Enter value Choose option Sure OK Only versions DL100 xxHxxxxx Only versions DL100 xxxBxxxx Srvice Choose option Choose option Choose option Choose option Choose option Choose option Limit Hyst Dist Choose option Choose option Limit Sign Speed Enter value Choose option sPrset Preset Enter value ...

Page 95: ...0 L Laser 81 Laser irradiation 15 LEDs 19 Limitations of liability 10 M Mounting 23 Distance measuring device and adjacent data transmission photoelectric switch 27 Mount alignment bracket and distance measuring device 29 Multiple distance measuring device 25 Mounting notes 23 Mounting process 23 Mounting systems 90 N Non intended use 12 O Operating elements 19 Operating instructions 8 Operating m...

Page 96: ...Operating instructions Distance measuring device DL100 Pro RS 422 Index 96 SICK AG Subject to change without notice 8014753 ZVZ7 2018 03 22 W Wiring notes 32 ...

Page 97: ...8014753 ZVZ7 2018 03 22 SICK AG Subject to change without notice 97 Operating instructions Distance measuring device DL100 Pro RS 422 ...

Page 98: ...a Phone 6 03 8080 7425 E Mail enquiry my sick com Mexico Phone 52 472 748 9451 E Mail mario garcia sick com Netherlands Phone 31 30 2044 000 E Mail info sick nl New Zealand Phone 64 9 415 0459 0800 222 278 tollfree E Mail sales sick co nz Norway Phone 47 67 81 50 00 E Mail sick sick no Poland Phone 48 22 539 41 00 E Mail info sick pl Romania Phone 40 356 171 120 E Mail office sick ro Russia Phone ...

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SICK DL100 Pro, Operating Instructions Manual

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Summary of Contents for DL100 Pro

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